US1803407A - Lined tank and method of making the same - Google Patents

Lined tank and method of making the same Download PDF

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US1803407A
US1803407A US332590A US33259029A US1803407A US 1803407 A US1803407 A US 1803407A US 332590 A US332590 A US 332590A US 33259029 A US33259029 A US 33259029A US 1803407 A US1803407 A US 1803407A
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tank
lining
sheets
welded
dome
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US332590A
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John M Rohlfing
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ACF Industries Inc
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American Car and Foundry Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S220/00Receptacles
    • Y10S220/917Corrosion resistant container

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  • This invention relates generally to containers and has particular reference to lined metallic tanks such as car tanks.
  • Oar tanks are usually formed of steel, or other ferrous metal, and, as is'well known, this type of metal easily corrodes, the corrosion being not only undesirable from the standpoint of deterioration of the tank, but usually having deleterious effects on the tank lading. In fact, it is most undesirable to place certain chemical media into a steel tank, because the lading directly attacks the steel. Petroleum products, such as oil and gasoline, will be discolored by contact with steel or other ferrous metal. Acids will directly attack steel.
  • one ob ject of the present invention is to provide a metal tank with a lining of metal of high corrosion resistant properties.
  • Another object of the invention is to provide a metal tank having a lining of metal which cannot be readily welded directly to vthe metal of the tank and which possesses corrosion resistant characteristics different, and preferably greater, than those of the tank.
  • a further object of the invention is. the provision of a tank, the interior of which'is completely shielded against contact of the lading therewith.
  • a still further object of the invention is the. provision of a car tank, the interior of which is completely lined with metal different than that of the tank and preferably possessing greater corrosion resistant properties than those of the tank, whereby the tank lading does not come into contact with the tank metal and whereby the tank lading is not subjected to a surface which easily corwhich the lining is formed of sections welded to eachother, or, in other words, a lining is provided in which like metals are united, preferably by welding.
  • the invention also contemplatesthe provision of a new and improved method of lining tanks. 7
  • FIG. 1 is a side elevation of a portion of a car tank
  • i Fig. 2 is a fragmentary top plan view of the tank shown in Fig. 1, showing the top longitudinal seam and a portion of the tank dome
  • V is a fragmentary top plan view of the tank shown in Fig. 1, showing the top longitudinal seam and a portion of the tank dome
  • Fig. 3 is a sectional view through a portion of one form of tank dome
  • Fig. 4 is a sectionalview on the line 4-4, Fig. 2;
  • Fig. 5 is a sectional view on the line 5- 5 Fig. 1; i T
  • Fig. 6 is a sectional view on the line 6+6, I
  • Fig. 7 is a. sectional 'view on-the lined-F7,
  • Fig. 8 is a sectional view ,onithe line.
  • Fig. 9 is a sectional view on the hue 9 9, Fig. 1;
  • Fig. 10 is a sectional view through the sump shown in Fig. 1;
  • Fig. '11 is a sectional View through a portion of a modified form of tank dome
  • Fig. 12 is a sectional View of a portion of a modified form of tank taken at the joint formed by the dome and longitudinal seam, the view being similar to Fig. 4:;
  • Fig. 13 is a sectional view similar to view shown in Fig. 5, but showing a joint of a modified form of tank, and
  • Fig. 14 is a sectional View showing a portion. of the dome head, and dome ring, and a portion of the dome cover; each thereof showing the lining applied thereto.
  • the conventional car tank comprises a. tank body A usually of cylindrical form, having its ends closed by heads B and provided with a dome C.
  • the dome shown in the instant case is provided with tank fittings 2, which extend above the dome, but, obviously, the dome may be so formed that the fittings are concealed therein, if desired.
  • the body A is formed in the usual manner by tank sheets overlapped at their ends and fastened together by rivets 4 to form longitudinal seams D, asshown in Figs. 1 and 2, and of which a sectional view is shown in Fig. 6.
  • the seams D extend from end to end of the body except where they are interrupted by the dome C, which latter may assume any preferred form, but which usually comprises a side sheet 6 having a lower annular flange 8 secured to the body A adjacent an opening therein by circumferential rows of rivets 10, as clearly shown in Fig. 2.
  • the dome also includes a dome head 12 and a dome ring 14:, the latter having a cover 16 secured thereto in any suitable manner.
  • the dome cover may be hingedly secured to the dome ring 1 1, or may be threadedly-engaged therewith.
  • the tank body is formed also with an opening at its lower portion adjacent which a sump 18 is secured by rivets 20, as clearly shown in Figs. 1 and 10.
  • the lining material is placed therein and then the ends or heads B are applied and riveted to the body, as shown in Figs. 7 and 8, the rivets being indicated at 22.
  • the tank lining is of metal and may, of course, be any desired metal, but, as before mentioned herein. it is desired to line a tank with a metal of high corrosion resistant characteristics, therefore the lining is preferably nickel, aluminum, copper, chrome iron, chrome nickel or other suitable meta-l.
  • chrome iron maybe readily welded directly to ferrous tank sheets, but other metals, such as those just indicated for example, are not so'easily welded to ferrous metal, or at least it is diflicult at the present stage of welding to unite these metals to ferrous metal in such a manner as to form a corrosion resistant union or a joint which is corrosion resistant to any marked degree.
  • As for aluminum it is impractical at this time to Weld it directly to steel. Lining sheets might be riveted, bolted or otherwise mechanically secured to ferrous tank sheets, and, of .course, may be directly connected together in this manner; but, in use, the rivet heads or the bolt heads may be sheared off,
  • rivets or bolts are to be used, they must necessarily be of corrosion resistant metal in order to accomplish the results sought for by this invention, and this type of fastening is more expensive than the ordinary rivets which adds to the cost of a tank.
  • welding has been deemed most expedient and practical and less expensive, and this invention can be carried out by any of the well-known methods of welding, such as carbon-arc, electric-arc, gas or atomic-hydrogen.
  • the lining will be referred to as aluminum, but it is not to be understood that the invention is restricted thereto as, obyiously, the invention may be carried out wlth any preferred type of lining metal.
  • the rivets at the longitudinal seams are usually of steel and the heads thereof project into the tank.
  • the usual car tank also includes the grab handles 24 riveted to the tank body, as shown at 26 in Figs. 1 and 9.
  • the interior of the tank is substantially smooth, and, in lining a tank, it is impractical to arrange the lining sheets immediate- 1y over and in contact with the protruding rivet heads, because'said heads will, in all probability, puncture the lining sheets and permit penetration of the tank lading between the lining and the steel tank sheets. Therefore, guards E are provided which are attached to the tank body and cover the rivet heads. The guard for the rivet heads at the longitudinal seams is shown clearly in crosssection in Fig.
  • the guard E is formed of metal which can be welded to the steel tank sheets 32, and said guard is provided with a recessed portion 36 extending from end to end thereof in which recess an attaching bar 38 is secured by means of rivets 40.
  • the bar 38 is of the same material, or at least a material to which the lining sheets may be Welded. ,For example, if it is desired to linet-he tank with aluminum, an
  • the guard' is,,of course, interrupted at the-.domeg two guards. being em 'ployed along the-upper seam which extend from oneend. of the tank to a point adjacent the dome, or, to be more exact, to a point adjacent an opening formed; in the .tank. and
  • the lining sheets are indicated at 42 and comprise sheets ofjaluminummrranged circumferentially in the tank with their ends overlapping each other and overlapping the thereby. .With a small tank there -may be only longitudinal seam, and in this event, a
  • single lining sheet may extend circumferen-- tially in the tank andhave the ends of saidsheet overlapped, as clearly shown in Fig. 6,
  • a single sheet may extend from the attaching bar completely around the interior of the tank with its other end overlapping the first named end but in tanks having more than one -.longitu dinal .seam, it is i apparent that the lining will comprise several sheets extending circumferentially ofthe tank, each sheet extending from one guard E toanother guard E, and so on until a.circumferential portion 'of the tank is lined.
  • the't-ank lining includes a plurality. of circum-ferentially arranged lining sections and the side edges of adjacent.
  • circumferential lining sections are either overlapped or b itted and welded together;
  • the resultant structure froni end to end of the tank being, in effect, a cylindrical mem-" ber correspondingto the shape-of the tank.
  • the lining sheets '42 overlap the attaching bar 38 and the sheet in direot contact with'the attach-ingbar is welded to said bar, as shown at 44,v and the 'two overlapped lining sheets 42 at the attaching bar are welded to each oth'enas-shownfat 46.
  • the welding medium is aluminum in order thatajoint orunion may be formed which possesses the same corrosion resistant characteristics as those of-the lining sheets.
  • Figs. 4 and 5 disclose two different types of tanks at the dome pbrtion
  • the tank sheets 32 extend upwardly beyond the attachment of the dome, thereby defining an extension 48 which, in effect, is an annular ledge.
  • the tank sheets are provided-with an openingnwhich defines t'l1e annular ledge 48 when the dome? is attachedto' the tank sheets. As shown in Fig.
  • the guard E extends to the end of the ledge 48 and covers the inner headsof rivets 50, which connectthe overlapped tank sheets32 void of the extension 48 and the guard E terminates at the opening in the tank. 7
  • the lining sheets extend just adjacent the annular rows of rivets 10, as clearly shown in Fig. 5; the rivets 10 bein those whi tension 48 is provided with a liner indicated at 52 which extends from the manhole opening in the dome to the annular rows of rivets 10, said annular rows of rivets at each side of the dome being covered by guard 54 in .the form of half rings which are welded to th'e'lining sheets 42 and to the extension liner 52 as shown'at 56 and 58, respectively.
  • the ends of the guards 54 are arranged in abutting relation with the guards E at the upper longitudinal seam and the ends of said guards 54 are-.mitered to fit against guardsE and are secured to said guards E by being welded as shown in dotted lines-at 60. It is usual to provide the annular ledge 48 with a vent 6 2and the vent is welded to the liner sheet 52 as shown at 64, The upper face of the extension-48 is covered by a liner 66 which is welded to the vent 62 as at 68, and which extends to the base or attaching flange 8 of the dome side' sheet 6.
  • the edge of the extension ,48 is preferably covered by: plates 7 0 which are welded to the liners 52 and 66, as shown at 72 and 74, respectively; said plates extending around 'the edge of the extension 48'from one guard E to its opposite guard E as ',Will be apparent.
  • plates? 6 are employed which are welded to the lining sheets 42 at 78 and to the upper lining sheet 66 as shown at 80; the rivets 50 by a guard 82 welded to the tank sheets 32 as shown at 84.
  • the open-ends of the guards at the upper longitudinal seam are closed by plates 86 which are Welded to the lining sheets 42, as shown at 88, and which extend upwardly to be welded at 88 to the lower edge of a dome liner 90 said dome liner and plates being A of aluminum.
  • the dome side sheet 6 of the tvpe of tank shown in Figs. 12 and 13 is also flanged at itslower edge, as shown at 92, and said flange is connected with the tank sheet "-32 by rivets 94, the inner heads of-which are covered by aluminum guards 96 in the form of half rings similar to those heretofor described with reference to Fig. 5 and whic are welded. asat 98., to the lining sheets 42 and to the lower edge of the dome liner 90 as shown at 100.
  • the dome liner 90 may be h secure the dome to the tank.
  • the dome head is provided with the usual opening 104 (see Fig. 14) and said head 12 is provided with an aluminum liner 106formed to the desired size and shape and comprising a head portion 108 and side portions 110 spaced from the head 12 to be spaced from rivets 112 which connect the dome head 12 with the said sheet 6, and the lower edge of the liner 106 is outwardly flanged, as at 114, to engage the side sheet liner 90.
  • the liner 90 For connecting the liner 90 with the dome headliner 106, the same are welded together by aluminum as shown at 116.
  • the dome ring 14 is provided: with the usual attaching flange 118 which is riveted to the dome head 12, as shown at 120, and the inner heads of the rivets 120 extend through apertures 122 formed in the dome head liner 106; the said liner 106 having been previously punched to provide suitably spaced openings for receiving the heads of the rivets 120.
  • These rivet heads are preferably covered by individual caps 124 welded to the dome head liner 106 as shown at 126.
  • annular guard 127 may be provided as shown in Fig. 3 which may be welded to the liner 106, as will be obvious.
  • the head 108 of the liner 106 is provided with a central opening, the edge of which is substantially alined with the inner surface of the dome ring 14, and the dome ring 14 is lined with an aluminum tube 128, the lower edge of which is welded to the head portion 108 of the liner 106, as shown at 130, and the upper edge thereof is welded by aluminum, asshown at 132 to an.
  • Fig. 14 is of the conventional type, being formed of ferrous metal, and hence requiring a lining
  • Fig. 3 discloses a modified form of dome ring, the same being indicated as 138, and being formed of cast aluminum, and, therefore, it
  • dome side sheet and dome head are lined in the manner indicated in Figs. 11 and 14, but the upper edge of the dome head liner in the dome shown in Fig. 3 is welded directly to the dome ring as shown at 140.
  • annular guard 142 which is of the form shown clearly in Figs. 7 and 8, the edges of which are welded to the tank sheets 32 and the head B, as shown at 144 and 146,
  • the guard 142 is preferably of metal which may be readily welded to the steel tank sheets and said guard is'c overed by a liner 154 which is welded at its ends, as at 156, to the lining sheets 42 and the attaching bar 150 at 158.
  • the liner assumes the form shown in Fig. 8 and at the other portions of the tank the liner 154 assumes the form shown in Fig. 7, thesame having a flanged inner edge 160 to overlie the end lining sheet 42.
  • the head liners are indicated at 162, being preformed to shape including a circumferential flange 164 which overlaps the adjacent end of the liner 154 and is welded thereto as shown at 166.
  • the lining sheets 42 are provided with openings 168 through which the protruding rivets extend such as shown in Fig. 9 at 26, and said heads are covered by caps 170 welded to the lining sheets 42 as shown at 172.
  • the sump 18 is also protected by lining the same with a liner formed to the contour of the sump including a body portion 174 and a depending flange 176 arranged over the rivets 20 with the edge of 'said liner supported in contact with the lining sheets 42, and welded thereto as shown at 178.
  • This invention also contemplates the provision of a new and improved method of forming a tank and comprises, broadly, the fabrication of a steel tank complete in the usual manner with lining materials loose and unapplied inside of the tank.
  • the next step in the method of the present invention comprises attaching rivet guards E over the longitudinal seams to cover the rivets used to connect the steel tank sheets, the guards being welded to the tank sheets, and, consequently, being of material which may be easily welded to the steel tank sheets.
  • the tank lining sheets are then arranged circumferentially in the tank with the ends thereof overlapping the rivet guards and overlapping each other, one thereof being welded to the attaching bar carried by the guard and the other being welded directly to the first named sheet.
  • a tank lining has been provided formed of sections united by welding, the joints at the sections being of a material possessing the same corrosion resistant properties as those of the lining, whereby penetration of the tank lading to the tank shell is prevented.
  • means forlining thesame comprising guards welded to the interior ing bars secured to the guards, and lining sheets arranged circumferentially in the tank with adjacent ends overlapped and welded together, one of said ends being welded to the attaching bar.
  • a tank comprising a body formed of of the tank to cover the rivet heads, attachsheets overlapped at their ends and riveted together to form longitudinal seams, heads riveted in the ends of said body, guards welded to the sheets over the inner rivet heads at the longitudinal seams, an annular guard at each end of the tank for covering the head securing rivets and a lining for the tank comprising metalsheets arranged circumferentially in the tank and connected to the guards at the longitudinal seams, an annular lining sheet at each end of the tank connected to the annular guards, and head lining sheets connected to the annular lining sheets.
  • a tank comprising a body formed of sheets overlapped at their ends andriveted together to form longitudinal seams, heads riveted in the ends of said body, guards welded to the tank sheets at the longitudinal seams for covering the body securing rivets, an annular guard at each end of the body covering the head securing rivets and connected to said heads and the tank body, and a lining for the tank comprising circumferentially arranged lining sections in the. tank body with the ends thereof welded to each other at the guards and with, adjacent circumferential sections overlapped at their side edges and welded together, an annular lining sheet at each end of the tank connected to the annular guard and to the body lining, and head lining sections welded to the annular lining sheets.
  • a head riveted thereto a guard welded to the tank and head and covering the rivet heads, a lining sheet of metal of greater corrosion resistant properties than those of the tank connected to said guard, and a head liner engaging the head and overlapping the lining sheet and welded thereto.
  • a head riveted thereto a guard of substantially the same metal as that of the tank welded to the tank and head and covering the head securing rivets, an attaching bar secured to the guard adjacent the head, an annular lining sheet secured to the attaching 'bar and covering theguard, and a head lining.
  • a tan comprising a body formed of steel sheets riveted together, steel heads se-- cured to the ends of the bodyand a dome secured to the said body,
  • the methodof forming a lined tank body which comprises rivetin tank sheets nel shaped guards, mechanically securing attaching bars to said guards, welding the guards to the interior of the tank to cover the rivet heads therein, arrangin lining sheets circumferentially in the tank ody to overlap i the rivet guards, welding one of said .sheets to the attaching bar, and then weldin'g the .ad acent sheet to the first named sheet, lining guards covering the rivet heads in the interior of the tank and having attaching bars secured thereto of a tank dome, and welding the dome liner with I the tank body liner.
  • the method of lining a steel riveted tank having a body and heads at the ends thereof with a metal of high corrosion resistant properties which comprises forming rivet guards of metal which can be welded to the tank body, mechanically securing to the guard an attaching bar of metal possessing substantially the same characteristics as those of thelining to be applied, welding the guards to the tank body to cover the rivets therein, arranging lining sheets of high corrosion resistant character circumferentially in the tank, welding the lining sheets to the attaching bars and to each other, then annularly lining the rivet guards at the ends of thetank and finally applying lining sheets -to said tank heads and welding the same to the annular lining sheets.
  • metal tank sheets overlapped to form longitudinal seams, means connecting the metal sheets at the seams, guards secured to the sheets at the seams and covering the said connecting means, and a metallic lining for the sheets connected to and covering the guards.
  • metal tank sheets overlapped to form longitudinal seams, means connecting the metal sheets at the seams, guards secured to the sheets at the seams and covering the said connecting means, and a metallic lining for the sheets connected to and covering the guards, said metallic linin being free of direct attachment to the tank s eets.

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  • Mechanical Engineering (AREA)
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Description

May 5, 1931. J. M. ROHLFING LINED TANK AND METHOD OF MAKING-THE SAME Filed Jan. 15. 1929 2 Sheets-Sheet 1 l 4 l I. l W,
2 Sheets-Sheet 2 J. M. ROHLFING Filed Jan. 15. 1929 v! w 5 N Wm n W .5 m mw/ r M 0 lfi M w LINED TANK AND METHOD OF MAKING THE SAME lllllildli!!!li11lf. I
May 5, 1931.
Patented May 5, 1931 UNITED, STATES PATENT OFFICE' JOHN M. RJOHLFING, F PLAINFIELD, NEW JERSEY, ASSIGNOR'TO AMERICAN CAR FOUNDRY-COMPANY, OF NEW YORK, N. Y., A CORPORATION OF NEW JERSEY Application illed January 15, 1929. Serial No. 332,590.
This invention relates generally to containers and has particular reference to lined metallic tanks such as car tanks.
.At the present time, the transportation of various types of lading in containers, such as car tanks, offers many problems. Oar tanks are usually formed of steel, or other ferrous metal, and, as is'well known, this type of metal easily corrodes, the corrosion being not only undesirable from the standpoint of deterioration of the tank, but usually having deleterious effects on the tank lading. In fact, it is most undesirable to place certain chemical media into a steel tank, because the lading directly attacks the steel. Petroleum products, such as oil and gasoline, will be discolored by contact with steel or other ferrous metal. Acids will directly attack steel.
-The large milk industries, and shippers of other food products, will not use ordinary steel tanks, because they hold that formation of bacteria results due to the chemicalaction of the lading on the steel. The above-mentioned ladings, and many other commodities, are transported in car tanks, and it. has been found necessary to either form the tank of metal having high corrosion resistant properties, or to line the tank with such a a metal, and, as a tank formed of metal of high corrosion resistant properties is difiicult and expensive to manufacture, it has been found most desirable and practical and less expens'ive to provide a car tank with a lining of metal which will possess high corrosion resistant characteristics.
In view of the statements above, one ob ject of the present invention is to provide a metal tank with a lining of metal of high corrosion resistant properties.
Another object of the invention is to provide a metal tank having a lining of metal which cannot be readily welded directly to vthe metal of the tank and which possesses corrosion resistant characteristics different, and preferably greater, than those of the tank.
A further object of the invention is. the provision of a tank, the interior of which'is completely shielded against contact of the lading therewith.
A still further object of the invention is the. provision of a car tank, the interior of which is completely lined with metal different than that of the tank and preferably possessing greater corrosion resistant properties than those of the tank, whereby the tank lading does not come into contact with the tank metal and whereby the tank lading is not subjected to a surface which easily corwhich the lining is formed of sections welded to eachother, or, in other words, a lining is provided in which like metals are united, preferably by welding.
The invention also contemplatesthe provision of a new and improved method of lining tanks. 7
Other objects and advantages of this invention will be apparent from the following description taken in conjunction with the accompanyingdrawings in which:
(Figure 1 1s a side elevation of a portion of a car tank; i Fig. 2 is a fragmentary top plan view of the tank shown in Fig. 1, showing the top longitudinal seam and a portion of the tank dome; V
Fig. 3 is a sectional view through a portion of one form of tank dome;
Fig. 4 is a sectionalview on the line 4-4, Fig. 2; Fig. 5 is a sectional view on the line 5- 5 Fig. 1; i T
Fig. 6 is a sectional view on the line 6+6, I
Fig. 1
Fig. 7 is a. sectional 'view on-the lined-F7,
Fig. 1;
Fig. 8 is a sectional view ,onithe line.
Fig. 2;
Fig. 9 is a sectional view on the hue 9 9, Fig. 1;
Fig. 10 is a sectional view through the sump shown in Fig. 1;
Fig. '11 is a sectional View through a portion of a modified form of tank dome;
Fig. 12 is a sectional View of a portion of a modified form of tank taken at the joint formed by the dome and longitudinal seam, the view being similar to Fig. 4:;
Fig. 13 is a sectional view similar to view shown in Fig. 5, but showing a joint of a modified form of tank, and
Fig. 14 is a sectional View showing a portion. of the dome head, and dome ring, and a portion of the dome cover; each thereof showing the lining applied thereto.
The conventional car tank comprises a. tank body A usually of cylindrical form, having its ends closed by heads B and provided with a dome C. The dome shown in the instant case is provided with tank fittings 2, which extend above the dome, but, obviously, the dome may be so formed that the fittings are concealed therein, if desired.
In practice, the body A is formed in the usual manner by tank sheets overlapped at their ends and fastened together by rivets 4 to form longitudinal seams D, asshown in Figs. 1 and 2, and of which a sectional view is shown in Fig. 6. The seams D extend from end to end of the body except where they are interrupted by the dome C, which latter may assume any preferred form, but which usually comprises a side sheet 6 having a lower annular flange 8 secured to the body A adjacent an opening therein by circumferential rows of rivets 10, as clearly shown in Fig. 2. The dome also includes a dome head 12 and a dome ring 14:, the latter having a cover 16 secured thereto in any suitable manner. In practice, the dome cover may be hingedly secured to the dome ring 1 1, or may be threadedly-engaged therewith. The tank body is formed also with an opening at its lower portion adjacent which a sump 18 is secured by rivets 20, as clearly shown in Figs. 1 and 10. After the tank body has been formed in the usual manner, the lining material is placed therein and then the ends or heads B are applied and riveted to the body, as shown in Figs. 7 and 8, the rivets being indicated at 22.
The tank lining is of metal and may, of course, be any desired metal, but, as before mentioned herein. it is desired to line a tank with a metal of high corrosion resistant characteristics, therefore the lining is preferably nickel, aluminum, copper, chrome iron, chrome nickel or other suitable meta-l. Of course, chrome iron maybe readily welded directly to ferrous tank sheets, but other metals, such as those just indicated for example, are not so'easily welded to ferrous metal, or at least it is diflicult at the present stage of welding to unite these metals to ferrous metal in such a manner as to form a corrosion resistant union or a joint which is corrosion resistant to any marked degree. As for aluminum, it is impractical at this time to Weld it directly to steel. Lining sheets might be riveted, bolted or otherwise mechanically secured to ferrous tank sheets, and, of .course, may be directly connected together in this manner; but, in use, the rivet heads or the bolt heads may be sheared off,
or, if said heads be not sheared, vibrations, strains, stresses or relative movement between the tank body and lining will eventually elongate the rivet or bolt-holes in the lining and permit penetration of the tank lading between the lining and the tank sheets which, of course, is objectionable. Further, if rivets or bolts are to be used, they must necessarily be of corrosion resistant metal in order to accomplish the results sought for by this invention, and this type of fastening is more expensive than the ordinary rivets which adds to the cost of a tank. In view of the disadvantages attendant upon mechanical connections, welding has been deemed most expedient and practical and less expensive, and this invention can be carried out by any of the well-known methods of welding, such as carbon-arc, electric-arc, gas or atomic-hydrogen. In the description to follow, the lining will be referred to as aluminum, but it is not to be understood that the invention is restricted thereto as, obyiously, the invention may be carried out wlth any preferred type of lining metal.
In forming a tank the rivets at the longitudinal seams are usually of steel and the heads thereof project into the tank. The usual car tank also includes the grab handles 24 riveted to the tank body, as shown at 26 in Figs. 1 and 9. Aside from the protruding rivets, the interior of the tank is substantially smooth, and, in lining a tank, it is impractical to arrange the lining sheets immediate- 1y over and in contact with the protruding rivet heads, because'said heads will, in all probability, puncture the lining sheets and permit penetration of the tank lading between the lining and the steel tank sheets. Therefore, guards E are provided which are attached to the tank body and cover the rivet heads. The guard for the rivet heads at the longitudinal seams is shown clearly in crosssection in Fig. 6 and comprises in effect a substantial V-shaped channel 28 having laterally extending attaching flanges 30 welded to the overlapping tank sheets 32 as shown at 34. In the present instance, the guard E is formed of metal which can be welded to the steel tank sheets 32, and said guard is provided with a recessed portion 36 extending from end to end thereof in which recess an attaching bar 38 is secured by means of rivets 40. The bar 38 is of the same material, or at least a material to which the lining sheets may be Welded. ,For example, if it is desired to linet-he tank with aluminum, an
*alumi-nu m attaching. bar will be employed,
. tudinal seam the guard' is,,of course, interrupted at the-.domeg two guards. being em 'ployed along the-upper seam which extend from oneend. of the tank to a point adjacent the dome, or, to be more exact, to a point adjacent an opening formed; in the .tank. and
about which-the dome is secured, asclearly indicated in Figs. 4 and-'12.
guard E and the attaching bar 38, carried The lining sheets are indicated at 42 and comprise sheets ofjaluminummrranged circumferentially in the tank with their ends overlapping each other and overlapping the thereby. .With a small tank there -may be only longitudinal seam, and in this event, a
single lining sheet may extend circumferen-- tially in the tank andhave the ends of saidsheet overlapped, as clearly shown in Fig. 6,
or, in other-words, a single sheet may extend from the attaching bar completely around the interior of the tank with its other end overlapping the first named end but in tanks having more than one -.longitu dinal .seam, it is i apparent that the lining will comprise several sheets extending circumferentially ofthe tank, each sheet extending from one guard E toanother guard E, and so on until a.circumferential portion 'of the tank is lined. In
practice, therefore, the't-ank lining. includes a plurality. of circum-ferentially arranged lining sections and the side edges of adjacent.
' circumferential lining sections are either overlapped or b itted and welded together;
the resultant structure froni end to end of the tank being, in effect, a cylindrical mem-" ber correspondingto the shape-of the tank. "As before mentioned, the lining sheets '42 overlap the attaching bar 38 and the sheet in direot contact with'the attach-ingbar is welded to said bar, as shown at 44,v and the 'two overlapped lining sheets 42 at the attaching bar are welded to each oth'enas-shownfat 46.
Preferably the welding medium is aluminum in order thatajoint orunion may be formed which possesses the same corrosion resistant characteristics as those of-the lining sheets.
- Figs. 4 and 5, and 12 and 13 disclose two different types of tanks at the dome pbrtion,
and now referring to Figs. 4 and 5,.it can be seen that the tank sheets 32 extend upwardly beyond the attachment of the dome, thereby defining an extension 48 which, in effect, is an annular ledge. In practice, the tank sheets are provided-with an openingnwhich defines t'l1e annular ledge 48 when the dome? is attachedto' the tank sheets. As shown in Fig.
" 4, the guard Eextends to the end of the ledge 48 and covers the inner headsof rivets 50, which connectthe overlapped tank sheets32 void of the extension 48 and the guard E terminates at the opening in the tank. 7
In lining the tankat the dome portion thereof, the lining sheets extend just adjacent the annular rows of rivets 10, as clearly shown in Fig. 5; the rivets 10 bein those whi tension 48 is provided with a liner indicated at 52 which extends from the manhole opening in the dome to the annular rows of rivets 10, said annular rows of rivets at each side of the dome being covered by guard 54 in .the form of half rings which are welded to th'e'lining sheets 42 and to the extension liner 52 as shown'at 56 and 58, respectively. The ends of the guards 54 are arranged in abutting relation with the guards E at the upper longitudinal seam and the ends of said guards 54 are-.mitered to fit against guardsE and are secured to said guards E by being welded as shown in dotted lines-at 60. It is usual to provide the annular ledge 48 with a vent 6 2and the vent is welded to the liner sheet 52 as shown at 64, The upper face of the extension-48 is covered by a liner 66 which is welded to the vent 62 as at 68, and which extends to the base or attaching flange 8 of the dome side' sheet 6. The edge of the extension ,48 is preferably covered by: plates 7 0 which are welded to the liners 52 and 66, as shown at 72 and 74, respectively; said plates extending around 'the edge of the extension 48'from one guard E to its opposite guard E as ',Will be apparent. At the longitudinal seams D at the dome portion ofthe tank, plates? 6 are employed which are welded to the lining sheets 42 at 78 and to the upper lining sheet 66 as shown at 80; the rivets 50 by a guard 82 welded to the tank sheets 32 as shown at 84.
At the dome opening of a' tank provided with adome such as shown in Figs. 12 and 13, the open-ends of the guards at the upper longitudinal seam are closed by plates 86 which are Welded to the lining sheets 42, as shown at 88, and which extend upwardly to be welded at 88 to the lower edge of a dome liner 90 said dome liner and plates being A of aluminum. The dome side sheet 6 of the tvpe of tank shown in Figs. 12 and 13 is also flanged at itslower edge, as shown at 92, and said flange is connected with the tank sheet "-32 by rivets 94, the inner heads of-which are covered by aluminum guards 96 in the form of half rings similar to those heretofor described with reference to Fig. 5 and whic are welded. asat 98., to the lining sheets 42 and to the lower edge of the dome liner 90 as shown at 100. The dome liner 90 may be h secure the dome to the tank. The ex.--
IZU
the lower edge of the dome head 12 as shown 1n Fig. 11. The dome head is provided with the usual opening 104 (see Fig. 14) and said head 12 is provided with an aluminum liner 106formed to the desired size and shape and comprising a head portion 108 and side portions 110 spaced from the head 12 to be spaced from rivets 112 which connect the dome head 12 with the said sheet 6, and the lower edge of the liner 106 is outwardly flanged, as at 114, to engage the side sheet liner 90. For connecting the liner 90 with the dome headliner 106, the same are welded together by aluminum as shown at 116.
The dome ring 14 is provided: with the usual attaching flange 118 which is riveted to the dome head 12, as shown at 120, and the inner heads of the rivets 120 extend through apertures 122 formed in the dome head liner 106; the said liner 106 having been previously punched to provide suitably spaced openings for receiving the heads of the rivets 120. These rivet heads are preferably covered by individual caps 124 welded to the dome head liner 106 as shown at 126.
If desired, instead of individual caps an annular guard 127 may be provided as shown in Fig. 3 which may be welded to the liner 106, as will be obvious. The head 108 of the liner 106 is provided with a central opening, the edge of which is substantially alined with the inner surface of the dome ring 14, and the dome ring 14 is lined with an aluminum tube 128, the lower edge of which is welded to the head portion 108 of the liner 106, as shown at 130, and the upper edge thereof is welded by aluminum, asshown at 132 to an.
aluminum ring 134 secured by means of screws 136 in a recess formed adjacent the upper edge of the dome ring 14.
The dome ring shown in Fig. 14 is of the conventional type, being formed of ferrous metal, and hence requiring a lining, whereas Fig. 3 discloses a modified form of dome ring, the same being indicated as 138, and being formed of cast aluminum, and, therefore, it
is unnecessary to line this dome ring. The
dome side sheet and dome head are lined in the manner indicated in Figs. 11 and 14, but the upper edge of the dome head liner in the dome shown in Fig. 3 is welded directly to the dome ring as shown at 140.
The rivets 22 at the heads of the tank are covered by an annular guard 142 which is of the form shown clearly in Figs. 7 and 8, the edges of which are welded to the tank sheets 32 and the head B, as shown at 144 and 146,
respectively; one edge of the guard being offset, as shown at 148 to carr an attaching bar 150, of aluminum or the li re, riveted thereto as shown at 152. The guard 142 is preferably of metal which may be readily welded to the steel tank sheets and said guard is'c overed by a liner 154 which is welded at its ends, as at 156, to the lining sheets 42 and the attaching bar 150 at 158. At the longitudinal seams in the tank, the liner assumes the form shown in Fig. 8 and at the other portions of the tank the liner 154 assumes the form shown in Fig. 7, thesame having a flanged inner edge 160 to overlie the end lining sheet 42. The head liners are indicated at 162, being preformed to shape including a circumferential flange 164 which overlaps the adjacent end of the liner 154 and is welded thereto as shown at 166.
At places in the tank where individual rivets have their heads protruding thereinto, the lining sheets 42 are provided with openings 168 through which the protruding rivets extend such as shown in Fig. 9 at 26, and said heads are covered by caps 170 welded to the lining sheets 42 as shown at 172. The sump 18 is also protected by lining the same with a liner formed to the contour of the sump including a body portion 174 and a depending flange 176 arranged over the rivets 20 with the edge of 'said liner supported in contact with the lining sheets 42, and welded thereto as shown at 178.
This invention also contemplates the provision of a new and improved method of forming a tank and comprises, broadly, the fabrication of a steel tank complete in the usual manner with lining materials loose and unapplied inside of the tank. The next step in the method of the present invention comprises attaching rivet guards E over the longitudinal seams to cover the rivets used to connect the steel tank sheets, the guards being welded to the tank sheets, and, consequently, being of material which may be easily welded to the steel tank sheets. Following this, the tank lining sheets are then arranged circumferentially in the tank with the ends thereof overlapping the rivet guards and overlapping each other, one thereof being welded to the attaching bar carried by the guard and the other being welded directly to the first named sheet. This is carried out until the entire interior of the tank is lined. Of course, provision is made for an opening through the lining corresponding to the manhole opening about which the tank dome is secured. in the present method it is the intention to use, as a welding medium, a material of substantially the same character of that of the tank lining so as to provide an inside surface for a tank which is of uniform character throughout. The heads of the tank may be applied either before or after lining the tank body as desired, and after they are riveted to the tank. body, rivet guards are welded to the tank sheet and to the heads to cover the head securing rivets, whereupon a lining ring is secured to the tank lining sheets and to the rivet guards at the ends of the tank, and then the head liners are arranged adjacent the heads and welded to the rivet guard liner. The tank dome may be secured to the tank It will be apparent to those skilled in the art that a'tank has been provided which is lined with a material possessin corrosion resistant properties difi'erent an greater than those of the tank body; the entire interior of the tank being so lined and being devoid of useless and needless obstructions whereby to provide a substantiallysmooth interior which may be easily cleansed. It will further be apparent that a tank lining has been provided formed of sections united by welding, the joints at the sections being of a material possessing the same corrosion resistant properties as those of the lining, whereby penetration of the tank lading to the tank shell is prevented. I Y
The drawings and description herein present one embodiment of the invention, but it is to be understood that the invention is not restricted thereto, as the drawings are for illustrative purposes only, .and that various changes in the form and proportions of the scheme outlined herein may be made Within the scope of the appended claims Without departing from the spirit of the invention.
What is claimed is 1. In a tank, "riveted tank sheets, guards secured to thetank sheets and covering the inner heads of the rivets, and a metallic lining in said tank connected to and covering the guards.
2. In a tank, steel sheets overlapped to form longitudinal seams, rivets connecting the sheets at the seams, guards welded to the tank sheets to cover the inner heads of the rivets, anda lining of corrosion resistant properties greater than those of the steel sheets arranged in the tank and covering said sheets and connected to and covering the guards.
3. In a tank, steel sheets overlapped to form longitudinal seams, rivets connectlng the sheets at the seams, guards welded to the tank sheets and cfi'ering the inner heads of the rivets, an attaching bar secured to the guards, and a lining of high corrosion resistant metal in said tank secured to the attaching bar. I
4. In a tank, steel sheets riveted together to form longitudinal seams, guards welded to the tank sheets for covering the rivet heads andan attaching bar of high corrosion resistant properties secured to the guards, and lining sheets of a metal having substantially the same corrosion resistant properties as those of the bar arranged in the tank and welded together and to the attaching bar.
5. In a riveted tank, means forlining thesame comprising guards welded to the interior ing bars secured to the guards, and lining sheets arranged circumferentially in the tank with adjacent ends overlapped and welded together, one of said ends being welded to the attaching bar.
6. A tank comprising a body formed of of the tank to cover the rivet heads, attachsheets overlapped at their ends and riveted together to form longitudinal seams, heads riveted in the ends of said body, guards welded to the sheets over the inner rivet heads at the longitudinal seams, an annular guard at each end of the tank for covering the head securing rivets and a lining for the tank comprising metalsheets arranged circumferentially in the tank and connected to the guards at the longitudinal seams, an annular lining sheet at each end of the tank connected to the annular guards, and head lining sheets connected to the annular lining sheets.
7 A tank comprising a body formed of sheets overlapped at their ends andriveted together to form longitudinal seams, heads riveted in the ends of said body, guards welded to the tank sheets at the longitudinal seams for covering the body securing rivets, an annular guard at each end of the body covering the head securing rivets and connected to said heads and the tank body, and a lining for the tank comprising circumferentially arranged lining sections in the. tank body with the ends thereof welded to each other at the guards and with, adjacent circumferential sections overlapped at their side edges and welded together, an annular lining sheet at each end of the tank connected to the annular guard and to the body lining, and head lining sections welded to the annular lining sheets.
8. In a tank, a head riveted thereto, a guard welded to the tank and head and covering the rivet heads, a lining sheet of metal of greater corrosion resistant properties than those of the tank connected to said guard, and a head liner engaging the head and overlapping the lining sheet and welded thereto.
9 In a tank, a head riveted thereto, a guard of substantially the same metal as that of the tank welded to the tank and head and covering the head securing rivets, an attaching bar secured to the guard adjacent the head, an annular lining sheet secured to the attaching 'bar and covering theguard, and a head lining.
tudinal seams, and means for lining said body whereby to present an interior surface formed entirely of metal of high corroslon reslstant properties comprising metalllc guards arranged over the rivet heads at the longitudinal seams and welded to the body, an attach ing bar of high corrosion-resistant metal secured to the guard, and tank lining sheets carried thereby and welded to each other and to the attaching bars with metal possessing the properties of the lining sheets.
11. Ina tank, steel sheets riveted together to form longitudinal seams, a dome secured thereto, heads riveted at each end of the tank,
.guards covering the rivet heads in the in terior of the tank and each having anattaching bar secured thereto,- lining sheets arranged in the tank and covering the guards and" welded to the attaching bars, a dome j annu ar lining sheets connected to the guards at the ends of the tank and welded to the tank lining sheets, and lining sheets arranged in the heads of the tank and welded to the annular lining sheets.
12. In a tank,'steel sheets riveted together to form joints, heads riveted in the ends of togetherto form a tank body, orming chan-- the tank, a dome secured to the tank and provided with a'domering, guards covering the rivets in the tank and welded thereto, linin sheets of high corrosion resistant meta' :secured to the guards, a dome lining .sheet welded to the tank lining sheets, a lining tube in the interior-of the dome ring welded to the dome liner, and an attachin' ring adj acent the upper edge of the dome ring to which the dome rin liner is welded. 13. A tan comprising a body formed of steel sheets riveted together, steel heads se-- cured to the ends of the bodyand a dome secured to the said body,
cured to the ends ofthe body and a dome secured to the said body, guards welded to the tank and covering the rivet heads in the in-' terior of the tank and having attaching bars mechanically secured thereto and a metallic lining for the tank'possessing substantially the same characteristics as those of the attaching bars welded to said attaching bars, 1
15. The methodof forming a lined tank body which comprises rivetin tank sheets nel shaped guards, mechanically securing attaching bars to said guards, welding the guards to the interior of the tank to cover the rivet heads therein, arrangin lining sheets circumferentially in the tank ody to overlap i the rivet guards, welding one of said .sheets to the attaching bar, and then weldin'g the .ad acent sheet to the first named sheet, lining guards covering the rivet heads in the interior of the tank and having attaching bars secured thereto of a tank dome, and welding the dome liner with I the tank body liner.
16. The method of forming a lined tubular body which comprises riveting sheets together to form'a tubular body, attaching guards to the tank sheets to cover the rivet heads, ar-
17.- The method of forming a lined tubular body which comprises forming a tubular I ,body by riveting overlapping sheets together, linin sheet welded to the tank lining sheets,-
welding guards to the tank sheets to cover the rivets, and then arranging lining sheets circumferentially in the body with the edges thereof overlapping the guards and overlapping each other and secured to the guards, and then welding the lining sheets together.
Q 18. The method of connecting a lining of high corrosion resistant metal tothe interior 'the tank with the end edge of one-thereof overlapping the attaching bar, welding the overlapping sheet to the attaching bar by metal of substantially the same properties as those of the lining sheet andbar, the other lining sheet having its end overlapping the guard and the welded end of said first named sheet, and finally welding the said lining sheets together.
.19. The method of lining a steel riveted tank having a body and heads at the ends thereof with a metal of high corrosion resistant properties which comprises forming rivet guards of metal which can be welded to the tank body, mechanically securing to the guard an attaching bar of metal possessing substantially the same characteristics as those of thelining to be applied, welding the guards to the tank body to cover the rivets therein, arranging lining sheets of high corrosion resistant character circumferentially in the tank, welding the lining sheets to the attaching bars and to each other, then annularly lining the rivet guards at the ends of thetank and finally applying lining sheets -to said tank heads and welding the same to the annular lining sheets.
20. -The method of forming a lined tubular body which comprises riveting metal sheets togetherv to form a tubular body, forming metallic guards, securing said guards to said sheets to cover the rivet heads, arranging lining sheets .in said body with adjacent edges in overlapping relation with respect to each other and to the guards, securing one edge of each lining sheet to the adjacent guard and then connecting the lining sheets together at their overlapping portions.
21. The method of forming a lined tubular body which comprises riveting metal sheets together to form a tubular body, forming metallic guards, securing said guards to said sheets to cover the rivet heads, arranging lining sheets circumferentially in said body with adjacent edges in overlapping relation with respect to each other and to the guards, securing one edge of each lining sheet to the adjacent guard and then connecting the lining sheets together at their overlapping portions.
22. In a tank, metal tank sheets overlapped to form longitudinal seams, means connecting the metal sheets at the seams, guards secured to the sheets at the seams and covering the said connecting means, and a metallic lining for the sheets connected to and covering the guards.
23. In a tank, metal tank sheets overlapped to form longitudinal seams, means connecting the metal sheets at the seams, guards secured to the sheets at the seams and covering the said connecting means, and a metallic lining for the sheets connected to and covering the guards, said metallic linin being free of direct attachment to the tank s eets.
24. In a tank, metal tank sheets riveted together to form seams, guards secured to the sheets at the seams and coverin the inner heads of the rivets, and a lining or the tank formed of a plurality of metal sheets arranged in said tank and connected to the rivet guards, said lining sheets being free of direct connection to the tank sheets.
In witness whereof I have hereunto set my hand;
JOHN 'M. ROHLFIN G.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2801024A (en) * 1954-06-22 1957-07-30 Pfaudler Co Inc Corrosion resistant tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2801024A (en) * 1954-06-22 1957-07-30 Pfaudler Co Inc Corrosion resistant tank

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