US20020050064A1 - Method for joining frame members - Google Patents
Method for joining frame members Download PDFInfo
- Publication number
- US20020050064A1 US20020050064A1 US09/940,603 US94060301A US2002050064A1 US 20020050064 A1 US20020050064 A1 US 20020050064A1 US 94060301 A US94060301 A US 94060301A US 2002050064 A1 US2002050064 A1 US 2002050064A1
- Authority
- US
- United States
- Prior art keywords
- frame
- frame members
- joining
- mold
- sash
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D23/00—Combined superstructure and frame, i.e. monocoque constructions
- B62D23/005—Combined superstructure and frame, i.e. monocoque constructions with integrated chassis in the whole shell, e.g. meshwork, tubes, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D27/00—Connections between superstructure or understructure sub-units
- B62D27/02—Connections between superstructure or understructure sub-units rigid
- B62D27/023—Assembly of structural joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D29/00—Superstructures, understructures, or sub-units thereof, characterised by the material thereof
- B62D29/008—Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of light alloys, e.g. extruded
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49616—Structural member making
- Y10T29/49622—Vehicular structural member making
Abstract
A method for joining frame members, wherein frame members are joined without forming the intricate configuration on the end part of the frame members, and without using the joining members.
In this method, first, fit the sash 2 into the first fitting groove 11, which is formed on the mold 6. next, fit the side frame 3 into the second fitting grooves 12, and further fit the vertical frame 4 into the third fitting grooves 13. Consequently, the sash 2, the side frame 3 and the vertical frame 4 are arranged to the mold 6. After fitting the sash 2, the side frame 3 and the vertical frame 4 into grooves 11, 12 and 13 respectively. Pour the molten metal into the mold 6 until the sash 2, the side frame and the vertical frame 4 are completely covered with the molten metal. And after the molten metal is poured into the mold 6, cooling the molten metal in a predetermined time. And after the molten metal becomes harden, remove the mold 6. Consequently, the casted joining member 5 is obtained wherein each end pert of the sash 2, the side frame 3 and the vertical frame 4 are joined by wrapped up in cast metal
Description
- 1. Field of the Invention
- The present invention relates to a method for joining frame members.
- 2. Prior Art
- A Vehicle body frame is composed of frame members, such as a front pillar and a roof side rail. In this vehicle body frame, each of the frame members is joined in a position where each member comes together. And there are some methods for joining members in such position, as below.
- In one of the joining methods, as shown in FIG. 4A, each of the frame members was joined by welding, wherein an intricate configuration for fitting the frame members together is formed on one end part of the
frame members - In another method for joining each member, as shown in FIG. 4B, each of the frame members is joined by using the joining
member 57. And in this joiningmember 57, there are provided withengaging holes frame members - And in this method, each of the frame members is joined in the following procedure; First, engaging one end part of the
frame member 54 into theengaging hole 57A, and engaging one end part of theframe member 55 into theengaging hole 57B, and engaging one end part of theframe member 56 into theengaging hole 57C, and finally weld the engaged part of joiningmember 57 with each end part of the frame members. - One example of this case is disclosed in a Japanese Laid-Open Patent publication 05-65078.
- However, there have been pointed out some problems in these conventional methods. For example, in the method as shown in FIG. 4A, it needs to form the intricate configuration at one end part of each of the
frame members member 57 by means of mold, in addition to preparation of theframe members - Also, in the conventional methods, each of the frame members is joined by means of welding, therefore, each frame is apt to be deformed by the heat generated in the process of welding. As a result, precision of joined part is not maintained after welding. This defect is particularly observed, when the frame members were prepared with aluminum alloy.
- This invention has been made to solve the above problems. And it is therefore an object of the present invention to provide a method for joining frame members, wherein frame members are joined without forming the intricate configuration on the end part of the frame members. The frame members can be joined without using the joining members.
- According to the first aspects of the present invention, there is provided a method for joining the frame members. The frame members are joined, by wrapping up the connecting part of the frame members in cast metal, after fitting the frame members into a mold.
- In the first aspect of the present invention, each of the frame members is joined, by wrapping up the connecting part of the frame members in cast metal, after setting the frame members in a mold. Therefore, each of the frame members can be joined without forming the intricate configuration on an end part of the frame members, without using the joining member. Frame members are joined without welding procedure.
- Manufacturing process is, thus simplified. Each of the frame members is joined with a superior positional precision without using specific part, because, each of the frame members are joined by wrapping up the connecting part in cast metal. Moreover, if an irregularity of the shape is occurred at the end part of the frame members when casting, the irregularity of the shape can be absorbed within a mold.
- Further, since each of the frame members is joined without welding procedure, the problem, that the shape of each frame member is deformed by the heat generated in welding procedure, can be solved.
- According to the second aspect of the present invention, there is provided a method for joining the frame members, wherein each frame member is made of aluminum alloy.
- The method for joining frame members of first aspect of the present invention, wherein deformation of the frame members caused by the heat generated in welding is avoided. Therefore, the present invention's effect becomes more effective when the aluminum alloy, which is easily deformed by heat, is applied as a frame member.
- FIG. 1 is a partial cross-sectional view of the joining structure of frame members according to the present invention.
- FIG. 2 is an explanation view indicating a process for joining the frame members according to the present invention.
- FIG. 3 is partially chipped side view of another example of the joining structure of frame members according to the present invention.
- FIG. 4A and FIG. 4B are perspective views of illustrating joining frame members in prior art according to the present invention.
- The embodiment of the present invention will now be described by referring to the accompanying drawings. FIG. 1 is a side view of joining structure of the frame members, wherein each of the frame members is joined according to the present invention.
- In this embodiment, junction part located in the front part of a front door of a car will be described as an example of joining structure of frame members.
- As shown in FIG. 1, in the front part of a front door of a car, the joining structure1 of a frame member is formed. In this joining structure 1, each end part of a
sash 2, aside frame 3 and avertical frame 4 are wrapped in cast metal, and thesash 2, theside frame 3 and thevertical frame 4 are joined by a casted joiningmember 5. - The frame members are composed of the
sash 2, theside frame 3 and thevertical frame 4 which are used in the joining structure 1, and are molded by extrusion of aluminum alloy. Each thesash 2, theside frame 3 and thevertical frame 4 are obtained by plane-cutting of the end part of frame which is molded by extrusion. So, the each end part of the frame members, such as thesash 2, theside frame 3 and thevertical frame 4, have any intricate configuration. - Further, the
sash 2 is obtained by bending the frame which is molded by extrusion. - The casted joining
member 5 is obtained by cooling the molten metal, which was filled into themold 6, as shown in FIG. 2A. - Therefore, the casted joining
member 5 is formed having the same shape as an inside configuration of the molten metal pouring member which is formed inside themold 6. - Furthermore, the
mold 6 has thefirst fitting groove 11, thesecond fitting groove 12 and thethird fitting groove 13. Wherein, thefirst fitting groove 11 has a right size for fitting thesash 2, thesecond fitting groove 12 has a right size for fitting theside frame 3 and thethird fitting groove 13 has a right size for fitting thevertical frame 4. In thismold 6, each members (thesash 2, theside frame 3 and vertical frame 4) is fitted keeping close contact with the fitting grooves (11 12 and 13). - Next, a method for joining the frame members will be described. FIG. 2 is an explanation view indicating a process for joining the frame members.
- First, as shown in FIG. 2A, fit the
sash 2 into the firstfitting groove 11, which is formed on themold 6. In this case, the tip part of thesash 2 is fitted into themold 6 and protrudes suitable length through the firstfitting groove 11 toward inside of themold 6. - Next, fit the
side frame 3 into the secondfitting grooves 12, and further fit thevertical frame 4 into the thirdfitting grooves 13. The tip end of both theside frame 3 and thevertical frame 4 protrude suitable length through the firstfitting groove mold 6. Consequently, thesash 2, theside frame 3 and thevertical frame 4 are arranged to themold 6. - As shown in FIG. 2B, after fitting the
sash 2, theside frame 3 and thevertical frame 4 intogrooves mold 6 until thesash 2, the side frame and thevertical frame 4 are completely covered with the molten metal. And after the molten metal is poured into themold 6, cooling the molten metal in a predetermined time. And after the molten metal becomes harden, remove themold 6. Consequently, thecasted joining member 5 is obtained wherein each end pert of thesash 2, theside frame 3 and thevertical frame 4 are joined by wrapped up in cast metal - Thus, with the formation of the
casted jointing member 5, the jointing structure 1 is also formed, by wrapping upsash 2,side frame 3 and vertical frame in cast metal - Therefore, the method for joining the frame members in this invention, the joining structure1 is formed simultaneously with the formation of the casted joining
member 5. - Thus, it is not necessary to manufacture the joining member independently, when this invention's method is applied for construction of the frame member, by joining the
sash 2, the side frame and the vertical frame. - These frame members, such as the
sash 2, theside frame 3 and thevertical frame 4, are obtained by plane-cutting the end part of frame, which is molded by extrusion. So, the frame members are obtained easily. - Also, each of the frame members is joined in the mold, wherein each of the frame members are wrapped in cast metal, so each of the frame members are joined with superior positional precision without using specific parts.
- Furthermore, each of the frame members is joined without welding. Thus, manufacturing process is simplified, and manufacturing cost is reduced.
- The present invention is disclosed with the preferable embodiment. However, the invention is not restricted to this embodiment.
- This invention's method can be applied for the pillar connecting part of the body frame in a car C, as shown in FIG. 3.
- In the joining
structure 20, as shown in FIG. 3, each of the frame members is joined by using this invention's method, wherein said frame members are composed of afront pillar 21, arear pillar 22, a center pillar and a side sill. - And in this joining
structure 20, the firstcasted joining member 25 which connects thefront pillar 21, therear pillar 22 and the center pillar together, and the secondcasted joining member 26 which connects thecenter pillar 23 and theside sill 24 are used. - This invention's method also can be applied to these the first
casted jointing member 25 and the secondcasted jointing member 26. - And in this embodiment, aluminum alloy is used as the frame member. The element employed in the frame member is not restricted to aluminum alloy, but such as iron, another nonferrous metals and plastic resins can be used as a frame member.
- The method for joining frame members of first aspect of the present invention, each frame member can be joined without forming the intricate configuration on the end part of the frame members. Each of the frame members can be joined without using the joining member and without welding process. So, the manufacturing process for joining frame members can be simplified.
- The method for joining frame members of second aspect of the present invention, this invention's method can avoid any deformation of the frame members, wherein aluminum alloy, which is easily deformed by heat, is employed as frame members.
Claims (2)
1. A method for joining frame members comprising;
Fit frame members into a mold; and wrapping up the fitting part of frame members and mold in cast metal.
2. A method for joining frame members according to claim 1 , wherein each frame member is made of aluminum alloy.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2000268224A JP2002068013A (en) | 2000-09-05 | 2000-09-05 | Method of joining skeleton member |
JPP2000-268224 | 2000-09-05 |
Publications (1)
Publication Number | Publication Date |
---|---|
US20020050064A1 true US20020050064A1 (en) | 2002-05-02 |
Family
ID=18755030
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/940,603 Abandoned US20020050064A1 (en) | 2000-09-05 | 2001-08-29 | Method for joining frame members |
Country Status (2)
Country | Link |
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US (1) | US20020050064A1 (en) |
JP (1) | JP2002068013A (en) |
Cited By (34)
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FR2857647A1 (en) * | 2003-07-19 | 2005-01-21 | Linde Ag | NODE FOR TRANSMITTING EFFORTS OF A CHASSIS SEGMENT FORMED FROM A HOLLOW PROFILE |
US20050116460A1 (en) * | 2003-10-17 | 2005-06-02 | Mcgill Scott M. | Method of manufacturing a frame assembly |
US20060066135A1 (en) * | 2004-09-24 | 2006-03-30 | Mitsubishi Jidosha Engineering Kabushiki Kaisha | Vehicle structure |
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US20070246972A1 (en) * | 2003-12-19 | 2007-10-25 | Fabrizio Favaretto | Metal Frame Made Up Of The Union Of A Plurality Of Extruded Elements, And Method For Its Fabrication |
US20090102238A1 (en) * | 2007-10-22 | 2009-04-23 | Honda Motor Co., Ltd. | Vehicle body structure |
US20090115220A1 (en) * | 2005-10-05 | 2009-05-07 | Aisin Seiki Kabushiki Kaisha | Vehicle Door Frame and Method for Making Same |
US20090212602A1 (en) * | 2007-10-30 | 2009-08-27 | Reed John T | Clam Shell Bracket Connecting Automotive Structural Members |
US20100181804A1 (en) * | 2007-06-08 | 2010-07-22 | Giuliano Malvino | Process for constructing the loadbearing structure of a motor vehicle body, and loadbearing structure so constructed |
US20100244497A1 (en) * | 2009-03-31 | 2010-09-30 | Mazda Motor Corporation | Connection structure and assembly method of tube-shaped frames |
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US20110081197A1 (en) * | 2008-06-11 | 2011-04-07 | Ksm Castings Gmbh | Junction element |
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US20120198775A1 (en) * | 2009-10-14 | 2012-08-09 | Shiroki Corporation | Vehicle door frame structure and method of producing vehicle door frame |
US20120263521A1 (en) * | 2011-04-14 | 2012-10-18 | Magna Steyr Fahrzeugtechnik Ag & Co Kg | Joint element made of fiber-reinforced plastic and production process and use therefor |
US20140314471A1 (en) * | 2013-04-18 | 2014-10-23 | Magna Steyr Fahrzeugtechnik Ag & Co Kg | Hollow profile connection - gusset plate |
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CN108674487A (en) * | 2018-04-03 | 2018-10-19 | 前途汽车(苏州)有限公司 | A kind of adapter assembly and automobile of automobile |
US10859155B2 (en) | 2018-06-07 | 2020-12-08 | Rolls-Royce Plc | Gearbox and a geared gas turbine engine |
DE102018130522B3 (en) | 2018-11-30 | 2020-01-16 | Benteler Automobiltechnik Gmbh | Node element and method for connecting metal profiles |
CN111980084A (en) * | 2019-05-21 | 2020-11-24 | 迪尔公司 | Structural assembly for a work machine and method of assembling a node and a strut structure |
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