US1913533A - Material handling system - Google Patents

Material handling system Download PDF

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US1913533A
US1913533A US441495A US44149530A US1913533A US 1913533 A US1913533 A US 1913533A US 441495 A US441495 A US 441495A US 44149530 A US44149530 A US 44149530A US 1913533 A US1913533 A US 1913533A
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sheets
carriage
conveyor
transfer
feeding
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US441495A
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Brunner Albert Harold
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SCHUMACHER WALL BOARD Corp
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SCHUMACHER WALL BOARD CORP
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/30—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors
    • B65G47/31—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles during transit by a series of conveyors by varying the relative speeds of the conveyors forming the series

Definitions

  • My invention relates to material handling systems and has particular reference to systems for transporting partially formed roducts between various steps in a manuacturing process.
  • a specific problem of this character is represented in the manufacture of wallboard of the type in which a plastic material is interposed between layersof relatively thin casing material, such as paper, or the like. These sheets, when formed with the moist plastic material, are readily distorted or broken if not handled with extreme care.
  • Machines for conveying such material from the initial forming machine to a machine for performing other steps of the process are well known and are usually arranged to receive the material from a continuous forming machine and transport it to the second machine in the system, but all of the known systemsldepend u on the skill of an operator for insuring t e transferring of the material without breakageand without interference of the material under transfer with the material being fed from the forming machine.
  • Another object of my invention is to provide a material handling system in which material moving in one plane is transferred to a machine in another plane by means of a conveying system which automatically synchronizes the transfer of the .material with the feeding of the material from the first machine so as to prevent interference between the feeding material and the material under transfer.
  • Another object of my invention is to provide a system of the above named character in which the transfer of material from the first plane to the second plane will occur without the necessity of interrupting the operation of or slowing down the operation of the continuously feeding forming machine.
  • Another objectof my invention is to provide a material transporting system for receiving material from a continously feeding source, wherein the continuously feed ing material is divided into spaced groups of elements as it feeds from the forming machine and wherein the groups of elements so divided are transferred during the passage of the next succeding group of elements through the space between succeeding groups of elements.
  • Figure 1 represents a plan view of a portion of the forming machine and the conveying and transferring apparatus re uired to transport the materialto a secon machine;
  • Figure 2 is a side elevational View of the feeding table of the conveying system'as viewed in the direction of the arrow A in Figure 1;
  • Figure 3 is a side elexational view of the transfer portion of the system shown in Figure 1 as viewed in the direction of the arrow B in that figure;
  • Figure 4 is a side elevational view of the ortion of the conveying system shown in Figure 1 as viewed in the direction of the arrow C in that figure.
  • Figure 5 is a plan view partly in section of the transfer carriage and its operating mechanism illustrated in Figures 1 and 3;
  • Figure 6 is an end view partly in section of the transfer carriage and transfermachine illustrated in Figures 1,- 3 and 5;
  • Figure 7 of a time controlled fcontrolling device for synchronizing the movements of the material to be transported between the entry of the material to the transporting machine and the transfer of the material to the second machine;
  • Figure 8 is a detail plan view of the controlling mechanism illustrated in Figure 7;
  • Figure 9 is a detailed view illustrating a brake used to assist in timing the passage of material'from one of the machines to another;
  • Figure 10 is a detailed view illustrating the type of material operated switch which is utilized in synchronizing the movements of material
  • FIG. 11 is a detailed view of another switch utilized for controlling the movements of the transfer carriage.
  • Figure 12 is a diagrammatic view of the electrical wiring and the interconnection of the various controlling devices utilized for controlling the transfer of the material.
  • Figure 1 a layout of two machines required in the manufacture of plaster wallboard.
  • I have shown a fragmentary portion of a wallboard forming machine 1, of a construction well known in the art, from which a continuous strip 2 of partially formed, moist wallboard is fed.
  • Adjacent the forming machine 1 is illustrated a cutter 3, which divides the strip of board 2 into sheets 4 of predetermined length.
  • the cutter 3 is arranged in the usual manner to o erate in synchronism with the feeding o the strip 2 from .the machine 1 in such manner that a continuous supply is a detail side elevational view.
  • An adjustable control device 5 for actuating the cutter 3 may be adjusted to determine the length of the sheets cut from the strip.
  • strip 2 While a single strip of material 2 is illustrated as bein divided into sheets 4, it will be understoo that the strip 2 may comprise several parallel strips in place of the single sheets 4 and a group of several sheets may be formed upon each operation of the cutter 3.
  • the moist sheets 4 must be dried, preferably in a drying oven 6 such as is fragmentarily illustrated in the upper left hand corner of Figure 1.
  • a'conveying system comprising a feeding conveyor 7, which passes the sheets 4 to a transfer table 8, which shifts the sheets laterally to a re DC-table 9 from which they are passed to a receiving conveyor 10 and so are fed into the oven 6.
  • the feeding conveyor 7 is illustrated as of the driven roller type comprising a plurality of rollers 11 upon which the sheets of material 4 rest, certain of these rollers be ing positively driven by means of sprockets 12 and chain 13.
  • the conve or rollers 11 will be driven at a speed somew at in excess of the speed at which the continuous sheet of material 2 is fed from the forming machine.
  • a idle rollers 15 is provided with a brake 17 normally spring pressed, as by means of spring .18, into engagement with the roller 16 so as to exert a retarding force preventing the movement of the sheet 4 of the conveyor section 14, except when thebrake 17 is released.
  • The-brake 17 is pivoted at 19 to the under side of the conveyor supporting frame 20.
  • a releasing device for the brake 17 may be provided comprising a bar 21 extending above the level of the conveyor rollers 15 in such position as to be engaged and depressed by the moving sheet of wallboard 4. Hence, if the sheet 4 is moved sufficiently far over the idle section 14 of the conveyor, the brakew-ill be released and passage of the sheet will be permitted.
  • a second driven portion 22' of the conveyor having its rollers 23 suitably driven byaneans of the chem 13 so that the sheet of material, 4 Wlll be passed to the transfer table 8, which is immed ately adjacent to and has one end thereof n1 alignment with the conveyor .7.
  • a section 24 of the conveyor 7 lyin within the outer limits of the transfer tab e 8 is royided with a plurality of rollers 25 whic llke rollers 14, are not driven but are idle so thatthe sheets 4 will pass over this section of the conveyor with a movable carriage 28 comprising a plurality of supporting bars 29 inter-spaced between adjacent stationary supporting bars 26, and mounted upon crosshcads 30-wh1ch in turn are supported upon wheels or rollers 31.
  • the wheels 31 are movable along tracks 32 which extend laterally throughout the entire length of the transfer table 8.
  • the above described carriage constitutes a trans-fer device which is utilized to move sheets 4 from the feeding conveyor 7 to the receiving table 9; i
  • the carriage 28 is moved between alignment with the conveyor 7 and alignment with the table 9 by means of a crank arm rigidly mounted upon a crankshaft 34 Journalcd in bearings 35 and connected by means of a connecting rod 36 to a sliding crosshead 37 which engages a pint-38 secured to the movable carriage 28.
  • a complete rotation of the crank arm 33 (see Figure 3) will lirst move the carriage 28 from its illustrated position to a position at the extreme left hand side of Figure 3, and back. again to the initial illustrated position, thus moving sheets 4 which may be upon the transfer table 8 from the conveyor 7 to a position to the left of the conveyor 7, upon each movement of the carriage 28.
  • the extent of the movement of the sheets at each operation of the carriage 28 may be determined by the length of the crank arm 33 and may be adjusted to any suitable value.
  • the carriage In order that the sheets 4 which have been moved to the transfer table can be laterally transferred by means of the carriage 28, the carriage is lifted such distance above the position illustrated in Figures 3 and 6 that the supporting bars 29 of the carriage are lifted to a height above the level of the idler rollers 25, thus lifting the sheet from engagement with the rollers 25 during the transfer.
  • the liftin is accomplished by supporting the tracks 32 upon which the carriage operates, upon; a vertically movable set of cross-beams 39, which are in turn sup orted upon links 40 connected to bell-cran stationary beams 42 secured to the sup motion of the carriage 28 70- .41 pivoted uponv ing frame 27, so that motion of the bellcranks 41 about their ivots 43 will cause Y 1 the track 32 to be move tion. 1 p
  • the bell-cranks 41 are rotated by means of rods 44 which are actuated by a iston 45 movable within a pneumatic cylin er 46 in a vertical direcso that fluid pressure applied to the cylin-.
  • crankshaft 34 which has an outer level 48 and an inner level, 49 so arranged with respect to the crank-arm 33 that a roller 50 carried upon a lever 5i will be maintained at one height during one-half of the rotation of the crank-arm 33 and at a lower height during the remaining port of the rotation of the crank-arm.
  • the lowering of the carriage may be cushioned if desired by a suitable dash-pot 51.
  • the lever 51 is connected as by links 52 to one of. the bell-cranks 41 so that the posi-' tion of the lever 51 maintains the position of the bell-crank 41 independent of the fluid pressure in the cylinder 46, once the crankarm 33 has been set into motion.
  • the above described construction consitutes armechanism which will insure that the carriage shall be in the lifted position during the passage of the carriage from the right hand side of the transfer table 8 to the left hand side thereof and will insure that the carriage is in a lowered position at which the supporting bars 29 are below the level of the stationary supports 26 and the rollers 25 during the return motion of the carriage from the left hand side of the table to the initial position illustrated in Figure 3.
  • the receiving table 9 comprises a plurality of rollers 53, which may be driven by means of sprockets 54 and chain 55, and constitutes a receiving device to which the sheets 4 may be readily transferred for movement to the machine for performing the second step in the manufacturing process, in this case oven 6.
  • the rollers 53 constituting a part of the receiving table 9, are so interspaced with respect to the movable supporting bars 29 of the movable carriage that the movable carriage may transport the sheets 4 laterally with respect to the rollers, and deposit them thereon during the motion of the carriage.
  • the drying oven 6 is illustratedin Figure 4 as being provided with a plurality of passages 56 through which materlal to be dried may be conveyed over suitable roller or chain conveyors 57.
  • the receiving elevating conveyor 10 is used to transport the sheets of material 4 from the receiving table 9 to the various passages 56 of the drylng oven 6, and comprises a roller and belt conveyor having one end thereof pivoted as at 58 adjacent the level of the receiving table in such manner that that end of the conveyor 10 will be in alignment with the rollers 53 of the receiving table.
  • the opposite end of the conveyor 10 is suitably arranged in the well known manner to be selectively aligned with various passages 56, as by means of an elevating mechanism 59 of the usual construction utilized for this purpose.
  • the elevating mechanism 59 is illustrated as constituting a motor 60 driving a suitable pulley 61 over which a rope or chain 62 passes, the rope or chain 62 being connected at one end to the conveyor 10, as at" 63, and at its other end to a suitable counter-weight 64.
  • Selective control devices 118 may be utilized to determine the stopping point of the conveyor 10 in its movements up and down adjacent the passages 56 of the oven 6.
  • the construction just described is that usually used in conveying material to ovens of this character and will be understood by those skilled in the art.
  • the assembled mechanism thus far described constitutes a conveying and transferring system to which material .may be fed from the forming machine 1 and which transports the material first to a transfer table and thence to a receiving table, from which the material may be passed by means of the elevating conveyor 10 to the next machine utilized in the process, such as the drying oven 6.
  • valve 72 is connected in the conduit system which supplies fluid pressure to the cylinder 46, which system comprises a ipe 73 leading from a suitable source of uid pressure (indicated by the legend) to the valve 72, an inlet pipe 74 connecting the valve 72 to the cylinder 46 so that liftin of the lever 70 will cause the valve 72 to a mit fluid pressure to the cylinder 46 to thereb cause the lifting of the carriage 28 through the agency of the bell-cranks 41, while depression of the lever 70 will cause the valve 72 to assume a position connecting the inlet pipe 74 with an exhaust port 75, allowing the fluid which is in the cylinder 46 to be exhausted to the atmosphere.
  • a sprin 76 may be utilized to maintain the lever 76in its normal illustrated position.
  • a mercury contact switch 77 is suitably pivotally securedabove the transfer table' 8 with an operating arm 78 there- .for, depending downwardly into a position to engage sheets of material which enter upon the transfer table.
  • the switch 77 is in circuit with a control relay 79 which controls the supply of current to the motor 66. Entry of a sheet of material 4 upon the transfer table, engaging the operating arm 78 will cause a tilting of the switch 77 to cause the motor 66 to start.
  • the relay 79 and switch 77 may be supplied with current from a suitable control circuit extending from one of a pair of supply conductors designated by the legend 110AC by way of a conductor 80, switch 77, conductors 81 and 82, the coil of relay 79 and conductor to the other of the supply conductors.
  • relay 79 Energization of relay 79 causes this relay to close its contact members to connect the motor 66 to a suitable power line designated by the legend 440AC.
  • the motor 66 when started drives, through the gearing 67, and shaft 68, the valve operating cam 69, and at the same time rotates a collector ring structure 83 which is provided with a conducting surface 84 which extends throughout the major part of the circumference of the collector ring structure 83.
  • a suitable contact brush 85 engages the ring 83 and is arranged to conduct current therefrom when in contact with the conducting portion of the ring.
  • Aminsulating segment 86 is interposed in the conducting surface 84 so as to break the circuit controlled thereby when this segment is moved under the brush 85.
  • A'supply brush 87 illustrated as contacting with the shaft 68, supplies current from one of the conductors of the control supply source 110AC to the shaft 68.
  • a brake 88 may be provided to retard the motor, and its effect may be varied by means of adjusting suitable wei hts 89.
  • connection of the motor 90 to the shaft 34 is therefore preferably made through a magnetically operated clutch 91 which in turn is connected through suitable gearing 92 to the shaft 34.
  • a switch 93 preferably ofthe mercury contact type, mounted upon one of the bell-cranks 41 and having its con tacts in circuit with the magnetically operated clutch 91 so that the movement of the bell-crank 41 to lift the carriage 28 will cause energization of the operated clutch 91.
  • the conveyor 7 moves the cut sheets at a speed greater than the speed with which the strip 2 is feeding from the forming machine. Hence, the sheets are fed by the conveyor 7 in succession with a space between each of the cut sheets. The sheets 4 then proceed by momentum upon the idler .section 14 of the conveyor to the point at which the sheet would engage the retarded roller 16 and would there come to rest.
  • next succeeding sheet 4 would then overtake the first sheet and since the second sheet is still upon the driven rollers 11 of the conveyor 7, the second sheet will abut the first and will push the first forward to engage and depress the operating arm 21 of the brake 17, thereby allowing the two abutting sheets to pass freely to the next driven section 22 of the conveyor 7 It will be observed that the effect of the brake 17 will be to create a pause in the feeding of the sheets from the cutter 3.
  • the group of sheets which had been moved upon the transfer table will now be moved laterally to the left (see Figure 3) 7. until the crank-arm 33 has reached its extreme left hand position, whereupon the cam 47 will allow the carriage 28 to again be lowered, depositing the group of sheets upon the stationary supporting bars 26, in a new position, displaced from alignment with the feeding conveyor 7.
  • the amount of movement may be variable through wide limits, but must be sufiicient. to move the first group of sheets fed from the feeding conveyor 7 to a position such that the next group of sheets may pass freely to the tran fer-table.
  • the carriage moves the group of sheets one-quarter of the total distance between the feeding conveyor 7 and the receiving table 9 upon each cycle of operations of the carriage. It is to be remembered, however, that the extent of the lateral movement of the sheets may be varied to suit th g,1 conditions flocation of the receiving ta 8.
  • the sheets of material are continuously fed from the forming machine in successive groups of two sheets each, and that these sheets are transferred laterally during the time the next group of. sheets is delayed by the brake 17. It will also be observed that the operation of the transfer occurs automatically upon the entry of the group of sheets to the transfer table, the transfer'carriage being operated through a cycle of operations including the lifting of the sheets from the transfer table and, second, lateral movement of the sheets, third, lowering of the transfer carriage to deposit the sheets upon the transfer table and, fourth, the return ofthe carriage in its lowered position to its original starting point.
  • drying oven 6 it is the usual construction of the drying oven 6 that it should be sufficiently Wide to receive several groups of sheets arranged alongside each other.
  • I have illustrated a driving motor 100 continuously operating, and connected by means of su table belting or gearing 101 and 102 to drive a shaft 103 to which are attached the convey- ,ing belts 104 of the receiving elevating conveyor 10..
  • a magnetically operated clutch 105 Suitably connected to the shaft 103 is a magnetically operated clutch 105 which,
  • a sprocket 106 when energized, connects a sprocket 106 to be driven by the shaft 103.
  • the sprocket 106 is suitably geared to the driving sprockets 107 for the conveying rollers 53 of the receiving table 9, so that these rollers may be driven by the motorlOO.
  • the coordination of the application of driving power through the receiving table rollers 53 with the depositing of the transferred sheets upon the receiving table is accomplished by the provision of a suitable switching device 108 which is controlled by the transfer control device 65.
  • the switching device 108 comprises a collector ring similar in construction to that described with reference to the collector ring 83, except in this case the major portion 109 of the collector ring is made of insulating material, while a segmental conducting surface 110 is arranged upon the ring so as to be brou ht into engagement with a suitable contact brush 111.
  • the entire switch structure 108 is mounted upon a shaft'112 which in turn is driven by means of suitable reduction gearing 113 by the shaft 68.
  • the ratio of the gearing 113 is such that the shaft 68 which makes two complete revolutions to one revolution of the shaft 112, thus insuring that the transfer carriage will go through two of its cycles of operation to arrange two groups of sheets upon the receiving table before the conveyor rollers 53 will be driven to feed these sheets to the c'onve or 10. Since it is only necessarythat the ro lers 53 be driven sufliciently long to insure passage of the groups of sheets 4 to the elevating belts 104, the length of the segmental contactin'g surface 110 of the switch 108 may be arran ed to maintain clutch 10,5 energized onl or the proper length of time.
  • the conveyor 10 In addition to the control of the receiving rollers 53 at the propertime, it is desirable that the conveyor 10 shall be caused to shift its position from one passage 56 in the oven 6 to another passage at the proper time, I have arranged on shaft 112 an additional u collector ring 114, similar in construction to .switch 108 but having its segmental contact surface 115 arranged to engage its brush 116' just after the em-rgization of clutch 105.
  • the collector ring 114 is suitably connected in circuit with the control mechanism 117 for the elevating motor to cause the conveyor 10 to assume its next position.
  • the control of the elevating motor 00 is assumed to be ofstandard construction and ⁇ vill'not be described in detail herein, it being sufiicient to note that with this type of elevator control an impulse of current being supplied to the control mechanism 117 will cause the conveyor 10 to move from its then position to the next adjacent level, as determined by the switches 118. 4
  • a transfer table extending into alignment with both said feeding table and said receiving table, a movable carriage thereon, means for moving said carriage from alignment with one of said tables to alignment with the other of said tables and return, a conveyor on said feeding table, for moving the material from the feeding source to the transfer table, operable at a speed greater than the speed with which the material is fed, to thereby divide the material into spaced elements, means on the receiving table, a movable carriage said conveyor for causing alternate elements of material to pause in their n-iovements to the transfer table for a predetermined interval of time, and means for operating the transfer carriage from alignment with the feeding table to alignment with the receiving table during said interval.
  • a transfer table for conveying continuously fed material from a feeding table to a receiving table positioned out of alignment therewith, a transfer table extending into alignment with both the feeding table and the receiving table, a movable carriage thereon, means for moving said carriage from alignment with one of said tables to alignment with the other of said tables and return, a conveyor on said feeding table for moving the material from the feeding source to the transfer table operable at a speed greater than the speed with which the material is fed, to thereby divide the material into spaced elements, means on said conveyor for causing alternate elements of said material to pause in their movements for a predetermined interval to allow the next succeeding element to join the first, means for continuing the movements of the two elements to the transfer table, and means operable by the entry of the material to the transfer table for causing the carriage to move from the alignment with said receiving table to alignment with said receiving table during the next pause.
  • a transfer table extending into alignment with both the feeding, table and thereon, means for moving said carriage from alignment with said feeding table to alignment with said receiving table andre turn, a conveyor on said feeding table for moving said sheet material from the feeding source to said transfer'table operable at a speed greater than the-speed of feeding of said sheet material to thereby divide the sheet material into spaced sheets, means on said conveyor for causing each alternate sheet to pause in its movement onto the transfer table for a predetermined interval of time, permitting the succeeding sheet to overtake the first to form the sheets into units of two sheets each and means responsive to the entry of a unit onto the transfer table for starting operation of said carriage moving means, said carriage starting means and said means for causing said sheets to pause being so located with reference to each other that the transfer movement of a unit upon the transfer table occurs during the pause of the next following unit.
  • a transfer table extending into alignment with both the feeding table and the receiving table, a movable carriage thereon, means for movin .said carriage from alignment with said feeding table to alignment with said receiving table and return, a roller type conveyor on said feeding table for moving said sheet material from the feeding source onto said transfer table, driven at a speed greater than the speed with which the material is fed from said source, whereby the material is divided into succeeding spaced sheets, an idler section in said roller conveyor and a brake therefor causing said sheets to pause in passage over said section for an interval of time necessary for the next following sheet to overtake and abut the first, means operable by the abutment. of the two sheets for releasing said brake, allowing said two sheets to be passed to the transfer table as a unit, and means operable during the pause for operating said carriage to cause the preceding two sheets to be displaced from alignment with said conveyor.
  • a transfer table extending into alignment with both the feeding table and the receiving table, a movable carriage thereon, means for moving said carriage from alignment with said feeding table to alignment with said receiving table and return, a roller type conveyor on said feeding table for moving said sheet material from the feeding source onto said transfer table, driven at a speed greater than the speed withwhich the material is fed from said source, whereby the material is divided into succeeding spaced sheets, an idler section in said roller conveyor and a brake therefor causing said sheets to pause in passage over said section for an interval of time necessary for the next following sheet to overtake and abut the first, means operable by the abutment of the two sheets for releasing said brake allowing said two sheets to be passed to the transfer table, and means operable by'the entry of the preceding two sheets upon the transfer table for operating said carriages to displace the said preceding sheets from alignment-with said table.
  • a transfer table extending into alignment with both the feeding table and receiving table, a movable carriage thereon, means for moving said carriage from alignment with said feeding table to alignment with said receiving table and return, a conveyor on said feeding table for moving said sheet material from the feeding source to said transfer table operable at a speed greater than the speed with which the material is fed from said source, whereby the material is divided into spaced sheets, means on said conveyor for causing each alternate sheet to pause in its movement onto the transfer table for a predetermined interval of time and means controlled by the movement 0 sheets on said conveyor for controlling said carriage moving means to synchronize the lateral movement of saidcarriage with the pause of the next succeeding sheets of material on said conveyor.
  • a transfer table connecting the feeding table and the receiving table, a movable carriage thereon having motion through a cycle of operation including, lifting the carriage from a normal position below the level 0 the feeding table to a position above the feeding table, moving the lifted carria e laterally from alignment with the feeding table to a position dislaced therefrom, lowering the carria e to 1ts first level and returningthe lowere carriage to alignment withthe feeding table,
  • a movable carriage thereon havin motion through a cycle of operation inclu ing, lifting the carriage from a normal position below the level of the feeding table to a position above the feeding table, moving the lifted carriage laterally from alignment with the feeding table to a positionhdislaced therefrom, lowering the carria e to its first level and returning the lowere carriage to alignment with the feeding table, means-ope'rably responsive to the entry of material u on the transfer table for starting the eye e, a continuously operating driving motor, a magnetically operable clutch normall disengaging the carriage driving means -rom the motor, a circuit therefor, switch means operable upon the initial lifting of the carriage for energizing said clutch, switch means operable with said carriage moving means for maintaining the clutchcircuit energized through the remaining portions of the cycle, and a magnetically releasable brake on sa'id carriage movin means
  • a transfer table extending into alignment with'both of said tables, a movable carriage thereon, a conveyor on said feeding tab e'for movmgfithe material from the feeding source to the transfer table operable at a speed eater thanthe speed with which the materlal is fed, to thereby divide thematerial intospaced elements, means on said conveyor.
  • for causing alternate elements of material to ause in their movements to the transfer .tallle for a redetermined interval of time means or operating the transfer carriage from alignment with'the feedin' table to alignment with the receiving ta 1e and return during said interval,
  • a receiving conveyor for transferring material from said receiving table to a receptacle, a; normally, idle feeder conveyor on said receiving table for passing material to said receiving conveyor, and means operable upon entry of material upon said transfer table for causing the transfer of the material to the receiving table and for operating said idle feeder conveyor to pass previously received material to said receiving conveyor.
  • a transfer table extending into alignment with both of said tables,'a movable, carriage thereon, means for moving said carriage from a position in alignment with said feeding-table to a position in alignment with said receiving table and return, a conveyor on said feeding table for moving the material from the feeding source -to the transfer table, and operable at a speed great- 6 er than the speed with which the material is fed, to thereby divide the material into spaced elements, means on said conveyor for causing alternate elements of material to pause in their move,ment to the transfer 10 table for a predetermined interval of time, means operably responsive to the entry of material upon said transfer table for controlling said carriage moving means to move the carriage from alignment with the feeding table to alignment with the receiving table and return during the interval of said pause, a receiving conveyor for transferring material from said receiving table to a receptacle, a normally idle feeding conveyor 20 on said receiving table for passing material to said receiving conveyor, driving

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Description

June 13, 1933. A. H. BRUNNER 1,913,533
MATERIAL HANDLING SYSTEM Filed April 4; 1930 5 Sheets-Sheet 1 June 13, 1933. A. H. BRUNNER 1,913,533
MATERIAL HANDLING SYSTEM I Filed A ri 4, 1950 5 Sheets-Sheet 2 June 13, 1933. I A. H. BRUNNER 1,913,533
MATERIAL HANDLING SYSTEM al ke 2mg June 13, 1933. BRUNNER 1,913,533
MATERIAL HANDLING SYSTEM Filed April 4, 1930 5 Sheets-Sheet 4 gwuwwtoz June 13, 1933. BRUNNER 1,913,533
-MATERIAL HANDLING SYSTEM Filed April 4, 1930 5 Sheets-Sheet 5 Pateniled June 13,
' UNITED STATES PATENT orrics mam more) mwnnna, or ms menus, earns-02m, lissrenon 'ro sermem WALL noun conrom'rron, or nos nermns, curronmn, A. conrom'rron or'nmwm m'mnm mnnnme sYs'rmr Application filed April 4, 1830. Serial No. 441,495.
My invention relates to material handling systems and has particular reference to systems for transporting partially formed roducts between various steps in a manuacturing process.
-In the manufacture of articles by the con tinuous process method it frequently happens that partially prepared material is required to be transported from one machine to another machine for the purpose of completing another of the steps of the'process of manufacture. Fre uently, it happens that the machine for per orming the initial steps of the process and the machine for performing other steps of the process are not in such alignment as will allow a continuous conveying of the material in a single plane, thus preventing the use of the usual belt or roller type of conveyor for such transportation. In the manufacture of products in sheet form, the changing of the direction or changing of the plane at which the various steps of the process are performed introduces serious problems in changing the direction of the movement of the sheets from one machine to the other.
This is particularly true in the manufacture of plastic sheet material, since trans portation of the sheets in their plastic or semi-plastic state requires special handling to prevent distorting the partially formed sheets during the transfer. Such distortion would be most likely to occur during the change in direction of motion of the sheets as they pass from one machine to the other.
A specific problem of this character is represented in the manufacture of wallboard of the type in which a plastic material is interposed between layersof relatively thin casing material, such as paper, or the like. These sheets, when formed with the moist plastic material, are readily distorted or broken if not handled with extreme care.
Machines for conveying such material from the initial forming machine to a machine for performing other steps of the process, such as drying machines, etc., are well known and are usually arranged to receive the material from a continuous forming machine and transport it to the second machine in the system, but all of the known systemsldepend u on the skill of an operator for insuring t e transferring of the material without breakageand without interference of the material under transfer with the material being fed from the forming machine.
It is therefore an object of my invention to provide a transporting s stem of the above named character in wh ch all of the steps of receiving the material from one machine, transferring the material to the plane of the second machine, and conveymg the material to the second machine are accomplished in a completely automatic manner, obviating the necessity for a skillful operator for performing these functions.
Another object of my invention is to provide a material handling system in which material moving in one plane is transferred to a machine in another plane by means of a conveying system which automatically synchronizes the transfer of the .material with the feeding of the material from the first machine so as to prevent interference between the feeding material and the material under transfer.
Another object of my invention is to provide a system of the above named character in which the transfer of material from the first plane to the second plane will occur without the necessity of interrupting the operation of or slowing down the operation of the continuously feeding forming machine.
Another objectof my invention is to provide a material transporting system for receiving material from a continously feeding source, wherein the continuously feed ing material is divided into spaced groups of elements as it feeds from the forming machine and wherein the groups of elements so divided are transferred during the passage of the next succeding group of elements through the space between succeeding groups of elements.
My invention will best be understood with reference to an embodiment in a specific machine for manufacturing wallboard illustrated in the accompanying drawings, wherein Figure 1 represents a plan view of a portion of the forming machine and the conveying and transferring apparatus re uired to transport the materialto a secon machine;
Figure 2 is a side elevational View of the feeding table of the conveying system'as viewed in the direction of the arrow A in Figure 1;
Figure 3 is a side elexational view of the transfer portion of the system shown in Figure 1 as viewed in the direction of the arrow B in that figure;
Figure 4 is a side elevational view of the ortion of the conveying system shown in Figure 1 as viewed in the direction of the arrow C in that figure.
Figure 5 is a plan view partly in section of the transfer carriage and its operating mechanism illustrated in Figures 1 and 3;
Figure 6 is an end view partly in section of the transfer carriage and transfermachine illustrated in Figures 1,- 3 and 5;
Figure 7 of a time controlled fcontrolling device for synchronizing the movements of the material to be transported between the entry of the material to the transporting machine and the transfer of the material to the second machine;
Figure 8 is a detail plan view of the controlling mechanism illustrated in Figure 7;
Figure 9 is a detailed view illustrating a brake used to assist in timing the passage of material'from one of the machines to another;
Figure 10 is a detailed view illustrating the type of material operated switch which is utilized in synchronizing the movements of material;
Figure 11 is a detailed view of another switch utilized for controlling the movements of the transfer carriage; and
Figure 12 is a diagrammatic view of the electrical wiring and the interconnection of the various controlling devices utilized for controlling the transfer of the material.
Referring to the drawings, I have illustrated in Figure 1 a layout of two machines required in the manufacture of plaster wallboard. At the upper right hand corner of Figure 1 I have shown a fragmentary portion of a wallboard forming machine 1, of a construction well known in the art, from which a continuous strip 2 of partially formed, moist wallboard is fed. a
Adjacent the forming machine 1 is illustrated a cutter 3, which divides the strip of board 2 into sheets 4 of predetermined length. The cutter 3 is arranged in the usual manner to o erate in synchronism with the feeding o the strip 2 from .the machine 1 in such manner that a continuous supply is a detail side elevational view.
of sheets of material 4 are fed from the machine. An adjustable control device 5 for actuating the cutter 3 may be adjusted to determine the length of the sheets cut from the strip.
While a single strip of material 2 is illustrated as bein divided into sheets 4, it will be understoo that the strip 2 may comprise several parallel strips in place of the single sheets 4 and a group of several sheets may be formed upon each operation of the cutter 3.
The moist sheets 4 must be dried, preferably in a drying oven 6 such as is fragmentarily illustrated in the upper left hand corner of Figure 1.
To convey the sheets 4 from the cutter 3 to the oven 6 I have illustrated a'conveying system comprising a feeding conveyor 7, which passes the sheets 4 to a transfer table 8, which shifts the sheets laterally to a re ceiving-table 9 from which they are passed to a receiving conveyor 10 and so are fed into the oven 6.
The feeding conveyor 7 is illustrated as of the driven roller type comprising a plurality of rollers 11 upon which the sheets of material 4 rest, certain of these rollers be ing positively driven by means of sprockets 12 and chain 13. In order that the material cut off by the cutter 3 shall move out of the way of the succeeding section of the continuous strip of material 2, the conve or rollers 11 will be driven at a speed somew at in excess of the speed at which the continuous sheet of material 2 is fed from the forming machine.
At a point further advanced in the di rection in which the sheets of material 4 are a idle rollers 15 is provided with a brake 17 normally spring pressed, as by means of spring .18, into engagement with the roller 16 so as to exert a retarding force preventing the movement of the sheet 4 of the conveyor section 14, except when thebrake 17 is released. 7
The-brake 17 is pivoted at 19 to the under side of the conveyor supporting frame 20. A releasing device for the brake 17 may be provided comprising a bar 21 extending above the level of the conveyor rollers 15 in such position as to be engaged and depressed by the moving sheet of wallboard 4. Hence, if the sheet 4 is moved sufficiently far over the idle section 14 of the conveyor, the brakew-ill be released and passage of the sheet will be permitted.
Immediately beyond the idle section 14 of the conveyor is a second driven portion 22' of the conveyor, having its rollers 23 suitably driven byaneans of the chem 13 so that the sheet of material, 4 Wlll be passed to the transfer table 8, which is immed ately adjacent to and has one end thereof n1 alignment with the conveyor .7. A section 24 of the conveyor 7 lyin within the outer limits of the transfer tab e 8 is royided with a plurality of rollers 25 whic llke rollers 14, are not driven but are idle so thatthe sheets 4 will pass over this section of the conveyor with a movable carriage 28 comprising a plurality of supporting bars 29 inter-spaced between adjacent stationary supporting bars 26, and mounted upon crosshcads 30-wh1ch in turn are supported upon wheels or rollers 31. The wheels 31 are movable along tracks 32 which extend laterally throughout the entire length of the transfer table 8. The above described carriage constitutes a trans-fer device which is utilized to move sheets 4 from the feeding conveyor 7 to the receiving table 9; i
The carriage 28 is moved between alignment with the conveyor 7 and alignment with the table 9 by means of a crank arm rigidly mounted upon a crankshaft 34 Journalcd in bearings 35 and connected by means of a connecting rod 36 to a sliding crosshead 37 which engages a pint-38 secured to the movable carriage 28. A complete rotation of the crank arm 33 (see Figure 3) will lirst move the carriage 28 from its illustrated position to a position at the extreme left hand side of Figure 3, and back. again to the initial illustrated position, thus moving sheets 4 which may be upon the transfer table 8 from the conveyor 7 to a position to the left of the conveyor 7, upon each movement of the carriage 28. The extent of the movement of the sheets at each operation of the carriage 28 may be determined by the length of the crank arm 33 and may be adjusted to any suitable value.
In order that the sheets 4 which have been moved to the transfer table can be laterally transferred by means of the carriage 28, the carriage is lifted such distance above the position illustrated in Figures 3 and 6 that the supporting bars 29 of the carriage are lifted to a height above the level of the idler rollers 25, thus lifting the sheet from engagement with the rollers 25 during the transfer. The liftin is accomplished by supporting the tracks 32 upon which the carriage operates, upon; a vertically movable set of cross-beams 39, which are in turn sup orted upon links 40 connected to bell-cran stationary beams 42 secured to the sup motion of the carriage 28 70- .41 pivoted uponv ing frame 27, so that motion of the bellcranks 41 about their ivots 43 will cause Y 1 the track 32 to be move tion. 1 p
.The bell-cranks 41 are rotated by means of rods 44 which are actuated by a iston 45 movable within a pneumatic cylin er 46 in a vertical direcso that fluid pressure applied to the cylin-.
der 46 will rotate, the bell-cranks and cause the liftin of the carriage.
It will e apparent that during the entire time the carriage is moving from its right hand pdsition, as illustrated in Figure 3, to the le t hand position; the carriage must be maintained in the lifted position and for this reason I have provided a cam 47 secured to crankshaft 34 which has an outer level 48 and an inner level, 49 so arranged with respect to the crank-arm 33 that a roller 50 carried upon a lever 5i will be maintained at one height during one-half of the rotation of the crank-arm 33 and at a lower height during the remaining port of the rotation of the crank-arm. The lowering of the carriage may be cushioned if desired by a suitable dash-pot 51.
The lever 51 is connected as by links 52 to one of. the bell-cranks 41 so that the posi-' tion of the lever 51 maintains the position of the bell-crank 41 independent of the fluid pressure in the cylinder 46, once the crankarm 33 has been set into motion. It will be observed that the above described construction consitutes armechanism which will insure that the carriage shall be in the lifted position during the passage of the carriage from the right hand side of the transfer table 8 to the left hand side thereof and will insure that the carriage is in a lowered position at which the supporting bars 29 are below the level of the stationary supports 26 and the rollers 25 during the return motion of the carriage from the left hand side of the table to the initial position illustrated in Figure 3.
F rom the foregoing description it will be understood that sheets 4 which have been moved upon the transfer table will be laterally shifted or transfererd across the transfor table in steps, each step constituting the distance traversed by the carriage 28 upon each rotation of the crank 33.
The receiving table 9 comprises a plurality of rollers 53, which may be driven by means of sprockets 54 and chain 55, and constitutes a receiving device to which the sheets 4 may be readily transferred for movement to the machine for performing the second step in the manufacturing process, in this case oven 6. The rollers 53 constituting a part of the receiving table 9, are so interspaced with respect to the movable supporting bars 29 of the movable carriage that the movable carriage may transport the sheets 4 laterally with respect to the rollers, and deposit them thereon during the motion of the carriage.
In the illustrated embodiment of my 1nvention the drying oven 6 is illustratedin Figure 4 as being provided with a plurality of passages 56 through which materlal to be dried may be conveyed over suitable roller or chain conveyors 57. The receiving elevating conveyor 10 is used to transport the sheets of material 4 from the receiving table 9 to the various passages 56 of the drylng oven 6, and comprises a roller and belt conveyor having one end thereof pivoted as at 58 adjacent the level of the receiving table in such manner that that end of the conveyor 10 will be in alignment with the rollers 53 of the receiving table.
The opposite end of the conveyor 10 is suitably arranged in the well known manner to be selectively aligned with various passages 56, as by means of an elevating mechanism 59 of the usual construction utilized for this purpose. The elevating mechanism 59 is illustrated as constituting a motor 60 driving a suitable pulley 61 over which a rope or chain 62 passes, the rope or chain 62 being connected at one end to the conveyor 10, as at" 63, and at its other end to a suitable counter-weight 64. Selective control devices 118 may be utilized to determine the stopping point of the conveyor 10 in its movements up and down adjacent the passages 56 of the oven 6. The construction just described is that usually used in conveying material to ovens of this character and will be understood by those skilled in the art.
The assembled mechanism thus far described constitutes a conveying and transferring system to which material .may be fed from the forming machine 1 and which transports the material first to a transfer table and thence to a receiving table, from which the material may be passed by means of the elevating conveyor 10 to the next machine utilized in the process, such as the drying oven 6.
There remains, however, the problem of suitably timing the passage of the material from the forming machine to the oven without intereference of the sheets of material during the transfer.
The primary consideration here is the coordinating of the movements of the ma 'terial fed from the forming machine with the movements of the transfer mechanism, and as a solution to this problem, I have provided a transfer control device 65 illustrated in Figure 7 as comprising a constant speed motor 66 connected as by means of suitable reduction earing'67 to a shaft 68. Mounted upon the s aft 68 is a cam 69 which engages and operates a lever 70 to control, by izreans of suitable links 71, a pneumatic valve The valve 72 is connected in the conduit system which supplies fluid pressure to the cylinder 46, which system comprises a ipe 73 leading from a suitable source of uid pressure (indicated by the legend) to the valve 72, an inlet pipe 74 connecting the valve 72 to the cylinder 46 so that liftin of the lever 70 will cause the valve 72 to a mit fluid pressure to the cylinder 46 to thereb cause the lifting of the carriage 28 through the agency of the bell-cranks 41, while depression of the lever 70 will cause the valve 72 to assume a position connecting the inlet pipe 74 with an exhaust port 75, allowing the fluid which is in the cylinder 46 to be exhausted to the atmosphere.
A sprin 76 may be utilized to maintain the lever 76in its normal illustrated position.
Referring to Figures 10 and 12, it will be observed that a mercury contact switch 77 is suitably pivotally securedabove the transfer table' 8 with an operating arm 78 there- .for, depending downwardly into a position to engage sheets of material which enter upon the transfer table.
Referring particularly to Figure 12, it will be observed that the switch 77 is in circuit with a control relay 79 which controls the supply of current to the motor 66. Entry of a sheet of material 4 upon the transfer table, engaging the operating arm 78 will cause a tilting of the switch 77 to cause the motor 66 to start. The relay 79 and switch 77 may be supplied with current from a suitable control circuit extending from one of a pair of supply conductors designated by the legend 110AC by way of a conductor 80, switch 77, conductors 81 and 82, the coil of relay 79 and conductor to the other of the supply conductors.
Energization of relay 79 causes this relay to close its contact members to connect the motor 66 to a suitable power line designated by the legend 440AC. The motor 66 when started drives, through the gearing 67, and shaft 68, the valve operating cam 69, and at the same time rotates a collector ring structure 83 which is provided with a conducting surface 84 which extends throughout the major part of the circumference of the collector ring structure 83.
A suitable contact brush 85 engages the ring 83 and is arranged to conduct current therefrom when in contact with the conducting portion of the ring. Aminsulating segment 86 is interposed in the conducting surface 84 so as to break the circuit controlled thereby when this segment is moved under the brush 85. A'supply brush 87, illustrated as contacting with the shaft 68, supplies current from one of the conductors of the control supply source 110AC to the shaft 68. Hence, when the motor 66 is started the engagement of brush .85 with the contacting surface of ring 83 will complete a circuit to the relay79, which circuit parallels that closed by mercury switch 77 and the operation of the motor 66 is continued throughout a complete revolution of the shaft 68 independent of the fact that the sheet of material which operated switch 77- may be moved away from the switch. In order that the speed of the motor 66 may be suitably adjusted, a brake 88 may be provided to retard the motor, and its effect may be varied by means of adjusting suitable wei hts 89.
Hence, entry of sheets of material '4 upon the transfer'table 8 will automatically start the transfer control device to cause the 1 the lateral movement of the carriage 28 is arranged to be driven by means of a motor 90; Motor 90 may be arranged to be started each time it is desired to have the carriage 28 moved through its cycle of operations. I prefer, however, to have the motor 90 constantly energized and to connect the shaft 34, which carries the crank-arm 33, to the motor only when it is desired to have the carriage moved. The time required to start a motor and bring it up to speed is variable and since it is necessary that the movements of they carriage be synchronized with the feeding of the sheets 4, it is not desirable to depend upon the variable starting time of the motor.
The connection of the motor 90 to the shaft 34 is therefore preferably made through a magnetically operated clutch 91 which in turn is connected through suitable gearing 92 to the shaft 34.
In order to control the time at WlllCll the shaft 34 and the crank-arm 33 are to operate, I have illustrated a switch 93, preferably ofthe mercury contact type, mounted upon one of the bell-cranks 41 and having its con tacts in circuit with the magnetically operated clutch 91 so that the movement of the bell-crank 41 to lift the carriage 28 will cause energization of the operated clutch 91.
Since it is necessary that carriage 28 shall be moved to the left and back again to its normal position upon each operation, the shaft 34 must operate through a complete revolution each time it is desired to operate the carriage, I have, therefore, provided a collector ring structure 94 similar to that described in the collector ring structure 83, having a brush 95 engagable therea with in such manner that once shaft 34 has been started into rotation, the brush 95 will complete a circuit for the clutch 91, parallel with that controlled by switch 93 and this circuit will be maintained throughout the remainder of the revolution of shaft 34.
Upon a completion of a complete revolution of shaft 34, that is, when the insulating segment 96-on ring 94 is re-positioned under brush 95, it is desirable that the shaft 34 should be immediately stopped so as not to cause an over-running of the carriage to the extent of starting another cycle of movement thereof. For this reason I have provideda brake 97 normally engagable with a brake drum 98 carried by the shaft 34, the brake 97 being arranged to be withdrawn from the brake drum through the agency of an electromagnet 99, the circuit to which is in parallel relation with the circuit to the clutch 91. Hence, whenever the clutch 91 is energized to cause movement of shaft 34, the brake 97 will also be f 'released but immediately upon deenergization of clutch 91, the brake will be applied and shaft 34 will be stopped.
The operation of the system thus far described 1s as follows:
Assuming that the forming machine 1 is operating and is feeding a continuous strip "of wallboard material 2 beneath the cutter 3 which separates the continuous strip into sheets 4, the conveyor 7 moves the cut sheets at a speed greater than the speed with which the strip 2 is feeding from the forming machine. Hence, the sheets are fed by the conveyor 7 in succession with a space between each of the cut sheets. The sheets 4 then proceed by momentum upon the idler .section 14 of the conveyor to the point at which the sheet would engage the retarded roller 16 and would there come to rest. The next succeeding sheet 4 would then overtake the first sheet and since the second sheet is still upon the driven rollers 11 of the conveyor 7, the second sheet will abut the first and will push the first forward to engage and depress the operating arm 21 of the brake 17, thereby allowing the two abutting sheets to pass freely to the next driven section 22 of the conveyor 7 It will be observed that the effect of the brake 17 will be to create a pause in the feeding of the sheets from the cutter 3.
As the sheets 4, now arranged in units or groups of two abutting sheets, each proceed from section 22 of the conveyor onto the transfer table 8, the first sheet of each 1 group will engage the operating arm 78 for switch 77, closing the circuit for control device of motor 66. Motor 66 then starts to rotate and through the action of cam 69 and lever 70, the valve I riage will be such that at the time the carriage is raised to bring the supporting bars 29 above the level of idler rollers 25, the group of sheets will have moved by momentum to such position that both of the abutting sheets will be upon the transfer table. The carriage, now in lifting position, will pick the groups of sheets from the transfer table and move them off the rollers 25.
However, as soon as the carriage 28 was lifted, switch 93 was closed and hence, clutch 91 will he energized to connect the carriage driving motor 90 to start the lateral movement of the carriage through the action of crank-arm 33. The initial movement of. the crank-arm 33 and its shaft 34 will cause the collector ring 94 to be brought into engagement with the brush 95 so that the clutch 91 will remain energized until the crank-arm has completed a full revolution.
Hence, the group of sheets which had been moved upon the transfer table will now be moved laterally to the left (see Figure 3) 7. until the crank-arm 33 has reached its extreme left hand position, whereupon the cam 47 will allow the carriage 28 to again be lowered, depositing the group of sheets upon the stationary supporting bars 26, in a new position, displaced from alignment with the feeding conveyor 7. The amount of movement may be variable through wide limits, but must be sufiicient. to move the first group of sheets fed from the feeding conveyor 7 to a position such that the next group of sheets may pass freely to the tran fer-table.
It will be observed that the lateral motion of the transfer carriage will be so controlled by the transfer control device and timed by switch arm 78 that the transfer occurs during the pause created in the feeding of sheets from the cutter 3. In other words, the continuous feeding of the sheets 4 to the transfer table is interrupted by just such amount of time as is required to displace the previously fed group of sheets out of the way of the succeeding group.
In the embodiment of my invention illustrated, the carriage moves the group of sheets one-quarter of the total distance between the feeding conveyor 7 and the receiving table 9 upon each cycle of operations of the carriage. It is to be remembered, however, that the extent of the lateral movement of the sheets may be varied to suit th g,1 conditions flocation of the receiving ta 8.
The return movement of the carriage to pick up the next succeeding group of sheets "fed from the conveyor 7 will be insured since the collector ring 94 continues the energization of the clutch 91 until the carriage has been moved back to its original position.
It will thus be observed that the sheets of material are continuously fed from the forming machine in successive groups of two sheets each, and that these sheets are transferred laterally during the time the next group of. sheets is delayed by the brake 17. It will also be observed that the operation of the transfer occurs automatically upon the entry of the group of sheets to the transfer table, the transfer'carriage being operated through a cycle of operations including the lifting of the sheets from the transfer table and, second, lateral movement of the sheets, third, lowering of the transfer carriage to deposit the sheets upon the transfer table and, fourth, the return ofthe carriage in its lowered position to its original starting point.
It will also. be observed that the use of my system for automatically creating the pause in the feeding of the sheets from the cutter and automatically initiating the transfer action during the pause of the next succeeding group of sheets, insures the coordination of the operations and dispenses with the services of a skilled attendant for manually timing the operations.
The use of my system also permits increasing the speed of the forming machine since if the boards were allowed to pass to the transfer table without grouping it would be necessary to so space them that there is an interval between each two boards of the length required for the transfer table to move through its cycle to take .previously fed boards out of the way. By grouping the boards, the interval between groups is sufficient to permit preceding groups to be moved out of the way and one-half of the intervals is saved, allowing the forming maching to be operated at that much greater spee After the material has been deposited upon the receiving table 9 is should be removed therefrom at a sufficient rate to allow for the passage of the next group of sheets from the transfer table. In order to accomplish this result, it is only necessary to provide for the driving of the receiving table rollers 53 by any suitable means, operating at a sufficient speed to remove the deposited sheets before the next group of sheets is transferred to the receiving table.
However, it is the usual construction of the drying oven 6 that it should be sufficiently Wide to receive several groups of sheets arranged alongside each other.
Also, it is necessary that there should be some interruption in the feeding of the sheets to the receiving elevating conveyor 10 in order to give this conveyor time to move from one of the oven passages 56 to the next passage.
I have arranged the receiving table 9 and the conveyor 10 to carry two groups of I sheets to the oven simultaneously, and in order to automatically coordinate the movement of the receiving table rollers 53 with the arrival of sheets from the transfer table to accomplish this result, I have arranged for driving the receiving table rollers 53 intermittently. u
Referring again to Figure 1, I have illustrated a driving motor 100 continuously operating, and connected by means of su table belting or gearing 101 and 102 to drive a shaft 103 to which are attached the convey- ,ing belts 104 of the receiving elevating conveyor 10..
Suitably connected to the shaft 103 is a magnetically operated clutch 105 which,
when energized, connects a sprocket 106 to be driven by the shaft 103. The sprocket 106 is suitably geared to the driving sprockets 107 for the conveying rollers 53 of the receiving table 9, so that these rollers may be driven by the motorlOO.
The coordination of the application of driving power through the receiving table rollers 53 with the depositing of the transferred sheets upon the receiving table is accomplished by the provision of a suitable switching device 108 which is controlled by the transfer control device 65.
The switching device 108 comprises a collector ring similar in construction to that described with reference to the collector ring 83, except in this case the major portion 109 of the collector ring is made of insulating material, while a segmental conducting surface 110 is arranged upon the ring so as to be brou ht into engagement with a suitable contact brush 111.
The entire switch structure 108 is mounted upon a shaft'112 which in turn is driven by means of suitable reduction gearing 113 by the shaft 68.
The ratio of the gearing 113 is such that the shaft 68 which makes two complete revolutions to one revolution of the shaft 112, thus insuring that the transfer carriage will go through two of its cycles of operation to arrange two groups of sheets upon the receiving table before the conveyor rollers 53 will be driven to feed these sheets to the c'onve or 10. Since it is only necessarythat the ro lers 53 be driven sufliciently long to insure passage of the groups of sheets 4 to the elevating belts 104, the length of the segmental contactin'g surface 110 of the switch 108 may be arran ed to maintain clutch 10,5 energized onl or the proper length of time.
In addition to the control of the receiving rollers 53 at the propertime, it is desirable that the conveyor 10 shall be caused to shift its position from one passage 56 in the oven 6 to another passage at the proper time, I have arranged on shaft 112 an additional u collector ring 114, similar in construction to .switch 108 but having its segmental contact surface 115 arranged to engage its brush 116' just after the em-rgization of clutch 105. The collector ring 114 is suitably connected in circuit with the control mechanism 117 for the elevating motor to cause the conveyor 10 to assume its next position. The control of the elevating motor 00 is assumed to be ofstandard construction and \vill'not be described in detail herein, it being sufiicient to note that with this type of elevator control an impulse of current being supplied to the control mechanism 117 will cause the conveyor 10 to move from its then position to the next adjacent level, as determined by the switches 118. 4
To continue the operation of my system it will be observed that afterthe group of sheets 4 has been transferred by successive operations of the transfer table to the receivingtable, and the proper number of groups are arranged upon the receiving table, the receiving table rollers 53 will be started and the adjacent groups of sheets will pass to the conveyor 10. Durin some portion of the passage'of the groups 0 sheets along the elevating conveyor belts 104, the elevating motor (50 will be started to align the conveyor 10 with the proper passage in the drying oven 6.
It will thus be observed that I have provided a system for transporting partially formed materials from one machine lying in one plane to one machine lying in another plane, the transfer of the material occurring without interrupting of the continuous feeding of material from the first machine, and the entire-operation being so automatically controlled as to avoid the necessity of employing a skilled operator tocoordinate the various steps required during the transportatlon.
\Vhile I have illustrated and described a machine for manufacturing wallboard, it is evident that my system is applicable to other types of manufacturing apparatus and I therefore do not desire to be limited to any of the details shown herein, except as defined in the appended claims.
I claim: I
1. In a material handling system for conveying continuously fed material from a feeding table to a receiving table positioned out of alignment therewith, a transfer table extending into alignment with both said feeding table and said receiving table, a movable carriage thereon, means for moving said carriage from alignment with one of said tables to alignment with the other of said tables and return, a conveyor on said feeding table, for moving the material from the feeding source to the transfer table, operable at a speed greater than the speed with which the material is fed, to thereby divide the material into spaced elements, means on the receiving table, a movable carriage said conveyor for causing alternate elements of material to pause in their n-iovements to the transfer table for a predetermined interval of time, and means for operating the transfer carriage from alignment with the feeding table to alignment with the receiving table during said interval.
2. In a material handling system for conveying continuously fed material from a feeding table to a receiving table positioned out of alignment therewith, a transfer table extending into alignment with both the feeding table and the receiving table, a movable carriage thereon, means for moving said carriage from alignment with one of said tables to alignment with the other of said tables and return, a conveyor on said feeding table for moving the material from the feeding source to the transfer table operable at a speed greater than the speed with which the material is fed, to thereby divide the material into spaced elements, means on said conveyor for causing alternate elements of said material to pause in their movements for a predetermined interval to allow the next succeeding element to join the first, means for continuing the movements of the two elements to the transfer table, and means operable by the entry of the material to the transfer table for causing the carriage to move from the alignment with said receiving table to alignment with said receiving table during the next pause.
3. In a material handling system for conveying continuously fed sheet material from a feeding table to a laterally displaced receiving table, a transfer table extending into alignment with both the feeding, table and thereon, means for moving said carriage from alignment with said feeding table to alignment with said receiving table andre turn, a conveyor on said feeding table for moving said sheet material from the feeding source to said transfer'table operable at a speed greater than the-speed of feeding of said sheet material to thereby divide the sheet material into spaced sheets, means on said conveyor for causing each alternate sheet to pause in its movement onto the transfer table for a predetermined interval of time, permitting the succeeding sheet to overtake the first to form the sheets into units of two sheets each and means responsive to the entry of a unit onto the transfer table for starting operation of said carriage moving means, said carriage starting means and said means for causing said sheets to pause being so located with reference to each other that the transfer movement of a unit upon the transfer table occurs during the pause of the next following unit.
4. In a material handling system for conveying continuously fed sheet material from a feeding table to a laterally displaced receiving table, a transfer table extending into alignment with both the feeding table and the receiving table, a movable carriage thereon, means for movin .said carriage from alignment with said feeding table to alignment with said receiving table and return, a roller type conveyor on said feeding table for moving said sheet material from the feeding source onto said transfer table, driven at a speed greater than the speed with which the material is fed from said source, whereby the material is divided into succeeding spaced sheets, an idler section in said roller conveyor and a brake therefor causing said sheets to pause in passage over said section for an interval of time necessary for the next following sheet to overtake and abut the first, means operable by the abutment. of the two sheets for releasing said brake, allowing said two sheets to be passed to the transfer table as a unit, and means operable during the pause for operating said carriage to cause the preceding two sheets to be displaced from alignment with said conveyor.
5. In a material handling system for conveying continuously fed sheet material from a feeding table to a laterally displaced receiving table, a transfer table extending into alignment with both the feeding table and the receiving table, a movable carriage thereon, means for moving said carriage from alignment with said feeding table to alignment with said receiving table and return, a roller type conveyor on said feeding table for moving said sheet material from the feeding source onto said transfer table, driven at a speed greater than the speed withwhich the material is fed from said source, whereby the material is divided into succeeding spaced sheets, an idler section in said roller conveyor and a brake therefor causing said sheets to pause in passage over said section for an interval of time necessary for the next following sheet to overtake and abut the first, means operable by the abutment of the two sheets for releasing said brake allowing said two sheets to be passed to the transfer table, and means operable by'the entry of the preceding two sheets upon the transfer table for operating said carriages to displace the said preceding sheets from alignment-with said table.
6. In a material handling system for conveying continuously fed sheet material from a feeding table to a laterally displaced receiving table, a transfer table extending into alignment with both the feeding table and receiving table, a movable carriage thereon, means for moving said carriage from alignment with said feeding table to alignment with said receiving table and return, a conveyor on said feeding table for moving said sheet material from the feeding source to said transfer table operable at a speed greater than the speed with which the material is fed from said source, whereby the material is divided into spaced sheets, means on said conveyor for causing each alternate sheet to pause in its movement onto the transfer table for a predetermined interval of time and means controlled by the movement 0 sheets on said conveyor for controlling said carriage moving means to synchronize the lateral movement of saidcarriage with the pause of the next succeeding sheets of material on said conveyor.
7 In a material handling system for' laterally transferring continuously fed material from a feeding table to a laterally displaced receiving table, a transfer table connecting the feeding table and the receiving table, a movable carriage thereon having motion through a cycle of operation including, lifting the carriage from a normal position below the level 0 the feeding table to a position above the feeding table, moving the lifted carria e laterally from alignment with the feeding table to a position dislaced therefrom, lowering the carria e to 1ts first level and returningthe lowere carriage to alignment withthe feeding table,
means operably responsive to the entry of material uponthe transfer table for starting the cycle, a continuously operating driving motor, a magnetically operable clutch normall means rom the motor, a circuit therefor, and switch means operable upon the initial lifting of the carriage-for energizing said clutch. f c
8. In a material handling system for laterally transferring continuously fed material from a feeding table to a laterally dis? placed receiving table, a transfer table connecting the feeding table and-the receiving table, a movable carriage thereon having motion through a cycle of operation 1I1Cl\1(l-;
ing, lifting the carriage from a normal position below the level of the feeding table to a osition above the feeding table, moving the lifted carriage laterally from alignment with the feeding table to a position dislaced therefrom, lowering the carriage to 1ts first level and returning the-lowered carriage to alignment with the feeding table, means operably responsive to the entry of material upon the transfer table for starting the cycle, a continuously operating driving motor, a magnetically operable clutch normally disengaging the carriage driving means from the motor, a circuit therefor, switch means operable upon the initial lifting of the carriage for energizing said clutch, and switch means operable with said carriage moving means for maintaining the clutch circuit energized through the remaining portions of the cycle.
9. In a materialhandling system for laterally transferring continuously fed matedisengag'ing the carriage driving table,.a movable carriage thereon havin motion through a cycle of operation inclu ing, lifting the carriage from a normal position below the level of the feeding table to a position above the feeding table, moving the lifted carriage laterally from alignment with the feeding table to a positionhdislaced therefrom, lowering the carria e to its first level and returning the lowere carriage to alignment with the feeding table, means-ope'rably responsive to the entry of material u on the transfer table for starting the eye e, a continuously operating driving motor, a magnetically operable clutch normall disengaging the carriage driving means -rom the motor, a circuit therefor, switch means operable upon the initial lifting of the carriage for energizing said clutch, switch means operable with said carriage moving means for maintaining the clutchcircuit energized through the remaining portions of the cycle, and a magnetically releasable brake on sa'id carriage movin means for preventing overrunning of saiil means, the magnet of which is in the circuit to said clutch.
10. Ina material handling system'for con-1 ceiving table, a transfer table extending into alignment with'both of said tables, a movable carriage thereon, a conveyor on said feeding tab e'for movmgfithe material from the feeding source to the transfer table operable at a speed eater thanthe speed with which the materlal is fed, to thereby divide thematerial intospaced elements, means on said conveyor. for causing alternate elements of material to ause in their movements to the transfer .tallle for a redetermined interval of time, means or operating the transfer carriage from alignment with'the feedin' table to alignment with the receiving ta 1e and return during said interval,
a receiving conveyor for transferring material from said receiving table to a receptacle, a; normally, idle feeder conveyor on said receiving table for passing material to said receiving conveyor, and means operable upon entry of material upon said transfer table for causing the transfer of the material to the receiving table and for operating said idle feeder conveyor to pass previously received material to said receiving conveyor.
11. In a material handling system for conveying continuously fed material from a feeding table to a laterally displaced receiving table, a transfer table extending into alignment with both of said tables,'a movable, carriage thereon, means for moving said carriage from a position in alignment with said feeding-table to a position in alignment with said receiving table and return, a conveyor on said feeding table for moving the material from the feeding source -to the transfer table, and operable at a speed great- 6 er than the speed with which the material is fed, to thereby divide the material into spaced elements, means on said conveyor for causing alternate elements of material to pause in their move,ment to the transfer 10 table for a predetermined interval of time, means operably responsive to the entry of material upon said transfer table for controlling said carriage moving means to move the carriage from alignment with the feeding table to alignment with the receiving table and return during the interval of said pause, a receiving conveyor for transferring material from said receiving table to a receptacle, a normally idle feeding conveyor 20 on said receiving table for passing material to said receiving conveyor, driving means for said receiving conveyor, clutch means for connecting said idle feeding conveyor to be driven by said receiving con- 25 veyor driving means, and timed control a mechanism operably responsive to two successive actuations of said. carriage controlling means for actuating said clutch, where by two loads of material are transferred suc- 80 cessively to the receiving table and then are simultaneously fed to the receiving conveyor.
Signed at Los Angeles, California, this 20th day of March, 1930. v
ALBERT HAROLD BRUNNER.
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Cited By (20)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2467203A (en) * 1945-11-24 1949-04-12 Gelbman Louis Pallet charging and tiering machine
US2531560A (en) * 1947-07-12 1950-11-28 Wall Otto J De Buncher for baled hay
US2593611A (en) * 1945-06-08 1952-04-22 Turners Asbestos Cement Co Plant for shaping asbestos cement
US2649182A (en) * 1948-08-04 1953-08-18 Coe Mfg Co Apparatus for handling veneer
US2660432A (en) * 1948-09-04 1953-11-24 Owens Illinois Glass Co Apparatus for conveying and stacking box blanks
US2678716A (en) * 1948-12-29 1954-05-18 Abraham L Rosenfeld Stock take-off apparatus
US2681130A (en) * 1950-11-14 1954-06-15 James L Atwood Conveyer system for bakeries
US2739694A (en) * 1952-02-23 1956-03-27 Union Steel Prod Co Conveyor system for advancing and dividing a series of articles to variably preselected separate conveyors
US2804192A (en) * 1952-06-14 1957-08-27 Petersen Oven Co Automatic feeding arrangement from bread cooler to bread slicers and wrappers
US2814922A (en) * 1954-07-27 1957-12-03 American Can Co Machine for packing articles into cartons and the like
US2850141A (en) * 1954-07-26 1958-09-02 Mechanical Handling Sys Inc Work handling and testing apparatus
US2942718A (en) * 1956-08-28 1960-06-28 Fischer Ag Georg Cooling system for foundry molds
US3104005A (en) * 1961-10-20 1963-09-17 Bitco Inc Lumber separator
US3184030A (en) * 1961-05-08 1965-05-18 Ludwig Herbert Apparatus for intermittently moving a series of items in an endless path
US3194380A (en) * 1963-01-15 1965-07-13 American Olean Tile Company In Board transfer apparatus
US3247981A (en) * 1962-09-11 1966-04-26 Certain Teed Prod Corp Package arranging equipment
EP0395178A1 (en) * 1989-04-28 1990-10-31 Terpa Poultry B.V. Method and apparatus for transferring objects from a first conveyor to a second conveyor which is arranged substantially perpendicularly to the first conveyor
US6609607B2 (en) * 2000-04-27 2003-08-26 Rapistan Systems Advertising Corp. Article separation conveyor
EP1382553A1 (en) * 2002-06-19 2004-01-21 Siemens Schweiz AG Singularising conveyor
US20080276778A1 (en) * 2007-05-11 2008-11-13 Grecon Dimter Holzoptimierung Sud Gmbh & Co. Kg Device for Feeding Boards to Crosscut Saws

Cited By (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2593611A (en) * 1945-06-08 1952-04-22 Turners Asbestos Cement Co Plant for shaping asbestos cement
US2467203A (en) * 1945-11-24 1949-04-12 Gelbman Louis Pallet charging and tiering machine
US2531560A (en) * 1947-07-12 1950-11-28 Wall Otto J De Buncher for baled hay
US2649182A (en) * 1948-08-04 1953-08-18 Coe Mfg Co Apparatus for handling veneer
US2660432A (en) * 1948-09-04 1953-11-24 Owens Illinois Glass Co Apparatus for conveying and stacking box blanks
US2678716A (en) * 1948-12-29 1954-05-18 Abraham L Rosenfeld Stock take-off apparatus
US2681130A (en) * 1950-11-14 1954-06-15 James L Atwood Conveyer system for bakeries
US2739694A (en) * 1952-02-23 1956-03-27 Union Steel Prod Co Conveyor system for advancing and dividing a series of articles to variably preselected separate conveyors
US2804192A (en) * 1952-06-14 1957-08-27 Petersen Oven Co Automatic feeding arrangement from bread cooler to bread slicers and wrappers
US2850141A (en) * 1954-07-26 1958-09-02 Mechanical Handling Sys Inc Work handling and testing apparatus
US2814922A (en) * 1954-07-27 1957-12-03 American Can Co Machine for packing articles into cartons and the like
US2942718A (en) * 1956-08-28 1960-06-28 Fischer Ag Georg Cooling system for foundry molds
US3184030A (en) * 1961-05-08 1965-05-18 Ludwig Herbert Apparatus for intermittently moving a series of items in an endless path
US3104005A (en) * 1961-10-20 1963-09-17 Bitco Inc Lumber separator
US3247981A (en) * 1962-09-11 1966-04-26 Certain Teed Prod Corp Package arranging equipment
US3194380A (en) * 1963-01-15 1965-07-13 American Olean Tile Company In Board transfer apparatus
EP0395178A1 (en) * 1989-04-28 1990-10-31 Terpa Poultry B.V. Method and apparatus for transferring objects from a first conveyor to a second conveyor which is arranged substantially perpendicularly to the first conveyor
US5094337A (en) * 1989-04-28 1992-03-10 Terpa Poultry B.V. Method and apparatus for transferring objects from a first conveyor to a second conveyor which is arranged substantially perpendicularly to the first conveyor
US6609607B2 (en) * 2000-04-27 2003-08-26 Rapistan Systems Advertising Corp. Article separation conveyor
EP1382553A1 (en) * 2002-06-19 2004-01-21 Siemens Schweiz AG Singularising conveyor
US20080276778A1 (en) * 2007-05-11 2008-11-13 Grecon Dimter Holzoptimierung Sud Gmbh & Co. Kg Device for Feeding Boards to Crosscut Saws
US8079457B2 (en) * 2007-05-11 2011-12-20 GreCon Dimter Holzoptimierung Süd GmbH & Co. KG Device for feeding boards to crosscut saws

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