US1945232A - Clay product and method of making the same - Google Patents

Clay product and method of making the same Download PDF

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Publication number
US1945232A
US1945232A US61635632A US1945232A US 1945232 A US1945232 A US 1945232A US 61635632 A US61635632 A US 61635632A US 1945232 A US1945232 A US 1945232A
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US
United States
Prior art keywords
clay
product
same
making
brick
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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Inventor
Reiser Herman
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Individual
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Individual
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Application filed by Individual filed Critical Individual
Priority to US61635632 priority Critical patent/US1945232A/en
Application granted granted Critical
Publication of US1945232A publication Critical patent/US1945232A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C04B18/06—Combustion residues, e.g. purification products of smoke, fumes or exhaust gases
    • C04B18/10—Burned or pyrolised refuse
    • C04B18/101—Burned rice husks or other burned vegetable material
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Definitions

  • My invention relates to the art of plastics and it particularly has for its object to provide a more serviceable and lighter clay product than heretofore for use in the manufacture of fire brick, building brick, for fire box or furnace linings, cupola linings, foundry ladle linings, roofing tile, drain tile, floor tile, and all kinds of pottery and for conditioning material for the manufacture of fire clay or any product for either fire clay or burnt clay.
  • Generically my invention resides in mixing with ordinary brick or potters clay burnt rice hulls, or some other similar product containing the same or similar chemicals.
  • the percentage of either material used can be changed from twenty percent of either to decreases, the weight of the product increases in proportion, likewise its susceptibility of breaking easily increases and its durability and powers of resistance and adhesiveness rapidly decrease.
  • Rice hulls are used as fuel by rice mills for generating power and heretofore I have always used the hulls that have been burned by the rice mills although the hulls could be taken and burned in a specially equipped furnace or treated chemically so as to obtain the same result as is obtained by burning in the power plants of rice mills.
  • the essential feature of the invention is the mixture of brick or potters clay with the residuum obtained by burning the hulls from rice, or other similar cereal or bag-asse from sugar cane, or any vegetable containing organic silicon.
  • the mixing of the clay with the burnt material may be conducted in any familiar manner, as by the use of agitating and mixing machines, so that a thorough admixture of the ingredients is obtained.
  • the clay product which comprises an intimate mixture of brick or potters clay with burnt rice hulls.
  • the clay product which comprises an intimate mixture of brick or potters clay with burnt rice hulls in the proportion of approximately one- 35 eighty percent (80%) of the other.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Description

Patented Jan. 30, 1934 UNITED STATES PATENT OFFICE CLAY PRODUCT AND THE METHOD OF MAKING SAME Herman Reiser, Lake Charles, La.
3 Claims.
My invention relates to the art of plastics and it particularly has for its object to provide a more serviceable and lighter clay product than heretofore for use in the manufacture of fire brick, building brick, for fire box or furnace linings, cupola linings, foundry ladle linings, roofing tile, drain tile, floor tile, and all kinds of pottery and for conditioning material for the manufacture of fire clay or any product for either fire clay or burnt clay.
Generically my invention resides in mixing with ordinary brick or potters clay burnt rice hulls, or some other similar product containing the same or similar chemicals.
I have found from experience that with a mixture of one-third of clay and two-thirds of burnt rice hulls the weight of the product has been reduced about forty (4:0) percent over a similar product made wholly of clay. I have also found that the durability of the product has been greatly increased by increasing its heat and slag resistance and adhesive qualities, and decreasing its shrinkage and brittle qualities so that the article made from the material does not break as easily as when manufactured entirely from clay. Its durability for use as fire brick, fire box or furnace linings, cupola linings, foundry ladle lining-s, etc., where it is subjected to intense heat for long periods of time is increased many times over clay that has not been mixed with burnt rice hulls, or some other product containing the same or similar chemicals.
The percentage of either material used can be changed from twenty percent of either to decreases, the weight of the product increases in proportion, likewise its susceptibility of breaking easily increases and its durability and powers of resistance and adhesiveness rapidly decrease.
Rice hulls are used as fuel by rice mills for generating power and heretofore I have always used the hulls that have been burned by the rice mills although the hulls could be taken and burned in a specially equipped furnace or treated chemically so as to obtain the same result as is obtained by burning in the power plants of rice mills.
The essential feature of the invention is the mixture of brick or potters clay with the residuum obtained by burning the hulls from rice, or other similar cereal or bag-asse from sugar cane, or any vegetable containing organic silicon.
The mixing of the clay with the burnt material may be conducted in any familiar manner, as by the use of agitating and mixing machines, so that a thorough admixture of the ingredients is obtained.
From the foregoing description, it is thought the uses and advantages of my invention will be clear to those skilled in the art to which it relates.
What I claim is: 8
1. The process of making a clay product which consists in mixing brick or potters clay with the residuum obtained by burning rice hulls.
2. The clay product which comprises an intimate mixture of brick or potters clay with burnt rice hulls.
3. The clay product which comprises an intimate mixture of brick or potters clay with burnt rice hulls in the proportion of approximately one- 35 eighty percent (80%) of the other. The differthird clay and two-thirds burnt rice hulls.
ence being that as the percentage of clay increases and the percentage of burnt rice hulls HERMAN REISER.
US61635632 1932-06-09 1932-06-09 Clay product and method of making the same Expired - Lifetime US1945232A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US61635632 US1945232A (en) 1932-06-09 1932-06-09 Clay product and method of making the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US61635632 US1945232A (en) 1932-06-09 1932-06-09 Clay product and method of making the same

Publications (1)

Publication Number Publication Date
US1945232A true US1945232A (en) 1934-01-30

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Family Applications (1)

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US61635632 Expired - Lifetime US1945232A (en) 1932-06-09 1932-06-09 Clay product and method of making the same

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2720462A (en) * 1950-11-28 1955-10-11 Ontario Research Foundation Refractory products
US3125043A (en) * 1964-03-17 Method of removing volatile constituents
EP1251109A1 (en) * 2001-04-19 2002-10-23 Minebea Co., Ltd. Method for obtaining a roofing tile and snow-melting, tiled roof using the roofing tile

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3125043A (en) * 1964-03-17 Method of removing volatile constituents
US2720462A (en) * 1950-11-28 1955-10-11 Ontario Research Foundation Refractory products
EP1251109A1 (en) * 2001-04-19 2002-10-23 Minebea Co., Ltd. Method for obtaining a roofing tile and snow-melting, tiled roof using the roofing tile

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