US20020109421A1 - Rotor assembly of brushless direct current motor - Google Patents
Rotor assembly of brushless direct current motor Download PDFInfo
- Publication number
- US20020109421A1 US20020109421A1 US09/781,974 US78197401A US2002109421A1 US 20020109421 A1 US20020109421 A1 US 20020109421A1 US 78197401 A US78197401 A US 78197401A US 2002109421 A1 US2002109421 A1 US 2002109421A1
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- US
- United States
- Prior art keywords
- rotor
- direct current
- current motor
- brushless direct
- rotor assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K5/00—Casings; Enclosures; Supports
- H02K5/04—Casings or enclosures characterised by the shape, form or construction thereof
- H02K5/16—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields
- H02K5/173—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings
- H02K5/1737—Means for supporting bearings, e.g. insulating supports or means for fitting bearings in the bearing-shields using bearings with rolling contact, e.g. ball bearings radially supporting the rotor around a fixed spindle; radially supporting the rotor directly
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/24—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
Definitions
- the present invention relates to a rotor assembly of a brushless direct. current motor, wherein the rotor can be conveniently assembled and fixed.
- a conventional brushless direct current motor of axial winding radial air gap in accordance with the prior art shown in FIG. 6 comprises a metallic axle tube 91 combined on a housing 90 .
- the metallic axle tube 91 has an outer diameter combined with a circuit board 92 , a coil 93 , and pole plates 94 .
- the metallic axle tube 91 has an inner diameter for combination with an oil-impregnated bearing 95 or a positioning bushing and a ball bearing, and a rotor has a magnet ring 96 to induce with the coil 93 to rotate.
- the objective of the present invention is to provide a rotor assembly of a brushless direct current motor, wherein the rotor can be conveniently assembled so that the brushless direct current motor can be manufactured and assembled more easily.
- the present invention essentially includes a body provided with a circuit board, a pole plate, a coil, and a shaft base.
- the shaft base is provided with a positioning hole having a threaded portion by which a fixing member can be combined with a rotor.
- the rotor is provided with a countersunk seat in which a bearing is placed.
- the bearing has an axial hole for allowing passage of the fixing member so as to fix it.
- the rotor takes the fixing member as a center so as to rotate by a permanent magnet inducing with the coil.
- FIG. 1 is an exploded perspective view of a rotor assembly of a brushless direct current motor in accordance with a first embodiment of the present invention
- FIG. 2 is a front plan cross-sectional assembly view of the rotor assembly of a brushless direct current motor as shown in FIG. 1;
- FIG. 3 is a front plan cross-sectional assembly view of a rotor assembly of a brushless direct current motor in accordance with a second embodiment of the present invention
- FIG. 4 is an exploded perspective view of a rotor assembly of a brushless direct current motor in accordance with a third embodiment of the present invention.
- FIG. 5 is a front plan cross-sectional assembly view of the rotor assembly of a brushless direct current motor as shown in FIG. 4;
- FIG. 6 is a front plan cross-sectional assembly view of a conventional brushless direct current motor in accordance with the prior art.
- FIGS. 1 and 2 a first preferred embodiment of the present invention is shown, wherein the embodiment is used in axial winding axial air gap.
- the rotor assembly of a brushless direct current motor essentially comprises a body 1 , a rotor 2 , and a fixing member 3 .
- the body 1 can be the housing of a conventional heat radiating fan.
- the body 1 is combined with a circuit board 11 , a pole plate 12 , a coil 13 , and a shaft base 14 , and the shaft base 14 defines a positioning hole 16 having a threaded portion 15 .
- the threaded portion 15 is located in the inner wall of the positioning hole 16 which is provided for combining with the fixing member 3 .
- the rotor 2 can be the impeller of a conventional heat radiating fan.
- the rotor 2 is provided with a countersunk seat 21 at the central position thereof.
- the countersunk seat 21 defines a through hole 22 .
- a bearing 23 is mounted in the countersunk seat 21 .
- the bearing 23 is fixed by a retaining member 24 such as a C-shaped ring after being placed in the countersunk seat 21 of the rotor 2 .
- the through hole 22 allows passage of the fixing member 3 that is rotatably mounted in the bearing 23 .
- the rotor 2 itself is provided with conventional parts such as a permanent magnet 25 , and a blade 26 .
- the fixing member 3 is formed with the shape of a bolt shank, and includes a cap head 31 having a diameter greater than that of the shank.
- the shank includes a pivot portion 32 and a threaded portion 33 , wherein the pivot portion 32 is provided for combination with the bearing 23 , and the threaded portion 33 may be combined with the threaded portion 15 provided in the positioning hole 16 of the body 1 .
- the top end face of the cap head 3 of the fixing member 3 may be provided with an “1” shaped or a cross-shaped slot 34 .
- the fixing member 3 when the fixing member 3 passes through the bearing 23 that is fixed in the countersunk seat 21 provided on the rotor 2 , the fixing member 3 can be rotated so as to fit the rotor 2 on the body 1 .
- the threading of the fixing member 3 can be adapted to has the same direction as that of the rotation of the rotor 2 , or an adhesive can be coated on the fixing member 3 and the threaded portion 15 , thereby preventing detachment of the fixing member 3 .
- FIG. 3 a second preferred embodiment of the present invention is shown.
- the shaft base 14 of the body 1 is provided with a fitting hole 17 that is concentric with the positioning hole 16 .
- the fitting hole 17 is provided for receiving a nut 18 therein, and the nut 18 can be combined with the fixing member 3 by rotation.
- the threading of the fixing member 3 can be adapted to has the same direction as that of the threading of the nut 18 , or an adhesive can be coated on the fixing member 3 and the nut 18 , thereby preventing detachment of the fixing member 3 .
- FIG. 4 a third preferred embodiment of the present invention is shown, wherein the embodiment is used in axial winding radial air gap.
- the rotor assembly of a brushless direct current motor comprises a body 4 , a rotor 5 , and a fixing member 6 .
- the body 4 can be the housing of a conventional heat radiating fan.
- the body 4 is provided with a column 44 .
- the column 44 has an outer diameter fitted with a stator base 41 and a circuit board 42 .
- the column 44 has an inner diameter for allowing passing and fixing of the fixing member 6 .
- the inner wall of the column 44 can be provided with a threaded portion to mate with the fixing member 6 , or as shown in the figure, the inner diameter of the column 44 is formed with a stepped ring for receiving a positioning member 43 such as a nut 43 therein to combine with the fixing member 6 by rotation.
- the rotor 5 can be the impeller of a conventional heat radiating fan.
- the rotor 5 is provided with a countersunk seat 51 at the central position thereof.
- the countersunk seat 51 defines a through hole 52 .
- a bearing 53 is mounted in the countersunk seat 51 , and is fixed in place by a retaining member 54 such as a C-shaped ring.
- the through hole 52 allows passage of the fixing member 6 that is rotatably mounted in the bearing 53 .
- the rotor 5 itself is provided with conventional parts such as a permanent magnet 55 , and a blade 56 .
- the fixing member 6 is formed with the shaped of a bolt shank and has a cap head 61 with a diameter greater than that of the shank.
- the shank includes a pivot portion 62 , a combination portion 64 , and a threaded portion 63 , wherein the pivot portion 62 is provided for combination with the bearing 53 , the threaded portion 63 can be combined with the threaded portion provided on the column 44 of the body 2 or combined with the positioning member 43 , and the combination portion 64 can be used to combine with the stator base 41 .
- the top end face of the cap head 61 of the fixing member 6 may be provided with an “1” shaped or a cross-shaped slot 65 .
- the fixing member 6 when the fixing member 6 passes through the bearing 53 that is fixed in the countersunk seat 51 provided on the rotor 5 , the fixing member 6 can be rotated so as to fit the rotor 5 on the body 4 .
- the threading of the fixing member 6 can be adapted to has the same direction as that of the rotation of the rotor 5 , or fixed by an adhesive, thereby preventing detachment of the fixing member 6 .
- the rotor can be conveniently assembled simply by placing the bearing in the countersunk seat of the rotor, and fixing the rotor on the shaft seat of the body by the fixing member.
- the present invention has the effects of convenient and rapid assembly.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Motor Or Generator Frames (AREA)
- Brushless Motors (AREA)
Abstract
A rotor assembly of a brushless direct current motor includes a body provided with a circuit board, a pole plate, a coil, and a shaft base. The shaft base is provided with a positioning hole having a threaded portion by which a fixing member can be combined with a rotor. The rotor is provided with a countersunk seat in which a bearing is placed. The bearing has an axial hole for allowing passage of the fixing member so as to fix it. The rotor takes the fixing member as a center so as to rotate by a permanent magnet inducing with the coil.
Description
- 1. Field of the Invention
- The present invention relates to a rotor assembly of a brushless direct. current motor, wherein the rotor can be conveniently assembled and fixed.
- 2. Description of the Related Prior Art
- A conventional brushless direct current motor of axial winding radial air gap in accordance with the prior art shown in FIG. 6 comprises a
metallic axle tube 91 combined on ahousing 90. Themetallic axle tube 91 has an outer diameter combined with acircuit board 92, acoil 93, andpole plates 94. Themetallic axle tube 91 has an inner diameter for combination with an oil-impregnated bearing 95 or a positioning bushing and a ball bearing, and a rotor has amagnet ring 96 to induce with thecoil 93 to rotate. - During assembly of the conventional brushless direct current motor, it takes a lot of time to assemble the
metallic axle tube 91 with thecircuit board 92, thecoil 93, thepole plates 94, and the oil-impregnatedbearing 95. In addition, it needs a proper tightness between themetallic axle tube 91 and thecircuit board 92, thecoil 93, thepole plates 94, and the oil-impregnatedbearing 95, thereby causing inconvenience in fabrication and assembly. - The objective of the present invention is to provide a rotor assembly of a brushless direct current motor, wherein the rotor can be conveniently assembled so that the brushless direct current motor can be manufactured and assembled more easily.
- The present invention essentially includes a body provided with a circuit board, a pole plate, a coil, and a shaft base. The shaft base is provided with a positioning hole having a threaded portion by which a fixing member can be combined with a rotor. The rotor is provided with a countersunk seat in which a bearing is placed. The bearing has an axial hole for allowing passage of the fixing member so as to fix it. The rotor takes the fixing member as a center so as to rotate by a permanent magnet inducing with the coil.
- Further benefits and advantages of the present invention will become apparent after a careful reading of the detailed description with appropriate reference to the accompanying drawings.
- FIG. 1 is an exploded perspective view of a rotor assembly of a brushless direct current motor in accordance with a first embodiment of the present invention;
- FIG. 2 is a front plan cross-sectional assembly view of the rotor assembly of a brushless direct current motor as shown in FIG. 1;
- FIG. 3 is a front plan cross-sectional assembly view of a rotor assembly of a brushless direct current motor in accordance with a second embodiment of the present invention;
- FIG. 4 is an exploded perspective view of a rotor assembly of a brushless direct current motor in accordance with a third embodiment of the present invention;
- FIG. 5 is a front plan cross-sectional assembly view of the rotor assembly of a brushless direct current motor as shown in FIG. 4; and
- FIG. 6 is a front plan cross-sectional assembly view of a conventional brushless direct current motor in accordance with the prior art.
- Referring to FIGS. 1 and 2, a first preferred embodiment of the present invention is shown, wherein the embodiment is used in axial winding axial air gap. The rotor assembly of a brushless direct current motor essentially comprises a body1, a
rotor 2, and afixing member 3. - The body1 can be the housing of a conventional heat radiating fan. The body 1 is combined with a
circuit board 11, apole plate 12, acoil 13, and ashaft base 14, and theshaft base 14 defines apositioning hole 16 having a threadedportion 15. In the preferred embodiment, the threadedportion 15 is located in the inner wall of thepositioning hole 16 which is provided for combining with thefixing member 3. - The
rotor 2 can be the impeller of a conventional heat radiating fan. Therotor 2 is provided with acountersunk seat 21 at the central position thereof. Thecountersunk seat 21 defines a throughhole 22. Abearing 23 is mounted in thecountersunk seat 21. Thebearing 23 is fixed by a retainingmember 24 such as a C-shaped ring after being placed in thecountersunk seat 21 of therotor 2. The throughhole 22 allows passage of thefixing member 3 that is rotatably mounted in thebearing 23. Therotor 2 itself is provided with conventional parts such as apermanent magnet 25, and ablade 26. - The
fixing member 3 is formed with the shape of a bolt shank, and includes acap head 31 having a diameter greater than that of the shank. The shank includes apivot portion 32 and a threadedportion 33, wherein thepivot portion 32 is provided for combination with thebearing 23, and the threadedportion 33 may be combined with the threadedportion 15 provided in thepositioning hole 16 of the body 1. For facilitating the rotation of thefixing member 3, the top end face of thecap head 3 of thefixing member 3 may be provided with an “1” shaped or across-shaped slot 34. Therefore, when thefixing member 3 passes through thebearing 23 that is fixed in thecountersunk seat 21 provided on therotor 2, thefixing member 3 can be rotated so as to fit therotor 2 on the body 1. The threading of thefixing member 3 can be adapted to has the same direction as that of the rotation of therotor 2, or an adhesive can be coated on thefixing member 3 and the threadedportion 15, thereby preventing detachment of thefixing member 3. - Referring to FIG. 3, a second preferred embodiment of the present invention is shown. The
shaft base 14 of the body 1 is provided with afitting hole 17 that is concentric with thepositioning hole 16. Thefitting hole 17 is provided for receiving anut 18 therein, and thenut 18 can be combined with thefixing member 3 by rotation. The threading of thefixing member 3 can be adapted to has the same direction as that of the threading of thenut 18, or an adhesive can be coated on thefixing member 3 and thenut 18, thereby preventing detachment of thefixing member 3. - Referring to FIG. 4, a third preferred embodiment of the present invention is shown, wherein the embodiment is used in axial winding radial air gap. The rotor assembly of a brushless direct current motor comprises a
body 4, arotor 5, and afixing member 6. - The
body 4 can be the housing of a conventional heat radiating fan. Thebody 4 is provided with acolumn 44. Thecolumn 44 has an outer diameter fitted with astator base 41 and acircuit board 42. Thecolumn 44 has an inner diameter for allowing passing and fixing of thefixing member 6. The inner wall of thecolumn 44 can be provided with a threaded portion to mate with thefixing member 6, or as shown in the figure, the inner diameter of thecolumn 44 is formed with a stepped ring for receiving apositioning member 43 such as anut 43 therein to combine with thefixing member 6 by rotation. - The
rotor 5 can be the impeller of a conventional heat radiating fan. Therotor 5 is provided with acountersunk seat 51 at the central position thereof. Thecountersunk seat 51 defines a throughhole 52. Abearing 53 is mounted in thecountersunk seat 51, and is fixed in place by aretaining member 54 such as a C-shaped ring. The throughhole 52 allows passage of thefixing member 6 that is rotatably mounted in thebearing 53. Therotor 5 itself is provided with conventional parts such as apermanent magnet 55, and ablade 56. - The
fixing member 6 is formed with the shaped of a bolt shank and has acap head 61 with a diameter greater than that of the shank. The shank includes apivot portion 62, acombination portion 64, and a threadedportion 63, wherein thepivot portion 62 is provided for combination with thebearing 53, the threadedportion 63 can be combined with the threaded portion provided on thecolumn 44 of thebody 2 or combined with thepositioning member 43, and thecombination portion 64 can be used to combine with thestator base 41. For facilitating the rotation of thefixing member 6, the top end face of thecap head 61 of thefixing member 6 may be provided with an “1” shaped or across-shaped slot 65. Therefore, when the fixingmember 6 passes through the bearing 53 that is fixed in the countersunkseat 51 provided on therotor 5, the fixingmember 6 can be rotated so as to fit therotor 5 on thebody 4. The threading of the fixingmember 6 can be adapted to has the same direction as that of the rotation of therotor 5, or fixed by an adhesive, thereby preventing detachment of the fixingmember 6. - In accordance with the brushless direct current motor of the present invention, the rotor can be conveniently assembled simply by placing the bearing in the countersunk seat of the rotor, and fixing the rotor on the shaft seat of the body by the fixing member. In general, the present invention has the effects of convenient and rapid assembly.
- Although the invention has been explained in relation to its preferred embodiment as mentioned above, it is to be understood that many other possible modifications and variations can be made without departing from the scope of the present invention. It is, therefore, contemplated that the appended claim(s) will cover such modifications and variations that fall within the true scope of the invention.
Claims (14)
1. A rotor assembly of a brushless direct current motor comprising:
a body having a circuit board, a pole plate, a coil, and a shaft base, the shaft base defining a positioning hole;
a rotor provided with a countersunk seat, the countersunk seat defining a through hole, a bearing mounted in the countersunk seat, the rotor itself having a permanent magnet; and
a fixing member having a cap head with a larger diameter, a shank provided on the cap head, the shank rotatably mounted in the bearing, and combined in the positioning hole of the shaft seat.
2. The rotor assembly of a brushless direct current motor as claimed in claim 1 , wherein the bearing is fixed by a retaining member after being placed in the countersunk seat of the rotor.
3. The rotor assembly of a brushless direct current motor as claimed in claim 1 , wherein the rotor is provided with a blade.
4. The rotor assembly of a brushless direct current motor as claimed in claim 1 , wherein the body is the housing of a heat radiating fan.
5. The rotor assembly of a brushless direct current motor as claimed in claim 1 , wherein the positioning hole of the shaft seat is provided with a threaded portion.
6. The rotor assembly of a brushless direct current motor as claimed in claim 5 , wherein the fixing member is formed with the shape of a bolt shank, and has a pivot portion and a threaded portion, the pivot portion is combined on the bearing, and the threaded portion is screwed and fixed in the positioning hole of the body.
7. A rotor assembly of a brushless direct current motor comprising:
a body having a circuit board, a pole plate, a coil, and a shaft base, the shaft base defining a fitting hole for receiving a nut therein;
a rotor provided with a countersunk seat, the countersunk seat defining a through hole, a bearing mounted in the countersunk seat, the rotor itself having a permanent magnet; and
a fixing member formed with the shaped of a bolt shank and having a cap head with a larger diameter, the shank itself having a pivot portion combined on the bearing, and a threaded portion combined with the nut placed in the fitting hole of the body.
8. The rotor assembly of a brushless direct current motor as claimed in claim 7 , wherein the bearing is fixed by a retaining member after being placed in the countersunk seat of the rotor.
9. The rotor assembly of a brushless direct current motor as claimed in claim 7 , wherein the rotor is provided with a blade.
10. The rotor assembly of a brushless direct current motor as claimed in claim 7 , wherein the body is the housing of a heat radiating fan.
11. A rotor assembly of a brushless direct current motor comprising:
a body provided with a column, the column having an outer diameter fitted with a stator base and a circuit board, the column having an inner diameter formed with a stepped ring for receiving a positioning member therein;
a rotor provided with a countersunk seat, the countersunk seat defining a through hole, a bearing mounted in the countersunk seat, the rotor itself having a permanent magnet; and
a fixing member formed with the shaped of a bolt shank and having a cap head with a larger diameter, the shank itself having a pivot portion combined on the bearing, a combination portion combined with the stator base, and a threaded portion combined with the positioning member placed in the column of the body.
12. The rotor assembly of a brushless direct current motor as claimed in claim 11 , wherein the bearing is fixed by a retaining member after being placed in the countersunk seat of the rotor.
13. The rotor assembly of a brushless direct current motor as claimed in claim 11 , wherein the rotor is provided with a blade.
14. The rotor assembly of a brushless direct current motor as claimed in claim 11 , wherein the body is the housing of a heat radiating fan.
Priority Applications (1)
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US09/781,974 US6462441B1 (en) | 2001-02-14 | 2001-02-14 | Rotor assembly of brushless direct current motor |
Applications Claiming Priority (1)
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US09/781,974 US6462441B1 (en) | 2001-02-14 | 2001-02-14 | Rotor assembly of brushless direct current motor |
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US20020109421A1 true US20020109421A1 (en) | 2002-08-15 |
US6462441B1 US6462441B1 (en) | 2002-10-08 |
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US09/781,974 Expired - Fee Related US6462441B1 (en) | 2001-02-14 | 2001-02-14 | Rotor assembly of brushless direct current motor |
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US6396178B1 (en) * | 2001-01-04 | 2002-05-28 | Meng-Yu Liu | Wheel with a generator |
-
2001
- 2001-02-14 US US09/781,974 patent/US6462441B1/en not_active Expired - Fee Related
Cited By (12)
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US6630758B2 (en) * | 2000-05-11 | 2003-10-07 | Nsk Ltd. | Motor with a stationary shaft with formed knurled grooves on shaft and/or housing |
US20090152965A1 (en) * | 2007-12-18 | 2009-06-18 | Alex Horng | Winding Assembly for Motor |
US20100308684A1 (en) * | 2008-01-18 | 2010-12-09 | Alex Horng | Motor with Detacthable Winding Assemblies |
US20090295243A1 (en) * | 2008-06-03 | 2009-12-03 | Lawrence Leroy Kneisel | Method for mounting an inner stator for a motor |
WO2010027447A2 (en) * | 2008-09-08 | 2010-03-11 | Cts Corporation | Brushless direct current actuator |
US20100060092A1 (en) * | 2008-09-08 | 2010-03-11 | Blakesley Patrick B | Brushless direct current actuator |
WO2010027447A3 (en) * | 2008-09-08 | 2010-11-25 | Cts Corporation | Brushless direct current actuator |
US20100301691A1 (en) * | 2009-05-27 | 2010-12-02 | Douglas Edward Cors | Brushless Direct Current Actuator with Clip for Retaining Bobbins |
US8680727B2 (en) | 2009-05-27 | 2014-03-25 | Cts Corporation | Brushless direct current actuator with clip for retaining bobbins |
US20110203769A1 (en) * | 2010-02-24 | 2011-08-25 | Douglas Edward Cors | Cooling System for Actuator |
US20130241332A1 (en) * | 2012-03-19 | 2013-09-19 | Samsung Electro-Mechanics Co., Ltd. | Rotating member assembly and spindle motor including the same |
US8754555B2 (en) * | 2012-03-19 | 2014-06-17 | Samsung Electro-Mechanics Co., Ltd. | Rotating member assembly and spindle motor including the same |
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