US20020062972A1 - Sub exterior weather-proof flashing panel mount for electrical junction box - Google Patents
Sub exterior weather-proof flashing panel mount for electrical junction box Download PDFInfo
- Publication number
- US20020062972A1 US20020062972A1 US09/725,366 US72536600A US2002062972A1 US 20020062972 A1 US20020062972 A1 US 20020062972A1 US 72536600 A US72536600 A US 72536600A US 2002062972 A1 US2002062972 A1 US 2002062972A1
- Authority
- US
- United States
- Prior art keywords
- moisture
- connector box
- frame
- mount
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 claims abstract description 8
- 238000009432 framing Methods 0.000 claims 1
- 230000001012 protector Effects 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 7
- 238000009429 electrical wiring Methods 0.000 abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 239000011324 bead Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 239000003621 irrigation water Substances 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/12—Distribution boxes; Connection or junction boxes for flush mounting
- H02G3/123—Distribution boxes; Connection or junction boxes for flush mounting in thin walls
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/088—Dustproof, splashproof, drip-proof, waterproof, or flameproof casings or inlets
Definitions
- the present invention relates in general to external mounting frames positioned around a generally vertically oriented electrical junction box, and in particular to a moisture-proof flashing panel mount comprising a generally flat, rigid, moisture-impermeable panel having a framed opening therethrough for frictionally accommodating a front portion of the junction box to prohibit passage of water around the box and into the wall of the building.
- the lath paper is either cut out or torn out around the electrical box. Then stucco, wood, brick, etc., is used to finish the outside of the building structure. Caulking is then typically applied at interface sites of the box and lath paper in an effort to weather-proof the junction box.
- a primary object of the present invention is to provide a moisture-proof flashing panel mount for an electrical junction box that can be readily installed without installation error and be fully integrateable with conventional exterior finish materials.
- Another object of the present invention is to provide a flashing panel mount wherein an otherwise flat rigid waterproof panel has therethrough a lipped protruding flange or frame for housing the front-most portion of the junction box to thereby create an external moisture impervious parameter over which lath paper and an exterior finish material can be applied.
- the present invention comprises a moisture-proof flashing panel mount for an electrical connector or junction box to be disposed within a building structure wall when such a box has a shaped border defining an exteriorly accessible opening into which electrical wiring eventually is directed.
- the mount preferably comprises a one-piece generally flat and generally rigid moisture-impermeable panel having an exteriorly projecting lipped opening defining a frame or flange having an interior frame surface. This interior frame surface is complimentary in shape to the shaped border of the junction box and is sized to allow the shaped border to reside by friction fit within the frame.
- the remainder of the panel is disposed lateral to the frame and is effectively covered with wall finishing material such as lath paper and stucco which is applied to also surround the outer wall of the exteriorly projecting lip that forms the frame.
- wall finishing material such as lath paper and stucco which is applied to also surround the outer wall of the exteriorly projecting lip that forms the frame.
- FIG. 1 is a perspective cut-away view of a prior art electrical junction box mounted within a wall structure
- FIG. 2 is a perspective view of a moisture-proof flashing panel mount for an electrical junction box
- FIG. 3 is a perspective view of the flashing panel mount of FIG. 2 additionally including the electrical junction box in place;
- FIG. 4 is an elevation cut-away view of a wall portion illustrating the moisture-proof flashing panel mount in place in the wall;
- FIG. 5 is a perspective view of a second embodiment of a moisture-proof flashing panel mount for an electrical junction box.
- a standard electrical junction box 10 is shown in a prior art conventional mount configuration within a wall 12 nailed to a standard two-by-four stud 14 extending upwardly from a base frame member 16 positioned on a concrete base 18 .
- Conventional lath paper 20 and stucco 22 for finishing the wall 12 are shown.
- a plurality of layers of lath paper 20 typically would be brought to the borders of the connector box 10 .
- typically caulking would be applied between the peripheral edges of the box and the lath paper.
- the stucco 22 would be applied likewise to the borders of the connector box 10 .
- a caulk bead (not shown) would then be applied along the borders of the connector box 10 at the intersection with the stucco 22 .
- FIGS. 2 - 4 illustrate the moisture-proof flashing panel mount 24 of the present invention for the electrical junction box 10 to be disposed within a building structure wall 48 .
- the box 10 has a shaped border 26 defining an exteriorly accessible opening 28 for accommodating electrical wiring (not shown).
- the mount 24 preferably comprises a one-piece generally flat and generally rigid moisture-impermeable panel 30 having therethrough an exteriorly projecting lipped opening 32 defining a frame or flange 34 having an interior frame surface 36 .
- the frame surface 36 is complimentary in shape to the four-sided shaped border 26 of the connector box 10 , and is sized such that the border 26 can reside by friction fit within the frame 34 .
- a second embodiment of a moisture-proof flashing panel mount 50 can be provided for like friction fit of the circular box within the frame 52 of the mount 50 .
- the mount 24 , 50 is constructed of a plastic material via a stamp or mold procedure as commonly known in the art.
- FIG. 4 shows the moisture-proof flashing panel mount 24 with box 10 in place and disposed within a structure wall 48 .
- the mount 24 is first positioned with the frame 34 thereof around and flush with the border 38 of the connector box 10 .
- One nail 40 is driven through and near the top of the panel 30 into the stud 14 as shown.
- First lath paper 20 a is then brought from below and positioned under the mount 24 as shown to extend vertically upward to approximately the bottom edge of the junction box.
- a second lath paper 20 b is brought from above the mount 24 to extend across the face of the mount 24 with a cut-out being formed for the opening 28 of the frame 34 and thus exposed opening 28 of the connector box 10 .
- lath and stucco 22 is conventionally applied over the lath paper 20 b , as the panel 30 provides backing for such stucco application, to terminate against the outside wall 42 of the frame 34 to be flush with the border 38 thereof.
- a bead 46 of caulk may be preferably applied along the intersection of the stucco 22 and connector box 10 .
- a weatherproof junction is made between the junction box 10 and the flashing panel mount. More specifically, upon the exterior of the wall confronting moisture such as rain or irrigation water, the water may travel downwardly on the exterior of the stucco wherein it confronts the upper lipped surface of the frame 34 of the panel mount 30 . Due to the slight inclination, i.e., gabled configuration of the upper surface of the frame 34 , water is channeled laterally outward and downwardly along the frame 34 . The outer lip serves to prevent excess moisture from traveling over the lip and into the lip and into the electrical box.
- the water resistant/moisture-proofing flashing panel of the present invention may be formed having differing sizes and configurations for that associated with each of industry standard conventional electrical junction boxes. Further, although in the preferred embodiment the flashing panel is formed as a separate member for affixation to a conventional electrical junction box, those skilled in the art will recognize that the flashing panel can be formed as an integral portion of the junction box if desired.
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
Description
- (Not Applicable)
- (Not Applicable)
- The present invention relates in general to external mounting frames positioned around a generally vertically oriented electrical junction box, and in particular to a moisture-proof flashing panel mount comprising a generally flat, rigid, moisture-impermeable panel having a framed opening therethrough for frictionally accommodating a front portion of the junction box to prohibit passage of water around the box and into the wall of the building.
- In view of potentially untoward consequences that can develop upon the entry of water into the interior of a building structure, it is extremely important that vulnerable areas such as those surrounding electrical junction boxes disposed within external building walls be weatherproofed to prohibit undesirable moisture entry into the building structure. As is recognized, such water entry, whether from rain, snow, mis-directed lawn sprinklers, or vandalism, can literally ruin floors, walls, ceilings, etc., within a building as the water travels within the hidden inner portions of the structure. Electrical junction box mounting particularly is in need of weatherproofing improvement since, typically, the junction box is nailed to the exterior of a building frame member such as a wood stud, lath paper is then applied in layers over the entire vertical surface. The lath paper is either cut out or torn out around the electrical box. Then stucco, wood, brick, etc., is used to finish the outside of the building structure. Caulking is then typically applied at interface sites of the box and lath paper in an effort to weather-proof the junction box.
- If the installer of the lath paper does not properly carry through with the caulk application to form a weather-proof seal, the installation is immediately flawed and water entry can occur shortly after completion. Where the paper and caulk applications are acceptable, the treatment may be effective initially, but the passage of time and the accompanying environmental influences many times causes the caulk compound to crack and eventually break away. Thereafter, unfortunately, environmental moisture can easily enter the building from the areas around the junction box and eventually cause water damage as above described within the building structure.
- In view of the costly damage that can occur because of water intrusion, it is apparent that a need is present for effective and long-lasting moisture protection that can be quickly and properly installed during the building process and remain viable for the life of the structure. Accordingly, a primary object of the present invention is to provide a moisture-proof flashing panel mount for an electrical junction box that can be readily installed without installation error and be fully integrateable with conventional exterior finish materials.
- Another object of the present invention is to provide a flashing panel mount wherein an otherwise flat rigid waterproof panel has therethrough a lipped protruding flange or frame for housing the front-most portion of the junction box to thereby create an external moisture impervious parameter over which lath paper and an exterior finish material can be applied.
- These and other objects of the present invention will become apparent throughout the description thereof which now follows.
- The present invention comprises a moisture-proof flashing panel mount for an electrical connector or junction box to be disposed within a building structure wall when such a box has a shaped border defining an exteriorly accessible opening into which electrical wiring eventually is directed. The mount preferably comprises a one-piece generally flat and generally rigid moisture-impermeable panel having an exteriorly projecting lipped opening defining a frame or flange having an interior frame surface. This interior frame surface is complimentary in shape to the shaped border of the junction box and is sized to allow the shaped border to reside by friction fit within the frame. The remainder of the panel is disposed lateral to the frame and is effectively covered with wall finishing material such as lath paper and stucco which is applied to also surround the outer wall of the exteriorly projecting lip that forms the frame. It is to be noted that building codes generally require that such wall finishing material, as well as perhaps any other structure which would include the present inventive frame-forming lip, cannot overlap the box opening border because of possible interference with utility placement. As is apparent, the installation above-described completely prohibits any moisture entry around and into the building-structure wall within which the electrical connector box is situated, with such moisture entry prohibition continuing for the life of the building structure.
- An illustrative and presently preferred embodiment of the invention is shown in the accompanying drawings in which:
- FIG. 1 is a perspective cut-away view of a prior art electrical junction box mounted within a wall structure;
- FIG. 2 is a perspective view of a moisture-proof flashing panel mount for an electrical junction box;
- FIG. 3 is a perspective view of the flashing panel mount of FIG. 2 additionally including the electrical junction box in place;
- FIG. 4 is an elevation cut-away view of a wall portion illustrating the moisture-proof flashing panel mount in place in the wall; and
- FIG. 5 is a perspective view of a second embodiment of a moisture-proof flashing panel mount for an electrical junction box.
- Referring first to FIG. 1, a standard
electrical junction box 10 is shown in a prior art conventional mount configuration within awall 12 nailed to a standard two-by-fourstud 14 extending upwardly from abase frame member 16 positioned on aconcrete base 18.Conventional lath paper 20 andstucco 22 for finishing thewall 12 are shown. In a standard prior art installation, a plurality of layers oflath paper 20 typically would be brought to the borders of theconnector box 10. Although not mandatory, typically caulking would be applied between the peripheral edges of the box and the lath paper. Thereafter thestucco 22 would be applied likewise to the borders of theconnector box 10. A caulk bead (not shown) would then be applied along the borders of theconnector box 10 at the intersection with thestucco 22. - FIGS.2-4 illustrate the moisture-proof
flashing panel mount 24 of the present invention for theelectrical junction box 10 to be disposed within abuilding structure wall 48. As shown, thebox 10 has ashaped border 26 defining an exteriorly accessible opening 28 for accommodating electrical wiring (not shown). Themount 24 preferably comprises a one-piece generally flat and generally rigid moisture-impermeable panel 30 having therethrough an exteriorly projecting lippedopening 32 defining a frame orflange 34 having aninterior frame surface 36. Theframe surface 36 is complimentary in shape to the four-sidedshaped border 26 of theconnector box 10, and is sized such that theborder 26 can reside by friction fit within theframe 34. Should a junction box be circular in shape, a second embodiment of a moisture-proof flashing panel mount 50, as shown in FIG. 5, can be provided for like friction fit of the circular box within theframe 52 of the mount 50. Preferably, themount 24, 50 is constructed of a plastic material via a stamp or mold procedure as commonly known in the art. - FIG. 4 shows the moisture-proof
flashing panel mount 24 withbox 10 in place and disposed within astructure wall 48. Specifically, themount 24 is first positioned with theframe 34 thereof around and flush with the border 38 of theconnector box 10. Onenail 40 is driven through and near the top of thepanel 30 into thestud 14 as shown.First lath paper 20 a is then brought from below and positioned under themount 24 as shown to extend vertically upward to approximately the bottom edge of the junction box. Subsequently a second lath paper 20 b is brought from above themount 24 to extend across the face of themount 24 with a cut-out being formed for the opening 28 of theframe 34 and thus exposed opening 28 of theconnector box 10. Thereafter, lath andstucco 22 is conventionally applied over the lath paper 20 b, as thepanel 30 provides backing for such stucco application, to terminate against theoutside wall 42 of theframe 34 to be flush with the border 38 thereof. Abead 46 of caulk may be preferably applied along the intersection of thestucco 22 andconnector box 10. - Upon completion of the installation and finishing of the wall, a weatherproof junction is made between the
junction box 10 and the flashing panel mount. More specifically, upon the exterior of the wall confronting moisture such as rain or irrigation water, the water may travel downwardly on the exterior of the stucco wherein it confronts the upper lipped surface of theframe 34 of thepanel mount 30. Due to the slight inclination, i.e., gabled configuration of the upper surface of theframe 34, water is channeled laterally outward and downwardly along theframe 34. The outer lip serves to prevent excess moisture from traveling over the lip and into the lip and into the electrical box. With the water being diverted laterally outward around the junction box, the water travels outwardly of the lath paper downwardly along the exterior of the wall and subsequently into the ground. As such, a weather resistant interface between the electrical box and the wall is formed which is not subject to failure due to installation error or reliance upon caulking. - Those skilled in the art will recognize that the water resistant/moisture-proofing flashing panel of the present invention may be formed having differing sizes and configurations for that associated with each of industry standard conventional electrical junction boxes. Further, although in the preferred embodiment the flashing panel is formed as a separate member for affixation to a conventional electrical junction box, those skilled in the art will recognize that the flashing panel can be formed as an integral portion of the junction box if desired.
- While an illustrative and presently preferred embodiment of the invention has been described in detail herein, it is to be understood that the inventive concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art.
Claims (9)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/725,366 US6395984B1 (en) | 2000-11-29 | 2000-11-29 | Sub exterior weather-proof flashing panel mount for electrical junction box |
US10/146,098 US6596938B2 (en) | 2000-11-29 | 2002-05-15 | Exterior electrical box waterproofing system |
US10/365,107 US6649835B2 (en) | 2000-11-29 | 2003-02-12 | Sub-exterior electrical box waterproofing system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/725,366 US6395984B1 (en) | 2000-11-29 | 2000-11-29 | Sub exterior weather-proof flashing panel mount for electrical junction box |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US10/146,098 Continuation-In-Part US6596938B2 (en) | 2000-11-29 | 2002-05-15 | Exterior electrical box waterproofing system |
Publications (2)
Publication Number | Publication Date |
---|---|
US6395984B1 US6395984B1 (en) | 2002-05-28 |
US20020062972A1 true US20020062972A1 (en) | 2002-05-30 |
Family
ID=24914254
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/725,366 Expired - Lifetime US6395984B1 (en) | 2000-11-29 | 2000-11-29 | Sub exterior weather-proof flashing panel mount for electrical junction box |
Country Status (1)
Country | Link |
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US (1) | US6395984B1 (en) |
Families Citing this family (27)
Publication number | Priority date | Publication date | Assignee | Title |
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US6908003B2 (en) * | 2000-11-22 | 2005-06-21 | Allied Moulded Products, Inc. | Air tight electrical box |
US6596938B2 (en) * | 2000-11-29 | 2003-07-22 | William J. Gilleran | Exterior electrical box waterproofing system |
US7044318B2 (en) * | 2001-11-09 | 2006-05-16 | Gates Ii Clark H | Electrical box with recessed faceplate |
US20030177711A1 (en) * | 2002-03-20 | 2003-09-25 | Gatherum Roy Dean | Flashing for building structure moldings |
US7389616B2 (en) * | 2003-10-29 | 2008-06-24 | Gilleran William J | Air conditioning line flashing panel |
US7305801B2 (en) * | 2003-10-29 | 2007-12-11 | Gilleran William J | Air conditioning line flashing panel |
US7674974B1 (en) | 2006-03-09 | 2010-03-09 | Taymac Corporation | Weatherproof siding flange |
US7479598B1 (en) | 2006-06-16 | 2009-01-20 | Taymac Corporation | Electrical device cover |
NZ546119A (en) * | 2006-09-10 | 2008-12-24 | Terry Wells | Flashing for covering the meter box of a building |
US8232482B2 (en) * | 2007-03-30 | 2012-07-31 | Bocci Design & Manufacturing, Inc. | Method and apparatus for finished installation of electrical outlet box without use of external cover plate |
US7956295B2 (en) * | 2007-03-30 | 2011-06-07 | Bocci Design & Manufacturing Inc. | Method and apparatus for finished installation of electrical outlet box without use of external cover plate |
US20100154453A1 (en) * | 2008-12-18 | 2010-06-24 | Winkler Kelly P | Line set box for protecting refrigerant lines and method of use thereof |
CA2751997A1 (en) | 2011-09-02 | 2013-03-02 | Gabe Coscarella | Seal for a protrusion on an exterior wall |
US8772957B2 (en) | 2011-11-23 | 2014-07-08 | John Herman Willingham | Power generating floating vessel |
US9018524B2 (en) | 2012-04-10 | 2015-04-28 | Thomas & Betts International, Inc. | Blade-edge vapor-tight electrical box |
CA2783650A1 (en) | 2012-07-20 | 2014-01-20 | Gabe Coscarella | Surround for electrical boxes |
US10180040B2 (en) | 2012-11-13 | 2019-01-15 | Gadu Inc. | Automatic tubing drain |
US20140260044A1 (en) | 2013-03-15 | 2014-09-18 | William J. Gilleran | Single wall duct flashing panel |
CA2851442C (en) | 2013-05-07 | 2021-05-25 | Gabe Coscarella | Backplate for a utility box |
US9109359B1 (en) | 2014-02-03 | 2015-08-18 | Gabe Coscarella | Weather barrier for a building penetration |
US10018287B2 (en) | 2014-02-28 | 2018-07-10 | Gabe Coscarella | Weather barrier for a building penetration |
US10742010B1 (en) | 2015-09-14 | 2020-08-11 | Jeffrey P. Baldwin | Configurable electrical outlet cover enclosure |
US9935436B1 (en) | 2015-09-14 | 2018-04-03 | Jeffrey P. Baldwin | Configurable electrical outlet cover enclosure |
CA2973567A1 (en) | 2017-07-17 | 2019-01-17 | Gabe Coscarella | Weather barrier for a building penetration with a removable collar |
US10297997B1 (en) | 2018-02-22 | 2019-05-21 | Michael S. Wiese | Water-proofing and fire-proofing combined flashing and electrical junction box system |
US10916926B2 (en) * | 2018-03-01 | 2021-02-09 | Warren W. Jones | Fireproof airtight electrical box |
CA3124917A1 (en) * | 2020-07-17 | 2022-01-17 | Gabe Coscarella | Support for sealing around a building penetration |
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US4296870A (en) * | 1978-05-22 | 1981-10-27 | Balkwill G Russell | Covers for electrical boxes |
US4526407A (en) | 1981-04-27 | 1985-07-02 | Oatey Co. | Roof flashing |
US4903997A (en) | 1981-04-27 | 1990-02-27 | Oatey Co. | Roof flashing |
US4794207A (en) * | 1986-03-21 | 1988-12-27 | Enercept, Inc. | Electrical outlet unit for a building |
US4673097A (en) * | 1986-05-28 | 1987-06-16 | Schuldt Larry J | Electrical box with integral air and moisture barrier |
US4757158A (en) * | 1987-03-30 | 1988-07-12 | Lentz Stephen K | Air-vapor barrier box |
CA1305778C (en) * | 1988-08-23 | 1992-07-28 | Glen Rye | Outlet box |
US5171939A (en) * | 1988-10-31 | 1992-12-15 | Shotey Michael J | Alignable electrical outlet |
US4927039A (en) * | 1989-07-12 | 1990-05-22 | Viscount Industries Limited | Electrical box |
US5287665A (en) * | 1992-03-31 | 1994-02-22 | Rath Jr Robert | Waterproof flanged exterior wall outlet secured to a building framework |
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US6239365B1 (en) * | 1999-05-20 | 2001-05-29 | Mcevers Douglas W. | Sealable electrical outlet enclosure |
-
2000
- 2000-11-29 US US09/725,366 patent/US6395984B1/en not_active Expired - Lifetime
Also Published As
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US6395984B1 (en) | 2002-05-28 |
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