US1755501A - Internal-combustion engine - Google Patents

Internal-combustion engine Download PDF

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US1755501A
US1755501A US108640A US10864026A US1755501A US 1755501 A US1755501 A US 1755501A US 108640 A US108640 A US 108640A US 10864026 A US10864026 A US 10864026A US 1755501 A US1755501 A US 1755501A
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stroke
engine
cylinder
expansion
heat
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Niels C Christensen
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B1/00Engines characterised by fuel-air mixture compression
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B2700/00Measures relating to the combustion process without indication of the kind of fuel or with more than one fuel
    • F02B2700/02Four stroke engines
    • F02B2700/026Four stroke engines with measures for increasing the part of the heat transferred to power, compound engines

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  • This invention relates to the improvements in internal combustion engines. It has particular reference to improvements in their thermal efiiciency but also aims to increase their mechanical efficiency. It also aims to simplify their mechanical design and operation and to increase' their possible power output.
  • the thermal efficiency of the types of internal combustion engines now used is limited by twoV factors, first the heat lost in cooling the engine (either with Water or air) and second thel heat lost in the exhaust, nearly one half of the heat in the consumed fuel being lost by transmission through the cylinder walls to the cooling water orcooling air and approximately one fourth of the heat from the combustion of the fuel being carried away in thev exhaust gases.
  • the first of these losses is unavoidable in engines as present constructed on account ot' the necessity of keeping the engine cool enough to operate and the second is unavoidable on account of the limited possible expansion of the gases within the engine.
  • valves In order to do this most efficiently' I prefer to eliminate the valves and operate the engine as a two stroke engine and use ports instead of valves, though the insulation may be applied to any two or a four stroke engine of the ordinary type, particularly if the valves are of the sleeve type such as in the Knight engine.
  • Figure I is a longitudinal section of a common type of four-stroke cycle sleeve valve engine showing insulation of the combustion space;
  • Figure II a longitudinal section of my preferred type of two-stroke ⁇ cycle engine showing the piston at the end of the expansion stroke; and l.
  • Figure III a View similar to Figure II but showing the piston at the end of the compression stroke.
  • Fig. I shows a longitudinal section i through the cylinder and piston.
  • the heat insulating material (a) is attached to the inside of the cylinder-head and part of the cylinder wall and to the inside face or top of the piston within the cylinder in such a manner that at the moment of maximum comression, the compression space (b) is entirey enclosed by heat insulating material (a) as shown in Fig. I. Because of the insulation of the interior of the compression space in this manner heat can be converted into work.
  • the inlet valve (c) may be operated in such a manner that only a fraction of fuel mixture necessary to fill the cylinder to its full capacity is taken in on the inlet stroke, i. e. it is operated as an automatic cut-oil valve so that any desired fraction of full cylinder capacity ofthe fuelmixture (or air) is allowed to'enter the cylinder, the amount, i. e.
  • the fraction of the possible maximum, depending on the ratio of e ansion it is desired to secure is pre erably done by opening the valve only during the first part of the inlet stroke, though it ma be done by opening the valve during any ractional part of the inlet or suction stroke or even by yopeningthis valve at the beginning of the compression stroke, (providing of course; that the valve be not opened at any other time as Well and thus destroy the vacuum created in the cylinder).
  • the inlet valve (c) is ,iopene allowing a fraction of the full cylinder capacity of fuel mixture (air and gas, gasoline, al-
  • the greater part of the interior of the enclosed space in the cylinder is insulated so as to revent to a greatl degree the rapid flow of eat froml the compressed gases through the walls of the compression space (the cylinder head and wall and piston) into the cooling medium.
  • the greater part of the interior of the space enclosing the hot gases is insulated in such a manner as to prevent this rapid loss of heat through the cylinder-head and piston and cylinder wall in the compression space.
  • the importance of the insulation of the interior of the compression space during this period at the end of compression and Deginnin of expansion will be apparent from the ollowing:
  • the heat transfer is proportional to at least the first power of the difference in temperature between the gas and the enclosing walls, and according to many investigators is proportional to the square of this temperature difference; the heat transfer is also proportional to the density of the hot fluid; this period of maximum temperature occurs at the time of slowest. piston movement which limits the conversion of the heat into work and prevents a cooling of the hot gases by this conversion.
  • My method or principle of operation consists in exhausting the gases at the end of the expansion or power stroke under a vacuum (of any desired proportion of complete vacuum) and immediately thereafter admitting a definite measured amount of gaseous fuel mixture (or air) to the cylinder to be compressed and burned or detonated.
  • these gases are preferably passed through a cooler (radiator or heat inter-chan er to reduce their volume to the e ore being drawn through the It will be apparent from the minimum vacuum device.
  • Figs. II and III show longitudinal sections through the engine in which the various parts are indicated by the following notations: the cylin- ⁇ der, (1) the piston, (2) heat insulating material, (a) inlet port, (3) measuring chamber (4) exhaust port (5) exhaust gas passage (6), exhaust gas cooler (7); vacuum pump (or other vacuum producing device) (8) ;,transfer port (9 measuring chamber inlet 'port (10); gasollne jets (12); gasoline pipes (13) gasoline regulating valve (14) pipe from carburetor to measuring chamber inlet valve (15); fuel oil inlet spray (16).
  • F ig. II shows the piston near the end of the expansion stroke and Fig.
  • the main inlet port (3) is uncovered by the movement of the piston (2) and the air or fuel mixture enclosed in the meas uring chamber at atmospheric pressure expands through the main inlet port (3) lling the cylinder (1) and driving the residual burned exhaust gases out through the exhaust port (5).
  • the cylinder (1) is thus filled to its fu l capacity (F) with the air-fuel mixture (or air alone) at the partial atmospheric pressure maintained by the vacuum pump (8).
  • the main inlet port (3) is first cut off (or closed) by the movement of the pistonthe cylinder is compressed, and the transfer port (9) in the piston (2) covers the measl uring-chamber inlet port (10) and the inlet port 3) which allows the measuring chamber to fill with the air-fuel mixture (or air which flows in through the inlet port (10 through the transfer port (9)- and through the inlet valve (3) linto the measuring chamber (4) until this chamber is filled with the lair) to the' desired compression in the coniprcssion space (C). 'lhe fuel mixture yis then exploded and the expansion stroke takes place expanding the hot gases to the full cylinder capacity(F) at the moment that the V,exhaust port (5) is uncovered.
  • the vacuum pump (S) which is arranged to maintain a partial pressure (P) of any desired fraction of the atmospheric pressure, i..e.,. to maintain any desired vacuum.
  • P partial pressure
  • the inlet port (El) is uncoveredfand the air-fuel mixture (or air). in themeasuring chamber expands into the cylinder (F) driving out the residual burned exhaust gases and filling the cylinder with the fuel-air mixture (or air) at the partial pressure maintained by thevacuum pump (8) as previously described.
  • lhe measuring chamber (4) has no opening into it except the port (3) so that it act ⁇ s as a definite measuring device as noted,
  • the engine For correct operation ofthe engine using a carburetted mixture the engine should be designed so that no fuel mixture is drawn into the exhaust but the amount of mixture should just fill the c 7linder and drive out the residual gas eft at the end of the exhaust stroke and beginning of compression stroke. In order that this be the case there must be a definite proportion between the different parts of the engine depending on the ratio of expansion used, which in turn depends on the partial .atmospheric pressure or vacuum under which the engine operates. These considerations also enter into the calculation of the compression space (C) The theory of the designof the engine is as follows:
  • F volume of full cylinder capacityi. e. volume of maximum space in cylinder (1) at beginning of exhaust.
  • - R ratio ofcompression, i. e. volume of airfuel mixture (or air) at atmospheric pressure divided by its volume at maximum compression.
  • the measuring chamber may be made slightly larger than indicated by the above calculations as the excess air would merely be drawn through the cylinder giving a better scavenging or removal of the burned waste gases (and there would be no loss of fuel as would be the case if a fuel mixture was used). As this would throw a larger burden on the vacuum pump (8) and would therefore require a larger pump (8) Yand more power, the size of the measuring chamber (4) should therefore not be made much larger than indicated by the foregoing calculations.
  • the calculations for the other parts of the engine should still be made with the assumption that M is of the size indicated to just fill the cylinder i. e. the correct calculated size.
  • the volume of the measuring chamber may easily bef changed to suit any desired condition of operation. For example to reduce the compression in starting an engine using high compression, as in the increased expansion Diesel cycle just described, the volume of the measuring chamber could be temporarily made small so that the engine could be started under low compression.
  • Other examples might be cited, for example a considerable change in altitude would cause a change in the compression pressure which could be remedied by changing the volume of the measuring chamber.
  • the inlet valve 1s During the rst part of the return stroke of the piston (normally the compression stroke) the inlet valve 1s not openedbut the exhaust port remains open allowing some of the residual burned gases to be driven out. At any desired point in this return stroke the inlet valve is opened allow- Y ing the slightly compressed fuel-air mixture to flow into the cylinder and drive out (or displace) the residual waste gases. As soon as the required amount of fuel air mixture has been admitted the exhaust valve and the inlet valve are closed and the fuel mixture is compressed to the end of the stroke, after which it is detonated and allowed to expand as before described. In both of these cases the compression space should be proportioned according to the amount of fuel mixture admitted in order to secure the desired compression before ignition.
  • My'preferred type of engine i. e. engine using the vacuum-exhaust increased-expansion cycle described above, is especially ap- ⁇ plicable for use in carrying out an increased during the first part of the expansion stroke) vas this engine secures the automatic cut-olf and increased expansion Without the use of any valves and can therefore be heat-insulated most eliciently and Without mechanical difficulty and can operate under high pressures Without any trouble from valves.
  • the use of ports instead of valves also makes possible a much stronger and more compactv construction. In this cycle air only is admitted to the measuring chamberA (4;) and expanding through the inlet port (3) ywhen thisport is uncovered by thepiston (2) at the end of the expansion stroke, drives out the residual Waste gases through the exhaust port (5).
  • the thermal efliciency of my preferred vacuum-exhaust type of engine is very greatly increased by the application thereto of heat insulation of the inside of the compression space, i. e. the inside of the cylinder head (2l) and piston-top or face (22) and (in most cases) the cylinder Wallin the compression space (20).
  • My preferred form of engine is particularly Well adapted to this heat insulation since the cylinder-head and the cylinder Wall in the compression space have no valves or valve-openings therein, the ports through which the Working fluid are passed in and out of the engine being in the noninsulated and relativel cold portion of the cylinder and piston. gue to the heat insulation and large expansion my engine will run comparatively cold and will require little or no jacket cooling.
  • the gasoline (or other fuel) may be passed into the measuring chamber (4) through suitably placed fuel conveying pipes (18) and jets (12) and mixed with th'cfair in the measuring chamber (4).
  • the flow ⁇ of gasoline (or other fuel) vto the measuring chamber (4) may be secured by the action of the vacuum or by forced feed, the amount being preferably regulated by a suitable pump or other feeding device (not shown) or by an automatic regulating valve (14) in the fuel supply pipe '(13). If the engine is operated by compressing the air and injecting the fuel into the hot compressed air during the first part of the power, stroke (i. e. using an increased-expansion two-stroke Diesel, i. e.
  • the fuel is injected into the compression space (C) through the fuel supply pipe (18) and jet or spray device (16).
  • This liquid fuel may be forced into the cylinder through the spray (16) alone or mixed with a small amount of air by any suitable pumping device or by means of compressed air.
  • the spark plug (or plugs) (17) for detonating or igniting the air-fuel mixture may be placed in any desired position entering the compression space (C). With ordinary carbureted mixtures it would preferably be placed in the middle of the cylinder head (in the place occupied by the fuel spray (16) in the drawing) and in the case of fuel injection into the compressed mixture would be placed nea-r the angle Where the cvlinder head and cylinder Wall meet (not shown).
  • enriched air or oxygen
  • my engine is not used commercially at the present time for this purpose due to the relatively .high cost of production of oxygen, it is probable that in the near future it will be used, as the cost of separating the oxygen from the nitrogen of the air will probably be greatly reduced in the near future.
  • enriched air or oxygen
  • the use of enriched air (or oxygen) will greatly increase the thermal capacity and efficiency of internal combustion engines, but its use Will require an engine able to resist the higher temperatures and pressures thus secured and an engine which will also be able to efliciently convert the greatly increased amount of heat supplied to the engine into Work. Both of these requirements are met by my engine,
  • said inlet port and said exhaust port being uncovered by the piston only at the end of the expansion stroke and beginning of the compression stroke, and a supply port through the Wall of said cylinder, a transfer passage in the skirt of said piston communicating simultanenously with said supply port and said inlet port during the compression stroke and expansion stroke while said exhaust and inlet ports are covered by the piston, the volumes of the Ineasuring chamber, full cylinder space and compression space being proportioned to ⁇ each other and to the vacuum applied th rough'said exhaust port, substantially as described.
  • a two-stroke cycle internal combus tion engine the combination lof a cylinder and piston which have the surfaces which enclose the compression space lined with material of low heat conductivity, with a closed gas-measuring chamber, an inlet port through the cylinder wall connecting with said measuring chamber, an exhaust port through the cylinder Wall, an exhaust channel connecting said exhaust port with means for applying a vacuum thereto, said inlet ort and said exhaust port being uncovered y the piston only at the end of the expansion stroke and beginning o the compression stroke, and a supply port through the wall of said cylinder, a transfer passage in the skirt of said piston communicating simultanenously with said supply port and said inlet port during the compression stroke and expansion stroke While said exhaust and iiiports are covered by the piston, the voliio h urnes of the measuring chamber, full cylinder space and compression space being proportioned to each other and to the vacuum applied through said exhaust port, said combination of parts being arranged to operate substantially as described.

Description

Patented Apr. 22, 1930 PATENT OFFICE NIELS C. CHRISTENSEN, OF SALT LAKE CITY, UTAH INTEBNAL-OOMBUSTION ENGINE Application ined may i2, 1926. serial No. 108,640.
This invention relates to the improvements in internal combustion engines. It has particular reference to improvements in their thermal efiiciency but also aims to increase their mechanical efficiency. It also aims to simplify their mechanical design and operation and to increase' their possible power output.
As is well known to mechanical engineers,
the thermal efficiency of the types of internal combustion engines now used is limited by twoV factors, first the heat lost in cooling the engine (either with Water or air) and second thel heat lost in the exhaust, nearly one half of the heat in the consumed fuel being lost by transmission through the cylinder walls to the cooling water orcooling air and approximately one fourth of the heat from the combustion of the fuel being carried away in thev exhaust gases. The first of these losses is unavoidable in engines as present constructed on account ot' the necessity of keeping the engine cool enough to operate and the second is unavoidable on account of the limited possible expansion of the gases within the engine.
It is the object of my invention to greatly reduce both of these losses and to convert the heat thus saved into work. AThese objects of my invention are obtained first by preventing 0 the escape of a large amount of heat through the walls inclosing the compression space, i. e.
through the cylinder head and piston and cylinder wall 1n the compression space and second by securing a greatly increased expansion of the gases Within the cylinder.
The greater part of the heat lost in cooling the present day engine is transmitted through the cylinder head and cylinder wall in the compression space and the piston, due, first to the fact that the gases at their maximum temperature and density are compressed into a relatively small space between the cylinderhead and piston which form the greater part of the inner surface of the engine in contact with these gases at this time of greater compression and highest temperature and at a time when the rate of piston movementis least) and due, second to the necessity of efficiently cooling the inlet and exhaust valves @C located in the cylinder head. By my invention I largely eliminate this heat loss by insulating the inner surfaces of the cylinderhead and piston face withi-n the cylinder. In order to do this most efficiently' I prefer to eliminate the valves and operate the engine as a two stroke engine and use ports instead of valves, though the insulation may be applied to any two or a four stroke engine of the ordinary type, particularly if the valves are of the sleeve type such as in the Knight engine.
In order to convert the heat thus saved into work my preferred' type of engine operates with a large. ratio of expansion so that the temperature of the gases is greatly reduced before being exhausted and the gases are preferably not exhausted until a pressure approaching atmospheric is reached. These results are secured by admitting only a limited amount of air or fuel mixture to the cylinder to be compressed and burned so that a relatively great ratio of expansion may be secured. This may be done in the ordinary four stroke engine with an automatic cut-oil` inlet valve of any suitable type, but to secure the maximum power and simplicity my preferred type of engineope'rates as a two stroke engine ex; hausting under a. suitable vacuum, i. e., at partial atmospheric pressure, and is automaticallyl supplied with a measured amount of air or fuel mixture through a suitable port.
The methods of securing these results in the ordinary types of internal combustion engines'and in my preferred type of engine are illustrated in the accompanying drawings wherein,
Figure I is a longitudinal section of a common type of four-stroke cycle sleeve valve engine showing insulation of the combustion space;
Figure II a longitudinal section of my preferred type of two-stroke` cycle engine showing the piston at the end of the expansion stroke; and l.
Figure III a View similar to Figure II but showing the piston at the end of the compression stroke.
The application of internal heat insulation of the compression space to the ordinary 4 stroke engine using sleeve valves is illustrated in Fig. I which shows a longitudinal section i through the cylinder and piston. The heat insulating material (a) is attached to the inside of the cylinder-head and part of the cylinder wall and to the inside face or top of the piston within the cylinder in such a manner that at the moment of maximum comression, the compression space (b) is entirey enclosed by heat insulating material (a) as shown in Fig. I. Because of the insulation of the interior of the compression space in this manner heat can be converted into work. In the ordinary method of operating an internal combustion engine with an expansion ratio of one, only a small part of this saved heat can be converted into work, and the result of such insulation would be mainly to increaserthe temperature and pressure of the exhaust. For this reason such insulation of the interior of the compression space has never come into practical use. In order to convert into work as much as possible of the heat saved by this insulation the inlet valve (c) may be operated in such a manner that only a fraction of fuel mixture necessary to fill the cylinder to its full capacity is taken in on the inlet stroke, i. e. it is operated as an automatic cut-oil valve so that any desired fraction of full cylinder capacity ofthe fuelmixture (or air) is allowed to'enter the cylinder, the amount, i. e. the fraction of the possible maximum, depending on the ratio of e ansion it is desired to secure. This is pre erably done by opening the valve only during the first part of the inlet stroke, though it ma be done by opening the valve during any ractional part of the inlet or suction stroke or even by yopeningthis valve at the beginning of the compression stroke, (providing of course; that the valve be not opened at any other time as Well and thus destroy the vacuum created in the cylinder).
The operation of the engine would then be as follows: Preferably during a fractional part of the inlet or suction stroke, (or possibl during the first part of the com ression stro e) the inlet valve (c) is ,iopene allowing a fraction of the full cylinder capacity of fuel mixture (air and gas, gasoline, al-
cohol, etc.) tov be drawn into the cylinder. This charge is compressed to the maximum allowable pressure during the compression stroke in t e compression space (b) and ignited (or detonated) atthe end of the compression stroke or beginning of the expansion stroke. The exploded mixture is then allowed to do work by expansion and cooling during the expansion or work stroke and is then expelled during the exhaust stroke, at a relatively low temperature and pressure through the exhaust valve (d).
The greatl increase in the thermal eiciency of the engine when operated in this manner will be apparent from the following: l:During the latter part of the compression stroke,
which is the period of greatest density and highest temperature of the gaseous mixture previous to ignition and the time of slowest piston movement and therefore the time of maximum heat transmission to the cylinder and piston revious to ignition, the greater part of the interior of the enclosed space in the cylinder is insulated so as to revent to a greatl degree the rapid flow of eat froml the compressed gases through the walls of the compression space (the cylinder head and wall and piston) into the cooling medium. At the end of the compression stroke and beginning of the expansion stroke, after the ignition or detonation of the charge, which is the period of maximum density and highest temperature of the charge and also the time of slowest expansion and therefore the period of maximum heat transmission to the cylinder-head and piston and through them to the cooling medium, the greater part of the interior of the space enclosing the hot gases is insulated in such a manner as to prevent this rapid loss of heat through the cylinder-head and piston and cylinder wall in the compression space. The importance of the insulation of the interior of the compression space during this period at the end of compression and Deginnin of expansion will be apparent from the ollowing: The heat transfer is proportional to at least the first power of the difference in temperature between the gas and the enclosing walls, and according to many investigators is proportional to the square of this temperature difference; the heat transfer is also proportional to the density of the hot fluid; this period of maximum temperature occurs at the time of slowest. piston movement which limits the conversion of the heat into work and prevents a cooling of the hot gases by this conversion.
It will thus be apparent that this heat insulation of the interior of the compression space will prevent the loss of a very large amount of heat during the period which corresponds to the period of greatest heat loss in the ordinary uninsulated engine; and will also prevent a large heat loss during the expansion stroke, the amount of this latter saving over the ordinaryv uninsulated engine being proportional to the average ratio between the area of insulated cylinder wall and the uninsulated cylinder .wall and the average temperature of the gases. (There would also be some slight return of heat from the in- Js'ulating material to the expanding gases.) This heat saving in an insulated engine using ordinary limited expansion would slightly increase the thermal eici'ency of the engine by increasing the average temperature (and therefore pressure) of the gases during expension, and the application of this method of heat insulation to the ordinary four cycle engine would therefore not add considerably to its efficiency. To utilize the greater part of the heat -saved by this method of heat insulation, it 1s necessary to use an engine having a greater ratio of expansion than the ordinary type of engine of limited expansion,
and should therefore vpreferably be used with an automatic cut-ofil intake valve, as described; in order to secure a large ratio of one having the heat insulating feature above described together with a larger ratio of expansion than is obtained in the ordinary limited expansion engine, as' otherwise the heat retained in the gases by this insulation is largely lost in exhaust gases of higher' than ordinary temperature and pressure( This larger ratio of expansion may be secured by the use of an automatic cut-off valve or other suitable device which admits only a fraction al amount of the full cylinder capacity (at atmospheric pressure) of the gaseous medium to be compressed and detonated or burned.
In the ordinary type of engine with automatic cut-off inlet valve the amount of gaseous mixture or gaseous medium admitted is easily regulated by the period of opening of the inlet valve which can be accurately controlled.
In order to most eiciently utilize the combination of internal heat insulation with large ratio of expansion, I prefer, however, to use an engine operating on the two stroke principle, or cycle, and thusdo away with valves and substitute ports therefore, thus greatly simplifying the engine and approximately doubling its powercapacity. In or.- der to do this I do not use the ordinary type of scavenging and precompression now used in ordinary two-stroke engines, but I utilize an entirely different principle or cycle which is much more simple and efficient and which allows the use of a large ratio of expansion which it is impossible to secure with the ordinary two stroke engine without automatic cut-off, and which large expansion ratio is necessary tosecure themaximum efficiency of myinvention. My method or principle of operation consists in exhausting the gases at the end of the expansion or power stroke under a vacuum (of any desired proportion of complete vacuum) and immediately thereafter admitting a definite measured amount of gaseous fuel mixture (or air) to the cylinder to be compressed and burned or detonated. In order to reduce to a minimum the power used in evacuating the exhaustgases after expansion, these gases are preferably passed through a cooler (radiator or heat inter-chan er to reduce their volume to the e ore being drawn through the It will be apparent from the minimum vacuum device.
' foregoing that my method or principle of two.
stroke operation is entirely different to the ordinary two stroke cycle now used.
The manner of construction and the method of operation of my preferred type of engine is described in the following: Figs. II and III show longitudinal sections through the engine in which the various parts are indicated by the following notations: the cylin-` der, (1) the piston, (2) heat insulating material, (a) inlet port, (3) measuring chamber (4) exhaust port (5) exhaust gas passage (6), exhaust gas cooler (7); vacuum pump (or other vacuum producing device) (8) ;,transfer port (9 measuring chamber inlet 'port (10); gasollne jets (12); gasoline pipes (13) gasoline regulating valve (14) pipe from carburetor to measuring chamber inlet valve (15); fuel oil inlet spray (16). F ig. II shows the piston near the end of the expansion stroke and Fig. III shows the piston at the end of the compression stroke. The method of operation is as follows: As will be noted in Figs. II and III, the exhaust port (5) is so placed that at the end of the expansion stroke this port (5) is uncovered by the piston (2) just before the main inlet port (3) is uncovered. As soon as the exhaust port (5) is uncovered the exhaust gases are drawn out through the exhaust passage (6), and through the cooler (7) and are discharged through the vacuumpump (8). l The degree of vacuum, i. e., the partial atmospheric pressure, which is desired in the cylinder at exhaust, is maintained bythe vacuum pump (8). Immediately following this exhausting operation the main inlet port (3) is uncovered by the movement of the piston (2) and the air or fuel mixture enclosed in the meas uring chamber at atmospheric pressure expands through the main inlet port (3) lling the cylinder (1) and driving the residual burned exhaust gases out through the exhaust port (5). The cylinder (1) is thus filled to its fu l capacity (F) with the air-fuel mixture (or air alone) at the partial atmospheric pressure maintained by the vacuum pump (8). At the beginning of the compression stroke the main inlet port (3) is first cut off (or closed) by the movement of the pistonthe cylinder is compressed, and the transfer port (9) in the piston (2) covers the measl uring-chamber inlet port (10) and the inlet port 3) which allows the measuring chamber to fill with the air-fuel mixture (or air which flows in through the inlet port (10 through the transfer port (9)- and through the inlet valve (3) linto the measuring chamber (4) until this chamber is filled with the lair) to the' desired compression in the coniprcssion space (C). 'lhe fuel mixture yis then exploded and the expansion stroke takes place expanding the hot gases to the full cylinder capacity(F) at the moment that the V,exhaust port (5) is uncovered. As described before, as soon asthe exhaust port (5) 'is unf covered the exhaust gases are drawn out through the. cooler, (7.) and discharged by the vacuum pump (S) which is arranged to maintain a partial pressure (P) of any desired fraction of the atmospheric pressure, i..e.,. to maintain any desired vacuum. As the piston (E2) continuesto the end of its strokethe inlet port (El) is uncoveredfand the air-fuel mixture (or air). in themeasuring chamber expands into the cylinder (F) driving out the residual burned exhaust gases and filling the cylinder with the fuel-air mixture (or air) at the partial pressure maintained by thevacuum pump (8) as previously described. lhe measuring chamber (4) has no opening into it except the port (3) so that it act`s as a definite measuring device as noted, Erst filling With air-fuel mixture (or air) at atmospheric pressure when the transfer port (9) covers both the ports (3) and (l0), and then allowing this measured quantity of air-fuel mixture (or air) to expand into the evacuated cylinder when the port (3), is uncovered by the piston (2) at the end of the expansion stroke.
For correct operation ofthe engine using a carburetted mixture the engine should be designed so that no fuel mixture is drawn into the exhaust but the amount of mixture should just fill the c 7linder and drive out the residual gas eft at the end of the exhaust stroke and beginning of compression stroke. In order that this be the case there must be a definite proportion between the different parts of the engine depending on the ratio of expansion used, which in turn depends on the partial .atmospheric pressure or vacuum under which the engine operates. These considerations also enter into the calculation of the compression space (C) The theory of the designof the engine is as follows:
Let P=partial atmospheric ressure maintained by the vacuum device 8) Let M=volume of themeasuring cham-` ber (4).-
F==volume of full cylinder capacityi. e. volume of maximum space in cylinder (1) at beginning of exhaust.
C=volume of compression space.
- R=ratio ofcompression, i. e. volume of airfuel mixture (or air) at atmospheric pressure divided by its volume at maximum compression.
E=ratio of expansion, i. e. the ratio of full cylinder volume F to the volume of gases admitted reduced to atmospheric pressure, i. e. ratio of expansion as compared with the expansion secured in ordinary non-cut-olt' engines which have an expansion ratio of l, i. e. in which the volume ot' gases at end of inlet stroke=volume of gases at end of expansion stroke. Y,
Then it is readily seen that if the air or tuel-mixture in the measuring chamber (4) 1s to expand to just till the full cylinder, which is the case for correct and ideal operation, the following mustbe true: Y
compression space C would be equal to but since only a fraction of M equal to is actually transferred, then C is smaller in just this proportion and From these equations the general proportions of the engine ma be calculated, as shown below. Assume :3, i. e. an expansion three times as great as that secured in the ordinary non-cut-o engines, is desired, and also assume that a ratio of compression (com ared With atmospheric pressure) of 4 is to e used, i. e. R=4. l
Substituting in Equation (8) above,
'f From the foregoing it will be seen that the engine may readily be designed for any combination of any desired compression and expansion. The equations given above are however only illustrative of the theory of the engine and inpractice would be empirically modified to suit the operating conditions,
which would be sli htly dilerent to the simple theoretical con itions assumed above, due to the temperature and volume changes caused by the heating and expansion of the gases by friction and heat from the cylinder Walls, etc. The foregoing equations do however illustrate clearly the theory of the operation of my engine.
If the engine is to be operated by the injection ot' the fuel into the compressed air at the end of the compression stroke and beginning of or during the first part of the expansion stroke, so that the engine operates under an approximately complete or extended expansion two stroke Diesel (i. e. Brayton) cycle, the measuring chamber may be made slightly larger than indicated by the above calculations as the excess air would merely be drawn through the cylinder giving a better scavenging or removal of the burned waste gases (and there would be no loss of fuel as would be the case if a fuel mixture was used). As this would throw a larger burden on the vacuum pump (8) and would therefore require a larger pump (8) Yand more power, the size of the measuring chamber (4) should therefore not be made much larger than indicated by the foregoing calculations. If M is made larger than the calculated size, the calculations for the other parts of the engine should still be made with the assumption that M is of the size indicated to just fill the cylinder i. e. the correct calculated size. It should also be noted that it is pos sible to use a piston-head in said measuring chamber so arranged that the volume of the measuring chamber may easily bef changed to suit any desired condition of operation. For example to reduce the compression in starting an engine using high compression, as in the increased expansion Diesel cycle just described, the volume of the measuring chamber could be temporarily made small so that the engine could be started under low compression. Other examples might be cited, for example a considerable change in altitude would cause a change in the compression pressure which could be remedied by changing the volume of the measuring chamber. It might also be desirable to change the volume of gas admitted to some engines under different conditions of operation (such as in the case of automobile engines) which might be done very readily by means of the piston arrangement described.
From the foregoing it will be seen that by insulating (i. e. covering with poor heat conducting material) the inside of the walls inclosing the compression space and at the same time using an increased expansion ratio (i. e. a ratio of expansion larger than 1) the heat saved by the insulation may be very largely converted into work and the thermal eiliciency of the internal combustion engine may be greatly increased. This may be accom- This may also be accomplished in an ordinary type of the two-stroke cycle engine by using automatic inlet and exhaust valves instead of ports and operating'the engine as follows: The detonated mixture is allowed to expand to the full capacity of the cylinder i. e. to the end of the expansion stroke at which point the exhaust valve opens allowing the pressure to come to atmospheric in the cylinder. During the rst part of the return stroke of the piston (normally the compression stroke) the inlet valve 1s not openedbut the exhaust port remains open allowing some of the residual burned gases to be driven out. At any desired point in this return stroke the inlet valve is opened allow- Y ing the slightly compressed fuel-air mixture to flow into the cylinder and drive out (or displace) the residual waste gases. As soon as the required amount of fuel air mixture has been admitted the exhaust valve and the inlet valve are closed and the fuel mixture is compressed to the end of the stroke, after which it is detonated and allowed to expand as before described. In both of these cases the compression space should be proportioned according to the amount of fuel mixture admitted in order to secure the desired compression before ignition.
From the foregoing it will be apparent.
that by using internal heat insulation in combination with a greatly increased expansion ratio the efiicien'cy of the lDiesel cycle may be largely increased. This may be accomplished by using an automatic cut-oif inlet valve so as to cut down the amount of air admitted to the cylinder (and also roperly proportioning the compression spacel) and i-n this Way secure an increased ratio of expansion and thereby. convert the greater part of the heat saved by the heat-insulation, into work.
It would also be possible to use the heatinsulation of the interior of the compression space in combination with an increased expansion two stroke Diesel cycle Whichmight be secured by the use of automatic cut-ofi' inlet and outlet valves operated as 'described above in connection with the two-stroke increased expansion Otto cycle.
My'preferred type of engine, i. e. engine using the vacuum-exhaust increased-expansion cycle described above, is especially ap-` plicable for use in carrying out an increased during the first part of the expansion stroke) vas this engine secures the automatic cut-olf and increased expansion Without the use of any valves and can therefore be heat-insulated most eliciently and Without mechanical difficulty and can operate under high pressures Without any trouble from valves. The use of ports instead of valves also makes possible a much stronger and more compactv construction. In this cycle air only is admitted to the measuring chamberA (4;) and expanding through the inlet port (3) ywhen thisport is uncovered by thepiston (2) at the end of the expansion stroke, drives out the residual Waste gases through the exhaust port (5). This air is thencompressed tothe desired relatively high pressure on the return or compression stroke. During this stroke'- the transfer port (9) covers theports and (10) allowing the measuring chamber to fill again With air at atmospheric pressure as previously described. At the end of the compression stroke and during the first part of the expansion stroke the fuel is injected into the hot compressed air through the oil-inlet spray (16) and burns with the air. The expansion or power stroke continues until the movement of the piston uncovers the exhaust port when the expanded gases are ydrawn out through this port and through. the exhaust passage (6) through the exhaust cooler (7) and discharged through the vacuum pump (8). At the end of this stroke the inlet port (3) is uncovered allowing the air in the measuring chamber to ow in and fill the cylinder (l) displacing the residual burned gases, as previously described.
vefliciency is much greater than in these cnl' gines, which use a limited expansion yratio of one, owlnof to the greatly increased expansion (E) possi )le with my engine. This increased expansion (E) is secured with simple ports and Without the use of complicated automatic cut off valves and the use of ports instead of valves greatly simplifies the design of the engine and makes possible the use of higher compression pressures and greatly increases the ease and simplicity'of operation` and greatly diminishes the Wear and tear and cost of upv-keep. The use of the cycle described is made possible by the operation ofthe engine under an exhaust pressure less than atmospheric (P) which is secured by applying type of increased expansionV a vacuum tothe exhaust by means of any suitably vacuum engine (S) `such as a pistou pump, rotary vacuum pump, or turbine vacuum pump any of which may be used, thetype used in any particular case depending on the size of thecnginc and the use to which it is put, In'ordcr to cut down the powei` used in thus withdrawing the exhaust at less than atmospheric pressure, the gases should be Acooled toas low a temperature as possible before passing through the vacuum vdevice (8). This is done by passing them through a suitable closed heat transfer device, radiator, or counter-current heat interchanger (7) in which the exhaust gases are cooledY by means of coldvair or `Water or any suitable cooling fluid, in the ordinary way. If the exhaust gases are thus reduced to at- `niospheric temperature the volume of gas passing through the vacuum pump (8) is reduced so that theoretically no power is taken up by this operation (except the friction of the pump) since the power thus used is returned in the'irst part of the compression stroke of the engine up to the point Where the gases in the cylinder reach atmospheric pressure, This will be apparent from the foregoing description of the operation of the engine.
The thermal efliciency of my preferred vacuum-exhaust type of engine is very greatly increased by the application thereto of heat insulation of the inside of the compression space, i. e. the inside of the cylinder head (2l) and piston-top or face (22) and (in most cases) the cylinder Wallin the compression space (20). My preferred form of engine is particularly Well adapted to this heat insulation since the cylinder-head and the cylinder Wall in the compression space have no valves or valve-openings therein, the ports through which the Working fluid are passed in and out of the engine being in the noninsulated and relativel cold portion of the cylinder and piston. gue to the heat insulation and large expansion my engine will run comparatively cold and will require little or no jacket cooling.
The mechanical operation of my engine is similarin a general Way to the method of operation 'of ordinary forms of present-day internal combustion engines, thou h it admits of a much greater variety an flexibility in the design and o ration. This will be apparent from the oregoing. Some of the minor diierences are mentioned in thel following: If the engine uses the ordinary air-fuel mixture from a carbureter this is admitted to the measuring chamber through the inlet pipe (15) which runs from the carburetor (not shown) to the measuring chamber inlet valve A suitable valve may be placed in the line in order to regulate the flow of carburetor air-fuel mixture and to close the line entirely which may at times be necessary to bring the vacuum in the engine up to the required point when starting. lf desired the gasoline (or other fuel) may be passed into the measuring chamber (4) through suitably placed fuel conveying pipes (18) and jets (12) and mixed with th'cfair in the measuring chamber (4). The flow` of gasoline (or other fuel) vto the measuring chamber (4) may be secured by the action of the vacuum or by forced feed, the amount being preferably regulated by a suitable pump or other feeding device (not shown) or by an automatic regulating valve (14) in the fuel supply pipe '(13). If the engine is operated by compressing the air and injecting the fuel into the hot compressed air during the first part of the power, stroke (i. e. using an increased-expansion two-stroke Diesel, i. e. Brayton, cycle) the fuel is injected into the compression space (C) through the fuel supply pipe (18) and jet or spray device (16). This liquid fuel may be forced into the cylinder through the spray (16) alone or mixed with a small amount of air by any suitable pumping device or by means of compressed air. The spark plug (or plugs) (17) for detonating or igniting the air-fuel mixture may be placed in any desired position entering the compression space (C). With ordinary carbureted mixtures it would preferably be placed in the middle of the cylinder head (in the place occupied by the fuel spray (16) in the drawing) and in the case of fuel injection into the compressed mixture would be placed nea-r the angle Where the cvlinder head and cylinder Wall meet (not shown). All the pipes, valves, jets, sprays, spark plugs, etc., are shown dotted in Figs. II and III as their articular arrangement or use may be varie Without in any Way changing the nature of the invention or the principle of its operation. The fuels mainly mentioned have been liquid hydro-carbons but the engin? may use any form of liquid or gaseous Though my invention secures a lgreat increase in thermal eiliciency, as compared with internal combustion engines now used when using ordinary air to burn the fuel, the utility and efficiency of my invention is greatly increased when air enriched in oxygen (or pure oxygen) is used to burn the fuel instead of ordinary air. Though enriched air (or oxygen) is not used commercially at the present time for this purpose due to the relatively .high cost of production of oxygen, it is probable that in the near future it will be used, as the cost of separating the oxygen from the nitrogen of the air will probably be greatly reduced in the near future. The use of enriched air (or oxygen) will greatly increase the thermal capacity and efficiency of internal combustion engines, but its use Will require an engine able to resist the higher temperatures and pressures thus secured and an engine which will also be able to efliciently convert the greatly increased amount of heat supplied to the engine into Work. Both of these requirements are met by my engine,
as the excessive loss of heat is prevented by f.
the insulation of the interior of the compres sion space and the heat is very eliicientlyconverted into Work due to the very large ratio of expansion which is made possible with my engine. i
From the. foregoing it will be apparent that, due to the very wide scope of my invention, the description given above is necessarily somewhat general and that thel drawings are necessarily diagrammatic and for `this reason I do not desire to be limited entirely by the description and drawings given except as interpreted in the claims given below.
No claim is made herein to thevsub-ject matter required to be divided out of this case by the United States Patent Otlice, such subject matter now appearing in my divisional applications Serial Numbers 413,367 and 413,368, filed December 11th, 1929.
, .Having described my invention what I claim as new and desire to patent is:
1. In internal combustion engines the combination of a heat-insulating lining of the compression space together With means for expanding the burned gases to avolume substantially greater than the volume of the gases supplied, measured at atmospheric pressure, substantially as described.
2. In two-stroke cycle internal combustion engines the combination of a heat-insulating lining of the compression space together with means for expanding the gases of combustion to a volume substantially greater than the volume of the gases supplied. measured at .atmospheric pressure, substantially as described.
3. In internal combustion engines the combination of a heat-insulating lining of the compression space together with means for limiting the supply of the gaseous portion of the fuel mixture in each cycle to a regulated fraction, substantially less than one, of a full cylinder, measured at atmospheric pressure, and means for compressing said gas previous to combustion to pressures in common use for said fuel mixture, substantially as described.
4. In two-stroke cycle internal combustion engines the combination of a heat-insulating lining of the compression space together with means for limiting the supply of the gaseous portion of the fuel mixture in each cycle to a regulated fraction, substantially less than one, of a full cylinder, measured at atmospheric pressure, and means for compressing said gas previous to combustion to pressures in common use for said fuel mixture, substantially as described. v
5. In a two-stroke cycle internal combustion engine the combination of a cylinder and piston with a closed gas-measuring chamber,
vthe wall of the cylinder, and a transfer passage in the skirt of the piston communicating simultaneously with said inlet port and said supply port during the compression' stroke and expansion stroke after the covering of said exhaust andV inlet ports by the piston.
6. In a two-stroke cycle internal combustion engine the combination of a cylinder and piston which have the surfaces which enclose the compression space lined with material of low heat conductivity, with a closed gas-measuring chamber, an inlet port through the cylinder Wall connecting with said measuring chamber, an exhaust port through the cylinder Wall, an exhaust channel connecting said exhaust port With means for applying a vacuum thereto, said inlet port and said exhaust port being uncovered by the piston only at the end of the expansion stroke and beginning of the compression stroke, and a supply port through the Wall of said cylinder, a transfer passage in the skirt of said piston communilating simultaneously with said supply port and said inlet port during the compression stroke and expansion stroke While said exhaust and inlet ports are covered by the piston'.
7. In a two-stroke cycle internal combustion engine the combination of a cylinder and piston with a closed gas-measuring chainber, an inlet port through the cylinder Wall connecting with said measuring ehamber` an exhaust port through the cylinder Wall, an exhaust channel connecting said exhaust port With means for applying a vacuum thereto', said inlet port and said exhaust port being uncovered by the piston only at the end ot the expansion stroke and beginning of the compression stroke, a supply port through the Wall of the cylinder, and a transfer passage in the skirt of the piston communicating siniultanenously with said inlet port and said supply port during the compression stroke and expansion stroke after the covering of said exhaust and inlet ports by the piston, the volumes of the measuring chamber, full cylinder space and compression space being proportioned to each other and to the vacuum applied through said exhaust port, substantially as described.
8. In a two-strokel cycle internal combustion engine the combination of a cylinder and piston which have the surfaces which enclose the compression space' lined With material of low heat conductivitgyvith-a closed gasmeasuring chamber, an inlet port. through the cylinder Wall connecting with said incas uriiig chamber. an exhaust port through the cylinder Wall, an'exhaust channel connecting said exhaust port with means for applying a. vacuum thereto, said inlet port and said exhaust port being uncovered by the piston only at the end of the expansion stroke and beginning of the compression stroke, and a supply port through the Wall of said cylinder, a transfer passage in the skirt of said piston communicating simultanenously with said supply port and said inlet port during the compression stroke and expansion stroke while said exhaust and inlet ports are covered by the piston, the volumes of the Ineasuring chamber, full cylinder space and compression space being proportioned to` each other and to the vacuum applied th rough'said exhaust port, substantially as described.
9. In a two-stroke cycle intei'nal combusl Ytion engine the combination ot a cylinder and piston with a closed gas-measuring chamber, an inlet port through the cylinder` Wall vconnecting With said measuring chamber, an
exhaust port through the cylinder Wall, an exhaust channel connecting said exhaust port with means for applying a vacuum thereto, said inlet ort and said exhaust port being uncovered the piston only at the end of the expansion stroke and beginning of the compression stroke, a suppl f port through the Wall ot the cylinder, and a transfer passage in the skirt. of the piston communicating si multaneously with said inlet port and said supply port during the compression stroke and expansion stroke after the covering of said exhaust and inlet ports by the piston, the 'volumes of the measuring chamber, full cylinder space and compression space being proportioned to each other and to the vacuum applied through said exhaust port, said coinbination of parts being arranged to operate substantially as described l0. In a two-stroke cycle internal combus tion engine the combination lof a cylinder and piston which have the surfaces which enclose the compression space lined with material of low heat conductivity, with a closed gas-measuring chamber, an inlet port through the cylinder wall connecting with said measuring chamber, an exhaust port through the cylinder Wall, an exhaust channel connecting said exhaust port with means for applying a vacuum thereto, said inlet ort and said exhaust port being uncovered y the piston only at the end of the expansion stroke and beginning o the compression stroke, and a supply port through the wall of said cylinder, a transfer passage in the skirt of said piston communicating simultanenously with said supply port and said inlet port during the compression stroke and expansion stroke While said exhaust and iiiports are covered by the piston, the voliio h urnes of the measuring chamber, full cylinder space and compression space being proportioned to each other and to the vacuum applied through said exhaust port, said combination of parts being arranged to operate substantially as described.
1l. ln internal combustion engines in which the fuel is injected into the combustion gas after compression of the latter to a high pressure, the combination of a heat-insulating lining of the compression space together with means for expanding the burned gases to a volume substantially' greater than the volume supplied, measured at atmospheric pressure, substantially as described. i
i2. ln tivo-stroke cycle internal combustion engines in which the fuel is injected into the combustion gas after high compression of the latter, the combination of a heat-insulating lining of the compression space together with means for expanding the gases oit combustion to a volume substantiall greater than the volume of the gases supplier measured at atmospheric pressure, substantially as described.
13. ln internal combustion engines in which the fuel is injected into the combustion gas after high compression of the latter, the combination of a heat-insulating lining of the compression space together with means for limiting the supply of the combustion gas in each cycle to a regulated fraction, substantially less than one, of a full cylinder, measured at atmospheric pressure, and means for compressing said combustion gasto a hi li pressure previous to injection o the fuel, su stantially as described.
In two-stroke cycle internal combustion engines in which the fuel is injected into the combustion gas after high compression of the latter, the combination of a heat-insulating lining of the compression space together with means for limiting the supply of the combustion gas to a regulated fraction, substantially less than one, of a full cylinder, measured at atmospheric pressure, and means for compressing said combustion gas to a high pressure previous to the injection of said fuel, and means for expanding the gases of combustion to a volume 4substantially greater than the volume supplied measured at atmospheric pressure, substantially as described. f
15. In internal combustion en ines the combination of a heat-insulating ining of the compression space together with means for limiting the supply of the gaseous p0rtion of the fuel mixture in each cycle to a regulated fraction, substantially less than one, of a full cylinder, measured at atmospheric pressure, means for compressing said gaseous mixture previous to combustion to pressures in common use for said fuel mixture, and means for expanding the gases of combustion to a volume substantially greater than the volume supplied, measured at atmospheric pressure, substantially as described.
16. In two-stroke cycle internal combus-` tion engines the combination of a heat-insulating lining of the compression space together with means for limiting the supply of the gaseous portion of the fuel mixture in each cycle to a regulated fraction, substantially less than one, of a full cylinder, measured at atmospheric pressure, means for compressing said gaseous mixture previous to combustion to pressures in common use for said fuel mixture and means for expanding the gases oit' combustion to a volume substantially greater than the volume of the gases supplied, measured at atmospheric pressure, substantially as described.
17. In twostrol e cycle internal combustion engines in which the fuel is injected into the combustion gas after compression of the latter the combination of a heat-insulating lining of the compression space together with means for limiting the gaseous portion of the fuel mixture to a regulated fraction, substantially less than one, of a full cylinder measured at atmospheric pressure, means for compressing said combustion gas to a high pressure previous to the injection of said fuel, and means for expanding the gases of combustion to a volume substantially greater than the volume of the gases supplied, measured at atmospheric pressure, substantially as described.
NIELS C. CHRISTENSEN.
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US2830435A (en) * 1953-12-10 1958-04-15 Mallory Marion Steam engine

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* Cited by examiner, † Cited by third party
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US2830435A (en) * 1953-12-10 1958-04-15 Mallory Marion Steam engine

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