US20020041480A1 - Adapter for converting a switchboard case for use with a socket mounted electricity meter - Google Patents
Adapter for converting a switchboard case for use with a socket mounted electricity meter Download PDFInfo
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- US20020041480A1 US20020041480A1 US09/901,445 US90144501A US2002041480A1 US 20020041480 A1 US20020041480 A1 US 20020041480A1 US 90144501 A US90144501 A US 90144501A US 2002041480 A1 US2002041480 A1 US 2002041480A1
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- United States
- Prior art keywords
- meter
- switchboard
- socket
- adapter
- cradle
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R11/00—Electromechanical arrangements for measuring time integral of electric power or current, e.g. of consumption
- G01R11/02—Constructional details
- G01R11/04—Housings; Supporting racks; Arrangements of terminals
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02B—BOARDS, SUBSTATIONS OR SWITCHING ARRANGEMENTS FOR THE SUPPLY OR DISTRIBUTION OF ELECTRIC POWER
- H02B1/00—Frameworks, boards, panels, desks, casings; Details of substations or switching arrangements
- H02B1/015—Boards, panels, desks; Parts thereof or accessories therefor
- H02B1/03—Boards, panels, desks; Parts thereof or accessories therefor for energy meters
Definitions
- the present invention relates to electricity meters.
- the present invention relates to an adapter which can be used to enable a standard socket mounted electricity meter to be used in place of a switchboard meter.
- socket mounted meters are used in numerous locations.
- the term “socket mounted meter” is intended to mean an electricity meter which is intended to be mounted in a base.
- Common examples of socket mounted meters are those electricity revenue meters which are found on the sides of homes and commercial buildings and in substations.
- switchboard is used to refer to a relatively large, flat panel which has metering equipment mounted thereon, or more typically, therethrough, such that the metering equipment may be viewed from the front. However, the electrical connections to the panel mounted meters are made at the rear of the switchboard panel.
- small case meters Due to the nature of a switchboard, in which the intent is to maintain a relatively flat frontal appearance, a class of metering equipment, called small case meters have been designed to mount either on, or through, switchboards in order to be able to have only their display portions, or a relatively small portion of the meter, exposed on the front side of the meter.
- the present invention provides an apparatus which allows a standard socket meter to be used as a switchboard meter, so it is not necessary to store both socket meters and switchboard meters.
- a socket meter used with the present invention, as a switchboard meter, can readily be removed and used as a standard socket meter.
- FIG. 1 illustrates a perspective view, showing the present invention, and illustrating how a socket meter is mounted in it;
- FIG. 2 illustrates the manner of mounting the present invention, together with a socket mounted therein, in a switchboard;
- FIG. 3 illustrates a front view of a switchboard showing how a socket meter appears when viewed from the front of the switchboard when the present invention is used to mount it;
- FIG. 4 illustrates a front view of a second embodiment of the present invention which allows a socket meter to be mounted from the front of the panel;
- FIG. 5 illustrates a perspective view of the embodiment of FIG. 4 showing how a socket meter appears when mounted in that embodiment of the invention
- FIG. 6 illustrates a front view of a third embodiment of the present invention which allows a socket meter to be mounted from the front of the panel, but which does not expose a large opening when the meter has been installed;
- FIG. 7 illustrates a side view of a first embodiment of an adjustable leg design for the adapter of the present invention
- FIG. 8 illustrates a side view of a second embodiment of an adjustable leg design for the adapter of the present invention
- FIG. 9 is a rear view of the rear wall of an alternative embodiment of the adapter of the present invention.
- FIG. 10 is a front perspective view of a surface mount panel adapter in accordance with the present invention.
- FIG. 11 is a rear perspective view of the surface mount panel adapter of FIG. 10;
- FIG. 12 is a perspective view of the surface mount panel adapter of FIG. 10, as installed on a switchboard;
- FIG. 13 is a side view of the embodiment of FIGS. 1 - 8 illustrating a meter socket which does not use terminal blocks mounted on its rear surface;
- FIG. 14 is a side view of the embodiment of FIGS. 10 - 12 illustrating a meter socket which does not use terminal blocks mounted on its rear surface;
- FIG. 15 is a perspective view of a switchboard case, of the type known in the prior art.
- FIG. 16 is a perspective view of a switchboard cradle, of the type known in the prior art, which is used with the switchboard case shown in FIG. 15;
- FIG. 17 is a perspective view of a connecting paddle, of the type known in the prior art.
- FIG. 18 is a perspective view, showing how the connecting paddle of FIG. 17 is inserted between the switchboard case of FIG. 15 and the switchboard cradle of FIG. 16, when they are assembled, whereby electrical connections between them are completed;
- FIG. 19 is a perspective view of a switchboard case, of the type known in the prior art, along with a socket meter, of the type known in the prior art;
- FIG. 20 is a perspective view of the adapter of the present invention.
- FIG. 21 is a side view showing a socket meter mounted in the adapter of the present invention.
- FIG. 22 is a front view showing a socket meter mounted in the adapter of the present invention.
- FIG. 1 a first embodiment 10 of the panel adapter of the present invention is shown.
- the panel adapter 10 allows a standard socket mounted meter 12 to be mounted in a switchboard 14 .
- the panel adapter 10 is comprised of a front wall 16 having an opening 17 , formed therein.
- the face 19 of the meter 12 will be visible through the opening 17 , when the meter 12 is installed in the adapter 10 , as shown in FIG. 3.
- the face 19 of the meter 12 will be substantially flush with the front of the switchboard 14 , following installation.
- the term “substantially flush” is intended to mean that the face 19 of the meter 12 can protrude somewhat through the switchboard 14 , or that it can be coplanar with the front of the switchboard 14 , or that it can be somewhat behind the front of the switchboard 14 .
- the front wall 16 has four legs attached to it, of which three of the legs 18 , 20 , 22 , are visible in FIG. 1.
- the adapter 10 further includes a rear wall 24 , on which a meter socket 26 is mounted.
- the meter socket 26 has a socket portion 28 , to which the meter 12 is attached, and a connection portion 30 , which extends to the rear of the rear wall 24 .
- connection portion 30 At the rear of the connection portion 30 , there are terminal blocks 34 used to make electrical connections to the meter 12 .
- the meter socket 26 in the preferred embodiment of the invention, is wired with an input/output cable 36 which may be used to provide pulse outputs from the meter 12 to a data recorder or other device.
- the input/output cable 36 may be used for serial communications between the meter 12 and an external device (not shown).
- the front wall 16 optionally includes an elongated hook 38 , which is narrower than the width of the front wall 16 , and which is offset from the remainder of the front wall 16 , so that the hook 38 can extend through the cut-out opening 40 in the switchboard 14 (See FIG. 3).
- the panel adapter 10 of the first embodiment of the invention is easily used by a single installer, even though installation must be accomplished from both sides of the switchboard 14 .
- the hook 38 on the front wall 16 of the adapter 10 is placed through the cut-out 40 . This can be accomplished with the meter 12 installed, as shown in FIG. 2, or with the rear wall 24 removed from the adapter 10 .
- FIG. 2 in the preferred embodiment of the invention, there are a pair of threaded lugs 42 , which are placed through openings 44 in the switchboard 14 .
- the installer then goes to the front of the switchboard (See FIG. 3) where he installs threaded nuts 44 on the lugs 42 .
- screws 46 are inserted though additional openings and screwed into threaded openings 48 (which may be trapped nuts, as shown in FIG. 1) on the front wall 16 .
- the installer returns to the rear of the switchboard 14 , where he installs the rear wall 24 (with the meter 12 already in the socket 26 ) to the rear frame 50 , using threaded lugs 52 , which extend through openings 54 on the rear wall 24 , as shown in FIG. 1.
- Wing nuts or other nuts are used to install the rear wall 24 to the rear frame of the adapter 10 .
- the adapter 10 of the present invention can have legs which are of different lengths to adapt meters 12 of different lengths. Hole patterns, openings, and the length of the hook 38 are based upon the openings and hole patterns in standard switchboards, but they may be varied, as needed.
- the adapter 10 is preferably made of powder coated steel, having a typical thickness of about 1 ⁇ 8inch, although other materials can be used without departing from the present invention.
- FIG. 4 a front view of an alternative embodiment 100 of the invention is shown.
- the front wall 102 of the adapter 100 has an opening 104 formed therethrough which preferably has a diameter of approximately 1.5 inches larger than the diameter of the face 105 of the meter 106 which is installed using the adapter 100 .
- This larger opening 104 (relative to the opening 17 in the embodiment 10 shown in FIGS. 1 - 3 ) enables the user to remove the socket meter 106 from the front (i.e., through the opening 104 ), as well as from the rear of the switchboard 14 , as is done when using the adapter 10 of the first embodiment (See FIG. 1) illustrated in FIGS. 1 - 3 .
- the socket meter 12 can be installed and removed only from the rear of the switchboard 14 , by removing the rear wall 24 (See FIG. 1).
- the embodiment 100 permits the socket meter 106 to be mounted from the front of the switchboard, rather than from the rear of the switchboard, it is not necessary, when using the embodiment 100 to mount the meter 106 and its associated socket 108 to the rear wall 110 of the adapter 100 prior to mounting the adapter 100 to the rear of the switchboard, as it was necessary to mount the meter 12 along with its associated socket 26 to the rear wall 24 of the adapter 10 of the first embodiment (See FIGS. 1 and 2) before mounting the adapter 10 of the first embodiment to the rear of the switchboard.
- the socket 108 is mounted to the rear wall 110 of this embodiment of the adapter 100 with the meter 106 either installed or not installed.
- the meter 106 may be installed through the opening 104 in the front 102 of the adapter 100 .
- this embodiment of the adapter 100 permits the meter 106 to be removed and/or replaced from the front of the switchboard, whereas the adapter 10 of the first embodiment requires removal of the rear wall 24 each time a meter 12 is installed or removed.
- an adapter 200 of yet another alternative embodiment of the of the present invention is shown.
- the opening 202 in the front wall 204 of the adapter 200 is substantially the same diameter as the face 206 meter 208 .
- the front wall 204 includes a removable face plate 210 , which is shown as being attached to the front wall 204 by a screws 212 . Beneath the removable face plate 210 there is another, larger opening 214 (shown in shadow).
- opening 214 is shown as being round, it can be rectangular or other suitable shape without departing from the concept disclosed with respect to this embodiment 200 of the invention, which is that the removable face plate 210 , can be removed from the front wall 204 of the adapter 200 , by removing the screws 212 . With the face plate 210 removed, the larger opening 214 is exposed, and the meter 208 can be installed, removed, or replaced from the front of the switchboard 216 as could be done with the embodiment 100 of the adapter, as shown in FIG. 4.
- FIGS. 7 and 8 still other variations on the present invention are shown.
- the embodiment 10 shown in FIGS. 1, 2, and 5 was shown as having legs which had a fixed length, there are meters which have different lengths. Accordingly, in order to provide an adapter which can be used with various meters, it is necessary to manufacture different adapters which have legs having different fixed lengths. In order to minimize costs while retaining manufacturing flexibility, it may be desirable to provide adapters having legs whose lengths can be varied. This can be accomplished by providing adapters with an adjustable leg configuration, as shown in FIGS. 7 and 8.
- the adjustable leg 300 is comprised of a first leg portion 302 and a second leg portion 304 .
- the first leg portion 302 includes a series of fixed openings 306 which are spaced from one another, while the second leg 304 portion includes at least one tapped opening which can be used to receive a screw 308 .
- there can be one or more openings in the first leg portion 302 and the second leg portion can include a number of tapped openings. In either case, by selecting a suitable opening 306 in the first leg portion, and matching it with a suitable tapped opening in the second leg portion 304 , the overall length of the leg 300 can be readily adjusted.
- an adjustable leg 400 is comprised of a first leg portion 402 and a second leg portion 404 .
- the first leg portion 402 includes an elongated opening 406
- the second leg portion 404 includes a tapped opening which can be used to receive a screw 408 .
- the overall length of the leg 400 can be adjusted by sliding the leg portions 402 , 404 , and then tightening the screw 408 when a suitable length has been achieved.
- the rear wall 24 of the adapter 10 has a meter socket 26 mounted to it.
- the meter socket 26 includes a connection portion 30 to which electrical connections to the meter 12 are made when the meter 12 is in the adapter 10 .
- An input/output cable 36 connected to the meter 12 is shown as being separate from the rear wall 24 .
- FIG. 9 illustrates an alternative rear wall 124 which includes the standard connectors 128 , but which also includes a panel mounted input/output connector 130 which is mounted to the rear wall 124 in order to avoid the loose cable.
- the front portion of the rear wall 124 includes a connector (not shown) to which the input/output cable 36 is connected, and the panel mounted input/output connector 130 provides data accessibility, without the need for a loose cable as in FIG. 1.
- FIGS. 10 - 12 another embodiment of the present invention, in the form of a surface mount panel adapter 500 , is shown.
- the surface mount panel adapter 500 includes a front wall 502 and a rear wall 504 .
- the front wall 502 in the preferred embodiment 500 has an upper portion 506 and a lower portion 508 , with the two portions 506 , 508 being separated by an opening 510 formed therethrough (See FIG. 10).
- the opening 510 has a size and configuration which is slightly larger than the size of the front 512 of a meter socket 514 mounted in the panel adapter 500 , which meter socket 514 is intended to be used to mount a socket meter 516 (See FIG. 12) which is intended to be mounted in the panel adapter 500 .
- the front wall 502 of the preferred embodiment of the surface mount panel adapter 500 includes an opening 518 having a size and configuration which is adapted to expose the rear portion 520 of the meter socket 514 which is mounted therein.
- the rear portion of the meter socket 520 typically includes a number of terminal blocks 522 which are used to make connections to the meter socket 514 (and, ultimately, to a meter installed therein).
- the preferred embodiment of the surface mount panel adapter 500 is formed of a single piece of metal. Accordingly, the upper portion 506 of the front wall 502 is connected to, and spaced from, the rear wall 504 by an upper leg 524 . Similarly, the lower portion 508 of the front wall 502 is connected to, and spaced from, the rear wall 504 by a lower leg 526 . As the purpose of the legs 524 , 526 is to provide spacing between the front wall 502 and the rear wall 504 it is not necessary for the legs 524 , 526 to be solid sheets, as shown. Alternatively, these legs could be in the form of individual legs (See legs 18 , 20 , 22 in FIG. 1). They could also be made adjustable, as illustrated in FIGS. 7 and 8.
- the surface mount panel adapter includes means, such as the tapped openings 528 , which may be used, together with screws, for mounting the surface mount panel adapter 500 to a switchboard panel 530 (See, FIG. 12).
- the surface mount panel adapter 500 includes a meter socket 514 mounted in it, and it is mounted to a switchboard, as shown in FIG. 12. This exposes the front 512 of the meter socket 514 through the front of the switchboard panel, so that a socket meter 516 can simply be plugged into the meter socket 514 .
- the terminal blocks 522 on the rear portion 520 of the meter socket 514 are used to make electrical connections to the meter socket 514 .
- the preferred embodiment of the surface mount panel adapter 500 is constructed of a single piece of metal which has been folded to form the front and rear walls 502 , 504 , and the spacing upper and lower legs 524 , 526 , it is possible to form the device in separate parts, to mold it from a plastic material, or otherwise form it, so long as it maintains the relationships set forth herein so that it can be used to mount a meter socket.
- the front wall 502 is formed in two portions, with the “opening” 510 formed therebetween, the specific format used in the preferred embodiment could be modified without departing from the inventive concept described.
- the front wall was formed of a single piece of material, the opening formed therein would be circular in shape.
- the rear wall could be discontinuous, or the legs could be removable or adjustable, to allow the mounting of the meter socket.
- the use of the surface mount panel adapter 500 in connection with a switchboard 530 provides a unique way to retrofit the switchboard 530 such that a meter 516 is mounted on the front surface of the switchboard 530 , rather than in the rear of the switchboard 530 .
- the meter socket 602 includes a portion 604 containing the socket's terminal blocks which extends downward beneath the leg 606 , so that the wires 608 connecting the socket 602 to the terminal blocks do not extend through the rear wall 610 of the panel adapter 600 .
- a surface mount panel adapter 700 is shown in FIG. 14, in which a meter socket 702 is mounted thereon.
- the meter socket 702 includes a portion 704 containing the socket's terminal blocks which extends downward beneath the leg 706 , so that the wires 708 connecting the socket 702 to the terminal blocks do not extend through the rear wall 710 of the panel adapter 700 .
- FIGS. 15 - 18 a switchboard case 800 , of the type known in the prior art, is shown in FIG. 15; a switchboard cradle 802 is shown in FIG. 16; a connection paddle 804 is shown in FIG. 17; and the assembly of the switchboard case 800 , the switchboard cradle 802 , and the connection paddle 804 is shown in FIG. 18.
- Switchboard cases are used for mounting devices, such as power relays and switchboard meters, in switchboard panels.
- Basler Electric located in Highland, Ill., is a manufacturer of switchboard cases, such as the switchboard case 800 ; switchboard cradles, such as the switchboard cradle 802 ; and connection paddles, such as the connection paddle 804 .
- the switchboard case 800 is mounted on the switchboard panel (not shown), and it is wired to the service located behind the switchboard panel.
- a device such as a switchboard meter or power relay is mounted in the switchboard cradle 802 , and then the switchboard cradle 802 is slid into the switchboard case 800 .
- the spaces 810 , 812 can be seen in FIG. 16, as the spaces between the upper and lower cradle bars 814 , 816 and the main body of the switchboard cradle 802 .
- the upper and lower cradle bars 814 , 816 also include latches 818 , 820 which are used to retain the switchboard cradle 802 in the switchboard case 800 .
- a pair of connection paddles 804 is then inserted in the spaces 810 (See, FIG.
- connection paddles 804 each have a series of connection strips 822 which wrap around their distal end for making electrical contact between the connection strips 806 , in the switchboard case 800 , and the connection strips 808 , in the switchboard cradle 802 , whereby the electrical device (e.g., the meter or relay) in the switchboard cradle 802 is electrically connected to the service when the connection paddles 804 are inserted.
- the electrical device e.g., the meter or relay
- a standard socket 824 for a socket meter is simply too wide in diameter to be retrofitted into the opening in a switchboard cradle.
- those skilled in the art have simply assumed that given the diameter of the socket 824 , and the diameter of a standard socket meter, the only way to place a meter in service was to use a switchboard meter, designed to fit inside of a switchboard cradle 802 , or to retrofit a socket meter as described in U.S. Pat. Nos. 6,259,956 and 6,104,601.
- the present invention uses a modified socket base 830 which is mounted in a standard switchboard cradle 802 , and electrically connected to the connection strips 808 , therein.
- the socket base 830 differs from the standard socket base 824 of the prior art, in that its side walls 832 , 834 have been trimmed to permit it to be mounted inside of the switchboard cradle 802 . Due to the fact that the diameter of the base 838 of a standard socket meter 840 (See, FIG.
- the present invention makes it possible to convert from a switchboard meter, using a switchboard case 800 , to a surface mounted socket meter which uses the same switchboard case 800 , with no rewiring, no service disconnection, no auditing, and now asbestos remediation.
Abstract
An adapter for converting a switchboard case for use with a socket mounted electricity meter uses a switchboard cradle which fits into a switchboard case, along with a meter socket which has been adapted so that it will fit into the front opening in the switchboard cradle, and which is mounted to a depth which permits the terminals of a socket meter to be fully engaged therein while the base of the socket meter overlies the front opening in the switchboard case and switchboard cradle. Electrical connections to the meter socket are made to the connection strips on the switchboard cradle, whereby no rewiring of the switchboard case will be required.
Description
- The present application is a continuation-in-part of U.S. patent application Ser. No. 09/630,131, filed Aug. 1, 2000, now U.S. Pat. No. 6,259,956 entitled SURFACE MOUNTED PANEL ADAPTER FOR A SOCKET MOUNTED ELECTRICITY METER, issued Jul. 10, 2001, which was a continuation-in-part of U.S. patent application Ser. No. 09/238,392, filed Jan. 27, 1999, now U.S. Pat. No. 6,104,601 entitled PANEL ADAPTER FOR A SOCKET MOUNTED ELECTRICITY METER, issued Aug. 15, 2000, which was based upon provisional patent application Ser. No. 60/072,828 entitled PANEL ADAPTER FOR A SOCKET MOUNTED ELECTRICITY METER, filed Jan. 28, 1998.
- The present invention relates to electricity meters. In particular, the present invention relates to an adapter which can be used to enable a standard socket mounted electricity meter to be used in place of a switchboard meter.
- As is known by those skilled in the electrical metering arts, socket mounted meters are used in numerous locations. As used herein, the term “socket mounted meter” is intended to mean an electricity meter which is intended to be mounted in a base. Common examples of socket mounted meters are those electricity revenue meters which are found on the sides of homes and commercial buildings and in substations.
- As used herein, the term “switchboard” is used to refer to a relatively large, flat panel which has metering equipment mounted thereon, or more typically, therethrough, such that the metering equipment may be viewed from the front. However, the electrical connections to the panel mounted meters are made at the rear of the switchboard panel.
- Due to the nature of a switchboard, in which the intent is to maintain a relatively flat frontal appearance, a class of metering equipment, called small case meters have been designed to mount either on, or through, switchboards in order to be able to have only their display portions, or a relatively small portion of the meter, exposed on the front side of the meter.
- Another factor which is present in typical small case meters, of the type intended for use on a switchboard, is that they are generally adapted to be mounted from the front, and they are thereafter wired from the rear, enabling a single person to be able to both mount and wire them.
- Heretofore the different physical configuration of a socket meter, in which the meter is significantly longer than what would be desired to extend through the panel prevented standard meters from being used, also, as switchboard meters. The present invention provides an apparatus which allows a standard socket meter to be used as a switchboard meter, so it is not necessary to store both socket meters and switchboard meters. A socket meter used with the present invention, as a switchboard meter, can readily be removed and used as a standard socket meter.
- While a number of adapters have been described by the present inventor, as set forth in U.S. Pat. Nos. 6,259,956 and 6,104,601, problems not heretofore addressed involve situations in which a meter is required to replace an existing switchboard meter. In such situations the issue of removing the existing switchboard meter and rewiring an adapter to replace the existing case become significant factors. In many situations the old switchboard meters were wired using asbestos covered wire, so merely accessing and rewiring often entails the need to bring in remediation personnel to deal with the asbestos wiring. Further, any time a meter is disconnected, the need to cut off service and the need to confirm the proper reconnection of the new adapter will be present. As the review of the wiring, called an “audit”, may require the presence of different personnel than those who did the actual wiring, the whole issue of replacing the switchboard meter which was already in place with a socket meter becomes one of comparing the high cost of a replacement switchboard meter, with the higher cost of labor. Nevertheless, the labor, once performed, would not have to be repeated when the meter, again, required replacement, so the adapters described in the foregoing patents remain a viable alternative, particularly, when asbestos removal is not, also, an issue.
- Nevertheless, in asbestos wiring situations, and in situations in which rewiring costs are exceptionally high, the replacement of a switchboard meter with another switchboard meter remained a viable option. Accordingly, another approach to replacing a switchboard meter with a socket meter, not involving removal and rewiring of the existing switchboard case would be desirable.
- In the drawing:
- FIG. 1 illustrates a perspective view, showing the present invention, and illustrating how a socket meter is mounted in it;
- FIG. 2 illustrates the manner of mounting the present invention, together with a socket mounted therein, in a switchboard;
- FIG. 3 illustrates a front view of a switchboard showing how a socket meter appears when viewed from the front of the switchboard when the present invention is used to mount it;
- FIG. 4 illustrates a front view of a second embodiment of the present invention which allows a socket meter to be mounted from the front of the panel; and
- FIG. 5 illustrates a perspective view of the embodiment of FIG. 4 showing how a socket meter appears when mounted in that embodiment of the invention;
- FIG. 6 illustrates a front view of a third embodiment of the present invention which allows a socket meter to be mounted from the front of the panel, but which does not expose a large opening when the meter has been installed;
- FIG. 7 illustrates a side view of a first embodiment of an adjustable leg design for the adapter of the present invention;
- FIG. 8 illustrates a side view of a second embodiment of an adjustable leg design for the adapter of the present invention;
- FIG. 9 is a rear view of the rear wall of an alternative embodiment of the adapter of the present invention;
- FIG. 10 is a front perspective view of a surface mount panel adapter in accordance with the present invention;
- FIG. 11 is a rear perspective view of the surface mount panel adapter of FIG. 10;
- FIG. 12 is a perspective view of the surface mount panel adapter of FIG. 10, as installed on a switchboard;
- FIG. 13 is a side view of the embodiment of FIGS.1-8 illustrating a meter socket which does not use terminal blocks mounted on its rear surface;
- FIG. 14 is a side view of the embodiment of FIGS.10-12 illustrating a meter socket which does not use terminal blocks mounted on its rear surface;
- FIG. 15 is a perspective view of a switchboard case, of the type known in the prior art;
- FIG. 16 is a perspective view of a switchboard cradle, of the type known in the prior art, which is used with the switchboard case shown in FIG. 15;
- FIG. 17 is a perspective view of a connecting paddle, of the type known in the prior art;
- FIG. 18 is a perspective view, showing how the connecting paddle of FIG. 17 is inserted between the switchboard case of FIG. 15 and the switchboard cradle of FIG. 16, when they are assembled, whereby electrical connections between them are completed;
- FIG. 19 is a perspective view of a switchboard case, of the type known in the prior art, along with a socket meter, of the type known in the prior art;
- FIG. 20 is a perspective view of the adapter of the present invention;
- FIG. 21 is a side view showing a socket meter mounted in the adapter of the present invention; and
- FIG. 22 is a front view showing a socket meter mounted in the adapter of the present invention.
- Referring first to FIG. 1, a
first embodiment 10 of the panel adapter of the present invention is shown. As shown, thepanel adapter 10 allows a standard socket mountedmeter 12 to be mounted in aswitchboard 14. Thepanel adapter 10 is comprised of afront wall 16 having anopening 17, formed therein. The face 19 of themeter 12 will be visible through theopening 17, when themeter 12 is installed in theadapter 10, as shown in FIG. 3. As shown in FIG. 3, the face 19 of themeter 12 will be substantially flush with the front of theswitchboard 14, following installation. As used herein, the term “substantially flush” is intended to mean that the face 19 of themeter 12 can protrude somewhat through theswitchboard 14, or that it can be coplanar with the front of theswitchboard 14, or that it can be somewhat behind the front of theswitchboard 14. - With continued reference to FIGS. 1 and 2, the
front wall 16 has four legs attached to it, of which three of thelegs adapter 10 further includes arear wall 24, on which ameter socket 26 is mounted. As shown in FIG. 1, themeter socket 26 has asocket portion 28, to which themeter 12 is attached, and aconnection portion 30, which extends to the rear of therear wall 24. At the rear of theconnection portion 30, there areterminal blocks 34 used to make electrical connections to themeter 12. Themeter socket 26, in the preferred embodiment of the invention, is wired with an input/output cable 36 which may be used to provide pulse outputs from themeter 12 to a data recorder or other device. Alternatively, the input/output cable 36 may be used for serial communications between themeter 12 and an external device (not shown). - With continued reference to FIGS.1-3, the
front wall 16 optionally includes anelongated hook 38, which is narrower than the width of thefront wall 16, and which is offset from the remainder of thefront wall 16, so that thehook 38 can extend through the cut-outopening 40 in the switchboard 14 (See FIG. 3). - The
panel adapter 10 of the first embodiment of the invention is easily used by a single installer, even though installation must be accomplished from both sides of theswitchboard 14. From the rear of theswitchboard 14, thehook 38 on thefront wall 16 of theadapter 10 is placed through the cut-out 40. This can be accomplished with themeter 12 installed, as shown in FIG. 2, or with therear wall 24 removed from theadapter 10. As shown in FIG. 2, in the preferred embodiment of the invention, there are a pair of threadedlugs 42, which are placed throughopenings 44 in theswitchboard 14. The installer then goes to the front of the switchboard (See FIG. 3) where he installs threaded nuts 44 on thelugs 42. Also, screws 46 are inserted though additional openings and screwed into threaded openings 48 (which may be trapped nuts, as shown in FIG. 1) on thefront wall 16. - Next, the installer returns to the rear of the
switchboard 14, where he installs the rear wall 24 (with themeter 12 already in the socket 26) to therear frame 50, using threadedlugs 52, which extend throughopenings 54 on therear wall 24, as shown in FIG. 1. Wing nuts or other nuts (not shown) are used to install therear wall 24 to the rear frame of theadapter 10. - The
adapter 10 of the present invention can have legs which are of different lengths to adaptmeters 12 of different lengths. Hole patterns, openings, and the length of thehook 38 are based upon the openings and hole patterns in standard switchboards, but they may be varied, as needed. Theadapter 10 is preferably made of powder coated steel, having a typical thickness of about ⅛inch, although other materials can be used without departing from the present invention. - Referring now to FIG. 4, a front view of an
alternative embodiment 100 of the invention is shown. In thisembodiment 100, thefront wall 102 of theadapter 100 has anopening 104 formed therethrough which preferably has a diameter of approximately 1.5 inches larger than the diameter of theface 105 of themeter 106 which is installed using theadapter 100. This larger opening 104 (relative to theopening 17 in theembodiment 10 shown in FIGS. 1-3) enables the user to remove thesocket meter 106 from the front (i.e., through the opening 104), as well as from the rear of theswitchboard 14, as is done when using theadapter 10 of the first embodiment (See FIG. 1) illustrated in FIGS. 1-3. In theadapter 10 of the first embodiment thesocket meter 12 can be installed and removed only from the rear of theswitchboard 14, by removing the rear wall 24 (See FIG. 1). - In view of the fact that the
embodiment 100 permits thesocket meter 106 to be mounted from the front of the switchboard, rather than from the rear of the switchboard, it is not necessary, when using theembodiment 100 to mount themeter 106 and its associatedsocket 108 to therear wall 110 of theadapter 100 prior to mounting theadapter 100 to the rear of the switchboard, as it was necessary to mount themeter 12 along with its associatedsocket 26 to therear wall 24 of theadapter 10 of the first embodiment (See FIGS. 1 and 2) before mounting theadapter 10 of the first embodiment to the rear of the switchboard. Instead, thesocket 108 is mounted to therear wall 110 of this embodiment of theadapter 100 with themeter 106 either installed or not installed. If themeter 106 has not been installed when theadapter 100 is mounted to the switchboard, then themeter 106 may be installed through theopening 104 in thefront 102 of theadapter 100. Of course, even if themeter 106 is installed from the rear of the switchboard, this embodiment of theadapter 100 permits themeter 106 to be removed and/or replaced from the front of the switchboard, whereas theadapter 10 of the first embodiment requires removal of therear wall 24 each time ameter 12 is installed or removed. - Referring to FIG. 6, an
adapter 200 of yet another alternative embodiment of the of the present invention is shown. In theadapter 200, theopening 202 in thefront wall 204 of theadapter 200 is substantially the same diameter as theface 206meter 208. However, in theadapter 200, thefront wall 204 includes aremovable face plate 210, which is shown as being attached to thefront wall 204 by ascrews 212. Beneath theremovable face plate 210 there is another, larger opening 214 (shown in shadow). While theopening 214 is shown as being round, it can be rectangular or other suitable shape without departing from the concept disclosed with respect to thisembodiment 200 of the invention, which is that theremovable face plate 210, can be removed from thefront wall 204 of theadapter 200, by removing thescrews 212. With theface plate 210 removed, thelarger opening 214 is exposed, and themeter 208 can be installed, removed, or replaced from the front of theswitchboard 216 as could be done with theembodiment 100 of the adapter, as shown in FIG. 4. - Another modification shown in the
embodiment 200, but which could be used in any of the embodiments of the adapter is the absence of thehook 38 shown in FIGS. 2 and 3. - Referring now to FIGS. 7 and 8, still other variations on the present invention are shown. In particular, while the
embodiment 10 shown in FIGS. 1, 2, and 5, was shown as having legs which had a fixed length, there are meters which have different lengths. Accordingly, in order to provide an adapter which can be used with various meters, it is necessary to manufacture different adapters which have legs having different fixed lengths. In order to minimize costs while retaining manufacturing flexibility, it may be desirable to provide adapters having legs whose lengths can be varied. This can be accomplished by providing adapters with an adjustable leg configuration, as shown in FIGS. 7 and 8. - In FIG. 7, the
adjustable leg 300 is comprised of afirst leg portion 302 and asecond leg portion 304. Thefirst leg portion 302 includes a series of fixedopenings 306 which are spaced from one another, while thesecond leg 304 portion includes at least one tapped opening which can be used to receive ascrew 308. Alternatively, there can be one or more openings in thefirst leg portion 302, and the second leg portion can include a number of tapped openings. In either case, by selecting asuitable opening 306 in the first leg portion, and matching it with a suitable tapped opening in thesecond leg portion 304, the overall length of theleg 300 can be readily adjusted. - Similarly, with reference to FIG. 8, an
adjustable leg 400 is comprised of afirst leg portion 402 and asecond leg portion 404. Thefirst leg portion 402 includes anelongated opening 406, while thesecond leg portion 404 includes a tapped opening which can be used to receive ascrew 408. The overall length of theleg 400 can be adjusted by sliding theleg portions screw 408 when a suitable length has been achieved. - As described above with reference to FIG. 1, the
rear wall 24 of theadapter 10 has ameter socket 26 mounted to it. Themeter socket 26 includes aconnection portion 30 to which electrical connections to themeter 12 are made when themeter 12 is in theadapter 10. An input/output cable 36 connected to themeter 12 is shown as being separate from therear wall 24. As it may be desirable to avoid having a loose cable, FIG. 9 illustrates an alternativerear wall 124 which includes thestandard connectors 128, but which also includes a panel mounted input/output connector 130 which is mounted to therear wall 124 in order to avoid the loose cable. Instead, the front portion of therear wall 124 includes a connector (not shown) to which the input/output cable 36 is connected, and the panel mounted input/output connector 130 provides data accessibility, without the need for a loose cable as in FIG. 1. - Referring now to FIGS.10-12, another embodiment of the present invention, in the form of a surface
mount panel adapter 500, is shown. As shown, the surfacemount panel adapter 500 includes afront wall 502 and arear wall 504. As illustrated, thefront wall 502 in thepreferred embodiment 500 has anupper portion 506 and alower portion 508, with the twoportions opening 510 formed therethrough (See FIG. 10). In the surfacemount panel adapter 500 of the preferred embodiment, theopening 510 has a size and configuration which is slightly larger than the size of thefront 512 of ameter socket 514 mounted in thepanel adapter 500, whichmeter socket 514 is intended to be used to mount a socket meter 516 (See FIG. 12) which is intended to be mounted in thepanel adapter 500. - With continued reference to FIGS.10-12, the
front wall 502 of the preferred embodiment of the surfacemount panel adapter 500 includes an opening 518 having a size and configuration which is adapted to expose therear portion 520 of themeter socket 514 which is mounted therein. As shown in FIG. 11, the rear portion of themeter socket 520 typically includes a number ofterminal blocks 522 which are used to make connections to the meter socket 514 (and, ultimately, to a meter installed therein). - As illustrated, the preferred embodiment of the surface
mount panel adapter 500 is formed of a single piece of metal. Accordingly, theupper portion 506 of thefront wall 502 is connected to, and spaced from, therear wall 504 by anupper leg 524. Similarly, thelower portion 508 of thefront wall 502 is connected to, and spaced from, therear wall 504 by alower leg 526. As the purpose of thelegs front wall 502 and therear wall 504 it is not necessary for thelegs legs - The surface mount panel adapter includes means, such as the tapped
openings 528, which may be used, together with screws, for mounting the surfacemount panel adapter 500 to a switchboard panel 530 (See, FIG. 12). - In use, the surface
mount panel adapter 500 includes ameter socket 514 mounted in it, and it is mounted to a switchboard, as shown in FIG. 12. This exposes thefront 512 of themeter socket 514 through the front of the switchboard panel, so that asocket meter 516 can simply be plugged into themeter socket 514. The terminal blocks 522 on therear portion 520 of themeter socket 514 are used to make electrical connections to themeter socket 514. - While the preferred embodiment of the surface
mount panel adapter 500 is constructed of a single piece of metal which has been folded to form the front andrear walls lower legs front wall 502 is formed in two portions, with the “opening” 510 formed therebetween, the specific format used in the preferred embodiment could be modified without departing from the inventive concept described. For example, if the front wall was formed of a single piece of material, the opening formed therein would be circular in shape. In such case, the rear wall could be discontinuous, or the legs could be removable or adjustable, to allow the mounting of the meter socket. - As will be obvious to those skilled in the art, the use of the surface
mount panel adapter 500 in connection with aswitchboard 530 provides a unique way to retrofit theswitchboard 530 such that ameter 516 is mounted on the front surface of theswitchboard 530, rather than in the rear of theswitchboard 530. - While a number of designs for the present invention have been disclosed, those skilled in the art will recognize that other design differences may be utilized without departing from the scope of the present invention. Thus, while meter sockets have been shown in which the terminal blocks extend out of the rear of the meter socket, thereby requiring an opening in the rear wall of the panel adapter, other types of meter sockets exist, and are well known to those skilled in the metering arts in which the terminal blocks are formed in the bottom of the meter socket. Thus, with reference to FIG. 13, a
panel adapter 600, having ameter socket 602 mounted thereon, is shown. Themeter socket 602 includes aportion 604 containing the socket's terminal blocks which extends downward beneath theleg 606, so that thewires 608 connecting thesocket 602 to the terminal blocks do not extend through the rear wall 610 of thepanel adapter 600. - Similarly, a surface
mount panel adapter 700 is shown in FIG. 14, in which ameter socket 702 is mounted thereon. Themeter socket 702 includes aportion 704 containing the socket's terminal blocks which extends downward beneath theleg 706, so that thewires 708 connecting thesocket 702 to the terminal blocks do not extend through therear wall 710 of thepanel adapter 700. - Referring now to FIGS.15-18, a
switchboard case 800, of the type known in the prior art, is shown in FIG. 15; aswitchboard cradle 802 is shown in FIG. 16; aconnection paddle 804 is shown in FIG. 17; and the assembly of theswitchboard case 800, theswitchboard cradle 802, and theconnection paddle 804 is shown in FIG. 18. Switchboard cases are used for mounting devices, such as power relays and switchboard meters, in switchboard panels. Basler Electric, located in Highland, Ill., is a manufacturer of switchboard cases, such as theswitchboard case 800; switchboard cradles, such as theswitchboard cradle 802; and connection paddles, such as theconnection paddle 804. - As will be understood by those skilled in the art, the
switchboard case 800 is mounted on the switchboard panel (not shown), and it is wired to the service located behind the switchboard panel. A device, such as a switchboard meter or power relay is mounted in theswitchboard cradle 802, and then theswitchboard cradle 802 is slid into theswitchboard case 800. There are a series of contact strips 806 at the bottom and top of theswitchboard case 800, and there aresimilar contact strips 808 at the bottom and top of theswitchboard cradle 802. When theswitchboard cradle 802 is slid into theswitchboard case 800, there is aspace 810 above the switchboard cradle 802 (See, FIGS. 16 and 18), and asimilar space 812 below the switchboard cradle 802 (See, FIG. 16) between the connection strips 806, 808, which prevents them from making contact with each other. Thespaces switchboard cradle 802. As illustrated, the upper and lower cradle bars 814, 816 also includelatches switchboard cradle 802 in theswitchboard case 800. As will also be understood by those skilled in the art, a pair of connection paddles 804 is then inserted in the spaces 810 (See, FIG. 18) and 812. The connection paddles 804 each have a series of connection strips 822 which wrap around their distal end for making electrical contact between the connection strips 806, in theswitchboard case 800, and the connection strips 808, in theswitchboard cradle 802, whereby the electrical device (e.g., the meter or relay) in theswitchboard cradle 802 is electrically connected to the service when the connection paddles 804 are inserted. - With reference to FIG. 19, the problem which has heretofore existed in mounting a socket meter in an existing
switchboard case 800 can be explained. Astandard socket 824 for a socket meter is simply too wide in diameter to be retrofitted into the opening in a switchboard cradle. Heretofore, those skilled in the art have simply assumed that given the diameter of thesocket 824, and the diameter of a standard socket meter, the only way to place a meter in service was to use a switchboard meter, designed to fit inside of aswitchboard cradle 802, or to retrofit a socket meter as described in U.S. Pat. Nos. 6,259,956 and 6,104,601. In those instances where retrofitting would require asbestos remediation, or in those instances where the labor involved in wiring and auditing is expensive, it has generally been thought that the most economical approach to replacing a switchboard meter, is simply to replace it with another switchboard meter. However, due to the fact that switchboard meters are much more expensive than socket meters, and the fact that spares must be retained, the solution to the retrofit problem presented by the present invention is highly desired. - Referring to FIGS.20-21, the present invention uses a modified
socket base 830 which is mounted in astandard switchboard cradle 802, and electrically connected to the connection strips 808, therein. Thesocket base 830 differs from thestandard socket base 824 of the prior art, in that itsside walls switchboard cradle 802. Due to the fact that the diameter of thebase 838 of a standard socket meter 840 (See, FIG. 21) is larger than the width of the opening in theswitchboard case 800 or the opening in theswitchboard cradle 802, it is necessary to mount the modifiedcase 830 in theswitchboard cradle 802, so that when the terminals of asocket meter 840 are fully inserted into theconnectors 836 in thesocket base 830, themeter 840 remains outside of thepanel 842 to which theswitchboard case 800 is attached. Thus, the present invention makes it possible to convert from a switchboard meter, using aswitchboard case 800, to a surface mounted socket meter which uses thesame switchboard case 800, with no rewiring, no service disconnection, no auditing, and now asbestos remediation.
Claims (3)
1. An adapter for use in converting a switchboard case for use with a socket mounted electricity meter, comprising:
(a) a switchboard cradle adapted to be inserted into and connected to said switchboard case, said switchboard cradle having a front opening which is narrower than the diameter of a socket meter intended to be mounted to said adapter;
(b) a meter socket mounted inside said switchboard case, the external wall of said meter socket having a shape which allows it to fit within said front opening in said switchboard cradle, said meter socket being mounted adjacent said front opening in said switchboard cradle,
whereby terminals which extend from the rear surface of said socket meter can be fully engaged in said meter socket while the base of said socket meter overlies said front opening when said socket meter is mounted in said meter socket.
2. The adapter of claim 1 wherein said meter socket is wired to connection strips in said switchboard cradle, whereby when said switchboard cradle is slid into said switchboard case, and connection paddles are inserted, a socket meter mounted in said meter socket will be fully connected to existing service.
3. A method for retrofitting a socket meter to replace a switchboard meter in a switchboard case, comprising:
(a) providing a switchboard cradle which fits said switchboard case, said switchboard cradle having a front opening formed therein and a series of connection strips affixed thereto;
(b) providing a meter socket which has walls which fit within said front opening of said switchboard cradle;
(c) mounting said meter socket in said switchboard cradle adapter such that said meter socket is inserted into said opening to a depth which permits the terminals of a socket meter to be fully inserted into said meter socket when the rear wall of said socket meter contacts the outer surface of said switchboard case, such that the base of said socket meter overlies said front opening in said switchboard cradle.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/901,445 US6421230B1 (en) | 1998-01-28 | 2001-07-09 | Adapter for converting a switchboard case for use with a socket mounted electricity meter |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US7282898P | 1998-01-28 | 1998-01-28 | |
US09/238,392 US6104601A (en) | 1998-01-28 | 1999-01-27 | Panel adapter for a socket mounted electricity meter |
US09/630,131 US6259596B1 (en) | 1998-01-28 | 2000-08-01 | Surface mounted panel adapter for a socket mounted electricity meter |
US09/901,445 US6421230B1 (en) | 1998-01-28 | 2001-07-09 | Adapter for converting a switchboard case for use with a socket mounted electricity meter |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US09/630,131 Continuation-In-Part US6259596B1 (en) | 1998-01-28 | 2000-08-01 | Surface mounted panel adapter for a socket mounted electricity meter |
Publications (2)
Publication Number | Publication Date |
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US20020041480A1 true US20020041480A1 (en) | 2002-04-11 |
US6421230B1 US6421230B1 (en) | 2002-07-16 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US09/901,445 Expired - Lifetime US6421230B1 (en) | 1998-01-28 | 2001-07-09 | Adapter for converting a switchboard case for use with a socket mounted electricity meter |
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US (1) | US6421230B1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1544626A1 (en) * | 2003-12-16 | 2005-06-22 | HAGER ELECTRO GmbH | Connection system for electricity meters |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7059896B2 (en) * | 2004-06-22 | 2006-06-13 | Christopher Howard Matthews | Configurable adapter for use with narrow base socket meter in switchboard applications |
US8791833B2 (en) * | 2005-04-25 | 2014-07-29 | Elster Electricity, Llc | Housings for automatic meter reading devices |
US8218295B1 (en) * | 2010-02-10 | 2012-07-10 | Shoemaker Mark K | Universal meter mounting block, unitary lug, sliding lug cap and meter mounting enclosure therefor |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3714516A (en) * | 1972-01-26 | 1973-01-30 | P Howe | Meter socket voltage recorder unit |
US4314738A (en) * | 1980-03-07 | 1982-02-09 | Westinghouse Electric Corp. | Auxiliary equipment enclosure unit for watthour meter sockets |
US4311354A (en) * | 1980-03-12 | 1982-01-19 | Ekstrom Industries, Inc. | Meter disconnect adaptor |
US4404521A (en) * | 1980-08-18 | 1983-09-13 | Fennell Robert B | Pilfer proofing system and method for electric utility meter box |
US5596468A (en) * | 1986-10-28 | 1997-01-21 | Allina; Edward F. | Transient voltage surge suppression (TVSS) |
US5620337A (en) * | 1995-03-15 | 1997-04-15 | Ekstrom Industries, Inc. | Fused watthour meter bypass storage adapter |
-
2001
- 2001-07-09 US US09/901,445 patent/US6421230B1/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1544626A1 (en) * | 2003-12-16 | 2005-06-22 | HAGER ELECTRO GmbH | Connection system for electricity meters |
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US6421230B1 (en) | 2002-07-16 |
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