US20030062222A1 - Engine pre-lubrication system - Google Patents
Engine pre-lubrication system Download PDFInfo
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- US20030062222A1 US20030062222A1 US10/298,759 US29875902A US2003062222A1 US 20030062222 A1 US20030062222 A1 US 20030062222A1 US 29875902 A US29875902 A US 29875902A US 2003062222 A1 US2003062222 A1 US 2003062222A1
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- oil
- reservoir
- engine
- flow
- air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01M—LUBRICATING OF MACHINES OR ENGINES IN GENERAL; LUBRICATING INTERNAL COMBUSTION ENGINES; CRANKCASE VENTILATING
- F01M5/00—Heating, cooling, or controlling temperature of lubricant; Lubrication means facilitating engine starting
- F01M5/02—Conditioning lubricant for aiding engine starting, e.g. heating
- F01M5/025—Conditioning lubricant for aiding engine starting, e.g. heating by prelubricating, e.g. using an accumulator
Definitions
- the present invention relates to an engine pre-lubrication system to be used with an internal combustion engine, which is easy to install and operate in order to provide start up lubrication to the engine and eliminate the need for the engine to run for a period of time, without lubrication, until the normal engine operation provides lubrication.
- the present invention relates to a pre-starting lubrication system to be utilized primarily on an internal combustion piston engine of the type having a crankcase, wherein engine lubricating oil is contained, and an integral engine driven oil pump and pressure system are structured to distribute lubricating oil to all of the moving and wearing parts of the engine.
- the pre-starting lubrication system will include an oil reservoir which will contain a quantity of engine oil therein to be utilized in the pre-lubrication process. Further included with the oil reservoir is an air flow corridor wherethrough air will enter and exit the oil reservoir and an oil flow corridor wherethrough oil will enter and exit the oil reservoir.
- the oil reservoir is connected in fluid flow communication with the engine internal oil pressure system through an oil riser, thereby allowing the oil to flow from the reservoir to lubricate the wearing parts prior to starting.
- the oil riser derives from the oil flow corridor and connects to the oil conduit at a point equal to generally a top portion of the oil reservoir, although it is understood that the oil riser may merely define a conduit disposed at any location through which oil flows if a valve type restriction is placed upon the flow until needed. In the illustrated embodiment, however, the position of the oil riser eliminates the possibility of gravitational discharge from the oil reservoir to the engine internal pressure system.
- an air supply assembly Connected in fluid flow communication with the air flow corridor is an air supply assembly and an air venting assembly.
- the air supply assembly is connected by way of an air conduit with the air flow corridor, which is structured to supply a quantity of air under pressure into the oil reservoir through the air flow corridor.
- the air venting assembly it is connected to the air flow corridor so as to vent pressurized air from the reservoir and may be connected with the engine for a closed system, or with atmosphere or another location for a more open system.
- the pre-starting lubrication is initiated by an air control assembly which initiates and maintains air flow from the air supply assembly through the air flow corridor and into the oil reservoir in such a manner as to push oil out of the oil reservoir, through the oil flow corridor, and into the engine internal oil pressure system, wherein the oil is distributed to the wearing parts for a predetermined time after which the air supply assembly is shut off and pressurized air in the oil reservoir is then vented by the air venting assembly.
- an oil supply assembly Further included with the pre-starting lubrication system is an oil supply assembly.
- the oil supply assembly ensures that the quantity of engine oil for use in pre-starting lubrication is continuously supplied to the oil reservoir once the engine has been started and is running normally.
- an oil flow valve assembly is defined and structured to permit oil flow to the engine, while allowing only a limited amount of back flow of oil sufficient to refill the oil reservoir.
- the oil flow valve assembly is defined by a one way check valve and an associated bypass.
- a level maintenance assembly is included.
- the level maintenance assembly protect the engine by preventing total emptying of the oil reservoir and thereby ensuring that air does not exit the oil reservoir through the oil flow corridor where it can adversely affect the pressure of the engine lubricating system.
- the level maintenance assembly also detects and prevents overfilling of the oil reservoir, thereby ensuring that the excess oil does not adversely affect the air supply assembly and will not drain the oil system of the engine.
- FIG. 1 is a schematic view of a first embodiment of the pre-lubrication system of the present invention
- FIG. 1A is a schematic view of another embodiment of the pre-lubrication system of the present invention.
- FIG. 2 is a schematic view of the junction housing of the present invention
- FIG. 3 is a schematic view of still another embodiment of the pre-lubrication system of the present invention.
- FIG. 4 is a schematic view of yet another embodiment of the pre-lubrication system of the present invention.
- FIG. 5 is schematic partial view wherein the engine has its oil reservoir separate from the crankcase
- FIG. 6 is a schematic partial view illustrating an alternative embodiment including a locating guide for the stopper float.
- the present invention is directed towards a pre-starting engine lubrication system, generally indicated as 10 .
- the pre-starting lubrication system 10 is structured for utilization with any type of internal combustion engine 80 which includes an engine oil reserve 70 , such as a reserve in the crank case of the engine 80 or in a separate oil reserve 71 , structured to contain and supply lubricating oil to all of the moving and wearing parts of the engine 80 , by way of an engine internal oil pressure system 75 .
- conventional internal combustion engines 80 will draw oil from the engine oil reserve 70 only after the engine is started and operational, so as to direct the oil into the pressure system for lubrication of all moving and wearing parts to prevent breakdown. It is apparent that the engine must operate for an extended period of time without proper lubrication.
- the pre-starting lubrication system 10 of the present invention includes an oil reservoir 20 wherein a quantity of engine oil is contained for pre-starting lubrication purposes. It is noted, however, that this system may be used with any acceptable type of synthetic lubricant.
- This reservoir 20 can be manufactured with or separate from the engine 80 , either within or remote from the engine housing/compartment wherein the engine 80 is secured.
- FIG. 1 which illustrates a first embodiment of the pre-starting lubrication system 10
- the oil reservoir 20 includes an air flow corridor 40 and an oil flow corridor 30 .
- the air flow corridor 40 is structured to allow the passage of air A in and out of the reservoir 20 therethrough.
- oil flow corridor 30 is structured to facilitate the exit and possible entry of oil B therethrough.
- Oil flow corridor 30 is connected to oil riser 89 which preferably terminates at a point generally equal to a top of reservoir 13 , and is then connected with the engine internal oil pressure system by oil conduit 35 .
- oil riser 89 and oil conduit 35 oil B is provided from the oil reservoir 20 to the engine internal oil pressure system 75 for appropriate lubrication of the engine 80 . Because, however, oil riser 89 generally terminates either at or slightly above the level of the oil in reservoir 20 , the oil in the reservoir 20 will not be able to flow by gravity into the engine oil system 75 when the engine is shut down.
- oil riser 89 may, if desired, be secured to oil reservoir 20 by attachment mounts 12 , may be integrated within the reservoir, or may be separately secured.
- the oil riser may also merely define a conduit for oil flow passage disposed at any position relative to the oil reservoir, a separate valve assembly being provided to selectively permit and restrict flow out of said oil reservoir.
- an air conduit 41 is connected with the air flow corridor 40 .
- the air conduit 41 is structured to enable the passage of air A from the air supply 45 to the reservoir 20 .
- gasses other than air can be used, including but not limited to Carbon Dioxide and Nitrogen.
- a valve assembly 87 located on the upper end of the oil riser 89 may be a valve assembly 87 .
- the siphon release valve 87 is closed by the oil pressure in riser 89 and conduit 35 and prevents any oil from escaping out of riser 89 or oil conduit 35 .
- the siphon release valve 87 also remains closed during oil flow from the engine oil system 75 , back into the reservoir 20 until the engine is shut down. During engine shutdown, however, a siphoning effect can ensue draining the oil from reservoir 20 back into engine 80 as a result of zero oil pressure in the engine 80 and a slightly negative pressure at the top of the riser 89 and at the siphon release valve 87 .
- Siphon release valve 87 is structured to remain closed as long as there is oil pressure in riser 89 or conduit 35 and to open when the engine oil pressure falls to zero. Accordingly, during engine shutdown, the siphon release valve 87 is opened, and the siphoning effect will be disrupted by air at atmospheric pressure carried through the conduit 43 from the crankcase 70 and into the top of riser 89 . It is understood that the siphon release valve 87 may also be connected to atmosphere and/or not be included at all.
- the air supply assembly 45 Connected in fluid flow communication with the air conduit 41 so as to supply a quantity of air A under pressure into the reservoir 20 is an air supply assembly 45 .
- the air supply assembly 45 will preferably be an air compressor or other air source structured to supply air at a pressure approximately but not necessarily equal to the normal engine operating oil pressure.
- the air supply 45 can be a standard vehicle air compressor, as is already present in many vehicles such as a truck, and may include an independent air compressor, or a pressurized air tank.
- a switching assembly to actuate a valve is positioned on, near or remote from the air supply assembly 45 to admit air from the air supply assembly 45 into the reservoir 20 .
- the switching assembly can be manual, electric, remote, direct or even automatic; i.e., sequenced with the engine starter switch. Further, in the case of many vehicles, the switching assembly can be dash-mounted for convenience, so long as it functions to admit the air into the reservoir 20 by actuating the appropriate valve on or near the air supply assembly 45 .
- the pressurized air When the pressurized air is admitted from the air supply assembly 45 , it will flow through the air conduit 41 and into the reservoir 20 through the air flow corridor 40 .
- the increased air A within the reservoir 20 will then force oil B within the reservoir 20 out of the reservoir 20 through the oil flow corridor 30 as a result of the limited volume within the reservoir 20 .
- the oil B will flow out through the oil flow corridor 30 and through the riser 89 and oil conduit 35 to the internal engine oil pressure system 75 where it will lubricate the engine 80 .
- the internal engine oil pressure system 75 will include the appropriate conduits and passages to allow the oil to flow to the pistons and wearing parts of the engine where it is needed.
- the air flow corridor 40 is, however, interconnected with the air supply assembly 45 by way of an air conduit 41 at the junction housing 42 .
- the junction housing 42 may include an at least partially hollow interior 90 and is structured to receive the open ends 92 , of the conduit 41 , the conduit 44 , and the conduit 43 such that air flow is consistently able to flow therethrough.
- the interior wall structures 94 of the junction housing 42 direct the pressurized air into the open ends 92 of the conduits 44 and 43 .
- the conduit 43 contains an orifice 91 , which includes a reduced diameter structured to severely restrict the airflow therethrough.
- oil B in the reservoir 20 can be supplied from an independent oil source, such as through a filler cap/plug 47 , it is preferred that the oil B within the reservoir 20 be supplied directly from the engine 80 , thereby maintaining a closed system and ensuring that pre-starting lubrication oil B will always be present, so long as the engine 80 is properly maintained and contains normal oil levels.
- the oil conduit 35 will also function to supply the necessary oil to refill the reservoir 20 after each start up.
- the oil conduit 35 is connected with the internal engine oil pressure system 75 in order to supply oil for pre-starting lubrication through the internal engine oil pressure system 75 .
- an oil flow valve assembly may be provided.
- the oil flow valve assembly includes a one-way check valve 32 and a bypass orifice 33 disposed, in one embodiment, on the oil conduit 35 of some embodiments.
- the one-way check valve 32 will be disposed in line with the oil conduit 35 such that free quantities of oil can flow therethrough only from the reservoir 20 to the engine 80 .
- the bypass orifice 33 is positioned to circumvent the one-way check valve 32 .
- This collective structure namely the oil flow valve assembly, may take on a number of configurations structured to restrict the back flow of oil, while selectively allow some oil back flow, either through the same conduit or a separate conduit thereof, sufficient to re-fill the oil reservoir.
- the one-way check valve 32 and bypass orifice 33 are separately included and connected in line with the oil conduit 35 and/or separate conduits to define the oil flow valve assembly.
- FIG. 3 illustrates the oil flow valve assembly.
- both the one-way check valve and bypass orifice may be included in a single valve 31 positioned either directly preceding the oil flow corridor 30 , anywhere along the oil conduit 35 , or incorporated directly with the oil flow corridor 30 . Accordingly, while the engine 80 is operational, the reservoir 20 will become refilled by the engine oil in order to be ready at all times for the next engine start up. Only a very small portion of the oil output from the engine internal oil pump can bypass the check valve 32 through the bypass orifice 33 such that the engine itself will not be deprived of oil while the reservoir 20 is refilling. As such, the bypass orifice 33 is sized according to the individual engine on which the pre-starting lubrication system is used and the refilling takes place over the first few minutes of operation of the engine 80 . After the reservoir 20 is filled, the level maintenance assembly stops any further flow of oil from the engine oil pressure system 75 to the reservoir 20 .
- the level maintenance assembly is specifically configured and disposed so as to ensure that overfilling or total emptying of the oil reservoir 20 is prevented.
- the first embodiment of the level maintenance assembly as illustrated in FIG. 1, they will include a stopper float 50 disposed within the reservoir 20 .
- the reservoir 20 will preferably include a tapered upper and lower surface or other means of guiding the stopper float into a flow sealing orientation, and the air flow corridor 40 will be disposed in a top surface of the reservoir 20 , while the oil flow corridor 30 is disposed in a bottom surface of the reservoir 20 .
- the stopper float 50 floats freely within the reservoir 20 atop the oil B. As additional oil enters the reservoir 20 , the stopper float 50 will float up and be guided by the tapered upper surface until it moves into a flow sealing orientation 50 ′ wherein the air flow corridor 40 is blocked off by the stopper float 50 ′. When the float 50 ′ is in the flow sealing orientation, no additional air or oil will exit the reservoir 20 and accordingly no additional oil will flow into the reservoir 20 and the system will not overflow or continue to take oil from the engine 80 . However, because the stopper float 50 ′ is freely floating, air can still enter the reservoir 20 in order to push oil out to the engine for the next start up.
- the stopper float 50 will follow down into a flow sealing orientation 50 ′′ over the oil flow corridor 30 . This will prevent air from exiting the reservoir 20 and being introduced into the internal engine oil pressure system 75 while still allowing oil to flow into the reservoir 20 in order to refill it.
- the stopper float 50 may trigger the sealing off of the respective corridors 30 and 40 such as by contacting a switch or moving a stopper element into place.
- an alternative means to guide the stopper float into flow sealing orientation at either the oil flow corridor 30 or the air flow corridor 40 are included.
- a locating guide 51 is suspended by brackets 49 within the reservoir 20 such that the stopper float 50 is contained and constrained within the locating guide 51 but will move freely up and down the locating guide 50 as the oil level rises and falls in the reservoir 20 .
- the locating guide is suspended in reservoir 20 such that neither the top nor the bottom of the guide contacts the reservoir, thereby allowing air as well as oil to flow freely in or out of the guide 51 and ensuring that the oil level within the locating guide 51 remains equal to the oil level in the rest of the reservoir 20 . Accordingly, much like the tapered upper and lower portions of the reservoir, as the oil level rises or falls, the stopper float, is guided into flow sealing orientation at the air flow corridor 40 or the oil flow corridor 30 by the locating guide 51 .
- a second embodiment of the level maintenance assembly includes a pair of float valves 52 and 53 .
- each of the float valves 52 and 53 includes an individual float member 54 and 55 interconnected with a sealing mechanism which will seal off the respective valves 52 and 53 allowing no outflow therethrough.
- the first float valve 53 it will be disposed at the air flow corridor 40 such that upon the oil level within the reservoir 20 rising to the reservoir full orientation, the float 55 will rise up switching the float valve 53 into an exit flow stopping orientation.
- the float 54 of the second float valve 52 will be suspended within the oil B unless the oil level drops below the float 54 to a reservoir empty level resulting in downward movement of the float 54 .
- the second float valve 52 is switched into an exit flow stopping orientation wherein no oil or air exits through the oil flow corridor 30 , but oil can still flow into the reservoir 20 via the oil flow corridor 30 to refill the reservoir 20 .
- the level maintenance assembly will merely include a mount bracket 56 structured to mount the reservoir 20 at an elevation such that the top of the reservoir 20 is at or slightly above the level of the oil in crank case 70 since gravity will not fill the reservoir higher than the level of the oil B in the crank case 70 .
- the oil conduit 35 will merely include the one-way check valve 32 such that oil may only flow through the oil conduit 35 from the reservoir 20 to the internal engine oil pressure system 75 . Accordingly, an additional supply conduit 36 is included to supply oil to the oil reservoir 20 .
- the supply conduit 36 will also include a one-way check valve 37 which is disposed such that oil may flow from the crankcase 70 into the oil reservoir 20 therethrough, but no oil or air to flow will be permitted from the reservoir 20 to the crankcase 70 .
- a one-way check valve 37 which is disposed such that oil may flow from the crankcase 70 into the oil reservoir 20 therethrough, but no oil or air to flow will be permitted from the reservoir 20 to the crankcase 70 .
- some engine oil systems include separate oil reserves 71 and do not merely utilize the crankcase 70 .
- a conduit 73 conducts oil from the reserve 71 to the internal engine oil system 75 and a separate conduit 72 returns the engine oil to the reserve 71 by forces of gravity or by a “scavenger” pump within the engine, depending on whether the reserve 71 is disposed below or above the crankcase 70 , respectively.
- the connections previously described as being made with the crankcase 70 will be made with the separate reserve 71 in this embodiment.
- the lower portion of the reservoir 20 can be provided with tapered sides and a stopper float 50 as shown in FIG. 1.
- the reservoir 20 could be provided with the locating guide 51 and stopper float 50 as shown in FIG. 5, or the float valve as shown in FIG. 3. All three of these aforesaid alternatives would function in exactly the same manner as previously described.
- a filler cap/plug 47 has been provided to fill the reservoir manually for initial installation and start up of the pre-starting lubrication system and/or when the engine oil B is to be routinely changed and both the crankcase 70 and the reservoir 20 have been drained of oil.
Abstract
To be used with an internal combustion engine having a crank case wherein engine oil is contained, and an engine internal oil pressure system structured to distribute lubricating oil to moving and wearing parts of the engine from the crank case, an engine pre-lubrication system which includes an oil reservoir to contain a quantity of engine oil to be supplied through an oil flow corridor of the reservoir to the engine internal oil pressure system for pre-lubrication of the engine. The pre-lubrication system is structured to constantly maintain an acceptable supply of oil within the reservoir and will supply pre-lubricating oil upon a burst of air being initiated and directed into the oil reservoir, through an air flow corridor, so as to displace oil contained in the reservoir out through the oil flow corridor for pre-lubrication of the engine.
Description
- The present application is a continuation-in-part application of previously filed, now pending application having U.S. patent application Ser. No. 09/668,567, filed on Sep. 25, 2000, which is set to mature into U.S. Pat. No. 6,481,530 on Nov. 19, 2002.
- 1. Field of the Invention
- The present invention relates to an engine pre-lubrication system to be used with an internal combustion engine, which is easy to install and operate in order to provide start up lubrication to the engine and eliminate the need for the engine to run for a period of time, without lubrication, until the normal engine operation provides lubrication.
- 2. Description of the Related Art
- It is a known fact that a main source of the wear and tear that can affect an engine, results from a cold start up of an unlubricated engine. Specifically, after sitting for even a short period of time, the internal wearing parts within an internal combustion engine lose a substantial amount of the oil lubricant, which coats their surface, therefore requiring an initial start up with insufficient lubrication. As a result, many engine oils are being specifically manufactured with properties that will help the oil remain on the wearing parts for an extended period of time, thereby providing some lubrication for start up after the engine has been sitting idle. These improved oils, however, do not completely solve the problem, especially if the engine, such as in boats, trucks, heavy machinery, power plants, or other applications, remains idle for an extended period of time.
- As a result, mechanical systems have been devised consisting of a motor and oil pump along with associated wiring, relays and controls, which start just a few seconds before starting the engine. The pump takes oil from the engine crankcase or oil reservoir and forces it into the engine internal oil pressure system such that the wearing parts are properly lubricated before the engine is started. Immediately upon starting, the internal engine oil pump starts supplying oil to all the moving and wearing parts and the pre-lubricating pump and motor is shut down. This type of system, however, is expensive, complicated, difficult to install and has many moving and wearing parts, such as the pump and motor, which are subject to maintenance and wear out. Accordingly, such systems are not widely implemented, especially in circumstances of retrofitting existing engines.
- In this regard, it is recognized that some of these problems were solved with the issue of U.S. Pat. No. 5,494,013, which provided a system that was less expensive, simpler, and more easily and economically installed. That system, however, still left room for further improvement. In particular, that system still included a number of complicated and often expensive valves to achieve the necessary function. Also, the oil reservoir was susceptible to gravitational discharge of its oil supply during engine shut down.
- Accordingly, there is still a need in the art for a pre-starting lubrication system which is inexpensive and simple in design, eliminates the need for complicated, expensive mechanical parts, and retains the oil supply within the oil reservoir prior to engine start-up. The system of the present invention is designed specifically to meet these needs.
- The present invention relates to a pre-starting lubrication system to be utilized primarily on an internal combustion piston engine of the type having a crankcase, wherein engine lubricating oil is contained, and an integral engine driven oil pump and pressure system are structured to distribute lubricating oil to all of the moving and wearing parts of the engine. Specifically, the pre-starting lubrication system will include an oil reservoir which will contain a quantity of engine oil therein to be utilized in the pre-lubrication process. Further included with the oil reservoir is an air flow corridor wherethrough air will enter and exit the oil reservoir and an oil flow corridor wherethrough oil will enter and exit the oil reservoir. The oil reservoir is connected in fluid flow communication with the engine internal oil pressure system through an oil riser, thereby allowing the oil to flow from the reservoir to lubricate the wearing parts prior to starting. In one embodiment the oil riser derives from the oil flow corridor and connects to the oil conduit at a point equal to generally a top portion of the oil reservoir, although it is understood that the oil riser may merely define a conduit disposed at any location through which oil flows if a valve type restriction is placed upon the flow until needed. In the illustrated embodiment, however, the position of the oil riser eliminates the possibility of gravitational discharge from the oil reservoir to the engine internal pressure system.
- Connected in fluid flow communication with the air flow corridor is an air supply assembly and an air venting assembly. The air supply assembly is connected by way of an air conduit with the air flow corridor, which is structured to supply a quantity of air under pressure into the oil reservoir through the air flow corridor. As to the air venting assembly, it is connected to the air flow corridor so as to vent pressurized air from the reservoir and may be connected with the engine for a closed system, or with atmosphere or another location for a more open system.
- The pre-starting lubrication is initiated by an air control assembly which initiates and maintains air flow from the air supply assembly through the air flow corridor and into the oil reservoir in such a manner as to push oil out of the oil reservoir, through the oil flow corridor, and into the engine internal oil pressure system, wherein the oil is distributed to the wearing parts for a predetermined time after which the air supply assembly is shut off and pressurized air in the oil reservoir is then vented by the air venting assembly.
- Further included with the pre-starting lubrication system is an oil supply assembly. The oil supply assembly ensures that the quantity of engine oil for use in pre-starting lubrication is continuously supplied to the oil reservoir once the engine has been started and is running normally. In an illustrated embodiment, an oil flow valve assembly is defined and structured to permit oil flow to the engine, while allowing only a limited amount of back flow of oil sufficient to refill the oil reservoir. Also in one illustrated embodiment the oil flow valve assembly is defined by a one way check valve and an associated bypass.
- Additionally, in order to ensure that the oil reservoir does not become overfilled or underfilled, a level maintenance assembly is included. The level maintenance assembly protect the engine by preventing total emptying of the oil reservoir and thereby ensuring that air does not exit the oil reservoir through the oil flow corridor where it can adversely affect the pressure of the engine lubricating system. The level maintenance assembly also detects and prevents overfilling of the oil reservoir, thereby ensuring that the excess oil does not adversely affect the air supply assembly and will not drain the oil system of the engine.
- For a fuller understanding of the nature of the present invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:
- FIG. 1 is a schematic view of a first embodiment of the pre-lubrication system of the present invention;
- FIG. 1A is a schematic view of another embodiment of the pre-lubrication system of the present invention;
- FIG. 2 is a schematic view of the junction housing of the present invention;
- FIG. 3 is a schematic view of still another embodiment of the pre-lubrication system of the present invention;
- FIG. 4 is a schematic view of yet another embodiment of the pre-lubrication system of the present invention;
- FIG. 5 is schematic partial view wherein the engine has its oil reservoir separate from the crankcase; and
- FIG. 6 is a schematic partial view illustrating an alternative embodiment including a locating guide for the stopper float.
- Like reference numerals refer to like parts throughout the several views of the drawings.
- Shown throughout the figures, the present invention is directed towards a pre-starting engine lubrication system, generally indicated as10. The
pre-starting lubrication system 10 is structured for utilization with any type ofinternal combustion engine 80 which includes anengine oil reserve 70, such as a reserve in the crank case of theengine 80 or in a separate oil reserve 71, structured to contain and supply lubricating oil to all of the moving and wearing parts of theengine 80, by way of an engine internaloil pressure system 75. Specifically, conventionalinternal combustion engines 80 will draw oil from theengine oil reserve 70 only after the engine is started and operational, so as to direct the oil into the pressure system for lubrication of all moving and wearing parts to prevent breakdown. It is apparent that the engine must operate for an extended period of time without proper lubrication. - Turning specifically to the
pre-starting lubrication system 10 of the present invention, it includes anoil reservoir 20 wherein a quantity of engine oil is contained for pre-starting lubrication purposes. It is noted, however, that this system may be used with any acceptable type of synthetic lubricant. Thisreservoir 20 can be manufactured with or separate from theengine 80, either within or remote from the engine housing/compartment wherein theengine 80 is secured. As shown in FIG. 1, which illustrates a first embodiment of thepre-starting lubrication system 10, theoil reservoir 20 includes anair flow corridor 40 and anoil flow corridor 30. Specifically, theair flow corridor 40 is structured to allow the passage of air A in and out of thereservoir 20 therethrough. Similarly, theoil flow corridor 30 is structured to facilitate the exit and possible entry of oil B therethrough.Oil flow corridor 30 is connected tooil riser 89 which preferably terminates at a point generally equal to a top ofreservoir 13, and is then connected with the engine internal oil pressure system byoil conduit 35. Throughoil riser 89 andoil conduit 35, oil B is provided from theoil reservoir 20 to the engine internaloil pressure system 75 for appropriate lubrication of theengine 80. Because, however,oil riser 89 generally terminates either at or slightly above the level of the oil inreservoir 20, the oil in thereservoir 20 will not be able to flow by gravity into theengine oil system 75 when the engine is shut down. As illustrated,oil riser 89 may, if desired, be secured tooil reservoir 20 by attachment mounts 12, may be integrated within the reservoir, or may be separately secured. In addition to the above preferred embodiment, it is also understood that the oil riser may also merely define a conduit for oil flow passage disposed at any position relative to the oil reservoir, a separate valve assembly being provided to selectively permit and restrict flow out of said oil reservoir. - Additionally, an
air conduit 41 is connected with theair flow corridor 40. Theair conduit 41 is structured to enable the passage of air A from theair supply 45 to thereservoir 20. As such, when air under pressure is introduced into thereservoir 20, the oil B is naturally forced out through theoil flow corridor 30 for lubrication of theengine 80. Alternatively, gasses other than air can be used, including but not limited to Carbon Dioxide and Nitrogen. - In one embodiment of FIG. 1A, located on the upper end of the
oil riser 89 may be avalve assembly 87. During the pre-lubrication process described above, the siphonrelease valve 87 is closed by the oil pressure inriser 89 andconduit 35 and prevents any oil from escaping out ofriser 89 oroil conduit 35. Furthermore, the siphonrelease valve 87 also remains closed during oil flow from theengine oil system 75, back into thereservoir 20 until the engine is shut down. During engine shutdown, however, a siphoning effect can ensue draining the oil fromreservoir 20 back intoengine 80 as a result of zero oil pressure in theengine 80 and a slightly negative pressure at the top of theriser 89 and at the siphonrelease valve 87. Siphonrelease valve 87 is structured to remain closed as long as there is oil pressure inriser 89 orconduit 35 and to open when the engine oil pressure falls to zero. Accordingly, during engine shutdown, the siphonrelease valve 87 is opened, and the siphoning effect will be disrupted by air at atmospheric pressure carried through theconduit 43 from thecrankcase 70 and into the top ofriser 89. It is understood that the siphonrelease valve 87 may also be connected to atmosphere and/or not be included at all. - Connected in fluid flow communication with the
air conduit 41 so as to supply a quantity of air A under pressure into thereservoir 20 is anair supply assembly 45. Theair supply assembly 45 will preferably be an air compressor or other air source structured to supply air at a pressure approximately but not necessarily equal to the normal engine operating oil pressure. For example, theair supply 45 can be a standard vehicle air compressor, as is already present in many vehicles such as a truck, and may include an independent air compressor, or a pressurized air tank. When use of thesystem 10 is desired, a switching assembly to actuate a valve is positioned on, near or remote from theair supply assembly 45 to admit air from theair supply assembly 45 into thereservoir 20. As such, the switching assembly can be manual, electric, remote, direct or even automatic; i.e., sequenced with the engine starter switch. Further, in the case of many vehicles, the switching assembly can be dash-mounted for convenience, so long as it functions to admit the air into thereservoir 20 by actuating the appropriate valve on or near theair supply assembly 45. - When the pressurized air is admitted from the
air supply assembly 45, it will flow through theair conduit 41 and into thereservoir 20 through theair flow corridor 40. The increased air A within thereservoir 20 will then force oil B within thereservoir 20 out of thereservoir 20 through theoil flow corridor 30 as a result of the limited volume within thereservoir 20. As such, the oil B will flow out through theoil flow corridor 30 and through theriser 89 andoil conduit 35 to the internal engineoil pressure system 75 where it will lubricate theengine 80. Generally, the internal engineoil pressure system 75 will include the appropriate conduits and passages to allow the oil to flow to the pistons and wearing parts of the engine where it is needed. Theair flow corridor 40 is, however, interconnected with theair supply assembly 45 by way of anair conduit 41 at thejunction housing 42. Specifically, referring to FIG. 2, thejunction housing 42 may include an at least partiallyhollow interior 90 and is structured to receive the open ends 92, of theconduit 41, theconduit 44, and theconduit 43 such that air flow is consistently able to flow therethrough. When pressurized air from theair supply assembly 45 is introduced into thejunction housing 42 through theair conduit 41, theinterior wall structures 94 of thejunction housing 42 direct the pressurized air into the open ends 92 of theconduits conduit 43, however, contains anorifice 91, which includes a reduced diameter structured to severely restrict the airflow therethrough. As such, a majority of the air will be directed throughair flow corridor 40, and intoreservoir 20. This will, in turn, ensure that the oil B inreservoir 20 will flow out through theoil flow corridor 30, through theoil riser 89, and through theoil conduit 35 into the internal engineoil pressure system 75 in the method as described above. of course, a more complex, multi structure valve assembly that selectively opens and closes may also be provided. - Although oil B in the
reservoir 20 can be supplied from an independent oil source, such as through a filler cap/plug 47, it is preferred that the oil B within thereservoir 20 be supplied directly from theengine 80, thereby maintaining a closed system and ensuring that pre-starting lubrication oil B will always be present, so long as theengine 80 is properly maintained and contains normal oil levels. In the preferred embodiments illustrated in FIGS. 1 and 3, theoil conduit 35, will also function to supply the necessary oil to refill thereservoir 20 after each start up. Specifically, theoil conduit 35 is connected with the internal engineoil pressure system 75 in order to supply oil for pre-starting lubrication through the internal engineoil pressure system 75. After pre-starting lubrication is performed, the oil quantities within thereservoir 20 will have decreased, however, theengine 80 is now started and running so as to pressurize its own internal oil pressure system. This pressurization results in oil being forced back through theoil conduit 35 to thereservoir 20, thereby providing oil for a future pre-starting lubrication. - When the
reservoir 20 has been vented and de-pressurized, the engineoil pressure system 75 will, as stated, be trying to force oil back to the reservoir viaoil supply conduit 35. Accordingly, to prevent the free flow of oil to thereservoir 20, an oil flow valve assembly may be provided. For example, in the illustrated embodiment the oil flow valve assembly includes a one-way check valve 32 and abypass orifice 33 disposed, in one embodiment, on theoil conduit 35 of some embodiments. In such an embodiment, as in FIG. 3, the one-way check valve 32 will be disposed in line with theoil conduit 35 such that free quantities of oil can flow therethrough only from thereservoir 20 to theengine 80. However, so that small quantities of oil may bypass the one-way check valve 32, and flow back to refill thereservoir 20, thebypass orifice 33 is positioned to circumvent the one-way check valve 32. This collective structure, namely the oil flow valve assembly, may take on a number of configurations structured to restrict the back flow of oil, while selectively allow some oil back flow, either through the same conduit or a separate conduit thereof, sufficient to re-fill the oil reservoir. In one embodiment, illustrated in FIG. 3, the one-way check valve 32 andbypass orifice 33 are separately included and connected in line with theoil conduit 35 and/or separate conduits to define the oil flow valve assembly. Alternatively, however, as illustrated in FIG. 1, both the one-way check valve and bypass orifice may be included in asingle valve 31 positioned either directly preceding theoil flow corridor 30, anywhere along theoil conduit 35, or incorporated directly with theoil flow corridor 30. Accordingly, while theengine 80 is operational, thereservoir 20 will become refilled by the engine oil in order to be ready at all times for the next engine start up. Only a very small portion of the oil output from the engine internal oil pump can bypass thecheck valve 32 through thebypass orifice 33 such that the engine itself will not be deprived of oil while thereservoir 20 is refilling. As such, thebypass orifice 33 is sized according to the individual engine on which the pre-starting lubrication system is used and the refilling takes place over the first few minutes of operation of theengine 80. After thereservoir 20 is filled, the level maintenance assembly stops any further flow of oil from the engineoil pressure system 75 to thereservoir 20. - Additionally included with the
pre-lubrication system 10 of the present invention is a level maintenance assembly. The level maintenance assembly is specifically configured and disposed so as to ensure that overfilling or total emptying of theoil reservoir 20 is prevented. In the first embodiment of the level maintenance assembly, as illustrated in FIG. 1, they will include astopper float 50 disposed within thereservoir 20. When utilizing thisstopper float 50, thereservoir 20 will preferably include a tapered upper and lower surface or other means of guiding the stopper float into a flow sealing orientation, and theair flow corridor 40 will be disposed in a top surface of thereservoir 20, while theoil flow corridor 30 is disposed in a bottom surface of thereservoir 20. In use, thestopper float 50 floats freely within thereservoir 20 atop the oil B. As additional oil enters thereservoir 20, thestopper float 50 will float up and be guided by the tapered upper surface until it moves into aflow sealing orientation 50′ wherein theair flow corridor 40 is blocked off by thestopper float 50′. When thefloat 50′ is in the flow sealing orientation, no additional air or oil will exit thereservoir 20 and accordingly no additional oil will flow into thereservoir 20 and the system will not overflow or continue to take oil from theengine 80. However, because thestopper float 50′ is freely floating, air can still enter thereservoir 20 in order to push oil out to the engine for the next start up. Similarly, as the oil level within the reservoir drops to a reservoir empty level, thestopper float 50 will follow down into aflow sealing orientation 50″ over theoil flow corridor 30. This will prevent air from exiting thereservoir 20 and being introduced into the internal engineoil pressure system 75 while still allowing oil to flow into thereservoir 20 in order to refill it. Alternatively, with this embodiment, thestopper float 50, rather than directly blocking theair flow corridor 40 oroil flow corridor 30, may trigger the sealing off of therespective corridors oil flow corridor 30 or theair flow corridor 40 are included. In this embodiment, a locating guide 51 is suspended bybrackets 49 within thereservoir 20 such that thestopper float 50 is contained and constrained within the locating guide 51 but will move freely up and down the locatingguide 50 as the oil level rises and falls in thereservoir 20. The locating guide is suspended inreservoir 20 such that neither the top nor the bottom of the guide contacts the reservoir, thereby allowing air as well as oil to flow freely in or out of the guide 51 and ensuring that the oil level within the locating guide 51 remains equal to the oil level in the rest of thereservoir 20. Accordingly, much like the tapered upper and lower portions of the reservoir, as the oil level rises or falls, the stopper float, is guided into flow sealing orientation at theair flow corridor 40 or theoil flow corridor 30 by the locating guide 51. - A second embodiment of the level maintenance assembly, as shown in FIG. 3, includes a pair of
float valves float valves individual float member respective valves first float valve 53, it will be disposed at theair flow corridor 40 such that upon the oil level within thereservoir 20 rising to the reservoir full orientation, thefloat 55 will rise up switching thefloat valve 53 into an exit flow stopping orientation. Similarly, thefloat 54 of thesecond float valve 52, will be suspended within the oil B unless the oil level drops below thefloat 54 to a reservoir empty level resulting in downward movement of thefloat 54. Upon downward movement of thefloat 54, thesecond float valve 52 is switched into an exit flow stopping orientation wherein no oil or air exits through theoil flow corridor 30, but oil can still flow into thereservoir 20 via theoil flow corridor 30 to refill thereservoir 20. - Turning to a third embodiment, illustrated in FIG. 4, the level maintenance assembly will merely include a
mount bracket 56 structured to mount thereservoir 20 at an elevation such that the top of thereservoir 20 is at or slightly above the level of the oil in crankcase 70 since gravity will not fill the reservoir higher than the level of the oil B in thecrank case 70. Although thesingle oil conduit 35 configuration of the previous embodiments may be employed, in this embodiment, theoil conduit 35 will merely include the one-way check valve 32 such that oil may only flow through theoil conduit 35 from thereservoir 20 to the internal engineoil pressure system 75. Accordingly, anadditional supply conduit 36 is included to supply oil to theoil reservoir 20. Thesupply conduit 36 will also include a one-way check valve 37 which is disposed such that oil may flow from thecrankcase 70 into theoil reservoir 20 therethrough, but no oil or air to flow will be permitted from thereservoir 20 to thecrankcase 70. In this embodiment, because the elevation of thereservoir 20 will generally be below the elevation of thecrank case 70, normal gravitational forces will maintain an oil level within thereservoir 20 equal with the oil level within thecrankcase 70. - As illustrated in FIG. 5, some engine oil systems include separate oil reserves71 and do not merely utilize the
crankcase 70. In this case, aconduit 73 conducts oil from the reserve 71 to the internalengine oil system 75 and a separate conduit 72 returns the engine oil to the reserve 71 by forces of gravity or by a “scavenger” pump within the engine, depending on whether the reserve 71 is disposed below or above thecrankcase 70, respectively. As such, the connections previously described as being made with thecrankcase 70 will be made with the separate reserve 71 in this embodiment. - Referring again to FIG. 4, when oil exits the
reservoir 20 during pre-starting lubrication and the oil level has been lowered below that of the oil in thecrankcase 70, the forces of gravity will result in a quantity of oil exiting thecrankcase 70 and enteringreservoir 20. Throughair conduit 43, the air supply inreservoir 20 is in continuous fluid communication with the air supply incrankcase 70. Therefore, when air supply means 45 is not engaged, air pressure betweenreservoir 20 andcrankcase 70 will remain at equilibrium. Because of this, the forces of gravity will cause oil to flow from thecrankcase 70 into thereservoir 20 until equilibrium between the oil levels is reached. Regarding themount bracket 56, any manner of mounting, connection or placement ofreservoir 20 in order to provide for the proper elevation of the reservoir is adaptable. Specifically, if the oil reservoir will preferably not be mounted within the overall engine housing, but rather it may be merely secured on a platform or other support so as to maintain proper elevation between thereservoir 20 and thecrankcase 70. - Also, in this embodiment, to prevent total emptying of the
reservoir 20 and possible introduction of air into theoil system 75, the lower portion of thereservoir 20 can be provided with tapered sides and astopper float 50 as shown in FIG. 1. Alternatively thereservoir 20 could be provided with the locating guide 51 andstopper float 50 as shown in FIG. 5, or the float valve as shown in FIG. 3. All three of these aforesaid alternatives would function in exactly the same manner as previously described. - As an alternative, in FIGS. 1, 1A,3, 4 and 6, a filler cap/
plug 47 has been provided to fill the reservoir manually for initial installation and start up of the pre-starting lubrication system and/or when the engine oil B is to be routinely changed and both thecrankcase 70 and thereservoir 20 have been drained of oil. - While this invention has been shown and described in what is considered to be a practical and preferred embodiment, it is recognized that departures may be made within the spirit and scope of this invention which should, therefore, not be limited except as set forth in the claims which follow and within the doctrine of equivalents.
- Now that the invention has been described,
Claims (17)
1. A pre-starting lubrication system to be used on an engine having an oil reserve, wherein engine lubricating oil is contained, and an engine internal oil pressure system structured to distribute lubricating oil to wearing parts of the engine from the oil reserve, said pre-starting lubrication system comprising:
an oil reservoir structured to contain a quantity of engine oil therein;
said oil reservoir including an air flow corridor wherethrough air enters and exits said oil reservoir, and an oil flow corridor, wherethrough oil enters and exits said oil reservoir;
said oil flow corridor being connected in fluid flow communication with an oil riser, said oil riser being in fluid flow communication with the engine internal oil pressure system;
an oil flow valve assembly structured and disposed to permit a flow of said engine oil from said oil reservoir to the engine internal oil pressure system and to restrict a free flow of said engine oil from the engine internal oil pressure system to said oil reservoir;
said oil flow valve assembly further structured to allow a limited flow of said engine oil from the engine internal oil pressure system to said oil reservoir so as to re-fill said oil reservoir;
said air flow corridor being connected in fluid flow communication with an air supply assembly by an air conduit, said air supply assembly being structured to selectively supply a quantity of air under pressure;
an air control assembly structured to maintain bidirectional airflow into said oil reservoir, and restricted airflow out of said oil reservoir at least during re-filling of said oil reservoir;
an air venting assembly connected in fluid flow communication with said air control assembly and structured to provide a release of said restricted airflow out of said oil reservoir; and
a level maintenance assembly structured to prevent overfilling or total emptying of said oil reservoir, and. accordingly preventing the oil from exiting said reservoir through said air flow corridor and the air from exiting, said reservoir through said oil flow corridor.
2. A pre-starting lubrication system as recited in claim 1 wherein said level maintenance assembly includes a stopper float disposed in said reservoir so as to float on the oil contained therein, said stopper float being structured to seal off said air flow corridor upon an oil level in said reservoir rising to a reservoir full level, and to seal off said oil flow corridor upon said oil level in said reservoir dropping to a reservoir empty level.
3. A pre-starting lubrication system as recited in claim 2 wherein said reservoir further includes a tapered upper surface which tapers inwardly to said air flow corridor so as to guide said stopper float into its flow sealing orientation over said air flow corridor.
4. A pre-starting lubrication system as recited in claim 2 wherein said reservoir includes a tapered lower surface which tapers inwardly to said oil flow corridor so as to guide said stopper float into its flow sealing orientation over said oil flow corridor.
5. A pre-starting lubrication system as recited in claim 2 wherein said reservoir includes a locating guide wherein said stopper float is disposed, said locating guide extending substantially from said air flow corridor to said oil flow corridor so as to correspondingly guide said stopper float into its flow sealing orientation over said air flow corridor and said oil flow corridor.
6. A pre-starting lubrication system as recited in claim 1 wherein said level maintenance assembly includes a mount bracket structured to mount said reservoir at an elevation equal to an elevation of the oil reserve of the engine such that gravitational forces will maintain an oil level in said reservoir equal to an oil level in the oil reserve of the engine, said oil level in said reservoir being a reservoir full level in said reservoir.
7. A pre-starting lubrication system as recited in claim 1 wherein said oil flow valve assembly includes a one way check valve structured and disposed to prevent oil from flowing therethrough from the engine internal oil pressure system to said oil reservoir.
8. A pre-starting lubrication system as recited in claim 7 wherein said oil flow valve assembly further includes a bypass orifice disposed in said oil conduit so as to enable small quantities of the oil to bypass said one way check valve and flow from the engine internal oil pressure system to said reservoir in order to fill said reservoir during operation of the engine.
9. A pre-starting lubrication system as recited in claim 8 wherein said one way check valve of said oil conduit and said bypass orifice of said oil flow valve assembly are included in said oil flow corridor.
10. A pre-starting lubrication system as recited in claim 1 wherein said oil riser terminates at a point equal to the top of said oil reservoir.
11. A pre-starting lubrication system as recited in claim 10 wherein said oil riser is secured to said oil reservoir,
12. A pre-starting lubrication system as recited in claim 10 wherein said oil riser is integrated within said oil reservoir.
13. A pre-starting lubrication system as recited in claim 1 wherein said air control assembly includes a restrictive air flow orifice.
14. A pre-starting lubrication system as recited in claim 13 wherein said air control assembly ensures a majority of air flow into said oil reservoir.
15. A pre-starting lubrication system to be used on an engine having an oil reserve, wherein engine lubricating oil is contained, and an engine internal oil pressure system structured to distribute lubricating oil to wearing parts of the engine from the oil reserve, said pre-starting lubrication system comprising:
an oil reservoir structured to contain a quantity of engine oil therein;
said oil reservoir including an air flow corridor wherethrough air enters and exits said oil reservoir, and an oil flow corridor, wherethrough oil enters and exits said oil reservoir;
said oil flow corridor being connected in fluid flow communication with an oil riser, said oil riser being in fluid flow communication with the engine internal oil pressure system;
an oil flow valve assembly structured and disposed to permit a flow of said engine oil from said oil reservoir to the engine internal oil pressure system and to restrict a free flow of said engine oil from the engine internal oil pressure system to said oil reservoir;
said oil flow valve assembly further structured to allow a limited flow of said engine oil from the engine internal oil pressure system to said oil reservoir so as to re-fill said oil reservoir;
said air flow corridor being connected in fluid flow communication with an air supply assembly by an air conduit, said air supply assembly being structured to selectively supply a quantity of air under pressure;
an air control assembly structured to maintain bidirectional airflow into said oil reservoir, and restricted airflow out of said oil reservoir at least during re-filling of said oil reservoir;
an air venting assembly connected in fluid flow communication with said air control assembly and structured to provide a release of said restricted airflow out of said oil reservoir;
a level maintenance assembly structured to prevent overfilling or total emptying of said oil reservoir, and accordingly preventing the oil from exiting said reservoir through said air flow corridor and the air from exiting, said reservoir through said oil flow corridor; and
a siphon release valve disposed in said oil riser and structured to disrupt any siphoning effects between said oil reservoir and the engine upon a drop in engine oil pressure.
16. A pre-starting lubrication system as recited in claim 15 wherein said siphon release valve is structured to vent to atmosphere.
17. A pre-starting lubrication system as recited in claim 15 wherein said siphon release valve is structured to vent into said air venting assembly.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US10/298,759 US20030062222A1 (en) | 2000-09-25 | 2002-11-18 | Engine pre-lubrication system |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/668,567 US6481530B1 (en) | 2000-09-25 | 2000-09-25 | Engine pre-lubrication system |
US10/298,759 US20030062222A1 (en) | 2000-09-25 | 2002-11-18 | Engine pre-lubrication system |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US09/668,567 Continuation-In-Part US6481530B1 (en) | 2000-09-25 | 2000-09-25 | Engine pre-lubrication system |
Publications (1)
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US20030062222A1 true US20030062222A1 (en) | 2003-04-03 |
Family
ID=46281556
Family Applications (1)
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US10/298,759 Abandoned US20030062222A1 (en) | 2000-09-25 | 2002-11-18 | Engine pre-lubrication system |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110308493A1 (en) * | 2010-06-17 | 2011-12-22 | Mitchell Robert L | Pre start friction protection system |
US20160160856A1 (en) * | 2014-12-05 | 2016-06-09 | Hans Wallin | Backup lubricant supply system |
CN112833320A (en) * | 2019-11-22 | 2021-05-25 | 沪东重机有限公司 | Pre-lubricating device and method for bearing of oil supply unit of low-speed diesel engine for ship |
CN115075905A (en) * | 2022-06-13 | 2022-09-20 | 中国第一汽车股份有限公司 | Pre-lubrication system of hybrid engine and control method |
-
2002
- 2002-11-18 US US10/298,759 patent/US20030062222A1/en not_active Abandoned
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110308493A1 (en) * | 2010-06-17 | 2011-12-22 | Mitchell Robert L | Pre start friction protection system |
US20160160856A1 (en) * | 2014-12-05 | 2016-06-09 | Hans Wallin | Backup lubricant supply system |
US9903364B2 (en) * | 2014-12-05 | 2018-02-27 | Aktiebolaget Skf | Backup lubricant supply system |
CN112833320A (en) * | 2019-11-22 | 2021-05-25 | 沪东重机有限公司 | Pre-lubricating device and method for bearing of oil supply unit of low-speed diesel engine for ship |
CN115075905A (en) * | 2022-06-13 | 2022-09-20 | 中国第一汽车股份有限公司 | Pre-lubrication system of hybrid engine and control method |
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