US1822509A - Machine for making pile fabric - Google Patents

Machine for making pile fabric Download PDF

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US1822509A
US1822509A US222756A US22275627A US1822509A US 1822509 A US1822509 A US 1822509A US 222756 A US222756 A US 222756A US 22275627 A US22275627 A US 22275627A US 1822509 A US1822509 A US 1822509A
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loop
forming
spacing elements
movement
blade
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US222756A
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Paul S Smith
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Lea Fabrics Inc
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Lea Fabrics Inc
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Priority to BE354375D priority Critical patent/BE354375A/xx
Application filed by Lea Fabrics Inc filed Critical Lea Fabrics Inc
Priority to US222756A priority patent/US1822509A/en
Priority to GB2449828A priority patent/GB297819A/en
Priority to DEO17568D priority patent/DE555599C/en
Priority to FR35979D priority patent/FR35979E/en
Priority to DE1930L0000230 priority patent/DE599578C/en
Priority to DE1930L0084518 priority patent/DE614253C/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H11/00Non-woven pile fabrics
    • D04H11/04Non-woven pile fabrics formed by zig-zag folding of a fleece or layer of staple fibres, filaments, or yarns, strengthened or consolidated at the folds

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

Sept. 8, 1931. P. s. SMITH 1,822,509
MACHINE FOR 'MAKING PILE FABRIC original Filed sept. 29. 1927 6 sheets-smet 1 l E /ll/ l I /6 l INVNTOR` ATTORNEY P. S. SMITH MACHINE FOR MAKING PILE FABRIC Sem. 8, 1931.
Original Filed Sept. 29. 1927 6 Sheets-Sheet 2 lNvEm-OR @n4 S S/V//TH ATTORNEY Sept. 8, 1931. P. s. sMlTH MACHINE FOR MAKING PILE FABRIC Original Filed Sept. 29. 1927 6 Sheets-Sheet 3 SIA Sept 8, 1931. P. s. SMITH MACHINE FOR MAKING PILE FABRIC Original Filed Sept'. 29. 1927 6 Sheets-Sheet 4 ATTORNEY Sept. 8, 1931. P. sQsMlTH '1,822,509
MACHINE FOR MAKING PILE FABRIC Original Filed Sept. 29. 1927 6 Sheets-Sheet 5 QQ .l l ,Illvne IIIII l I v wm NA NQ m3 w. *ww Iwwn Y f Q @s NN viii@ I I I I 1 l I I I I l I I l M@ I SN @uw I s SMN, -I II \||Vw I l un u l Il Il Il l I', o o .I MPI @NN h IIYQN m d. SNIM l, www I mmm IIII IIILVIAIIIILII- I .II I II IIII I ILM 5: V/S -h HHH k m/m www ,Ml/A, IIMIQN N\,\A\W m mi ATTORNEY 8; 931 P. s. SMITH MACHINE FOR MAKING PILE FABRIC Patented Sept. 8, 19.3.1-
UNITED .STATES PATENT ori-lcs PAUL SMITH, 0F MADISON, NEW JERSEY, ASSIGNOB, BY HESNE ASSIGNMENTS, TO
LEA FABRICS INC., OF NEWARK, 4NEW' JERSEY, A CORPORATION 0F DELAWARE Maenner: Foa Maxine PILE-Fannie Application led September 29, 1927, Serial No. 222,756. leneweddilay 20, 1980.
This invention relates to apparatus for the making of pile fabrics. More particularly the invention relates to apparatus com-V prising a machine adapted for loopin or folding material such as unwoven stoc or the loose fibres of a batt and to supplemental apparatus adapted for formin a cemented pile fabric from' unwoven stoc By means of the apparatus which I have devised, a ile fabric may be made from un'- woven stoc without the preliminary step of forming a roving or spinning the fibres into a yarn, whereby a considerable economy in the cost of manufacture and in the cost of equipment is attained. By the apparatus which I have devised and herein disclosed, a pile fabric may be made either as a continuous or as an intermittent process, although the apparatus herein specifically claimed is particularly` adaptedy for the intermittent operation or production of carpets, rugs or similar material.
One object of m invention is to provide a suitable form 4o apparatus for carrying out the process steps hereinafter describedl by means of which the desired pile fabric product may be formed. l
Another object of my invention is to provide a form of apparatus for the making of cemented pile fabrics which is particularly adapted for the production of individual units.
Another object of the invention is to provide a loop-formin machine which is parorithe formation of a series of regular loops in close proximity to each other in which the formed loops may be rigidly held in place during the loop forming operation.
A further object of the invention is to provide a mechanism which is adapted to rapidly fold a batt into a series of uniform loops, the bases of which are arranged in substantially a single plane and to provide means adapted to hold the loops in place while a cementing medium is applied to the baseV of the loops and a textile material or other flexible backing is united thereto.
A further object of the invention is to provide a machine for thc production of pile object, a batt of loose libres is emplo ed in` which the individual fibres are pre erably arranged in a general direction longitudinally of the batt, whereby a larger proportion of the fibres will become attached after the batt is looped and the cement is applied than would be the case if the fibres were arranged in all directions. In the machine which I have devised, the fibres are acted on in the loop-forming portidn thereof to arrange a large proportion of the nonparallel fibres of the batt substantially parallel therein before the looped portion of the batt is connected Vto the backing. It is to be understood however, that the looping machine which I have devised is operative upon a batt whether or not the fibres thereof are arranged more or less in parallelism and might be used for yarn or other mate rial to produce the desired folding Aor looping action.
Bymeans of the method hereinafter described, a pile fabric may be made, utilizing fibres of a character which cannot be spun except in admixture with other fibres, and which are of relatively little value, although it is to be understood that fibres of substantially any kind, including animal, ve etable, and mineral fibres, may be used if' esired, either in admixture, or separately, in the production of my product. In the makin of rugs or carpets, for example, I pre erably emplov hair which is unsuitable for .,spinning, such as goat hair, which has comcarpet. In the product which I have devised, permitting the use of goat fibres, the individual fibres rub against each other, when the carpet is stepped on',without substantial friction, and consequently comparatively little wear vis produced.v Furthermore, bythe use of a cementing medium, composed, in the preferred embodiment of 'my invention, of vulcanized rubber,A to gether with Va flexible backing of a textile fabric, a cushioning effect is produced when the material is stepped on. l
With these and other objects in View, thev invention comprises various features heremafter descrlbed and more particularly deim fined in the claims.
The invention is illustrated in the accom-- panying drawings, in whichy Fig. l is a plan view of a section of a batt showing vthe loose libres thereof arranged in the same general direction longitudinally of the batt;
Fig. 2 is a vertical longitudinal Section of the batt shown in Fig, l;
Fig. 3 illustrates the preferred method for forming folds or loop sections in a batt and a mechanism or form of apparatus adapted for forming the loops between the wires or spacing elements of a chase; l
Fig. 4l 1s a top plan view of a series of loop sections as vformed by the loop forming machine showing a portion of the sections coated with cement anda ortion of vthe coated section covered by a exible backing member;
Fig. 5 is a longitudinal section of a chase showing the loop sections of a batt in place between the spacing elements or wires of a chase, and showing a section `of the loops having a cement coating applied to the surface or base portion of the loop sections and another section to which thebacking member has been attached;
Fig. 6 illustrates a section of the complet 30 ed pile fabric product after the loop sec tions have been cut and the pile has been tigered and sheared to obtain a substantial- .ly uniform pile height;
Fig. 7 illustrates a form of apparatus for carrying out my invention, showing. the
resulting in a gradual disintegration of the means by which the various method steps may be accomplished;
Fig. 8 is a flow chart illustrating the preferred sequence of steps in carrying out the method;
F 1g; 9;.illustrates a form f of mechanism embodying leop-'forming'elements similar to .thoseof Fig. 3, but in which the wires of the chase and the inserting blade and loopholding means are inclined atan angle so as to form loop sections which'are inclined to ,the plane ofthe bases or exposed surface of the loops; i
Fig. 10 is` anenlarged detailyiew in elevation showing the mechanism by which the looping blade is operated and by which the desired movement' of" the piling mechanism relative to the wiresA of the chase is ob tained;
F ig. 11- is a detailed cross-section of the loop forming mechanism taken on the section-linell-llof Fig. l0;
l "Fig, l2fis adetailed sectional View in elevation showing the loopforming mechanism in the position'which is assumedwhen it is moved fromI one position-to another alon the chase;
Fig. 13 is an enlarged fragmentary sectional view in front elevation of the loopforming blade and loop holding blade together with the presser-feet for holding the base portions of the loo in the position assumed at the end of the loopsforming operation; and
Fig. 14 is a detailed sectional View taken on the section line 14,-14 of Fig. 13.
The machine embodying my invention in its preferred form is illustrated in Figs. 9 to 1.4 inclusive and is particularly-adapted for the makingof cem nted pile fabric by. the method hereinafterdisclosed.
In the making of the cemented pile fabric, the raw stock to be used for forming the pile, consisting of hair, wool, jute, or other fibres, or mixtures thereof, is preferably first repared bypassing it through a picker, or umper, as the nature of the stock may require, to more or less separate the fibres, and to remove foreign material. The stock `is then put on a garnett or a carding ma chine, with the object of disintegrating the fibrous masses remaining in the stock and tov form the fibres into a lap or batt of substantiall uniform thickness. The fibres are preferab y arranged on an endless carrier in such a manner that the greater portion of the fibres will be arranged longitudinally of the batt, but satisfactory results may be obtained without laying or arranging the fibres lon itudinally, as would result, for example, y the use ofl a Blamire lapper, which folds the web initially formed at the doffor of the carding machine into folds transverse to the longitudinal direction of the lap. VI prefer, however, to lay the fibres ranged substantially in parallelism, where- `$10.? by the loss of material resulting` from arrangement of fibres transversely to the-batt is reduced to a. minimum. The thickness of the batt should be regulated in accordance with the pile density desired in the finished product and in accordance with the character of the fibres used, as will be apparent to those skilled in the art.
Referring more particularly to the drawings, the various steps of the method and apparatus for carrying ont lmy invention may now be described. After a batt 10 of the desired thicknessl and width has been formed as above described, it is preferably carried by means of an apron or conveyor belt 12, moving at an appropriate speed, by which it is delivered to the chase l1 of a loop forming machine 13 of suitable form. In Fig. 7 of the drawings is illustrated a form of piling machine, or loop-forming machine adapted for continuous operation,
which consists primarily of a drum 14 hav-V ing a width preferably somewhat greater than that of the pile fabric which is to be made. lThe drum may be suitably mounted on bearings and is preferably driven at a low constant speed. The drum may be driven by Yany suitable means, although I preferably employ a worm wheel, which is attached to the circumference of the drum, and which is engaged by a worm..
To the cylindrical surface of the drum are i attached a multiplicity of spacing elements comprising thin plates or so-called wires 16 which are preferably arranged parallel to the axis of the drum and are spaced apart at the desired intervals so as to provide the desired numberl of loops per inch in the final product. These wires are preferably rigidly fastened to the drum and correspond in function substantially to that of the -loose wires of a loom, winch are used to form a pile in the ordinary wovenpile fabric. The wires have been illustrated in Figs. 3 and 7 of the drawings, as being arranged radially to the drum, whereby the fibres in the loops formed in the batt will be arranged mainly in a direction substantiallyat right angles to the surface of the batt formed by the base ofthe loops. It is to be understood, however, that the wires or plate members of the chase are preferably sloped or inclined-as shown in Figs. 10, 12 and 14, so that the looped fibres,v
or the pile in the final product, may have a definite angular direction or lay. A lay ofabout 30 with'V the vertical is referably ranged at an angle sloping in the direction of movement of the batt, in which case the loop-foming mechanism, hereinafter described, will be inclined atsubstantially the same angle in a direction toward the conveyor belt-12. By sloping the mechanism' and wires in this direction, as described, rather than the opposite direction, the drag on the fibres is increased, resulting in an increased movement of the fibres into parallelism, and the bunching effect on the wires .which takes place when the wires are sloped in the avoided.
Immediately above the drum 14 is arranged an inserting mechanism 13 which comprises a loop forming blade 20 adapted to pass centrally between the wires 16 on the drum, forcing the batt into the space between adjacent wires to a distance depending on the adjustment of the mechanism, the travel of the inserting or loopforming blade being adjusted to provide the desired depth of the loop sections. In order to hold the batt in place during the operation of the piling blade, so as not to disopposite direction is thus place the loops already formed, a holding.
means for the last formed loop is provided, which preferably comprises means for holding each side of the loop in contact with the adjacent wires, and a blade adapted to pass into the loop portion to hold the remaining portion of the Vloop in place. The means which I employ preferably comprises a presser foot 22 adapted to hold one side of the base portion of the loop against the adjacent wire or plate 16 as shown in Fig. 3 of the drawings and a holding blade 24 which is forced downwardly into the last employed, and the plates are pre 'erably arl formed loop into the position previously occupied by the loop forming blade. In order to hold the remaining side of the base portion of the loop, a second presser foot 26 is provided which is moved `downwardly to engage the portion of the loop above the wire 16, whereby the last formed loop is held rigidly in place, permitting a new loop to be formed without disturbing the previously formed loops. In the formation of the new loop the loop forming blade 20 descends on the adjacent batt section between the wires 16 and 16,forcing a portion of the batt in the vform of a loop into the space between the adjacent spacing elements. In the loopforming mechanisms as illustrated in Figs. 3 and 7 of the drawings, the holding blade is made integral with the presser foot or loop-holding means 26, although it is to be understood that these may be made separately and separately operated, if desired.V
The presser feet 22 and 26, andsloop-'holding and loop-forming bladesw 24 and 20 are ose a Gear 36 ina f be mounted on the cam shaft and a chain passing over the gear and connected to a correspondin gear mounted on the` drum 14 may be use although any other suitable driving means may be employed. Operatively connected to the cam 34 is a lever 40 which is pivoted at 42 on an arm 43 of the bracket 32, and is connected to the frame 28 by means of a pin and slot connection 48, 44, a slot 44 being formed in the arm 4G of the lever 40, and a pin 48 be- I ing connected to a sliding member 50, which is arranged to move in the frame 28 between guides 52 and 54. As shown in the drawings, the piling blade 20 is rigidly connected to the slid-able member 50, and the presser y foot `26 is mounted so as to be movable with respect to the member 50, being preferably held in spring-pressed engagement with a portion of the member by a spring 56, the presser' foot 22 being similarly mounted with respect to the presser foot 26, being resiliently held by means of a spring 58 engaging a lug 60' on the auxiliary piling blade and adapted to force the presser foot 22 downwardly. A spring 62 is employed for forcing the in 48 in a direction to move the piling mec anism forwardly when it is released from engagement with the last formed loop, so as to be in a position for forming the next or new loop in the batt when the drum and loop-forming mechanism have been brought into the required relative position for operation.
In the operation of the loop-forming mechanism, the presser foot 22 first descends on one side of the base portion of thel loop which has just been formed and is held in pressure engagement by means of the spring 58 against the base portion of the loop above the wire 16. After the presser foot 22 has been seated, the loop-holding blade 24 is forced downwardly in the space between the wires 16 and 16" and between lthe sides of the loop ytherein until the blade reaches the extreme top or end portion thereof corresponding'` to the exposed end of the f pile in the final product. At the same time that the blade 24 isamoved into position, the presser .foot 26, which is preferably integral therewith, moves into engagement with the other side of the base `portion ofthe loop above the wire 16, and is held in pressure engagement therewith by means of the spring member 56. In the subsequentdownward movement of the inserting or piling blade 20, which is actuated and moved -into loop-forming position by the correing blade 20 will stretch the material and pass over substantially one-half the length of a loop section, the loop being also dragged over the edge of the wire 16', whereby the fibres are dragged more or less into parallelism, in a direction corresponding to the original longitudinal direction of the batt,
or in other words at right angles to the exposed surface of the batt at the base portion of the loops.
During the time that the loop is being formed, the cylinderor drum is referably rotated at a constant speed, and the pile forming elements and holding means for the loops move around the pivot 30, remaining in contact with the spacing elements or wires until the cam 34 is rotated into the position in which the lever 40 is released, the lever 46 being then returned or moved upwardly in a clockwise direction around the pivot 42 by means of the spring 47 to its original position, thus raising the part 50 in its guides 52 and 54 and withdrawing the loop forming elements out of contact with the batt, into the osition shown in F ig. 7 of the drawings. n the withdrawing operation, the loop forming blade 20 is first withdrawn, then the presser foot 26 is released, and the blade 24 is raised from between the sides of the loop, and finally the presser foot 22 is moved out of engagement with the other side of the base of the loop. As soon as the presser foot 22 is moved out. of engagement with the batt, the spring 62 operates to return the pin 48, in the slot 44, into its original or initial position, moving the operative portionof the mechanism into its original position as above explained, so as to be ready to form the new loop in the batt when the cam 34 operates again to bring the loop-forming mechanism into engae'ement with the batt.
.cfter forming the looped or folded portions in the batt, in thel spaces between the -wires of the drum 14, in the manner described, a cement coating is applied to the exposed surface of the batt so as to form a continuous even coating as indicated for example, at 65, in Fig. 7 of the drawings. The coatingef cement material may be applied by means of a roller 64, which is fed preferably with a solution-or dispersion yof .vulcanizable rubber cement 6.5="fr01n=:a' tank 66. lt is to be understood, however, that the cementing material may be s read onto kthe base of the loops by means o a scraper, or a brush, or by other means, to'obtain a uniform surface. By the use of a solvent material or dispersingmedium, the rubber? cement penetrates to Aa certain extentfinto the base of the fibres thusembeddingnot only'the outer exposed surface of the batt, but also the inner or interior "fibres iny the f base portion ofthe loops. Theamount of rubber cement employed and the uidity of the rubber solution shou'ldbecontrolleds'ov as to prevent penetration to a `depth beyond the curved portion of the libres, -so as toA-` attain a maximum binding action with aA minimum amount of rubber solution. By
f pleted, the upstan ing pile in the final cemented pile fabric product-will be substan-I the use of a minimum amount of rubber solution :the libre portions of the loops 'upstanding from the base will contain sub stantially no'cement material, and after the' rubber Icement material has been vulcanized and the finishing ro erations' yhave been comtially free from adhering cement portions,
:the cement coating forming substantiall j an even layer over the backing 'materia 'After lthe rubber cement coating lhas beenl applied to the base of the loop sections",` the' f'solvent ordispersing'medium inthe coating is preferablyremoved b means 'cf-blasts of air, which may be heate if desired, from one or more nozzles 70. In 'order ftojassist in the removal of excess solvent or dispersing medium, a heatingmeans, such as'hot: be applied to the interior air jets 68 ma of the drum. fter therubber cement coating' has been driedv sufiiciently a suitable textile fabric, or other flexible backing material, is applied to thev cemented surface vofthe-j folded or looped batt. I preferably employ for this purpose a burlap or othe'rcheap textile material7 although other' more 'expensive fabrics or other 'suitable backingz'ma- -terial may beused, the choice of material' depending on the pur ose for which the resultant product is to e used, as will `be apfA parent to those'skilled in the art. If ancup-i holstery material is to be `fo1"1ned,forex ample, l preferably employ a fine canvas or` linen, and the libres which are used in this case should be correspondingly of fine quality. The material '72 to be used asa back ing is preferably first coated with a thin coating 73 of a vulcanizable rubber cement material,which ispreferably similar to the coating employed for coating the exposed surface 'of the looped batt. p
After the textile backinghas been -coated and suitably dried, it is lunited to the coated batt surface by passing it vovera suitable roller 78 Vinto pressure "engagement With'the *pressure and After the molds have traveled in contact with the united 'backing andfcoated` looped lbatt `throu h" a" predeterminedI f distance, 't' whichmay e-v regulated'as'desired, dependf ing uponthe set ofthe ports 92`a11d'-94,ai;44 pressure luidf from the central' chamber 905f means ofthe-form -ofla'pparatus indicated in-Fig.-7' of the drawings.' -This device comprises 'aweight'ed inc rnbeir 84 suspendedon -the-axisof 'the cylinder or drum andhaving a `center of gravity below I'the points or line of 'support at the 'axis of the drum. =The molds or vulcanizing members ('80, 82 land surface of thevfiexiblefbacking member 72,
vvand, in orderv to apply the molds to' the ma#l l'terial witha suitable pressure-:during the vulcanizing step, a series of piston' "cylinder unitsf86, 88, which are spring actuated to apply pressuregiare preferably employed, a pressure'iluid being: used for' `releasing the to the initia position' after being moved throughf agpredetermined distance in pressurecontact with the-drum.VA
The=operation of the vulcanizing molds is sub'stantially'as follows: i *i f permitting return. ofthe "molds- :83 are preferably applied to the uncoated passes through the port 92 and throughport 94 which is'then in 'registration therewith,
and" passes through the' passageway 96," for -exar'nple`a,"into` the lcylinder of the-*piston* c lind'er unit 86, and exerts a pressurejfony:
whereby the mold 80 is released'from pressure engagement with thecorres ending-'surface of the product. In a simi ar way, the molds 82 and 83 are releasedsimultaneously with the-release of the mold 80, and the center of gravity of the element 84, to which the molds and "cylinder units are attached, havingbeen'displaced to the right during Athe counter clockwise rotation of'the drum, vthe Weight element 84 returns to the position shown iniFig'. 7 offthe drawings, in which the center of gravity of the combined elefments is fdirectly below the axis ofthe drum.
Whenthis positionis reached, the pressure fluid in thecylinders exhausts into the cham- "ber 98 thrcugfl. the passag'fe l00, andrthe molds 80, 82 and'83are then again brought into pressure contact Withgthe surface of the 'drum by means of the springs 87, 89, and
the `corresponding spring forcing the mold 83 to thesurface of the' drum. A new sec- "tion of the coated4 material is thus brought underthe vulcanizers, and the vulcanization `t efcylin'der head against the spring-87 of the material then proceeds until the operation, as above described, is repeated,
whereby the product is gradually fed around the 'cylinder or drum 14 in a continuous movement and is drawn out of the wires or chase continuously by a suitable mecha.- nism.
Instead of completing1 the vulcanizin operation on the drum as as been describe it is apparent that the material might be vulcanized by iving it only a set-up cure on the drum and lereafter completing the cure by assing it in the form of festoons through a llieated chamber, although the method which has been above described is in most cases.
Before bein drawn out of the chase, the material on tie drum is preferably cooled by means of a cold air blast or other suitable c'ooling means 102, the material being then stripped from the chase' by passing over a roller 104 or other suitable means, into engagement with a shearin 106 for cutting the expose to s of the loo s, thus releasin the individua fibres in t e material an Thereafter the material may be Steamed if desired, and is then preferably tigered by means of a brush 108 to remove dead stock or loose fibres and to straighten the libres of the pile. 'lfhe material is then put through preferable a limshing operation including a re-shearing of the pile bymeans of a cutter or shearing device 110 to produce a uniform height, or level pile surface,and thereafter the material may be brushed or cleaned and rolled or cut into any desired lengths.
The sequence of steps of m method, as indicated in the flow chart o Fig. 8, and the manner in which the pile fabric product may be made having now been disclosed, the preferred form of mechanism, hereinafter claimed, for performing the looping operation may now be fully described.
The essential elements of the preferred form of piling or loop-forming mechanism is shown in Fig. 3 of the drawings as comprisin a straight chase 11, in place of a curve or cylindrical chase, 4shown in Fig. 7, and a reci rocating loop-forming blade and loop-hol ing means operated through a fly-wheel and connecting rod, the loopformin chase uring the loop-forming operation, and thereafter returned into a position to form the next successive loop. In this form of looping machine the chase is preferably moved in a linear ath by means of a screw which is operative y connected to the chase, and may be rotated or operated in any suitable manner. The piling or loop-forming 4 elements may be operated so as to successiveliy bring the loop-forming elements into the esired relative positions with respect to the wires or separators of the chase to attain device or cutter producing a pile surface.`
elements being moved with the successive looping action which may be accomplished, for example, b means of a cam action in a manner to be diiescribed.
Referring more in detail to the drawings illustrating the preferred form of the loop; forming machine, the numeral 13 indicates the mechanism heretofore referred to as a piling mechanism which com rises the essential loop-forming elements o the device and is preferably slidably mounted on stationary rods or su port shafts 63 as shown more par-I ticularly 1n Figs. 10 and 11. This mechanism may be driven from any suitable source of power such as a motor 112 which may be connected to a drive pulley 114 associated with the iling mechanism, through suit-able reduction gears or pulleys. I preferably connect the drive pulley 116 of the motor 112 with another larger pulley 118 by means of a belt 120, the pulley 118 being mounted on a shaft 122, on which a smaller pulley 124 is also fixed, so as to rotate with the larger pulley, the smaller pulley 124 being connected by means of a belt drive 126, to the pulley 114 through which power is transmitted to provide the desired relative movement of the chase and piling mechanism, and the operation of the loop-forming elements. The pulley 114 may be keyed or otherwise fixed to a shaft 128, mounted in bearings 130 and 132 in the frame of the machine, a gear in the framework of the machine 1n bearin s 140 and 142, as shown more particularly 1n Fig. 12 of the drawings. The shaft may be held in place so as to prevent longitudinal movement thereof by means of lugs or sleeves 144, 146, which may be connected to the shaft by means of set screws, for example, permitting the parts to be readily disconnected if desired. The abutting sleeve 146 may be integrally connected with. the gear 136 so as to form a rigid connection, or any other suitable form of construction may be used by means of which the gear 136 will be rigidly connected to the shaft 138.
In order to provide a construction in which the chase containing the wires or se arators is to be moved with respect to a re atively stationary piling mechanism, the chase 11 is preferably fixed in a carriage 148, which 1n turn is slidably mounted on Ways 150 and 152, a worm drive being preferably employed for moving the carriage along the ways. A thread 154 may be formed on the shaft 138, the screw-threaded portion of the shaft being adapted to engage a screwthreaded lug member 156 on the carriage 148, whereby a positive uniform movement of the carriage and chase through the dc- -sired distance, corresponding to the desired length of the finished pile fabric, may be attained.
Any suitable' means may be employed for automatically stopping the carriage at the ends of its path of travel as will be appar ent to those skilled in the art. I may, for example, terminate the screw-threads of the worm near the ends of the shaft, as indicated in Fig. 12 of the drawings, and a tripping means may be used in connection with the carriage for shifting the belt 126 to an idler, or means may be employed for automatically cutting off power from the motor.
In the preferred construction of my invention, the carriage is given a uniform continuous movement 'through its path of travel and I provide means whereby the piling or loop-forming mechanism may be operated during the time that the carriage or chase is in motion, or more specifically, I refer-ably provide means for moving the pi in mechanism uniformly with the chase w ile the loop-forming mechanism is in operation in contact with the batt and for returning the mechanism after the loop has been formed to its original position in readiness to perform the next looping operation. The means provided for attaining the desired forward and return motion of the`piling mechanism to coincide with the movement of the carriage during the loop-forming operation, comprises two cams 160 and 162, having cam grooves 164 and 166 therein respectively, which are preferably mounted on the shaft 158, and serve to actuate two rods 168 and 170 to which the frame of the pilin mechanism 13 may be connected, the rods icing pivoted at fixed points, such as 172 and 174 on 'the frame 176 of the machine, for example. 'IheI rods may be pivotally mounted on the frame by means of set' screws 178 and 180 and are preferably connected by means of a bai` 182 to attain a rigid construction, the rods being operated together by means of roller 184 connected to the outer ends of the rods and running in the grooves 164 and 166. The rods 168 and 170 are preferably connected at intermediate points 188 and 190, on the rods, to the frame 13 b v means of connecting rods 192 and 194, respectively, by means of which the frame 13 containing the piling or'loopforming element is moved or reciprocated on therods or support shafts 63 with the reciprocator movements of the rod members 168 an 170, controlled by the form of the cam grooves 164 and 166.
It will be clear, therefore, that as the carriage containing the chase or form 11 is moved uniformly along the ways 150 andv 152 by means of the screw-threaded lug 156 connected thereto, which is engaged by the rotating screw member 154, the piling mechanism 1.3 will be moved forward at the same rate, during the folding operation, by means of the correspondin movementof the cams 160 and 162, thero s 168 and 170 being actuated b the movement of the cam members, an the path of the grooves 164 and 166 in the cams being properly designed to attain the desired movement, the mechanism being then brought back transversely of the spacing elements or wires 16 to its initial position relative to the stationary frame member 176. In other words, the piling blade 20 and associated means for holding the batt or material while the loops are' formed therein, will be uniformly moved the same distance as the chase 11 while a loop is bein formed, and as soon as the folding mec ianism is released or raised from the batt 10, or from between the separators of the chase 11, the mechanism 13 will be returned to its initial position through movement of the rods 192 and 194, actuated by the rods 168 and 170 through the corresponding movement of the rollers 184 and 186 in the grooves 164 and 166 of the cams'.
In order to attain reciprocating movement of the folding blade 20 and the loop-holding elements connected therewith, the shaft 158 may be driven from the shaft 128 by means of a chain and sprocket connection, for example, or by any other suitable driving means by which the loop-forming operation of the folding mechanism may be maintained in synchronism with its forward and return movement, above described. The reciprocatory movement of the piling mechanism may be obtained by the movement of the blades and presser feet in guides, being connected to fly- wheels 204 and 206 by means of connecting rods 208 and 210.l The fiy- wheels 204 and 206 are preferably mounted on the shaft 158 which is preferably driven from the shaft 128. Asprocket 196 may be mounted on the shaft 128 by means of any suitable form of connection such, for example, as a release coupling 198, and is connected to a sprocket wheel 202 on the shaft 158 bv means of a chain 200, whereby when the shaft 128 is rotated by means of the drive pulley 114, the rotary movement is transmitted to shaft 158 on which iiy- wheels 204 and 206 are also mounted, these flywheels being preferably mounted on the ends of theshaft as shown in the drawings. The fly- wheels 204 and 206 are preferably connected by means of the connecting rods 208 and 210 to brackets or extension members 212 and 214, respectively, which are directly connected to a piling plate 216 on which the piling mechanism or loop-forming elements are mounted. The piling plate as shown in Figs. 11 and 12 of the drawings may be slidably mounted between guide members 218 and 220, so as to beaccurately guided into the spaces between the wires or separator plates of the chase when the chase has been previously adjusted in osition. Suitable brace members 222 an 224 (see Fig. 12) having arms 226, 228, and 230, 232 may beV suitably attached'to the guide members at the sides of the (piling mechanism so as kto form a more rigi construction.
If desired, means may be provided forv holding one or more of the Aseparators or wires rigid during the loop-formingoperation, so as to prevent undue flexing or bending of the spacing elements while the loop material is being forced into the spaces between them. For this purpose-I preferably employ a rigid bar having a curved edge over which the batt may readily pass during the operation of the machine, the bar being preferably held against the separator by means of two arms or fingers, one located on each side of the machine and pivoted to the frame of the piling mechanism. The ends of the lingers or arms holding the bar are preferably rigidly connected thereto in a manner so that when the bar is brought against ah separator to be supported during the loop-forming operation, the portion of the bar in contact therewith will lie flat against the upper edge of the separator which is the portion subjected to the greatest strain. A cam may be employed for lifting the arms while the piling head or frame is moved into position for the next loopforming operation so as to prevent the bar from being caught by the separator over which it asses. By. having the arms or bar operating members pivoted to the frame of the piling mechanism, the bar will be moved forward therewith during the loopforming operation. in which the mechanism moves forward at the same rate as the spacing elements or wires, and the bar will be lifted thereafter and then returned with the piling mechanism a distance corresponding to the distance between the center lines of the wires, so as to be in a position to engage thenext separator to be supported during the next loop-forming operation. The bar and holding lingers have not been shown in the drawings in order to avoid unduly` complicating the illustration of the invention, but the manner in which this device may be applied will be apparent to those skilled in the art, and it is obvious that the supporting means for the separators or wires may be varied in any suitable way to accomplish the desired result, and further-more, that the supporting means may be entirely omitted if desired, by having the separators suiliciently strong to withstand the pressures or strains to which they are subjected during the loop-forming operation.
The Inode of operation of the preferred form of the loop-forming machine, which is shown more particularly in Figs. 9 to 14 inclusive, is as follows:
Assuming that a carpet or rug of given dimensions is to be made, a chase or form 11, of a size` preerablyvslightly greater than that of the rugV to be made, is inserted in the carriage 148. The chase or form 11 may be held in the carriage .by clamping means,
wire as indicated in the drawings, the batt being fed froma chute 236 which is preferably attached to the carriage 1118, although the chute may be suspended or positioned independently of the folding machine. In place of the chute feeding means, a conveyor belt may obviously be employed, if desired.4
When the machine is in readiness to be operated, the motor 112 is started, and the machine may then be put into operation by means of av belt shifter, for example, wherebythe belt 126 is made to drive the pulley 114. By this means, the shaft 128 is caused to be rotated, and the carriage 148 is moved to the right along the ways 150 and 152 through the engagement of the gear 134 on the shaft 128 with the gear 136 on the shaft 138, the worm 154 thereon engaging the screw-threaded lug 156 which is attached to the carriage. Simultaneously, with the movement of the carriage alon its ways, the piling mechanismld"(see` 10) is operated through the rotationV of the gear vor sprocket 196 on the shaft 128, the sprocket being connected through a chain drive 200 to a sprocket 202 on the shaft 158 (see Fig. 11) on which the fly-wheels operating the piling blade through connecting rods are mounted. The chain 200 engaging the sprocket 196 passes over an idler sprocket 238 (see F ig. 10) and from thence passes over the driven sprocket or gear 202 on 'the shaft 158 and then passes over a compensating device to hold the chain taut, which preferably comprises a movable gear wheel 240 connected to a bell crank lever 242 pivotally. mounted on the frame of the machine by means of a screw 2114, the arm 246 of the lever being connected by means of a spring 248 to the frame of the machine so as to hold the sprocket wheel 240 in pressure Contact with the chain. Through the rotation of the shaft 158, by means of the chain drive above described, the fly wheels 204 and 20(3.are rotated and the connecting rods 208 and 210 attached thereto are simulwith. The guide members 218 and 220 ma connecting the loop-forming and loop-hold-4 be slotted bars, for example, or, if desire 'independently mounted members spaced apart the desired width maybe employed to guide the piling head iii-its movement. Fi 12 of the drawings shows the piling bla e and associated loop-holding means .in the position assumed when they are disengaged from the batt, or drawn out of contactwith the wires 16.'l F-ig. 14 shows, on the other hand, the position assumed by the looping elements durin the folding operation-when the blades are in their lower-most position, before beingy withdrawn from between the separators. The preferred arrangement for ing blades and parts associated therewith is shown in Figs. 13 and 14 of the drawings. As the piling head 216 moves downwardly between the guide members 218 and 220, the presser foot 22 first moves into enga ement with the base portion of a loop above a separator or wire, such as 16 of Fig. 3, for example, the presser foot bein held in pressure engagement by means o springs 58 (see Fig. 13). In the further downward movement of the piling head, the holding blade 24, which is preferably integrally 4attached to the presser foot 26, moves downwardly until it reaches the bottom portion of the last-formed loop, and the presser foot 26 simultaneously comes into engagement 4 with the portion of the batt which is to form one side'of the base portion of the new loop, whereby the folded or looped portion of the batt is rigidly held in position, permitting a new loop to be formed without displacing or disturbing those already formto 16" and 16', (Fig. 3) the movement o the batt over thev edge of the piling blade and its movement over the upper edge of the separator corresponding to 16 serving to straighten 4the fibres, or in other words to lay the fibres to a greater or less extent in parallelism, so that the predominating direction of the fibres in the loop sections is in an up and down direction substantially at right angles with the plane of the base of the loops. In the foregoing description, the portion of the loop members which is in contact with the upper edge of the. wires or, in other words, the portion which has been engaged by the presser feet, is referred to as the base portion of the loop sections, whereas the extreme lower portion of the loo members, or in other words, the portion which is projected furthermost into the space between the Wires is preferred to as the top portion of the loop-sections. It will be apparent that aftera flexible backing member has'been cemented to the base portion of the loop sections, and the resulting product is removed from the chase or form 11, the portion of the loop-sections referred to as the top portion becomes the top surface or exposed pile surface, Whichas above described in connection with Fig. 7 of thev wires, the movement of the pilin mechanism being accomplished throu h t e movement of the cams 160 and 162V see Fig. 11) fixed on the shaft 158,-the groove 164 and 166 in the cams serving to move the rods 168 and 170, which are pivoted on the frame of the machine at 172 and 174 respectively, and to which the frame of the piling mechanism is operatively connected through the pivoted arms 192 and 194. The grooves 164 and 166 of the cam members should obviously be so designed and the cams so mounted in the required relation as to produce the desired uniform movement of the frame of the piling mechanism transversely with respect to the spacing elements at exactly the required time to -follow the chase during the loopforming operation and to return the piling elements to their original position with respect to the frame of the machine after each loop has ,been formed.
.The operation as above described continues in sequence until the chase or form ies iio
11, containing the separators or wires 16 has moved to the extreme ri ht of the machine, referring again to ig. 12 of the drawings, the machine being preferably automatically stopped by means of a tripping device on the carria e 148, the tripping device being operative connected to the belt shifter, for example. by means of which the movement of the chase and the associated mechanism above described will be arrested.
-chain belt or endless conveyor havin separators therein, operated by means o gears in any suitable manner to provide continuycontinuous loops.
described would remain substantially the same except for obvious changes such as may readily be made by those skilled in the art.
It willv be also apparent that instead of continuously moving the form or chase 11 and maintaining the loop-forming elements substantially stationary relative to the frame of the machine, except for the movement to follow the chase during the loop-forming operation in the manner above described, the' chase may be held stationary, in which case the loop-forming elements would be moved intermittenti along the chase into the successive loop-forming positions as may be acco1nplished, for example, by connecting the worm 154 to a lug similar to the lug 156 but connected to the frame of the piling mechanism, and pivoting the rods 168, 170 and 192, 194 on an 'extension of the frame in which the piling blade and associated elements are movably held.
It is apparent also, that I might provide means for maintaining the piling mechanism entirely stationary relative to the main frame of the machine, and movingthe chase relative to the piling mechanism only between successive looping operations, in order to accomplish the desired relative movement between the chase and the looping mechanism required for successive loopforming operations. In the latter construction, however, the power required for stopping and starting the chase would be excessive except for machines of relatively small size, although this construction might be found tothe preferable for machines adapted for forming small-size rugs, for example. It is to be understood, therefore, that while Ilpreferably employ the form of mechanism which has been fully set forth in the foregoing description, and illustrated in detail in the drawings, I do not desire to be limited thereto, except as will appear from the annexed claims. lIt will be apparent, also, that the various features of the invention may readily be modified as will be apparent to those skilled in the art Without departing from the spirit or scope of the invention as defined in the claims.
Having thus described my invention, what I claim is:
1. In a loop-forming machine, a form comprising a series of equally spaced spacing ele- 'returning the said loop-forming element to its original position in readiness for the formation of the next loop.
2. In a loop-forming machine, a plurality of substantiall equally spaced spacing elements, means or continuously and uniformly moving the spacing elements along a predetermined path, a loop-forming mechanism for forming loops in a material to be operated upon, and means for coordinating the movement of the loop-forming mechanism with the continuous movement of the said spacing elements to form a series of loops in said material.
3. In a loop-forming machine, a form having a series of spacing elements fixed therein, said spacing elements being arranged in substantial parallelism and substantially equally spaced, means tor uniformly and continuously moving the said form through a predetermined rectilinear path, a loop-forming mechanism in relatively fixed position having a movable loop- -forming element, means for successively moving the loop-forming element into and out of the spaces between the said spacing elements to lform a series of loops in the material operated upon, means permitting movement of the said loop-forming element with the said spacing elements during loopforming operations and for returning the said loo -forming element to its original position a ter each loop-forming operation.
4. In a machine of the kind described, a plurality of spacing elements, a loop-forming mechanism in relatively fixed position having al movable loop-forming element, means for uniformly and continuously moving the said spacing elements in a predetermined path for the formation of loops between the spacing elements in a material operated upon, means for periodically moving the said loop-forming element into the spaces between said-spacing elements, means for positively moving the said loop-forming element with said spacing elements during the formation of each loop, means for withdrawing and returning the loop-forming element to its original position in the looporming mechanism after each loop-forming operation, a holding blade operative with said loop-forming element to hold a looped section of material in place during each loop-forming operation, and means 'for coordinating the operation of the loop-forming mechanism and operative parts thereof with ioo the movement of said spacing elements along the said path;- l' v f' 5. In a. machine of the kind described, a form having a series of equally spaced separatorstherein, a loop-forming element vfor forming a series of vloops between said separators, vmeans for moving the said form in a rectilinear path with uniform continuous movement, co-ordinating means for periodically moving the said loop-forming element and said form relatively to each other to permit successive loop formation, means 'for maintaining the loop-forming element stationary relatively to tli'e'said separators during "the formation of a loop, a holding blade and means. for inserting the said plurality of spacing elements, a piling blade and o erating 'means therefor for inserting material between 'thes'aid spacing elements, a holding blade, means for moving the said holdingr blade into place between spacing elements in advance of the inserting operation of the said'piling blade, a plurality'of presser feet, and means for consecutively operating the said presser feet to hold the pile element materialagainst adjacent spacing elements during the said inserting operation.
7. In a device of the kind described, a form having a series of fixed equally spaced separators therein; means for continuously and uniformly moving the said 4formy along a predetermined path; a pile forming mechanism comprising means for holdinglmaterial in which a loop is to be formed and means for forming a loop in each of the spaces between' the separators; means for operatingv the loop-forming means cooperativelyv with the means for moving said form in order to form the said loops at predetermined positions in the said form cor responding to the spaces between the fixed separators; and means for moving the loopforming means with the form during the Cil formation of each loop'and for returning the loop-forming means to its original position for the next loop-forming operation.
8. In a device `of the kind described, a
form having a. series ofiixed equally spacedl separators therein ;n means for uniformly moving the said form along a predetermined linear path;" a pile forming mechanism comprising. means for holding material in which a loop is' to be formed and means for forming a loop in each'of the-spaces between the separators; means for operating the loop-forming means cooperatively with the form-moving means to permit forming the said loops at the predetermined positions between said separators, including means for moving the loop-forming means with the-form during the formation of each loop and for returning the said loop-forming means to its original position in readiness `for the next loop-forming operation.; and means for automatically arresting the operation of the devicewlien the desired loopforming operation has been completed.
-9. In a device of the :kind described, a forin having a series of fixed separators therein; mea-ns for moving the said form along -a rectilinear path comprising a threaded shaft and cooperating connecting means connected to said form adapted to be moved by said threaded shaft; means for rotating said shaft by means of a gear connection; a loop-forming mechanism; a loopforming means associated with said mechanism; means cooperating with said gear connection to move the loop-formin mechanism with said form during the ormation of eachV loop in the material operated upon; and means cooperating with the said means for moving the loop-,forming mechanism operating to move the loop-forming means successively into the spaces between said separators during the movement of the form.
l'. In .a device of the kind described, a seiies of fixed equally spaced separators, a carriage .for moving the said separators along a rectilinear ath; a piling head comprising means for orming loops in a materiallin the spaces between the said separators; a main shaft, means for drivingsaid shaft, a threaded shaft operatively connected to said carriage to move said carriage with rotation of said threadedk shaft; gear connections between` said vmain shaft and said threaded shaft to drive said threaded shaft; an auxiliary shaft having a cam and eccentrically mounted means thereon for oper- ,ating the said piling head; means connecting said main shaft with said auxiliary shaft for driving the said lauxiliary shaft therefrom; means operatively connecting the said cam to a movable means pivotally connected at a stationary point, means for connecting rthe said piling mechanism to the said movable means so as to move the said piliiigmechanism in a predetermined path, dependent upon the form and movement of the said cam, the said cam being designed to produce uniform movement of said piling head with the said form during the loop-forming operation.
1l. In a device of the kind described, a loopfforming means comprising a plurality of independently operated holding feet and a blade for holding the material in which loops are to be formed in position with relation to a forni havingseparatoijs therein, and a loop-forming blade for forcing a section of the said material into spaces between the said separators to'form a seriesof loops in the said material. v y y 12.v In a device of the kind described, a
loopforming means comprising a resiliently supported holding foot adapted to engage one side of the base of a loop section, a sec! ond resiliently supported holding foot adapted to engage theother side of the base lli gq tions in said spaces, comprising a resiliently of the. said loop section, a resilientlysupported holdingblade betweenthe holding feet adapted to be passed between the sides of the loop section to rigidly hold the loop in place, a piling blade adapted to form a new loop in the material operated upon while the said holdingr feet and holding blade are in engagement with a formed loop,V
and means for withdrawing the said piling blade from-the newly formed loop before said presser feet and holding blade are released from engagementl with the said loop section.
13. In a device of the kind described, a form having a series of fixed se arators therein adapted to receive sections o a material operated upon in the` spaces between the separators to form a series of loops, a loop-forming means adapted to cooperate with the said separators to form loo secsupported 'holding foot adapted to engage one side of the base of a newly formed loop, a resiliently su ported holding blade adapted to be passe into the loop section of the newly formed loop after the said holding foot is in place on one side of the base portion of theloop,- asecond resiliently su ported holding foot adapted to engage t e other side of the base portion of the newly form having a series of fixed separators therein adapted to receive sections of a mate'- y rial operated upon in the spaces between the separators to form a series of loops, a loopforming means adapted to cooperate with uthe sai-d separators to formy loop sections,
comprising a resiliently supported holding foot adapted to engage one. side of the base of the new-formed loop, a resiliently supported holding blade adapted to be passed into the loop section 'of thenewly-formed loop after the said holding foot is in lace on one side of the base portion of the oop, a second resiliently supported holding foot adapted to engage the other side of the base forme portion of `the1ne'wly-formed vloop,fwhen the said holding bladeis in plac'ein said loop section, a plling blade for forcing the material ,adjacenti the newlyfformed `loop section into the'space 'adjacent the newl #formed loop toforxn anew loop, meansV or withdrawing the saidl piling" blade before the said holding* feet'jand holding blade are withdrawn from engagement witlrthe said newlyiforine'd loop, means for' withdrawing the holding feet' and holdinglblade from engagement with thev said newly-formed loop' in the reverse order in which they engage the said newly-formed loop, and means for automatica'll relatively moving said holding feet, hol ing blade and piling blade a distance corresponding to the distance between the centers of the said separators,'so that the holding feet then engage the base portions of the said new loop and the holding blade enters the loop section thereof, wherebythe said piling blade will be in position to form the next loop section to be formed.
l5. In `a'loop-forming machine, a form having a series Vof'spacing elements fixed. therein, said spacing elements beingarranged in substantial parallelism and substantially equally spaced, means `for uniformly and continuously moving the said form through a predetermined rectilinearpath, a loop-forming mechanism in relatively fixed position having amovable loo forming element, means for Asuccessively nioving'the loop-forming element into and outl of the s aces between the said spacing elements to orm a series of loops in thematerial operated upon, means Vpermitting movement of the'said loop-forming element with said form during the loo -forrnin operations and forA returningt e said oopforming element to its original position after each loop-forming operation, and a holdin blade adapted to be inserted in a loo lfor rigidly. holding the loop section Vor t e material in place while each succeeding loop is formed.
1.6. In a device of the kind described, a
therein; means for moving the said form along a rectilinear path comprising a. threaded shaft and vmeans cooperating there with connected to the said form adapted to be moved by said threaded shaft; a gear connection lfor rotating lsaid shaft, a loopforming mechanism comprising loop-formingmeans adapted 4to move into the spaces between the saidseparators; means cooperating with the said gear connection to move the said loop-forming means with the said form during the formation of each loop in a material operated upon and for-returning the loop-forming means into position for forming thenext loo to be made, land means cooperatingv with t` e said form moving means for moving4` the said loop-forming `form having a series 'of fixed separators means` into and out of the spaces between the said separators.
17. In a machine of the character described,-a plurality of spacing elements arranged in a plane surface, a loop-forming element having a limited forward and return movement transversely of said spacing elements, means for moving the said spacing elements, means for reciprocating the loop-forming element into the spaces between adjacent spacing elements for forming successive loops, means for coordinat-ing the movement of the loop-forming element with the movement of the said spacing elements during the loop-forming movement, and means for automatically returning the loop-forming element between successive loop-forming movements.
18. In a machine of the character described, in combination, a form comprising spacing elements arranged in a flat surface, a loop-forming element,` means for reciprocating the loop-forming element between the spacing elements for forming successive loops, means for causing the loop-forming element and spacing elements to travel along together during the loop-formin movement, and means for automatically e fecting relative movement between the said spacing elements and the loop-forming element to attain the desired relative position of the parts for forming a new loop.
19. In a machine of the character described, a plurality of spacing elements ar.- ranged in a single plane, a loop-forming element, means for periodically -moving the said loop-forming element and said spacing elements relative to each other to permit successive loop formation, means for automati- :ally maintaining the loop-forming element stationary relative lto the said spacing ele ments during the 'formation of a loop, means for positively moving the said spacing elements, and means cooperating with the lastiamed means for automatically moving the said loop-forming element transversely of the spacing elements between successive` loop-forming movements 20. In a machine of the kind described, 'i plurality of spacing elements, a loopforming element, means for reciprocating the said loop-.forming element into the spaces between adjacentspacin elements to form successive loops, means or positively mov- .ng the said loop-forming element to travel with the said spacing elements during the loop-forming movement and means for retaining the said loop-forming element in parallelism with the said spacing elements while it remains inserted between the two spacing elements.
21. In a machine of the character described, a plurality of spacing elements arranged in a singe plane, a loop-forming element, means for reciprocating the said loop-forming element into the spaces between adjacent spacing elements to form successive loops in a material operated upon, means for positively moving the said spacing elements in a rectilinear path, means for positively moving the said loop-forming element to travel with the' said spacing elements during loop-forming movements, and means for bringing the said loop-forming element to its initial position after each movement of travel thereof with the spacing elements.
In a machine of the character described, in combination, a series of spacing elements mounted in fixed relative position with respect to each other, a loop-forming element, means for progressively moving the said loop-forming element into the spaces between adjacent spacing elements to forni successive loops in a material operated upontmeans for moving the said spacing elements in a rectilinear path, means for causing the said spacing elements and said loop-forming element to travel along together during each loop-forming movement, and means for periodically effecting relative longitudinal movement between said spacing elements and said loop-forming element to put them into the required relative position for the formation of a new loop.
23. In a machine-of the kind described, a plurality of spacing elements arranged in a single plane in fixed relative position with respect to each other, means for bodily moving the said spacing elements in a rectilinear path, a loop-forming element having an inserting blade adapted for successively moving linto the spaces between said spaciu elements, means for causing the said loop-- orming element to travel with the said spacing elements while the said blade remains inserted between two spacingelements, means for retaining the said blade in parallelism with the said spacing elements while it remains inserted between two spacing elements, and means for bringing the said loopforming element and blade to their initial position after each movement of travel with the spacing elements.
24. In a machine of the character described, a loop-forming mechanismy having an inserting blade, means for actuating the said loop-forming mechanism along a rectilinear path with a forward and return movement, and means for reciprocating the said Vblade through one complete cycle during the forward and return movement of the loopforming mechanism along the said rectilinear path.
25. In a machine of the character described, a form having a series of equally spaced separators therein, a loop-forming element for inserting the material. operated upon between said separators to form a series of loops, means for moving the said leo form along ways in a longitudinal direction with uniform movement, means co-operating therewith for periodically moving the said loop-forming element into the spaces between tlie separators, means for maintaining the loop-forming element stationary relative to the said separators during the foi'- lnation of each loop, and means for periodically moving the said loop-forming element transversely of the separators to lace the loop-forniing element in position or forming a new loop after each loop formation.
26. In a device of the kind described, a carriage having a series of equally spaced separators mounted therein, means for mounting the said carriage along ways to permit movement in a rectilinear path, means for uniforml moving the said carriage along said pat a loopforming mechanism slidably mounted to move as a whole in a limited path of movement and an inserting means forming a part of said loopforming mechanism, means for reciprocating the said inserting means into the spaces between said separators during the movement of said carriage along said rectilinear path, means co-ordinating the movement of said inserting means with the movement of said of the said spacing elements and adapted to be moved bodily during the loop-iorming operation along the ath of said spacing elements so as to be re atively stationary with respect thereto, during said loo J-orming operation, an inserting means oiming a part of said loop-forming mechanism for iniserting material between the said spacing elements, and means for co-ordinating the movement of said inserting means with the movement of translation of said loop-fom ing mechanism and of said spacing elements to continuously form new loops during the movement of said spacing elements.
In testimony whereof, I aiix my signature. v
PAUL S. SMITH.
carriage so as to obtain travelling movement of the said loop-forming mechanism with said carriage during the inserting operation and to return the said loop-forming mechamaterial,
nism after each loop-forming operation into the position for forming a new loop, the said co-ordinating means being operative to suc- 'cessively repeat the travel of the loop-forming mechanism in its patli of limited movement during the formation of the new loop.
27. In a machine of the character described, a part comprising a plurality of spacing elements arranged in parallel in a plane surface, a part comprising a loopforming element adapted to co-operate with said spacing elements to form a series of loops in a material operated upon, means for automatically moving one of said parts relative to the other part so as to successively position the parts in the required relation for forming a. series of loops in the said means dependently therewith for reciprocating the said loopforming element into the spaces between the said spacing elements, means for (zo-ordinating t ie reciprocatory movements of tlie loopforming element with the movement of one of said parts to permit forming a series of loops in the said material and means for inserting a holding means into the last formed loop during each loop-forming operation.
28. In a loop-forming machine, a plurality of substantially equally spaced spacing ele# ments, means for moving the said spacing elements along a predetermined path, a loop forming mechanism mounted independently connected lll] lilik
US222756A 1927-08-09 1927-09-29 Machine for making pile fabric Expired - Lifetime US1822509A (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
BE354375D BE354375A (en) 1927-08-09
US222756A US1822509A (en) 1927-09-29 1927-09-29 Machine for making pile fabric
GB2449828A GB297819A (en) 1927-08-09 1928-08-25 Machine for making pile fabric
DEO17568D DE555599C (en) 1927-08-09 1928-09-07 Machine for the production of pile fabrics by gluing pile knobs onto a covering material
FR35979D FR35979E (en) 1927-08-09 1928-09-20 Pile fabric and method and apparatus for making same
DE1930L0000230 DE599578C (en) 1927-08-09 1930-02-22 Machine for the production of pile fabrics by gluing pile knobs onto a covering material
DE1930L0084518 DE614253C (en) 1927-08-09 1930-02-22 Machine for the production of pile fabrics by gluing pile knobs onto a covering material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US222756A US1822509A (en) 1927-09-29 1927-09-29 Machine for making pile fabric

Publications (1)

Publication Number Publication Date
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2550686A (en) * 1946-12-03 1951-05-01 Textron Inc Manufacture of pile fabrics and products thereoy
US2638960A (en) * 1952-12-18 1953-05-19 Bigelow Sanford Carpet Co Apparatus for producing a nonwoven soft-surface floor covering
US3142604A (en) * 1961-03-06 1964-07-28 Jennings Engineering Company Apparatus for making non-woven pile fabrics
US3142611A (en) * 1960-12-12 1964-07-28 Jennings Engineering Company Non-woven pile fabrics and methods of their manufacture
US3347731A (en) * 1963-01-10 1967-10-17 Tapijtfabriek Noordester N V Device for manufacturing pile products
US5560972A (en) * 1988-07-25 1996-10-01 Interface, Inc. Latex fusion bonded pile carpets and carpet tile
BE1027941B1 (en) * 2019-12-30 2021-08-05 Finipur Bvba Method and device for upgrading viscose carpets

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2550686A (en) * 1946-12-03 1951-05-01 Textron Inc Manufacture of pile fabrics and products thereoy
US2638960A (en) * 1952-12-18 1953-05-19 Bigelow Sanford Carpet Co Apparatus for producing a nonwoven soft-surface floor covering
US3142611A (en) * 1960-12-12 1964-07-28 Jennings Engineering Company Non-woven pile fabrics and methods of their manufacture
US3142604A (en) * 1961-03-06 1964-07-28 Jennings Engineering Company Apparatus for making non-woven pile fabrics
US3347731A (en) * 1963-01-10 1967-10-17 Tapijtfabriek Noordester N V Device for manufacturing pile products
US5560972A (en) * 1988-07-25 1996-10-01 Interface, Inc. Latex fusion bonded pile carpets and carpet tile
BE1027941B1 (en) * 2019-12-30 2021-08-05 Finipur Bvba Method and device for upgrading viscose carpets

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