US20010045125A1 - Tire inspection equipment and method - Google Patents
Tire inspection equipment and method Download PDFInfo
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- US20010045125A1 US20010045125A1 US09/907,248 US90724801A US2001045125A1 US 20010045125 A1 US20010045125 A1 US 20010045125A1 US 90724801 A US90724801 A US 90724801A US 2001045125 A1 US2001045125 A1 US 2001045125A1
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- assembly
- tire
- receiver
- housing
- transmitter
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/44—Processing the detected response signal, e.g. electronic circuits specially adapted therefor
- G01N29/4409—Processing the detected response signal, e.g. electronic circuits specially adapted therefor by comparison
- G01N29/4436—Processing the detected response signal, e.g. electronic circuits specially adapted therefor by comparison with a reference signal
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/02—Tyres
- G01M17/025—Tyres using infrasonic, sonic or ultrasonic vibrations
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/04—Analysing solids
- G01N29/11—Analysing solids by measuring attenuation of acoustic waves
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/34—Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor
- G01N29/341—Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor with time characteristics
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/04—Wave modes and trajectories
- G01N2291/048—Transmission, i.e. analysed material between transmitter and receiver
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/263—Surfaces
- G01N2291/2636—Surfaces cylindrical from inside
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/26—Scanned objects
- G01N2291/269—Various geometry objects
- G01N2291/2696—Wheels, Gears, Bearings
Definitions
- the present invention relates to improved tire inspection equipment, and more particular to equipment for inspecting used tires prior to retreading.
- tire inspection equipment must operate in an environment which is less than ideal for modern electronic components. Also, tire inspection equipment is frequently subject to significant mechanical vibration during handling and rotation of used tire casings. Contamination of electronic components and/or damage to electrical wiring and electrical circuits may reduce the overall operating efficiency of some types of tire inspection equipment.
- substantially enhanced tire inspection equipment and methods are provided.
- One aspect of the present invention includes tire inspection equipment having a movable energy transmitter assembly and a movable energy receiver assembly to detect energy from the transmitter assembly passing through a tire casing.
- sonic or ultrasonic energy may be used to find hidden defects or irregularities in a used tire casing.
- electromagnetic energy or a combination of electromagnetic and sonic or ultrasonic energy may be used.
- Other aspects of the present invention include providing mechanical and electrical systems to coordinate movement of an energy transmitter assembly and an energy receiver assembly relative to each other for inspection of a tire casing.
- the mechanical and electrical systems cooperate with each other to allow inspection of a wide variety of tire sizes and types.
- Technical benefits of the present invention include the ability to scan both the sidewalls and tread of a tire casing.
- Portions of the electrical system are preferably contained in an electronic console or control console remotely located from other mechanical components of the tire inspection system.
- the portions of the mechanical system used to move the receiver assembly relative to the transmitter assembly is preferably spaced from the portions of the mechanical system which support and rotate the tire casing during an inspection cycle.
- the possibility of damage to electrical and/or mechanical components from vibration associated with handling and rotating a used tire casing are minimized.
- placing portions of the electrical system in a remotely located console will protect the associated electronic components from any contamination present in the tire retreading facility.
- Further technical benefits of the present invention include a mechanical system which requires only one stroke setting to adjust movement of the transmitter assembly and receiver assembly to accommodate a specific size and type of tire casing.
- Existing tire inspection systems may be modified by adding mechanical and electrical components incorporating teaching of the present invention.
- new tire inspection equipment may be built with mechanical and/or electrical systems incorporating teachings of the present invention.
- FIG. 1 is a schematic drawing showing an isometric view of one example of tire inspection equipment incorporating teachings of the present invention
- FIG. 2 is a schematic drawing with portions broken away showing the tire inspection equipment of FIG. 1 with a top panel, a back panel and one side panel removed;
- FIG. 3A is a schematic drawing with portions broken away showing an enlarged isometric view of various components of the mechanical system associated with the tire inspection equipment of FIG. 1;
- FIG. 3B is a schematic drawing with portions broken away showing a bottom view of a tire supporting and rotating assembly associated with the mechanical system of FIG. 3A;
- FIG. 3C is a schematic drawing in elevation with portions broken away showing an enlarged front view of a receiver control assembly associated with the mechanical system of FIG. 3A;
- FIG. 4 is a schematic drawing in section and in elevation with portions broken away showing a transmitter assembly and a receiver assembly inspecting a tire casing in accordance with teachings of the present invention
- FIG. 5 is a schematic drawing in section with portions broken away showing a series of positions for the transmitter assembly and receiver assembly of FIG. 4 during a typical tire inspection cycle using teachings of the present invention
- FIG. 6 is a drawing showing the relationship of FIGS. 6A, 6B and 6 C with each other;
- FIG. 6A is a schematic drawing showing portions of a block diagram of various electronic components and electrical circuits associated with the tire inspection equipment of FIG. 1;
- FIG. 6B is a schematic drawing showing portions of a block diagram of various electronic components and electrical circuits associated with the tire inspection equipment of FIG. 1;
- FIG. 6C is a schematic drawing showing portions of a block diagram of various electronic components and electrical circuits associated with the tire inspection equipment of FIG. 1;
- FIG. 7 is a schematic drawing showing a block diagram of a control circuit for a stepper motor used with the tire inspection equipment of FIG. 1;
- FIG. 8 is a schematic drawing showing a control panel for a remotely located electronic control console incorporating teachings of the present invention.
- FIG. 9 is a schematic drawing showing a block diagram of a pneumatic/hydraulic control circuit satisfactory for use with the tire inspection equipment of FIG. 1.
- FIGS. 1 through 9 of the drawings like numerals being used for like and corresponding parts of the various drawings.
- Tire inspection equipment 20 is shown in FIG. 1 with tire 22 in its normal position for rotation during an inspection cycle.
- Transmitter assembly 40 is preferably disposed within tire 22 to direct energy through tire 22 to receiver assembly 110 .
- Receiver assembly 110 is mounted on control arm 142 which extends above tire 22 .
- Tire inspection equipment 20 includes a mechanical system and an electrical system which cooperate with each other to control movement of transmitter assembly 40 and receiver assembly 110 relative to each other during an inspection cycle of tire 22 .
- FIGS. 1, 2, 3 A, 3 B and 3 C Various components of the mechanical system associated with controlling the movement of transmitter assembly 40 and receiver assembly 110 are shown in FIGS. 1, 2, 3 A, 3 B and 3 C.
- Tire inspection equipment 20 will typically be used to inspect a used tire casing prior to buffing. However, tire inspection equipment 20 may be satisfactorily used to inspect a used tire casing after buffing. Tire inspection equipment incorporating teachings of the present invention may also be used to inspect new tires and retread tires. Tire inspection equipment incorporating teachings of the present invention may be used at various stages during retreading of used tires and/or the manufacture of new tires depending upon desired quality control and inspection procedures.
- Tire inspection equipment 20 includes first housing 24 which may be generally described as a relatively large, hollow enclosed structure.
- First housing 24 preferably includes top plate 26 , front plate 28 , a pair of side plates 30 , bottom plate 32 and a back plate (not expressly shown).
- Base assembly 34 is preferably attached to the lower portion of front plate 28 and extends therefrom to support first housing 24 .
- Base assembly 34 includes a pair of ramps 36 extending from opposite sides thereof.
- Lift assembly 38 is also attached to and extends from front plate 28 .
- Hydraulic actuator 44 is preferably disposed within the interior of first housing 24 for use in raising and lowering lift assembly 38 .
- Cradle 42 is slidably disposed within lift assembly 38 and may be positioned between ramps 36 .
- Tire supporting and rotating assembly 50 and receiver control assembly 140 are mounted on the exterior of front plate 28 .
- Lift assembly 38 preferably has a first, lowered position as shown in FIGS. 1 and 2 and a second, raised position (not expressly shown).
- Cradle 42 also has a first, extended position between ramps 36 (not expressly shown) and a second, retracted position as shown in FIG. 1.
- receiver control assembly 140 will preferably move control arm 142 and receiver assembly 110 to a position (not expressly shown) between tire 22 and front plate 28 . This position is sometimes referred to as the “home position.”
- Lift assembly 38 can only be activated when transmitter assembly 40 and receiver assembly 110 are in their respective home positions.
- Pedals 354 and 356 may be used to raise and lower cradle 38 .
- Directional valve 358 in cooperation with pedals 354 , 356 and their associated hydraulic control valves cooperate with each other along with other components of hydraulic-pneumatic control system 330 as best shown in FIG. 9 to prevent undesired movement of lift assembly 38 when control arm 142 and receiver assembly 110 are not in the home position.
- lift assembly 38 With cradle 42 in its second position, lift assembly 38 may be raised to its second position. Cradle 42 and lift assembly 38 will engage and raise tire 22 a sufficient distance such that movement of cradle 42 to its first position will remove tire 22 from tire supporting and rotating assembly 50 . Lift assembly 38 may then be lowered to its first position.
- tire 22 may be rolled down one of the ramps 36 . Another tire 22 may be rolled up one of the ramps 36 into cradle 42 .
- Lift assembly 38 may then be moved to its second position (not expressly shown) to align tire supporting and rotating assembly 50 with the opening defined by beads 23 of tire 22 .
- Cradle 42 with tire 22 resting therein may be moved to its second position.
- lift assembly 38 may be returned to its first position with cradle 42 in its second position as shown in FIG. 1.
- Tire 22 may then be inspected using tire inspection equipment 20 in accordance with teachings of the present invention.
- foot pedals 354 , 356 and third associated control valves may be provided within base assembly 34 for use in raising and lowering lift assembly 38 . See FIG. 9.
- tire 22 is supported by a pair of roller shafts 52 which extend through first bulkhead 51 attached to front plate 28 by bolts 53 .
- One of the technical benefits of the present invention includes the ability to install or remove tire supporting and rotating assembly 50 from first housing 24 by engaging or releasing bulkhead 51 from front plate 28 .
- tire supporting and rotating assembly 50 may be used with existing tire inspection equipment such as shown in U.S. Pat. No. 4,936,138 or with new tire inspection equipment.
- a wide variety of mechanical fasteners in addition to bolts 53 may be satisfactorily used to releasably secure bulkhead 51 with front plate 28 .
- Roller shafts 52 preferably extend generally horizontally from first housing 24 . Roller shafts 52 are also spaced from each other an appropriate distance to accommodate various sizes and types of tire casings.
- the outer end of each roller shaft 52 opposite from front plate 28 is preferably disposed within respective bearing blocks 54 . See FIG. 2. Bearing blocks 54 are slidably disposed adjacently to end plate 56 .
- handle or elevation lever 84 may be used to raise and lower roller shafts 52 relative to bulkhead 51 and end plate 56 .
- a pair of supporting rods 58 also extend from bulkhead 51 and are attached to end plate 56 . See FIG. 3A. For purposes of illustration, supporting rods 58 are not shown in FIG. 2. Supporting rods 58 cooperate with transmitter tower 72 and carriage assembly 74 to allow movement of transmitter assembly 40 within tire 22 .
- a pair of angle irons 60 as best shown in FIG. 3B are securely attached to and extend between bulkhead 51 and end plate 56 .
- Respective gusset members 62 are preferably attached to each angle iron 60 and bulkhead 51 .
- Bulkhead 51 , angle iron 60 and end plate 56 are securely attached to and do not move with respect to front plate 28 of first housing 24 .
- Angle irons 60 , gussets 62 and end plate 56 cooperate with each other to provide structural support for roller shafts 52 when tire 22 is mounted thereon.
- handle 84 which may sometimes be referred to as an “elevation lever” preferably extends from end plate 56 .
- Handle 84 rotates lead screw 82 which extends from front plate 56 to bulkhead 51 .
- Connector 92 and wire ropes 94 and 96 are attached to lead screw 82 such that rotation of handle 84 will cause connector 92 to move longitudinally between bulkhead 51 and end plate 56 .
- Wire ropes 94 and 96 extend from connector 92 over respective idler gears 98 and 100 to common idler gear 102 .
- Wire ropes 94 and 96 are then connected to a respective roller shaft 52 .
- roller shafts 52 The direction of rotation of handle 84 will determine if roller shafts 52 are raised or lowered relative to bulkhead 51 .
- An indicator (not expressly shown) is preferably provided on front plate 56 such that roller shafts 52 may be properly positioned for the size and type of tire which will be mounted thereon. Thus, handle 84 may be rotated in the appropriate direction until the indicator displays an elevation number corresponding with the type and size of the tire mounted on roller shafts 52 .
- Respective pivot plates 104 are provided at each end of roller shafts 58 adjacent to bulkhead 51 . Wire ropes 94 and 96 are connected to respective pivot plates 104 . Movement of roller shafts 52 generally describes an arc as they are raised and lowered by handle 84 and wire ropes 94 and 96 .
- roller shafts 52 extend through bulkhead 51 and are preferably attached to respective sheaves 63 .
- Electrical motor 64 , pulley 65 and drive belt 66 are provided to rotate roller shafts 52 with tire 22 mounted thereon.
- Control box 86 , marker fluid reservoir 88 and marker fluid pump 90 are preferably disposed within the interior of first housing 24 .
- Various components of hydraulic/pneumatic control system 330 (See FIG. 9) are also contained within first housing 24 . The function of these components will be discussed later in more detail.
- tire 22 Prior to initiating an inspection cycle, tire 22 is preferably centered on roller shafts 52 such that tire 22 will have an axis of rotation (not expressly shown) which is generally parallel with and remains at a constant distance from roller shafts 52 . Also, tire 22 is preferably centered on roller shafts 52 such that a plane (not expressly shown) will extend through tire 22 perpendicular to the associated axis of rotation at a fixed distance spaced from and parallel with front plate 28 .
- centering may be accomplished by using respective inner and outer spacer rings 68 and 70 .
- Multiple spacer rings may be provided on roller shafts 52 to accommodate tires of different sizes and types.
- Spacer rings 68 and 70 may also be referred to as “bead spreaders” since they preferably engage respective beads 23 of tire 22 .
- One of the functions of hydraulic/pneumatic control system 330 includes opening and closing bead spreaders or spacer rings 68 and 70 .
- air is supplied from control line 332 to respective rotary couplings 334 attached to the end of each roller shaft 52 disposed within the interior of first housing 24 .
- Air pressure flows from control line 332 through respective rotary coupling 334 and a hollow bore (not expressly shown) formed in each roller shaft 52 to respective pneumatic cylinders 336 .
- Spacer rings 68 and 70 are activated by respective pneumatic cylinders 336 to releasably engage beads 23 of tire 22 .
- transmitter assembly 40 preferably includes transmitter transducer 41 and rotatable mirror 43 .
- Transmitter transducer 41 preferably transmits collimated bursts or pulses of acoustic energy toward rotatable mirror 43 .
- transmitter transducer 41 may be selected to transmit either sonic or ultrasonic energy.
- sonic and ultrasonic transducers may be satisfactorily used with the present invention.
- the term “acoustic” is used to include both sonic and ultrasonic energy as appropriate for the specific type of tire inspection equipment.
- Bursts or pulses of acoustic energy are directed at the interior surface of tire 22 by transmitter assembly 40 .
- Receiver assembly 110 is disposed on the exterior of tire 22 to receive portions of the acoustic energy passing therethrough.
- the movement and orientation of rotatable mirror 43 are preferably coordinated with movement of transmitter assembly 40 and receiver assembly 110 in accordance with teachings of the present invention.
- Each burst of acoustic energy is preferably directed toward relatively small inspection areas 46 . See FIG. 4. As discussed later in more detail, the portion of each acoustic energy burst received by receiver assembly 110 will be evaluated to find hidden irregularities or defects within tire 22 .
- the movement of transmitter assembly 40 is preferably controlled so that bursts of acoustic energy will scan the interior surface of tire 22 from one sidewall to the other sidewall as tire 22 is rotated relative to transmitter assembly 40 .
- multiple overlapping inspection areas 46 will be evaluated.
- marking device 112 will be activated to indicate the location of the possible irregularity or defect in tire 22 .
- a mark does not always mean that tire 22 has a defect. Therefore, properly trained personnel must observe the operation of tire inspection equipment 20 and evaluate the significance of any marks placed on the exterior of tire 22 .
- control arm 142 will move receiver assembly 110 over the exterior of tire 22 in an arc which corresponds generally with the exterior of tire 22 .
- receiver assembly 110 is preferably maintained aligned with transmitter assembly 40 to receive portions of collimated bursts of acoustic energy passing through tire 22 .
- the movement of transmitter assembly 40 is also controlled to assure that each pulse of the collimated acoustic energy strikes the interior surface of tire 22 at substantially a right angle.
- Receiver assembly 110 is preferably positioned to detect or receive the portion of each acoustic pulse leaving the exterior surface of tire 22 at approximately a right angle.
- receiver control assembly 140 includes first stepper motor 118 which, in cooperation with other components of receiver control assembly 140 , moves receiver assembly 110 around the perimeter of tire 22 .
- Transmitter assembly 40 is mounted on transmitter tower 72 extending upwardly from the carriage assembly 74 .
- the axis of a rotation for mirror 43 is preferably parallel with the axis of rotation for control arm 142 .
- Mirror 43 and transmitter transducer 41 are attached to platform member 172 on transmitter tower 72 .
- Mirror 43 is connected for rotation to a transmitter stepper motor 174 (sometimes referred to as “second stepper motor 174 ”) which is electrically connected to and controlled by first stepper motor 118 . (See FIG. 7).
- FIG. 4 shows a typical tire cross-section of tire 22 during an inspection cycle with beads of 23 held slightly apart by spacer rings 68 and 70 .
- Receiver control assembly 140 and control arm 142 preferably retain receiver assembly 110 at the appropriate position on the exterior of tire 22 corresponding with the orientation and position of mirror 43 relative to the interior of tire 22 .
- FIG. 5 shows various positions of mirror 43 and receiver assembly 110 as transmitter assembly 40 scans the interior of tire 22 during a typical inspection cycle.
- Each arrow 114 represents a collimated burst of acoustic energy.
- Transmitter assembly 40 essentially moves along a straight line that extends generally between the sidewalls of tire 22 . Since the collimated acoustic energy is preferably directed normal to the inside surface of tire 22 , transmitter assembly 40 and control arm 142 generally translated a short distance laterally relative to tire 22 with each rotational step through the respective inspection arcs of mirror 43 and receiver assembly 110 . Linear movement of transmitter assembly 40 is relatively large for most of the width of tire 22 which comprises the tread area, because the corresponding curvature of the inside tire surface is relatively small.
- transmitter assembly 40 When transmitter assembly 40 approaches the end of its linear movement during an inspection cycle, such linear movement essentially ceases and mirror 43 only rotates during each remaining step increment of the inspection cycle to cover the sidewall area of tire 22 . Coordinated lateral movement of transmitter assembly 40 and rotation of mirror 43 will cause each collimated acoustic pulse to impinge generally perpendicular against the inside surface of tire 22 .
- transmitter assembly 40 is preferably mounted on transmitter tower 72 which is in turn attached to carriage assembly 74 .
- Transmitter tower 72 and carriage assembly 74 are slidably disposed within support rods 58 and angle irons 60 .
- carriage assembly 74 preferably includes linear bearing assembly 76 which is slidably disposed on a pair of rods 78 .
- Linear bearings designated SB 12 (super pillow block) available from Thomson Industries, Inc. in Fort Washington, N.Y., may be satisfactorily used with the present invention.
- Carriage blocks 106 and 108 are spaced from each other and are attached to and extend between angle irons 60 .
- Rods 78 are in turn attached to and extend longitudinally between carriage blocks 106 and 108 .
- Linear bearing assembly 76 is also attached to rack and pinion assembly 80 .
- receiver control assembly 140 includes rack 176 and pinion gear 178 . See FIG. 3C.
- Shaft 116 extends between and is rotatably connected with rack and pinion assembly 80 and pinion gear 178 .
- shaft 116 may be rotated as required to maintain the desired relationship between transmitter assembly 40 within the interior of tire 22 and receiver assembly 110 disposed on the exterior of tire 22 .
- Shaft 116 may be used to adjust the position of transmitter tower 72 and transmitter assembly 40 as appropriate for the size and type of tire 22 which will be inspected by tire inspection equipment 20 .
- receiver control assembly 140 Various components associated with receiver control assembly 140 are preferably mounted on supporting beams 144 , 145 and 146 which extend generally horizontally from first housing 24 . One end of supporting beams 144 , 145 and 146 are respectively attached to second bulkhead 148 . Bolts 153 or other suitable connectors are provided to releasably secure bulkhead 148 with front plate 28 .
- One of the technical benefits of the present invention includes the ability to install or remove receiver control assembly 140 from first housing 24 by engaging or releasing second bulkhead 148 from front plate 28 .
- receiver control assembly 140 may be used with existing tire inspection equipment such as shown in U.S. Pat. No. 4,936,138 or with new tire inspection equipment.
- the number and type of mechanical fasteners used to secure second bulkhead 148 with front plate 28 may be varied as appropriate for the intended use of receiver control assembly 140 and the associated tire inspection equipment 20 .
- Supporting beam 144 may sometimes be referred to as a “bearing beam.”
- Supporting arm 145 may sometimes be referred to as a “track beam.”
- Supporting beam 146 may sometimes be referred to as a “motor, gearbox beam.”
- Various components associated with receiver control assembly 140 are slidably mounted on respective supporting beams 144 , 145 and 146 .
- stepper motor 118 and right angle gear reducer 120 are preferably mounted on plate 154 .
- Plate 154 is in turn attached to linear bearings 156 which are slidably disposed on rod 158 .
- Opposite ends of rod 158 are attached to supporting beam 146 by connectors 168 . Only one connector 168 is shown in FIG. 2.
- plate 170 is preferably attached to the bottom of plate 154 opposite from first stepper motor 118 .
- Plate 170 may sometimes be referred to as “a rack mount.”
- Rack 176 is attached to the lower edge of plate 170 opposite from plate 154 and aligned with pinion gear 178 .
- Gear 178 is in turn attached to shaft 116 .
- Longitudinal movement of plate 154 relative to supporting beam 146 will result in corresponding longitudinal movement of plate 170 .
- Engagement between the teeth on rack 176 and corresponding teeth on gear 178 results in rotation of shaft 116 in response to longitudinal movement of plate 154 and plate 170 .
- Gear 180 is preferably disposed on the opposite end of shaft 116 for engagement with rack and pinion assembly 80 .
- longitudinal movement of plate 154 will result in movement of plate 170 , rotation of shaft 116 and corresponding longitudinal movement of carriage assembly 74 , transmitter tower 72 and receiver assembly 40 .
- Plate 182 is preferably slidably disposed on supporting beam 145 .
- Mechanical stop 183 is preferably provided adjacently to the end of supporting beam 145 opposite from second bulkhead 148 . See FIG. 3C.
- clamp assemblies 184 and 186 are attached to plate 182 opposite from supporting beam 145 .
- Clamp assemblies 184 and 186 are provided to releasably secure track 150 with plate 182 .
- One of the technical benefits of the present invention includes remotely locating track 150 from tire supporting and rotating assembly 50 to minimize the possibility of damage to track 150 during loading and unloading of tire 22 .
- Track 150 is a generally C-shape or U-shape configuration with grooves 151 and 152 formed therein. The function of track 150 and grooves 151 and 152 will be discussed later in more detail.
- Pneumatic cylinder 338 as shown in FIG. 9 is preferably attached to supporting beam 145 opposite from plate 182 .
- Piston rod 340 which extends from pneumatic cylinder 338 is preferably attached to connector 342 .
- piston rod 340 When pneumatic pressure is supplied from control line 344 to pneumatic cylinder 338 , piston rod 340 will retract within pneumatic cylinder 338 which will result in movement of track 150 toward second bulkhead 148 and cause control arm 142 to move receiver assembly 110 to its “home” position.
- connectors 346 and 348 are preferably attached to the upper surface of supporting beam 144 .
- Rod 350 extends between connectors 346 and 348 .
- Second bearing assembly 126 which will be discussed later in more detail, is slidably disposed on rod 350 .
- a pair of collapsible bellows 352 is disposed on the exterior of rod 350 between bearing assembly 126 and connectors 346 and 348 .
- Receiver control assembly 140 as shown in FIGS. 1, 2, 3 A and 3 C, includes first stepper motor or receiver stepper motor 118 with an output shaft (not expressly shown) connected to right angle gear reducer 120 .
- Output shaft 122 extends laterally from right angle gear reducer 120 .
- First bearing assembly 124 is mounted on and attached to plate 154 .
- Second bearing assembly 126 is attached to and slidably mounted on supporting beam 146 .
- Output shaft 122 extends from right angle gear reducer 120 through first bearing assembly 124 and second bearing assembly 126 .
- Cam or disk 128 is rotatably attached to output shaft 122 adjacent to first bearing assembly 124 .
- cam 128 may include one or more limit switches (not expressly shown) disposed on the side of cam 128 facing first stepper motor 118 .
- limit switches 187 and 185 shown in FIG. 7 may be placed on cam 128 .
- One or more photo detectors or opto switches are preferably placed on plate 154 to sense when cam 128 has completed the desired amount of rotation.
- three photocells or opto switches are provided to respectively slow down the rotation of first stepper motor 118 , to stop rotation of first stepper motor 118 , and to reverse the direction of rotation of first stepper motor 118 .
- Linear bearing assembly 130 is rotatably attached to output shaft 122 adjacent to second bearing assembly 126 .
- Track 150 having a generally “C-shaped” configuration is preferably disposed between cam 128 and linear bearing assembly 130 .
- cam 128 , linear bearing assembly 130 and track 150 cooperate with each other to move control arm 142 and receiver assembly 110 through a generally elliptical path corresponding with the exterior of tire 22 .
- Linear bearing assembly 130 preferably includes housing 132 with a pair of rods 134 slidably disposed therein and extending therefrom.
- Connector 136 is attached to the extreme end of rods 134 opposite from housing 132 .
- Control arm 142 is rotatably attached to and extends from connector 136 at approximately a ninety degree (90°) angle relative to rods 134 .
- Connector 136 also includes one or more bearings to allow rotation of control arm 142 relative to connector 136 .
- control arm 142 opposite from connector 136 supports receiver assembly 110 and marking device 112 .
- Rotation of output shaft 122 by first stepper motor 118 will result in rotation of linear bearing assembly 130 and control arm 142 extending from rods 134 .
- the axis of rotation for control arm 142 is substantially parallel with the axis of rotation for output shaft 122 .
- the axis of rotation for mirror 43 within transmitter assembly 40 is also substantially parallel with the axis of rotation for output shaft 122 and control arm 142 .
- control arm 142 The generally elliptical path of control arm 142 and thus, receiver assembly 110 is made possible in part by engagement of follower 138 within the desired groove 151 or 152 formed in track 150 .
- a portion of track 150 has been removed in FIG. 2 to better show follower 138 .
- Engagement of follower 138 with respective track 151 or 152 will also cause control arm 142 to rotate relative to its longitudinal axis at the same time control arm 142 is moved around the exterior of tire 22 to maintain the desired orientation of receiver assembly 110 relative to transmitter assembly 40 .
- rack 360 is preferably attached to connector 136 and extends therefrom in a direction generally parallel with rods 134 .
- Potentiometer 400 (see also FIG. 6A) and pinion gear 362 (see FIG. 3A) are preferably mounted on and extend from housing 132 .
- Rack 360 is engaged with pinion gear 362 such that linear movement of rods 134 relative to housing 132 will cause rack 360 to rotate pinion gear 362 and cause potentiometer 400 to generate a corresponding electrical signal.
- first pivot block 280 is preferably attached to the bottom of plate 154 near a terminal end of plate 154 opposite bulkhead 148 .
- a second pivot block 284 is slidably disposed on the extreme end of supporting beam 146 opposite from second bulk head 148 .
- a pivot pin 293 extends from second pivot block 284 and is slidably disposed within a track in stroke actuator arm 285 .
- Second pivot block 284 allows adjustment of the stroke length by repositioning pivot pin 293 within the track of stroke actuator arm 285 .
- Stroke actuator arm 285 is rotatably attached to a first side of first pivot block 280 by a connection pin 291 .
- connection pin 291 is coupled to connection arm 289 such that a movement in stroke actuator arm 285 results in a corresponding movement of connection arm 289 .
- Stroke actuator arm 285 and connection arm 289 are fixably attached to connection pin 291 utilizing a pin (not expressly shown) which passes through connection pin 291 and into the associated arm.
- Cam pin 282 is attached to plate 500 .
- Plate 500 provides vertical support for cam pin 282 .
- Plate 500 is slidably disposed within track 502 using rollers 504 which are coupled to plate 500 .
- Cam pin 282 passes through an elongated slot (not expressly shown) at the terminal end of connection arm 289 . After passing through connection arm 289 , cam pin 282 engages with a groove 129 formed in the portion of cam 128 facing first stepper motor 118 .
- lever arm 286 is rotatably attached to the side of supporting beam 146 and extends longitudinally therefrom. Slot 288 is formed in lever arm 286 .
- a pin (not expressly shown) preferably extends from second pivot block 284 and is disposed within slot 288 .
- Handle 290 is preferably attached to the extreme end of lever 286 .
- Clamp assembly 292 is provided to secure second pivot block 284 and lever 286 in the appropriate position for the size and type of tire mounted on roller shafts 52 .
- the clamp assembly 292 also secures pivot pin 293 at a specific point in stroke actuator arm 285 based upon the position of lever 286 .
- lever arm 286 By raising and lowering handle 290 , lever arm 286 will rotate relative to supporting beam 146 . Second pivot block 284 will thus be raised and lowered vertically as a result of its engagement with slot 288 .
- the arm extending between first pivot block 280 and second pivot block 284 will move plate 154 to adjust the location of first pivot block 280 relative to supporting beam 146 , and thus, the position of cam 128 and output shaft 122 relative to receiver assembly 40 . Movement of pivot blocks 280 and 284 relative to each other, controls the shape of the elliptical path of control arm 142 during each inspection cycle.
- the precise position of first pivot block 280 and second pivot block 284 can be maintained by reference to scale 294 which is attached to the extreme end of supporting beam 146 .
- lever 286 Since plate 154 is mechanically linked through plate 170 , rack 176 , shaft 116 and rack and pinion assembly 80 with carriage assembly 74 , movement of lever 286 to adjust the position of first pivot block 280 will also adjust the position of transmitter tower 72 and thus transmitter assembly 40 .
- Lever 286 and stroke actuator arm 285 connecting pivot blocks 280 and 284 with each other function as a “multiplier” to adjust the linear movement of plate 154 on supporting beam 146 in response to rotation of cam 128 by first stepper motor 118 .
- lever arm 286 may be positioned such that there is essentially no linear movement of either plate 154 or carriage assembly 74 during an inspection cycle.
- lever 286 may be positioned such that plate 154 may move six or seven inches linearly along supporting beam 146 while control arm 142 rotates around the exterior of tire 22 .
- One of the technical benefits of the present invention includes providing a single lever arm 286 which can control the initial position of both output shaft 122 relative to supporting beams 146 , 145 and 144 and also the position of transmitter tower 72 within tire 22 .
- the same lever arm 286 may also be used to adjust the amount of linear movement by plate 154 and the other components mounted on supporting beams 144 , 145 and 146 along with the linear movement of transmitter assembly 40 within tire 22 during an inspection cycle.
- Cam 128 and stroke actuator arm 285 connecting first pivot block 280 and second pivot block 284 have previously been used on other types of tire inspection equipment sold by Oliver Rubber Company. Cams and other components satisfactory for use with the present invention may be obtained from Trienco, Inc. located in Montrose, Colo.
- Follower 138 is sized to fit within grooves 151 and 152 which are formed within track 150 .
- track 150 with different grooves 151 and 152 can be easily installed to provide the desired positioning of receiver assembly 110 .
- a single track 150 will be satisfactory for use with multiple sizes and types of tires 22 .
- first stepper motor 118 may operate at a rate of approximately eighteen steps per second with approximately 1.8° of rotation per step.
- Gear reducer 120 is selected to have a 30:1 reduction ratio so that output shaft 122 will rotate control arm 142 at an angular rate of approximately 1.1° per second.
- a programmable divider circuit (not shown) having a ratio less than 30:1 and electronically connected to first stepper motor 118 provides stepping pulses to second stepper motor 174 which rotates mirror 43 of transmitter assembly 40 .
- mirror 43 will preferably rotate in synchronism at a slightly greater angular rate than the control arm 142 .
- Transmitter assembly 40 angularly gains as the sidewalls of tire 22 are inspected to produce the inspection patterns of FIG. 5. Since mirror 43 and control arm 142 will preferably rotate at least one hundred and eighty degrees during one inspection cycle, each inspection cycle may be accomplished in about one hundred steps of first stepper motor 118 or approximately one hundred and eighty seconds.
- second stepper motor 174 is electronically temporarily inhibited by a non-reflective spot or flag 175 mounted on track 150 until receiver assembly 110 “leads” mirror 43 of transmitter assembly 40 .
- Flag sensor 177 is mounted on connector 136 adjacent to follower 138 to detect flags 175 . The net effect is that, as control arm 142 and receiver assembly 110 rotate through an arc of approximately one hundred and eighty degrees, the angle of mirror 43 is automatically controlled to produce the desired inspection pattern such as shown in FIG. 5.
- control arm 142 is preferably positioned to its home position on one side of tire 22 adjacent to front plate 28 .
- transmitter assembly 40 is at one end of its linear movement adjacent to the sidewall of tire 22 closest to front plate 28 .
- Mirror 43 of the transmitter assembly 40 is in a substantially horizontal position.
- receiver assembly 110 on the control arm 142 is spaced directly outwardly from the sidewall of tire 22 nearest front plate 28 and is oriented to receive collimated acoustic energy from transmitter assembly 40 through tire 22 .
- each step of first stepper motor 118 causes rotation of control arm 142 toward its other extreme position on the opposite side of tire 22 .
- Rotation of output axis 122 causes rotation of linear bearing assembly 130 .
- Cooperation between follower 138 and respective groove 151 or 152 in track 150 will cause rotation of control arm 142 relative to connector 136 .
- Movement of rack 360 relative to pinion gear 362 results in potentiometer 400 applying a varying control voltage to processor 196 (See FIG. 6A) to adjust for processor delay according to any variation in the time an acoustic signal travels between transmitter assembly 40 and receiver assembly 110 .
- Electrical circuit 190 as shown in FIGS. 6A, 6B and 6 C will generate and process electrical data in response to a portion of each burst of collimated acoustic energy passing through tire 22 .
- Most of the electrical components associated with electrical circuit 190 are preferably contained within second housing 160 .
- Second housing 160 may also be referred to as an “electronic console” or a “control console.” Electrical components shown in FIGS. 6A, 6B, and 6 C may be obtained from various sources including Trienco, Inc. located in Montrose, Colo.
- Second housing 160 includes a generally hollow, enclosed structure mounted on rollers 162 .
- Second housing 160 may be described as an enclosed, sealed cabinet which protects various components associated with electrical circuit 190 from contamination and vibration associated with rotating and inspecting tire 22 .
- Second housing 160 is preferably connected with first housing 124 by flexible electrical cable 164 .
- Second housing 160 is substantially smaller than first housing 124 .
- Rollers 162 and electrical cable 164 cooperate with each other to allow positioning second housing 160 as desired for operation of tire inspection equipment 20 .
- Second housing 160 preferably includes lid or cover 166 which may be opened to allow access to the various electrical components disposed therein.
- Display and control panel 200 as shown in FIG. 8 is preferably disposed on the top of lid 166 .
- Additional cover plates and/or drawers may be provided in second housing 160 to provide access to various electronic components associated with electrical circuit 190 .
- lid 166 is closed as shown in FIG. 1 and any other drawers or covers are closed, second housing 160 will preferably provide a sealed environment to protect the electronic components from the environment associated with a tire retreading facility.
- Electrical circuit 190 , transmitter transducer section 192 , receiver transducer section 194 , processor 196 , inspection timing control section 198 and display and control panel 200 are electrically connected with each other as shown in FIGS. 6A, 6B and 6 C. Details concerning the design and operation of these electrical circuits may be found in U.S. Pat. No. 4,936,138. Tire inspection equipment incorporating teachings of the present invention may be used with a wide variety of other electrical control systems and is not limited to use with electrical circuit 190 or any of the other electrical components shown in FIGS. 6A, 6B and 6 C.
- Repetition rate generator 202 is preset to produce a pulse output rate sufficiently high to assure adequate density of inspection areas 46 .
- This pulse is furnished to junction 204 from which it is supplied via lead 206 to pulse width generator 208 in transmitter section 192 whose output enables oscillator 210 .
- Oscillator 210 drives power amplifier 212 with a sufficient number of cycles to allow transmitter transducer 41 to build up to maximum output and produce a burst of energy directed by mirror 43 to illuminate a selected area of the inner surface of tire 22 .
- receiver transducer 188 receives a small amount of the transmitted energy passing through tire 22 along with ambient noise.
- the resulting noise only or signal plus noise voltage from receiver transducer 188 is amplified by a preamplifier 214 .
- processor section 196 the output from preamplifier 214 is furnished through capacitor 216 to variable gain amplifier 218 and then through tuned filter 220 to a fixed gain direct coupled amplifier 222 to further amplify the signal plus noise in accordance with an automatic gain control AGC voltage applied via feedback lead 224 to variable gain amplifier 218 .
- Detector 226 receives the amplified noise only (VN) or signal plus noise (VS+VN) voltage and applies a rectified voltage to integrator 228 .
- VN amplified noise only
- VS+VN signal plus noise
- Integrator 228 has an enable FET switch SW 1 in parallel with capacitor 230 whose closing member is connected through timing control circuit 198 to repetition rate generator 202 . After an appropriate delay from the repetition rate generator caused by the delay generator 300 , the enable SW 1 is caused to open twice, permitting integration of (1) the ambient amplified noise voltage just prior to the signal arrival time; and (2) the amplified signal plus ambient noise voltage during the signal arrival time.
- Integrator 228 has two output leads connected to one terminal of an FET switch SW 2 and an FET switch SW 3 respectively.
- the output terminals of these switches are interconnected by lead 232 having a pair of capacitors C 1 and C 2 connected to ground.
- Field effect switches SW 2 and SW 3 along with capacitors C 1 and C 2 and appropriate high input impedance buffer amplifiers (not shown) comprise a dual channel hold circuit holding both the integrated VN voltage and the integrated VS+VN voltage.
- the output terminal for the switch SW 2 is connected via lead 236 to another terminal 238 .
- the voltage (VN) at this terminal from SW 2 represents the noise factor while the voltage (VS+VN) at terminal 240 from SW 3 is equivalent to signal plus noise.
- One pair of leads 242 and 244 are connected from terminals 238 and 240 to a subtractor circuit 246 whose output produces a voltage (VS) equivalent to signal only and is connected to slow AGC amplifier 250 which provides the feedback AGC control signal.
- the resulting long time averaged voltage from amplifier 250 is almost solely due to the received and integrated VS only.
- the feedback AGC signal is connected to the normally closed Hold/Track AGC switch SW 4 and in normal operation to voltage follower 405 .
- the feedback AGC voltage from voltage follower 405 is furnished to variable gain amp 218 via lead 224 , and it also provides an output connected through a terminal 252 via a lead 254 to a “signal average” indicator 256 on display panel 200 .
- Branching from AGC output lead 224 to variable gain amplifier 218 is lead 257 connected to threshold potentiometer 406 .
- the wiper of potentiometer 406 is connected via lead 259 to the inputs of comparators 262 and 260 and thus establishes a reference input voltage (VS Ref.) to comparators 262 and 260 which may be adjusted, via threshold potentiometer 406 , to be any fraction of the average VS voltage.
- VS Ref. reference input voltage
- comparator 260 With the VS Ref. voltage established at one input of comparator 260 , and the integrated, sampled, and held VN voltage at the other input, comparator 260 will produce an output when VN exceeds VS Ref. whenever there is a long term of signal loss or excessive ambient noise. This output in turn opens gates 274 and 278 disallowing any output from gate 274 to a defect totalizer and from gate 278 to an inspection totalizer upon the arrival of the strobe pulse.
- comparator 262 With VS Ref. established at one input of comparator 262 and integrated, sampled, and held VS+VN voltage at the other input, comparator 262 will produce an output when VS and VN does not exceed VS ref (when a defect is sensed), which is a fraction of the long term derived VS average.
- comparator 262 will close gate 274 (if no output was provided by comparator 260 ) and upon arrival of the strobe pulse gate 274 will output a pulse to increment the defect totalizer 286 .
- Lead 258 from the VN terminal 238 is furnished as one input to a first comparator 260 whose other input 261 is connected to a VS Ref.
- lead 263 from the (VS+VN) terminal 240 is furnished to a second comparator 262 which has another input 264 connected to a VS Ref.
- a second lead from (VS+VN) is furnished to real time sample indicator 265 .
- the output from comparator 262 is supplied to a gate 274 .
- the output from comparator 260 is supplied through a terminal 276 to gate 274 and to a gate 278 .
- the output from the repetition rate generator 202 is furnished via lead 298 to an adjustable delay generator 300 which is controlled by a potentiometer 400 to provide a time delay corresponding to the varying time of travel for an ultrasonic signal from the transmitter assembly 40 to the receiver assembly 110 .
- linear potentiometer 400 is mechanically connected with control arm 142 to produce a voltage change proportional to any change in the distance between transmitter assembly 40 and receiver assembly 110 as follower 138 moves through groove 151 or 152 .
- the output from delay generator 300 is supplied to a differentiator 302 whose output is connected through a terminal 304 to an “OR” gate 306 .
- the output of “OR” gate 306 is connected to a terminal 308 from which extends a lead 310 connected to “S” input of an R-S flip-flop 312 whose output is connected to operate SW 1 of the integrator 228 .
- Another lead 314 from the output terminal of “OR” gate 306 is connected to a pulse width generator 316 .
- the output of the pulse width generator is furnished to a differentiator 318 whose output is supplied to a sample generator 320 .
- the output from the sample generator is supplied through a terminal 322 to a differentiator 324 and through another terminal 326 to a recycle delay 328 .
- a lead 330 from the terminal 322 is connected to a pair of gates 332 and 334 .
- a lead 336 from the output terminal 326 of the differentiator 324 is connected to the “R” input for the flip-flop 312 .
- a lead 338 from the output terminal 304 for the differentiator 302 is supplied to the “S” input of an RS flip-flop 340 to put it in its set state.
- the “R” input to this flip-flop is provided via a lead 342 through a differentiator 344 whose input is provided from the recycle delay 328 .
- One output from the flip-flop 340 is furnished to the gate 334 and another output is furnished to the gate 332 as well as through a differentiator 341 to the “OR” gate 306 .
- the operation of the electrical circuit 190 may be summarized as follows with reference to FIGS. 6A, 6B and 6 C and FIG. 7.
- a single pulse is provided by the repetition rate generator 202 to the terminal 204 it travels to the transmitter circuit so that the transmitter assembly 40 is activated as previously described to produce a burst of acoustic energy directed normally to the inside surface of tire 22 .
- the repetition rate generator pulse is also provided to the timing control section 198 to trigger the delay generator 300 . This produces a pulse of a predetermined length (which is proportional to the distance between transmitter assembly 40 and receiver assembly 110 and thus the time of travel of the ultrasonic pulse between them).
- the trailing edge of the pulse from the delay generator is differentiated by element 302 to produce a pulse which: (1) sets the R.S. flip-flop 340 and (2) passes through the “OR” gate 306 to set the R.S. flip-flop 312 .
- R.S. flip-flop 312 When R.S. flip-flop 312 is set, it opens SW 1 and enables the integrator 228 so that it will commence integrating.
- the output from “OR” gate 306 supplied to R.S. flip-flop 312 is simultaneously supplied to pulse width generator 316 which produces a timing pulse of a predetermined length whose trailing edge is differentiated by element 318 and supplied to the sample generator 320 .
- the output from this sample generator is furnished to gate 334 which provides a signal that closes SW 2 and causes the integrator 228 to supply the integrated voltage (VN) equivalent to noise only to capacitor C 1 .
- the output from the sample generator is also differentiated by element 324 is also furnished to the recycle delay element 328 which provides a predetermined time space between first and second integrations during a single cycle.
- the output from the recycle delay 328 is differentiated by element 344 and is supplied to the R.S.
- flip-flop 340 causing it to reset and provide an output that (1) activates gate 332 which in turn closes SW 3 on the integrator 228 causing a second integration for signal plus noise (VS+VN) to commence; and (2) simultaneously provides a differentiated signal through “OR” gate 306 to the R.S. flip-flop 312 to again open SW 1 and enable the integration.
- a voltage value for signal plus noise is stored and held in capacitor C 2 .
- the differentiator 324 again produces a signal which terminates the second integration.
- the noise only integration voltage at terminal 238 and the signal plus noise integration voltage at terminal 240 are supplied to the subtractor circuit 246 which may be a conventional operational amplifier.
- the output of the subtractor is supplied as one input to the slow AGC amplifier 250 which functions to filter out any rapid cycle changes and provides an output signal that is substantially amplitude constant but which changes slowly in response to signal variations.
- the output from this AGC amplifier is furnished via the hold/track circuit: (1) to the indicator 256 on the display panel which provides a visual means for observing signal variations during an inspection cycle; as a feedback signal to the variable gain amplifier 218 via lead 224 to maintain stability with the received test signal; and (2) as an input to the threshold potentiometer 406 .
- comparator 260 If there is excessive ambient noise around the apparatus during a test cycle, a voltage from the noise only integration terminal will be supplied via lead 258 to comparator 260 .
- This comparator has a signal level reference voltage which is a fraction, e.g., 80% of the VS average voltage and will produce an output if the integrated noise voltage exceeds the reference voltage.
- the output of comparator 260 disables gates 274 and 278 to turn off the apparatus if excess noise is present which would negate the effectiveness of an inspection cycle.
- the signal plus noise (VS+VN) is supplied to comparator 262 .
- the ref. voltage is maintained at a value which is preset to a level which is a fraction, e.g., 80% of the average signal. If, during one of the ultrasonic pulses in an inspection cycle, a possible defect such as delamination in tire 22 is encountered, the integrated VS+VN signal will fall producing an output from the comparator 262 and thereby indicating a possible defect in tire 22 .
- This comparator output is supplied to gate 275 which (1) furnishes a signal to the display panel 200 that activates the defects counter 286 and the indicator lamp 287 ; and (2) furnishes a signal via lead 288 to the spray delay 290 .
- This calibrated delay allows the rotation of tire 22 to carry the detected defect from the proximity of the receiver 16 to the proximity of the spray marker 20 .
- the delayed signal then activates spray marker 112 , causing a marking substance to be sprayed onto tire 22 in the near vicinity of the possible defect.
- Display and control panel 200 is provided on electronic console 160 to allow control of tire inspection equipment 20 and recording the results of each inspection cycle. As shown in FIG. 8, display and control panel 200 includes power ON switch 412 , a forward-reverse selector 414 , a fast-slow selector 416 and the hold-track control 248 in addition to the manual-auto switch button 402 , and switch buttons for home-abort 420 , scan-load 422 and defect-text 423 . Indicators are also provided for showing the number of tires inspected 424 , the number of pulsed inspections for one inspection cycle 292 and the number of defects detected during the cycle 286 . Other recorded instruments well known in the art could be connected to the display unit to provide readable printouts of test results where desired.
- power ON switch 412 and/or scan switch 422 may be placed on the extreme end of supporting beam 144 extending from second bulkhead 148 .
- one or more of the switches on control panel 200 may be placed within housing 160 .
- the hold track button or other buttons which are normally only used by service personnel may preferably be placed within housing 160 .
- start stepper motor clock oscillator 406 [0107] start stepper motor clock oscillator 406 ;
- Pressing scan switch 422 will also deactivate lift assembly 38 .
- first stepper motor drive 410 causes first stepper motor 118 to advance 1.8°.
- the 30:1 gear reducer 120 in turn reduce the actual angular change to 0.06° per clock oscillator pulse. Since the clock oscillator is operating about eighteen (18) pulses per second, control arm 142 will traverse its one hundred and eighty degree arc in about 2.8 minutes. In actual operation, control arm 142 may be allowed to travel somewhat beyond the horizontal centerline of tire 22 for a total travel of 200°, yielding a total inspection time of three minutes.
- the required angular relationship between the mirror 43 and control arm 142 as tire 22 is transversed must take into account that: (1) control arm 142 and mirror 43 must be angularly aligned when intercepting the horizontal cross section of tire 22 ; (2) transmitter mirror angle (B) must progressively increase faster than control arm angle (A) as the sidewall is scanned; (3) the transmitter mirror angle (B) must suddenly be caused to be less than control arm angle (A) after the corner on track 150 is turned; (4) the transmitter mirror angle (B) must equal control arm angle (A) at the tread center line and increase faster than control arm angle (A) from the tread centerline to a corner; and (5) after each corner turn, transmitter mirror angle (B) must suddenly be caused to be less than control arm angle (A) and then must progressively increase faster than control arm angle (A) until the horizontal cross section axis of tire 22 is reached.
- transmitter mirror 43 and control arm 142 The required angular relationship between transmitter mirror 43 and control arm 142 is accomplished with the use of a programmable divider 173 , a system of flags 175 , flag sensor 177 , gate 179 , transmitter stepper motor driver 408 and transmitter or second stepper motor 174 .
- the field programmable divider 173 typically set to divide the stepper motor clock oscillator output by 28:1, produces an effective rotation of the 1.8° per step transmitter stepper motor 174 of 1.8 divided by 28 which equals 0.064 degrees per clock oscillator 406 output pulse. Therefore, the transmitter mirror angle (B) gains approximately 0.064 minus 0.060 or 0.004 degrees over control arm 142 assembly angle and upon each clock oscillator output pulse and produces the required leading transmitter mirror angle (B) shown in FIG. 5. Near each corner of tire 22 , where receiver assembly 110 is rapidly rotated by its complete track 151 or 152 , flag 175 , mounted on track 150 , is sensed by flag sensor 177 .
- Flag sensor 177 may be of the retro-reflective type which produces a light beam directed at track 150 . When the beam strikes a flag 175 , flag sensor 177 produces an output signal. The flag sensor output is furnished to a gate 179 which controls transmitter stepper motor 174 . Thus, flags 175 function to temporarily inhibit transmitter stepper motor 174 while control arm 142 continues to rotate during each inspection cycle, until control arm 142 angle (A) exceeds angle (B) of mirror 43 and the transmitter stepper motor 174 is again enabled so that movement of mirror 43 is properly coordinated with receiver assembly 110 .
- Control logic 404 When the scan (visualized left to right in FIG. 5) has been completed after the clockwise traverse, a clockwise limit switch 187 is encountered by a photocell or opto switch mounted on plate 154 .
- Control logic 404 reverses the direction of stepper motors 118 and 174 and accelerates stepper motor clock oscillator 406 to produce a rapid return of control arm 142 and transmitter assembly 40 until a counterclockwise limit switch 185 is encountered by another photocell or opto switch mounted on plate 154 .
- Control logic 404 will then stop rotation of tire 22 to permit unloading tire 22 .
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Abstract
Description
- This application claims the benefit of PENDING U.S. Provisional application Ser. No. 06/093,758 filed Jul. 22, 1998 entitled Tire Inspection Equipment and Method.
- The present invention relates to improved tire inspection equipment, and more particular to equipment for inspecting used tires prior to retreading.
- Various types of equipment and procedures are currently used to inspect new tires and used tires. Such inspections are preferably conducted to find hidden irregularities or defects prior to retreading used tire casings. Economic loss occurs from retreading a damaged tire casing and later scrapping the resulting retread tire. Even greater loss may occur from potential safety hazards associated with using a retread tire having a damaged tire casing.
- Most modern tires used on trucks and automobiles have multiple steel cords integrally molded within the associated tire casing. Work hardening of the steel cords may occur from operating the associated tire with less than the recommended air pressure. This type of defect in a used tire casing is sometimes referred to as a “zipper.” Catastrophic failure may occur from retreading a used tire casing with damaged steel cords. For example, a new tire or a retread tire, after mounting on a tire rim, is often over pressurized to set or seal the associated tire beads within the rim. During over pressurization, catastrophic failure may occur in the vicinity of the damaged steel cords. As a result of such potential hazards, most major fleet tire dealers require inspection of used tire casings prior to retreading.
- Although substantial efforts have been made to minimize dust, debris and other contamination associated with retreading used tires, tire inspection equipment must operate in an environment which is less than ideal for modern electronic components. Also, tire inspection equipment is frequently subject to significant mechanical vibration during handling and rotation of used tire casings. Contamination of electronic components and/or damage to electrical wiring and electrical circuits may reduce the overall operating efficiency of some types of tire inspection equipment.
- Examples of tire inspection equipment and techniques are shown in U.S. Pat. No. 4,936,138 entitled Method And Apparatus For Tire Inspection and U.S. Pat. No. 4,520,307 entitled High-Voltage Tire Testing Apparatus. For many years Oliver Rubber Company located at P.O. Drawer 1827, Athens, Ga. 30603-1827 has manufactured and sold Tuff-Scan® and Wide-Scan® ultrasonic tire casing inspection equipment.
- In accordance with teachings of the present invention, substantially enhanced tire inspection equipment and methods are provided. One aspect of the present invention includes tire inspection equipment having a movable energy transmitter assembly and a movable energy receiver assembly to detect energy from the transmitter assembly passing through a tire casing. For some applications sonic or ultrasonic energy may be used to find hidden defects or irregularities in a used tire casing. For other applications electromagnetic energy or a combination of electromagnetic and sonic or ultrasonic energy may be used.
- Other aspects of the present invention include providing mechanical and electrical systems to coordinate movement of an energy transmitter assembly and an energy receiver assembly relative to each other for inspection of a tire casing. The mechanical and electrical systems cooperate with each other to allow inspection of a wide variety of tire sizes and types.
- Technical benefits of the present invention include the ability to scan both the sidewalls and tread of a tire casing. Portions of the electrical system are preferably contained in an electronic console or control console remotely located from other mechanical components of the tire inspection system. The portions of the mechanical system used to move the receiver assembly relative to the transmitter assembly is preferably spaced from the portions of the mechanical system which support and rotate the tire casing during an inspection cycle. As a result of incorporating teachings of the present invention the possibility of damage to electrical and/or mechanical components from vibration associated with handling and rotating a used tire casing are minimized. Also, placing portions of the electrical system in a remotely located console will protect the associated electronic components from any contamination present in the tire retreading facility.
- Further technical benefits of the present invention include a mechanical system which requires only one stroke setting to adjust movement of the transmitter assembly and receiver assembly to accommodate a specific size and type of tire casing. Existing tire inspection systems may be modified by adding mechanical and electrical components incorporating teaching of the present invention. Alternatively, new tire inspection equipment may be built with mechanical and/or electrical systems incorporating teachings of the present invention.
- For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following written description taken in conjunction with the accompanying drawings, in which:
- FIG. 1 is a schematic drawing showing an isometric view of one example of tire inspection equipment incorporating teachings of the present invention;
- FIG. 2 is a schematic drawing with portions broken away showing the tire inspection equipment of FIG. 1 with a top panel, a back panel and one side panel removed;
- FIG. 3A is a schematic drawing with portions broken away showing an enlarged isometric view of various components of the mechanical system associated with the tire inspection equipment of FIG. 1;
- FIG. 3B is a schematic drawing with portions broken away showing a bottom view of a tire supporting and rotating assembly associated with the mechanical system of FIG. 3A;
- FIG. 3C is a schematic drawing in elevation with portions broken away showing an enlarged front view of a receiver control assembly associated with the mechanical system of FIG. 3A;
- FIG. 4 is a schematic drawing in section and in elevation with portions broken away showing a transmitter assembly and a receiver assembly inspecting a tire casing in accordance with teachings of the present invention;
- FIG. 5 is a schematic drawing in section with portions broken away showing a series of positions for the transmitter assembly and receiver assembly of FIG. 4 during a typical tire inspection cycle using teachings of the present invention;
- FIG. 6 is a drawing showing the relationship of FIGS. 6A, 6B and6C with each other;
- FIG. 6A is a schematic drawing showing portions of a block diagram of various electronic components and electrical circuits associated with the tire inspection equipment of FIG. 1;
- FIG. 6B is a schematic drawing showing portions of a block diagram of various electronic components and electrical circuits associated with the tire inspection equipment of FIG. 1;
- FIG. 6C is a schematic drawing showing portions of a block diagram of various electronic components and electrical circuits associated with the tire inspection equipment of FIG. 1;
- FIG. 7 is a schematic drawing showing a block diagram of a control circuit for a stepper motor used with the tire inspection equipment of FIG. 1;
- FIG. 8 is a schematic drawing showing a control panel for a remotely located electronic control console incorporating teachings of the present invention; and
- FIG. 9 is a schematic drawing showing a block diagram of a pneumatic/hydraulic control circuit satisfactory for use with the tire inspection equipment of FIG. 1.
- The preferred embodiments of the present invention and its advantages are best understood by referring to the FIGS. 1 through 9 of the drawings, like numerals being used for like and corresponding parts of the various drawings.
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Tire inspection equipment 20 is shown in FIG. 1 withtire 22 in its normal position for rotation during an inspection cycle.Transmitter assembly 40, not expressly shown in FIG. 1, is preferably disposed withintire 22 to direct energy throughtire 22 toreceiver assembly 110.Receiver assembly 110 is mounted oncontrol arm 142 which extends abovetire 22.Tire inspection equipment 20 includes a mechanical system and an electrical system which cooperate with each other to control movement oftransmitter assembly 40 andreceiver assembly 110 relative to each other during an inspection cycle oftire 22. Various components of the mechanical system associated with controlling the movement oftransmitter assembly 40 andreceiver assembly 110 are shown in FIGS. 1, 2, 3A, 3B and 3C. -
Tire inspection equipment 20 will typically be used to inspect a used tire casing prior to buffing. However,tire inspection equipment 20 may be satisfactorily used to inspect a used tire casing after buffing. Tire inspection equipment incorporating teachings of the present invention may also be used to inspect new tires and retread tires. Tire inspection equipment incorporating teachings of the present invention may be used at various stages during retreading of used tires and/or the manufacture of new tires depending upon desired quality control and inspection procedures. - Electrical and mechanical components associated with moving
transmitter assembly 40 andreceiver assembly 110 relative to each other and relative to tire 22 will be discussed later in more detail. U.S. Pat. No. 4,936,138 entitled Method and Apparatus for Tire Inspection contains detailed information concerning various mechanical and/or electrical components which may be satisfactorily used with tire inspection equipment incorporating teachings of the present invention. -
Tire inspection equipment 20 includesfirst housing 24 which may be generally described as a relatively large, hollow enclosed structure.First housing 24 preferably includestop plate 26,front plate 28, a pair ofside plates 30,bottom plate 32 and a back plate (not expressly shown).Base assembly 34 is preferably attached to the lower portion offront plate 28 and extends therefrom to supportfirst housing 24.Base assembly 34 includes a pair oframps 36 extending from opposite sides thereof.Lift assembly 38 is also attached to and extends fromfront plate 28.Hydraulic actuator 44 is preferably disposed within the interior offirst housing 24 for use in raising and loweringlift assembly 38.Cradle 42 is slidably disposed withinlift assembly 38 and may be positioned betweenramps 36. Tire supporting androtating assembly 50 andreceiver control assembly 140 are mounted on the exterior offront plate 28. -
Lift assembly 38 preferably has a first, lowered position as shown in FIGS. 1 and 2 and a second, raised position (not expressly shown).Cradle 42 also has a first, extended position between ramps 36 (not expressly shown) and a second, retracted position as shown in FIG. 1. When the inspection oftire 22 has been completed,receiver control assembly 140 will preferably movecontrol arm 142 andreceiver assembly 110 to a position (not expressly shown) betweentire 22 andfront plate 28. This position is sometimes referred to as the “home position.” -
Lift assembly 38 can only be activated whentransmitter assembly 40 andreceiver assembly 110 are in their respective home positions. -
Pedals 354 and 356 (not expressly shown in FIGS. 1 and 2 may be used to raise andlower cradle 38.Directional valve 358 in cooperation withpedals pneumatic control system 330 as best shown in FIG. 9 to prevent undesired movement oflift assembly 38 whencontrol arm 142 andreceiver assembly 110 are not in the home position. - With
cradle 42 in its second position,lift assembly 38 may be raised to its second position.Cradle 42 andlift assembly 38 will engage and raise tire 22 a sufficient distance such that movement ofcradle 42 to its first position will removetire 22 from tire supporting androtating assembly 50.Lift assembly 38 may then be lowered to its first position. - Since
cradle 42 was moved to its first position,tire 22 may be rolled down one of theramps 36. Anothertire 22 may be rolled up one of theramps 36 intocradle 42.Lift assembly 38 may then be moved to its second position (not expressly shown) to align tire supporting androtating assembly 50 with the opening defined bybeads 23 oftire 22.Cradle 42 withtire 22 resting therein may be moved to its second position. Aftertire 22 has been properly positioned relatively to tire support and rotatingassembly 50,lift assembly 38 may be returned to its first position withcradle 42 in its second position as shown in FIG. 1.Tire 22 may then be inspected usingtire inspection equipment 20 in accordance with teachings of the present invention. As previously noted,foot pedals base assembly 34 for use in raising and loweringlift assembly 38. See FIG. 9. - During an inspection cycle,
tire 22 is supported by a pair ofroller shafts 52 which extend throughfirst bulkhead 51 attached tofront plate 28 bybolts 53. One of the technical benefits of the present invention includes the ability to install or remove tire supporting androtating assembly 50 fromfirst housing 24 by engaging or releasingbulkhead 51 fromfront plate 28. As a result tire supporting androtating assembly 50 may be used with existing tire inspection equipment such as shown in U.S. Pat. No. 4,936,138 or with new tire inspection equipment. A wide variety of mechanical fasteners in addition tobolts 53 may be satisfactorily used to releasablysecure bulkhead 51 withfront plate 28. -
Roller shafts 52 preferably extend generally horizontally fromfirst housing 24.Roller shafts 52 are also spaced from each other an appropriate distance to accommodate various sizes and types of tire casings. The outer end of eachroller shaft 52 opposite fromfront plate 28 is preferably disposed within respective bearing blocks 54. See FIG. 2. Bearing blocks 54 are slidably disposed adjacently toend plate 56. As discussed later in more detail handle orelevation lever 84 may be used to raise andlower roller shafts 52 relative to bulkhead 51 andend plate 56. - A pair of supporting
rods 58 also extend frombulkhead 51 and are attached toend plate 56. See FIG. 3A. For purposes of illustration, supportingrods 58 are not shown in FIG. 2. Supportingrods 58 cooperate withtransmitter tower 72 andcarriage assembly 74 to allow movement oftransmitter assembly 40 withintire 22. - A pair of
angle irons 60 as best shown in FIG. 3B are securely attached to and extend betweenbulkhead 51 andend plate 56.Respective gusset members 62 are preferably attached to eachangle iron 60 andbulkhead 51.Bulkhead 51,angle iron 60 andend plate 56 are securely attached to and do not move with respect tofront plate 28 offirst housing 24.Angle irons 60,gussets 62 andend plate 56 cooperate with each other to provide structural support forroller shafts 52 whentire 22 is mounted thereon. - As best shown in FIGS. 3A and 3B, handle84 which may sometimes be referred to as an “elevation lever” preferably extends from
end plate 56.Handle 84 rotateslead screw 82 which extends fromfront plate 56 tobulkhead 51.Connector 92 andwire ropes screw 82 such that rotation ofhandle 84 will causeconnector 92 to move longitudinally betweenbulkhead 51 andend plate 56.Wire ropes connector 92 over respective idler gears 98 and 100 tocommon idler gear 102.Wire ropes respective roller shaft 52. The direction of rotation ofhandle 84 will determine ifroller shafts 52 are raised or lowered relative tobulkhead 51. An indicator (not expressly shown) is preferably provided onfront plate 56 such thatroller shafts 52 may be properly positioned for the size and type of tire which will be mounted thereon. Thus, handle 84 may be rotated in the appropriate direction until the indicator displays an elevation number corresponding with the type and size of the tire mounted onroller shafts 52.Respective pivot plates 104 are provided at each end ofroller shafts 58 adjacent to bulkhead 51.Wire ropes respective pivot plates 104. Movement ofroller shafts 52 generally describes an arc as they are raised and lowered byhandle 84 andwire ropes - As shown in FIG. 2,
roller shafts 52 extend throughbulkhead 51 and are preferably attached torespective sheaves 63.Electrical motor 64,pulley 65 anddrive belt 66 are provided to rotateroller shafts 52 withtire 22 mounted thereon.Control box 86,marker fluid reservoir 88 andmarker fluid pump 90 are preferably disposed within the interior offirst housing 24. Various components of hydraulic/pneumatic control system 330 (See FIG. 9) are also contained withinfirst housing 24. The function of these components will be discussed later in more detail. - Prior to initiating an inspection cycle,
tire 22 is preferably centered onroller shafts 52 such thattire 22 will have an axis of rotation (not expressly shown) which is generally parallel with and remains at a constant distance fromroller shafts 52. Also,tire 22 is preferably centered onroller shafts 52 such that a plane (not expressly shown) will extend throughtire 22 perpendicular to the associated axis of rotation at a fixed distance spaced from and parallel withfront plate 28. - As discussed in more detail in U.S. Pat. No. 4,936,138, centering may be accomplished by using respective inner and outer spacer rings68 and 70. Multiple spacer rings may be provided on
roller shafts 52 to accommodate tires of different sizes and types. Spacer rings 68 and 70 may also be referred to as “bead spreaders” since they preferably engagerespective beads 23 oftire 22. One of the functions of hydraulic/pneumatic control system 330 includes opening and closing bead spreaders or spacer rings 68 and 70. - As shown in FIG. 9, air is supplied from
control line 332 to respectiverotary couplings 334 attached to the end of eachroller shaft 52 disposed within the interior offirst housing 24. Air pressure flows fromcontrol line 332 through respectiverotary coupling 334 and a hollow bore (not expressly shown) formed in eachroller shaft 52 to respectivepneumatic cylinders 336. Spacer rings 68 and 70 are activated by respectivepneumatic cylinders 336 to releasably engagebeads 23 oftire 22. - For the embodiment of the present invention as shown in FIGS.1-5,
transmitter assembly 40 preferably includestransmitter transducer 41 androtatable mirror 43.Transmitter transducer 41 preferably transmits collimated bursts or pulses of acoustic energy towardrotatable mirror 43. Depending upon the intended application fortire inspection equipment 20,transmitter transducer 41 may be selected to transmit either sonic or ultrasonic energy. A wide variety of commercially available sonic and ultrasonic transducers may be satisfactorily used with the present invention. The term “acoustic” is used to include both sonic and ultrasonic energy as appropriate for the specific type of tire inspection equipment. - Bursts or pulses of acoustic energy are directed at the interior surface of
tire 22 bytransmitter assembly 40.Receiver assembly 110 is disposed on the exterior oftire 22 to receive portions of the acoustic energy passing therethrough. The movement and orientation ofrotatable mirror 43 are preferably coordinated with movement oftransmitter assembly 40 andreceiver assembly 110 in accordance with teachings of the present invention. Each burst of acoustic energy is preferably directed toward relativelysmall inspection areas 46. See FIG. 4. As discussed later in more detail, the portion of each acoustic energy burst received byreceiver assembly 110 will be evaluated to find hidden irregularities or defects withintire 22. - The movement of
transmitter assembly 40 is preferably controlled so that bursts of acoustic energy will scan the interior surface oftire 22 from one sidewall to the other sidewall astire 22 is rotated relative totransmitter assembly 40. During a complete inspection cycle oftire 22, multiple overlappinginspection areas 46 will be evaluated. When a possible defect or irregularity is noted in aninspection area 46, markingdevice 112 will be activated to indicate the location of the possible irregularity or defect intire 22. However, a mark does not always mean thattire 22 has a defect. Therefore, properly trained personnel must observe the operation oftire inspection equipment 20 and evaluate the significance of any marks placed on the exterior oftire 22. - As discussed later in more detail,
control arm 142 will movereceiver assembly 110 over the exterior oftire 22 in an arc which corresponds generally with the exterior oftire 22. Astransmitter assembly 40 scans the interior oftire 22,receiver assembly 110 is preferably maintained aligned withtransmitter assembly 40 to receive portions of collimated bursts of acoustic energy passing throughtire 22. The movement oftransmitter assembly 40 is also controlled to assure that each pulse of the collimated acoustic energy strikes the interior surface oftire 22 at substantially a right angle.Receiver assembly 110 is preferably positioned to detect or receive the portion of each acoustic pulse leaving the exterior surface oftire 22 at approximately a right angle. - As discussed later in more detail,
receiver control assembly 140 includesfirst stepper motor 118 which, in cooperation with other components ofreceiver control assembly 140, movesreceiver assembly 110 around the perimeter oftire 22.Transmitter assembly 40 is mounted ontransmitter tower 72 extending upwardly from thecarriage assembly 74. The axis of a rotation formirror 43 is preferably parallel with the axis of rotation forcontrol arm 142.Mirror 43 andtransmitter transducer 41 are attached toplatform member 172 ontransmitter tower 72.Mirror 43 is connected for rotation to a transmitter stepper motor 174 (sometimes referred to as “second stepper motor 174”) which is electrically connected to and controlled byfirst stepper motor 118. (See FIG. 7). Thus, there is a fixed relationship between rotation ofcontrol arm 142 and rotation ofmirror 43. - FIG. 4 shows a typical tire cross-section of
tire 22 during an inspection cycle with beads of 23 held slightly apart by spacer rings 68 and 70.Receiver control assembly 140 andcontrol arm 142 preferably retainreceiver assembly 110 at the appropriate position on the exterior oftire 22 corresponding with the orientation and position ofmirror 43 relative to the interior oftire 22. - FIG. 5 shows various positions of
mirror 43 andreceiver assembly 110 astransmitter assembly 40 scans the interior oftire 22 during a typical inspection cycle. Eacharrow 114 represents a collimated burst of acoustic energy.Transmitter assembly 40 essentially moves along a straight line that extends generally between the sidewalls oftire 22. Since the collimated acoustic energy is preferably directed normal to the inside surface oftire 22,transmitter assembly 40 andcontrol arm 142 generally translated a short distance laterally relative to tire 22 with each rotational step through the respective inspection arcs ofmirror 43 andreceiver assembly 110. Linear movement oftransmitter assembly 40 is relatively large for most of the width oftire 22 which comprises the tread area, because the corresponding curvature of the inside tire surface is relatively small. - When
transmitter assembly 40 approaches the end of its linear movement during an inspection cycle, such linear movement essentially ceases andmirror 43 only rotates during each remaining step increment of the inspection cycle to cover the sidewall area oftire 22. Coordinated lateral movement oftransmitter assembly 40 and rotation ofmirror 43 will cause each collimated acoustic pulse to impinge generally perpendicular against the inside surface oftire 22. - As previously noted,
transmitter assembly 40 is preferably mounted ontransmitter tower 72 which is in turn attached tocarriage assembly 74.Transmitter tower 72 andcarriage assembly 74 are slidably disposed withinsupport rods 58 andangle irons 60. As best shown in FIG. 3B,carriage assembly 74 preferably includeslinear bearing assembly 76 which is slidably disposed on a pair ofrods 78. Linear bearings designated SB 12 (super pillow block) available from Thomson Industries, Inc. in Fort Washington, N.Y., may be satisfactorily used with the present invention. Carriage blocks 106 and 108 are spaced from each other and are attached to and extend betweenangle irons 60.Rods 78 are in turn attached to and extend longitudinally between carriage blocks 106 and 108. -
Linear bearing assembly 76 is also attached to rack andpinion assembly 80. As discussed later in more detail,receiver control assembly 140 includesrack 176 and pinion gear 178. See FIG. 3C.Shaft 116 extends between and is rotatably connected with rack andpinion assembly 80 and pinion gear 178. Depending upon the size and type of tire mounted onroller shafts 52,shaft 116 may be rotated as required to maintain the desired relationship betweentransmitter assembly 40 within the interior oftire 22 andreceiver assembly 110 disposed on the exterior oftire 22.Shaft 116 may be used to adjust the position oftransmitter tower 72 andtransmitter assembly 40 as appropriate for the size and type oftire 22 which will be inspected bytire inspection equipment 20. - Various components associated with
receiver control assembly 140 are preferably mounted on supportingbeams first housing 24. One end of supportingbeams second bulkhead 148.Bolts 153 or other suitable connectors are provided to releasablysecure bulkhead 148 withfront plate 28. One of the technical benefits of the present invention includes the ability to install or removereceiver control assembly 140 fromfirst housing 24 by engaging or releasingsecond bulkhead 148 fromfront plate 28. As a result,receiver control assembly 140 may be used with existing tire inspection equipment such as shown in U.S. Pat. No. 4,936,138 or with new tire inspection equipment. The number and type of mechanical fasteners used to securesecond bulkhead 148 withfront plate 28 may be varied as appropriate for the intended use ofreceiver control assembly 140 and the associatedtire inspection equipment 20. - Supporting
beam 144 may sometimes be referred to as a “bearing beam.” Supportingarm 145 may sometimes be referred to as a “track beam.” Supportingbeam 146 may sometimes be referred to as a “motor, gearbox beam.” Various components associated withreceiver control assembly 140 are slidably mounted on respective supportingbeams - For purposes of describing the function of
receiver control assembly 140 andtransmitter carriage assembly 74 the terms “longitudinal” and “longitudinally” will be used with respect to linear movement along the length of supportingbeams rods 58 as appropriate. Longitudinal movement in this direction corresponds generally with lateral movement betweentire beads 23 whentire 22 is mounted on tire supporting androtating assembly 50. - For the embodiment of the present invention as best shown in FIGS. 2 and 3C,
stepper motor 118 and rightangle gear reducer 120 are preferably mounted onplate 154.Plate 154 is in turn attached tolinear bearings 156 which are slidably disposed onrod 158. Opposite ends ofrod 158 are attached to supportingbeam 146 byconnectors 168. Only oneconnector 168 is shown in FIG. 2. - As best shown in FIG. 3C,
plate 170 is preferably attached to the bottom ofplate 154 opposite fromfirst stepper motor 118.Plate 170 may sometimes be referred to as “a rack mount.”Rack 176 is attached to the lower edge ofplate 170 opposite fromplate 154 and aligned with pinion gear 178. Gear 178 is in turn attached toshaft 116. Longitudinal movement ofplate 154 relative to supportingbeam 146 will result in corresponding longitudinal movement ofplate 170. Engagement between the teeth onrack 176 and corresponding teeth on gear 178 results in rotation ofshaft 116 in response to longitudinal movement ofplate 154 andplate 170. -
Gear 180 is preferably disposed on the opposite end ofshaft 116 for engagement with rack andpinion assembly 80. Thus, longitudinal movement ofplate 154 will result in movement ofplate 170, rotation ofshaft 116 and corresponding longitudinal movement ofcarriage assembly 74,transmitter tower 72 andreceiver assembly 40. -
Plate 182 is preferably slidably disposed on supportingbeam 145.Mechanical stop 183 is preferably provided adjacently to the end of supportingbeam 145 opposite fromsecond bulkhead 148. See FIG. 3C. As best shown in FIG. 3A,clamp assemblies beam 145.Clamp assemblies secure track 150 withplate 182. One of the technical benefits of the present invention includes remotely locatingtrack 150 from tire supporting androtating assembly 50 to minimize the possibility of damage to track 150 during loading and unloading oftire 22.Track 150 is a generally C-shape or U-shape configuration withgrooves track 150 andgrooves -
Pneumatic cylinder 338 as shown in FIG. 9 is preferably attached to supportingbeam 145 opposite fromplate 182.Piston rod 340 which extends frompneumatic cylinder 338 is preferably attached toconnector 342. When pneumatic pressure is supplied fromcontrol line 344 topneumatic cylinder 338,piston rod 340 will retract withinpneumatic cylinder 338 which will result in movement oftrack 150 towardsecond bulkhead 148 and causecontrol arm 142 to movereceiver assembly 110 to its “home” position. - As best shown in FIG. 3A,
connectors beam 144.Rod 350 extends betweenconnectors Second bearing assembly 126, which will be discussed later in more detail, is slidably disposed onrod 350. For the embodiment shown in FIG. 3A, a pair ofcollapsible bellows 352 is disposed on the exterior ofrod 350 between bearingassembly 126 andconnectors -
Receiver control assembly 140 as shown in FIGS. 1, 2, 3A and 3C, includes first stepper motor orreceiver stepper motor 118 with an output shaft (not expressly shown) connected to rightangle gear reducer 120.Output shaft 122 extends laterally from rightangle gear reducer 120. First bearing assembly 124 is mounted on and attached toplate 154.Second bearing assembly 126 is attached to and slidably mounted on supportingbeam 146.Output shaft 122 extends from rightangle gear reducer 120 through first bearing assembly 124 andsecond bearing assembly 126. Cam ordisk 128 is rotatably attached tooutput shaft 122 adjacent to first bearing assembly 124. - For some
applications cam 128 may include one or more limit switches (not expressly shown) disposed on the side ofcam 128 facingfirst stepper motor 118. For example, limit switches 187 and 185 shown in FIG. 7 may be placed oncam 128. One or more photo detectors or opto switches are preferably placed onplate 154 to sense whencam 128 has completed the desired amount of rotation. For some applications, three photocells or opto switches are provided to respectively slow down the rotation offirst stepper motor 118, to stop rotation offirst stepper motor 118, and to reverse the direction of rotation offirst stepper motor 118. -
Linear bearing assembly 130 is rotatably attached tooutput shaft 122 adjacent tosecond bearing assembly 126.Track 150 having a generally “C-shaped” configuration is preferably disposed betweencam 128 andlinear bearing assembly 130. As discussed later in more detail,cam 128,linear bearing assembly 130 and track 150 cooperate with each other to movecontrol arm 142 andreceiver assembly 110 through a generally elliptical path corresponding with the exterior oftire 22. -
Linear bearing assembly 130 preferably includeshousing 132 with a pair ofrods 134 slidably disposed therein and extending therefrom.Connector 136 is attached to the extreme end ofrods 134 opposite fromhousing 132.Control arm 142 is rotatably attached to and extends fromconnector 136 at approximately a ninety degree (90°) angle relative torods 134.Connector 136 also includes one or more bearings to allow rotation ofcontrol arm 142 relative toconnector 136. - The end of
control arm 142 opposite fromconnector 136 supportsreceiver assembly 110 and markingdevice 112. Rotation ofoutput shaft 122 byfirst stepper motor 118 will result in rotation oflinear bearing assembly 130 andcontrol arm 142 extending fromrods 134. The axis of rotation forcontrol arm 142 is substantially parallel with the axis of rotation foroutput shaft 122. The axis of rotation formirror 43 withintransmitter assembly 40 is also substantially parallel with the axis of rotation foroutput shaft 122 andcontrol arm 142. - The generally elliptical path of
control arm 142 and thus,receiver assembly 110 is made possible in part by engagement offollower 138 within the desiredgroove track 150. A portion oftrack 150 has been removed in FIG. 2 tobetter show follower 138. Engagement offollower 138 withrespective track control arm 142 to rotate relative to its longitudinal axis at the sametime control arm 142 is moved around the exterior oftire 22 to maintain the desired orientation ofreceiver assembly 110 relative totransmitter assembly 40. - As best shown in FIG. 3A,
rack 360 is preferably attached toconnector 136 and extends therefrom in a direction generally parallel withrods 134. Potentiometer 400 (see also FIG. 6A) and pinion gear 362 (see FIG. 3A) are preferably mounted on and extend fromhousing 132.Rack 360 is engaged withpinion gear 362 such that linear movement ofrods 134 relative tohousing 132 will causerack 360 to rotatepinion gear 362 andcause potentiometer 400 to generate a corresponding electrical signal. - As best shown in FIGS. 3C and 3D,
first pivot block 280 is preferably attached to the bottom ofplate 154 near a terminal end ofplate 154opposite bulkhead 148. Asecond pivot block 284 is slidably disposed on the extreme end of supportingbeam 146 opposite fromsecond bulk head 148. Apivot pin 293 extends fromsecond pivot block 284 and is slidably disposed within a track instroke actuator arm 285.Second pivot block 284 allows adjustment of the stroke length by repositioningpivot pin 293 within the track ofstroke actuator arm 285.Stroke actuator arm 285 is rotatably attached to a first side offirst pivot block 280 by aconnection pin 291. On the opposite side offirst pivot block 280,connection pin 291 is coupled toconnection arm 289 such that a movement instroke actuator arm 285 results in a corresponding movement ofconnection arm 289.Stroke actuator arm 285 andconnection arm 289 are fixably attached toconnection pin 291 utilizing a pin (not expressly shown) which passes throughconnection pin 291 and into the associated arm.Cam pin 282 is attached toplate 500.Plate 500 provides vertical support forcam pin 282.Plate 500 is slidably disposed withintrack 502 usingrollers 504 which are coupled toplate 500.Cam pin 282 passes through an elongated slot (not expressly shown) at the terminal end ofconnection arm 289. After passing throughconnection arm 289,cam pin 282 engages with agroove 129 formed in the portion ofcam 128 facingfirst stepper motor 118. - As best shown in FIGS. 2, 3A and3C,
lever arm 286 is rotatably attached to the side of supportingbeam 146 and extends longitudinally therefrom.Slot 288 is formed inlever arm 286. A pin (not expressly shown) preferably extends fromsecond pivot block 284 and is disposed withinslot 288. Handle 290 is preferably attached to the extreme end oflever 286.Clamp assembly 292 is provided to securesecond pivot block 284 andlever 286 in the appropriate position for the size and type of tire mounted onroller shafts 52. Theclamp assembly 292 also securespivot pin 293 at a specific point instroke actuator arm 285 based upon the position oflever 286. - By raising and lowering
handle 290,lever arm 286 will rotate relative to supportingbeam 146.Second pivot block 284 will thus be raised and lowered vertically as a result of its engagement withslot 288. The arm extending betweenfirst pivot block 280 andsecond pivot block 284 will moveplate 154 to adjust the location offirst pivot block 280 relative to supportingbeam 146, and thus, the position ofcam 128 andoutput shaft 122 relative toreceiver assembly 40. Movement of pivot blocks 280 and 284 relative to each other, controls the shape of the elliptical path ofcontrol arm 142 during each inspection cycle. The precise position offirst pivot block 280 andsecond pivot block 284 can be maintained by reference toscale 294 which is attached to the extreme end of supportingbeam 146. - Since
plate 154 is mechanically linked throughplate 170,rack 176,shaft 116 and rack andpinion assembly 80 withcarriage assembly 74, movement oflever 286 to adjust the position offirst pivot block 280 will also adjust the position oftransmitter tower 72 and thustransmitter assembly 40.Lever 286 andstroke actuator arm 285 connecting pivot blocks 280 and 284 with each other function as a “multiplier” to adjust the linear movement ofplate 154 on supportingbeam 146 in response to rotation ofcam 128 byfirst stepper motor 118. For example,lever arm 286 may be positioned such that there is essentially no linear movement of eitherplate 154 orcarriage assembly 74 during an inspection cycle. For other types and/or sizes of tires,lever 286 may be positioned such thatplate 154 may move six or seven inches linearly along supportingbeam 146 whilecontrol arm 142 rotates around the exterior oftire 22. - One of the technical benefits of the present invention includes providing a
single lever arm 286 which can control the initial position of bothoutput shaft 122 relative to supportingbeams transmitter tower 72 withintire 22. Thesame lever arm 286 may also be used to adjust the amount of linear movement byplate 154 and the other components mounted on supportingbeams transmitter assembly 40 withintire 22 during an inspection cycle. -
Cam 128 andstroke actuator arm 285 connectingfirst pivot block 280 andsecond pivot block 284 have previously been used on other types of tire inspection equipment sold by Oliver Rubber Company. Cams and other components satisfactory for use with the present invention may be obtained from Trienco, Inc. located in Montrose, Colo. -
Follower 138 is sized to fit withingrooves track 150. For tires of substantially different sizes and/or configurations, track 150 withdifferent grooves receiver assembly 110. Typically, asingle track 150 will be satisfactory for use with multiple sizes and types oftires 22. - For some applications,
first stepper motor 118 may operate at a rate of approximately eighteen steps per second with approximately 1.8° of rotation per step.Gear reducer 120, is selected to have a 30:1 reduction ratio so thatoutput shaft 122 will rotatecontrol arm 142 at an angular rate of approximately 1.1° per second. A programmable divider circuit (not shown) having a ratio less than 30:1 and electronically connected tofirst stepper motor 118 provides stepping pulses tosecond stepper motor 174 which rotatesmirror 43 oftransmitter assembly 40. Thus,mirror 43 will preferably rotate in synchronism at a slightly greater angular rate than thecontrol arm 142.Transmitter assembly 40 angularly gains as the sidewalls oftire 22 are inspected to produce the inspection patterns of FIG. 5. Sincemirror 43 andcontrol arm 142 will preferably rotate at least one hundred and eighty degrees during one inspection cycle, each inspection cycle may be accomplished in about one hundred steps offirst stepper motor 118 or approximately one hundred and eighty seconds. - At each of the ends of
track 150,second stepper motor 174 is electronically temporarily inhibited by a non-reflective spot orflag 175 mounted ontrack 150 untilreceiver assembly 110 “leads”mirror 43 oftransmitter assembly 40.Flag sensor 177 is mounted onconnector 136 adjacent tofollower 138 to detectflags 175. The net effect is that, ascontrol arm 142 andreceiver assembly 110 rotate through an arc of approximately one hundred and eighty degrees, the angle ofmirror 43 is automatically controlled to produce the desired inspection pattern such as shown in FIG. 5. - At the beginning of each inspection cycle,
control arm 142 is preferably positioned to its home position on one side oftire 22 adjacent tofront plate 28. In the homeposition transmitter assembly 40 is at one end of its linear movement adjacent to the sidewall oftire 22 closest tofront plate 28.Mirror 43 of thetransmitter assembly 40 is in a substantially horizontal position. Accordingly,receiver assembly 110 on thecontrol arm 142 is spaced directly outwardly from the sidewall oftire 22nearest front plate 28 and is oriented to receive collimated acoustic energy fromtransmitter assembly 40 throughtire 22. - As an inspection cycle commences, each step of
first stepper motor 118 causes rotation ofcontrol arm 142 toward its other extreme position on the opposite side oftire 22. Rotation ofoutput axis 122 causes rotation oflinear bearing assembly 130. Cooperation betweenfollower 138 andrespective groove track 150 will cause rotation ofcontrol arm 142 relative toconnector 136. Movement ofrack 360 relative topinion gear 362 results inpotentiometer 400 applying a varying control voltage to processor 196 (See FIG. 6A) to adjust for processor delay according to any variation in the time an acoustic signal travels betweentransmitter assembly 40 andreceiver assembly 110. -
Electrical circuit 190 as shown in FIGS. 6A, 6B and 6C will generate and process electrical data in response to a portion of each burst of collimated acoustic energy passing throughtire 22. Most of the electrical components associated withelectrical circuit 190 are preferably contained withinsecond housing 160.Second housing 160 may also be referred to as an “electronic console” or a “control console.” Electrical components shown in FIGS. 6A, 6B, and 6C may be obtained from various sources including Trienco, Inc. located in Montrose, Colo. -
Second housing 160, as shown in FIG. 1, includes a generally hollow, enclosed structure mounted onrollers 162.Second housing 160 may be described as an enclosed, sealed cabinet which protects various components associated withelectrical circuit 190 from contamination and vibration associated with rotating and inspectingtire 22.Second housing 160 is preferably connected with first housing 124 by flexibleelectrical cable 164.Second housing 160 is substantially smaller than first housing 124.Rollers 162 andelectrical cable 164 cooperate with each other to allow positioningsecond housing 160 as desired for operation oftire inspection equipment 20. -
Second housing 160 preferably includes lid or cover 166 which may be opened to allow access to the various electrical components disposed therein. Display andcontrol panel 200 as shown in FIG. 8 is preferably disposed on the top oflid 166. Additional cover plates and/or drawers (not expressly shown) may be provided insecond housing 160 to provide access to various electronic components associated withelectrical circuit 190. Whenlid 166 is closed as shown in FIG. 1 and any other drawers or covers are closed,second housing 160 will preferably provide a sealed environment to protect the electronic components from the environment associated with a tire retreading facility. -
Electrical circuit 190,transmitter transducer section 192,receiver transducer section 194,processor 196, inspectiontiming control section 198 and display andcontrol panel 200 are electrically connected with each other as shown in FIGS. 6A, 6B and 6C. Details concerning the design and operation of these electrical circuits may be found in U.S. Pat. No. 4,936,138. Tire inspection equipment incorporating teachings of the present invention may be used with a wide variety of other electrical control systems and is not limited to use withelectrical circuit 190 or any of the other electrical components shown in FIGS. 6A, 6B and 6C. -
Repetition rate generator 202 is preset to produce a pulse output rate sufficiently high to assure adequate density ofinspection areas 46. This pulse is furnished tojunction 204 from which it is supplied vialead 206 topulse width generator 208 intransmitter section 192 whose output enablesoscillator 210.Oscillator 210 drivespower amplifier 212 with a sufficient number of cycles to allowtransmitter transducer 41 to build up to maximum output and produce a burst of energy directed bymirror 43 to illuminate a selected area of the inner surface oftire 22. - In
receiver section 194,receiver transducer 188 receives a small amount of the transmitted energy passing throughtire 22 along with ambient noise. The resulting noise only or signal plus noise voltage fromreceiver transducer 188 is amplified by apreamplifier 214. Inprocessor section 196 the output frompreamplifier 214 is furnished throughcapacitor 216 tovariable gain amplifier 218 and then through tunedfilter 220 to a fixed gain direct coupledamplifier 222 to further amplify the signal plus noise in accordance with an automatic gain control AGC voltage applied viafeedback lead 224 tovariable gain amplifier 218.Detector 226 receives the amplified noise only (VN) or signal plus noise (VS+VN) voltage and applies a rectified voltage tointegrator 228.Integrator 228 has an enable FET switch SW1 in parallel withcapacitor 230 whose closing member is connected throughtiming control circuit 198 torepetition rate generator 202. After an appropriate delay from the repetition rate generator caused by thedelay generator 300, the enable SW1 is caused to open twice, permitting integration of (1) the ambient amplified noise voltage just prior to the signal arrival time; and (2) the amplified signal plus ambient noise voltage during the signal arrival time. -
Integrator 228 has two output leads connected to one terminal of an FET switch SW2 and an FET switch SW3 respectively. The output terminals of these switches are interconnected bylead 232 having a pair of capacitors C1 and C2 connected to ground. Field effect switches SW2 and SW3 along with capacitors C1 and C2 and appropriate high input impedance buffer amplifiers (not shown) comprise a dual channel hold circuit holding both the integrated VN voltage and the integrated VS+VN voltage. The output terminal for the switch SW2 is connected vialead 236 to anotherterminal 238. The voltage (VN) at this terminal from SW2 represents the noise factor while the voltage (VS+VN) atterminal 240 from SW3 is equivalent to signal plus noise. One pair ofleads terminals subtractor circuit 246 whose output produces a voltage (VS) equivalent to signal only and is connected to slowAGC amplifier 250 which provides the feedback AGC control signal. The resulting long time averaged voltage fromamplifier 250 is almost solely due to the received and integrated VS only. The feedback AGC signal is connected to the normally closed Hold/Track AGC switch SW4 and in normal operation tovoltage follower 405. The feedback AGC voltage fromvoltage follower 405 is furnished tovariable gain amp 218 vialead 224, and it also provides an output connected through a terminal 252 via alead 254 to a “signal average”indicator 256 ondisplay panel 200. - Branching from
AGC output lead 224 tovariable gain amplifier 218 is lead 257 connected tothreshold potentiometer 406. The wiper ofpotentiometer 406 is connected vialead 259 to the inputs ofcomparators comparators threshold potentiometer 406, to be any fraction of the average VS voltage. - With the VS Ref. voltage established at one input of
comparator 260, and the integrated, sampled, and held VN voltage at the other input,comparator 260 will produce an output when VN exceeds VS Ref. whenever there is a long term of signal loss or excessive ambient noise. This output in turn opensgates gate 274 to a defect totalizer and fromgate 278 to an inspection totalizer upon the arrival of the strobe pulse. - With VS Ref. established at one input of
comparator 262 and integrated, sampled, and held VS+VN voltage at the other input,comparator 262 will produce an output when VS and VN does not exceed VS ref (when a defect is sensed), which is a fraction of the long term derived VS average. - The output of
comparator 262, in turn, will close gate 274 (if no output was provided by comparator 260) and upon arrival of thestrobe pulse gate 274 will output a pulse to increment thedefect totalizer 286. - Lead258 from the
VN terminal 238 is furnished as one input to afirst comparator 260 whoseother input 261 is connected to a VS Ref. Similarly, lead 263 from the (VS+VN)terminal 240 is furnished to asecond comparator 262 which has anotherinput 264 connected to a VS Ref. A second lead from (VS+VN) is furnished to realtime sample indicator 265. The output fromcomparator 262 is supplied to agate 274. The output fromcomparator 260 is supplied through a terminal 276 togate 274 and to agate 278. - In the
timing control circuit 198 the output from therepetition rate generator 202 is furnished vialead 298 to anadjustable delay generator 300 which is controlled by apotentiometer 400 to provide a time delay corresponding to the varying time of travel for an ultrasonic signal from thetransmitter assembly 40 to thereceiver assembly 110. As previously noted,linear potentiometer 400 is mechanically connected withcontrol arm 142 to produce a voltage change proportional to any change in the distance betweentransmitter assembly 40 andreceiver assembly 110 asfollower 138 moves throughgroove delay generator 300 is supplied to adifferentiator 302 whose output is connected through a terminal 304 to an “OR”gate 306. - The output of “OR”
gate 306 is connected to a terminal 308 from which extends a lead 310 connected to “S” input of an R-S flip-flop 312 whose output is connected to operate SW1 of theintegrator 228. Another lead 314 from the output terminal of “OR”gate 306 is connected to apulse width generator 316. The output of the pulse width generator is furnished to adifferentiator 318 whose output is supplied to asample generator 320. The output from the sample generator is supplied through a terminal 322 to adifferentiator 324 and through another terminal 326 to arecycle delay 328. A lead 330 from the terminal 322 is connected to a pair ofgates output terminal 326 of thedifferentiator 324 is connected to the “R” input for the flip-flop 312. - A lead338 from the
output terminal 304 for thedifferentiator 302 is supplied to the “S” input of an RS flip-flop 340 to put it in its set state. The “R” input to this flip-flop is provided via alead 342 through adifferentiator 344 whose input is provided from therecycle delay 328. One output from the flip-flop 340 is furnished to thegate 334 and another output is furnished to thegate 332 as well as through adifferentiator 341 to the “OR”gate 306. - The operation of the
electrical circuit 190 may be summarized as follows with reference to FIGS. 6A, 6B and 6C and FIG. 7. When a single pulse is provided by therepetition rate generator 202 to the terminal 204 it travels to the transmitter circuit so that thetransmitter assembly 40 is activated as previously described to produce a burst of acoustic energy directed normally to the inside surface oftire 22. The repetition rate generator pulse is also provided to thetiming control section 198 to trigger thedelay generator 300. This produces a pulse of a predetermined length (which is proportional to the distance betweentransmitter assembly 40 andreceiver assembly 110 and thus the time of travel of the ultrasonic pulse between them). The trailing edge of the pulse from the delay generator is differentiated byelement 302 to produce a pulse which: (1) sets the R.S. flip-flop 340 and (2) passes through the “OR”gate 306 to set the R.S. flip-flop 312. When R.S. flip-flop 312 is set, it opens SW1 and enables theintegrator 228 so that it will commence integrating. - The output from “OR”
gate 306 supplied to R.S. flip-flop 312 is simultaneously supplied topulse width generator 316 which produces a timing pulse of a predetermined length whose trailing edge is differentiated byelement 318 and supplied to thesample generator 320. The output from this sample generator is furnished togate 334 which provides a signal that closes SW2 and causes theintegrator 228 to supply the integrated voltage (VN) equivalent to noise only to capacitor C1. The output from the sample generator is also differentiated byelement 324 is also furnished to therecycle delay element 328 which provides a predetermined time space between first and second integrations during a single cycle. The output from therecycle delay 328 is differentiated byelement 344 and is supplied to the R.S. flip-flop 340 causing it to reset and provide an output that (1) activatesgate 332 which in turn closes SW3 on theintegrator 228 causing a second integration for signal plus noise (VS+VN) to commence; and (2) simultaneously provides a differentiated signal through “OR”gate 306 to the R.S. flip-flop 312 to again open SW1 and enable the integration. Thus, in this second integration a voltage value for signal plus noise is stored and held in capacitor C2. At the trailing end of the second sample generator pulse, thedifferentiator 324 again produces a signal which terminates the second integration. - During each inspection cycle the noise only integration voltage at
terminal 238 and the signal plus noise integration voltage atterminal 240 are supplied to thesubtractor circuit 246 which may be a conventional operational amplifier. The output of the subtractor is supplied as one input to theslow AGC amplifier 250 which functions to filter out any rapid cycle changes and provides an output signal that is substantially amplitude constant but which changes slowly in response to signal variations. The output from this AGC amplifier is furnished via the hold/track circuit: (1) to theindicator 256 on the display panel which provides a visual means for observing signal variations during an inspection cycle; as a feedback signal to thevariable gain amplifier 218 vialead 224 to maintain stability with the received test signal; and (2) as an input to thethreshold potentiometer 406. - If there is excessive ambient noise around the apparatus during a test cycle, a voltage from the noise only integration terminal will be supplied via lead258 to
comparator 260. This comparator has a signal level reference voltage which is a fraction, e.g., 80% of the VS average voltage and will produce an output if the integrated noise voltage exceeds the reference voltage. The output ofcomparator 260 disablesgates - Now, assuming that excess ambient noise is not present and integrated signal only voltage (VS) is producing a stable AGC amplifier, the signal plus noise (VS+VN) is supplied to
comparator 262. Here, the ref. voltage is maintained at a value which is preset to a level which is a fraction, e.g., 80% of the average signal. If, during one of the ultrasonic pulses in an inspection cycle, a possible defect such as delamination intire 22 is encountered, the integrated VS+VN signal will fall producing an output from thecomparator 262 and thereby indicating a possible defect intire 22. This comparator output is supplied to gate 275 which (1) furnishes a signal to thedisplay panel 200 that activates the defects counter 286 and theindicator lamp 287; and (2) furnishes a signal vialead 288 to thespray delay 290. This calibrated delay allows the rotation oftire 22 to carry the detected defect from the proximity of the receiver 16 to the proximity of thespray marker 20. The delayed signal then activatesspray marker 112, causing a marking substance to be sprayed ontotire 22 in the near vicinity of the possible defect. - Display and
control panel 200 is provided onelectronic console 160 to allow control oftire inspection equipment 20 and recording the results of each inspection cycle. As shown in FIG. 8, display andcontrol panel 200 includes power ONswitch 412, a forward-reverse selector 414, a fast-slow selector 416 and the hold-track control 248 in addition to the manual-auto switch button 402, and switch buttons for home-abort 420, scan-load 422 and defect-text 423. Indicators are also provided for showing the number of tires inspected 424, the number of pulsed inspections for oneinspection cycle 292 and the number of defects detected during thecycle 286. Other recorded instruments well known in the art could be connected to the display unit to provide readable printouts of test results where desired. - For some applications, power ON
switch 412 and/or scanswitch 422 may be placed on the extreme end of supportingbeam 144 extending fromsecond bulkhead 148. Also, one or more of the switches oncontrol panel 200 may be placed withinhousing 160. For example, the hold track button or other buttons which are normally only used by service personnel may preferably be placed withinhousing 160. - Display and
control panel 200 along withelectrical circuit 190 allowstire inspection equipment 20 to either automatically or manually scantire 22. Aftertire 22 has been loaded ontoroller shafts 52,scan switch 422, as shown oncontrol panel 200, may be actuated. This causescontrol logic 404 to: - actuate
bead spreader mechanism - start
tire rotation motor 64; - start stepper
motor clock oscillator 406; - start first
stepper motor driver 410 and secondstepper motor driver 408 to drive them in a forward or clockwise motion; and - enable
signal processor 196. - Pressing
scan switch 422 will also deactivatelift assembly 38. - At each clock pulse from the clock oscillator, first
stepper motor drive 410 causesfirst stepper motor 118 to advance 1.8°. In the embodiment shown and described, the 30:1gear reducer 120 in turn reduce the actual angular change to 0.06° per clock oscillator pulse. Since the clock oscillator is operating about eighteen (18) pulses per second,control arm 142 will traverse its one hundred and eighty degree arc in about 2.8 minutes. In actual operation,control arm 142 may be allowed to travel somewhat beyond the horizontal centerline oftire 22 for a total travel of 200°, yielding a total inspection time of three minutes. - As shown in FIG. 5, the required angular relationship between the
mirror 43 andcontrol arm 142 astire 22 is transversed, must take into account that: (1)control arm 142 andmirror 43 must be angularly aligned when intercepting the horizontal cross section oftire 22; (2) transmitter mirror angle (B) must progressively increase faster than control arm angle (A) as the sidewall is scanned; (3) the transmitter mirror angle (B) must suddenly be caused to be less than control arm angle (A) after the corner ontrack 150 is turned; (4) the transmitter mirror angle (B) must equal control arm angle (A) at the tread center line and increase faster than control arm angle (A) from the tread centerline to a corner; and (5) after each corner turn, transmitter mirror angle (B) must suddenly be caused to be less than control arm angle (A) and then must progressively increase faster than control arm angle (A) until the horizontal cross section axis oftire 22 is reached. The required angular relationship betweentransmitter mirror 43 andcontrol arm 142 is accomplished with the use of a programmable divider 173, a system offlags 175,flag sensor 177,gate 179, transmitterstepper motor driver 408 and transmitter orsecond stepper motor 174. - The field programmable divider173, typically set to divide the stepper motor clock oscillator output by 28:1, produces an effective rotation of the 1.8° per step
transmitter stepper motor 174 of 1.8 divided by 28 which equals 0.064 degrees perclock oscillator 406 output pulse. Therefore, the transmitter mirror angle (B) gains approximately 0.064 minus 0.060 or 0.004 degrees overcontrol arm 142 assembly angle and upon each clock oscillator output pulse and produces the required leading transmitter mirror angle (B) shown in FIG. 5. Near each corner oftire 22, wherereceiver assembly 110 is rapidly rotated by itscomplete track flag 175, mounted ontrack 150, is sensed byflag sensor 177.Flag sensor 177 may be of the retro-reflective type which produces a light beam directed attrack 150. When the beam strikes aflag 175,flag sensor 177 produces an output signal. The flag sensor output is furnished to agate 179 which controlstransmitter stepper motor 174. Thus,flags 175 function to temporarily inhibittransmitter stepper motor 174 whilecontrol arm 142 continues to rotate during each inspection cycle, untilcontrol arm 142 angle (A) exceeds angle (B) ofmirror 43 and thetransmitter stepper motor 174 is again enabled so that movement ofmirror 43 is properly coordinated withreceiver assembly 110. - When the scan (visualized left to right in FIG. 5) has been completed after the clockwise traverse, a clockwise limit switch187 is encountered by a photocell or opto switch mounted on
plate 154.Control logic 404, in turn, reverses the direction ofstepper motors motor clock oscillator 406 to produce a rapid return ofcontrol arm 142 andtransmitter assembly 40 until a counterclockwise limit switch 185 is encountered by another photocell or opto switch mounted onplate 154.Control logic 404 will then stop rotation oftire 22 to permit unloadingtire 22. - Although the present invention and its advantages have been described in detail it should be understood that various changes, substitutions, and alterations can be made hereto without departing from the spirit and scope of the invention as defined by the following claims.
Claims (20)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US09/907,248 US6386025B2 (en) | 1998-07-22 | 2001-07-17 | Tire inspection equipment and method |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US9375898P | 1998-07-22 | 1998-07-22 | |
US09/272,644 US6269689B1 (en) | 1998-07-22 | 1999-03-18 | Tire inspection equipment and method |
US09/907,248 US6386025B2 (en) | 1998-07-22 | 2001-07-17 | Tire inspection equipment and method |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US09/272,644 Continuation US6269689B1 (en) | 1998-07-22 | 1999-03-18 | Tire inspection equipment and method |
Publications (2)
Publication Number | Publication Date |
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US20010045125A1 true US20010045125A1 (en) | 2001-11-29 |
US6386025B2 US6386025B2 (en) | 2002-05-14 |
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Application Number | Title | Priority Date | Filing Date |
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US09/272,644 Expired - Lifetime US6269689B1 (en) | 1998-07-22 | 1999-03-18 | Tire inspection equipment and method |
US09/907,248 Expired - Lifetime US6386025B2 (en) | 1998-07-22 | 2001-07-17 | Tire inspection equipment and method |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US09/272,644 Expired - Lifetime US6269689B1 (en) | 1998-07-22 | 1999-03-18 | Tire inspection equipment and method |
Country Status (6)
Country | Link |
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US (2) | US6269689B1 (en) |
EP (1) | EP1101092A1 (en) |
AU (1) | AU760002B2 (en) |
CA (1) | CA2338390C (en) |
NZ (1) | NZ509999A (en) |
WO (1) | WO2000005561A1 (en) |
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KR100466765B1 (en) * | 2002-11-20 | 2005-01-17 | 한국타이어 주식회사 | A crack generation sensor apparatus of tire |
US20080307886A1 (en) * | 2007-06-15 | 2008-12-18 | The Boeing Company | System and method for automated inspection of large-scale part |
US20100170331A1 (en) * | 2006-03-27 | 2010-07-08 | Bernward Maehner | Apparatus and method for testing a tire |
US20110100108A1 (en) * | 2009-11-02 | 2011-05-05 | Tracy Roger H | Tire Tread Scanner Drive-Over Unit |
US20110188731A1 (en) * | 2008-08-26 | 2011-08-04 | Kabushiki Kaisha Bridgestone | Method and apparatus for detecting surface unevenness of object under inspection |
US20120016522A1 (en) * | 2009-03-31 | 2012-01-19 | Leonardo Cappuccini | Process and machine for identification and working of defects on used tyres |
WO2014100208A1 (en) * | 2012-12-19 | 2014-06-26 | Bridgestone Americas Tire Operations, Llc | Apparatus and method for preparing a sample from components internal to a tire |
US8844345B1 (en) * | 2010-10-25 | 2014-09-30 | Roehrig Engineering, Inc. | Imparting motion to a test object such as a motor vehicle in a controlled fashion |
US10145761B1 (en) * | 2012-11-30 | 2018-12-04 | Discovery Sound Technology, Llc | Internal arrangement and mount of sound collecting sensors in equipment sound monitoring system |
US20190011322A1 (en) * | 2016-02-29 | 2019-01-10 | Kokusai Keisokuki Kabushiki Kaisha | Dynamic balance testing device |
US11108291B2 (en) * | 2016-05-13 | 2021-08-31 | Institut Vedecom | Flange for an electrical machine |
WO2023212488A1 (en) * | 2022-04-29 | 2023-11-02 | Bridgestone Bandag, Llc | High voltage panel for non-destructive tire testing |
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US6269689B1 (en) * | 1998-07-22 | 2001-08-07 | Oliver Rubber Company | Tire inspection equipment and method |
CN1221625C (en) | 1999-08-04 | 2005-10-05 | Skc株式会社 | Selectively light absorptive material, coating composition containing the same, and filter manufactured using the coating composition for color displays |
US6439042B1 (en) * | 2000-08-16 | 2002-08-27 | Akron Special Machinery, Inc. | Marker positioner |
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DE60235578D1 (en) * | 2001-12-04 | 2010-04-15 | Bridgestone Corp | TIRE TREATMENT METHOD |
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ATE554402T1 (en) * | 2005-12-22 | 2012-05-15 | Pirelli | METHOD AND DEVICE FOR AUTOMATICALLY ANALYZING THE PROPERTIES OF AN ELASTOMER MATERIAL CONTAINED IN A TIRE |
BRPI0812356A2 (en) * | 2007-05-29 | 2015-01-27 | Hawkinson Paul E Co | TIRE DEFECT TESTER |
US7805987B1 (en) | 2008-08-19 | 2010-10-05 | Smith Bradley R | System and method for pneumatic tire defect detection |
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US10365184B2 (en) | 2015-06-30 | 2019-07-30 | Paul E. Hawkinson Company | Electrical discharge testing system |
CN111511589B (en) * | 2017-12-20 | 2022-12-20 | 倍耐力轮胎股份公司 | Method and work station for inspecting tyres |
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US5095744A (en) * | 1989-04-12 | 1992-03-17 | Vulcan Equipment Company | Ultrasonic tire testing method and apparatus |
DE59005684D1 (en) | 1990-02-06 | 1994-06-16 | Steffel Gmbh Spezialmaschbau | Device for X-ray inspection of a motor vehicle tire. |
US6269689B1 (en) * | 1998-07-22 | 2001-08-07 | Oliver Rubber Company | Tire inspection equipment and method |
-
1999
- 1999-03-18 US US09/272,644 patent/US6269689B1/en not_active Expired - Lifetime
- 1999-06-25 CA CA002338390A patent/CA2338390C/en not_active Expired - Fee Related
- 1999-06-25 WO PCT/US1999/014479 patent/WO2000005561A1/en not_active Application Discontinuation
- 1999-06-25 NZ NZ509999A patent/NZ509999A/en unknown
- 1999-06-25 AU AU47218/99A patent/AU760002B2/en not_active Ceased
- 1999-06-25 EP EP99930751A patent/EP1101092A1/en not_active Withdrawn
-
2001
- 2001-07-17 US US09/907,248 patent/US6386025B2/en not_active Expired - Lifetime
Cited By (20)
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KR100466765B1 (en) * | 2002-11-20 | 2005-01-17 | 한국타이어 주식회사 | A crack generation sensor apparatus of tire |
US8074506B2 (en) * | 2006-03-27 | 2011-12-13 | Bernward Maehner | Apparatus and method for testing a tire |
US20100170331A1 (en) * | 2006-03-27 | 2010-07-08 | Bernward Maehner | Apparatus and method for testing a tire |
US7743660B2 (en) * | 2007-06-15 | 2010-06-29 | The Boeing Company | System and method for automated inspection of large-scale part |
US20080307886A1 (en) * | 2007-06-15 | 2008-12-18 | The Boeing Company | System and method for automated inspection of large-scale part |
US20110188731A1 (en) * | 2008-08-26 | 2011-08-04 | Kabushiki Kaisha Bridgestone | Method and apparatus for detecting surface unevenness of object under inspection |
US8948491B2 (en) | 2008-08-26 | 2015-02-03 | Kabushiki Kaisha Bridgestone | Method and apparatus for detecting surface unevenness of object under inspection |
US20120016522A1 (en) * | 2009-03-31 | 2012-01-19 | Leonardo Cappuccini | Process and machine for identification and working of defects on used tyres |
US8499625B2 (en) * | 2009-03-31 | 2013-08-06 | Leonardo Cappuccini | Process and machine for identification and working of defects on used tyres |
US20110100108A1 (en) * | 2009-11-02 | 2011-05-05 | Tracy Roger H | Tire Tread Scanner Drive-Over Unit |
US8171783B2 (en) * | 2009-11-02 | 2012-05-08 | Tire Measurements, Inc. | Tire tread scanner drive-over unit |
US9645035B1 (en) | 2010-10-25 | 2017-05-09 | Roehrig Engineering, Inc. | Imparting motion to a test object such as a motor vehicle in a controlled fashion with improved accuracy |
US8844345B1 (en) * | 2010-10-25 | 2014-09-30 | Roehrig Engineering, Inc. | Imparting motion to a test object such as a motor vehicle in a controlled fashion |
US10145761B1 (en) * | 2012-11-30 | 2018-12-04 | Discovery Sound Technology, Llc | Internal arrangement and mount of sound collecting sensors in equipment sound monitoring system |
US9700946B2 (en) | 2012-12-19 | 2017-07-11 | Bridgestone Americas Tire Operations, Llc | Apparatus and method for preparing a sample from components internal to a tire |
WO2014100208A1 (en) * | 2012-12-19 | 2014-06-26 | Bridgestone Americas Tire Operations, Llc | Apparatus and method for preparing a sample from components internal to a tire |
US20190011322A1 (en) * | 2016-02-29 | 2019-01-10 | Kokusai Keisokuki Kabushiki Kaisha | Dynamic balance testing device |
US10794788B2 (en) * | 2016-02-29 | 2020-10-06 | Kokusai Keisokuki Kabushiki Kaisha | Dynamic balance testing device |
US11108291B2 (en) * | 2016-05-13 | 2021-08-31 | Institut Vedecom | Flange for an electrical machine |
WO2023212488A1 (en) * | 2022-04-29 | 2023-11-02 | Bridgestone Bandag, Llc | High voltage panel for non-destructive tire testing |
Also Published As
Publication number | Publication date |
---|---|
US6386025B2 (en) | 2002-05-14 |
WO2000005561A1 (en) | 2000-02-03 |
CA2338390C (en) | 2008-04-15 |
US6269689B1 (en) | 2001-08-07 |
AU4721899A (en) | 2000-02-14 |
AU760002B2 (en) | 2003-05-08 |
CA2338390A1 (en) | 2000-02-03 |
NZ509999A (en) | 2003-01-31 |
EP1101092A1 (en) | 2001-05-23 |
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