US20020189188A1 - Roofing for buildings, with synthetic resin molded components - Google Patents
Roofing for buildings, with synthetic resin molded components Download PDFInfo
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- US20020189188A1 US20020189188A1 US10/213,578 US21357802A US2002189188A1 US 20020189188 A1 US20020189188 A1 US 20020189188A1 US 21357802 A US21357802 A US 21357802A US 2002189188 A1 US2002189188 A1 US 2002189188A1
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- Prior art keywords
- tiles
- tile
- ridge
- edge
- roofing
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/02—Grooved or vaulted roofing elements
- E04D1/08—Grooved or vaulted roofing elements of plastics; of asphalt; of fibrous materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/12—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface
- E04D1/20—Roofing elements shaped as plain tiles or shingles, i.e. with flat outer surface of plastics; of asphalt; of fibrous materials
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/29—Means for connecting or fastening adjacent roofing elements
- E04D1/2907—Means for connecting or fastening adjacent roofing elements by interfitted sections
- E04D1/2914—Means for connecting or fastening adjacent roofing elements by interfitted sections having fastening means or anchors at juncture of adjacent roofing elements
- E04D1/2916—Means for connecting or fastening adjacent roofing elements by interfitted sections having fastening means or anchors at juncture of adjacent roofing elements the fastening means taking hold directly on adjacent elements of the same row
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/29—Means for connecting or fastening adjacent roofing elements
- E04D1/2907—Means for connecting or fastening adjacent roofing elements by interfitted sections
- E04D1/2949—Means for connecting or fastening adjacent roofing elements by interfitted sections having joints with fluid-handling feature, e.g. a fluid channel for draining
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/30—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D1/00—Roof covering by making use of tiles, slates, shingles, or other small roofing elements
- E04D1/30—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles
- E04D2001/304—Special roof-covering elements, e.g. ridge tiles, gutter tiles, gable tiles, ventilation tiles at roof intersections, e.g. valley tiles, ridge tiles
- E04D2001/305—Ridge or hip tiles
Definitions
- the invention relates to a roofing, for flat or arched roofs, made with molded synthetic-resin components shaped so as to permit rapid and stable assembly, effective protection from the infiltration of rain water, thermal and acoustic insulation and other purposes and advantages, which will be clear from the following text. It is also important to note that—among other things—the covering hereof is particularly resistant over time to weather and other conditions, offers substantial chromatic stability (for aesthetic or other purposes) and is environmentally-friendly, as the roofing is made of entirely recyclable material. The tiles removed from demolished buildings can also be easily used again.
- the roofing includes tiles and devices for fastening said tiles to a block or beam and batten frame supporting structure.
- the tiles can be made of stiff, molded synthetic resin and comprise:
- edges which, when laid, are essentially perpendicular to the maximum slope line an upper continuous contoured ridge along the upper edge and a lower continuous contoured ridge along the lower edge; and along the edges which, when laid, are essentially parallel to the maximum slope line, contours which are complementary in the partial overlap between said edges of contiguous tiles to make labyrinth seals which will carry off rain water towards the tiles of the row below.
- said ridges are step-shaped to engage, when laid, with horizontal continuity, a row of tiles below with the row of tiles above.
- said anchoring devices include a through hole in one of the ridges and a slot in the other ridge to fasten two tiles from contiguous rows that partially overlap along the ridges to an underlying supporting structure with a screw device.
- said continuous ridges are square step-shaped, which also allows limited relative sloping by limited relative play.
- the screw holes are formed next to the lower edge whose lower ridge overlaps the upper ridge of a tile below presenting two slots. Said slots can be formed in enlargements of the ridge of said upper edge.
- the roofing can include ridge caps shaped like inverted gutters which can present overlapping profiles to form carry-off duct labyrinths and, along each of the longitudinal edges, a flexible lip suitable for adapting to the slope of the corresponding roof pitch and for being anchored to the tiles on which it rests when laid.
- the roofing can include half tiles for completing each horizontal row of adjacent tiles, to be arranged alternately at one end and at the opposite end in contiguous rows of tiles, so that the tiles of one row are staggered with respect to those of the contiguous row; which half tiles can also be produced by cutting a tile.
- the plate of the tile forms a “bent tile” contour with external and internal arched terminal edges which engage, when laid, with those of the plates of contiguous rows.
- Some tiles can be made of clear material, such as polycarbonate or similar, to create skylights simply by fitting the clear tiles in specific areas of the roof.
- FIG. 1 illustrates a perspective view of a roofing, with parts removed
- FIG. 2 illustrates a set of tiles, of which only one is in solid lines, to illustrate rows of staggered tiles on a roofing;
- FIGS. 3 and 4 illustrate perspective views of a tile, from above and from below;
- FIGS. 5, 6 and 7 illustrate local sections marked V-V, VI-VI and VII-VII in FIG. 2;
- FIGS. 8 and 9 illustrate local sections, marked VIII-VIII and IX-IX in FIG. 2;
- FIGS. 10 and 11 illustrate local sections marked X-X and XI-XI in FIG. 2;
- FIG. 12 illustrates a partial perspective view of a tile along the side forming the labyrinth
- FIG. 13 illustrates a plan view of a portion of FIG. 12 and of a contiguous, partially sectioned tile
- FIGS. 14, 15, 16 and 17 illustrate elements for forming a ridge between two pitches, in views and sections marked XIV-XIV in FIG. 1, XV-XV in FIG. 16, XVI-XVI and XVII-XVII in FIG. 14, on various scales;
- FIGS. 18, 19, and 20 illustrate tiles of reduced dimensions in views from above and from below and in cross section according to line XX-XX in FIG. 19;
- FIG. 21 is a perspective view of a modified embodiment of the tile.
- the tile 1 consists of a plate 3 , with relatively limited thickness and a substantially rectangular shape, presenting an upper edge 3 A and lower edge 3 B when laid with the inclination due to the slope of the roof.
- 3 C and 3 E indicate the edges parallel to the maximum slope line.
- Plate 3 is relatively thin and reinforced by means of a ribbing parallel to edges 3 C and 3 E, which forms channels 3 F on the dorsal, i.e. the external, surface when laid.
- the channels start at a limited distance from upper edge 3 A and drain along lower edge 3 B to eliminate rain water onto the dorsal surface of the tiles below, i.e.
- a continuous upper step-shaped contoured ridge 5 is Formed on the surface of the tile along the upper edge 3 A. Ridge 5 can form an approximate right angle.
- a lower continuous downward ridge 7 is formed along the lower edge 3 B and extends towards the lower, or palmar, surface of the tile, with a profile substantially complementary to that of ridge 5 .
- the two ridges 5 and 7 engage and couple as illustrated, in particular, in FIGS. 5, 8, 9 , 10 and 11 , with limited play to allow, if required, limited angular adaptation between successive tiles along the maximum slope line. This ensures easy coupling between successive tiles along the maximum slope line and also makes it possible to follow any curves in the roofing.
- Edges 3 C and 3 E which once laid slope with the maximum roof slope, present complementary contours which—in the partial overlapping between said edges 3 C and 3 E of contiguous tiles of a horizontal row of tiles—form labyrinth seals which will carry off water towards the tiles of the row below.
- edge 3 C of the tile which is designed to remain underneath in the overlapping between contiguous tiles, presents two longitudinal ridges 3 G and 3 H defining two ducts, while the edge 3 E, above in the overlapping between contiguous tiles, presents two longitudinal ridges 3 K and 3 L which interpose between the two ridges 3 G and 3 H, forming the aforesaid labyrinth (see, in particular, FIGS. 6 and 7).
- each tile may be completed with a limited ridge 3 E 1 which covers the connection between the two tiles, for nearly the entire connection, with the exception of a small section towards the upper edge 3 A and ridge 5 .
- the continuous ridge 5 presents a notch 9 at the corner between edge 3 C and edge 3 A, which reduces the step profile.
- a recess 11 is provided in ridge 7 at the corner between edge 3 C and edge 3 B, where the ducts formed by longitudinal ridges 3 G and 3 H lead. This step-shaped recess 11 facilitates rain water downflow along the ducts formed by said ridges 3 G and 3 H.
- a step 13 is created at edge 3 E (see specifically FIGS.
- the step is shaped to house the residual part 9 of the contoured ridge 5 where step 9 is created on the contiguous tile.
- An indent 15 is formed in the convergence between edge 3 E and edge 3 B to allow edges 3 C and 3 E of contiguous tiles to overlap and maintain continuity between contoured ridges 7 of the contiguous tile in a row. This ensures that, during assembly, an adequate passage is created between recess 11 and indent 15 for draining water from the ducts formed by ridges 3 G and 3 H to the tiles on the row below.
- An angular projection 11 A on recess 11 stabilises the position between tiles where recess 15 is arranged (see specifically FIGS. 12 and 13).
- Tiles 1 are made of injection molded thermoplastic resin.
- the resin may be either coloured or clear (e.g. for manufacturing fixed skylights). These materials are totally recoverable and even repeatedly recyclable.
- Anchoring of tiles to the roofing support structure S is done along horizontal edge 3 A of plate 3 of tile 1 .
- the support structure S can consist of a block or a beam and rafter structure—with battens, where required—or other equivalent structures for this purpose, on which to arrange and anchor profiles 30 .
- These profiles can consist of wooden laths 18 horizontally anchored to structure S. Said laths 18 can take wood screws or similar.
- the tiles 1 present linear ridges 20 and 20 A—on the lower face and along a lower reinforcement 5 A on ridge 5 —which are designed to rest on the horizontal laths 18 (or other supporting structure) so as to maintain an air circulation gap between tiles and laths 118 .
- the ridge 5 and the respective enlargement 5 A present enlargements 5 B, where through slots 24 , parallel to edge 3 A, are formed (also see FIG. 10).
- a hole 26 with upper enlargement 26 A—is formed in each tile 1 next to ridge 7 and to lower edge 3 B.
- a large screw 28 can be inserted in hole 26 , 26 A of one tile and in slot 24 of the tile below to be fastened to lath 18 . This fastens the tiles 1 to laths 18 .
- a seal is placed under the head of screw 28 to prevent the infiltration of water.
- Special linear ridges 30 can be formed on the upper face of each tile and along the reliefs to provide adequate resistance to prevent the feet of people accessing the roof for inspections, or other purposes, from slipping.
- the roofing assembly is started from the eaves tiles which are arranged on the supporting structure and anchored with screws 28 to lath 18 near the eaves.
- the next row of tiles 1 is then laid over the first row of eaves tiles, engaging the two rows of tiles by coupling ridges 5 of the tiles of the row above with ridges 7 of the tiles of the first row, and so on.
- a slight slope variation can be attained between the tiles of one row and those of the contiguous row.
- With a single screw 28 for each tile the entire roofing can be secured. Interventions which may be required in time after assembly—for replacements or other purposes—are possible by removing a very limited number of screws 28 .
- the assembly operation is continued all the way to the ridge.
- the tiles of the various successive rows can be staggered with respect to each other.
- Tiles presenting a horizontal dimension (i.e. distance between an edge corresponding to 3 C and an edge corresponding to 3 E) smaller than regular tiles can be used alternatively at the ends of successive rows.
- regular tiles can be cut in half along a middle line between edges 3 C and 3 E to obtain two “complementary” half tiles.
- An even roof covering will be produced, including along the maximum slope line at the ends of the roofing, by arranging the half tiles alternately at one end of one row and at the opposite end of a contiguous row.
- the same tiles can be manufactured with inert filling material, selected to offer thermal and acoustic insulation. Furthermore, by using laths 18 of suitable height, the space between structure S and the tiles can be used to accommodate thermal and/or acoustic insulation material and/or channels or the like.
- Ridge caps can be used to complete the roof along a ridge, specifically between opposite pitches presenting equal or different slopes. These ridge caps form an inverted “gutter” once fitted and are mutually engaged by the partially overlapping ends, due to the presence of arched edges 34 A which are inserted into arched ducts 34 B of the contiguous ridge cap, as clearly shown in the drawing. Ridge caps 34 are suitable for covering the tiles of the last upper row of each pitch by containing the upper ridges 5 of the tiles of said last rows, as shown by the section view in FIG. 14.
- the ridge caps 34 are anchored by the longitudinal corners of caps 34 extending for al least the main portion of their development to form lips 36 , which are flexible, i.e. can be slanted variably by the reduction in thickness of fitting 38 between the sides of the ridge caps 34 and the lips 36 .
- the lips 36 can be adapted to practically any maximum slope line of roofing pitches and can be fastened to the tiles by means of rivets, screws, nailing or other. These lips 36 ensure the anchoring of ridge caps 34 without the risk of Infiltration of rain water.
- Tightness can be ensured by the adherence of lips 36 to the tile, by the virtually waterproof nature of rivets 40 , or equivalent fasteners, and due to the fact that the ridges 5 of the tiles are contained inside the ridge caps.
- special ridge caps with ends such as 34 E, finished with a partition, instead of a simple side, form a duct such as 34 B.
- a similar side can be used also for all the other ridge caps. Ridge caps can be sawed like tiles.
- FIG. 21 illustrates a modified tile for making roofs similar to those traditionally made with flat plain tiles and inverted-duct arched bent tiles.
- Part 101 unique in this case, is similar to the tile described above but plate 103 of said tile is modified centrally to form “bent” contour 203 , with arched terminal edge 205 projected outwards at the end corresponding to ridge 105 , and arched terminal edge 207 projected inwards, at the end which corresponds to ridge 107 .
- edge 205 of the part 101 below is contained by edge 207 of the part 101 above.
- the contiguous parts 101 of successive rows are, in this configuration, aligned, rather than, as in the successive rows of tiles of the configuration illustrated in FIG. 1, staggered.
- the bent tiles 101 can similarly be laid with a limited curvature of the maximum slope line.
- tile material can be coloured as required for aesthetic purposes.
- Clear material such as polycarbonate—can be used for roofing which allows natural lighting of the interior.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Roof Covering Using Slabs Or Stiff Sheets (AREA)
- Laminated Bodies (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
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Abstract
A tile made of stiff molded synthetic resin having edges which overlap when a plurality of tiles are assembled upon a roof and an upper continuous contoured ridge along the upper edge and a lower continuous contoured ridge along the lower edge. The upper and lower ridges being stepped shape to engage with horizontal continuity when a plurality of tiles are assembled upon a roof. A through hole is provided in the lower ridge which aligns with a slot in the upper ridge to allow a screw to pass therethrough fastening two contiguous rows of tiles to a supporting structure.
Description
- The invention relates to a roofing, for flat or arched roofs, made with molded synthetic-resin components shaped so as to permit rapid and stable assembly, effective protection from the infiltration of rain water, thermal and acoustic insulation and other purposes and advantages, which will be clear from the following text. It is also important to note that—among other things—the covering hereof is particularly resistant over time to weather and other conditions, offers substantial chromatic stability (for aesthetic or other purposes) and is environmentally-friendly, as the roofing is made of entirely recyclable material. The tiles removed from demolished buildings can also be easily used again.
- The roofing includes tiles and devices for fastening said tiles to a block or beam and batten frame supporting structure.
- The tiles can be made of stiff, molded synthetic resin and comprise:
- along the edges which, when laid, are essentially perpendicular to the maximum slope line, an upper continuous contoured ridge along the upper edge and a lower continuous contoured ridge along the lower edge; and along the edges which, when laid, are essentially parallel to the maximum slope line, contours which are complementary in the partial overlap between said edges of contiguous tiles to make labyrinth seals which will carry off rain water towards the tiles of the row below.
- According to this invention, said ridges are step-shaped to engage, when laid, with horizontal continuity, a row of tiles below with the row of tiles above. Furthermore, said anchoring devices include a through hole in one of the ridges and a slot in the other ridge to fasten two tiles from contiguous rows that partially overlap along the ridges to an underlying supporting structure with a screw device.
- Advantageously, said continuous ridges are square step-shaped, which also allows limited relative sloping by limited relative play.
- The screw holes are formed next to the lower edge whose lower ridge overlaps the upper ridge of a tile below presenting two slots. Said slots can be formed in enlargements of the ridge of said upper edge.
- That one of the aforesaid complementary labyrinth contours, which is underneath the other when laid, and forms ducts on the upper, i.e. dorsal, surface, can end—downstream—with a stepped recess to facilitate water carry-off onto the tile below.
- The roofing can include ridge caps shaped like inverted gutters which can present overlapping profiles to form carry-off duct labyrinths and, along each of the longitudinal edges, a flexible lip suitable for adapting to the slope of the corresponding roof pitch and for being anchored to the tiles on which it rests when laid.
- The roofing can include half tiles for completing each horizontal row of adjacent tiles, to be arranged alternately at one end and at the opposite end in contiguous rows of tiles, so that the tiles of one row are staggered with respect to those of the contiguous row; which half tiles can also be produced by cutting a tile.
- In a possible configuration, the plate of the tile forms a “bent tile” contour with external and internal arched terminal edges which engage, when laid, with those of the plates of contiguous rows.
- Some tiles can be made of clear material, such as polycarbonate or similar, to create skylights simply by fitting the clear tiles in specific areas of the roof.
- The invention will be better understood with the following description and accompanying drawing, illustrating a practical, nonrestrictive example of the invention, where:
- FIG. 1 illustrates a perspective view of a roofing, with parts removed;
- FIG. 2 illustrates a set of tiles, of which only one is in solid lines, to illustrate rows of staggered tiles on a roofing;
- FIGS. 3 and 4 illustrate perspective views of a tile, from above and from below;
- FIGS. 5, 6 and7 illustrate local sections marked V-V, VI-VI and VII-VII in FIG. 2;
- FIGS. 8 and 9 illustrate local sections, marked VIII-VIII and IX-IX in FIG. 2;
- FIGS. 10 and 11 illustrate local sections marked X-X and XI-XI in FIG. 2;
- FIG. 12 illustrates a partial perspective view of a tile along the side forming the labyrinth;
- FIG. 13 illustrates a plan view of a portion of FIG. 12 and of a contiguous, partially sectioned tile;
- FIGS. 14, 15,16 and 17 illustrate elements for forming a ridge between two pitches, in views and sections marked XIV-XIV in FIG. 1, XV-XV in FIG. 16, XVI-XVI and XVII-XVII in FIG. 14, on various scales;
- FIGS. 18, 19, and20 illustrate tiles of reduced dimensions in views from above and from below and in cross section according to line XX-XX in FIG. 19; and
- FIG. 21 is a perspective view of a modified embodiment of the tile.
- As illustrated in the accompanying drawing, the
tile 1 consists of aplate 3, with relatively limited thickness and a substantially rectangular shape, presenting anupper edge 3A andlower edge 3B when laid with the inclination due to the slope of the roof. 3C and 3E, on the other hand, indicate the edges parallel to the maximum slope line.Plate 3 is relatively thin and reinforced by means of a ribbing parallel toedges channels 3F on the dorsal, i.e. the external, surface when laid. The channels start at a limited distance fromupper edge 3A and drain alonglower edge 3B to eliminate rain water onto the dorsal surface of the tiles below, i.e. downstream with respect to the maximum slope and direction of rain water flow shown by arrows f1. A continuous upper step-shapedcontoured ridge 5 is Formed on the surface of the tile along theupper edge 3A. Ridge 5 can form an approximate right angle. A lower continuousdownward ridge 7 is formed along thelower edge 3B and extends towards the lower, or palmar, surface of the tile, with a profile substantially complementary to that ofridge 5. The tworidges -
Edges said edges edge 3C of the tile which is designed to remain underneath in the overlapping between contiguous tiles, presents twolongitudinal ridges edge 3E, above in the overlapping between contiguous tiles, presents twolongitudinal ridges ridges edge 3E of each tile may be completed with a limited ridge 3E1 which covers the connection between the two tiles, for nearly the entire connection, with the exception of a small section towards theupper edge 3A andridge 5. Thecontinuous ridge 5 presents anotch 9 at the corner betweenedge 3C andedge 3A, which reduces the step profile. Arecess 11 is provided inridge 7 at the corner betweenedge 3C andedge 3B, where the ducts formed bylongitudinal ridges shaped recess 11 facilitates rain water downflow along the ducts formed bysaid ridges step 13 is created atedge 3E (see specifically FIGS. 2, 3 and 4); the step is shaped to house theresidual part 9 of thecontoured ridge 5 wherestep 9 is created on the contiguous tile. Anindent 15, on the other hand, is formed in the convergence betweenedge 3E andedge 3B to allowedges contoured ridges 7 of the contiguous tile in a row. This ensures that, during assembly, an adequate passage is created betweenrecess 11 and indent 15 for draining water from the ducts formed byridges angular projection 11A onrecess 11 stabilises the position between tiles whererecess 15 is arranged (see specifically FIGS. 12 and 13). -
Tiles 1 are made of injection molded thermoplastic resin. The resin may be either coloured or clear (e.g. for manufacturing fixed skylights). These materials are totally recoverable and even repeatedly recyclable. - Anchoring of tiles to the roofing support structure S is done along
horizontal edge 3A ofplate 3 oftile 1. - The support structure S can consist of a block or a beam and rafter structure—with battens, where required—or other equivalent structures for this purpose, on which to arrange and anchor
profiles 30. These profiles can consist ofwooden laths 18 horizontally anchored to structure S. Saidlaths 18 can take wood screws or similar. - The
tiles 1 presentlinear ridges lower reinforcement 5A onridge 5—which are designed to rest on the horizontal laths 18 (or other supporting structure) so as to maintain an air circulation gap between tiles and laths 118. Alongside 3A, theridge 5 and therespective enlargement 5Apresent enlargements 5B, where throughslots 24, parallel toedge 3A, are formed (also see FIG. 10). Ahole 26—withupper enlargement 26A—is formed in eachtile 1 next toridge 7 and tolower edge 3B. When assembled, alarge screw 28 can be inserted inhole slot 24 of the tile below to be fastened tolath 18. This fastens thetiles 1 tolaths 18. A seal is placed under the head ofscrew 28 to prevent the infiltration of water. -
Ridge 5 alongedge 3A of the tile presents twonarrower areas 5E for molding reasons. - Special
linear ridges 30 can be formed on the upper face of each tile and along the reliefs to provide adequate resistance to prevent the feet of people accessing the roof for inspections, or other purposes, from slipping. - The roofing assembly is started from the eaves tiles which are arranged on the supporting structure and anchored with
screws 28 tolath 18 near the eaves. The next row oftiles 1 is then laid over the first row of eaves tiles, engaging the two rows of tiles bycoupling ridges 5 of the tiles of the row above withridges 7 of the tiles of the first row, and so on. A slight slope variation can be attained between the tiles of one row and those of the contiguous row. With asingle screw 28 for each tile the entire roofing can be secured. Interventions which may be required in time after assembly—for replacements or other purposes—are possible by removing a very limited number ofscrews 28. The assembly operation is continued all the way to the ridge. - The tiles of the various successive rows can be staggered with respect to each other. Tiles presenting a horizontal dimension (i.e. distance between an edge corresponding to3C and an edge corresponding to 3E) smaller than regular tiles can be used alternatively at the ends of successive rows. When tiles are arranged in a staggered fashion with respect to those of adjacent rows, tiles presenting a size equal to half the distance between
edges edges - The same tiles can be manufactured with inert filling material, selected to offer thermal and acoustic insulation. Furthermore, by using
laths 18 of suitable height, the space between structure S and the tiles can be used to accommodate thermal and/or acoustic insulation material and/or channels or the like. - Ridge caps, generically indicated as34 (see FIGS. 14-17), can be used to complete the roof along a ridge, specifically between opposite pitches presenting equal or different slopes. These ridge caps form an inverted “gutter” once fitted and are mutually engaged by the partially overlapping ends, due to the presence of
arched edges 34A which are inserted intoarched ducts 34B of the contiguous ridge cap, as clearly shown in the drawing. Ridge caps 34 are suitable for covering the tiles of the last upper row of each pitch by containing theupper ridges 5 of the tiles of said last rows, as shown by the section view in FIG. 14. The ridge caps 34 are anchored by the longitudinal corners ofcaps 34 extending for al least the main portion of their development to formlips 36, which are flexible, i.e. can be slanted variably by the reduction in thickness of fitting 38 between the sides of the ridge caps 34 and thelips 36. As a result, thelips 36 can be adapted to practically any maximum slope line of roofing pitches and can be fastened to the tiles by means of rivets, screws, nailing or other. Theselips 36 ensure the anchoring of ridge caps 34 without the risk of Infiltration of rain water. Tightness can be ensured by the adherence oflips 36 to the tile, by the virtually waterproof nature ofrivets 40, or equivalent fasteners, and due to the fact that theridges 5 of the tiles are contained inside the ridge caps. At the end, or at both ends, of the roof ridge, special ridge caps with ends such as 34E, finished with a partition, instead of a simple side, form a duct such as 34B. A similar side can be used also for all the other ridge caps. Ridge caps can be sawed like tiles. - FIG. 21 illustrates a modified tile for making roofs similar to those traditionally made with flat plain tiles and inverted-duct arched bent tiles.
Part 101, unique in this case, is similar to the tile described above butplate 103 of said tile is modified centrally to form “bent”contour 203, with archedterminal edge 205 projected outwards at the end corresponding toridge 105, and archedterminal edge 207 projected inwards, at the end which corresponds toridge 107. When laid,edge 205 of thepart 101 below is contained byedge 207 of thepart 101 above. This forms “bent tile”contour lines 203 along the maximum slope lines. Thecontiguous parts 101 of successive rows are, in this configuration, aligned, rather than, as in the successive rows of tiles of the configuration illustrated in FIG. 1, staggered. Thebent tiles 101 can similarly be laid with a limited curvature of the maximum slope line. - It will be understood that the drawing only illustrates an example provided for practical demonstration purposes of this invention only, as its forms and configurations can be modified without departing from the scope of the concept on which this invention is based. Any reference numbers included in the accompanying claims have the purpose of facilitating reading the claims with reference to the description and the drawing and does not limit the scope of protection represented by the claims.
- It is worth noting that the tile material can be coloured as required for aesthetic purposes. Clear material—such as polycarbonate—can be used for roofing which allows natural lighting of the interior.
Claims (14)
1. A roofing for buildings, the roofing comprising:
a plurality of tiles each having a first and second side and having an upstream edge and downstream edge, said each tile also having first and second side edges;
an upstream ridge extending from said first side along said upstream edge of said each tile;
a downstream ridge extending from said second side along said downstream edge of said each tile, wherein each said downstream ridge is step shaped to engage with said upstream ridge of another said tile;
contours contained in a first and a second side edges of said each tile which are complimentary in a partial overlap of said first and second side edges of adjacent said tiles, said contours forming seals that carry off water;
said downstream ridge of said each tile defining a hole through a respective said tile;
said upstream ridge of said each tile defining a slot through a respective said tile;
a plurality of anchoring devices, each of said slots and said holes being arranged on said tiles to have each of said slots be receivable of one of said anchoring devices passed through a corresponding said hole in an adjacent said tile, said tiles being arranged on a supporting structure and each of said plurality of anchoring devices connecting two adjacent said tiles directly to said supporting structure.
2. A roofing in accordance with claim 1 , wherein:
each of said holes and said slots extend through a respective said tile from said first side to said second side;
said anchoring devices include screws with heads sealable against said tiles.
3. A roofing in accordance with claim 2 , wherein:
said screws are applicable by screwing and unscrewing repetitively, said screws include heads acting against the tiles as a seal against rain.
4. Roofing according to claim 1 , wherein the holes are formed next to said downstream edge in which the downstream ridge overlaps the upstream ridge of a said tile below, provided with said slots.
5. Roofing according to claim 1 , wherein the slots are formed in corresponding enlargements of the upstream ridges on the upstream edge.
6. Roofing according to claim 1 , wherein:
one of said contours ends downstream with a stepped recess to facilitate water carry-off.
7. Roofing according to claim 1 , wherein a plate of the tile forms a bent tile contour with an external and an internal arched terminal edges which engage, when laid, with those of the plates of contiguous rows.
8. Roofing according to claim 1 , wherein some said tiles are manufactured from a clear material.
9. Roofing according to claim 1 , wherein the tiles contain linear ridges on said second side at said downstream and upstream edge to rest on the supporting structure.
10. Roofing according to claim 1 , wherein said tiles are made of stiff, molded, synthetic resin.
11. Roofing according to claim 1 , wherein said tiles are manufactured from polycarbonate.
12. Roofing for buildings including tiles and devices for anchoring said tiles to a supporting structure, said tiles including, along an upper and lower edge which, when laid, are substantially perpendicular to a maximum slope line, an upper continuous contoured ridge along the upper edge and a lower continuous contoured ridge along the lower edge, and along a first and a second edge which, when laid, are substantially parallel to the maximum slope line, labyrinth contours which are complementary in a partial overlap between said first and second edges of contiguous tiles to make labyrinth seals which will carry off rain water towards the tiles of the row below, said ridges being step-shaped to engage, when laid, with horizontal continuity, a row of said tiles below to the row of said tiles above, wherein anchoring devices include on the tiles a through hole along the lower ridge and a slot along the upper ridge to fasten two said tiles from contiguous rows that partially overlap along the ridges, to said supporting structure, said anchoring device being accessible and said first and second edges overlapping each other;
said anchoring devices include screws or nails that are accessible from above which pass through the through hole of the overlapping tile and the slot of the lower tile and which are fastened to the supporting structure, so that said anchoring device simultaneously connects the edge of the upper tile, the edge of the lower tile and the supporting structure, said anchoring means being accessible from above perpendicularly to the roofing.
13. A roofing in accordance with claim 12 , wherein:
said screws are applicable by screwing and unscrewing repetitively, said screws include heads acting against the tiles as a seal against rain.
14. A roofing for buildings, the roofing comprising:
a plurality of tiles each having a first and second side and having an upstream edge and downstream edge, said each tile also having first and second side edges;
an upstream ridge extending from said first side along said upstream edge of said each tile;
a downstream ridge extending from said second side along said downstream edge of said each tile, wherein each said downstream ridge is step shaped to engage with said upstream ridge of another said tile;
contours contained in a first and a second side edges of said each tile which are complimentary in a partial overlap of said first and second side edges of adjacent said tiles, said contours forming seals that carry off water;
said downstream ridge of said each tile defining a hole through a respective said tile;
said upstream ridge of said each tile defining a slot through a respective said tile;
a plurality of anchoring devices, each of said slots and said holes being arranged on said tiles to have each of said slots be receivable of one of said anchoring devices passed through a corresponding said hole in an adjacent said tile,
said slots are elongated and have a size greater than said anchoring devices;
said holes are circular and approximately the same size as said anchoring devices.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US10/213,578 US20020189188A1 (en) | 1998-02-10 | 2002-08-07 | Roofing for buildings, with synthetic resin molded components |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT1998FI000030A IT1300614B1 (en) | 1998-02-10 | 1998-02-10 | COVERING FOR BUILDINGS, WITH COMPONENTS PRINTED IN SYNTHETIC RESINS |
ITFI98A000030 | 1998-02-10 | ||
US09/601,991 US6564523B1 (en) | 1998-02-10 | 1999-02-08 | Roofing for buildings, with synthetic resin molded components |
US10/213,578 US20020189188A1 (en) | 1998-02-10 | 2002-08-07 | Roofing for buildings, with synthetic resin molded components |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US09/601,991 Continuation US6564523B1 (en) | 1998-02-10 | 1999-02-08 | Roofing for buildings, with synthetic resin molded components |
Publications (1)
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US20020189188A1 true US20020189188A1 (en) | 2002-12-19 |
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US09/601,991 Expired - Fee Related US6564523B1 (en) | 1998-02-10 | 1999-02-08 | Roofing for buildings, with synthetic resin molded components |
US10/213,578 Abandoned US20020189188A1 (en) | 1998-02-10 | 2002-08-07 | Roofing for buildings, with synthetic resin molded components |
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US09/601,991 Expired - Fee Related US6564523B1 (en) | 1998-02-10 | 1999-02-08 | Roofing for buildings, with synthetic resin molded components |
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US (2) | US6564523B1 (en) |
EP (1) | EP1055038B1 (en) |
AT (1) | ATE296386T1 (en) |
AU (1) | AU754881B2 (en) |
DE (1) | DE69925460T2 (en) |
ES (1) | ES2242379T3 (en) |
ID (1) | ID26653A (en) |
IT (1) | IT1300614B1 (en) |
OA (1) | OA11476A (en) |
PT (1) | PT1055038E (en) |
WO (1) | WO1999041469A1 (en) |
Cited By (11)
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US20050210807A1 (en) * | 2004-03-11 | 2005-09-29 | Da Vinci Roofscapes, L.L.C. | Shingle with interlocking water diverter tabs |
US20060123729A1 (en) * | 2004-11-09 | 2006-06-15 | Myers Jeffrey D | System, methods and compositions for attaching paneling to a building surface |
US7182889B2 (en) | 2001-02-15 | 2007-02-27 | Integral Technologies, Inc. | Low cost roofing shingles manufactured from conductive loaded resin-based materials |
US7198735B2 (en) | 2001-02-15 | 2007-04-03 | Integral Technologies, Inc. | Low cost roofing shingles manufactured from conductive loaded resin-based materials |
US20080302025A1 (en) * | 2005-04-28 | 2008-12-11 | Martin Schriever | Roof Tiles |
US7520098B1 (en) | 2004-01-16 | 2009-04-21 | Davinci Roofscapes, Llc | Stepped tile shingle |
US7563478B1 (en) | 2002-08-26 | 2009-07-21 | Davinci Roofscapes, Llc | Synthetic roofing shingles |
US20090266023A1 (en) * | 2008-04-23 | 2009-10-29 | Tat-On Man | Adhesive projection points for roofing elements |
US20100275542A1 (en) * | 2009-03-27 | 2010-11-04 | Davinci Roofscapes, Llc | One Piece Hip and Ridge Shingle |
US20120085053A1 (en) * | 2010-10-08 | 2012-04-12 | Rooftech Tile, Llc | Lightweight tile with tapered support |
US20130031864A1 (en) * | 2011-08-04 | 2013-02-07 | Schools Zachary S | Roofing tile system and method |
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US7690169B2 (en) * | 2002-06-19 | 2010-04-06 | Samesor Oy | Roof cladding element and method for manufacturing roof cladding elements |
US20050257477A1 (en) * | 2004-05-20 | 2005-11-24 | United States Tile Company | Roofing system and roofing tile |
ITVE20050010A1 (en) * | 2005-03-01 | 2006-09-02 | Polinext S R L | TILE |
US7877936B2 (en) * | 2005-08-30 | 2011-02-01 | Suncast Corporation | Plastic utility shed roof system |
US20080034705A1 (en) * | 2006-08-02 | 2008-02-14 | Andrew Truss | Stacking bar for roofing elements |
US9178465B2 (en) * | 2007-11-06 | 2015-11-03 | Certainteed Corporation | Photovoltaic roofing elements including tie layer systems and roofs using them |
DE202009009584U1 (en) | 2009-07-14 | 2009-12-03 | Monsieur, René Hermann | roofing |
US9109354B2 (en) * | 2013-07-17 | 2015-08-18 | University Of Dayton | Rapid assembly of a modular structure |
USD814663S1 (en) * | 2013-12-13 | 2018-04-03 | Nippon Steel & Sumikin Coated Sheet Corp. | Roofing board |
DE202023001318U1 (en) | 2022-12-01 | 2023-12-01 | Dirk Kieslich | Compatible and varied roofing system made of plastic |
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1999
- 1999-02-08 WO PCT/IT1999/000027 patent/WO1999041469A1/en not_active Application Discontinuation
- 1999-02-08 AU AU25455/99A patent/AU754881B2/en not_active Ceased
- 1999-02-08 ID IDW20001474A patent/ID26653A/en unknown
- 1999-02-08 US US09/601,991 patent/US6564523B1/en not_active Expired - Fee Related
- 1999-02-08 ES ES99905178T patent/ES2242379T3/en not_active Expired - Lifetime
- 1999-02-08 AT AT99905178T patent/ATE296386T1/en not_active IP Right Cessation
- 1999-02-08 DE DE69925460T patent/DE69925460T2/en not_active Expired - Fee Related
- 1999-02-08 EP EP99905178A patent/EP1055038B1/en not_active Expired - Lifetime
- 1999-02-08 PT PT99905178T patent/PT1055038E/en unknown
-
2000
- 2000-08-04 OA OA1200000216A patent/OA11476A/en unknown
-
2002
- 2002-08-07 US US10/213,578 patent/US20020189188A1/en not_active Abandoned
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US4574536A (en) * | 1981-09-25 | 1986-03-11 | Oldcastle, Inc. | Roof tile |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7182889B2 (en) | 2001-02-15 | 2007-02-27 | Integral Technologies, Inc. | Low cost roofing shingles manufactured from conductive loaded resin-based materials |
US7198735B2 (en) | 2001-02-15 | 2007-04-03 | Integral Technologies, Inc. | Low cost roofing shingles manufactured from conductive loaded resin-based materials |
US7563478B1 (en) | 2002-08-26 | 2009-07-21 | Davinci Roofscapes, Llc | Synthetic roofing shingles |
US7520098B1 (en) | 2004-01-16 | 2009-04-21 | Davinci Roofscapes, Llc | Stepped tile shingle |
US7845141B2 (en) | 2004-03-11 | 2010-12-07 | Davinci Roofscapes, Llc | Shingle with interlocking water diverter tabs |
US7331150B2 (en) * | 2004-03-11 | 2008-02-19 | Davinci Roofscapes, Llc | Shingle with interlocking water diverter tabs |
US20050210807A1 (en) * | 2004-03-11 | 2005-09-29 | Da Vinci Roofscapes, L.L.C. | Shingle with interlocking water diverter tabs |
US20060123729A1 (en) * | 2004-11-09 | 2006-06-15 | Myers Jeffrey D | System, methods and compositions for attaching paneling to a building surface |
US7748183B2 (en) * | 2004-11-09 | 2010-07-06 | Composite Foam Material Technology, Llc | System, methods and compositions for attaching paneling to a building surface |
US20100269438A1 (en) * | 2004-11-09 | 2010-10-28 | Composite Foam Material Technology, Llc | System, methods, and compositions for attaching paneling to a building surface |
US8205403B2 (en) | 2004-11-09 | 2012-06-26 | Composite Foam Material Technology, Llc | System, methods, and compositions for attaching paneling to a building surface |
US20080302025A1 (en) * | 2005-04-28 | 2008-12-11 | Martin Schriever | Roof Tiles |
US20090266023A1 (en) * | 2008-04-23 | 2009-10-29 | Tat-On Man | Adhesive projection points for roofing elements |
US20100275542A1 (en) * | 2009-03-27 | 2010-11-04 | Davinci Roofscapes, Llc | One Piece Hip and Ridge Shingle |
US8572921B2 (en) | 2009-03-27 | 2013-11-05 | Davinci Roofscapes, Llc | One piece hip and ridge shingle |
US20120085053A1 (en) * | 2010-10-08 | 2012-04-12 | Rooftech Tile, Llc | Lightweight tile with tapered support |
US20130031864A1 (en) * | 2011-08-04 | 2013-02-07 | Schools Zachary S | Roofing tile system and method |
Also Published As
Publication number | Publication date |
---|---|
PT1055038E (en) | 2005-09-30 |
EP1055038A1 (en) | 2000-11-29 |
WO1999041469A1 (en) | 1999-08-19 |
ID26653A (en) | 2001-01-25 |
US6564523B1 (en) | 2003-05-20 |
ATE296386T1 (en) | 2005-06-15 |
AU2545599A (en) | 1999-08-30 |
IT1300614B1 (en) | 2000-05-23 |
OA11476A (en) | 2004-05-03 |
ITFI980030A1 (en) | 1999-08-10 |
DE69925460T2 (en) | 2006-02-02 |
EP1055038B1 (en) | 2005-05-25 |
AU754881B2 (en) | 2002-11-28 |
DE69925460D1 (en) | 2005-06-30 |
ES2242379T3 (en) | 2005-11-01 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
STCB | Information on status: application discontinuation |
Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION |