US20010005073A1 - Lightweight motorized wheelchair - Google Patents

Lightweight motorized wheelchair Download PDF

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Publication number
US20010005073A1
US20010005073A1 US09/745,589 US74558900A US2001005073A1 US 20010005073 A1 US20010005073 A1 US 20010005073A1 US 74558900 A US74558900 A US 74558900A US 2001005073 A1 US2001005073 A1 US 2001005073A1
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Prior art keywords
seat
actuator
wheelchair
leg
legs
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Granted
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US09/745,589
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US6331013B2 (en
Inventor
Oong Choi
Fred Ingle
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ROEMER TECHNOLOGIES Inc
Original Assignee
Oong Choi
Ingle Fred E.
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Publication date
Priority claimed from US09/150,652 external-priority patent/US6183002B1/en
Application filed by Oong Choi, Ingle Fred E. filed Critical Oong Choi
Priority to US09/745,589 priority Critical patent/US6331013B2/en
Publication of US20010005073A1 publication Critical patent/US20010005073A1/en
Application granted granted Critical
Publication of US6331013B2 publication Critical patent/US6331013B2/en
Assigned to ROEMER TECHNOLOGIES, INC. reassignment ROEMER TECHNOLOGIES, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: WHEELCHAIR CARRIER, INC.
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Expired - Fee Related legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/04Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven
    • A61G5/041Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs motor-driven having a specific drive-type
    • A61G5/045Rear wheel drive
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/08Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/08Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable
    • A61G5/0808Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable characterised by a particular folding direction
    • A61G5/0833Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable characterised by a particular folding direction folding front to back, e.g. reducing or expanding the overall depth of the wheelchair
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/08Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable
    • A61G5/0866Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable folding down backrest, e.g. where the backrest folds down onto the seat support
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/08Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable
    • A61G5/0883Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable having locking means for maintaining a folded or unfolded condition
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/08Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable
    • A61G5/0891Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs foldable having rigid supports, e.g. seat or back supports which retain their shape after folding of the wheelchair
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/10Parts, details or accessories
    • A61G5/12Rests specially adapted therefor, e.g. for the head or the feet
    • A61G5/125Rests specially adapted therefor, e.g. for the head or the feet for arms
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/10Parts, details or accessories
    • A61G5/12Rests specially adapted therefor, e.g. for the head or the feet
    • A61G5/128Rests specially adapted therefor, e.g. for the head or the feet for feet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L50/00Electric propulsion with power supplied within the vehicle
    • B60L50/50Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
    • B60L50/52Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells characterised by DC-motors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G2203/00General characteristics of devices
    • A61G2203/10General characteristics of devices characterised by specific control means, e.g. for adjustment or steering
    • A61G2203/14Joysticks
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61GTRANSPORT, PERSONAL CONVEYANCES, OR ACCOMMODATION SPECIALLY ADAPTED FOR PATIENTS OR DISABLED PERSONS; OPERATING TABLES OR CHAIRS; CHAIRS FOR DENTISTRY; FUNERAL DEVICES
    • A61G5/00Chairs or personal conveyances specially adapted for patients or disabled persons, e.g. wheelchairs
    • A61G5/10Parts, details or accessories
    • A61G5/1005Wheelchairs having brakes
    • A61G5/1032Wheelchairs having brakes engaging an element of the drive or transmission, e.g. drive belt, electrodynamic brake
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S180/00Motor vehicles
    • Y10S180/907Motorized wheelchairs

Definitions

  • This invention relates generally to wheelchairs. More particularly, this invention relates to motorized wheelchairs that are lightweight, foldable and portable.
  • the current mobility assistance market is served by over 450 models of mobility aids produced by more than 150 manufacturers.
  • the four categories of mobility aids currently available include: (1) standard wheelchairs (manual propulsion); (2) ultralight wheelchairs (manual propulsion); (3) three and four wheel scooters (powered propulsion); and (4) powered wheelchairs. Each of these categories of mobility aids are discussed below.
  • Standard wheelchairs are the conventional, folding wheelchairs which can be seen in hospitals, airports, and shopping malls. They typically come in two models: self propelled, with large wheels which a passenger uses to propel themselves, and “Attendant” models, which have smaller wheels and are meant to be pushed by another person. Both types will typically fold sideways to make transport easier. Standard wheelchairs are typically priced low enough such that health insurance reimbursement is easily obtained for mid-range models based on a physician's prescription. Key shortcomings of standard wheelchairs include their unattractive, orthopedic product designs, and the fact that either physical exertion or an attendant is required to propel the chair.
  • Ultralight wheelchairs the newest, most visible products, are currently receiving strong publicity. They are built out of exotic alloys and employ radical new designs in order to be quick and agile. Their reduced weight makes them easy to use and lift, but the frames will not typically fold. They typically are more expansive than standard wheelchairs, and are targeted toward younger, more active users. As a result of their higher cost, health insurance reimbursement is typically available only for an individual with a full-time need and only with a physician's prescription. Key shortcomings of the ultralight wheelchairs include the fact that manual exertion is required to move the chair, the orthopedic nature of the design, and the high price of such chairs limits their availability as a secondary or discretionary aid purchase.
  • Scooters are built in three and four wheel configurations and come closest to the industry's notion of a “consumer product,” mitigating, to a large degree, the “handicapped” stigma associated with wheelchairs. Scooters are designed with thorough attention to aesthetics, are attractive in appearance, and perceived as fun, liberating and free-crowded in use. They are robust enough to function in cross-country and non-access-ready environments. While built to serve the needs of severely disabled individuals able to obtain health insurance reimbursement, scooters are also purchased, on a non-reimbursed basis, by individuals who have mobility difficulties which are not severe enough to qualify for reimbursement.
  • scooters or any other powered mobility aid
  • Obtaining health insurance reimbursement for scooters (or any other powered mobility aid) is much more difficult than for manual wheelchairs; it typically requires an acute need (such as full-time impairment), several physicians' prescriptions, and ongoing and consistent follow up by physical therapists or equipment dealers.
  • Key shortcomings of scooters include their high prices, limiting their discretionary purchase acceptability, their large size, making them cumbersome and obtrusive when used indoors or in social situations, and their heavy weight, making scooters difficult to transport, typically requiring disassembly or a van to be transported for use elsewhere.
  • Powered wheelchairs are becoming more sophisticated and robust with each design iteration. They are currently increasing in weight and cost as the frame designs, mechanicals, and electronics increase in complexity. Since they are designed exclusively for the needs of severely disabled individuals, they are heavy-duty medical appliances, which can handle a wide variety of non-access-ready environments and can overcome significant environmental obstacles. They are currently purchased almost exclusively with health insurance reimbursement, often require the close involvement of a team of healthcare professionals (physicians, physical therapists, wheelchair specialists) to fulfill prescriptive requirements and conduct a customized “fitting” of the wheelchair, and are generally used by individuals with only the greatest degree of impairment or disability. As a powered mobility aid, the procedures and qualifications for health insurance reimbursement are similar in nature, but more extensive, than those required for scooters.
  • Powered wheelchairs will typically cost between four to eight times the cost of standard wheelchairs, and weigh between 80 and 150 pounds (without batteries). Weight has not typically been a consideration for manufacturers of powered wheelchairs, since severely disabled users will normally have modified their lifestyles, transportation means and living environments to accommodate their needs.
  • the key shortcomings of powered wheelchairs include their high price, as they are specialized medical applicants, their heavy weight and large sizes which make them cumbersome to transport, and their unattractive, orthopedic appearance.
  • a final issue surrounding current products relates to their prescriptive nature and the difficulty of obtaining health insurance reimbursement.
  • Standard wheelchairs are easily reimbursed based on a generally prescribed need. Ultralight wheelchairs can be reimbursed if the need is full-time or more specialized and this need is reflected in the prescription.
  • For powered aid reimbursement either scooters or wheelchairs, the difficulty increases dramatically. Often several physicians will need to support the prescription process, and physical therapists or equipment specialists will need to follow up with the agencies. In all cases, health insurance will only reimburse the cost of a single mobility aid. The costs of any secondary or discretionary aids that may be desired (such as a light wheelchair for transport and use in place of a scooter) are borne solely by the customer.
  • the present invention is designed to satisfy the needs of individuals who are not dependent on a full-time mobility aid; rather it is targeted towards those individuals who experience pain, difficulty or tire easily when walking.
  • the present invention incorporates a frame that is sturdy and rigid when in use, but which can be quickly and compactly folded for transport. Other powered wheelchairs will collapse to a limited degree, but the present invention folds to a small, flat package, weighing less than 25 pounds, which is easily lifted into a car trunk or back seat.
  • the present invention has an overall low weight and power management electronics that can be driven effectively with a single, small battery (approximately 10 pounds).
  • the present invention is directed to a wheelchair having a seat and a plurality of wheels for rolling the wheelchair along a ground surface.
  • a plurality of legs are provided for supporting the seat. Each of the legs is positioned between the seat and one of the wheels.
  • a plurality of struts are also provided. Each of the struts couples a first of the legs to a second of the legs. Each of the legs bears only compressive force in supporting the seat, and each of the struts bears only tensile force.
  • the present invention is directed to a foldable wheelchair formed from a seat bottom and a seat back pivotally coupled to the seat bottom.
  • the seat back is movable between a folded position and an unfolded position.
  • the seat bottom has a back end formed from a first curved shape
  • the seat back has a bottom end formed from a second curved shape.
  • the first curved shape of the seat bottom is sized to mate with the second curved shape of the seat back when the seat back is in the unfolded position.
  • the present invention is directed to a portable mobility device that includes an actuator for providing at least one actuator output signal in response to movement of the actuator by a user of the device.
  • the actuator is movable over a range of positions, the range of positions being bounded by a minimum speed actuator position at a first end of the range and a maximum speed actuator position at an opposite end of the range.
  • the range of positions includes a mid-point actuator position located on the range exactly midway between the minimum speed actuator position and the maximum speed actuator position.
  • the actuator output signal has a magnitude that is linearly related to the position of the actuator on the range of positions.
  • a non-linear amplifier responsive to the actuator output signal, is provided for outputting a motor control signal.
  • the motor control signal has a minimum value when the actuator is located at the minimum speed actuator position, a maximum value when the actuator is located at the maximum speed actuator position, and the motor control signal has its median value when the actuator is located between the mid-point speed actuator position and the maximum speed actuator position.
  • the non-linear amplifier thus causes the speed of the device to change least drastically in response to variations in the actuator position when the actuator is closest to its minimum speed position, and the non-linear amplifier causes the speed of the device to change most drastically in response to variations in the actuator position when the actuator is closest to its maximum speed position.
  • FIG. 1 is a side view of a lightweight, foldable, and motorized wheelchair, in accordance with a preferred embodiment of the present invention.
  • FIG. 2 is an enlarged view showing the connection between a seat support member and the central strut member of the wheelchair shown in FIG. 1.
  • FIG. 3 is an enlarged view of a portion of a seat support member of the wheelchair shown in FIG. 1.
  • FIG. 4 is a front view of the wheelchair shown in FIG. 1.
  • FIG. 5 is a partial isometric view of the wheelchair shown in FIG. 1.
  • FIG. 6A is an exploded view of the seat bottom and seat back of the wheelchair shown in FIG. 1, showing a mating curvature used for connecting the seat bottom and seat back.
  • FIG. 6B is a rear view of the seat back shown in FIG. 6A.
  • FIG. 6C shows the seat bottom and seat back of the present invention in their fully-unfolded position.
  • FIG. 6D is a cross-sectional view of 6 C, and shows the seat bottom and seat back of the present invention in their fully-unfolded position.
  • FIG. 6E is a cross-sectional view of the seat bottom and seat back of the present invention shown in their partially folded position.
  • FIG. 7A is a block diagram showing the operation of controllers for driving the motors of the wheelchair shown in FIG. 1, in accordance with a preferred embodiment of the present invention.
  • FIG. 7B is a diagram showing the linear relationship between the actuation angle imparted (by a user) to a joystick and the magnitude of the signals output by the joystick in response to such actuation angle.
  • FIG. 7C is a diagram showing the non-linear relationship between the actuation angle imparted (by a user) to a joystick and the magnitude of the signals output by an amplifier in response to such actuation angle, in accordance with a preferred embodiment of the present invention.
  • FIG. 8 is a side view showing the wheelchair of FIG. 1 in a partially-folded position.
  • FIG. 9 is a side view showing the wheelchair of FIG. 1 in a fully-folded position.
  • FIGS. 1 - 5 there are shown various views of a lightweight, foldable, and motorized wheelchair 100 , in accordance with a preferred embodiment of the present invention.
  • Wheelchair 100 is formed of a seat bottom 10 and a seat back 20 .
  • Seat back 20 is pivotally coupled to seat bottom 10 at pivot point P, and is pivotable along arc A.
  • Front wheels 72 , 74 and rear wheels 76 , 78 are provided for rolling the wheelchair along a ground surface S.
  • Legs 32 , 34 , 36 and 38 are provided for supporting the seat bottom 10 (and a user) during operation of wheelchair 100 .
  • each one of the legs 32 , 34 , 36 , and 38 is preferably positioned between the seat bottom 10 and a corresponding one of the wheels 72 , 74 , 76 and 78 .
  • Struts 52 , 54 , 56 , 58 , 60 and 62 are provided for connecting selected pairs of legs 32 , 34 , 36 and 38 to one and other.
  • legs 32 , 34 , 36 and 38 bear only compressive force in supporting seat bottom 10
  • each of the struts 52 , 54 , 56 , 58 , 60 and 62 bears only tensile force.
  • This arrangement of legs and struts provides a highly stable, lightweight and foldable support structure for seat bottom 10 .
  • each of the legs 32 , 34 , 36 and 38 is preferably positioned at an acute angle with respect to the ground surface S.
  • legs 32 and 34 are positioned at angle of about 67 to 72 degrees with respect to surface S
  • legs 36 and 38 are positioned at an angle of about 57 to 62 degrees with respect to surface S.
  • the upper ends of legs 32 and 36 are pivotally coupled to seat support bar 40 which, in turn, is rigidly coupled to seat bottom 10 .
  • the upper ends of legs 34 and 38 are pivotally coupled to seat support bar 44 which, in turn, is rigidly coupled to seat bottom 10 .
  • Each of the seat support bars 40 , 44 includes an internal track 42 for guiding and restraining the upper ends of legs 36 and 38 .
  • the upper end of each leg 36 , 38 is locked in position at one end of a track 42 by a pivoting locking bar 65 .
  • each locking bar 65 is pivoted about a point L (by depressing one end of the bar 65 ) in order to release the upper ends of legs 36 , 38 .
  • the legs 36 , 38 are so released, the upper ends of legs 36 , 38 are free to slide along tracks 42 , thus facilitating the folding of the wheelchair 100 as shown in FIG. 5.
  • strut 52 rigidly connects the top end of leg 34 to the bottom end of leg 32
  • strut 54 rigidly connects the top end of leg 32 to the bottom end of leg 34
  • strut 58 rigidly connects the top end of leg 38 to the bottom end of leg 38
  • strut 56 rigidly connects the top end of leg 36 to the bottom end of leg 38
  • Strut 60 is pivotally connected at one of its ends to the top end of leg 32 and is pivotally connected at its other end to the bottom end of leg 36
  • strut 62 is pivotally connected at one of its ends to the top end of leg 34 and is pivotally connected at its other end to the bottom end of leg 38 .
  • cross-beam 66 is provided for rigidly coupling the bottom end of leg 32 to the bottom end of leg 34 .
  • a further cross-beam 68 is provided for rigidly coupling seat support member 40 to seat support member 44 .
  • a foldable strut 64 spans between cross-beam 66 and cross-beam 68 .
  • Foldable strut 64 includes a pair of angled members 64 a, each of which is rigidly connected to cross-beam 66 .
  • Foldable strut 64 also includes a member 64 b which is pivotally mounted to cross-beam 68 .
  • angled members 64 a are rigidly coupled to member 64 b by a releasable locking means 64 d.
  • locking means 64 d is released, allowing strut 64 to fold about its midpoint 64 c.
  • a foot rest support member 84 is rigidly affixed to cross-beam 66 .
  • a pair of foot supports 82 are pivotally mounted to member 84 .
  • foot supports 82 are preferably placed in their unfolded position (shown in FIG. 1).
  • the upper ends of foot supports 82 are pivoted towards support member 84 (as shown in FIG. 9).
  • Adjustment screws are preferably provided for adjusting the height of the foot supports 82 in order to customize wheelchair 100 for users of different heights.
  • the legs, struts, cross-beams and support members discussed above are preferably formed from a material that is lightweight and strong.
  • the legs, struts, cross-beams and support members are formed of aircraft aluminum, high tensile steel, or fiber composite material, the total weight of wheelchair 100 (not including the weight of batteries) may be made less than 25 pounds.
  • FIGS. 6 A- 6 E there are shown several views illustrating a mating curvature used for connecting the seat bottom 10 and seat back 20 of wheelchair 100 .
  • the seat bottom 10 has a back end 12 formed from a first curved shape 14 .
  • the seat back 20 is pivotally coupled to the seat bottom 10 as described above, and is movable between folded positions (shown in FIGS. 6E, 8 and 9 ) and an unfolded position (shown in FIGS. 1, 4, 6 C and 6 D).
  • the seat back 20 has a bottom end 22 formed from a second curved shape 24 .
  • the curved shape 14 of the seat bottom 10 is sized to mate flush with the curved shape 24 of the seat back 20 when the seat back is in its unfolded position.
  • the seat back 20 is oriented at a minimum angle (approximately 0 degrees) with respect to the seat bottom 10 when the seat back is in its folded position, and the seat back 20 is oriented at a maximum angle (approximately 100 degrees) with respect to the seat bottom 10 when the seat back 20 is in its unfolded position.
  • seat back 20 is preferably restrained from pivoting or extending beyond the maximum angle solely by the back end 12 of the seat bottom 10 .
  • the mating curvature formed between seat bottom 10 and seat back 20 preferably forms the sole stop restraining backward movement of the seat back 20 (beyond the limit of arc A) when a user sits in seat bottom 10 and leans against seat back 20 .
  • this stop solely from the mating curvature between the seat bottom 10 and the seat back 20 , the number of components in wheelchair 100 is minimized, thereby reducing the final weight of the wheelchair.
  • the seat bottom 10 and the seat back 20 discussed above are preferably formed from a material that is lightweight and strong.
  • the seat bottom 10 and the seat back 20 are formed of fiber glass reinforced plastic.
  • FIG. 7A there is shown a block diagram illustrating the operation of two controllers for driving independent motors 90 and 92 of the wheelchair shown in FIG. 1, in accordance with a preferred embodiment of the present invention.
  • Motor 90 is preferably coupled to and drives rear wheel 76
  • motor 92 is preferably coupled to and drives rear wheel 78 .
  • Joystick actuator 96 is a standard joystick and, as such, it provides three output signals namely, an X(+/ ⁇ ) signal, a Y(+/ ⁇ ) signal, and a reference signal.
  • the X(+/ ⁇ ) signal and Y(+/ ⁇ ) signal represent the x-y coordinates on a Cartesian plane which correspond to the “angle” and “direction” at which the joystick is positioned at any given moment in time.
  • the joystick is preferably aligned in a vertical position such that the joystick is straight-up-and-down.
  • the “angle” of the joystick relative to the vertical axis is zero.
  • joystick 96 can thus be positioned by a user at any location within a range of possible angles in order to vary/control the speed of the wheelchair.
  • the range of angles typically varies from a minimum of angle of 0 zero degrees (when the joystick is straight-up-and-down) and a maximum angle of about 30 degrees (when the joystick is tilted as far as it will go away from the vertical axis).
  • the “angle” at which the joystick is positioned relative to the vertical axis at any given moment in time corresponds linearly to the Euclidean magnitude represented by the X(+/ ⁇ ) and Y(+/ ⁇ ) signals output by the joystick 96 .
  • the “direction” (along a 360 degree azimuth) toward which the tilted joystick points at any given moment in time corresponds to the Euclidean angle represented by the inverse cosine of the X(+/ ⁇ ) and Y(+/ ⁇ ) signals output by the joystick 96 .
  • a standard joystick actuator such as that manufactured by CH Products, Vista, Calif., under Part #100-800 U 1DM, may be used to implement joystick actuator 96 .
  • the X(+/ ⁇ ) and Y(+/ ⁇ ) signals described above, together with a power signal from battery 95 are provided to both a right motor controller (for driving motor 92 ) and a separate left motor controller (for driving motor 90 ).
  • the X(+/ ⁇ ) and Y(+/ ⁇ ) signals are provided to a forward/reverse (f/r) detector 110 in each motor controller.
  • the f/r detector 110 in the right motor controller determines whether motor 92 should move in the forward or reverse direction.
  • the f/r detector 110 in the left motor controller determines whether motor 90 should move in the forward or reverse direction.
  • the output of each f/r detector 110 is supplied to a corresponding f/r switch 120 , which in turn functions to bias the output of an amplifier 130 .
  • the Euclidean magnitude represented by the X(+/ ⁇ ) and Y(+/ ⁇ ) signals output by the joystick 96 corresponds linearly to the “angle” at which the joystick is positioned relative to the vertical axis at any given moment in time.
  • the power level of the X(+/ ⁇ ) and Y(+/ ⁇ ) signals output by joystick actuator 96 varies linearly from a zero power level when the joystick is in its purely vertical position to a maximum 100% power level when the joystick is tilted as far as it will go away from the vertical axis.
  • each non-linear amplifier 130 outputs a voltage that is related non-linearly to the power level of the X(+/ ⁇ ) and Y(+/ ⁇ ) signals output by joystick actuator 96 .
  • each non-linear amplifier 130 outputs a voltage that is related non-linearly to the power level of the X(+/ ⁇ ) and Y(+/ ⁇ ) signals output by joystick actuator 96 .
  • FIG. 7C In the preferred embodiment shown in FIG.
  • the voltage output by amplifier 130 is significantly less than 50% of maximum (and preferably only about 30% of the maximum) when the joystick is positioned 15 degrees from the vertical (i.e., when the joystick is half-way between its minimum angle of zero degrees and its maximum angle of 30 degrees.)
  • the non-linear amplifiers 130 thus cause the speed of the motors 90 , 92 to change least drastically in response to variations in the joystick angle when the joystick is closest to its purely vertical angle, and the non-linear amplifiers 130 cause the speed of the device to change most drastically in response to variations in the joystick angle when the joystick is tilted as far as it will go away from the vertical axis.
  • non-linear amplifiers 130 having response curves such as that shown in FIG. 7C, it is believed that a user of the present mobility device is better able to control and maneuver the device, because the user has finer control of the wheelchair at lower speeds.
  • each non-linear amplifier 130 is provided to a pulse-width (PW) modulator 140 .
  • PW modulator 140 is coupled to an oscillator having a frequency of about 15 Khz to 20 Khz.
  • each PW modulator 140 produces a pulse-width modulated signal.
  • the width of the pulses in this signal is linearly related to the level of the voltage signal provided to the PW modulator 140 by an amplifier 130 .
  • the pulse-width modulated signal output by modulator 140 is provided to a motor driver 150 .
  • each PW Modulator 140 is also provided to a zero-drive detector 160 .
  • Each zero-drive detector 160 monitors the signal output by a PW Modulator 140 to determine when the PW Modulator output signal has a zero duty cycle. When the PW Modulator output signal has a zero duty cycle, this corresponds to a state when the joystick actuator 96 is in its purely vertical position and no force is being applied to the joystick by a user. When the joystick 96 reaches this purely vertical position, it is desirable for the wheelchair 100 to come to a stop as soon as is comfortably possible and for the wheelchair to remain in a stopped position thereafter until the user moves the joystick 96 from its purely vertical position.
  • a zero-drive detector 160 detects that the PW Modulator output signal duty cycle is zero, the zero-drive detector 160 sends a signal to a brake circuit 170 .
  • Each brake circuit 170 functions to shunt the output of one of the motors 90 , 92 , thereby resulting in dynamic braking action.
  • a standard gel lead acid battery such as that manufactured by Yuasa-Exide under model number NPG18-12 may be used to implement battery 95 .
  • Battery 95 is preferably stored in battery case 94 during operation of wheelchair 100 .

Abstract

A wheelchair having a seat and a plurality of wheels for rolling the wheelchair along a ground surface. A plurality of legs are provided for supporting the seat. Each of the legs is positioned between the seat and one of the wheels. A plurality of struts are also provided. Each of the struts couples a first of the legs to a second of the legs. Each of the legs bears only compressive force in supporting the seat, and each of the struts bears only tensile force.
A foldable wheelchair formed from a seat bottom and a seat back pivotally coupled to the seat bottom. The seat back is movable between a folded position and an unfolded position. The seat bottom has a back end formed from a first curved shape, and the seat back has a bottom end formed from a second curved shape. The first curved shape of the seat bottom is sized to mate with the second curved shape of the seat back when the seat back is in the unfolded position.
A portable mobility device that includes an actuator for providing at least one actuator output signal in response to movement of the actuator by a user of the device. The actuator is movable over a range of positions, the range of positions being bounded by a minimum speed actuator position at a first end of the range and a maximum speed actuator position at an opposite end of the range. The range of positions includes a mid-point actuator position located on the range exactly midway between the minimum speed actuator position and the maximum speed actuator position. The actuator output signal has a magnitude that is linearly related to the position of the actuator on the range of positions. A non-linear amplifier, responsive to the actuator output signal, is provided for outputting a motor control signal. The motor control signal has a minimum value when the actuator is located at the minimum speed actuator position, a maximum value when the actuator is located at the maximum speed actuator position, and the motor control signal has its median value when the actuator is located between the mid-point speed actuator position and the maximum speed actuator position.

Description

    FIELD OF THE INVENTION
  • This invention relates generally to wheelchairs. More particularly, this invention relates to motorized wheelchairs that are lightweight, foldable and portable. [0001]
  • BACKGROUND
  • The current mobility assistance market is served by over 450 models of mobility aids produced by more than 150 manufacturers. The four categories of mobility aids currently available include: (1) standard wheelchairs (manual propulsion); (2) ultralight wheelchairs (manual propulsion); (3) three and four wheel scooters (powered propulsion); and (4) powered wheelchairs. Each of these categories of mobility aids are discussed below. [0002]
  • Standard wheelchairs are the conventional, folding wheelchairs which can be seen in hospitals, airports, and shopping malls. They typically come in two models: self propelled, with large wheels which a passenger uses to propel themselves, and “Attendant” models, which have smaller wheels and are meant to be pushed by another person. Both types will typically fold sideways to make transport easier. Standard wheelchairs are typically priced low enough such that health insurance reimbursement is easily obtained for mid-range models based on a physician's prescription. Key shortcomings of standard wheelchairs include their unattractive, orthopedic product designs, and the fact that either physical exertion or an attendant is required to propel the chair. [0003]
  • Ultralight wheelchairs, the newest, most visible products, are currently receiving strong publicity. They are built out of exotic alloys and employ radical new designs in order to be quick and agile. Their reduced weight makes them easy to use and lift, but the frames will not typically fold. They typically are more expansive than standard wheelchairs, and are targeted toward younger, more active users. As a result of their higher cost, health insurance reimbursement is typically available only for an individual with a full-time need and only with a physician's prescription. Key shortcomings of the ultralight wheelchairs include the fact that manual exertion is required to move the chair, the orthopedic nature of the design, and the high price of such chairs limits their availability as a secondary or discretionary aid purchase. [0004]
  • Scooters are built in three and four wheel configurations and come closest to the industry's notion of a “consumer product,” mitigating, to a large degree, the “handicapped” stigma associated with wheelchairs. Scooters are designed with thorough attention to aesthetics, are attractive in appearance, and perceived as fun, liberating and free-spirited in use. They are robust enough to function in cross-country and non-access-ready environments. While built to serve the needs of severely disabled individuals able to obtain health insurance reimbursement, scooters are also purchased, on a non-reimbursed basis, by individuals who have mobility difficulties which are not severe enough to qualify for reimbursement. [0005]
  • The most widely sold scooter models cost between three and five times the cost of standard wheelchairs, and weigh around 90 pounds without their batteries. Obtaining health insurance reimbursement for scooters (or any other powered mobility aid) is much more difficult than for manual wheelchairs; it typically requires an acute need (such as full-time impairment), several physicians' prescriptions, and ongoing and consistent follow up by physical therapists or equipment dealers. Key shortcomings of scooters include their high prices, limiting their discretionary purchase acceptability, their large size, making them cumbersome and obtrusive when used indoors or in social situations, and their heavy weight, making scooters difficult to transport, typically requiring disassembly or a van to be transported for use elsewhere. [0006]
  • Powered wheelchairs are becoming more sophisticated and robust with each design iteration. They are currently increasing in weight and cost as the frame designs, mechanicals, and electronics increase in complexity. Since they are designed exclusively for the needs of severely disabled individuals, they are heavy-duty medical appliances, which can handle a wide variety of non-access-ready environments and can overcome significant environmental obstacles. They are currently purchased almost exclusively with health insurance reimbursement, often require the close involvement of a team of healthcare professionals (physicians, physical therapists, wheelchair specialists) to fulfill prescriptive requirements and conduct a customized “fitting” of the wheelchair, and are generally used by individuals with only the greatest degree of impairment or disability. As a powered mobility aid, the procedures and qualifications for health insurance reimbursement are similar in nature, but more extensive, than those required for scooters. Powered wheelchairs will typically cost between four to eight times the cost of standard wheelchairs, and weigh between 80 and 150 pounds (without batteries). Weight has not typically been a consideration for manufacturers of powered wheelchairs, since severely disabled users will normally have modified their lifestyles, transportation means and living environments to accommodate their needs. The key shortcomings of powered wheelchairs include their high price, as they are specialized medical applicants, their heavy weight and large sizes which make them cumbersome to transport, and their unattractive, orthopedic appearance. [0007]
  • Each of the products discussed above is, by and large, derived from the healthcare industry. Such products are largely medical and orthopedic appliances and, because of their cost, appearance, and cumbersomeness, are most suited to individuals with acute mobility difficulties who require full time mobility assistance. They were designed largely for functional use following a trauma and as such are (i) designed for use in all environments (including those that are not handicap access-ready); (ii) unappealing, heavy steel and chrome orthopedic appliances, (iii) heavy and unwieldy which make them difficult or impossible to transport; and (iv) large obtrusive and ungainly in operation. [0008]
  • A final issue surrounding current products relates to their prescriptive nature and the difficulty of obtaining health insurance reimbursement. Standard wheelchairs are easily reimbursed based on a generally prescribed need. Ultralight wheelchairs can be reimbursed if the need is full-time or more specialized and this need is reflected in the prescription. For powered aid reimbursement, either scooters or wheelchairs, the difficulty increases dramatically. Often several physicians will need to support the prescription process, and physical therapists or equipment specialists will need to follow up with the agencies. In all cases, health insurance will only reimburse the cost of a single mobility aid. The costs of any secondary or discretionary aids that may be desired (such as a light wheelchair for transport and use in place of a scooter) are borne solely by the customer. [0009]
  • There are several common attributes that wheelchair and scooter users desire. Each of the products described above meet some, but not all, of these criteria. As Table I below shows, consumers are forced to make substantial compromises when selecting from one of the currently available products. A “WA” in the table below indicates that the criteria is “well-addressed” by the product, and a “PA” indicates that the criteria is “partially addressed” by the product. [0010]
    TABLE I
    Current Mobility Aids & Characteristics
    Easy-
    To- Non- All
    Affordable Transportable Comfortable Use orthopedic Unobtrusive Powered Terrain
    Standard WA WA WA PA
    Wheelchairs
    Ultralight WA WA PA WA PA
    Wheelchairs
    Powered WA PA PA
    Wheelchairs
    Scooters WA PA WA PA PA
  • The present invention is designed to satisfy the needs of individuals who are not dependent on a full-time mobility aid; rather it is targeted towards those individuals who experience pain, difficulty or tire easily when walking. As such, it is an object of the present invention to provide a mobility aid for part time discretionary assistance. That is, for use by individuals who are able to walk unaided or with some mobility assistance, but experience pain or tiredness when conducting their daily routines around their home, work, community or shopping centers. [0011]
  • It is a further object of the present invention to provide a mobility aid with an unobtrusive and appealing design which rigorously avoids the traditional “orthopedic” design of conventional wheelchairs, and also avoids the stigma associated with their use. Thus, it is an object of the present invention to provide a mobility aid that can be used by anyone without engendering, to either the user or onlookers, a sense of being handicapped. [0012]
  • It is a further object of the present invention to provide a mobility aid that folds compactly, is lightweight and highly transportable. Thus, as discussed more fully below, the present invention incorporates a frame that is sturdy and rigid when in use, but which can be quickly and compactly folded for transport. Other powered wheelchairs will collapse to a limited degree, but the present invention folds to a small, flat package, weighing less than 25 pounds, which is easily lifted into a car trunk or back seat. [0013]
  • It is a still further object of the present invention to provide a battery powered mobility aid that is highly affordable. Thus, as discussed more fully below, the present invention has an overall low weight and power management electronics that can be driven effectively with a single, small battery (approximately 10 pounds). [0014]
  • It is a still further object of the present invention to provide a powered mobility aid which is easy for a user to control and maneuver during use of the device. [0015]
  • These and other objects and advantages of the invention will become more fully apparent from the description and claims which follow or may be learned by the practice of the invention. [0016]
  • SUMMARY OF THE INVENTION
  • The present invention is directed to a wheelchair having a seat and a plurality of wheels for rolling the wheelchair along a ground surface. A plurality of legs are provided for supporting the seat. Each of the legs is positioned between the seat and one of the wheels. A plurality of struts are also provided. Each of the struts couples a first of the legs to a second of the legs. Each of the legs bears only compressive force in supporting the seat, and each of the struts bears only tensile force. [0017]
  • In accordance with a further aspect, the present invention is directed to a foldable wheelchair formed from a seat bottom and a seat back pivotally coupled to the seat bottom. The seat back is movable between a folded position and an unfolded position. The seat bottom has a back end formed from a first curved shape, and the seat back has a bottom end formed from a second curved shape. The first curved shape of the seat bottom is sized to mate with the second curved shape of the seat back when the seat back is in the unfolded position. [0018]
  • In accordance with a still further aspect, the present invention is directed to a portable mobility device that includes an actuator for providing at least one actuator output signal in response to movement of the actuator by a user of the device. The actuator is movable over a range of positions, the range of positions being bounded by a minimum speed actuator position at a first end of the range and a maximum speed actuator position at an opposite end of the range. The range of positions includes a mid-point actuator position located on the range exactly midway between the minimum speed actuator position and the maximum speed actuator position. The actuator output signal has a magnitude that is linearly related to the position of the actuator on the range of positions. A non-linear amplifier, responsive to the actuator output signal, is provided for outputting a motor control signal. The motor control signal has a minimum value when the actuator is located at the minimum speed actuator position, a maximum value when the actuator is located at the maximum speed actuator position, and the motor control signal has its median value when the actuator is located between the mid-point speed actuator position and the maximum speed actuator position. The non-linear amplifier thus causes the speed of the device to change least drastically in response to variations in the actuator position when the actuator is closest to its minimum speed position, and the non-linear amplifier causes the speed of the device to change most drastically in response to variations in the actuator position when the actuator is closest to its maximum speed position. [0019]
  • BRIEF DESCRIPTION OF THE DRAWINGS
  • In order that the manner in which the above-recited and other advantages and objects of the invention are obtained and can be appreciated, a more particular description of the invention briefly described above will be rendered by reference to a specific embodiment thereof which is illustrated in the appended drawings. Understanding that these drawings depict only a typical embodiment of the invention and are not therefore to be considered limiting of its scope, the invention and the presently understood best mode thereof will be described and explained with additional specificity and detail through the use of the accompanying drawings. [0020]
  • FIG. 1 is a side view of a lightweight, foldable, and motorized wheelchair, in accordance with a preferred embodiment of the present invention. [0021]
  • FIG. 2 is an enlarged view showing the connection between a seat support member and the central strut member of the wheelchair shown in FIG. 1. [0022]
  • FIG. 3 is an enlarged view of a portion of a seat support member of the wheelchair shown in FIG. 1. [0023]
  • FIG. 4 is a front view of the wheelchair shown in FIG. 1. [0024]
  • FIG. 5 is a partial isometric view of the wheelchair shown in FIG. 1. [0025]
  • FIG. 6A is an exploded view of the seat bottom and seat back of the wheelchair shown in FIG. 1, showing a mating curvature used for connecting the seat bottom and seat back. [0026]
  • FIG. 6B is a rear view of the seat back shown in FIG. 6A. [0027]
  • FIG. 6C shows the seat bottom and seat back of the present invention in their fully-unfolded position. [0028]
  • FIG. 6D is a cross-sectional view of [0029] 6C, and shows the seat bottom and seat back of the present invention in their fully-unfolded position.
  • FIG. 6E is a cross-sectional view of the seat bottom and seat back of the present invention shown in their partially folded position. [0030]
  • FIG. 7A is a block diagram showing the operation of controllers for driving the motors of the wheelchair shown in FIG. 1, in accordance with a preferred embodiment of the present invention. [0031]
  • FIG. 7B is a diagram showing the linear relationship between the actuation angle imparted (by a user) to a joystick and the magnitude of the signals output by the joystick in response to such actuation angle. [0032]
  • FIG. 7C is a diagram showing the non-linear relationship between the actuation angle imparted (by a user) to a joystick and the magnitude of the signals output by an amplifier in response to such actuation angle, in accordance with a preferred embodiment of the present invention. [0033]
  • FIG. 8 is a side view showing the wheelchair of FIG. 1 in a partially-folded position. [0034]
  • FIG. 9 is a side view showing the wheelchair of FIG. 1 in a fully-folded position. [0035]
  • DESCRIPTION OF THE PREFERRED EMBODIMENTS
  • Referring now to FIGS. [0036] 1-5, there are shown various views of a lightweight, foldable, and motorized wheelchair 100, in accordance with a preferred embodiment of the present invention. Wheelchair 100 is formed of a seat bottom 10 and a seat back 20. Seat back 20 is pivotally coupled to seat bottom 10 at pivot point P, and is pivotable along arc A. Front wheels 72, 74 and rear wheels 76, 78 are provided for rolling the wheelchair along a ground surface S. Legs 32, 34, 36 and 38 are provided for supporting the seat bottom 10 (and a user) during operation of wheelchair 100. Thus, each one of the legs 32, 34, 36, and 38 is preferably positioned between the seat bottom 10 and a corresponding one of the wheels 72, 74, 76 and 78. Struts 52, 54, 56, 58, 60 and 62 are provided for connecting selected pairs of legs 32, 34, 36 and 38 to one and other. As explained more fully below, during operation of wheelchair 100 when a user is seated on seat bottom 10, legs 32, 34, 36 and 38 bear only compressive force in supporting seat bottom 10, and each of the struts 52, 54, 56, 58, 60 and 62 bears only tensile force. This arrangement of legs and struts provides a highly stable, lightweight and foldable support structure for seat bottom 10.
  • As shown in FIGS. 1, 4 and [0037] 5, each of the legs 32, 34, 36 and 38 is preferably positioned at an acute angle with respect to the ground surface S. In the preferred embodiment, legs 32 and 34 are positioned at angle of about 67 to 72 degrees with respect to surface S, and legs 36 and 38 are positioned at an angle of about 57 to 62 degrees with respect to surface S. The upper ends of legs 32 and 36 are pivotally coupled to seat support bar 40 which, in turn, is rigidly coupled to seat bottom 10. Similarly, the upper ends of legs 34 and 38 are pivotally coupled to seat support bar 44 which, in turn, is rigidly coupled to seat bottom 10. Each of the seat support bars 40, 44 includes an internal track 42 for guiding and restraining the upper ends of legs 36 and 38. When wheelchair 100 is in its unfolded position (shown in FIGS. 1, 2, 4 and 5), the upper end of each leg 36, 38 is locked in position at one end of a track 42 by a pivoting locking bar 65. During the folding of wheelchair 100, each locking bar 65 is pivoted about a point L (by depressing one end of the bar 65) in order to release the upper ends of legs 36, 38. Once the legs 36, 38 are so released, the upper ends of legs 36, 38 are free to slide along tracks 42, thus facilitating the folding of the wheelchair 100 as shown in FIG. 5.
  • As shown more particularly in FIGS. 4 and 5, strut [0038] 52 rigidly connects the top end of leg 34 to the bottom end of leg 32, and strut 54 rigidly connects the top end of leg 32 to the bottom end of leg 34. Similarly, strut 58 rigidly connects the top end of leg 38 to the bottom end of leg 38 and strut 56 rigidly connects the top end of leg 36 to the bottom end of leg 38. Strut 60 is pivotally connected at one of its ends to the top end of leg 32 and is pivotally connected at its other end to the bottom end of leg 36. Similarly, strut 62 is pivotally connected at one of its ends to the top end of leg 34 and is pivotally connected at its other end to the bottom end of leg 38.
  • Referring now to FIGS. 1, 4 and [0039] 5, cross-beam 66 is provided for rigidly coupling the bottom end of leg 32 to the bottom end of leg 34. A further cross-beam 68 is provided for rigidly coupling seat support member 40 to seat support member 44. A foldable strut 64 spans between cross-beam 66 and cross-beam 68. Foldable strut 64 includes a pair of angled members 64 a, each of which is rigidly connected to cross-beam 66. Foldable strut 64 also includes a member 64 b which is pivotally mounted to cross-beam 68. During operation (use) of wheelchair 100 by a user, angled members 64 a are rigidly coupled to member 64 b by a releasable locking means 64 d. During the folding of wheelchair 100, locking means 64 d is released, allowing strut 64 to fold about its midpoint 64 c.
  • In the preferred embodiment, a foot [0040] rest support member 84 is rigidly affixed to cross-beam 66. A pair of foot supports 82 are pivotally mounted to member 84. During operation of the wheelchair 100, foot supports 82 are preferably placed in their unfolded position (shown in FIG. 1). During folding of the chair, the upper ends of foot supports 82 are pivoted towards support member 84 (as shown in FIG. 9). Adjustment screws (not shown) are preferably provided for adjusting the height of the foot supports 82 in order to customize wheelchair 100 for users of different heights.
  • The legs, struts, cross-beams and support members discussed above are preferably formed from a material that is lightweight and strong. In a particularly preferred embodiment, where the legs, struts, cross-beams and support members are formed of aircraft aluminum, high tensile steel, or fiber composite material, the total weight of wheelchair [0041] 100 (not including the weight of batteries) may be made less than 25 pounds.
  • Referring now to FIGS. [0042] 6A-6E, there are shown several views illustrating a mating curvature used for connecting the seat bottom 10 and seat back 20 of wheelchair 100. The seat bottom 10 has a back end 12 formed from a first curved shape 14. The seat back 20 is pivotally coupled to the seat bottom 10 as described above, and is movable between folded positions (shown in FIGS. 6E, 8 and 9) and an unfolded position (shown in FIGS. 1, 4, 6C and 6D). The seat back 20 has a bottom end 22 formed from a second curved shape 24. The curved shape 14 of the seat bottom 10 is sized to mate flush with the curved shape 24 of the seat back 20 when the seat back is in its unfolded position. As shown by a comparison of FIGS. 1 and 8, the seat back 20 is oriented at a minimum angle (approximately 0 degrees) with respect to the seat bottom 10 when the seat back is in its folded position, and the seat back 20 is oriented at a maximum angle (approximately 100 degrees) with respect to the seat bottom 10 when the seat back 20 is in its unfolded position. During operation of the wheelchair 100, when a user is positioned seated on seat bottom 10 and leaning against seat back 20, seat back 20 is preferably restrained from pivoting or extending beyond the maximum angle solely by the back end 12 of the seat bottom 10. In other words, the mating curvature formed between seat bottom 10 and seat back 20 preferably forms the sole stop restraining backward movement of the seat back 20 (beyond the limit of arc A) when a user sits in seat bottom 10 and leans against seat back 20. By forming this stop solely from the mating curvature between the seat bottom 10 and the seat back 20, the number of components in wheelchair 100 is minimized, thereby reducing the final weight of the wheelchair.
  • The seat bottom [0043] 10 and the seat back 20 discussed above are preferably formed from a material that is lightweight and strong. In a particularly preferred embodiment, the seat bottom 10 and the seat back 20 are formed of fiber glass reinforced plastic.
  • Referring now to FIG. 7A, there is shown a block diagram illustrating the operation of two controllers for driving [0044] independent motors 90 and 92 of the wheelchair shown in FIG. 1, in accordance with a preferred embodiment of the present invention. Motor 90 is preferably coupled to and drives rear wheel 76, and motor 92 is preferably coupled to and drives rear wheel 78. Joystick actuator 96 is a standard joystick and, as such, it provides three output signals namely, an X(+/−) signal, a Y(+/−) signal, and a reference signal. The X(+/−) signal and Y(+/−) signal represent the x-y coordinates on a Cartesian plane which correspond to the “angle” and “direction” at which the joystick is positioned at any given moment in time. When no force is applied to joystick actuator 96, the joystick is preferably aligned in a vertical position such that the joystick is straight-up-and-down. When the joystick is aligned in this straight-up-and-down position, the “angle” of the joystick relative to the vertical axis is zero. As a user imparts an actuation force to the joystick, the angle between this vertical axis and joystick becomes positive and, as explained more fully below, the velocity of the wheelchair increases (non-linearly) as the angle between the vertical axis and the joystick increases. Joystick 96 can thus be positioned by a user at any location within a range of possible angles in order to vary/control the speed of the wheelchair. The range of angles typically varies from a minimum of angle of 0 zero degrees (when the joystick is straight-up-and-down) and a maximum angle of about 30 degrees (when the joystick is tilted as far as it will go away from the vertical axis). The “angle” at which the joystick is positioned relative to the vertical axis at any given moment in time corresponds linearly to the Euclidean magnitude represented by the X(+/−) and Y(+/−) signals output by the joystick 96. Similarly, the “direction” (along a 360 degree azimuth) toward which the tilted joystick points at any given moment in time corresponds to the Euclidean angle represented by the inverse cosine of the X(+/−) and Y(+/−) signals output by the joystick 96. A standard joystick actuator, such as that manufactured by CH Products, Vista, Calif., under Part #100-800 U 1DM, may be used to implement joystick actuator 96.
  • Referring still to FIG. 7A, the X(+/−) and Y(+/−) signals described above, together with a power signal from [0045] battery 95 are provided to both a right motor controller (for driving motor 92) and a separate left motor controller (for driving motor 90). Initially, the X(+/−) and Y(+/−) signals are provided to a forward/reverse (f/r) detector 110 in each motor controller. Based on the Euclidean angle represented by the inverse cosine of the X(+/−) and Y(+/−) signals, the f/r detector 110 in the right motor controller determines whether motor 92 should move in the forward or reverse direction. Similarly, based on the Euclidean angle represented by the inverse cosine of the X(+/−) and Y(+/−) signals, the f/r detector 110 in the left motor controller determines whether motor 90 should move in the forward or reverse direction. The output of each f/r detector 110 is supplied to a corresponding f/r switch 120, which in turn functions to bias the output of an amplifier 130. As mentioned above, the Euclidean magnitude represented by the X(+/−) and Y(+/−) signals output by the joystick 96 corresponds linearly to the “angle” at which the joystick is positioned relative to the vertical axis at any given moment in time. Thus, as shown by the graph shown in FIG. 7B, the power level of the X(+/−) and Y(+/−) signals output by joystick actuator 96 varies linearly from a zero power level when the joystick is in its purely vertical position to a maximum 100% power level when the joystick is tilted as far as it will go away from the vertical axis.
  • As shown particularly in FIG. 7C, each [0046] non-linear amplifier 130 outputs a voltage that is related non-linearly to the power level of the X(+/−) and Y(+/−) signals output by joystick actuator 96. In the preferred embodiment shown in FIG. 7C, where the joystick angle may vary between a minimum angle of zero degrees and a maximum angle of 30 degrees, the voltage output by amplifier 130 is significantly less than 50% of maximum (and preferably only about 30% of the maximum) when the joystick is positioned 15 degrees from the vertical (i.e., when the joystick is half-way between its minimum angle of zero degrees and its maximum angle of 30 degrees.) The non-linear amplifiers 130 thus cause the speed of the motors 90, 92 to change least drastically in response to variations in the joystick angle when the joystick is closest to its purely vertical angle, and the non-linear amplifiers 130 cause the speed of the device to change most drastically in response to variations in the joystick angle when the joystick is tilted as far as it will go away from the vertical axis. As a result of the use of non-linear amplifiers 130 having response curves such as that shown in FIG. 7C, it is believed that a user of the present mobility device is better able to control and maneuver the device, because the user has finer control of the wheelchair at lower speeds.
  • Referring again to FIG. 7A, the output of each [0047] non-linear amplifier 130 is provided to a pulse-width (PW) modulator 140. Each PW modulator 140 is coupled to an oscillator having a frequency of about 15 Khz to 20 Khz. In response to the voltage output by an amplifier 130, each PW modulator 140 produces a pulse-width modulated signal. The width of the pulses in this signal is linearly related to the level of the voltage signal provided to the PW modulator 140 by an amplifier 130. The pulse-width modulated signal output by modulator 140 is provided to a motor driver 150.
  • The output of each [0048] PW Modulator 140 is also provided to a zero-drive detector 160. Each zero-drive detector 160 monitors the signal output by a PW Modulator 140 to determine when the PW Modulator output signal has a zero duty cycle. When the PW Modulator output signal has a zero duty cycle, this corresponds to a state when the joystick actuator 96 is in its purely vertical position and no force is being applied to the joystick by a user. When the joystick 96 reaches this purely vertical position, it is desirable for the wheelchair 100 to come to a stop as soon as is comfortably possible and for the wheelchair to remain in a stopped position thereafter until the user moves the joystick 96 from its purely vertical position. Accordingly, when a zero-drive detector 160 detects that the PW Modulator output signal duty cycle is zero, the zero-drive detector 160 sends a signal to a brake circuit 170. Each brake circuit 170 functions to shunt the output of one of the motors 90, 92, thereby resulting in dynamic braking action.
  • A standard gel lead acid battery, such as that manufactured by Yuasa-Exide under model number NPG18-12 may be used to implement [0049] battery 95. Battery 95 is preferably stored in battery case 94 during operation of wheelchair 100.
  • Furthermore, it is to be understood that although the present invention has been described with reference to a preferred embodiment, various modifications, known to those skilled in the art, may be made to the structures and process steps presented herein without departing from the invention as recited in the several claims appended hereto. [0050]

Claims (27)

What is claimed is:
1. A wheelchair having a seat and a plurality of wheels for rolling said wheelchair along a ground surface, comprising:
(A) a plurality of legs for supporting said seat, each of said legs being positioned between said seat and one of said wheels; and
(B) a plurality of struts, each of said struts coupling a first of said legs to a second of said legs;
wherein each of said legs bears only compressive force in supporting said seat, and each of said struts bears only tensile force.
2. The wheelchair of
claim 1
, wherein said plurality of wheels contact said ground surface at a plurality of contact points lying in a common plane, each of said legs being positioned at an acute angle with respect to said common plane.
3. The wheelchair of
claim 2
, further comprising third and fourth legs, and first, second, third and fourth wheels, said first leg being coupled to said first wheel and said seat, said second leg being coupled to said second wheel and said seat, said third leg being coupled to said third wheel and said seat, said fourth leg being coupled to said fourth wheel and said seat.
4. The wheelchair of
claim 3
, wherein said first, second, third and fourth legs are coupled to said seat by at least one seat support bar.
5. The wheelchair of
claim 3
, wherein said first and second wheels are front wheels of said wheelchair, said third and fourth wheels are back wheels of said wheelchair, said first leg has a top end positioned proximate to said seat and a bottom end positioned proximate to said first wheel, said second leg has a top end positioned proximate to said seat and a bottom end positioned proximate to said second wheel, said third leg has a top end positioned proximate to said seat and a bottom end positioned proximate to said third wheel, said fourth leg has a top end positioned proximate to said seat and a bottom end positioned proximate to said fourth wheel, wherein a first strut connects said top end of said first leg to said bottom end of said second leg, and a second strut connects said top end of said second leg to said bottom end of said first leg.
6. The wheelchair of
claim 5
, wherein a third strut connects said top end of said third leg to said bottom end of said fourth leg, and a fourth strut connects said top end of said fourth leg to said bottom end of said third leg.
7. The wheelchair of
claim 6
, wherein a fifth strut connects said top end of said first leg to said bottom end of said third leg, and a sixth strut connects said top end of said second leg to said bottom end of said fourth leg.
8. The wheelchair of
claim 7
, further comprising first and second cross-beams, said first cross-beam connecting said bottom end of said first leg to said bottom end of said second leg, said second cross-beam connecting said top end of said third leg to said top end of said fourth leg.
9. The wheelchair of
claim 8
, further comprising a seventh strut connecting said first cross-beam to said second cross-beam, said seventh strut being foldable about a midpoint of said seventh strut.
10. The wheelchair of
claim 3
, wherein said plurality of said legs and said plurality of struts are formed from a material selected from the group consisting of aircraft aluminum, high tensile steel, or fiber composite material.
11. The wheelchair of
claim 10
, wherein said wheelchair is foldable and weighs less than 25 pounds.
12. A foldable wheelchair, comprising:
(A) a seat bottom, said seat bottom having a back end formed from a first curved shape;
(B) a seat back pivotally coupled to said seat bottom, said seat back being movable between a folded position and an unfolded position, said seat back having a bottom end formed from a second curved shape;
wherein said first curved shape of said seat bottom is sized to mate with said second curved shape of said seat back when said seat back is in said unfolded position.
13. The foldable wheelchair of
claim 12
, said seat back being oriented at a minimum angle with respect to said seat bottom when said seat back is in said folded position, said seat back being oriented at a maximum angle with respect to said seat bottom when said seat back is in said unfolded position, wherein said back end of said seat bottom restrains said seat back from extending beyond said maximum angle when said seat back is in said unfolded position.
14. The foldable wheelchair of
claim 13
, wherein said seat back is restrained from extending beyond said maximum angle solely by said back end of said seat bottom.
15. The foldable wheelchair of
claim 14
, wherein said minimum angle is zero degrees, and said maximum angle is 100 degrees.
16. The foldable wheelchair of
claim 12
, said back end of seat bottom has a width and said bottom end of said seat back has a width, wherein said first curved shape extends entirely across said width of said back end of said seat bottom, and said second curved shape extends entirely across said width of said bottom end of said seat back.
17. The foldable wheelchair of
claim 12
, wherein said seat bottom and said seat back are formed from fiber glass reinforced plastic.
18. A portable mobility device, comprising:
(A) an actuator for providing at least one actuator output signal in response to movement of said actuator by a user of said device, said actuator being movable over a range of positions, said range of positions being bounded by a minimum speed actuator position at a first end of said range and a maximum speed actuator position at an opposite end of said range, said range of positions including a mid-point actuator position located on said range exactly midway between said minimum speed actuator position and said maximum speed actuator position, said actuator output signal having a magnitude linearly related to a position of said actuator on said range of positions; and
(B) a first non-linear amplifier, responsive to said actuator output signal, for outputting a motor control signal, said motor control signal having a minimum value when said actuator is located at said minimum speed actuator position, said motor control signal having a maximum value when said actuator is located at said maximum speed actuator position;
wherein said motor control signal has a median value when said actuator is located on said range between said mid-point speed actuator position and said maximum speed actuator position, said median value of said motor control signal being exactly halfway between said maximum value of said motor control signal and said minimum value of said motor control signal.
19. The portable mobility device of
claim 18
, wherein said non-linear amplifier has a parabolic amplification curve.
20. The portable mobility device of
claim 19
, wherein said actuator is a joystick.
21. The portable mobility device of
claim 20
, wherein said minimum speed actuator position corresponds to said joystick being disposed along a vertical axis, and said maximum speed actuator position corresponds to said joystick being disposed at a maximum angle with respect to said vertical axis.
22. The portable mobility device of
claim 21
, wherein said mid-point actuator position corresponds to said joystick being disposed at half of said maximum angle.
23. The portable mobility device of
claim 22
, wherein said maximum angle is 30 degrees.
24. The portable mobility device of
claim 22
, said joystick providing first and second actuator output signals in response to movement of said joystick by said user of said device, said first non-linear amplifier being responsive to said first and second actuator output signals, further comprising:
(C) a second non-linear amplifier, responsive to said first and second actuator output signals, for outputting a second motor control signal.
25. The portable mobility device of
claim 24
, further comprising:
(D) a first pulse-width modulator, responsive to said motor control signal output by said first non-linear amplifier, for providing a first pulse-width modulated motor drive signal;
(E) a second pulse-width modulator, responsive to said motor control signal output by said second non-linear amplifier, for providing a second pulse-width modulated motor drive signal;
(F) a first motor drive, responsive to said first pulse-width modulated motor drive signal, for driving a first motor; and
(G) a second motor drive, responsive to said second pulse-width modulated motor drive signal, for driving a second motor;
wherein said first motor is coupled to a first wheel of said device and said second motor is coupled to a second wheel of said device.
26. The portable mobility device of
claim 25
, wherein said device is a motorized wheelchair.
27. The portable mobility device of
claim 26
, wherein said first and second wheels are rear wheels of said motorized wheelchair.
US09/745,589 1998-09-10 2000-12-21 Lightweight motorized wheelchair Expired - Fee Related US6331013B2 (en)

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