US20020062854A1 - Thermoelectric materials: ternary penta telluride and selenide compounds - Google Patents

Thermoelectric materials: ternary penta telluride and selenide compounds Download PDF

Info

Publication number
US20020062854A1
US20020062854A1 US09/751,864 US75186400A US2002062854A1 US 20020062854 A1 US20020062854 A1 US 20020062854A1 US 75186400 A US75186400 A US 75186400A US 2002062854 A1 US2002062854 A1 US 2002062854A1
Authority
US
United States
Prior art keywords
atoms
thermoelectric device
thermoelectric
snte
semiconductor material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
US09/751,864
Other versions
US6399871B1 (en
Inventor
Jeffrey Sharp
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Marlow Industries Inc
Original Assignee
Marlow Industries Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Marlow Industries Inc filed Critical Marlow Industries Inc
Priority to US09/751,864 priority Critical patent/US6399871B1/en
Assigned to MARLOW INDUSTRIES,INC. reassignment MARLOW INDUSTRIES,INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: SHARP, JEFFREY W.
Publication of US20020062854A1 publication Critical patent/US20020062854A1/en
Application granted granted Critical
Publication of US6399871B1 publication Critical patent/US6399871B1/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Images

Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N10/00Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
    • H10N10/80Constructional details
    • H10N10/85Thermoelectric active materials
    • H10N10/851Thermoelectric active materials comprising inorganic compositions
    • H10N10/8556Thermoelectric active materials comprising inorganic compositions comprising compounds containing germanium or silicon
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N10/00Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
    • H10N10/80Constructional details
    • H10N10/85Thermoelectric active materials
    • H10N10/851Thermoelectric active materials comprising inorganic compositions
    • H10N10/852Thermoelectric active materials comprising inorganic compositions comprising tellurium, selenium or sulfur

Definitions

  • thermoelectric properties for use in fabricating thermoelectric devices.
  • thermoelectric devices used for cooling typically include an array of thermocouples which operate in accordance with the Peltier effect. Thermoelectric devices may also be used for heating, power generation and temperature sensing.
  • thermoelectric devices may be described as essentially small heat pumps which follow the laws of thermodynamics in the same manner as mechanical heat pumps, refrigerators, or any other apparatus used to transfer heat energy.
  • thermoelectric devices function with solid state electrical components (thermoelectric elements or thermocouples) as compared to more traditional mechanical/fluid heating and cooling components.
  • the efficiency of a thermoelectric device is generally limited to its associated Carnot cycle efficiency reduced by a factor which is dependent upon the thermoelectric figure of merit (ZT) of materials used in fabrication of the associated thermoelectric elements. Materials used to fabricate other components such as electrical connections, hot plates and cold plates may also affect the overall efficiency of the resulting thermoelectric device.
  • ZT thermoelectric figure of merit
  • thermoelectric figure of merit is a dimensionless measure of the effectiveness of a thermoelectric device and is related to material properties by the following equation:
  • S, ⁇ , ⁇ , and T are the Seebeck coefficient, electrical conductivity, thermal conductivity and absolute temperature, respectively.
  • the Seebeck coefficient (S) is a measure of how readily the respective carriers (electrons or holes) can transfer energy as they move through a thermoelectric element which is subjected to a temperature and electric potential gradient.
  • the type of carrier (electron or hole) is a function of the materials selected to form each thermoelectric element.
  • thermoelectric elements The electrical properties (sometimes referred to electrical characteristics, electronic properties, or electronic characteristics) associated with materials used to form thermoelectric elements may be represented by S 2 ⁇ . Many of the materials which are used to form thermoelectric elements may be generally described as semiconductor compounds or semiconductor materials. Examples of such materials will be discussed later in more detail.
  • thermoelectric figure of merit is also related to the strength of interactions between the carriers and vibrations of the crystal lattice structure (phonons) and available carrier energy states. Both the crystal lattice structure and the carrier energy states are a function of the materials selected to form each thermoelectric device.
  • thermal conductivity ( ⁇ ) is a function of both an electronic component ( ⁇ e ) primarily associated with the respective carriers and a lattice component ( ⁇ g ) primarily associated with the respective crystal lattice structure and propagation of phonons through the respective crystal lattice structure.
  • thermal conductivity may be stated by the equation:
  • thermoelectric materials such as alloys of Bi 2 Te 3 , PbTe and BiSb were developed thirty to forty years ago. More recently, semiconductor alloys such as SiGe have been used in the fabrication of thermoelectric devices. Commercially available thermoelectric materials are generally limited to use in a temperature range between 200 K and 1300 K with a maximum ZT value of approximately one. The coefficient of performance of such thermoelectric devices remains relatively low at approximately one, compared to approximately three for a mechanical device. For the temperature range of ⁇ 100° C.
  • thermoelectric materials also remains limited to values of approximately 1, except for Te—Ag—Ge—Sb alloys (TAGS) which may achieve a ZT of 1.2 to 1.4 in a relatively narrow temperature range.
  • Te—Ag—Ge—Sb alloys TGS
  • Materials such as Si 80 Ge 20 alloys used in thermoelectric generators to power spacecrafts for deep space missions have an average thermoelectric figure of merit of approximately equal to 0.5 from 300° C. to 1,000° C.
  • Zintl phase and “Zintl compound” are often used to describe intermetallic compounds having metal polyanions which have no exopolyhedral ligands at the respective vertices. As a result, it is relatively easy for such polyanions to form metal to metal bonds with atoms of the main metal group and transition metal group.
  • U.S. Pat. No. 5,368,701 entitled Process for Forming Zintl Phases And The Products Thereof provides additional information concerning such materials and their electrical characteristics.
  • Zintl phase and “Zintl compound” may be used to describe a binary compound formed between the alkali or alkaline-earth elements and the main-group elements from group 14 to the right of the “Zintl boundary.”
  • Some of the features that typify Zintl phases began to be introduced in E. Zintl, W. Z. Dullenkopf, Z. Phys. Chem., Abt. B 16 (1932), p. 183. The definition and both references are taken from John D. Corbett, Chem. Rev. 85 (1985), p. 383-397.
  • K 2 SnTe 5 compounds are described in Eisenmann et al., Materials Research Bulletin, vol. 18 (1983), pp. 383-387.
  • Tl 2 GeTe 5 compounds are described in Abba Toure et al., Journal of Solid State Chemistry, vol. 84 (1990), pp. 245-252; Marsh, Journal of Solid State Chemistry, vol. 87 (1990), pp. 467-468.
  • Tl 2 SnTe 5 compounds are described in Agafonov et al., Acta Crystallographica C, vol. 47 (1991), pp. 850-852.
  • Zintl phases have been proposed as a place to look for advanced thermoelectric materials. See Sharp, Materials Research Society Symposium Proceedings, vol. 478, pp. 15-24.
  • Zintl compounds may be described as clathrate compounds and some clathrate compounds may be described as Zintl compounds. However, many clathrate compounds are not Zintl compounds and many Zintl compounds are not clathrate compounds.
  • thermoelectric devices design and preparation of semiconductor materials for fabrication of thermoelectric devices has been substantially improved to provide enhanced operating efficiencies.
  • semiconductor materials include, but are not limited to, Tl 2 SnTe 5 , Tl 2 GeTe 5 , K 2 SnTe 5 , Rb 2 SnTe 5 and alloys or mixtures of these compounds.
  • thermoelectric device having one or more thermoelectric elements fabricated from semiconductor materials having the general formula of X 2 YZ 5 where X represents atoms selected from a group which includes Tl, Cs, K, Na and Rb. Y represents atoms selected from a group which includes Si, Ge and Sn. Z represents atoms selected from a group which includes Te and Se.
  • X may represent indium (In), copper (Cu) or silver (Ag).
  • thermoelectric elements from semiconductor materials having a crystal lattice structure composed of a chain of YZ 4 tetrahedra linked by a Z atom in a square planar environment.
  • Y represents atoms selected from a group which includes silicon (Si), germanium (Ge) and tin (Sn) and
  • Z represents atoms selected from a group which includes tellurium (Te) and selenium (Se).
  • a thermoelectric element may be fabricated in accordance of teachings of the present invention from intermetallic ternary telluride compounds and intermetallic ternary selenide compounds.
  • thermoelectric materials having crystal lattice structures formed in accordance with the teachings of the present invention optimize selected thermoelectric characteristics of a resulting thermoelectric device.
  • a significant reduction in thermal conductivity ( ⁇ ) may be achieved by establishing relatively long metallic bonds between Te atoms and Tl atoms in the resulting crystal lattice structure.
  • thermal conductivity ( ⁇ ) through the resulting crystal lattice structure may be significantly reduced while at the same time minimizing any reduction in electrical properties (S 2 ⁇ ) of the associated semiconductor materials.
  • Another aspect of the present invention includes forming a crystal lattice structure having two substructures which cooperate with each other to optimize the reduction in thermal conductivity ( ⁇ ) of the associated crystal lattice structure while at the same time minimizing any reduction in electrical properties which results in maximizing the thermoelectric figure of merit for the resulting thermoelectric device.
  • Semiconductor materials having a crystal lattice structure typically associated with Zintl compounds or Zintl phases formed from atoms selected in accordance with teachings of the present invention may demonstrate an order of magnitude decrease in the lattice component of thermal conductivity ( ⁇ g ) in comparison with materials previously used to fabricate thermoelectric elements.
  • Thermoelectric devices with thermoelectric elements fabricated from semiconductor materials with such crystal lattice structures may have substantially enhanced thermoelectric operating characteristics and improved efficiencies as compared to previous thermoelectric devices.
  • both N-type and P-type semiconductor materials with crystal lattice structures similar to those typically associated with Zintl compounds or Zintl phases may be used to fabricate thermoelectric elements for a thermoelectric device. Fabricating a thermoelectric device with such semiconductor materials may substantially enhance the associated operating efficiency as compared to previous thermoelectric devices. Preliminary testing of transport properties indicates that a thermoelectric figure of merit (ZT) of 1.5 or greater is a reasonable expectation for semiconductor materials designed and prepared in accordance with teachings of the present invention. Thermoelectric devices fabricated from such semiconductor materials may be used for cooling, heating, electrical power generation and temperature sensing. Some estimates indicate that providing both N-type and P-type semiconductor materials with a ZT equal to or greater than 1.5 may double the value of the world market for thermoelectric devices.
  • ZT thermoelectric figure of merit
  • thermoelectric cooling systems are generally limited to operating in refrigeration temperature ranges.
  • Thermoelectric cooling of microprocessors will benefit from enhanced ZT, which is potentially a very large market for thermoelectric devices.
  • Larger increases in ZT could result in widespread use of thermoelectric refrigeration and all-solid state cryocooling.
  • Various ternary intermetallic compounds and ternary semiconductor compounds may be formed in accordance with teachings of the present invention for use in fabricating N-type and P-type thermoelectric elements.
  • FIG. 1 is a schematic drawing showing an isometric view of a thermoelectric device having multiple thermoelectric elements which may be fabricated from semiconductor materials with crystal lattice structures incorporating teachings of the present invention
  • FIG. 2 is an electrical schematic drawing of one thermocouple of the thermoelectric device of FIG. 1;
  • FIG. 3A shows the axes of a unit cell associated with the crystal lattice structure of FIG. 3B;
  • FIG. 3B is an enlarged isometric drawing showing a schematic representation of a typical crystal lattice structure formed in accordance with teachings of the present invention by semiconductor materials having a general formula such as Tl 2 SnTe 5 ;
  • FIG. 4 is a schematic representation of the crystal lattice structure of FIG. 3B taken along lines 4 - 4 ;
  • FIG. 5 is an isometric drawing showing a schematic representation of a subcell associated with thallium atoms at the first of two crystallographic sites in the crystal lattice structure of FIG. 3B having a generally cubic configuration defined by eight atomic crystallographic sites filled with tellurium (Te) atoms and the associated atomic crystallographic site filled with a thallium (Tl) atom located near the center of the subcell;
  • Te tellurium
  • Tl thallium
  • FIG. 6 is an isometric drawing showing a schematic representation of another subcell associated with thallium atoms at the second of the two crystallographic sites in the crystal lattice structure of FIG. 3B having a generally cubic antiprism configuration defined by eight atomic crystallographic sites filled with tellurium (Te) atoms and the associated atomic crystallographic site filled with a thallium (Tl) atom located near the center of the subcell;
  • Te tellurium
  • Tl thallium
  • FIG. 7 is an enlarged isometric drawing showing a schematic representation of a typical crystal lattice structure formed in accordance with teachings of the present invention by semiconductor materials having a general formula such as Tl 2 GeTe 5 ;
  • FIG. 8 is a schematic representation of the crystal lattice structure of FIG. 7 taken along lines 8 - 8 ;
  • FIG. 9 is an isometric drawing showing a schematic representation of a subcell associated with thallium atoms at the first of two crystallographic sites in the crystal lattice structure of FIGS. 7 and 8 having a generally cubic configuration defined by eight atomic crystallographic sites filled with tellurium (Te) atoms and the associated atomic crystallographic site with a thallium (T 1 ) atom located near the center of the subcell; and
  • FIG. 10 is an isometric drawing showing a schematic representation of another subcell associated with thallium atoms at the second of the two crystallographic sites in the crystal lattice structure of FIGS. 7 and 8 having a generally cubic antiprism configuration defined by eight atomic crystallographic sites filled with tellurium (Te) atoms and the associated atomic crystallographic site with a thallium (T 1 ) atom located near the center of the subcell.
  • Te tellurium
  • T 1 thallium
  • FIGS. 1 - 10 of the drawings in which like numerals refer to like parts.
  • Thermoelectric device 20 may be fabricated from semiconductor materials having crystal lattice structures formed in accordance with teachings of the present invention. Selecting atoms to form the desired crystal lattice structure in accordance with teachings of the present invention allows optimization of various thermoelectric characteristics depending upon the intended use of the resulting thermoelectric device 20 .
  • Thermoelectric device 20 may be used as a heater, cooler, electrical power generator and/or temperature sensor.
  • the thermoelectric figure of merit (ZT) of thermoelectric device 20 will vary depending upon the type of use.
  • thermoelectric device 20 may have a first value of ZT when used as a cooler and a second, different value of ZT when used as an electrical power generator.
  • One of the technical benefits of the present invention includes selecting atoms to form the desired crystal lattice structure to optimize performance of thermoelectric device 20 depending upon its intended use.
  • Thermoelectric device 20 is preferably manufactured with a plurality of thermoelectric elements (sometimes referred to as “thermocouples”) 22 disposed between cold plate 24 and hot plate 26 . Electrical connections 28 and 30 are provided to allow attaching thermoelectric device 20 to an appropriate source of DC electrical power. If thermoelectric device 20 were designed to function as an electrical power generator, electrical connections 28 and 30 would represent the output terminals from such a power generator operating between hot and cold temperature sources (not expressly shown).
  • thermoelectric elements sometimes referred to as “thermocouples”
  • FIG. 2 is a schematic representation of electrical circuit 32 which is typical for a single stage thermoelectric device such as thermoelectric device 20 .
  • Electrical circuit 32 is also typical of electrical circuits associated with using thermoelectric elements or thermocouples to convert heat energy into electrical energy.
  • Electric circuit 32 generally includes two or more thermoelectric elements 22 fabricated from dissimilar semiconductor materials such as N-type thermoelectric element 22 a and P-type thermoelectric elements 22 b .
  • Thermoelectric elements 22 are typically arranged in an alternating N-type element to P-type element configuration. In many thermoelectric devices, semiconductor materials with dissimilar characteristics are connected electrically in series and thermally in parallel.
  • thermoelectric devices and methods of fabrication are shown in U.S. Pat. No. 5,064,476 entitled Thermoelectric Cooler and Fabrication Method; U.S. Pat. No. 5,171,372 entitled Thermoelectric Cooler and Fabrication Method; U.S. Pat. No. 5,441,576 entitled Thermoelectric Cooler; and U.S. Pat. No. 5,576,512 entitled Thermoelectric Apparatus for Use With Multiple Power Sources and Method of Operation.
  • N-type semiconductor materials generally have more electrons than necessary to complete the associated crystal lattice structure.
  • P-type semiconductor materials generally have fewer electrons than necessary to complete the associated crystal lattice structure.
  • the “missing electrons” are sometimes referred to as “holes.”
  • the extra electrons and extra holes are sometimes referred to as “carriers.”
  • the extra electrons in N-type semiconductor materials and the extra holes in P-type semiconductor materials are the agents or carriers which transport or move heat energy between cold side or cold plate 24 and hot side or hot plate 26 through thermoelectric elements 22 when subject to a DC voltage potential. These same agents or carriers may generate electrical power when an appropriate temperature difference is present between cold side 24 and hot side 26 .
  • thermoelectric device 20 alternating thermoelectric elements 22 a and 22 b of N-type and P-type semiconductor materials may have their ends connected in a serpentine fashion by electrical conductors such as 34 , 36 and 38 .
  • Conductors 34 , 36 and 38 are typically metallizations formed on the interior surfaces of plates 24 and 26 . Ceramic materials are frequently used to manufacture plates 24 and 26 which define in part the cold side and hot side, respectively, of thermoelectric device 20 .
  • Commercially available thermoelectric devices which function as a cooler generally include two ceramic plates with P-type and N-type thermoelectric elements formed from bismuth telluride (Bi 2 Te 3 ) alloys disposed between the ceramic plates and electrically connected with each other.
  • Bi 2 Te 3 bismuth telluride
  • thermoelectric device 20 When DC electrical power from power supply 40 is properly applied to thermoelectric device 20 heat energy will be absorbed on cold side 24 of thermoelectric device 20 . The heat energy will pass through thermoelectric elements 22 and will be dissipated on hot side 26 of thermoelectric device 20 .
  • a heat sink or heat exchanger (sometimes referred to as a “hot sink”, not shown) may be attached to hot plate 26 of thermoelectric device 20 to aid in dissipating heat transferred by the associated carriers and phonons through thermoelectric elements 22 to the adjacent environment.
  • a heat sink or heat exchanger (sometimes referred to as a “cold sink”, not shown) may be attached to cold side 24 of thermoelectric device 20 to aid in removing heat from the adjacent environment.
  • thermoelectric device 20 may sometimes function as a thermoelectric cooler when properly connected with power supply 40 .
  • thermoelectric devices are a type of heat pump, thermoelectric device 20 may also function as a heater, power generator, or temperature sensor.
  • Zintl compound and “Zintl phase” shall mean an intermetallic compound with one element of the Periodic Table (cation atoms) selected from alkali metal atoms and/or alkaline earth metal atoms and one or more elements of the Periodic Table (anion atoms) selected from the main group of metal atoms.
  • the cation atoms are preferably selected from group 1 and/or group 2 atoms of the Periodic Table.
  • the anion atoms are preferably selected from group 13 through group 18 of the Periodic Table.
  • the main group of metal atoms includes gallium, germanium, arsenic, selenium, indium, tin, antinomy, tellurium, thallium, lead and bismuth. Titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zirconium, niobium, molybdenum, ruthenium, zinc, cadmium, rhodium, palladium, silver, hafnium, tantalum, tungsten, mercury, rhenium, osmium, iridium and platinum are also considered members of the metal group for purposes of defining Zintl compounds satisfactory for use in accordance with teachings of the present invention.
  • Vibrational modes of a crystal lattice structure may also cooperate with the carriers to transport or move heat energy through thermoelectric elements 22 .
  • the phonons may adversely effect some of the electrical properties associated with the respective carriers.
  • thermoelectric elements and thermoelectric devices having the general formula X 2 YZ 5 may be prepared in accordance with teachings of the present invention for use in fabricating various types of thermoelectric elements and thermoelectric devices.
  • One example of such thermoelectric elements and devices is shown in FIGS. 1 and 2.
  • X preferably represents atoms selected from a group which includes thallium (Tl), cesium (Cs), potassium (K), sodium (Na) and rubidium (Rb).
  • X may represent atoms of indium (In), copper (Cu) and silver (Ag).
  • Y preferably represents atoms selected from a group which includes silicon (Si), germanium (Ge) and tin (Sn).
  • Y may also represent atoms of titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, silver, hafnium, tantalum, tungsten, rhenium, osmium, iridium and platinum.
  • Z preferably represents atoms selected from a group which includes tellurium (Te) and selenium (Se).
  • semiconductor materials include, but are not limited to, Tl 2 SnTe 5 , Tl 2 GeTe 5 and K 2 SnTe 5 and Rb 2 SnTe 5 and alloys of these compounds.
  • the semiconductor materials may be described as intermetallic ternary penta telluride compounds when Z represents tellurium atoms.
  • the semiconductor materials may be described as intermetallic ternary penta selenide compounds when Z represents selenium atoms.
  • X represents atoms of cesium (Cs), potassium (K), sodium (Na) or rubidium (Rb), the resulting semiconductor materials may also be described as Zintl compounds or Zintl phases.
  • K 2 SnTe 5 and Rb 2 SnTe 5 are examples of Zintl compounds which may be used in accordance with teachings of the present invention to fabricate thermoelectric elements 22 .
  • Tl 2 SnTe 5 has a crystal lattice structure which is substantially the same as K 2 SnTe 5 even though Tl 2 SnTe 5 is not normally considered a Zintl compound.
  • semiconductor materials formed in accordance with teachings of the present invention may also be described as “ternary intermetallic compounds” and “ternary semiconductor compounds.” Both single crystal and polycrystalline versions of such semiconductor materials having crystal lattice structures such as represented by unit cell 50 shown in FIGS. 3B and 4 or unit cell 250 shown in FIGS. 7 and 8 may be fabricated in accordance with teachings of the present invention.
  • semiconductor materials is used in this application to include semiconductor compounds, semiconductor alloys and mixtures of semiconductor compounds and alloys formed in accordance with teachings of the present invention for use in fabricating thermoelectric elements and thermoelectric devices.
  • Zintl compounds satisfactory for use in fabricating thermoelectric elements in accordance with teachings of the present invention preferably have a relatively large atomic mass (100 atomic mass units or greater) and a relatively low proportion of cation atoms (33% or less) as compared to the total number of atoms.
  • FIGS. 3B and 4 are schematic drawings of a typical crystal lattice structure associated with semiconductor materials such as Tl 2 SnTe 5 .
  • the crystal lattice structure is defined in part by unit cell 50 which includes first substructure 52 and second substructure 54 .
  • Unit cell 50 has a generally tetragonal configuration with two axii (a, b) which are equivalent and one axis (c) which is non-equivalent. See FIG. 3A.
  • Chains or first substructures 52 are formed by SnTe 5 tetrahedron aligned generally parallel with each other in the direction of the (c) axis.
  • the tin (Sn) atoms are represented by the number 56 .
  • the tellurium (Te) atoms are preferably disposed at respective crystallographic sites designated 57 and 58 .
  • Chains or second substructures 54 are rows of thallium (Tl) atoms 60 and 61 aligned generally parallel with each other in the direction of the (c) axis.
  • One aspect of the present invention includes selecting the atoms used to form first substructure 52 and second substructure 54 to provide semiconductor materials having both good electrical characteristics and low values of thermal conductivity.
  • Tl 2 SnTe 5 is only one example of semiconductor materials which may be used to form a crystal lattice structure incorporating teachings of the present invention.
  • each first substructure 52 may be described as a respective chain of tin atoms 56 and tellurium atoms 57 and 58 linked with each other.
  • Each second substructure 54 includes a respective chain of thallium atoms 60 and 61 linked with each other.
  • First substructure 52 may be formed from various atoms such as tin and tellurium to provide electrical characteristics typically associated with good semiconductor materials. Interaction between tellurium atoms of first substructure 52 and thallium atoms of second substructure 54 results in the associated crystal lattice structure represented by unit cell 50 having low values of thermal conductivity. Preliminary test results indicate that the lattice component of thermal conductivity ( ⁇ g ) may be approximately twenty-five percent (25%) of the lattice component of thermal conductivity ( ⁇ g ) associated with Bi 2 Te 3 and approximately fifty percent (50%) of the lattice component of thermal conductivity ( ⁇ g ) associated with other semiconductor materials presently used to fabricate thermoelectric elements.
  • forming unit cell 50 from atoms selected in accordance with teachings of the present invention results in a relatively long bond distance between tellurium atoms 57 and thallium atoms 60 and 61 . See FIGS. 5 and 6.
  • First substructure 52 and second substructure 54 cooperate with each other to provide the desired metallic coordination between thallium atoms 60 and 61 and tellurium atoms 57 to reduce the lattice component of thermal conductivity ( ⁇ g ) and support good electrical characteristics of the associated semiconductor material.
  • first substructure 52 may also be described as single tetrahedra defined in part by a single Sn atom 56 and four Te atoms 57 linked by a respective Te atom 58 in a square planar environment.
  • the relationship between SnTe 4 tetrahedra and Te atoms 58 for semiconductor materials such as Tl 2 SnTe 5 may be further described by referring to SnTe 4 tetrahedra (Sn-56 and Te-57) as unit A and Te atoms 58 as unit B.
  • the sequence within the atomic chains of first substructure 52 may then be described as “ABABABAB . . . ” for semiconductor materials such as Tl 2 SnTe 5 .
  • Semiconductor materials having the general formula X 2 YZ 5 and a crystal lattice structure such as represented by unit cell 50 preferably have Z atoms such as tellurium or selenium at two different crystallographic sites and X atoms at two different crystallographic sites.
  • Z atoms such as tellurium or selenium at two different crystallographic sites
  • X atoms at two different crystallographic sites.
  • the first crystallographic sites for tellurium (Te) atoms 57 in substructure 52 are located at the corners of a square defined by such tellurium atoms 57 .
  • the second crystallographic sites for tellurium atoms 58 in unit cell 50 are located at the center of each respective square defined by four tellurium atoms 57 .
  • Tellurium atoms 57 occupying the first crystallographic sites interact with thallium atom 60 and also have a single bond with the associated tin atoms 56 .
  • the two different crystallographic sites associated with thallium atoms 60 and 61 are shown in more detail in FIGS. 5 and 6.
  • the respective thallium atoms 60 and 61 have eight neighboring tellurium atoms 57 with different symmetries, different bond lengths and different geometric configurations.
  • the relatively long bond length between tellurium atoms 57 and thallium atoms 60 and 61 as shown in FIGS. 5 and 6 results in relatively low values of thermal conductivity for the associated crystal lattice structure.
  • FIG. 5 is a schematic representation of subcell 70 associated with first substructure 52 of unit cell 50 .
  • Subcell 70 has a generally cubic configuration with eight atomic crystallographic sites filled by respective tellurium atoms 57 and a single thallium atom 60 located at an atomic crystallographic site near the center of the resulting cubic structure.
  • semiconductor materials such as Tl 2 SnTe 5 the length of the bond coordination between thallium atoms 60 at the center of respective subcell 70 and tellurium atoms 57 at their respective crystallographic sites is approximately 3.66 ⁇ .
  • FIG. 6 is a schematic representation of subcell 170 which is associated with thallium atoms 61 located at a plurality of second crystallographic sites in first substructure 52 of the crystal lattice structure represented by unit cell 50 .
  • Subcell 170 may be described as a generally cubic antiprism having eight neighboring atomic crystallographic sites filled by respective tellurium atoms 57 and a single thallium atom 60 located at an atomic crystallographic site near the center of the resulting cubic antiprism.
  • the bond length between thallium atoms 61 located at the crystallographic site near the center of respective subcells 170 and tellurium atoms 57 at their respective atomic crystallographic sites is approximately 3.49 ⁇ .
  • Subcells 70 and 170 both have an eightfold bond coordination between respective thallium atoms 60 and 61 and associated tellurium atoms 57 .
  • Unit cell 50 is a schematic representation of the crystal lattice structure associated with semiconductor compounds such as K 2 SnTe 5 and Tl 2 SnTe 5 and alloys of these materials which have been formed in accordance with teachings of the present invention.
  • the ideal density of Tl 2 SnTe 5 is 7.40 grams per cubic centimeter.
  • the space groups given in the literature are I4/mcm, P4/mbm and I4 cm for Tl 2 SnTe 5 , Tl 2 GeTe 5 and K 2 SnTe 5 respectively.
  • subcell 170 shown in FIG. 6 as a square antiprism.
  • Subcells 70 and 170 may also be described as slightly distorted as compared to an ideal subcell.
  • the atomic configurations and the existence of K 2 SnTe 5 imply that Tl is monovalent and Sn and Ge are tetravalent.
  • Tl 2 SnTe 5 and Tl 2 GeTe 5 are very similar. Both have lattice thermal conductivity values of about 4.0 to 4.5 mW/cm-K in our hot pressed samples. This value is about four times lower than values typically associated with Bi 2 Te 3 compounds.
  • FIGS. 7 and 8 are schematic drawings of a typical crystal lattice structure associated with semi-conductor materials such as Tl 2 GeTe 5 .
  • the crystal lattice structure is defined in part by unit cell 250 which includes first substructure 252 (See FIG. 8) and second substructure 254 (See FIG. 7).
  • the crystal lattice structure represented by unit cell 250 is similar, but not identical, with the crystal lattice structure represented by unit cell 50 .
  • first substructure 252 may be described as edge sharing pairs of GeTe 4 tetrahedra linked by square rings of Te atoms 257 a, b, c and d disposed at four respective crystolographic sites.
  • Second substructure 254 preferably includes chains of thallium atoms 260 and 261 substantially the same as second substructure 54 of thallium atoms 60 and 61 associated with semiconductor materials such as Tl 2 SnTe 5 .
  • the GeTe 4 tetrahedra may be described as unit A.
  • the square Te 4 rings may be described as unit B.
  • the linkage within the atomic chains of the first substructure may then be described as “AABAABAAB . . . ” for semiconductor materials such as Tl 2 GeTe 5 and their alloys.
  • Preliminary testing indicates that the Seebeck coefficient (S) for Tl 2 GeTe 5 semiconductor materials may be higher than the Seebeck coefficient (S) associated with semiconductor materials such as Tl 2 SnTe 5 .
  • Semiconductor materials such as Tl 2 GeTe 5 melt incongruently at a temperature of approximately 270° C.
  • Semiconductor materials such as Tl 2 SnTe 5 melt incongruently at approximately 290° C.
  • Unit cell 250 as shown in FIGS. 7 and 8 preferably has two different crystallographic sites associated with thallium atoms 260 and 261 .
  • FIG. 9 is a schematic representation of subcell 270 associated with first substructure 252 of unit cell 250 .
  • Subcell 270 has a general cubic configuration defined in part by eight crystallographic sites filled with respective tellurium atoms 257 and a single thallium atom 260 located at the atomic crystallographic site near the center of the resulting cubic structure.
  • semiconductor material such as Tl 2 GeTe 5
  • the length of the bond coordination between thallium atoms 260 at the center of respective subcells 270 and tellurium atoms 257 at their respective crystallographic sites is approximately 3.39 ⁇ for four of the tellurium atoms and approximately 3.54 ⁇ for the other four tellurium atoms.
  • FIG. 10 is a schematic representation showing subcell 271 associated with thallium atoms 261 located at a plurality of second crystallographic sites in first substructure 252 of the crystal lattice structure represented by unit cell 250 .
  • Subcell 271 may be described as a generally cubic antiprism having eight neighboring atomic crystallographic sites filled with respective tellurium atoms 257 and thallium atom 261 located at an atomic crystallographic site near the center of the resulting cubic antiprism.
  • the bond length between thallium atoms 261 located near the atomic crystallographic sites near the center of respective subcells 271 and tellurium atoms 257 at their respective atomic crystallographic sites is approximately 3.53 ⁇ for four of the tellurium atoms and approximately 3.79 ⁇ for the other four tellurium atoms. Therefore, some of the bond distances between thallium/tellurium associated with Tl 2 SnTe 5 are shorter than the corresponding thallium/tellurium bond distances in Tl 2 GeTe 5 and are longer than other bond distances.
  • Various atoms may be selected to form semiconductor materials having the general formula X 2 YZ 5 and a crystal lattice structure similar to unit cell 50 such as shown in FIGS. 3 and 4 or unit cell 250 as shown in FIGS. 7 and 8.
  • Z atoms which interact with other Z atoms in the generally square planar environment and with adjacent x atoms and Y atoms have their chemical bonds saturated. Therefore, the Z atoms cannot easily engage in any other type of chemical bond, particularly with the Z atom in the same type of crystallographic site. As a result, a relatively long distance is established between the Z atoms in their first crystallographic site.
  • Cation atoms (Tl, K, etc.) that interact mainly with Te separate the chains.
  • the sites for these electropositive cations are large, leading to low lattice thermal conductivity.
  • potassium (K) or rubidium (Rb) may be preferred for use in preparing semiconductor materials in accordance with teachings of the present invention due to their less harmful chemical characteristics as compared to thallium (Tl).
  • the performance of these hot pressed and forged samples may represent only a fraction of the performance that can be achieved in crystal or oriented powder forms of the compounds.
  • the resistivity is about 4 mohm-cm.
  • the total thermal conductivity was about 7 mW/cm-K, which is less than half of the value of Bi 2 Te 3 .
  • the low value of lattice conductivity may be attributed to the fact that one-half of the Tl is positioned in an eight-fold coordinated lattice site with a radius of approximately 2.1 ⁇ .
  • the sample was hot-pressed.
  • the crystal structure is anisotropic. N-type may be considerably better due to a more favorable conduction band structure, and a crystal probably will outperform hot-pressed samples.
  • Tl 2 SnTe 5 sample is a hot pressed pellet made with a slight excess of Tl, in an attempt to eliminate native hole-generating defects. The native holes remained.
  • the sample was tested by the Harman method, and is phase pure per x-ray diffraction. The Seebeck coefficient was in a good range.
  • the p of the sample hits a minimum at 250 K, indicating a secondary scattering contribution at 300 K. Without this contribution, the ZT just above room temperature would be approximately 0.5.
  • Tl 2 SnTe 5 was forged rather than hot pressed. It is not as dense as hot pressed samples, only about 93% of ideal. However, the hot pressed samples often have catastrophic cracks that probably will not be present in forged samples. The relatively low density might cause the apparent reduction in carrier mobility. The resistivities of two pieces of the sample cut parallel and orthogonal to the forging direction differ by 30%, possibly due to a strong anisotropy in the transport properties.
  • Tl 2 SnTe 5 sample was made by quenching a molten stoichiometric mixture and heating for two days at approximately 250° C. At room temperature, this sample had a Seebeck coefficient of 215 microvolts/kelvin, a resistivity of 4.2 milliohm-centimeter and a thermal conductivity of 5.2 milliwatts/centimeter-kelvin. The dimensionless figure of merit was approximately 0.63 at room temperature.
  • Tl 2 GeTe 5 A sample of Tl 2 GeTe 5 showed that this composition is also P-type as made and has transport properties very similar to those of Tl 2 SnTe 5 .
  • the Tl 2 GeTe 5 sample does have a lower concentration of native holes. It was reported in the literature that Tl 2 GeTe 5 melts congruently at ⁇ 320° C., but that information appears to be incorrect for at least some samples.
  • Tl 2 SnTe 5 sample was a pure compound (not alloyed). It differed from previous samples in that after cold press and anneal, the compact was hot pressed without grinding. Grinding may introduce oxygen contamination that is not overcome by hot pressing.
  • a Tl 2 SnTe 5 sample was alloyed with Se in an attempt to decrease the native hole concentration, then add holes by substituting Ga for Sn. There was apparently a net increase in the hole concentration based on the Seebeck value. However, there was not a corresponding drop in the resistivity. Higher hot press temperature could be used. Antimony (Sb) and indium (In) may also be satisfactory used as a P-type doping material.
  • the Seebeck coefficient after hot press was 236 ⁇ V/K, much closer to that of Tl 2 GeTe 5 than Tl 2 SnTe 5 .
  • This sample is about 97% dense.
  • the resistivity decreased by a factor of 3 between the cold pressed and the hot pressed stages.
  • Another sample was alloyed with 10% Se and doped with iodine (I) to try to make an N-type sample. It was a high resistivity P-type sample.
  • Tl 2 GeTe 5 Another sample of Tl 2 GeTe 5 was a Pb-doped, hot pressed sample. It showed a Seebeck peak of 290 ⁇ V/K at 280 K, from which the band gap is estimated to be 0.16 eV. Ensuing Tl 2 GeTe 5 samples will be doped with Pb and perhaps Sr to try for N-type samples. With a lower native hole concentration, Tl 2 GeTe 5 may be preferable to Tl 2 SnTe 5 for making N-type samples. Alloying with Si may be possible.
  • Steps e, f and h are optional. That is, samples of relatively good quality can be obtained simply by heating the quenched melt.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Crystals, And After-Treatments Of Crystals (AREA)
  • Powder Metallurgy (AREA)

Abstract

Ternary tellurium compounds and ternary selenium compounds may be used in fabricating thermoelectric devices with a thermoelectric figure of merit (ZT) of 1.5 or greater. Examples of such compounds include Tl2SnTe5, Tl2GeTe5, K2SnTe5 and Rb2SnTe5. These compounds have similar types of crystal lattice structures which include a first substructure with a (Sn, Ge) Te5 composition and a second substructure with chains of selected cation atoms. The second substructure includes selected cation atoms which interact with selected anion atoms to maintain a desired separation between the chains of the first substructure. The cation atoms which maintain the desired separation between the chains occupy relatively large electropositive sites in the resulting crystal lattice structure which results in a relatively low value for the lattice component of thermal conductivity (κg). The first substructure of anion chains indicates significant anisotropy in the thermoelectric characteristics of the resulting semiconductor materials.

Description

    RELATED APPLICATIONS
  • This application claims the benefit of previously filed Provisional Application Serial No. 60/084,349 filed May 5, 1998 entitled “New Thermoelectric Materials: Tl[0001] 2SnTe5 and related compounds.”
  • LICENSE
  • [0002] The U.S. Government may have a paid-up license in this invention and the right in limited circumstances to require the patent owner to license others on reasonable terms as provided for by the terms of Capital Research and Development Agreement (CRADA) No. ORNL 94-0324 awarded by the United States Department of Energy.
  • TECHNICAL FIELD OF THE INVENTION
  • This invention relates to semiconductor materials having enhanced thermoelectric properties for use in fabricating thermoelectric devices. [0003]
  • BACKGROUND OF THE INVENTION
  • The basic theory and operation of thermoelectric devices has been developed for many years. Presently available thermoelectric devices used for cooling typically include an array of thermocouples which operate in accordance with the Peltier effect. Thermoelectric devices may also be used for heating, power generation and temperature sensing. [0004]
  • Thermoelectric devices may be described as essentially small heat pumps which follow the laws of thermodynamics in the same manner as mechanical heat pumps, refrigerators, or any other apparatus used to transfer heat energy. A principal difference is that thermoelectric devices function with solid state electrical components (thermoelectric elements or thermocouples) as compared to more traditional mechanical/fluid heating and cooling components. The efficiency of a thermoelectric device is generally limited to its associated Carnot cycle efficiency reduced by a factor which is dependent upon the thermoelectric figure of merit (ZT) of materials used in fabrication of the associated thermoelectric elements. Materials used to fabricate other components such as electrical connections, hot plates and cold plates may also affect the overall efficiency of the resulting thermoelectric device. [0005]
  • The thermoelectric figure of merit (ZT) is a dimensionless measure of the effectiveness of a thermoelectric device and is related to material properties by the following equation: [0006]
  • ZT=S θ σ/κ  (1)
  • where S, σ, κ, and T are the Seebeck coefficient, electrical conductivity, thermal conductivity and absolute temperature, respectively. The Seebeck coefficient (S) is a measure of how readily the respective carriers (electrons or holes) can transfer energy as they move through a thermoelectric element which is subjected to a temperature and electric potential gradient. The type of carrier (electron or hole) is a function of the materials selected to form each thermoelectric element. [0007]
  • The electrical properties (sometimes referred to electrical characteristics, electronic properties, or electronic characteristics) associated with materials used to form thermoelectric elements may be represented by S[0008] 2σ. Many of the materials which are used to form thermoelectric elements may be generally described as semiconductor compounds or semiconductor materials. Examples of such materials will be discussed later in more detail.
  • The thermoelectric figure of merit is also related to the strength of interactions between the carriers and vibrations of the crystal lattice structure (phonons) and available carrier energy states. Both the crystal lattice structure and the carrier energy states are a function of the materials selected to form each thermoelectric device. As a result, thermal conductivity (κ) is a function of both an electronic component (κ[0009] e) primarily associated with the respective carriers and a lattice component (κg) primarily associated with the respective crystal lattice structure and propagation of phonons through the respective crystal lattice structure. In the most general sense, thermal conductivity may be stated by the equation:
  • κ=κ′Ωε  (2)
  • The thermoelectric figure of merit (ZT) may also be stated by the equation: [0010] ZT = S θ T ρ κ ρ = electrical resistivity σ = electrical conductivity electrical conductivity = 1 electrical resisitivity or σ = 1 ρ ( 3 )
    Figure US20020062854A1-20020530-M00001
  • Thermoelectric materials such as alloys of Bi[0011] 2Te3, PbTe and BiSb were developed thirty to forty years ago. More recently, semiconductor alloys such as SiGe have been used in the fabrication of thermoelectric devices. Commercially available thermoelectric materials are generally limited to use in a temperature range between 200 K and 1300 K with a maximum ZT value of approximately one. The coefficient of performance of such thermoelectric devices remains relatively low at approximately one, compared to approximately three for a mechanical device. For the temperature range of −100° C. to 1000° C., maximum ZT for many state of the art thermoelectric materials also remains limited to values of approximately 1, except for Te—Ag—Ge—Sb alloys (TAGS) which may achieve a ZT of 1.2 to 1.4 in a relatively narrow temperature range. Materials such as Si80Ge20 alloys used in thermoelectric generators to power spacecrafts for deep space missions have an average thermoelectric figure of merit of approximately equal to 0.5 from 300° C. to 1,000° C.
  • Many crystalline materials with low thermal conductivity do not have good electrical conductivity and many crystalline materials with good electrical conductivity often have relatively high values of thermal conductivity. For example many binary semiconductor compounds which have skutterudite type crystal lattice structures have relatively good electrical properties. However, the value of thermal conductivity associated with the crystal lattice structures of such semiconductor compounds is generally relatively large which often results in a thermoelectric figure of merit which is less than desired. [0012]
  • The terms “Zintl phase” and “Zintl compound” are often used to describe intermetallic compounds having metal polyanions which have no exopolyhedral ligands at the respective vertices. As a result, it is relatively easy for such polyanions to form metal to metal bonds with atoms of the main metal group and transition metal group. U.S. Pat. No. 5,368,701 entitled [0013] Process for Forming Zintl Phases And The Products Thereof provides additional information concerning such materials and their electrical characteristics.
  • Alternatively, the terms “Zintl phase” and “Zintl compound” may be used to describe a binary compound formed between the alkali or alkaline-earth elements and the main-group elements from group 14 to the right of the “Zintl boundary.” F. Laves, [0014] Naturwissenschaften 29 (1941), p. 244. Some of the features that typify Zintl phases began to be introduced in E. Zintl, W. Z. Dullenkopf, Z. Phys. Chem., Abt. B 16 (1932), p. 183. The definition and both references are taken from John D. Corbett, Chem. Rev. 85 (1985), p. 383-397.
  • K[0015] 2SnTe5 compounds are described in Eisenmann et al., Materials Research Bulletin, vol. 18 (1983), pp. 383-387. Tl2GeTe5 compounds are described in Abba Toure et al., Journal of Solid State Chemistry, vol. 84 (1990), pp. 245-252; Marsh, Journal of Solid State Chemistry, vol. 87 (1990), pp. 467-468. Tl2SnTe5 compounds are described in Agafonov et al., Acta Crystallographica C, vol. 47 (1991), pp. 850-852. Zintl phases have been proposed as a place to look for advanced thermoelectric materials. See Sharp, Materials Research Society Symposium Proceedings, vol. 478, pp. 15-24.
  • Two other researchers have suggested possibly using Zintl phase compounds as thermoelectric materials. [0016]
  • SrSi[0017] 2—Bruce Cook—Ames National Laboratory
  • BaSbTe[0018] 3 and CsSbxTe4—Mercouri Kanatzidis—Michigan State
  • Some Zintl compounds may be described as clathrate compounds and some clathrate compounds may be described as Zintl compounds. However, many clathrate compounds are not Zintl compounds and many Zintl compounds are not clathrate compounds. [0019]
  • SUMMARY OF THE INVENTION
  • In accordance with teachings of the present invention, the design and preparation of semiconductor materials for fabrication of thermoelectric devices has been substantially improved to provide enhanced operating efficiencies. Examples of such semiconductor materials include, but are not limited to, Tl[0020] 2SnTe5, Tl2GeTe5, K2SnTe5, Rb2SnTe5 and alloys or mixtures of these compounds.
  • The present invention provides the ability to obtain increased efficiency from a thermoelectric device having one or more thermoelectric elements fabricated from semiconductor materials having the general formula of X[0021] 2YZ5 where X represents atoms selected from a group which includes Tl, Cs, K, Na and Rb. Y represents atoms selected from a group which includes Si, Ge and Sn. Z represents atoms selected from a group which includes Te and Se. For some applications X may represent indium (In), copper (Cu) or silver (Ag).
  • One aspect of the present invention includes fabricating thermoelectric elements from semiconductor materials having a crystal lattice structure composed of a chain of YZ[0022] 4 tetrahedra linked by a Z atom in a square planar environment. For some applications, Y represents atoms selected from a group which includes silicon (Si), germanium (Ge) and tin (Sn) and, Z represents atoms selected from a group which includes tellurium (Te) and selenium (Se). For still other applications a thermoelectric element may be fabricated in accordance of teachings of the present invention from intermetallic ternary telluride compounds and intermetallic ternary selenide compounds.
  • Semiconductor materials having crystal lattice structures formed in accordance with the teachings of the present invention optimize selected thermoelectric characteristics of a resulting thermoelectric device. A significant reduction in thermal conductivity (κ) may be achieved by establishing relatively long metallic bonds between Te atoms and Tl atoms in the resulting crystal lattice structure. By selecting atoms to form a Zintl compound in accordance with teachings of the present invention, thermal conductivity (κ) through the resulting crystal lattice structure may be significantly reduced while at the same time minimizing any reduction in electrical properties (S[0023] 2σ) of the associated semiconductor materials.
  • Another aspect of the present invention includes forming a crystal lattice structure having two substructures which cooperate with each other to optimize the reduction in thermal conductivity (κ) of the associated crystal lattice structure while at the same time minimizing any reduction in electrical properties which results in maximizing the thermoelectric figure of merit for the resulting thermoelectric device. Semiconductor materials having a crystal lattice structure typically associated with Zintl compounds or Zintl phases formed from atoms selected in accordance with teachings of the present invention may demonstrate an order of magnitude decrease in the lattice component of thermal conductivity (κ[0024] g) in comparison with materials previously used to fabricate thermoelectric elements. Thermoelectric devices with thermoelectric elements fabricated from semiconductor materials with such crystal lattice structures may have substantially enhanced thermoelectric operating characteristics and improved efficiencies as compared to previous thermoelectric devices.
  • In accordance with another aspect of the present invention, both N-type and P-type semiconductor materials with crystal lattice structures similar to those typically associated with Zintl compounds or Zintl phases may be used to fabricate thermoelectric elements for a thermoelectric device. Fabricating a thermoelectric device with such semiconductor materials may substantially enhance the associated operating efficiency as compared to previous thermoelectric devices. Preliminary testing of transport properties indicates that a thermoelectric figure of merit (ZT) of 1.5 or greater is a reasonable expectation for semiconductor materials designed and prepared in accordance with teachings of the present invention. Thermoelectric devices fabricated from such semiconductor materials may be used for cooling, heating, electrical power generation and temperature sensing. Some estimates indicate that providing both N-type and P-type semiconductor materials with a ZT equal to or greater than 1.5 may double the value of the world market for thermoelectric devices. [0025]
  • A ZT of 1.25 for both N-type and P-type materials would make portable freezers based on thermoelectric technology an economically feasible product. Current inexpensive thermoelectric cooling systems are generally limited to operating in refrigeration temperature ranges. Thermoelectric cooling of microprocessors will benefit from enhanced ZT, which is potentially a very large market for thermoelectric devices. Larger increases in ZT could result in widespread use of thermoelectric refrigeration and all-solid state cryocooling. Various ternary intermetallic compounds and ternary semiconductor compounds may be formed in accordance with teachings of the present invention for use in fabricating N-type and P-type thermoelectric elements. [0026]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • For a more complete understanding of the present invention and its advantages, reference is now made to the following descriptions taken in conjunction with the accompanying drawings in which: [0027]
  • FIG. 1 is a schematic drawing showing an isometric view of a thermoelectric device having multiple thermoelectric elements which may be fabricated from semiconductor materials with crystal lattice structures incorporating teachings of the present invention; [0028]
  • FIG. 2 is an electrical schematic drawing of one thermocouple of the thermoelectric device of FIG. 1; [0029]
  • FIG. 3A shows the axes of a unit cell associated with the crystal lattice structure of FIG. 3B; [0030]
  • FIG. 3B is an enlarged isometric drawing showing a schematic representation of a typical crystal lattice structure formed in accordance with teachings of the present invention by semiconductor materials having a general formula such as Tl[0031] 2SnTe5;
  • FIG. 4 is a schematic representation of the crystal lattice structure of FIG. 3B taken along lines [0032] 4-4;
  • FIG. 5 is an isometric drawing showing a schematic representation of a subcell associated with thallium atoms at the first of two crystallographic sites in the crystal lattice structure of FIG. 3B having a generally cubic configuration defined by eight atomic crystallographic sites filled with tellurium (Te) atoms and the associated atomic crystallographic site filled with a thallium (Tl) atom located near the center of the subcell; [0033]
  • FIG. 6 is an isometric drawing showing a schematic representation of another subcell associated with thallium atoms at the second of the two crystallographic sites in the crystal lattice structure of FIG. 3B having a generally cubic antiprism configuration defined by eight atomic crystallographic sites filled with tellurium (Te) atoms and the associated atomic crystallographic site filled with a thallium (Tl) atom located near the center of the subcell; [0034]
  • FIG. 7 is an enlarged isometric drawing showing a schematic representation of a typical crystal lattice structure formed in accordance with teachings of the present invention by semiconductor materials having a general formula such as Tl[0035] 2GeTe5;
  • FIG. 8 is a schematic representation of the crystal lattice structure of FIG. 7 taken along lines [0036] 8-8;
  • FIG. 9 is an isometric drawing showing a schematic representation of a subcell associated with thallium atoms at the first of two crystallographic sites in the crystal lattice structure of FIGS. 7 and 8 having a generally cubic configuration defined by eight atomic crystallographic sites filled with tellurium (Te) atoms and the associated atomic crystallographic site with a thallium (T[0037] 1) atom located near the center of the subcell; and
  • FIG. 10 is an isometric drawing showing a schematic representation of another subcell associated with thallium atoms at the second of the two crystallographic sites in the crystal lattice structure of FIGS. 7 and 8 having a generally cubic antiprism configuration defined by eight atomic crystallographic sites filled with tellurium (Te) atoms and the associated atomic crystallographic site with a thallium (T[0038] 1) atom located near the center of the subcell.
  • DETAILED DESCRIPTION OF THE INVENTION
  • Preferred embodiments of the present invention and its advantages are best understood by now referring in more detail to FIGS. [0039] 1-10 of the drawings, in which like numerals refer to like parts.
  • [0040] Thermoelectric device 20, as shown in FIGS. 1 and 2, may be fabricated from semiconductor materials having crystal lattice structures formed in accordance with teachings of the present invention. Selecting atoms to form the desired crystal lattice structure in accordance with teachings of the present invention allows optimization of various thermoelectric characteristics depending upon the intended use of the resulting thermoelectric device 20.
  • [0041] Thermoelectric device 20 may be used as a heater, cooler, electrical power generator and/or temperature sensor. The thermoelectric figure of merit (ZT) of thermoelectric device 20 will vary depending upon the type of use. For example thermoelectric device 20 may have a first value of ZT when used as a cooler and a second, different value of ZT when used as an electrical power generator. One of the technical benefits of the present invention includes selecting atoms to form the desired crystal lattice structure to optimize performance of thermoelectric device 20 depending upon its intended use.
  • [0042] Thermoelectric device 20 is preferably manufactured with a plurality of thermoelectric elements (sometimes referred to as “thermocouples”) 22 disposed between cold plate 24 and hot plate 26. Electrical connections 28 and 30 are provided to allow attaching thermoelectric device 20 to an appropriate source of DC electrical power. If thermoelectric device 20 were designed to function as an electrical power generator, electrical connections 28 and 30 would represent the output terminals from such a power generator operating between hot and cold temperature sources (not expressly shown).
  • FIG. 2 is a schematic representation of [0043] electrical circuit 32 which is typical for a single stage thermoelectric device such as thermoelectric device 20. Electrical circuit 32 is also typical of electrical circuits associated with using thermoelectric elements or thermocouples to convert heat energy into electrical energy. Electric circuit 32 generally includes two or more thermoelectric elements 22 fabricated from dissimilar semiconductor materials such as N-type thermoelectric element 22 a and P-type thermoelectric elements 22 b. Thermoelectric elements 22 are typically arranged in an alternating N-type element to P-type element configuration. In many thermoelectric devices, semiconductor materials with dissimilar characteristics are connected electrically in series and thermally in parallel.
  • Examples of thermoelectric devices and methods of fabrication are shown in U.S. Pat. No. 5,064,476 entitled Thermoelectric Cooler and Fabrication Method; U.S. Pat. No. 5,171,372 entitled Thermoelectric Cooler and Fabrication Method; U.S. Pat. No. 5,441,576 entitled Thermoelectric Cooler; and U.S. Pat. No. 5,576,512 entitled Thermoelectric Apparatus for Use With Multiple Power Sources and Method of Operation. [0044]
  • N-type semiconductor materials generally have more electrons than necessary to complete the associated crystal lattice structure. P-type semiconductor materials generally have fewer electrons than necessary to complete the associated crystal lattice structure. The “missing electrons” are sometimes referred to as “holes.” The extra electrons and extra holes are sometimes referred to as “carriers.” The extra electrons in N-type semiconductor materials and the extra holes in P-type semiconductor materials are the agents or carriers which transport or move heat energy between cold side or [0045] cold plate 24 and hot side or hot plate 26 through thermoelectric elements 22 when subject to a DC voltage potential. These same agents or carriers may generate electrical power when an appropriate temperature difference is present between cold side 24 and hot side 26.
  • In [0046] thermoelectric device 20, alternating thermoelectric elements 22 a and 22 b of N-type and P-type semiconductor materials may have their ends connected in a serpentine fashion by electrical conductors such as 34, 36 and 38. Conductors 34, 36 and 38 are typically metallizations formed on the interior surfaces of plates 24 and 26. Ceramic materials are frequently used to manufacture plates 24 and 26 which define in part the cold side and hot side, respectively, of thermoelectric device 20. Commercially available thermoelectric devices which function as a cooler generally include two ceramic plates with P-type and N-type thermoelectric elements formed from bismuth telluride (Bi2Te3) alloys disposed between the ceramic plates and electrically connected with each other.
  • When DC electrical power from [0047] power supply 40 is properly applied to thermoelectric device 20 heat energy will be absorbed on cold side 24 of thermoelectric device 20. The heat energy will pass through thermoelectric elements 22 and will be dissipated on hot side 26 of thermoelectric device 20. A heat sink or heat exchanger (sometimes referred to as a “hot sink”, not shown) may be attached to hot plate 26 of thermoelectric device 20 to aid in dissipating heat transferred by the associated carriers and phonons through thermoelectric elements 22 to the adjacent environment. In a similar manner a heat sink or heat exchanger (sometimes referred to as a “cold sink”, not shown) may be attached to cold side 24 of thermoelectric device 20 to aid in removing heat from the adjacent environment. Thus, thermoelectric device 20 may sometimes function as a thermoelectric cooler when properly connected with power supply 40. However, since thermoelectric devices are a type of heat pump, thermoelectric device 20 may also function as a heater, power generator, or temperature sensor.
  • Various Zintl compounds or Zintl phases have electrical characteristics typically associated with a good semiconductor material. For purposes of this patent application, the terms “Zintl compound” and “Zintl phase” shall mean an intermetallic compound with one element of the Periodic Table (cation atoms) selected from alkali metal atoms and/or alkaline earth metal atoms and one or more elements of the Periodic Table (anion atoms) selected from the main group of metal atoms. The cation atoms are preferably selected from [0048] group 1 and/or group 2 atoms of the Periodic Table. The anion atoms are preferably selected from group 13 through group 18 of the Periodic Table. The main group of metal atoms includes gallium, germanium, arsenic, selenium, indium, tin, antinomy, tellurium, thallium, lead and bismuth. Titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zirconium, niobium, molybdenum, ruthenium, zinc, cadmium, rhodium, palladium, silver, hafnium, tantalum, tungsten, mercury, rhenium, osmium, iridium and platinum are also considered members of the metal group for purposes of defining Zintl compounds satisfactory for use in accordance with teachings of the present invention.
  • Vibrational modes of a crystal lattice structure (sometimes referred to as “phonons”) may also cooperate with the carriers to transport or move heat energy through [0049] thermoelectric elements 22. The phonons may adversely effect some of the electrical properties associated with the respective carriers.
  • Semiconductor materials having the general formula X[0050] 2YZ5 may be prepared in accordance with teachings of the present invention for use in fabricating various types of thermoelectric elements and thermoelectric devices. One example of such thermoelectric elements and devices is shown in FIGS. 1 and 2.
  • X preferably represents atoms selected from a group which includes thallium (Tl), cesium (Cs), potassium (K), sodium (Na) and rubidium (Rb). For some applications X may represent atoms of indium (In), copper (Cu) and silver (Ag). Y preferably represents atoms selected from a group which includes silicon (Si), germanium (Ge) and tin (Sn). For some applications, Y may also represent atoms of titanium, vanadium, chromium, manganese, iron, cobalt, nickel, copper, zirconium, niobium, molybdenum, ruthenium, rhodium, palladium, silver, hafnium, tantalum, tungsten, rhenium, osmium, iridium and platinum. [0051]
  • Z preferably represents atoms selected from a group which includes tellurium (Te) and selenium (Se). Examples of such semiconductor materials include, but are not limited to, Tl[0052] 2SnTe5, Tl2GeTe5 and K2SnTe5 and Rb2SnTe5 and alloys of these compounds. The semiconductor materials may be described as intermetallic ternary penta telluride compounds when Z represents tellurium atoms. The semiconductor materials may be described as intermetallic ternary penta selenide compounds when Z represents selenium atoms.
  • When X represents atoms of cesium (Cs), potassium (K), sodium (Na) or rubidium (Rb), the resulting semiconductor materials may also be described as Zintl compounds or Zintl phases. K[0053] 2SnTe5 and Rb2SnTe5 are examples of Zintl compounds which may be used in accordance with teachings of the present invention to fabricate thermoelectric elements 22. Tl2SnTe5 has a crystal lattice structure which is substantially the same as K2SnTe5 even though Tl2SnTe5 is not normally considered a Zintl compound.
  • Semiconductor materials formed in accordance with teachings of the present invention may also be described as “ternary intermetallic compounds” and “ternary semiconductor compounds.” Both single crystal and polycrystalline versions of such semiconductor materials having crystal lattice structures such as represented by [0054] unit cell 50 shown in FIGS. 3B and 4 or unit cell 250 shown in FIGS. 7 and 8 may be fabricated in accordance with teachings of the present invention. The phrase “semiconductor materials” is used in this application to include semiconductor compounds, semiconductor alloys and mixtures of semiconductor compounds and alloys formed in accordance with teachings of the present invention for use in fabricating thermoelectric elements and thermoelectric devices.
  • Zintl compounds satisfactory for use in fabricating thermoelectric elements in accordance with teachings of the present invention preferably have a relatively large atomic mass (100 atomic mass units or greater) and a relatively low proportion of cation atoms (33% or less) as compared to the total number of atoms. [0055]
  • FIGS. 3B and 4 are schematic drawings of a typical crystal lattice structure associated with semiconductor materials such as Tl[0056] 2SnTe5. The crystal lattice structure is defined in part by unit cell 50 which includes first substructure 52 and second substructure 54. Unit cell 50 has a generally tetragonal configuration with two axii (a, b) which are equivalent and one axis (c) which is non-equivalent. See FIG. 3A. Chains or first substructures 52 are formed by SnTe5 tetrahedron aligned generally parallel with each other in the direction of the (c) axis. The tin (Sn) atoms are represented by the number 56. The tellurium (Te) atoms are preferably disposed at respective crystallographic sites designated 57 and 58. Chains or second substructures 54 are rows of thallium (Tl) atoms 60 and 61 aligned generally parallel with each other in the direction of the (c) axis.
  • One aspect of the present invention includes selecting the atoms used to form [0057] first substructure 52 and second substructure 54 to provide semiconductor materials having both good electrical characteristics and low values of thermal conductivity. Tl2SnTe5 is only one example of semiconductor materials which may be used to form a crystal lattice structure incorporating teachings of the present invention.
  • For the specific embodiment shown in FIG. 3, each [0058] first substructure 52 may be described as a respective chain of tin atoms 56 and tellurium atoms 57 and 58 linked with each other. Each second substructure 54 includes a respective chain of thallium atoms 60 and 61 linked with each other.
  • [0059] First substructure 52 may be formed from various atoms such as tin and tellurium to provide electrical characteristics typically associated with good semiconductor materials. Interaction between tellurium atoms of first substructure 52 and thallium atoms of second substructure 54 results in the associated crystal lattice structure represented by unit cell 50 having low values of thermal conductivity. Preliminary test results indicate that the lattice component of thermal conductivity (κg) may be approximately twenty-five percent (25%) of the lattice component of thermal conductivity (κg) associated with Bi2Te3 and approximately fifty percent (50%) of the lattice component of thermal conductivity (κg) associated with other semiconductor materials presently used to fabricate thermoelectric elements.
  • As discussed later in more detail, forming [0060] unit cell 50 from atoms selected in accordance with teachings of the present invention results in a relatively long bond distance between tellurium atoms 57 and thallium atoms 60 and 61. See FIGS. 5 and 6. First substructure 52 and second substructure 54 cooperate with each other to provide the desired metallic coordination between thallium atoms 60 and 61 and tellurium atoms 57 to reduce the lattice component of thermal conductivity (κg) and support good electrical characteristics of the associated semiconductor material.
  • Electrical characteristics of a crystal lattice structure represented by [0061] unit cell 50 are dependent upon the relationship of tin atoms 56 and associated tellurium atoms 57 and 58 of first substructure 52. The bonds between the atoms of first substructure 52 remain substantially unchanged by the presence of thallium atoms 60 and 61 in second substructure 54. The respective chains of atoms associated with first substructure 52 and second substructure 54 indicate that electrical characteristics and thermoelectric characteristics of a crystal lattice structure represented by unit cell 50 will be relatively anisotropic. Computational results have confirmed such electrical anisotropic characteristics.
  • For semiconductor materials such as Tl[0062] 2SnTe5 first substructure 52 may also be described as single tetrahedra defined in part by a single Sn atom 56 and four Te atoms 57 linked by a respective Te atom 58 in a square planar environment. The relationship between SnTe4 tetrahedra and Te atoms 58 for semiconductor materials such as Tl2SnTe5 may be further described by referring to SnTe4 tetrahedra (Sn-56 and Te-57) as unit A and Te atoms 58 as unit B. The sequence within the atomic chains of first substructure 52 may then be described as “ABABABAB . . . ” for semiconductor materials such as Tl2SnTe5.
  • Semiconductor materials having the general formula X[0063] 2YZ5 and a crystal lattice structure such as represented by unit cell 50 preferably have Z atoms such as tellurium or selenium at two different crystallographic sites and X atoms at two different crystallographic sites. For the specific example shown in FIGS. 3B and 4, the first crystallographic sites for tellurium (Te) atoms 57 in substructure 52 are located at the corners of a square defined by such tellurium atoms 57. The second crystallographic sites for tellurium atoms 58 in unit cell 50 are located at the center of each respective square defined by four tellurium atoms 57. Tellurium atoms 57 occupying the first crystallographic sites interact with thallium atom 60 and also have a single bond with the associated tin atoms 56.
  • The two different crystallographic sites associated with [0064] thallium atoms 60 and 61 are shown in more detail in FIGS. 5 and 6. At each crystallographic site the respective thallium atoms 60 and 61 have eight neighboring tellurium atoms 57 with different symmetries, different bond lengths and different geometric configurations. The relatively long bond length between tellurium atoms 57 and thallium atoms 60 and 61 as shown in FIGS. 5 and 6 results in relatively low values of thermal conductivity for the associated crystal lattice structure.
  • FIG. 5 is a schematic representation of [0065] subcell 70 associated with first substructure 52 of unit cell 50. Subcell 70 has a generally cubic configuration with eight atomic crystallographic sites filled by respective tellurium atoms 57 and a single thallium atom 60 located at an atomic crystallographic site near the center of the resulting cubic structure. For semiconductor materials such as Tl2SnTe5 the length of the bond coordination between thallium atoms 60 at the center of respective subcell 70 and tellurium atoms 57 at their respective crystallographic sites is approximately 3.66 Å.
  • FIG. 6 is a schematic representation of [0066] subcell 170 which is associated with thallium atoms 61 located at a plurality of second crystallographic sites in first substructure 52 of the crystal lattice structure represented by unit cell 50. Subcell 170 may be described as a generally cubic antiprism having eight neighboring atomic crystallographic sites filled by respective tellurium atoms 57 and a single thallium atom 60 located at an atomic crystallographic site near the center of the resulting cubic antiprism. The bond length between thallium atoms 61 located at the crystallographic site near the center of respective subcells 170 and tellurium atoms 57 at their respective atomic crystallographic sites is approximately 3.49 Å. Subcells 70 and 170 both have an eightfold bond coordination between respective thallium atoms 60 and 61 and associated tellurium atoms 57.
  • [0067] Unit cell 50 is a schematic representation of the crystal lattice structure associated with semiconductor compounds such as K2SnTe5 and Tl2SnTe5 and alloys of these materials which have been formed in accordance with teachings of the present invention. Unit cell 50 has a generally tetragonal configuration and contains four formula units (32 atoms). Typical cell dimensions are a=8.306 Å and c=15.161 Å for Tl2SnTe5, and are similar for the other compounds. The ideal density of Tl2SnTe5 is 7.40 grams per cubic centimeter. The space groups given in the literature are I4/mcm, P4/mbm and I4 cm for Tl2SnTe5, Tl2GeTe5 and K2SnTe5 respectively.
  • In all of these compounds there are chains formed from linkage of SnTe[0068] 4 (or GeTe4) tetrahedra and Te atoms in a square plane environment. In Tl2SnTe5 and K2SnTe5, the linkage is —Te—SnTe4—Te—SnTe4—Te—SnTe4—. In all three compounds, 80% of the Te atoms have two covalent bonds (excluding the interaction with Tl atoms), and the remainder has four bonds in the square planar configuration. All Te—Te bonds in these compounds can be considered fractional, with a bond order of one half (½). Tl has two different eight-fold coordination sites represented by subcell 70 shown in FIG. 5 as generally cubic and subcell 170 shown in FIG. 6 as a square antiprism. Subcells 70 and 170 may also be described as slightly distorted as compared to an ideal subcell. The atomic configurations and the existence of K2SnTe5 imply that Tl is monovalent and Sn and Ge are tetravalent.
  • With regard to thermal conductivity, Tl[0069] 2SnTe5 and Tl2GeTe5 are very similar. Both have lattice thermal conductivity values of about 4.0 to 4.5 mW/cm-K in our hot pressed samples. This value is about four times lower than values typically associated with Bi2Te3 compounds.
  • FIGS. 7 and 8 are schematic drawings of a typical crystal lattice structure associated with semi-conductor materials such as Tl[0070] 2GeTe5. The crystal lattice structure is defined in part by unit cell 250 which includes first substructure 252 (See FIG. 8) and second substructure 254 (See FIG. 7). The crystal lattice structure represented by unit cell 250 is similar, but not identical, with the crystal lattice structure represented by unit cell 50. For example, first substructure 252 may be described as edge sharing pairs of GeTe4 tetrahedra linked by square rings of Te atoms 257 a, b, c and d disposed at four respective crystolographic sites. Although thallium atoms 260 and 261 may appear to be within first substructure 252 as shown in FIG. 8, all thallium atoms 260 and 261 are part of a respective second substructure 254 as shown in FIG. 7. Second substructure 254 preferably includes chains of thallium atoms 260 and 261 substantially the same as second substructure 54 of thallium atoms 60 and 61 associated with semiconductor materials such as Tl2SnTe5.
  • For Tl[0071] 2GeTe5 semiconductor compounds and related alloys, the GeTe4 tetrahedra may be described as unit A. The square Te4 rings may be described as unit B. The linkage within the atomic chains of the first substructure may then be described as “AABAABAAB . . . ” for semiconductor materials such as Tl2GeTe5 and their alloys.
  • Preliminary testing indicates that the Seebeck coefficient (S) for Tl[0072] 2GeTe5 semiconductor materials may be higher than the Seebeck coefficient (S) associated with semiconductor materials such as Tl2SnTe5. Semiconductor materials such as Tl2GeTe5 melt incongruently at a temperature of approximately 270° C. Semiconductor materials such as Tl2SnTe5 melt incongruently at approximately 290° C.
  • [0073] Unit cell 250 as shown in FIGS. 7 and 8 preferably has two different crystallographic sites associated with thallium atoms 260 and 261.
  • FIG. 9 is a schematic representation of [0074] subcell 270 associated with first substructure 252 of unit cell 250. Subcell 270 has a general cubic configuration defined in part by eight crystallographic sites filled with respective tellurium atoms 257 and a single thallium atom 260 located at the atomic crystallographic site near the center of the resulting cubic structure. For semiconductor material such as Tl2GeTe5 the length of the bond coordination between thallium atoms 260 at the center of respective subcells 270 and tellurium atoms 257 at their respective crystallographic sites is approximately 3.39 Å for four of the tellurium atoms and approximately 3.54 Å for the other four tellurium atoms.
  • FIG. 10 is a schematic [0075] representation showing subcell 271 associated with thallium atoms 261 located at a plurality of second crystallographic sites in first substructure 252 of the crystal lattice structure represented by unit cell 250. Subcell 271 may be described as a generally cubic antiprism having eight neighboring atomic crystallographic sites filled with respective tellurium atoms 257 and thallium atom 261 located at an atomic crystallographic site near the center of the resulting cubic antiprism. The bond length between thallium atoms 261 located near the atomic crystallographic sites near the center of respective subcells 271 and tellurium atoms 257 at their respective atomic crystallographic sites is approximately 3.53 Å for four of the tellurium atoms and approximately 3.79 Å for the other four tellurium atoms. Therefore, some of the bond distances between thallium/tellurium associated with Tl2SnTe5 are shorter than the corresponding thallium/tellurium bond distances in Tl2GeTe5 and are longer than other bond distances.
  • The differences between crystal structures represented by [0076] unit cells 50 and 250 may impact the electronic properties of these two compounds relative to one another. Important parameters such as the magnitude of the band gap and the morphology of the bands may differ.
  • Compounds incorporating teachings of the present inventions have been formed most often by melting stoichiometric or nearly stoichiometric mixtures of elements of the Periodic Table selected in accordance with teachings of the present invention, quenching and powdering the charge, cold pressing the powder and heating for a few days near the decomposition temperature. Alternatively, the powdering and cold pressing steps can be omitted. Samples have been tested after heat soaking, or after subsequent hot uniaxial or isostatic pressing and/or forging. Densities greater than 98% of the theoretical value have been reached by hot pressing. Thallium compounds Tl[0077] 2SnTe5 and Tl2GeTe5 melt incongruently so melt growth of crystals must employ a non-stoichiometric solution.
  • The samples made to date indicate promise for the compounds by the following results: [0078]
  • 1) a p-type ZT=0.65 at room temperature (greater than the value for Bi[0079] 2Te3 crystals);
  • 2) further improvements may occur by prolonged annealing, which seems to reduce the concentration of p-type defects and increase the carrier mobility; [0080]
  • 3) it is possible to make alloys to further reduce the lattice thermal conductivity; [0081]
  • 4) Seebeck coefficients in excess of 200 μV/K have been measured, showing that suitable electronic quality can be obtained; [0082]
  • 5) in the case of Tl[0083] 2GeTe5, intrinsic samples have been obtained, which implies that n-type doping is possible;
  • 6) hot pressed compacts show as much as 20% difference in the Z value in two perpendicular directions, suggesting a high degree of anisotropy; [0084]
  • 7) the compounds appear to suffer no damaging reactions with air, water, or common solvents. [0085]
  • Various atoms may be selected to form semiconductor materials having the general formula X[0086] 2YZ5 and a crystal lattice structure similar to unit cell 50 such as shown in FIGS. 3 and 4 or unit cell 250 as shown in FIGS. 7 and 8. Z atoms which interact with other Z atoms in the generally square planar environment and with adjacent x atoms and Y atoms have their chemical bonds saturated. Therefore, the Z atoms cannot easily engage in any other type of chemical bond, particularly with the Z atom in the same type of crystallographic site. As a result, a relatively long distance is established between the Z atoms in their first crystallographic site. As a result of the distance established between the respective Z atoms, relatively large channels are formed within respective unit cells 50 and 250 for the chains or rows which may be occupied by X atoms. Coordination between the X atoms and Z atoms results in relatively long bond lengths and a corresponding reduced value of thermal conductivity.
  • Cation atoms (Tl, K, etc.) that interact mainly with Te separate the chains. The sites for these electropositive cations are large, leading to low lattice thermal conductivity. For some applications potassium (K) or rubidium (Rb) may be preferred for use in preparing semiconductor materials in accordance with teachings of the present invention due to their less harmful chemical characteristics as compared to thallium (Tl). [0087]
  • The performance of these hot pressed and forged samples may represent only a fraction of the performance that can be achieved in crystal or oriented powder forms of the compounds. [0088]
  • Various forms of these materials may be suitable for different applications. With a 50-60% performance improvement, powder compacts will compete with the current materials in the important temperature range around 60° C. Extrusion techniques and other metallurgical processes that result in grain alignment may combine improved manufacturability with high thermoelectric performance. There are proven Z enhancements in thin film quantum structures that might be applied to these new materials. [0089]
  • One sample of Tl[0090] 2SnTe5 was approximately phase pure and p-type, with S=165 μV/K at room temperature. The resistivity is about 4 mohm-cm. The total thermal conductivity was about 7 mW/cm-K, which is less than half of the value of Bi2Te3. The low value of lattice conductivity may be attributed to the fact that one-half of the Tl is positioned in an eight-fold coordinated lattice site with a radius of approximately 2.1 Å. The sample was hot-pressed. The crystal structure is anisotropic. N-type may be considerably better due to a more favorable conduction band structure, and a crystal probably will outperform hot-pressed samples.
  • For another Tl[0091] 2SnTe5 sample synthesized using thallium that was cleaned (separated from hydroxide) by melting in an evacuated quartz tube. The Seebeck coefficient is around +200 μV/K, and the resistivity is ˜8 mohm-cm.
  • Still another Tl[0092] 2SnTe5 sample is a hot pressed pellet made with a slight excess of Tl, in an attempt to eliminate native hole-generating defects. The native holes remained. The sample was tested by the Harman method, and is phase pure per x-ray diffraction. The Seebeck coefficient was in a good range. The results at 337 K were: S=+200 μV/K, λ=4.9 mW/cm-K, and ρ=6.8 mohm-cm, ZT=0.4. The p of the sample hits a minimum at 250 K, indicating a secondary scattering contribution at 300 K. Without this contribution, the ZT just above room temperature would be approximately 0.5.
  • Still another sample of Tl[0093] 2SnTe5 was forged rather than hot pressed. It is not as dense as hot pressed samples, only about 93% of ideal. However, the hot pressed samples often have catastrophic cracks that probably will not be present in forged samples. The relatively low density might cause the apparent reduction in carrier mobility. The resistivities of two pieces of the sample cut parallel and orthogonal to the forging direction differ by 30%, possibly due to a strong anisotropy in the transport properties.
  • Another Tl[0094] 2SnTe5 sample was made by quenching a molten stoichiometric mixture and heating for two days at approximately 250° C. At room temperature, this sample had a Seebeck coefficient of 215 microvolts/kelvin, a resistivity of 4.2 milliohm-centimeter and a thermal conductivity of 5.2 milliwatts/centimeter-kelvin. The dimensionless figure of merit was approximately 0.63 at room temperature.
  • A sample of Tl[0095] 2GeTe5 showed that this composition is also P-type as made and has transport properties very similar to those of Tl2SnTe5. The Tl2GeTe5 sample does have a lower concentration of native holes. It was reported in the literature that Tl2GeTe5 melts congruently at ˜320° C., but that information appears to be incorrect for at least some samples.
  • Another Tl[0096] 2SnTe5 sample was a pure compound (not alloyed). It differed from previous samples in that after cold press and anneal, the compact was hot pressed without grinding. Grinding may introduce oxygen contamination that is not overcome by hot pressing. A Tl2SnTe5 sample was alloyed with Se in an attempt to decrease the native hole concentration, then add holes by substituting Ga for Sn. There was apparently a net increase in the hole concentration based on the Seebeck value. However, there was not a corresponding drop in the resistivity. Higher hot press temperature could be used. Antimony (Sb) and indium (In) may also be satisfactory used as a P-type doping material. For a 50/50 mixture of Tl2SnTe5 and Tl2GeTe5, the Seebeck coefficient after hot press was 236 μV/K, much closer to that of Tl2GeTe5 than Tl2SnTe5. This sample is about 97% dense. The resistivity decreased by a factor of 3 between the cold pressed and the hot pressed stages. Another sample was alloyed with 10% Se and doped with iodine (I) to try to make an N-type sample. It was a high resistivity P-type sample.
  • Another sample of Tl[0097] 2GeTe5 was a Pb-doped, hot pressed sample. It showed a Seebeck peak of 290 μV/K at 280 K, from which the band gap is estimated to be 0.16 eV. Ensuing Tl2GeTe5 samples will be doped with Pb and perhaps Sr to try for N-type samples. With a lower native hole concentration, Tl2GeTe5 may be preferable to Tl2SnTe5 for making N-type samples. Alloying with Si may be possible.
  • DESCRIPTION OF SYNTHESIS OF SEMICONDUCTOR MATERIALS INCORPORATING TEACHINGS OF THE PRESENT INVENTION
  • a) Load stoichiometric or nearly stoichiometric amounts of raw elements of the Periodic Table into quartz tube. The interior of the tube is coated with a glassy carbon film. Germanium, tin, selenium and tellurium may be handled in air if desired. Potassium, rubidium and thallium should be handled in an inert atmosphere. [0098]
  • b) Evacuate the tube to <10[0099] −4 Torr and seal it.
  • c) Heat tube to approximately 750° C. and hold for one hour with at least occasional agitation. [0100]
  • d) Remove tube from oven and quench sample in water. [0101]
  • e) Grind sample in inert atmosphere, sieving to ensure all particles are below a specified size. Particle size limits of seventy five microns and two hundred fifty microns have been used. [0102]
  • f) Press powder at room temperature. The pressure used has been 60,000 pounds per square inch. [0103]
  • g) Heat sample for one to three days at a temperature just less than the melting point. The typical temperatures are 255° C. for Tl[0104] 2GeTe5 and 270° C. for Tl2SnTe5. After heat treat, the samples are typically 85% to 90% dense.
  • h) Densify by simultaneous application of heat and pressure (hot press). With typical operating conditions of 250° C. to 275° C. and 6000 pounds per square inch, the density of the samples reaches 95% to 99% of the full density after two hours of hot pressing. [0105]
  • Steps e, f and h are optional. That is, samples of relatively good quality can be obtained simply by heating the quenched melt. [0106]
  • Although the present invention has been described by several embodiments, various changes and modifications may be suggested to one skilled in the art. It is intended that the present invention encompasses such changes and modifications as fall within the scope of the present appended claims. [0107]
    APPENDIX
    DEFINITIONS AND EXPLANATION OF SYMBOLS
    Thermoelectric Figure of Merit ZT
    Absolute Temperature T
    Seebeck coefficient S
    Electrical Conductivity σ
    Electrical Resistivity ρ
    Electrical Properties of Materials S2σ
    Used to Form Thermoelectric Elements
    Thermal Conductivity κ
    Electronic Component of Thermal Conductivity κe
    Lattice Component of Thermal Conductivity κg
    Angstrom
    ELEMENTS SYMBOL
    Antimony Sb
    Arsenic As
    Bismuth Bi
    Cadmium Cd
    Cesium Cs
    Cobalt Co
    Copper Cu
    Gallium Ga
    Germanium Ge
    Iodine I
    Indium In
    Iridium Ir
    Iron Fe
    Lanthanum La
    Lead Pb
    Mercury Hg
    Nickel Ni
    Niobium Nb
    Palladium Pd
    Phosphorous P
    Platinum Pt
    Potassium K
    Rhodium Rh
    Rubidium Rb
    Ruthenium Ru
    Samarium Sm
    Selenium Se
    Silicon Si
    Silver Ag
    Sodium Na
    Sulphur S
    Strontium Sr
    Thallium Tl
    Tellurium Te
    Tin Sn
    Xenon Xe
    Zinc Zn

Claims (24)

What is claimed is:
1. A thermoelectric device having at least one thermoelectric element comprising:
a semiconductor material having the general formula
X2YZ5
where X is selected from the group consisting of Tl, Cu, Ag, In, Cs, K, Na and Rb;
Y is selected from the group consisting of Si, Ge, and Sn; and
Z is selected from the group consisting of Te and Se.
2. The thermoelectric device of claim 1 wherein the semiconductor material further comprises a P-type doping material.
3. The thermoelectric device of claim 1 wherein the semiconductor material further comprises an N-type doping material.
4. The thermoelectric device of claim 1 wherein the semiconductor material further comprises a chain composed of YZ4 tetrahedra linked by a Z atom in a generally square planar environment.
5. The thermoelectric device of claim 1 wherein the semiconductor material further comprises a chain of atoms composed of edge sharing pairs of YZ4 tetrahedra linked by Te4 squares.
6. The thermoelectric device of claim 1 wherein the semiconducting material further comprises a chain of atoms having edge sharing pairs of YZ4 tetrahedra linked by four Z atoms in a generally square configuration.
7. The thermoelectric device of claim 1 wherein the semiconducting material further comprises a bond length greater than 3.3 angstroms between selected X atoms and selected Z atoms.
8. The thermoelectric device of claim 1 wherein the semiconducting material further comprises Tl atoms and Te atoms with bond lengths in the range of 3.0 angstroms to 3.8 angstroms between respective Tl atoms and Te atoms.
9. The thermoelectric device of claim 1 further comprising the semiconductor material selected from the group consisting of K2SnTe5, Rb2SnTe5, and Tl2SnTe5.
10. The thermoelectric device of claim 1 further comprising the X atoms disposed in a plurality of generally linear rows between the Y and Z atoms.
11. A thermoelectric device comprising:
at least one thermoelectric element formed from a semiconductor material having the general formula
X2YZ5;
and
a crystal lattice structure having a generally tetragonal configuration;
four Z atoms disposed at respective corners of a generally square planar configuration with one additional Z atom located near the center of each square;
the Y atoms respectively disposed near the center of each tetrahedran formed by four of the five Z atoms; and
the X atoms disposed in at least one generally linear row between the Y and Z atoms.
12. The thermoelectric device of claim 11 further comprising:
the X atoms selected from the group consisting of Tl, Cu, Ag, In, Cs, K, Na, and Rb;
the Y atoms selected from the group consisting of Si, Ge, and Sn; and
the Z atoms selected from the group consisting of Te and Se.
13. The thermoelectric device of claim 11 wherein the semiconductor material further comprises a P-type doping material.
14. The thermoelectric device of claim 13 further comprising the P-type doping material selected from the group consisting of gallium, antimony, iodine and indium.
15. The thermoelectric device of claim 11 wherein the semiconductor material further comprises an N-type doping material.
16. A thermoelectric device having at least one thermoelectric element formed from a semiconductor compound comprising a chain of atoms composed of YZ4 tetrahedra link linked by Z atoms in a generally square planar environment.
17. The thermoelectric device of claim 16 further comprising the semiconductor materials selected from the group consisting of K2SnTe5, Rb2SnTe5, and Tl2SnTe5.
18. A thermoelectric device having at least one thermoelectric element formed from a semiconductor material comprising a plurality of chains of atoms composed of edge sharing pairs of YZ4 tetrahedra linked by four Z atoms in a generally square configuration.
19. A thermoelectric device having at least one thermoelectric element formed from a semiconductor material have a crystal lattice structure comprising:
a plurality of metallic bonds between atoms of Sn and Te which establish desired electrical characteristics of the semiconductor material;
a plurality of metallic bonds between atoms of Tl and Te; and
the Tl—Te metallic bond length greater than approximately 3.0 angstroms to provide a low value of thermal conductivity for the semiconductor material.
20. The thermoelectric device of claim 19 wherein the Tl—Te metallic bond length is approximately 3.0 angstroms to 3.8 angstroms.
21. The thermoelectric device of claim 19 wherein the Tl—Te metallic bond length is greater than approximately 3.3 angstroms.
22. A thermoelectric device having at least one thermoelectric element formed from a semiconductor material comprising at least one intermetallic ternary penta telluride compound.
23. The thermoelectric device of claim 22 further comprising the semiconductor material selected from the group consisting of K2SnTe5, Rb2SnTe5 and Tl2SnTe5.
24. A thermoelectric device having at least one thermoelectric element formed from a semiconductor material comprising at least one intermetallic ternary penta selenide compound.
US09/751,864 1998-05-05 2000-12-29 Thermoelectric materials: ternary penta telluride and selenide compounds Expired - Fee Related US6399871B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US09/751,864 US6399871B1 (en) 1998-05-05 2000-12-29 Thermoelectric materials: ternary penta telluride and selenide compounds

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US8434998P 1998-05-05 1998-05-05
US09/305,111 US6169245B1 (en) 1998-05-05 1999-05-04 Thermoelectric materials ternary penta telluride and selenide compounds
US09/751,864 US6399871B1 (en) 1998-05-05 2000-12-29 Thermoelectric materials: ternary penta telluride and selenide compounds

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
US08/305,111 Division US5491259A (en) 1994-09-13 1994-09-13 Process to produce aminocarboxylic acids containing low residual salt
US09/305,111 Division US6169245B1 (en) 1998-05-05 1999-05-04 Thermoelectric materials ternary penta telluride and selenide compounds

Publications (2)

Publication Number Publication Date
US20020062854A1 true US20020062854A1 (en) 2002-05-30
US6399871B1 US6399871B1 (en) 2002-06-04

Family

ID=26770883

Family Applications (2)

Application Number Title Priority Date Filing Date
US09/305,111 Expired - Fee Related US6169245B1 (en) 1998-05-05 1999-05-04 Thermoelectric materials ternary penta telluride and selenide compounds
US09/751,864 Expired - Fee Related US6399871B1 (en) 1998-05-05 2000-12-29 Thermoelectric materials: ternary penta telluride and selenide compounds

Family Applications Before (1)

Application Number Title Priority Date Filing Date
US09/305,111 Expired - Fee Related US6169245B1 (en) 1998-05-05 1999-05-04 Thermoelectric materials ternary penta telluride and selenide compounds

Country Status (1)

Country Link
US (2) US6169245B1 (en)

Cited By (29)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040251539A1 (en) * 2001-09-12 2004-12-16 Faris Sadeg M. Thermoelectric cooler array
US20050161072A1 (en) * 2003-04-03 2005-07-28 Brian Esser Thermoelectric device having an energy storage device located between its hot and cold sides
US20080047598A1 (en) * 2006-08-03 2008-02-28 Amerigon Inc. Thermoelectric device
WO2008045964A2 (en) * 2006-10-12 2008-04-17 Amerigon Inc. Thermoelectric device with internal sensor
US20080106293A1 (en) * 2004-12-21 2008-05-08 Advantest Corporation Drive Method And Drive Circuit Of Peltier Element, Attaching Structure Of Peltier Module And Electronic Device Handling Apparatus
US20080295878A1 (en) * 2007-06-04 2008-12-04 Industrial Technology Research Institute Integrated package structure having solar cell and thermoelectric element and method of fabricating the same
US7480984B1 (en) 2004-06-07 2009-01-27 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Method of suppressing sublimation in advanced thermoelectric devices
WO2010008765A2 (en) * 2008-06-23 2010-01-21 Northwestern University Improved mechanical strength & thermoelectric performance in metal chalcogenide mq (m=ge,sn,pb and q=s, se, te) based compositions
US20100051080A1 (en) * 2008-07-18 2010-03-04 Samsung Electronics Co., Ltd. Thermoelectric materials and chalcogenide compounds
US20110073797A1 (en) * 2009-09-25 2011-03-31 Northwestern University Thermoelectrics compositions comprising nanoscale inclusions in a chalcogenide matrix
CN103311425A (en) * 2013-06-21 2013-09-18 成都先锋材料有限公司 Process and device for producing thermoelectric conversion materials and process for producing sputtering target materials
US9105808B2 (en) 2007-01-10 2015-08-11 Gentherm Incorporated Thermoelectric device
US9121414B2 (en) 2010-11-05 2015-09-01 Gentherm Incorporated Low-profile blowers and methods
US9335073B2 (en) 2008-02-01 2016-05-10 Gentherm Incorporated Climate controlled seating assembly with sensors
US9622588B2 (en) 2008-07-18 2017-04-18 Gentherm Incorporated Environmentally-conditioned bed
US9662962B2 (en) 2013-11-05 2017-05-30 Gentherm Incorporated Vehicle headliner assembly for zonal comfort
US9685599B2 (en) 2011-10-07 2017-06-20 Gentherm Incorporated Method and system for controlling an operation of a thermoelectric device
US9989267B2 (en) 2012-02-10 2018-06-05 Gentherm Incorporated Moisture abatement in heating operation of climate controlled systems
US10005337B2 (en) 2004-12-20 2018-06-26 Gentherm Incorporated Heating and cooling systems for seating assemblies
CN108886081A (en) * 2016-03-31 2018-11-23 住友化学株式会社 Compound and thermo-electric converting material
US10405667B2 (en) 2007-09-10 2019-09-10 Gentherm Incorporated Climate controlled beds and methods of operating the same
CN111628071A (en) * 2020-05-26 2020-09-04 电子科技大学 Medium-temperature-range thermoelectric material and preparation method thereof
US10991869B2 (en) 2018-07-30 2021-04-27 Gentherm Incorporated Thermoelectric device having a plurality of sealing materials
US11033058B2 (en) 2014-11-14 2021-06-15 Gentherm Incorporated Heating and cooling technologies
US11152557B2 (en) 2019-02-20 2021-10-19 Gentherm Incorporated Thermoelectric module with integrated printed circuit board
US11240883B2 (en) 2014-02-14 2022-02-01 Gentherm Incorporated Conductive convective climate controlled seat
US11639816B2 (en) 2014-11-14 2023-05-02 Gentherm Incorporated Heating and cooling technologies including temperature regulating pad wrap and technologies with liquid system
US11857004B2 (en) 2014-11-14 2024-01-02 Gentherm Incorporated Heating and cooling technologies
US11993132B2 (en) 2018-11-30 2024-05-28 Gentherm Incorporated Thermoelectric conditioning system and methods

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6369314B1 (en) 1997-10-10 2002-04-09 Marlow Industries, Inc. Semiconductor materials with partially filled skutterudite crystal lattice structures optimized for selected thermoelectric properties and methods of preparation
DE10142634A1 (en) * 2001-08-31 2003-03-20 Basf Ag Thermoelectric generator or peltier arrangement, used in vehicles, comprises a thermoelectric semiconductor material made from a p-doped or n-doped semiconductor material of a ternary compound or a mixed oxide
US7067733B2 (en) * 2001-12-13 2006-06-27 Yamaha Corporation Thermoelectric material having crystal grains well oriented in certain direction and process for producing the same
US6621841B1 (en) * 2002-04-23 2003-09-16 The United States Of America As Represented By The Secretary Of The Air Force Phonon-pumped semiconductor lasers
US20040244383A1 (en) * 2002-07-31 2004-12-09 Richard Strnad High efficiency cooling device
US20040187905A1 (en) * 2003-03-27 2004-09-30 Heremans Joseph Pierre Thermoelectric materials with enhanced seebeck coefficient
US20040240509A1 (en) * 2003-05-16 2004-12-02 Princeton University Coolable window system
CN103050618B (en) * 2011-10-17 2015-08-12 中国科学院福建物质结构研究所 A kind of thermoelectric material and preparation method thereof
US9955791B2 (en) 2012-12-28 2018-05-01 Tempur-Pedic Management, Llc Climate controlled mattress assembly and related method
US9596945B2 (en) 2014-04-16 2017-03-21 Tempur-Pedic Management, Llc Support cushions and methods for dissipating heat away from the same
US10811584B2 (en) * 2017-01-19 2020-10-20 Mitsubishi Gas Chemical Company, Inc. Semiconductor crystal and power generation method
US10827845B2 (en) 2017-02-24 2020-11-10 Sealy Technology, Llc Support cushions including a support insert with a bag for directing air flow, and methods for controlling surface temperature of same
PL3755181T3 (en) 2018-02-22 2024-04-02 Sealy Technology, Llc Support cushions including a pocketed coil layer with a plurality of fabric types for directing air flow, and methods for controlling surface temperature of same
US11160386B2 (en) 2018-06-29 2021-11-02 Tempur World, Llc Body support cushion with ventilation system

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3870568A (en) * 1969-05-24 1975-03-11 Siemens Ag Heat generator
US5064476A (en) 1990-09-17 1991-11-12 Recine Sr Leonard J Thermoelectric cooler and fabrication method
US5171372A (en) 1990-09-17 1992-12-15 Marlow Industries, Inc. Thermoelectric cooler and fabrication method
US5441576A (en) 1993-02-01 1995-08-15 Bierschenk; James L. Thermoelectric cooler
US5368701A (en) 1993-06-11 1994-11-29 Nec Research Institute, Inc. Process for forming Zintl phases and the products thereof
US5610366A (en) * 1993-08-03 1997-03-11 California Institute Of Technology High performance thermoelectric materials and methods of preparation
US5576512A (en) 1994-08-05 1996-11-19 Marlow Industries, Inc. Thermoelectric apparatus for use with multiple power sources and method of operation

Cited By (58)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20040251539A1 (en) * 2001-09-12 2004-12-16 Faris Sadeg M. Thermoelectric cooler array
US20050161072A1 (en) * 2003-04-03 2005-07-28 Brian Esser Thermoelectric device having an energy storage device located between its hot and cold sides
WO2005101537A2 (en) * 2003-04-03 2005-10-27 The University Of Vermont And State Agricultural College Thermoelectric device having an energy storage device located between its hot and cold sides
WO2005101537A3 (en) * 2003-04-03 2007-05-31 Univ Vermont Thermoelectric device having an energy storage device located between its hot and cold sides
US7655858B2 (en) * 2003-04-03 2010-02-02 The University Of Vermont And State Agricultural College Thermoelectric device having an energy storage device located between its hot and cold sides
US7480984B1 (en) 2004-06-07 2009-01-27 The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration Method of suppressing sublimation in advanced thermoelectric devices
US10005337B2 (en) 2004-12-20 2018-06-26 Gentherm Incorporated Heating and cooling systems for seating assemblies
US20080106293A1 (en) * 2004-12-21 2008-05-08 Advantest Corporation Drive Method And Drive Circuit Of Peltier Element, Attaching Structure Of Peltier Module And Electronic Device Handling Apparatus
US7642795B2 (en) * 2004-12-21 2010-01-05 Advantest Corporation Drive method and drive circuit of peltier element, attaching structure of peltier module and electronic device handling apparatus
US8222511B2 (en) 2006-08-03 2012-07-17 Gentherm Thermoelectric device
US20080047598A1 (en) * 2006-08-03 2008-02-28 Amerigon Inc. Thermoelectric device
US9857107B2 (en) 2006-10-12 2018-01-02 Gentherm Incorporated Thermoelectric device with internal sensor
WO2008045964A3 (en) * 2006-10-12 2008-08-21 Amerigon Inc Thermoelectric device with internal sensor
WO2008045964A2 (en) * 2006-10-12 2008-04-17 Amerigon Inc. Thermoelectric device with internal sensor
US9105808B2 (en) 2007-01-10 2015-08-11 Gentherm Incorporated Thermoelectric device
US20080295878A1 (en) * 2007-06-04 2008-12-04 Industrial Technology Research Institute Integrated package structure having solar cell and thermoelectric element and method of fabricating the same
US8008573B2 (en) * 2007-06-04 2011-08-30 Industrial Technology Research Institute Integrated package structure having solar cell and thermoelectric element and method of fabricating the same
US10405667B2 (en) 2007-09-10 2019-09-10 Gentherm Incorporated Climate controlled beds and methods of operating the same
US9651279B2 (en) 2008-02-01 2017-05-16 Gentherm Incorporated Condensation and humidity sensors for thermoelectric devices
US10228166B2 (en) 2008-02-01 2019-03-12 Gentherm Incorporated Condensation and humidity sensors for thermoelectric devices
US9335073B2 (en) 2008-02-01 2016-05-10 Gentherm Incorporated Climate controlled seating assembly with sensors
WO2010008765A3 (en) * 2008-06-23 2010-03-25 Northwestern University Improved mechanical strength & thermoelectric performance in metal chalcogenide mq (m=ge,sn,pb and q=s, se, te) based compositions
US8277677B2 (en) 2008-06-23 2012-10-02 Northwestern University Mechanical strength and thermoelectric performance in metal chalcogenide MQ (M=Ge,Sn,Pb and Q=S, Se, Te) based compositions
US20100025616A1 (en) * 2008-06-23 2010-02-04 Northwestern University MECHANICAL STRENGTH & THERMOELECTRIC PERFORMANCE IN METAL CHALCOGENIDE MQ (M=Ge,Sn,Pb and Q=S, Se, Te) BASED COMPOSITIONS
WO2010008765A2 (en) * 2008-06-23 2010-01-21 Northwestern University Improved mechanical strength & thermoelectric performance in metal chalcogenide mq (m=ge,sn,pb and q=s, se, te) based compositions
US10226134B2 (en) 2008-07-18 2019-03-12 Gentherm Incorporated Environmentally-conditioned bed
US8299349B2 (en) 2008-07-18 2012-10-30 Samsung Electronics Co., Ltd. Thermoelectric materials and chalcogenide compounds
US11297953B2 (en) 2008-07-18 2022-04-12 Sleep Number Corporation Environmentally-conditioned bed
US9622588B2 (en) 2008-07-18 2017-04-18 Gentherm Incorporated Environmentally-conditioned bed
US20100051080A1 (en) * 2008-07-18 2010-03-04 Samsung Electronics Co., Ltd. Thermoelectric materials and chalcogenide compounds
US12016466B2 (en) 2008-07-18 2024-06-25 Sleep Number Corporation Environmentally-conditioned mattress
US20110073797A1 (en) * 2009-09-25 2011-03-31 Northwestern University Thermoelectrics compositions comprising nanoscale inclusions in a chalcogenide matrix
US8778214B2 (en) 2009-09-25 2014-07-15 Northwestern University Thermoelectrics compositions comprising nanoscale inclusions in a chalcogenide matrix
US11408438B2 (en) 2010-11-05 2022-08-09 Gentherm Incorporated Low-profile blowers and methods
US9121414B2 (en) 2010-11-05 2015-09-01 Gentherm Incorporated Low-profile blowers and methods
US12025151B2 (en) 2010-11-05 2024-07-02 Gentherm Incorporated Low-profile blowers and methods
US10288084B2 (en) 2010-11-05 2019-05-14 Gentherm Incorporated Low-profile blowers and methods
US9685599B2 (en) 2011-10-07 2017-06-20 Gentherm Incorporated Method and system for controlling an operation of a thermoelectric device
US10208990B2 (en) 2011-10-07 2019-02-19 Gentherm Incorporated Thermoelectric device controls and methods
US10495322B2 (en) 2012-02-10 2019-12-03 Gentherm Incorporated Moisture abatement in heating operation of climate controlled systems
US9989267B2 (en) 2012-02-10 2018-06-05 Gentherm Incorporated Moisture abatement in heating operation of climate controlled systems
CN103311425A (en) * 2013-06-21 2013-09-18 成都先锋材料有限公司 Process and device for producing thermoelectric conversion materials and process for producing sputtering target materials
US9662962B2 (en) 2013-11-05 2017-05-30 Gentherm Incorporated Vehicle headliner assembly for zonal comfort
US10266031B2 (en) 2013-11-05 2019-04-23 Gentherm Incorporated Vehicle headliner assembly for zonal comfort
US11240883B2 (en) 2014-02-14 2022-02-01 Gentherm Incorporated Conductive convective climate controlled seat
US11240882B2 (en) 2014-02-14 2022-02-01 Gentherm Incorporated Conductive convective climate controlled seat
US11033058B2 (en) 2014-11-14 2021-06-15 Gentherm Incorporated Heating and cooling technologies
US11639816B2 (en) 2014-11-14 2023-05-02 Gentherm Incorporated Heating and cooling technologies including temperature regulating pad wrap and technologies with liquid system
US11857004B2 (en) 2014-11-14 2024-01-02 Gentherm Incorporated Heating and cooling technologies
US11171277B2 (en) 2016-03-31 2021-11-09 Sumitomo Chemical Company, Limited Compound and thermoelectric conversion material
CN108886081A (en) * 2016-03-31 2018-11-23 住友化学株式会社 Compound and thermo-electric converting material
CN108886081B (en) * 2016-03-31 2022-05-13 住友化学株式会社 Compound and thermoelectric conversion material
US11223004B2 (en) 2018-07-30 2022-01-11 Gentherm Incorporated Thermoelectric device having a polymeric coating
US11075331B2 (en) 2018-07-30 2021-07-27 Gentherm Incorporated Thermoelectric device having circuitry with structural rigidity
US10991869B2 (en) 2018-07-30 2021-04-27 Gentherm Incorporated Thermoelectric device having a plurality of sealing materials
US11993132B2 (en) 2018-11-30 2024-05-28 Gentherm Incorporated Thermoelectric conditioning system and methods
US11152557B2 (en) 2019-02-20 2021-10-19 Gentherm Incorporated Thermoelectric module with integrated printed circuit board
CN111628071A (en) * 2020-05-26 2020-09-04 电子科技大学 Medium-temperature-range thermoelectric material and preparation method thereof

Also Published As

Publication number Publication date
US6169245B1 (en) 2001-01-02
US6399871B1 (en) 2002-06-04

Similar Documents

Publication Publication Date Title
US6169245B1 (en) Thermoelectric materials ternary penta telluride and selenide compounds
EP0712537B1 (en) High performance thermoelectric materials and methods of preparation
US6660926B2 (en) Thermoelectric devices based on materials with filled skutterudite structures
US6942728B2 (en) High performance p-type thermoelectric materials and methods of preparation
EP1794818B1 (en) Silver-containing p-type semiconductor
US8716589B2 (en) Doped lead tellurides for thermoelectric applications
US6369314B1 (en) Semiconductor materials with partially filled skutterudite crystal lattice structures optimized for selected thermoelectric properties and methods of preparation
US20050229963A1 (en) High performance thermoelectric materials and their method of preparation
US20090211619A1 (en) Thermoelectric Material and Device Incorporating Same
US20070095382A1 (en) High efficiency thermoelectric power generation using zintl-type materials
US6207888B1 (en) Semiconductor materials with skutterudite type crystal lattice structures optimized for selected thermoelectric properties and methods of preparation
US20050123431A1 (en) Method of preparation for the high performance thermoelectric material Indium-cobalt-antimony
US20040112418A1 (en) Thermoelectric material using ZrNiSn-based half-Heusler structures
US5769943A (en) Semiconductor apparatus utilizing gradient freeze and liquid-solid techniques
US4491679A (en) Thermoelectric materials and devices made therewith
EP3412632B1 (en) Producing method of thermoelectric material
Fleurial Design and discovery of highly efficient thermoelectric materials
Tippireddy et al. High-performance low-cost sulfide/selenide thermoelectric devices
WO2005098979A1 (en) THERMOELECTRIC MATERIAL USING ZrNiSn-BASED HALF HEUSLER STRUCTURES
Tan et al. Thermoelectric power generation
Oosawa et al. PbBi/sub 2/Te/sub 4/and PbBi/sub 4/Te/sub 7/, thermoelectric materials in the system of Pb-Bi-Te
Dashjav et al. Thermoelectric Properties of the Semiconducting Antimonide-Telluride Mo3Sb5-xTe2+ x
Fleurial et al. High performance thermoelectric materials and methods of preparation
Sreedhar et al. Development of semiconductor materials for thermoelectric cooling
Powell et al. Thermoelectric Properties of Mixed-Metal Tellurides

Legal Events

Date Code Title Description
AS Assignment

Owner name: MARLOW INDUSTRIES,INC., TEXAS

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNOR:SHARP, JEFFREY W.;REEL/FRAME:012676/0385

Effective date: 20010109

FEPP Fee payment procedure

Free format text: PAT HOLDER NO LONGER CLAIMS SMALL ENTITY STATUS, ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: STOL); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

REFU Refund

Free format text: REFUND - SURCHARGE, PETITION TO ACCEPT PYMT AFTER EXP, UNINTENTIONAL (ORIGINAL EVENT CODE: R2551); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY

FPAY Fee payment

Year of fee payment: 4

REMI Maintenance fee reminder mailed
LAPS Lapse for failure to pay maintenance fees
STCH Information on status: patent discontinuation

Free format text: PATENT EXPIRED DUE TO NONPAYMENT OF MAINTENANCE FEES UNDER 37 CFR 1.362

FP Lapsed due to failure to pay maintenance fee

Effective date: 20100604