US20030077416A1 - Patio tabletop glass with broken protection - Google Patents
Patio tabletop glass with broken protection Download PDFInfo
- Publication number
- US20030077416A1 US20030077416A1 US10/301,032 US30103202A US2003077416A1 US 20030077416 A1 US20030077416 A1 US 20030077416A1 US 30103202 A US30103202 A US 30103202A US 2003077416 A1 US2003077416 A1 US 2003077416A1
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- US
- United States
- Prior art keywords
- layer
- tempered glass
- glass layer
- central hole
- protection layer
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0082—Finishing the edges of holes or perforations in the lined product
- B29C63/0086—Finishing the edges of holes or perforations in the lined product and removing the portion of the lining covering the holes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/48—Preparation of the surfaces
- B29C2063/483—Preparation of the surfaces by applying a liquid
- B29C2063/485—Preparation of the surfaces by applying a liquid the liquid being an adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/44—Furniture or parts thereof
- B29L2031/448—Tables
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
- Y10T156/1056—Perforating lamina
- Y10T156/1057—Subsequent to assembly of laminae
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1052—Methods of surface bonding and/or assembly therefor with cutting, punching, tearing or severing
- Y10T156/108—Flash, trim or excess removal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/21—Circular sheet or circular blank
- Y10T428/218—Aperture containing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24273—Structurally defined web or sheet [e.g., overall dimension, etc.] including aperture
- Y10T428/24322—Composite web or sheet
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
- Y10T428/24967—Absolute thicknesses specified
Abstract
A patio tabletop glass with broken protection includes a tempered glass layer wherein a central hole is formed in the tempered glass layer; a protection layer which has a shape and width size identical to that of the tempered glass layer being integrally attached on a top surface of the tempered glass layer and having a center hole formed therein, wherein the center hole of the protection layer has an identical diameter of the central hole of the tempered glass layer and is coaxially aligned with the central hole of the tempered glass layer; and an adhesive layer which is evenly applied between the top surface of the tempered glass layer and a bottom surface of the protection layer so as to integrally adhere the protection layer with the tempered glass layer to form an one piece body, wherein a tension of a periphery portion of the protection layer is increased to form a protective edge of the center hole, which is made to extend around the central hole of the tempered glass layer and to ensure the periphery portion of the protection layer around the center hole securely attached around the central hole on the tempered glass layer.
Description
- This is a Divisional Application of a Non-Provisional Application, application number 09/650,253, filed Aug. 29, 2000, which is a Continuation-In-Part Application of a non-provisional application, application number 09/206,922, filed Dec. 07, 1998.
- The present invention relates to an outdoor tabletop glass, and more particularly to a manufacturing process of patio tabletop glass with broken protection to prevent the broken: glass particles from hurting the users when the patio tabletop glass is accidentally broken.
- Patio table is one of the most popular outdoor furniture, which normally is placed in the patio or the back yard for the users to rest and serve barbecue. For easy clean, decorating and other reasons, most patio table has a glass made tabletop. The tabletop glass, which is simply placed on top of a table frame, generally has a central hole adapted to hold an umbrella in position for sunshine shading.
- The biggest shortcoming of the patio tabletop glass is its fragile nature especially when using outdoors. It is reported that even though most of the patio tabletop glasses are made of tempered glass, the patio tabletop glass may be broken when its surface is impacted with a sharp object; when it hardly falls on ground; or when a small stone hits on it in high speed. The central hole of the patio tabletop glass is the most weakened area because of the high concentrate stress occurred around the hole. Besides, when wild wind blows on the opened umbrella, it may cause the whole patio table to fall down and break the tabletop glass.
- No matter the patio tabletop glass is broken by any aforesaid reason or other unexpected reasons, the glass is broken into particles and/or pieces with sharp edges that may cause serious body injury to the users, especially to the minors. However, no glass is unbreakable. Thus, the applicant of the present invention seeks a different way to resolve the above problem, i.e. to prevent the broken glass pieces and particles from breaking apart.
- It is thus a first object of the present invention to provide a patio tabletop glass with broken protection, wherein even when the patio tabletop glass is broken into pieces and p articles, the broken glass pieces and particles will not breaking apart and remain attaching to a protection layer.
- A further object of the present invention is to provide a patio tabletop glass which is fast and inexpensive adapted for mass production.
- Another object of the present invention is to provide a patio tabletop glass with broken protection, which provides a central hole on a protection layer after it is firmly adhered on a tempered glass layer without causing an elongated bubble popping up between the tempered glass layer and the protective layer and extending from the edge of the central hole to the peripheral edge of the tabletop glass.
- Another object of the present invention is to provide a patio tabletop glass with broken protection, wherein the round edge of the center hole of the protection layer is made to form a protective edge extended around the central hole of the tempered glass layer which is the most weakened area because of the high concentrate stress occurred around the central hole.
- Accordingly, in order to accomplish the above objects, the present invention provides a patio tabletop glass with broken protection, which comprises a tempered glass layer having a predetermined shape and size, a protection layer made of polyvinyl chloride or polyester sheet having a thickness of 0.3 to 0.8 mm and a shape and size adapted to cover a top surface of the tempered glass layer, and an adhesive layer which has a preferred thickness between 0.1 to 0.2 mm and is made of acrylic adhesive and the like being evenly applied between the top surface of the tempered glass layer and a bottom surface of the protection layer so as to integrally adhere the protection layer with the tempered glass layer to form an one piece body, wherein the patio tabletop glass is manufactured by the steps of:
- (a) fully cleaning at least the top surface of the tempered glass layer which has a central hole thereon with neutral water having a pH of 7 so as to remove any possible oil thereon;
- (b) drying the cleaned tempered glass layer;
- (c) heating the entire tempered glass layer to a temperature between 45° C. to 65° C.;
- (d) evenly applying a kind of acrylic adhesive on the top surface of the tempered glass layer which temperature is maintained between 45° C. to 65° C. to form the adhesive layer;
- (e) attaching the protection layer having a thickness of 0.3 to 0.8 mm and a width size larger than the tempered glass layer on top of the adhesive layer of the tempered glass layer by pressing the protection layer against the top surface of the tempered glass layer which is maintained at the temperature of 45° C. to 65° C. until the protection layer is integrally attached on the tempered glass layer, wherein the protection layer has a circular center portion formed above the central hole of the tempered glass layer;
- (f) cutting excessive edges of the protection layer to a size identical to the tempered glass layer; and
- (g) forming a center hole on the protection layer, which coaxially aligns with the central hole of the tempered glass layer.
- FIG. 1 is a sectional view of the patio tabletop glass in accordance with the above preferred embodiment of the present invention.
- FIG. 2 is a flow diagram of a manufacturing process for producing a patio tabletop glass in accordance with a preferred embodiment of the present invention.
- FIG. 3 is a perspective view illustrating the cutting step in accordance with the above preferred embodiment of the present invention.
- FIG. 4 is a sectional view illustrating how the protection layer is ensured to perfectly stick on the tempered glass layer in accordance with the above preferred embodiment.
- FIG. 5 is a flow diagram of a process of forming the center hole on the protection layer in accordance with the above preferred embodiment of the present invention.
- Referring to FIGS. 1 and 2, a preferred embodiment of the present invention is illustrated. As shown in FIG. 2, a
patio tabletop glass 10 of the present invention comprises atempered glass layer 11, aprotection layer 12 and anadhesive layer 13. Thetempered glass layer 11 has a predetermined shape, thickness and width size and acentral hole 111 provided thereon. Theprotection layer 12 is made of polyvinyl chloride or polyester sheet having a thickness of 0.3 to 0.8 mm and a shape and width size identical to that of thetempered glass layer 11. - The
tempered glass layer 11 is generally made of figured glass that has an uneventop surface 112 having specific decorative pattern. Theprotection layer 12 is integrally attached on thetop surface 112 of thetempered glass layer 11 and has acenter hole 121 formed thereon, wherein thecenter hole 121 of theprotection layer 12 has an identical diameter of thecentral hole 111 and is coaxially aligned with thecentral hole 111 of thetempered glass layer 11. The adhesive layer, which has a preferred thickness between 0.1 to 0.2 mm and is made of acrylic adhesive and the like, is evenly applied between thetop surface 112 of thetempered glass layer 11 and abottom surface 122 of theprotection layer 12 so as to integrally adhere theprotection layer 12 with thetempered glass layer 11 to form an one piece body. Moreover, the tension of aperiphery portion 123 of theprotection layer 12 is increased to form aprotective edge 124, i.e. the round edge of thecenter hole 121, which is made to extend around the central hole of the tempered glass layer which is the most weakened area because of the high concentrate stress occurred around the central hole, and to ensure theperiphery portion 123 of theprotection layer 12 around thecenter hole 121 securely attached around thecentral hole 111 on thetempered glass layer 11. - For mass production, as shown in FIGS.1 to 5, the structure of
patio tabletop glass 10 as described above can be made according to the following steps: - (a) Provide a plurality of the
tempered glass layers 11 each having the predetermined shape and width size as well as thecentral hole 111 provided thereon. - The step (a) further comprises the steps of cutting large piece of glass board to form a circular shaped glass layer having the specific decorative pattern provided on at least the
top surface 112, drilling thecentral hole 111 on the glass layer and tempering the glass layer by heating the glass layer to about 500° C.-550° C. and then immediately cooling down to 0° C.-40° C. to form thetempered glass layer 11. - (b) Fully clean at least the
top surface 112 of each of thetempered glass layers 11 with neutral water having a pH of 7 so as to remove any possible oil thereon. - (c) Dry all cleaned
tempered glass layers 11. - (d) Heat each of the
tempered glass layers 11 entirely to a temperature between 45° C. to 65° C. - (e) Attach the
protection layer 12 having a thickness of 0.3 to 0.8 mm and a width size larger than thetempered glass layer 11 on the top of theadhesive layer 13 of thetempered glass layer 11 by pressing theprotection layer 12 against thetop surface 112 of thetempered glass layer 11 which is maintained at the temperature of 45° C. to 65° C. until theprotection layer 12 is integrally attached on thetempered glass layer 11, wherein theprotection layer 11 has acircular center portion 120 formed above thecentral hole 111 of thetempered glass layer 11. - As shown in FIG. 2, the step (e) further comprises the following steps:
- (e-1) Evenly apply a layer of acrylic adhesive or the like on the
top surface 112 of each of thetempered glass layers 11 which temperature is maintained between 45° C. to 65° C. to form theadhesive layer 13 having the thickness of 0.1 to 0.2 mm. - (e-2) Provide a roll of
continuous protection layer 12′ having the thickness of 0.3 to 0.8 mm and a width size larger than that of thetempered glass layers 11. - The bottom surface of the
continuous protection layer 12′ may also provided with a layer of acrylic adhesive or the like to facilitate thecontinuous protection layer 12′ to adhere to thetempered glass layers 11. - (e-3) Feed one end of the
protection layer 12′ and the plurality oftempered glass layers 11 one after one between a pair ofparallel rubber rollers continuous protection layer 12′ is attached on the top of theadhesive layers 13 of thetempered glass layers 11 in overlapped manner. The pair ofparallel rubber rollers continuous protection layer 12′ against thetop surfaces 111 of thetempered glass layers 11, which are still maintained at the temperature of 45° C. to 65° C., until thecontinuous protection layer 12′ is integrally adhered on thetop surface 112 of each of thetempered glass layers 11. - (e-4) As shown in FIG. 3, cut off the
continuous protection layer 12′ according to the number of thetempered glass layers 11 into a plurality of theprotection layers 12. - (f) As shown in FIG. 3. cut away the excessive edges of each of the
protection layers 12 to a size identical to the respectivetempered glass layer 11. - (g) As shown in FIGS. 2 and 3, form the
center hole 121 on each of theprotection layers 12 to coaxially align with thecentral hole 112 of the respectivetempered glass layer 11 to form thepatio tabletop glass 10. - According to the present invention, the step (g) further comprises the steps of:
- (g-1) pressing the
center portion 120 of theprotection layer 12 toward thecentral hole 111 of thetempered glass layer 11 that increases the tension of aperipheral portion 123 of theprotection layer 12 attached around thecentral hole 111 of thetempered glass layer 11 to ensure theperipheral portion 123 of theprotection layer 12 extending and attaching to an upper edge of thecentral hole 111 of thetempered glass layer 11; and - (g-2) grinding the upper edge of the
central hole 111 of thetempered glass layer 11 until thecenter portion 120 of theprotection layer 12 is separated from theprotection layer 12 to form acenter hole 121 coaxially aligned with thecentral hole 111 of thetempered glass layer 11. - The step (g), as shown in FIG. 5, is a specific step designed to form the
center hole 121 for the present invention. It should be noted that thecenter portion 120 is not directly cut from theprotection layer 12 to form thecenter hole 121. It is because if thecenter portion 120 is directly cut out from theprotection layer 12, the peripheral edge of thecenter hole 121 will not be fittedly attached to the upper edge of thecentral hole 111, so that further grinding step may be required to remove the cutting edge of thecenter hole 121. Moreover, to directly cut out thecenter portion 120 from theprotection layer 12 will frequently cause an elongated bubble popping up between thetempered glass layer 11 and theprotective layer 12 and extending from the edge of the central hole to the peripheral edge of the tabletop glass. - According to the present invention, no cutting is required to form the
center hole 121, wherein in the step (g-1), as shown in FIG. 5, apress mold 20, which has a round shapedpresser head 21 at one end thereof, is used to coaxially press against thecenter portion 120 by pressing into thecenter portion 120 into thecentral hole 111 of the temperedglass layer 11. The inward pressing force of thepressing head 21 increases the tension of theperipheral portion 123 of theprotection layer 12. Also, since thebottom surface 122 of theprotection layer 12 may also provided with adhesive layer, the inward pressing force of thepressing head 21 will further press theperipheral portion 123 of theprotection layer 12 to extend and attach to the upper edge of thecentral hole 111 of the temperedglass layer 11. - Then, in the step (g-2), a rotating sand wheel is used to grind at the position of the corresponding upper edge of the
central hole 111 so as to reduce the thickness of the peripheral edge of thecenter portion 120 until thecenter portion 120 of theprotection layer 12 is separated from theprotection layer 12 to form acenter hole 121 coaxially aligned with thecentral hole 111 of the temperedglass layer 11. To form thecenter hole 121 by the pressing and grinding steps in step (g) can, at the same time, substantially eliminate uneven adhering tension of theprotection layer 12 to prevent the elongated bubbles popping up between thetempered glass layer 11 and theprotective layer 12. - Alternatively, since the
protection layer 12 is a thin film and most of the tempered glass layers 11 to be used to make the patio tabletop glass contain decorative patterns on the surfaces, as shown in FIG. 4, in order to ensure theprotection layer 12 being completely attached on the temperedglass layer 11 under even tension, the step (e-3) can be modified to used a pair ofhard rollers 21″, 22″ to substitute the pair ofrubber rollers protection layer 12 before feeding between the pair ofhard rollers 21″, 22″, wherein the pressure board 30 can not only protect theprotection layer 12 but also transfer the greater pressing force applied by thehard rollers 21″, 22″ to even pressure for attaching theprotection layer 12 on the temperedglass layer 11. - In view of above, when the
patio tabletop glass 10 is broken into pieces and particles, the top surfaces of each of the broken glass pieces and particles will still be individually attached to theprotection layer 12 so as to prevent the broken glass pieces and particles from breaking apart and falling down. In other words, the present invention provides an effective way to solve the conventional glass breaking problem. Moreover, the manufacturing process of the patio tabletop glass is fast and inexpensive adapted for mass production.
Claims (31)
1. A patio tabletop glass, comprising:
a tempered glass layer having a predetermined shape, a predetermined thickness and a predetermined width size, wherein a central hole is formed in said tempered glass layer;
a protection layer having a shape and width size identical to that of said tempered glass layer, said protection layer being integrally attached on a top surface of said tempered glass layer and having a center hole formed therein, wherein said center hole of said protection layer has an identical diameter of said central hole of said tempered glass layer and is coaxially aligned with said central hole of said tempered glass layer; and
an adhesive layer which is evenly applied between said top surface of said tempered glass layer and a bottom surface of said protection layer so as to integrally adhere said protection layer with said tempered glass layer to form an one piece body, wherein a tension of a periphery portion of said protection layer is increased to form a protective edge of said center hole, which is made to extend around said central hole of said tempered glass layer and to ensure said periphery portion of said protection layer around said center hole securely attached around said central hole on said tempered glass layer.
2. A patio tabletop glass, as recited in claim 1 , wherein said protection layer having a thickness of 0.3 to 0.8 mm,
3. A patio tabletop glass, as recited in claim 1 , wherein said top surface of said tempered glass layer is an uneven top surface having specific decorative pattern.
4. A patio tabletop glass, as recited in claim 2 , wherein said tempered glass layer has an uneven top surface having specific decorative pattern.
5. A patio tabletop glass, as recited in claim 1 , wherein said patio tabletop glass is manufactured by the steps of:
(a) fully cleaning said top surface of said tempered glass layer;
(b) drying said tempered glass layer after cleaning;
(c) heating said entire tempered glass layer to a predetermined adhering temperature;
(d) evenly applying a layer of acrylic adhesive on said top surface of said tempered glass layer which temperature is maintained at said predetermined adhering temperature to form said adhesive layer;
(e) attaching said protection layer on top of said adhesive layer of said tempered glass layer by pressing said protection layer against said top surface of said tempered glass layer which is maintained at said predetermined adhering temperature until said protection layer is integrally attached on said tempered glass′ layer, wherein said protection layer has a circular center portion formed above said central hole of said tempered glass layer;
(f) cutting excessive edges of said protection layer to a size identical to said tempered glass layer;
(g) pressing said center portion of said protection layer toward said central hole of said tempered glass layer to increase a tension of a peripheral portion of said protection layer around said central hole of said tempered glass layer and to extend and attach said protection layer to an upper edge of said central hole of said tempered glass layer; and
(h) grinding said upper edge of said central hole of said tempered glass layer until said center portion of said protection layer is separated from said protection layer to form a center hole coaxially aligned with said central hole of said tempered glass layer.
6. A patio tabletop glass, as recited in claim 5 , wherein said predetermined adhering temperature is between 45° C. to 65° C.
7. A patio tabletop glass, as recited in claim 5 , wherein the step (a) further comprises the steps of cutting a large piece of glass board to form a circular shaped glass layer, drilling said central hole in said glass layer and tempering said glass layer by heating said glass layer to about 500° C.-550° C. and then immediately cooling down to 0° C.-40° C. to form said tempered glass layer.
8. A patio tabletop glass, as recited in claim 5 , wherein, in the step (g), said center portion of said protection layer is pressed by a press mold, which has a round shaped presser head at one end thereof, towards said central hole of said tempered glass layer, wherein an inward pressing force of said pressing head further presses said peripheral portion of said protection layer to extend and attach to said upper edge of said central hole of said tempered glass layer.
9. A patio tabletop glass, as recited in claim 5 , wherein, in the step (h), a rotating sand wheel is used to grind at a position of said corresponding upper edge of said central hole so as to reduce said thickness of said peripheral edge of said center portion until said center portion of said protection layer is separated from said protection layer to form said center hole coaxially aligned with said central hole of said tempered glass layer.
10. A patio tabletop glass, as recited in claim 5 , wherein, in the step (a), said top surface of said tempered glass layer is cleaned with neutral water having a pH of 7.
11. A patio tabletop glass, as recited in claim 2 , wherein said patio tabletop glass is manufactured by the steps of:
(a) fully cleaning said top surface of said tempered glass layer;
(b) drying said tempered glass layer after cleaning;
(c) heating said entire tempered glass layer to a predetermined adhering temperature between 45° C. to 65° C.;
(d) evenly applying a layer of acrylic adhesive on said top surface of said tempered glass layer which temperature is maintained at said predetermined adhering temperature to form said adhesive layer;
(e) attaching said protection layer on top of said adhesive layer of said tempered glass layer by pressing said protection layer against said top surface of said tempered glass layer which is maintained at said predetermined adhering temperature until said protection layer is integrally attached on said tempered glass layer, wherein said protection layer has a circular center portion formed above said central hole of said tempered glass layer;
(f) cutting excessive edges of said protection layer to a size identical to said tempered glass layer;
(g) pressing said center portion of said protection layer toward said central hole of said tempered glass layer to increase a tension of a peripheral portion of said protection layer around said central hole of said tempered glass layer and to extend and attach said protection layer to an upper edge of said central hole of said tempered glass layer; and
(h) grinding said upper edge of said central hole of said tempered glass layer until said center portion of said protection layer is separated from said protection layer to form a center hole coaxially aligned with said central hole of said tempered glass layer.
12. A patio tabletop glass, as recited in claim 11 , wherein the step (a) further comprises the steps of cutting a large piece of glass board to form a circular shaped glass layer, drilling said central hole in said glass layer and tempering said glass layer by heating said glass layer to about 500° C.-550° C. and then immediately cooling down to 0° C.-40° C. to form said tempered glass layer.
13. A patio tabletop glass, as recited in claim 12 , wherein, in the step (g), said center portion of said protection layer is pressed by a press mold, which has a round shaped presser head at one end thereof, towards said central hole of said tempered glass layer, wherein an inward pressing force of said pressing head further presses said peripheral portion of said protection layer to extend and attach to said upper edge of said central hole of said tempered glass layer.
14. A patio tabletop glass, as recited in claim 13 , wherein, in the step (h), a rotating sand wheel is used to grind at a position of said corresponding upper edge of said central hole so as to reduce said thickness of said peripheral edge of said center portion until said center portion of said protection layer is separated from said protection layer to form said center hole coaxially aligned with said central hole of said tempered glass layer.
15. A patio tabletop glass, as recited in claim 11 , wherein, in the step (a), said top surface of said tempered glass layer is cleaned with neutral water having a pH of 7.
16. A patio tabletop glass, as recited in claim 4 , wherein said patio tabletop glass is made by the steps of:
(a) fully cleaning said top surface of said tempered glass layer;
(b) drying said tempered glass layer after cleaning;
(c) heating said entire tempered glass layer to a predetermined adhering temperature between 45° C. to 65° C.;
(d) evenly applying a layer of acrylic adhesive on said top surface of said tempered glass layer which temperature is maintained at said predetermined adhering temperature to form said adhesive layer;
(e) attaching said protection layer on top of said adhesive layer of said tempered glass layer by pressing said protection layer against said top surface of said tempered glass layer which is maintained at said predetermined adhering temperature until said protection layer is integrally attached on said tempered glass layer, wherein said protection layer has a circular center portion formed above said central hole of said tempered glass layer;
(f) cutting excessive edges of said protection layer to a size identical to said tempered glass layer;
(g) pressing said center portion of said protection layer toward said central hole of said tempered glass layer to increase a tension of a peripheral portion of said protection layer around said central hole of said tempered glass layer and to extend and attach said protection layer to an upper edge of said central hole of said tempered glass layer; and
(h) grinding said upper edge of said central hole of said tempered glass layer until said center portion of said protection layer is separated from said protection layer to form a center hole coaxially aligned with said central hole of said tempered glass layer.
17. A patio tabletop glass, as recited in claim 16 , wherein the step (a) further comprises the steps of cutting a large piece of glass board to form a circular shaped glass layer, drilling said central hole in said glass layer and tempering said glass layer by heating said glass layer to about 500° C.-550° C. and then immediately cooling down to 0° C.-40° C. to form said tempered glass layer.
18. A patio tabletop glass, as recited in claim 17 , wherein, in the step (g), said center portion of said protection layer is pressed by a press mold, which has a round shaped presser head at one end thereof, towards said central hole of said tempered glass layer, wherein an inward pressing force of said pressing head further presses said peripheral portion of said protection layer to extend and attach to said upper edge of said central hole of said tempered glass layer.
19. A patio tabletop glass, as recited in claim 18 , wherein, in the step (h), a rotating sand wheel is used to grind at a position of said corresponding upper edge of said central hole so as to reduce said thickness of said peripheral edge of said center portion until said center portion of said protection layer is separated from said protection layer to form said center hole coaxially aligned with said central hole of said tempered glass layer.
20. A patio tabletop glass, as recited in claim 19 , wherein, in the step (a), said top surface of said tempered glass layer is cleaned with neutral water having a pH of 7.
21. A patio tabletop glass, as recited in claim 11 , wherein in the step (e) said adhesive layer has a thickness of 0.1 to 0.2 mm.
22. A patio tabletop glass, as recited in claim 19 , wherein in the step (e) said adhesive layer has a thickness of 0.1 to 0.2 mm.
23. A patio tabletop glass which is made by the steps of:
(a) fully cleaning at least a top surface of a tempered glass layer having a central hole thereon;
(b) drying said tempered glass layer after cleaning;
(c) heating said entire tempered glass layer to a predetermined adhering temperature;
(d) evenly applying a layer of acrylic adhesive on said top surface of said tempered glass layer which temperature is maintained at said predetermined adhering temperature to form an adhesive layer;
(e) attaching said protection layer having a width size larger than said tempered glass layer on top of said adhesive layer of said tempered glass layer by pressing said protection layer against said top surface of said tempered glass layer which is maintained at said predetermined adhering temperature until said protection layer is integrally attached on said tempered glass layer, wherein said protection layer has a circular center portion formed above said central hole of said tempered glass layer;
(f) cutting excessive edges of said protection layer to a size identical to said tempered glass layer;
(g) pressing said center portion of said protection layer toward said central hole of said tempered glass layer to increase a tension of a peripheral portion of said protection layer around said central hole of said tempered glass layer and to extend and attach said protection layer to an upper edge of said central hole of said tempered glass layer; and
(h) grinding said upper edge of said central hole of said tempered glass layer until said center portion of said protection layer is separated from said protection layer to form a center hole coaxially aligned with said central hole of said tempered glass layer.
24. A patio tabletop glass, as recited in claim 23 , wherein said predetermined adhering temperature is between 45° C. to 65° C.
25. A patio tabletop glass, as recited in claim 23 , wherein said protection layer has a thickness of 0.3 to 0.8 mm.
26. A patio tabletop glass, as recited in claim 24 , wherein said protection layer has a thickness of 0.3 to 0.8 mm.
27. A patio tabletop glass, as recited in claim 24 , wherein said step (a) further comprises said steps of cutting a large piece of glass board to form a circular shaped glass layer having a specific decorative pattern provided on at least said top surface, drilling said central hole in said glass layer and tempering said glass layer by heating said glass layer to about 500° C.-550° C. and then immediately cooling down to 0° C.-40° C. to form said tempered glass layer.
28. A patio tabletop glass, as recited in claim 27 , wherein said adhesive layer has a thickness of 0.1 to 0.2 mm.
29. A patio tabletop glass, as recited in claim 28 , wherein, in the step (g), said center portion of said protection layer is pressed by a press mold, which has a round shaped presser head at one end thereof, towards said central hole of said tempered glass layer, wherein an inward pressing force of said pressing head further presses said peripheral portion of said protection layer to extend and attach to said upper edge of said central hole of said tempered glass layer.
30. A patio tabletop glass, as recited in claim 29 , wherein, in the step (h), a rotating sand wheel is used to grind at a position of said corresponding upper edge of said central hole so as to reduce said thickness of said peripheral edge of said center portion until said center portion of said protection layer is separated from said protection layer to form said center hole coaxially aligned with said central hole of said tempered glass layer.
31. A patio tabletop glass, as recited in claim 30 , wherein, in step (a), said top surface of said tempered glass layer is cleaned with neutral water having a pH of 7.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/301,032 US20030077416A1 (en) | 1998-12-07 | 2002-11-20 | Patio tabletop glass with broken protection |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US20692298A | 1998-12-07 | 1998-12-07 | |
US09/650,253 US6503357B1 (en) | 1998-12-07 | 2000-08-29 | Manufacturing process of patio tabletop glass with broken protection |
US10/301,032 US20030077416A1 (en) | 1998-12-07 | 2002-11-20 | Patio tabletop glass with broken protection |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/650,253 Division US6503357B1 (en) | 1998-12-07 | 2000-08-29 | Manufacturing process of patio tabletop glass with broken protection |
Publications (1)
Publication Number | Publication Date |
---|---|
US20030077416A1 true US20030077416A1 (en) | 2003-04-24 |
Family
ID=26901802
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/650,253 Expired - Fee Related US6503357B1 (en) | 1998-12-07 | 2000-08-29 | Manufacturing process of patio tabletop glass with broken protection |
US10/301,032 Abandoned US20030077416A1 (en) | 1998-12-07 | 2002-11-20 | Patio tabletop glass with broken protection |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/650,253 Expired - Fee Related US6503357B1 (en) | 1998-12-07 | 2000-08-29 | Manufacturing process of patio tabletop glass with broken protection |
Country Status (1)
Country | Link |
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US (2) | US6503357B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030073385A1 (en) * | 2001-10-12 | 2003-04-17 | International Business Machines Corporation | Self-cleaning colloidal slurry composition and process for finishing a surface of a substrate |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2004250704A (en) * | 2003-02-19 | 2004-09-09 | Newfrey Llc | Disk-formed body of synthetic thermoplastic plastic material and manufacturing method therefor |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4805541A (en) * | 1987-04-06 | 1989-02-21 | Hart/Troxel Joint Venture | Tabletop construction |
US4952459A (en) * | 1988-09-19 | 1990-08-28 | Thatcher Jesse D | Glass sheet and laminate at one side thereof |
US5645940A (en) * | 1995-05-31 | 1997-07-08 | Teddington, Jr., Deceased; Charles J. | Shatter-resistant glass having polyester layers |
-
2000
- 2000-08-29 US US09/650,253 patent/US6503357B1/en not_active Expired - Fee Related
-
2002
- 2002-11-20 US US10/301,032 patent/US20030077416A1/en not_active Abandoned
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20030073385A1 (en) * | 2001-10-12 | 2003-04-17 | International Business Machines Corporation | Self-cleaning colloidal slurry composition and process for finishing a surface of a substrate |
US20050098758A1 (en) * | 2001-10-12 | 2005-05-12 | International Business Machines Corporation | Self-cleaning colloidal slurry composition and process for finishing a surface of a substrate |
US20050127318A1 (en) * | 2001-10-12 | 2005-06-16 | International Business Machines Corporation | Self-cleaning colloidal slurry composition and process for finishing a surface of a substrate |
US7390423B2 (en) | 2001-10-12 | 2008-06-24 | International Business Machines Corporation | Self-cleaning colloidal slurry composition and process for finishing a surface of a substrate |
US7416680B2 (en) * | 2001-10-12 | 2008-08-26 | International Business Machines Corporation | Self-cleaning colloidal slurry composition and process for finishing a surface of a substrate |
Also Published As
Publication number | Publication date |
---|---|
US6503357B1 (en) | 2003-01-07 |
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