US1645931A - Method and apparatus for making paper plates and the like - Google Patents

Method and apparatus for making paper plates and the like Download PDF

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Publication number
US1645931A
US1645931A US1785A US178525A US1645931A US 1645931 A US1645931 A US 1645931A US 1785 A US1785 A US 1785A US 178525 A US178525 A US 178525A US 1645931 A US1645931 A US 1645931A
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United States
Prior art keywords
blank
plunger
folding
opening
making paper
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Expired - Lifetime
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US1785A
Inventor
Harry E Ruckert
Bernard M Fine
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SANITARY PRODUCTS CORP OF AMER
SANITARY PRODUCTS Corp OF AMERICA
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SANITARY PRODUCTS CORP OF AMER
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Priority to US1785A priority Critical patent/US1645931A/en
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Publication of US1645931A publication Critical patent/US1645931A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B70/00Making flexible containers, e.g. envelopes or bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2100/00Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2100/00Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
    • B31B2100/002Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed
    • B31B2100/0024Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs characterised by the shape of the blank from which they are formed having all side walls attached to the bottom
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2110/00Shape of rigid or semi-rigid containers
    • B31B2110/30Shape of rigid or semi-rigid containers having a polygonal cross section
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00Construction of rigid or semi-rigid containers
    • B31B2120/70Construction of rigid or semi-rigid containers having corrugated or pleated walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2160/00Shape of flexible containers
    • B31B2160/10Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/26Folding sheets, blanks or webs
    • B31B50/44Folding sheets, blanks or webs by plungers moving through folding dies

Definitions

  • This invention relates'to the manufacture of plates, dishes, and the llke frompaper or other sheet material and has for its ob ect the production of a folded, as distinguis ed following description of the production of av late in .accordance therewith as illustrated 16 1n the accompanying drawings. It. will be understood, however, that the lparticular constructions and operations hereinafterl described in connection with the drawings aforesaid have been chosen for illustrative l20 purposes merely, and that the invention, as
  • FIGs. 1, 2 and 3 are simplified vertical sectional views of apparatus operating 1n accordance with the invention to produce a plate embodying the same, showing the :so parts in the blanking-out, form1ng,'and delivering positions, respectively.
  • Figs. 4 and 5 are a plan and an edge view, respectively, of a blank from which a plate is made, showing the Vsame after the blank- 35 ing-out and before the formlng operation.
  • Figs. 6 and 7 are aplan view and a slde elevation, respectively, of thefimshed late.
  • Fig. 8 is a plan view of the com med blanking-out punch and forming die.
  • Fig. 9 is a section on the line 9 9, Fig. 8.
  • Figs. 10 andy 11 are a bottom plan view and a side elevation, respectively, of the plunger which co-operates with the forming die.
  • Fig. 12 is a section on the line 12-12, Fi 2.
  • Fig. 13 is an enlarged detail section on the line 13--13, Fig. 12.
  • the web or sheet of paper or other stock is passed or fed by any suitable means, not shown, over a yieldingly supported stripper plate 21 surrounding a' stationar blanking-out punch and forming die22 w ich co-operates w1th a complemen- .12, 1925. Serial No. 1,785.
  • tary blanking-out die 23 which is periodically depressed by an suitable means,not shown, to punch bla s 24 from said sheet or web.
  • the blanks 24 are circular Ain shape l eis corresponding to the desired outline of t e vbase of the finished late.
  • sai opening is of regular polygonal form with outwardly or radially disposed notches 26 at each of its angles and is of substantially constant cross-sectional area throughout.
  • a plunger 27 Co-operating with the opening 25 in the die member 22 is an implement in the form of a plunger 27 of a size and shape substantially to lit the opening 25 in the die 22 lwith the clearance necessary to receive the stock, as hereinafter more fully explained.
  • the plunger 27 is provided at suitably s aced points about its periphery with ra ial fins or projections 8 to enter the notches 26.
  • the plunger 27 is also of substantially constant cross-sectional area throughout, except as hereinafter explained, while4 the projections or fins 8 are of triangular form with their apices at the bottom or free end'of the plunger.
  • the plunger 27 descends from the osition shown in Fig. 1 into the position sltfown in Fig. 2, and the blank 24 supported on the combined punch and die 22 is forced into the cavity or opening 25.
  • the marginal ortions o the blank 24 are turned or folde lines defined by the lower edges of the latter,
  • 6 ⁇ and 7- is of regular frustroyramidal form' and comprises a base 30, ormed by the minor polygon of the frustum, upwardly flaring, substantially plane sides 31 forming obtuse angles with one another, and substantially triangular folds 32 connecting adjacent sides, said folds being of maximum' width at the upper edge of the plate, and being disposed with their apices at the base 30
  • the plunger 27, while of substantially constant cross-sectional area throughout, as above stated, is preferably slightly tapered from top to bottom, so as to provide for slightly less clearance between itself and the walls of the opening 25 at its upperend than at its lower, the fins 8 being sim arly tapered, as shown most clearly in 'Fi 13.
  • the clearance afforded at the lower end of the plunger is amply sutlicient to receive the full thickness of the stock operated upon, while that afforded at the upper end is slightly less than the normal or initial thickness of the stock, thereby resulting in a compression of the sides 31 and folds 32 adjacent their upper edges to vconsolidate and strengthen said edges as well as to set the creases between the sides 3l and folds 32 at said edges.
  • This operation is facilitated by heating the dies, so that the action, as the plate is forced-through the opening 25, is that of ironing theupper -edge of the late toconsolidate the same and set the olds.
  • electric resistance coils 33 are shown for this purpose, although any other suitable heating means, such as a steam 'acket or a burner, may be employed if pre erred.
  • the folds 32 are formed by a true folding operation as distinguished from a molding or crimping operation.
  • the blank is carried downwardly through the opening 25- sheet material comprising cooperating relatively movable members having means for folding upwardly the marginal portion of a blank, and also'having means for gradually folding during the relative movement of said members intermediatel parts of said upturned marginal portions and compressing a part only of each fold.
  • An apparatus for making articles from sheet material comprising a pair of relatively movable folding members, one thereof shiftable through. an opening in the other to fold upwardly a marginal portion of a blank, one of said members having spaced upright folding walls and the other having a projection adapted to carry a part of 4said marginal portion between said walls to form a fold, said projection being wedge shaped to compress a portion of said fold.
  • VAn apparatus for making articles from sheet material comprising a pair of relatively movable folding members, one thereof shiftable through an opening in the other to fold upwardly a marginal portion of a blank, one of said members having spaced folding walls and the other having a tapered projection of greater thickness at the top than at the bottom and cooperating with said folding walls to form a fold in said marginal portion of the blank.

Description

'Oct 1,645,931
18 1927 H. E. RUCKERT ET AL METHOD AND APPARATUS FOR MAKING PAPER PLATES AND THE LIKEI Filed Jan.l2, 1925 2 Sheets-Sheet 2 Patented a."1's, 1927.
UNITED STATESl PATENT OFFICE.
HARRY E. RUCKERT AND BERNARD H. FINE, OP PHILADELPHIA, PENNSYLVANIA,
ASSIGNORS, BY MESN E ASSIGNHENTB,
T0 SANITARY PRODUCTS CORPORATION Ol' AMERICA, 0F PHILADELPHIA, PENNSYLVANIA, A CORPORATION OF METHOD AND APPARATUS FOR HAXING PAPER PLATES AND THE LIKE.
Application med January This invention relates'to the manufacture of plates, dishes, and the llke frompaper or other sheet material and has for its ob ect the production of a folded, as distinguis ed following description of the production of av late in .accordance therewith as illustrated 16 1n the accompanying drawings. It. will be understood, however, that the lparticular constructions and operations hereinafterl described in connection with the drawings aforesaid have been chosen for illustrative l20 purposes merely, and that the invention, as
defined by the claims hereunto appended, may be otherwise embodied and practiced without departure from the sp1r1t and scope thereof.
In said drawings: Figs. 1, 2 and 3 are simplified vertical sectional views of apparatus operating 1n accordance with the invention to produce a plate embodying the same, showing the :so parts in the blanking-out, form1ng,'and delivering positions, respectively.
Figs. 4 and 5 'are a plan and an edge view, respectively, of a blank from which a plate is made, showing the Vsame after the blank- 35 ing-out and before the formlng operation.
Figs. 6 and 7 are aplan view and a slde elevation, respectively, of thefimshed late. Fig. 8 is a plan view of the com med blanking-out punch and forming die.
Fig. 9 is a section on the line 9 9, Fig. 8. Figs. 10 andy 11 are a bottom plan view and a side elevation, respectively, of the plunger which co-operates with the forming die.
Fig. 12 is a section on the line 12-12, Fi 2.
Fig. 13 is an enlarged detail section on the line 13--13, Fig. 12.
Referring to Fig. 1, the web or sheet of paper or other stock is passed or fed by any suitable means, not shown, over a yieldingly supported stripper plate 21 surrounding a' stationar blanking-out punch and forming die22 w ich co-operates w1th a complemen- .12, 1925. Serial No. 1,785.
tary blanking-out die 23 which is periodically depressed by an suitable means,not shown, to punch bla s 24 from said sheet or web. As herein shown, and in accordance with the preferred form of plate pro` duced, the blanks 24 are circular Ain shape l eis corresponding to the desired outline of t e vbase of the finished late. Preferably, and as herein shown, sai opening is of regular polygonal form with outwardly or radially disposed notches 26 at each of its angles and is of substantially constant cross-sectional area throughout. Co-operating with the opening 25 in the die member 22 is an implement in the form of a plunger 27 of a size and shape substantially to lit the opening 25 in the die 22 lwith the clearance necessary to receive the stock, as hereinafter more fully explained. The plunger 27 is provided at suitably s aced points about its periphery with ra ial fins or projections 8 to enter the notches 26. The plunger 27 is also of substantially constant cross-sectional area throughout, except as hereinafter explained, while4 the projections or fins 8 are of triangular form with their apices at the bottom or free end'of the plunger.
In the forming operation, the plunger 27 descends from the osition shown in Fig. 1 into the position sltfown in Fig. 2, and the blank 24 supported on the combined punch and die 22 is forced into the cavity or opening 25. Durin this operation, the marginal ortions o the blank 24 are turned or folde lines defined by the lower edges of the latter,
the resulting surplus material being received in the notches 26 into which it is forced or guided'by the fins l8. As the plunger 27 Acontinues to move downwardly into the position 'shown in Fig. 3, the folded blank is forced entirely through the opening 25, and the resilience of the material cause's the upwardly upwardly about the plunger upon folded marginal portions of the blank to spring outwardly to a certain extent, so that,
when-the plunger again rises, engagement of 4the upper edges of said portions with the lower face of the die 22 causes the folded blank to be disengaged from said plunger, should it tend to stick thereto, and to be delivered through the bottom of the apparatus to any suitable receiving receptacle or mechanism, not shown.
It will be seen that the operation above described is a folding, as distinguished from a molding operation, the marginal portions of the blank being merely folded upwardly about'the lower end of the plunger, and the resulting surplus material being taken care of by guiding the same into natural folds at spaced points about the periphery. The platev formed bythe folded blank, and designated as a whole at 29, as shown in Figs. 6` and 7- is of regular frustroyramidal form' and comprises a base 30, ormed by the minor polygon of the frustum, upwardly flaring, substantially plane sides 31 forming obtuse angles with one another, and substantially triangular folds 32 connecting adjacent sides, said folds being of maximum' width at the upper edge of the plate, and being disposed with their apices at the base 30 The plunger 27, while of substantially constant cross-sectional area throughout, as above stated, is preferably slightly tapered from top to bottom, so as to provide for slightly less clearance between itself and the walls of the opening 25 at its upperend than at its lower, the fins 8 being sim arly tapered, as shown most clearly in 'Fi 13. The clearance afforded at the lower end of the plunger is amply sutlicient to receive the full thickness of the stock operated upon, while that afforded at the upper end is slightly less than the normal or initial thickness of the stock, thereby resulting in a compression of the sides 31 and folds 32 adjacent their upper edges to vconsolidate and strengthen said edges as well as to set the creases between the sides 3l and folds 32 at said edges. This operation is facilitated by heating the dies, so that the action, as the plate is forced-through the opening 25, is that of ironing theupper -edge of the late toconsolidate the same and set the olds. By way of illustration, electric resistance coils 33 are shown for this purpose, although any other suitable heating means, such as a steam 'acket or a burner, may be employed if pre erred.
From the foregoing, it will be noted that the folds 32 are formed by a true folding operation as distinguished from a molding or crimping operation. As the blank is carried downwardly through the opening 25- sheet material comprising cooperating relatively movable members having means for folding upwardly the marginal portion of a blank, and also'having means for gradually folding during the relative movement of said members intermediatel parts of said upturned marginal portions and compressing a part only of each fold.
2. An apparatus for making articles from sheet material comprising a pair of relatively movable folding members, one thereof shiftable through. an opening in the other to fold upwardly a marginal portion of a blank, one of said members having spaced upright folding walls and the other having a projection adapted to carry a part of 4said marginal portion between said walls to form a fold, said projection being wedge shaped to compress a portion of said fold.
3. VAn apparatus for making articles from sheet material comprising a pair of relatively movable folding members, one thereof shiftable through an opening in the other to fold upwardly a marginal portion of a blank, one of said members having spaced folding walls and the other having a tapered projection of greater thickness at the top than at the bottom and cooperating with said folding walls to form a fold in said marginal portion of the blank.
4. The herein described method of making plates and the like from paper and similar sheet stck which consists in folding a blank about the end f a punch by passing said punch through a complementary opening in 'a die while permitting the free upward folding of certain marginal portions of said blank and guiding other marginal portions, between said first named portions, into outwardly directed folds.
In testimony whereof we allix our signatures.l
HARRY E. RUCKERT. BERNARD M. FINE,
US1785A 1925-01-12 1925-01-12 Method and apparatus for making paper plates and the like Expired - Lifetime US1645931A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4101627A (en) * 1976-08-02 1978-07-18 North American Systems, Inc. Method of forming paper products
US5221248A (en) * 1984-05-22 1993-06-22 Highland Supply Corporation Flower pot or flower pot cover with fins
US5286247A (en) * 1984-05-22 1994-02-15 Highland Supply Corporation Flower pot or flower pot cover with fins
US5484378A (en) * 1994-07-14 1996-01-16 Braithwaite; Norman S. Sheet folding method
US5573789A (en) * 1984-05-22 1996-11-12 Southpac Trust International, Inc. Apparatus having blades and plates for forming sheet material into a flower pot cover having outward fins
US5616382A (en) * 1984-05-22 1997-04-01 Southpac Trust International, Inc. Article forming system
US5626701A (en) * 1984-05-22 1997-05-06 Weder; Donald E. Method using blades and fins to form sheet material into a flower pot cover having inward fins
US6484442B1 (en) 1998-03-12 2002-11-26 Southpac Trust International, Inc. Sheets of material having forming indicia for forming into flower pots or plant covers and methods
US20040013840A1 (en) * 1997-06-26 2004-01-22 Weder Donald E. Decorative cover for flower pot or floral grouping formed of polymeric materials having a texture or appearance simulating the texture or appearance of paper
US20050255274A1 (en) * 1997-06-26 2005-11-17 Weder Donald E Polymeric materials having a texture or appearance simulating the texture or appearance of paper
US10562256B2 (en) 2014-12-22 2020-02-18 Gpcp Ip Holdings Llc Methods for producing pressware
US10703064B2 (en) 2014-12-22 2020-07-07 Gpcp Ip Holdings Llc Systems for producing pressware

Cited By (31)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4101627A (en) * 1976-08-02 1978-07-18 North American Systems, Inc. Method of forming paper products
US5677021A (en) * 1984-05-22 1997-10-14 Southpac Trust International, Inc. Article forming system
US5622754A (en) * 1984-05-22 1997-04-22 Southpac Trust International, Inc. Article forming system
US5683765A (en) * 1984-05-22 1997-11-04 Southpac Trust International, Inc. Article forming system
US5573789A (en) * 1984-05-22 1996-11-12 Southpac Trust International, Inc. Apparatus having blades and plates for forming sheet material into a flower pot cover having outward fins
US5577988A (en) * 1984-05-22 1996-11-26 Southpac Trust International, Inc. Flower pot or flower pot cover with fins
US5616382A (en) * 1984-05-22 1997-04-01 Southpac Trust International, Inc. Article forming system
US5616378A (en) * 1984-05-22 1997-04-01 Southpac Trust International, Inc. Article forming system
US5618596A (en) * 1984-05-22 1997-04-08 Southpac Trust International, Inc. Article forming system
US5620761A (en) * 1984-05-22 1997-04-15 Southpac Trust International, Inc. Article forming system
US5976647A (en) * 1984-05-22 1999-11-02 Southpac Trust International, Inc. Article forming system
US5626701A (en) * 1984-05-22 1997-05-06 Weder; Donald E. Method using blades and fins to form sheet material into a flower pot cover having inward fins
US5633056A (en) * 1984-05-22 1997-05-27 Southpac Trust International, Inc. Article forming system
US5674577A (en) * 1984-05-22 1997-10-07 Southpac Trust International, Inc. Article forming system
US5221248A (en) * 1984-05-22 1993-06-22 Highland Supply Corporation Flower pot or flower pot cover with fins
US5681625A (en) * 1984-05-22 1997-10-28 Southpac Trust International, Inc. Article forming system
US5286247A (en) * 1984-05-22 1994-02-15 Highland Supply Corporation Flower pot or flower pot cover with fins
US5753327A (en) * 1984-05-22 1998-05-19 Southpac Trust International, Inc. Article forming system
US5484378A (en) * 1994-07-14 1996-01-16 Braithwaite; Norman S. Sheet folding method
US20040013840A1 (en) * 1997-06-26 2004-01-22 Weder Donald E. Decorative cover for flower pot or floral grouping formed of polymeric materials having a texture or appearance simulating the texture or appearance of paper
US20050255274A1 (en) * 1997-06-26 2005-11-17 Weder Donald E Polymeric materials having a texture or appearance simulating the texture or appearance of paper
US20060053745A1 (en) * 1997-06-26 2006-03-16 Weder Donald E Decorative cover for flower pot or floral grouping formed of polymeric materials having a texture or appearance simulating the texture or appearance of paper
US20080053600A1 (en) * 1997-06-26 2008-03-06 Weder Donald E Polymeric Materials Having a Texture or Appearance Simulating the Texture or Appearance of Paper
US20080053601A1 (en) * 1997-06-26 2008-03-06 Weder Donald E Decorative Cover for Flower Pot or Floral Grouping Formed of Polymeric Materials Having a Texture or Appearance Simulating the Texture or Appearance of Paper
US20110146149A1 (en) * 1997-06-26 2011-06-23 Weder Donald E Decorative cover for flower pot or floral grouping formed of polymeric materials having a texture and/or appearance simulating the texture and/or appearance of paper
US8484891B2 (en) 1997-06-26 2013-07-16 Wanda M. Weder & William F. Straeter Decorative flower pot cover formed of polymeric materials having a matte or textured finish simulating the texture and/or appearance of paper
US6484442B1 (en) 1998-03-12 2002-11-26 Southpac Trust International, Inc. Sheets of material having forming indicia for forming into flower pots or plant covers and methods
US6615541B2 (en) 1998-03-12 2003-09-09 Southpac Trust International, Inc. Sheets of material having forming indicia for forming into flower pots or plant covers and methods
US20040020119A1 (en) * 1998-03-12 2004-02-05 Weder Donald E. Sheets of material having forming indicia for forming into flower pots or plant covers and methods
US10562256B2 (en) 2014-12-22 2020-02-18 Gpcp Ip Holdings Llc Methods for producing pressware
US10703064B2 (en) 2014-12-22 2020-07-07 Gpcp Ip Holdings Llc Systems for producing pressware

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