US20010041804A1 - Process for the preparation of 2,3,5-trimethy1-p- benzoquinone - Google Patents
Process for the preparation of 2,3,5-trimethy1-p- benzoquinone Download PDFInfo
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- US20010041804A1 US20010041804A1 US09/801,092 US80109201A US2001041804A1 US 20010041804 A1 US20010041804 A1 US 20010041804A1 US 80109201 A US80109201 A US 80109201A US 2001041804 A1 US2001041804 A1 US 2001041804A1
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- Prior art keywords
- halide
- trimethyl
- reaction
- preparation
- benzoquinone
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Links
- 238000000034 method Methods 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims abstract description 16
- QIXDHVDGPXBRRD-UHFFFAOYSA-N 2,3,5-trimethylcyclohexa-2,5-diene-1,4-dione Chemical compound CC1=CC(=O)C(C)=C(C)C1=O QIXDHVDGPXBRRD-UHFFFAOYSA-N 0.000 claims abstract description 54
- 239000003054 catalyst Substances 0.000 claims abstract description 29
- -1 copper (II) halide Chemical class 0.000 claims abstract description 23
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 16
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 16
- 239000001301 oxygen Substances 0.000 claims abstract description 16
- 239000000203 mixture Substances 0.000 claims abstract description 15
- 238000007254 oxidation reaction Methods 0.000 claims abstract description 15
- 230000003647 oxidation Effects 0.000 claims abstract description 14
- QQOMQLYQAXGHSU-UHFFFAOYSA-N 2,3,6-Trimethylphenol Chemical compound CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 claims abstract description 13
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000002253 acid Substances 0.000 claims abstract description 7
- 239000007789 gas Substances 0.000 claims abstract description 7
- 239000012429 reaction media Substances 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims abstract description 5
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical group [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 claims description 46
- 238000006243 chemical reaction Methods 0.000 claims description 33
- 150000004820 halides Chemical class 0.000 claims description 16
- YPIFGDQKSSMYHQ-UHFFFAOYSA-N 7,7-dimethyloctanoic acid Chemical compound CC(C)(C)CCCCCC(O)=O YPIFGDQKSSMYHQ-UHFFFAOYSA-N 0.000 claims description 13
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical group [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims description 9
- 239000003513 alkali Substances 0.000 claims description 7
- 229910052723 transition metal Inorganic materials 0.000 claims description 6
- 150000003624 transition metals Chemical class 0.000 claims description 6
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 5
- VYLVYHXQOHJDJL-UHFFFAOYSA-K cerium trichloride Chemical compound Cl[Ce](Cl)Cl VYLVYHXQOHJDJL-UHFFFAOYSA-K 0.000 claims description 4
- 229910021556 Chromium(III) chloride Inorganic materials 0.000 claims description 3
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical group [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 claims description 3
- 239000011636 chromium(III) chloride Substances 0.000 claims description 3
- 229910001629 magnesium chloride Inorganic materials 0.000 claims description 3
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 claims description 2
- 229910004664 Cerium(III) chloride Inorganic materials 0.000 claims description 2
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 claims description 2
- 239000001110 calcium chloride Substances 0.000 claims description 2
- 229910001628 calcium chloride Inorganic materials 0.000 claims description 2
- 235000007831 chromium(III) chloride Nutrition 0.000 claims description 2
- 239000011780 sodium chloride Substances 0.000 claims description 2
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 41
- 229910021592 Copper(II) chloride Inorganic materials 0.000 description 21
- XRUGBBIQLIVCSI-UHFFFAOYSA-N 2,3,4-trimethylphenol Chemical class CC1=CC=C(O)C(C)=C1C XRUGBBIQLIVCSI-UHFFFAOYSA-N 0.000 description 14
- 239000012071 phase Substances 0.000 description 11
- 239000000243 solution Substances 0.000 description 10
- 239000002904 solvent Substances 0.000 description 9
- 229910052783 alkali metal Inorganic materials 0.000 description 7
- 150000001340 alkali metals Chemical class 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000012074 organic phase Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 239000003960 organic solvent Substances 0.000 description 5
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 4
- 150000001342 alkaline earth metals Chemical class 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 4
- 238000004880 explosion Methods 0.000 description 4
- 238000005191 phase separation Methods 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 3
- 150000001298 alcohols Chemical class 0.000 description 3
- 239000008346 aqueous phase Substances 0.000 description 3
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 229910001882 dioxygen Inorganic materials 0.000 description 3
- 238000004821 distillation Methods 0.000 description 3
- 238000004128 high performance liquid chromatography Methods 0.000 description 3
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 description 2
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 2
- BBMCTIGTTCKYKF-UHFFFAOYSA-N 1-heptanol Chemical compound CCCCCCCO BBMCTIGTTCKYKF-UHFFFAOYSA-N 0.000 description 2
- 229910021591 Copper(I) chloride Inorganic materials 0.000 description 2
- AMQJEAYHLZJPGS-UHFFFAOYSA-N N-Pentanol Chemical compound CCCCCO AMQJEAYHLZJPGS-UHFFFAOYSA-N 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- 238000006555 catalytic reaction Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 150000001879 copper Chemical class 0.000 description 2
- OXBLHERUFWYNTN-UHFFFAOYSA-M copper(I) chloride Chemical compound [Cu]Cl OXBLHERUFWYNTN-UHFFFAOYSA-M 0.000 description 2
- QTMDXZNDVAMKGV-UHFFFAOYSA-L copper(ii) bromide Chemical compound [Cu+2].[Br-].[Br-] QTMDXZNDVAMKGV-UHFFFAOYSA-L 0.000 description 2
- 239000012043 crude product Substances 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N decan-1-ol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 2
- 230000007717 exclusion Effects 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- ZSIAUFGUXNUGDI-UHFFFAOYSA-N hexan-1-ol Chemical compound CCCCCCO ZSIAUFGUXNUGDI-UHFFFAOYSA-N 0.000 description 2
- ZWRUINPWMLAQRD-UHFFFAOYSA-N nonan-1-ol Chemical compound CCCCCCCCCO ZWRUINPWMLAQRD-UHFFFAOYSA-N 0.000 description 2
- FBUKVWPVBMHYJY-UHFFFAOYSA-N nonanoic acid Chemical compound CCCCCCCCC(O)=O FBUKVWPVBMHYJY-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 150000002923 oximes Chemical class 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N tetradecan-1-ol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- 239000005968 1-Decanol Substances 0.000 description 1
- GYSCBCSGKXNZRH-UHFFFAOYSA-N 1-benzothiophene-2-carboxamide Chemical compound C1=CC=C2SC(C(=O)N)=CC2=C1 GYSCBCSGKXNZRH-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- JJLJMEJHUUYSSY-UHFFFAOYSA-L Copper hydroxide Chemical compound [OH-].[OH-].[Cu+2] JJLJMEJHUUYSSY-UHFFFAOYSA-L 0.000 description 1
- 229910021590 Copper(II) bromide Inorganic materials 0.000 description 1
- GHVNFZFCNZKVNT-UHFFFAOYSA-N Decanoic acid Natural products CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 1
- AVXURJPOCDRRFD-UHFFFAOYSA-N Hydroxylamine Chemical compound ON AVXURJPOCDRRFD-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229930003427 Vitamin E Natural products 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- OBETXYAYXDNJHR-UHFFFAOYSA-N alpha-ethylcaproic acid Natural products CCCCC(CC)C(O)=O OBETXYAYXDNJHR-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 229960000541 cetyl alcohol Drugs 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000001256 steam distillation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 235000019165 vitamin E Nutrition 0.000 description 1
- 239000011709 vitamin E Substances 0.000 description 1
- 229940046009 vitamin E Drugs 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 235000004835 α-tocopherol Nutrition 0.000 description 1
- 150000003772 α-tocopherols Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C46/00—Preparation of quinones
- C07C46/02—Preparation of quinones by oxidation giving rise to quinoid structures
- C07C46/06—Preparation of quinones by oxidation giving rise to quinoid structures of at least one hydroxy group on a six-membered aromatic ring
- C07C46/08—Preparation of quinones by oxidation giving rise to quinoid structures of at least one hydroxy group on a six-membered aromatic ring with molecular oxygen
Definitions
- the present invention relates to a new process for the preparation of 2,3,5-trimethyl-p-benzoquinone by oxidation of 2,3,5- or 2,3,6-trimethylphenol using oxygen or a gas mixture containing oxygen in the presence of a two-phase liquid reaction medium composed of water and a neocarboxylic acid having 8 to 11 carbon atoms with a catalyst system containing copper(II)halide at elevated temperature.
- 2,3,5-Trimethyl-p-benzoquinone is an intermediate which is used, inter alia, for the preparation of ⁇ -tocopherols (vitamin E).
- the oxidation of trimethylphenol to trimethyl-p-benzoquinone can be achieved in good yields using molecular oxygen in the presence of a separately prepared alkali metal or ammonium halogen cuprate of the copper oxidation state+2, optionally with the addition of an alkali metal or ammonium halide.
- a mixture of water and an aliphatic alcohol having four to ten carbon atoms is described here as the reaction medium.
- the trimethyl-p-benzoquinone yield can be further increased and the formation of by-products further reduced if catalytic amounts of copper (I) hydroxide and/or copper (I) chloride are added additionally to the alkali metal or ammonium halogen cuprate described, and the alcoholic trimethylphenol solution is fed slowly to the aqueous catalyst solution.
- EP 0 294 584 describes a process for the oxidation of trimethylphenol to trimethyl-p-benzoquinone by molecular oxygen using an aqueous solution of copper (II) chloride and lithium chloride as catalyst.
- a mixture of an aromatic hydrocarbon, preferably benzene, toluene, xylene or chlorobenzene, and a lower aliphatic alcohol having one to four carbon atoms is used as the solvent for the starting product and thus as the second liquid phase.
- alkaline earth halides as an aqueous solution in combination with copper (II) chloride may catalyse the described reaction efficiently instead of lithium chloride.
- Suitable organic solvents include both aliphatic alcohols having five to ten carbon atoms and mixtures of aromatic hydrocarbons and aliphatic alcohols having one to four carbon atoms.
- EP 0 369 823 describes the oxidation of trimethylphenol to trimethyl-p-benzoquinone using a catalyst system which additionally contains, apart from copper (II) chloride, a salt of a hydroxylamine, oxime or amine with an inorganic acid, or a free oxime.
- the organic phase used in this process is either aliphatic alcohols having four to ten carbon atoms or mixtures of aromatic hydrocarbons and aliphatic alcohols having one to six carbon atoms.
- a disadvantage of all the processes described is that the reaction is carried out at temperatures above or only just below the flash point of the solvents used.
- the associated risk of explosion conceals enormous risks for the industrial implementation of the processes, mainly because, on account of the need for the presence of molecular oxygen as oxidising agent, it is not possible to render the reaction mixture inert, this being otherwise customary when operating near or above the flash point of the solvent used. It is therefore absolutely vital, for the reaction described, to provide a sufficient safety margin between the reaction temperature and the flash point of the organic constituents so that a safe method of operating the plant can be guaranteed even in the event of temperature rises due to a short-term uncontrolled course of the reaction or in the event of technical plant problems. Without exception, this is not the case in the processes described.
- the reaction product may be isolated easily by distillation from the crude product mixture, after phase separation, as a low-boiling product.
- Neodecanoic acid denotes a mixture of octanoic, nonanoic and decanoic acid (producer: Exxon Chemical).
- the aqueous catalyst phase may be separated easily from the organic phase containing the product by phase separation after the reaction has been completed.
- the catalyst phase may thus be recycled at minimum expense and reused many times without any significant loss of activity or selectivity.
- the relatively high boiling point of neodecanoic acid (243° C. to 253° C.) compared with trimethyl-p-benzoquinone (198° C.) also permits simple and careful isolation, by distillation, of the heat-sensitive product from the crude product mixture as a low-boiling product and allows the neocarboxylic acid to be returned easily to the reaction.
- the invention provides, therefore, a process for the preparation of 2,3,5-trimethyl-p-benzoquinone by oxidation of 2,3,5- or 2,3,6-trimethylphenol using oxygen or a gas containing oxygen in a two-phase liquid reaction medium using a catalyst containing at least copper (II) halide at elevated temperature, characterised in that the reaction is carried out in a mixture composed of water and neodecanoic acid and at temperatures from 50° C. to 100° C.
- one or more compounds from the class comprising alkali, alkaline earth or transition metal halides or the halides of the elements of the rare earths may be added to the copper (II) halide in order to increase the catalyst activity.
- Suitable copper (II) halides include substantially copper (II) chloride and copper (II) bromide.
- the alkali, alkaline earth and transition metal halides and halides of an element of the rare earths added to increase the activity are preferably lithium chloride, sodium chloride, magnesium chloride, calcium chloride, chromium (III) chloride and cerium (III) chloride.
- the aqueous catalyst phase is prepared by simply mixing the aqueous solutions of the individual components or by dissolving the solid salt compounds in water, which markedly simplifies the process.
- the halides added to increase the activity of the catalyst may be used in 0.1 to 12 times the molar amount, relative to trimethylphenol, 0.2 to 8 times the molar amount being preferred.
- the concentration of the copper halide in the aqueous catalyst phase may range from 1 wt. % to 70 wt. %, concentrations from 5 wt. % to 30 wt. % being preferred, and the activity-increasing halides are used preferably in a concentration range from 5 wt. % to 80 wt. %.
- the oxidising agent used in the process according to the invention is oxygen in the pure form or dilute form, e.g., air.
- oxygen in the pure form or dilute form, e.g., air.
- 10 to 150 L n of gaseous oxygen per hour are added, based on 1 L of reaction mixture.
- the new process is usually carried out at normal pressure.
- the process may also be carried out under pressure; a pressurised mode of operation is particularly suitable in the case of gas mixtures containing oxygen. It may be carried out both continuously and batchwise.
- trimethylphenol is dissolved in neodecanoic acid and fed to the aqueous phase containing the catalyst.
- a part of the organic solvent is charged with the aqueous phase before the reaction commences and the trimethylphenol solution is added.
- the reaction is carried out batchwise by charging all the components, with stirring, and then starting to add the gas containing oxygen.
- the trimethylphenol concentration in the organic phase may be varied within wide concentration ranges; trimethylphenol concentrations from 5 wt. % to 80 wt. % are generally obtained, preferably concentrations from 10 wt. % to 50 wt. %.
- the ratio of volumes of water to organic solvent may range from 10:1 to 1:10, a range from 3:1 to 1:5 being preferred.
- the reaction temperature may vary over a wide temperature interval, and the reaction is carried out preferably at a temperature from 50° C. to 100° C., operations being carried out at a temperature from 60° C. to 90° C. in a particularly preferred embodiment.
- reaction product 2,3,5-trimethyl-p-benzoquinone may be isolated in the usual way, for example, by vacuum or steam distillation.
- the process according to the invention is simple to carry out and provides the reaction product in a good yield and in good purity.
- the recovered catalyst solution may be used again many times without loss of yield.
- TMP stands for 2,3,6-trimethylphenol.
- TMQ stands for 2,3,5-trimethyl-p-benzoquinone.
- Example 1 4 h; Example 14: 5 h
- Example 1 4 h; Example 14: 5 h
- the phases were separated, the organic phase was washed twice with saturated sodium chloride solution and the TMQ yield was determined by HPLC with the external standard.
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Acyclic And Carbocyclic Compounds In Medicinal Compositions (AREA)
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Abstract
Description
- This application claims priority from German Application No. DE 100 11 405.9, filed on Mar. 9, 2000, the subject matter of which is hereby incorporated herein by reference.
- 1. Field of the Invention
- The present invention relates to a new process for the preparation of 2,3,5-trimethyl-p-benzoquinone by oxidation of 2,3,5- or 2,3,6-trimethylphenol using oxygen or a gas mixture containing oxygen in the presence of a two-phase liquid reaction medium composed of water and a neocarboxylic acid having 8 to 11 carbon atoms with a catalyst system containing copper(II)halide at elevated temperature.
- 2. Background Information
- 2,3,5-Trimethyl-p-benzoquinone is an intermediate which is used, inter alia, for the preparation of α-tocopherols (vitamin E).
- The oxidation of trimethylphenols to 2,3,5-trimethyl-p-benzoquinone is well known.
- Of the many processes described, oxidation using oxygen or a gas mixture containing oxygen with catalysis by copper salt-containing catalyst systems in two-phase liquid reaction media is of particular industrial interest. The advantage of these processes, apart from the excellent yields and selectivities which may be obtained, lies mainly in the use of an inexpensive and simple to prepare catalyst system which is present in the aqueous phase and may thus be separated after the reaction from the organic phase containing the product by simple phase separation and recycled with minimal expenditure and practically without loss of activity and selectivity.
- According to EP 0 127 888, the oxidation of trimethylphenol to trimethyl-p-benzoquinone can be achieved in good yields using molecular oxygen in the presence of a separately prepared alkali metal or ammonium halogen cuprate of the copper oxidation state+2, optionally with the addition of an alkali metal or ammonium halide. A mixture of water and an aliphatic alcohol having four to ten carbon atoms is described here as the reaction medium. According to EP 0 167 153, the trimethyl-p-benzoquinone yield can be further increased and the formation of by-products further reduced if catalytic amounts of copper (I) hydroxide and/or copper (I) chloride are added additionally to the alkali metal or ammonium halogen cuprate described, and the alcoholic trimethylphenol solution is fed slowly to the aqueous catalyst solution.
- EP 0 294 584 describes a process for the oxidation of trimethylphenol to trimethyl-p-benzoquinone by molecular oxygen using an aqueous solution of copper (II) chloride and lithium chloride as catalyst. A mixture of an aromatic hydrocarbon, preferably benzene, toluene, xylene or chlorobenzene, and a lower aliphatic alcohol having one to four carbon atoms is used as the solvent for the starting product and thus as the second liquid phase.
- According to EP 0 475 272, alkaline earth halides as an aqueous solution in combination with copper (II) chloride may catalyse the described reaction efficiently instead of lithium chloride. Suitable organic solvents include both aliphatic alcohols having five to ten carbon atoms and mixtures of aromatic hydrocarbons and aliphatic alcohols having one to four carbon atoms.
- EP 0 369 823 describes the oxidation of trimethylphenol to trimethyl-p-benzoquinone using a catalyst system which additionally contains, apart from copper (II) chloride, a salt of a hydroxylamine, oxime or amine with an inorganic acid, or a free oxime. The organic phase used in this process is either aliphatic alcohols having four to ten carbon atoms or mixtures of aromatic hydrocarbons and aliphatic alcohols having one to six carbon atoms.
- A disadvantage of all the processes described is that the reaction is carried out at temperatures above or only just below the flash point of the solvents used. The associated risk of explosion conceals enormous risks for the industrial implementation of the processes, mainly because, on account of the need for the presence of molecular oxygen as oxidising agent, it is not possible to render the reaction mixture inert, this being otherwise customary when operating near or above the flash point of the solvent used. It is therefore absolutely vital, for the reaction described, to provide a sufficient safety margin between the reaction temperature and the flash point of the organic constituents so that a safe method of operating the plant can be guaranteed even in the event of temperature rises due to a short-term uncontrolled course of the reaction or in the event of technical plant problems. Without exception, this is not the case in the processes described. The preferred reaction temperatures in question of 60° C. or above which are required in order to obtain good yields are either above or only just below the flash points of the organic solvents described (cf. Table 1).
TABLE 1 Solvent Flash point [° C.] Methanol 11 Ethanol 12 1-Propanol 15 1-Butanol 30 1-Pentanol 47 1-Hexanol 60 1-Heptanol 73 1-Octanol 81 1-Nonanol 75 1-Decanol 82 Benzene −11 Toluene 6 p-Xylene 25 Chlorobenzene 28 - This problem of conducting the reaction in an unsafe manner is discussed for the first time in EP 0 387 820. The solution to the problem described is the use of aliphatic alcohols having twelve to eighteen carbon atoms and flashpoints above 120° C. as the organic solvent with the use of copper (II) halide in combination with alkali or alkaline earth halides in the form of an aqueous solution as the catalyst of the reaction. At the preferred reaction temperatures from 80° C. to 90° C., the risk of explosion of the reaction mixture is thus reliably avoided with slightly reduced trimethyl-p-benzoquinone yields. A further advantage of the long-chain alcohols used lies in their high boiling point which is markedly above that of trimethyl-p-benzoquinone. As a result, the reaction product may be isolated easily by distillation from the crude product mixture, after phase separation, as a low-boiling product. A disadvantage of the alcohols used having twelve to eighteen carbon atoms, however, is their relatively high melting point (Table 2). These compounds are thus present as waxy solids at room temperature which entails several problems in relation to the industrial execution of the process. The solvent has to be melted first before the reaction commences, which means an additional process step and expenditure of energy. In addition, care has to be taken at not inconsiderable expense to ensure that all parts of the plant are kept at a temperature above the melting point of the alcohol at all times, even in the event of technical faults, since otherwise there is a risk of the organic phase solidifying in the plant and thus of plant parts becoming blocked.
TABLE 2 Solvent Flash point [° C.] Melting point [° C.] 1-Dodecanol 127 22-24 1-Tetradecanol 141 37-39 1-Hexadecanol 135 49 1-Octadecanol 192 55-58 - It is therefore an object of the present invention to provide a process on the basis of the prior art which permits the oxidation of trimethylphenol to trimethyl-p-benzoquinone in good yields and with the reliable exclusion of the risk of explosion of the reaction mixture, and at the same time avoids the disadvantages of the existing processes listed in the assessment of the prior art. It has now been found that this object can be achieved if a mixture of water and a neocarboxylic acid having 8 to 11 carbon atoms, preferably neodecanoic acid, is used as the solvent system, more particularly if the catalysts used are copper (II) halides to which alkaline earth, alkali or transition metal halides or halides of an element of the rare earths are added to increase the activity.
- Neodecanoic acid denotes a mixture of octanoic, nonanoic and decanoic acid (producer: Exxon Chemical).
- This result was surprising in so far as neodecanoic acid with <0.01 wt. % has a very low solubility in water, so it was to be expected that the aqueous catalyst phase would exhibit poor interaction with the organic substrate phase and also that neodecanoic acid would thus be relatively unsuitable for oxidation in the two-phase system.
- It became apparent, however, that the oxidation of trimethylphenol to trimethyl-p-benzoquinone in the presence of a reaction medium composed of water and neodecanoic acid and with catalysis by means of a catalyst system containing at least copper (II) halide takes place in a very advantageous manner. The preferred reaction temperatures from 50° C. to 100° C., preferably from 60° C. to 90° C., are markedly below the flash point of the solvent, namely 122° C., so it can be safely guaranteed that oxidation is carried out with the exclusion of risks of explosion.
- Due to the poor water solubility of neodecanoic acid, the aqueous catalyst phase may be separated easily from the organic phase containing the product by phase separation after the reaction has been completed. The catalyst phase may thus be recycled at minimum expense and reused many times without any significant loss of activity or selectivity.
- The relatively high boiling point of neodecanoic acid (243° C. to 253° C.) compared with trimethyl-p-benzoquinone (198° C.) also permits simple and careful isolation, by distillation, of the heat-sensitive product from the crude product mixture as a low-boiling product and allows the neocarboxylic acid to be returned easily to the reaction.
- The particular advantage of neodecanoic acid compared with the relatively long-chain alcohols having 12 to 18 carbon atoms known from the prior art lies, however, in the very low melting point of −39° C., as a result of which the sometimes serious disadvantages described in the assessment of the prior art as regards melting the solvent and avoiding the risk of plant parts becoming block are avoided.
- The invention provides, therefore, a process for the preparation of 2,3,5-trimethyl-p-benzoquinone by oxidation of 2,3,5- or 2,3,6-trimethylphenol using oxygen or a gas containing oxygen in a two-phase liquid reaction medium using a catalyst containing at least copper (II) halide at elevated temperature, characterised in that the reaction is carried out in a mixture composed of water and neodecanoic acid and at temperatures from 50° C. to 100° C.
- In the process according to the invention, one or more compounds from the class comprising alkali, alkaline earth or transition metal halides or the halides of the elements of the rare earths may be added to the copper (II) halide in order to increase the catalyst activity.
- Suitable copper (II) halides include substantially copper (II) chloride and copper (II) bromide. The alkali, alkaline earth and transition metal halides and halides of an element of the rare earths added to increase the activity are preferably lithium chloride, sodium chloride, magnesium chloride, calcium chloride, chromium (III) chloride and cerium (III) chloride.
- The aqueous catalyst phase is prepared by simply mixing the aqueous solutions of the individual components or by dissolving the solid salt compounds in water, which markedly simplifies the process.
- The molar ratio of the copper (II) halide with respect to trimethylphenol may vary widely and is usually copper salt/trimethylphenol=0.1-10, preferably 0.2-3.
- The halides added to increase the activity of the catalyst may be used in 0.1 to 12 times the molar amount, relative to trimethylphenol, 0.2 to 8 times the molar amount being preferred. The concentration of the copper halide in the aqueous catalyst phase may range from 1 wt. % to 70 wt. %, concentrations from 5 wt. % to 30 wt. % being preferred, and the activity-increasing halides are used preferably in a concentration range from 5 wt. % to 80 wt. %.
- The systems well known from the prior art are used as additional activators of the reaction, and copper salts such as copper (I) chloride or the corresponding hydroxide are used most advantageously.
- The oxidising agent used in the process according to the invention is oxygen in the pure form or dilute form, e.g., air. As a rule, 10 to 150 Ln of gaseous oxygen per hour are added, based on 1 L of reaction mixture. The new process is usually carried out at normal pressure. The process may also be carried out under pressure; a pressurised mode of operation is particularly suitable in the case of gas mixtures containing oxygen. It may be carried out both continuously and batchwise.
- In order to carry out the reaction, trimethylphenol is dissolved in neodecanoic acid and fed to the aqueous phase containing the catalyst. In another embodiment, a part of the organic solvent is charged with the aqueous phase before the reaction commences and the trimethylphenol solution is added. In yet another variant of the reaction procedure, the reaction is carried out batchwise by charging all the components, with stirring, and then starting to add the gas containing oxygen.
- The trimethylphenol concentration in the organic phase may be varied within wide concentration ranges; trimethylphenol concentrations from 5 wt. % to 80 wt. % are generally obtained, preferably concentrations from 10 wt. % to 50 wt. %.
- The ratio of volumes of water to organic solvent may range from 10:1 to 1:10, a range from 3:1 to 1:5 being preferred.
- The reaction temperature may vary over a wide temperature interval, and the reaction is carried out preferably at a temperature from 50° C. to 100° C., operations being carried out at a temperature from 60° C. to 90° C. in a particularly preferred embodiment.
- The reaction product 2,3,5-trimethyl-p-benzoquinone may be isolated in the usual way, for example, by vacuum or steam distillation.
- The process according to the invention is simple to carry out and provides the reaction product in a good yield and in good purity.
- According to Example 16, the recovered catalyst solution may be used again many times without loss of yield.
- The yield determinations were carried out on an HPLC system from Jasco comprising a UV detector UV 975, a pump PU 980 and an autosampler AS 950. The column used was an Inertsil-ODS 3V-5μ, internal diameter 250×4.6 mm, from GL Sciences Inc. The external standard used was trimethyl-p-benzoquinone which was purified by distillation and repeated crystallization.
- The following examples are provided to explain the invention in more detail, but are not intended to limit the invention.
- TMP stands for 2,3,6-trimethylphenol.
- TMQ stands for 2,3,5-trimethyl-p-benzoquinone.
- Copper (II) chloride and an alkali, alkaline earth or transition metal halide were charged to a glass reactor as a saturated aqueous solution in the amounts shown in Table 3, neodecanoic acid was added in the amount indicated in each case, and the mixture was heated to the reaction temperature shown in Table 3. A solution of 24 g of TMP (176 mmole) in 120 mL of neodecanoic acid was then added dropwise by way of a frit within a period of 3 hours, with stirring (800 rpm) and introduction of oxygen (Example 7: immediate addition of the entire amount; batch preparation). After the addition was complete, stirring was continued for another 3 h (Example 1: 4 h; Example 14: 5 h) at the temperature indicated, with the introduction of oxygen, and the course of the reaction was monitored by HPLC. After the reaction had ended, the phases were separated, the organic phase was washed twice with saturated sodium chloride solution and the TMQ yield was determined by HPLC with the external standard.
TABLE 3 Catalyst Tem- Amount of (molar Stoichiometry pera- neodecanoic TMQ- Ex- amount TMP/CuCl2/ ture acid charged yield ample [mmole]) halide [° C.] [mL] [%] 1 CuCl2 (176) 1:1:4 60 0 88.9 LiCl (704) 2 CuCl2 (132) 1:0.75:3 70 0 89.5 LiCl (528) 3 CuCl2 (176) 1:1:4 70 0 90.9 LiCl (704) 4 CuCl2 (176) 1:1:4 70 30 91.2 LiCl (704) 5 CuCl2 (88) 1:0.5:2 80 0 84.8 LiCl (352) 6 CuCl2 (132) 1:0.75:3 80 0 87.3 LiCl (528) 7 CuCl2 (132) 1:0.75:3 80 0 87.2 LiCl (528) 8 CuCl2 (176) 1:1:4 80 0 90.2 LiCl (704) 9 CuCl2 (132) 1:0.75:3 90 0 86.4 LiCl (528) 10 CuCl2 (132) 1:0.75:3 90 30 87.4 LiCl (528) 11 CuCl2 (132) 1:0.75:3 90 60 87.3 LiCl (528) 12 CuCl2 (176) 1:1:4 90 0 89.8 LiCl (704) 13 CuCl2 (176) 1:1:2 90 0 89.0 MgCl2 (352) 14 CuCl2 (176) 1:1:2 90 0 92.3 CrCl3 (352) 15 CuCl2 (132) 1:0.75:3 100 0 88.5 LiCl (528) - The execution of the reaction according to embodiment 3 was repeated, water of reaction additionally produced by the oxidation reaction being removed from the catalyst solution obtained after phase separation by concentration in a rotary evaporator. The aqueous catalyst solution thus obtained was used again directly in the reaction without further treatment and the procedure was carried out a total of six times in succession. The TMQ yield thus obtained after the fifth re-use of the original catalyst solution was 89.7%.
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US6693221B1 (en) * | 2003-04-04 | 2004-02-17 | General Electric Company | Method of preparing mixtures of bromophenols and benzoquinones |
US20050137380A1 (en) * | 2003-12-18 | 2005-06-23 | Mahalingam Rathinam J. | Processes for preparing benzoquinones and hydroquinones |
CN102108047B (en) * | 2010-12-06 | 2013-10-02 | 上海海嘉诺医药发展股份有限公司 | Method for preparing 2,3,5-trimethylhydroquinone |
CN104557487A (en) * | 2014-09-03 | 2015-04-29 | 中国科学院青岛生物能源与过程研究所 | Preparation method of p-benzoquinone compound |
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