US1528206A - Apparatus for treating ore pulp with gas - Google Patents
Apparatus for treating ore pulp with gas Download PDFInfo
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- US1528206A US1528206A US629360A US62936023A US1528206A US 1528206 A US1528206 A US 1528206A US 629360 A US629360 A US 629360A US 62936023 A US62936023 A US 62936023A US 1528206 A US1528206 A US 1528206A
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B3/00—Extraction of metal compounds from ores or concentrates by wet processes
- C22B3/02—Apparatus therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- the invention has as its object the effective treatment of ores, especially ores of copper containing precious metals, with gases, especially corrosive gases, such as chlorine or sulphur dioxide-
- gases especially corrosive gases, such as chlorine or sulphur dioxide-
- the effective treatment of finely ground ore with a corrosive gas has always presented a difficult problem, and it cannot be said to have been effectively solved.
- Rotating barrels have been generally used, but barrels are expensive to install, expensive to operate, and are veryunsatisfactory, owing largely to the fact that the treatment is intermittent, and that the gas cannot be progessively applied.
- the gas has to be applied in such a way as to keep the ore particles under continuous agitation, to get the desired extraction of the metals, and also to prevent the ore from settling, and thus clogging the apparatus and making it inoperative. 'If clogging occurs, except at rare intervals, the entire apparatus would become impractical.
- One object of this invention is to provide an apparatus for the treatment of ore pulp, in which the gas can be pro gressively applied to agitate and impregnate the liquid, and so that the gas will be progressively consumed.
- Another object of" this invention is to prov1de an apparatus of large unit capacity, exceeding, if need be, units of 1000 tons of indefinitely multiplied. chlorination and similar coed ten tons of ore at amount of ore treated cecds to tons.
- Fig 3 being the section and Fig. 4 the plan
- Figs. 5 and 6 are details of another form of agitator, or atomizer
- Fig. 5 being the section, and Fig. 6 the plan.
- 1 is a treator, taken as a whole, and is preferably composed of a number of units,'or tanks, 1". 1", and 1.
- the number of tanks, in practice, will depend on the amount and the nature of the material to be treated.
- the treator 1, is adapted to contain a liquid, or ore sludge, and to confine a gas over the liquid, and preferably arranged so thatthe liquid in the respective tanks can flow progressively from one tank to the next of the series, through communicating passages 2, which .will ordiis rather coarse, so that the ascending gas would be unable to elevate it to any considerable height. It is also desirable to have communicating passages 3 in the upper portion of the tanks, so that the gascan flow progressively from one tank to the next.
- Each tank composing the treator is provided with an exhauster (3 which exhausts the gas from the upper portion of the re spective tanks and forces it into the lower portion, throughthe pipes 7. These pipes are arranged so that the gas from the exhausters can be delivered to the same tank from which it was exhausted, or to the ad-- j acent tank, or a portion to both tanks.
- a rotary agltator, or atomizer, 8 Suspended within each tank and submerged in the liquid is a rotary agltator, or atomizer, 8, so designed and arranged that the gas delivered into the lower portion of the tank will pass through the a itator in its ascent through the liquid and be distributed in finely divided particles into the surround ing liquid in thetank.
- the agitators may be of the form shown by 8*, or by 8*. Either form will give good results.
- the material to be treat-ed w11l largely determine the details-of the agitator.
- the agitators will usually be made of acid resisting metal, such as antimonial lead]
- the shaft 9 will usually also be covered with lead to protect the steel from the corrosive action of the gas and liquid.
- a stufling box, 10, where the shaft enters the tank, will prevent any leakage of gas.
- the stuliing box is made removable and large enough so that when it is removed, the agitator may be withdrawn from the tank through the opening.
- An exhauster 11 creates a flow of gas through the various tanks, and maintains a suction inwardly, so that there Wlll be no escape of corrosive gas to contaminate the atmosphere in the vicinity of the apparatus and thus make annoying conditions for the workmen.
- the ore which will usually be in the form of a thick sludgeor fine powder, is introduced into the treator through the inlet 12. ⁇ Vhether the ore is dry or in the form of a thick sludge, it will be necessary to add more water, or solution, to give it the proper consistency for the most effective results in the treator.
- the impregnator 14 consists essentially of a tank adapted to contain a pool of liquid and to confine a gas over the pool, and has a gas inlet 15 and a gas outlet 16.
- the .gas inlet communicates with the gas producer 17, and the gas outlet communicates with the gas inlet 4, of the treator 1.
- the impregnator' 14 is ahorizontal rotary sprayer 18, so arranged that the liquid of the impregnator is continuously sprayed into the gaseous atmosphere above the liquid.
- This sprayer throws a considerable portion of the liquid against the sides of the tank, at a higher elevationthan the normal level of the liquid, so that the spray, charged with the gas, falls into the duct 19, and thus produces a circulation of the liquid within the impregnator, so that all the liquid in the impregnator is at all times treated with the gas, and can be drawn inacontinuous stream into the treator 1.
- the liquid flows into the impregnator 14 in a continuous stream through the pipe 20, and overflows through the weir arrangement 21, which maintains a' constant liquid level in the impregnator 1 1.
- the overflow, or outflow is so arranged that if there are any heavy sand particles in the pulp which cannot readily be lifted to the weir, they can flow out through the pipe 23, near the bottom, in regulated amounts.
- a small continuous stream'of sand and liquid will, in such cases, flow out through the pipe 23, to take the heavier particles of suspended matter, while the main stream will overflow through the. weir 22.
- the exhauster 11 creates a flow of gas from the gas generator 17 through the entire system; this prevents escape of gas, and
- the construction of the agitator, or atomizer is of importance. Neither the atomizer itself nor that, portion of the shaft that is within the tank, can be constructed of the ordinary material, such as iron. It is on this account that the apparatus presents some advantages in construction.
- the atomizers8 or 8 may be easily cast of some acid resisting material, such as antimonial lead, and the portion of the steel shaft inside of the tank can readily be covered with lead. This does not present any unusual difliculty.
- the shaft outside of the tank, as also the bearings and driving mechanism may be constructed as usual and with the ordinary materials.
- a stuffing box 10 is arranged in the cover of the tank to prevent the leakage of air in, or of possible leakage of gas out.
- This stuffing box is atomizer the stuffing box 10, can be unscrewed from the top of the tank, and the entire agitating mechanism lifted vertically with a block and tackle and removed through the opening.
- the impregnator 14 and the treator 1 maybe presumed, in starting, to be filled with leaching solution obtained from previous operations, and it may be assumed as an acid chloride solution.
- the chlorine cells 17, in which common salt is, decomposed into chlorine and caustic soda, are started to operate, and. the chlorine'is flowed, by means of the exhauster 11, into the impregnator 14, where the solution is charged with the gas and where the preliminary solution reactions take place, suclras the conversion of ferrous iron to ferric iron. If there is gold in the ore, the solution in the impregnator 14 is saturated with chlorine.
- the gas absorbed by the liquid in the impregnator is quickly consumed, and to make the from above the liquid, and introduced into the lower portion of the liquid, and in its ascent through the. liquid, or pulp, it isatomized and distributed by the atomizers 8 and 8 and thus the liquid ischarged with the gas, in the treator, as rapidly as the gas 'is consumed in acting on the ore pulp, or other gas consuming compounds in the liquid.
- the agitation helps to dissolve the metal values, and effectively prevents any settling of ore particles. If, for any reason settling should occur and the agitators become stopped, the ore could easily be agitated by increasing the volume of gas, temporarily, and thus clear the obstruction.
- the ore is treated for several hours, and the stream of pulp through the treator is regulated so that the rate of flow is proportioned to. the extraction desired, as determined by experience.
- the time of treatment will usually vary from one to three hours. It will usually be desirable to heat the liquid;,this can be done by means of the steam or hot water pipes in the impregnator 14.
- the excess gas, after the entire treatment, will probably be small: it is preferably exhausted into another impregnator, similar to 14, filled with fresh solution, where it is quickly and completely absorbed.
- the metals may be precipitated from the clarified solution by any of the well known -methods, and the depleted solution returned to the impregnator, to be passed through another cycle, as the one described.
- the clear copper solution issuing from the separator 29, is flowed into the precipitator 30 where the copper is precipitated, in whole or in part, by any of the well known methods, such, for example, and preferably, by electrolysis or hydrogen sulphide. By either of these methods an amount of acid is regenerated corresponding tothe amount of copper precipitated. A portion of the. depleted copper solution may be returned to the impregnator 14, through the pipe 31, or to the treator T No.
- tanks 10 feet square and 20 feet high, having a depth of liquid of 15 feet may be considered.
- Each tank would hold about 45 tons of pulp and not less than 10 tons of ore.
- lttherc are ten tanks in Series, andthe time of ore treatment is 2.4 hours, the capacity, per day of 24 hours, would be about 1000 tons of ore.
- the treator portion of this invention may be considered as a modification, or continuation in part, of the invention shown in my Patents No. 1,340,826, May 18, 1920, and No. 1,374,500, April 12, 1921.
- the impregnator 14, or modification of it is more fully described -in my Patent No. 1,353,995, Sept. 28, 1920, and in my pending ap lication, Serial No. 485,884, filed July 12, l921.
- the exhauster 6 1 may be dispensed with, and the flow of gas fromtheupper portion of the tank through the impregnator 8 induced by the suction of the impregnator alone.
- the gas instead of passing from the first treator (Fig. 2) into the second treator, may be applied direct to the second treator, T N o. 2.
- a tank adapted to contain a pool of liquid and to con ne a gas over the pool, means arranged for flowing liquid through the tank and mingling it with the pool, suction means for flowing gas through the tank over the liquid, suction 'meansfor exhausting a portion of the gas from above the liquid and introducing it into-the'lower portion of the tank through 'a stationary pipe, and means arrangedin the lower portion of the tank for subdividing the gas in its ascent through the liquid.
- a tank ada ted to contain a pool ofliquid and to con e a gas over the pool means arranged for flowing liquid through the tank and mingling it with the pool, means for flowing gas through the tank over the pool of liquid, means for withdrawing a portion of the gas from above the liquid and introducing it below the surface of the liquid through a stationary pipe, and a hollow rotar member open at its lower portion and having discharge passages suspended within the tank and submerged in the liquid which receives the gas in its. ascent through the liquid and ejects it in finely divided particles into the surrounding liquid.
- a tank ada ted to contain a pool of liquid and to con no a gas over the pool means arranged for flowing liquid through the tank, means for flowing gas through the tank over the liquid, a hollow perforated rotary member open at its lower-portion sus ended within the tank and submerged in t e liquid, and means for withdrawing gas from above the liquid and introducing it into the lower portion of the tank through a stationary pipe, said pipe and rotary member being arranged-so that the gas in its ascentthrough the liquid will pass through the rotary said member and be ejected in finely divided parlticles into the surrounding liquid in the tan r.
- a tank adapted to containa relatively large pool of liquid and to confine gas over the liquid
- a hollow rotary member having discharge passages mounted on a vertical axis and journaled within the tank, means arranged for flowing liquid, through the tank and mingling it with the pool, means for flowing gas through the tank over the liquid, means for withdrawing gas from above the liquid and introducing it in the lower portion of the tank through a stationary pipe, pipe and rotary member being arranged so that the gas in its ascent through the liquid will pass through the discharge passages of the rotary member, and means for maintaining a slight suction inwardly in thetank.
- a tank adapted to contain a relatively large pool of liquid and to confine gas over the liquid
- a. rotary member journaled on a vertical shaft suspendedwithin the tank and submerged in the liquid, suction means for flowing gas throu' h the tank over the liquid, means for with% the gas from abov'ejthe liquid and introducing it in the lower portion of the tank through a stationary pipe, said pipe and rotary member being arranged so that the 'journaled on vertical shafts suspended with in'the respective tanks and submerged in the liquid, means for flowing liquid progressively through the respective tanks, suction means for flowing gas through the respective tanks over the liquid, means for withdrawing gas from above the liquid in the respective tanks and introducing it through stationary pipes into the lower portion of the tanks, said pipes and rotary members being so arranged that the gas in its ascent through the liquid will be atomized by the respective rotary members.
- a series of tanks adapted to contain'liquid and to confine gas over the liquid and arranged with communicating passages between the tanks for-the gas and the liquid, rotary members mounted on vertical 'axes suspended within the respective tanks and submerged in the liquid, means for flowing a stream of liquid progressively from one tank to the next of rawing a portion of the series, suction means for flowing a stream of gas progressively through the tanks over the liquid, and means for withdrawing gas from the main stream above the liquid and introducing it in the lower portion of the respective tanks to be subdivided by the rotary member in its ascent through the liquid.
- metallurgical apparatus 'a series of tanks adapted to contain liquid and to confine gas over the liquid and arranged with communicating passages between the tanks for the liquid, means for introducing gas into the tanks above the liquid, exhausters for withdrawing gas from above the liquid of the respective tanks and introducing it below the surface of the liquid, and means arranged for equalizing the gas pressure in. the respective tanks due to variations in the operation of the respective exhausters.
- a series of tanks adapted to contain pools of liquid and to confine gas over the liquid, means for exhausting gas from above the liquid of they respective tanks and introducing it in the lower portion of the tanks through stationary pipes, means for sub-dividing the gas in its ascent through the liquid in the respective tanks, and means arranged to flow the gas and liquid progressively through the respective tanks.
- a series of tanks adapted to contain pools of liquid and to confine gas over the liquid, means for exhausting gas from above. the liquid of the respective tanks and introducing it in the lower portion of the tanks through stationary pipes, means for subdividing the gas in its ascent through the liquid in the respective tanks, and means arranged to flow the gas and the liquid progressively through the respective tanks in the same direction.
- a. creator comprising a. series of tanks adapted to contain pools of liquid and the .material to be treated and to confine gas over the liquid, an impregnator comprising a separate tank adapted to contain a pool of liquid and to confine gas over the liquid, means for treat ing the liquid in the impregnator with the gas, means for flowing both the liquid and excess gas from' the impregnator into the series of tanks comprising the treator, and means for treating the liquid and the ma.- terial in the respective tanks with the gas by withdrawing the gasfrom above the liquid of the respective tanks and introducing it in the lower portion of the tanks.
- a series of tanks communicating with one another and adapted to contain ore pulp and to confine gas over the pulp
- an impregnator communicating with the series of tanks and adapted to impregnatea liquid with a gas
- means for introducing ore pulp and the impregnated liquid into the ,series of tanks means for introducing the excess gas from the impregnator into the series of tanks, means for withdrawing gas from above the liquid of the respective tanks and introducing it in the lower portion of the tanks, and suction means for flowing the gas through the liquid impregnator and series of tanks overthe liquid.
- a series of tanks adapted'to contain pools of liquid and to confine gas over the pools, means for flowing a stream of liquid through the tanks and mingling it with the respective pools, means for withdrawing gas from above the surface of the liquid and introducing it into the lower portion of the respective pools, rotary members in the respective tanks adapted to agitate the liquid and to subdivide the gas introduced in the lower portion of the tanks in its ascent through the liquid, and
- a tank adapted to contain liquid and to confine gas over the liquid
- a hollow gas distributing member within the tank submerged in the liquid having a vertical fluid inlet in its lower portion and horizontal fluid discharge passages in its upper portion and adapted to receive separate streams of gas and ii uid and to eject a mixture of gas and liqui in substantially horizontal streams into the surrounding liquid in the tank, and means for delivering gas from the tank above the liquid into the lower portion of the hollow gas distributin member.
- a series of tanks communicating with one another and adapted to contain liquid and to confine gas over the liquid, hollow gas distributing members within the tanks submerged in the liquidhaving vertical fluid inlets in their lower portions and horizontal fluid dis charge passages in their upper portion said hollow gas distributors being adapted to receive separate streams of gas and liquid and to eject a mixture of gas and liquid in substantially horizontal streams into the surrounding liquid in the tanks, and means for delivering gas from above the liquid of one tank into the hollow gas distributing memberof the next tank of the series.
- a tank adapted to contain a relatively large pool of liquid and to confine gas over the liquid, a hollow gas distributing member within the tank submerged in the liquid having a vertical fluid inlet in its lower portion and horizontal fluid discharge passages extending outwardly from its central portion toward the periphery said hollow gas distributing member being adapted to receive separate streams of gas and liquid-and to eject a mix;
- a tank adapted to contain liquid and to confine gas over the liquid
- a rotary member journaled 1 Within the tankand submerged in the liquid eject it into the surrounding liquid in thetank, and a stationary pipe communicating with the gas in the upper portion of the tank and with the interior of member.
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Description
Mar; 3, 1925.
Filed April 2,1923
INVENTOR la tented Mani 1925 I v I UNITED STATES PATENT OFFICE.
WILLIAM E. GREENAWALT, or DENVER, COLORADO.
APPARATUS FOR TREATING ORE PULP WITH GAS.
Application filed April 2,
To all whom it mug concern: Be it known that I.,'1LL1.\M E. GREEN- AWA'LT, a citizen of the United States, re-
siding in the city and county of Denver and State of Colorado, have invented certain new and useful Improvements in Apparatus for Treating Ore Pulp with Gas, of which the following is a specification.
The invention has as its object the effective treatment of ores, especially ores of copper containing precious metals, with gases, especially corrosive gases, such as chlorine or sulphur dioxide- The effective treatment of finely ground ore with a corrosive gas, has always presented a difficult problem, and it cannot be said to have been effectively solved. Rotating barrels have been generally used, but barrels are expensive to install, expensive to operate, and are veryunsatisfactory, owing largely to the fact that the treatment is intermittent, and that the gas cannot be progessively applied.
Agitation in a stationary tank is quite simple air is used. as the agitating gas. No ditiicult impregnation problem is involved in that case, and compressedair can easily be introduced into the bottom of the tank to agitate the liquid and then be allowed to escape at the top. \Vith corrosivegas agitation and impregnation it is entirely different. The gas has to be used to agltate and to impregnate the liquid, and conditions have to be arranged so that none of the gas, or but very little of it, is wasted. The gas should be progressively applied, so that all, or nearly all, is consumed. In addition to this, if ore sludge is treated, the gas has to be applied in such a way as to keep the ore particles under continuous agitation, to get the desired extraction of the metals, and also to prevent the ore from settling, and thus clogging the apparatus and making it inoperative. 'If clogging occurs, except at rare intervals, the entire apparatus would become impractical.
. One object of this invention, therefore, is to provide an apparatus for the treatment of ore pulp, in which the gas can be pro gressively applied to agitate and impregnate the liquid, and so that the gas will be progressively consumed.
At the present time, as also in the past, the application of corrosive gas to fine ore pulp, has had to be'applied in small units,
and when large capacity was desired, the
not be effectively 1923. Serial No. 629,360.
The capacity of barrels rarely exacharge, and the per day rarely ex- Besides, the could applied, and usually inferior results are obtained,
Another object of" this invention is to prov1de an apparatus of large unit capacity, exceeding, if need be, units of 1000 tons of indefinitely multiplied. chlorination and similar coed ten tons of ore at amount of ore treated cecds to tons.
ore per day, and in which the operator will ,or atomizer; Fig 3 being the section and Fig. 4 the plan; and Figs. 5 and 6 are details of another form of agitator, or atomizer; Fig. 5 being the section, and Fig. 6 the plan. y
In the drawings, 1 is a treator, taken as a whole, and is preferably composed of a number of units,'or tanks, 1". 1", and 1. The number of tanks, in practice, will depend on the amount and the nature of the material to be treated. The treator 1, is adapted to contain a liquid, or ore sludge, and to confine a gas over the liquid, and preferably arranged so thatthe liquid in the respective tanks can flow progressively from one tank to the next of the series, through communicating passages 2, which .will ordiis rather coarse, so that the ascending gas would be unable to elevate it to any considerable height. It is also desirable to have communicating passages 3 in the upper portion of the tanks, so that the gascan flow progressively from one tank to the next. in its passage through the treator. from the gas inlet 4 towardthe gas outlet 5. Each tank composing the treator is provided with an exhauster (3 which exhausts the gas from the upper portion of the re spective tanks and forces it into the lower portion, throughthe pipes 7. These pipes are arranged so that the gas from the exhausters can be delivered to the same tank from which it was exhausted, or to the ad-- j acent tank, or a portion to both tanks. Suspended within each tank and submerged in the liquid is a rotary agltator, or atomizer, 8, so designed and arranged that the gas delivered into the lower portion of the tank will pass through the a itator in its ascent through the liquid and be distributed in finely divided particles into the surround ing liquid in thetank.
The agitators may be of the form shown by 8*, or by 8*. Either form will give good results. The material to be treat-ed w11l largely determine the details-of the agitator. The agitators will usually be made of acid resisting metal, such as antimonial lead] The shaft 9, will usually also be covered with lead to protect the steel from the corrosive action of the gas and liquid. A stufling box, 10, where the shaft enters the tank, will prevent any leakage of gas. The stuliing box is made removable and large enough so that when it is removed, the agitator may be withdrawn from the tank through the opening. An exhauster 11 creates a flow of gas through the various tanks, and maintains a suction inwardly, so that there Wlll be no escape of corrosive gas to contaminate the atmosphere in the vicinity of the apparatus and thus make annoying conditions for the workmen. The ore, which will usually be in the form of a thick sludgeor fine powder, is introduced into the treator through the inlet 12. \Vhether the ore is dry or in the form of a thick sludge, it will be necessary to add more water, or solution, to give it the proper consistency for the most effective results in the treator.
Under these conditions, it is desirable to' first treat the liquid with the gas so that the liquid will be charged with the gas before it comes in contact with the ore. This saves time, besides, the charging, or treating, of the liquid with the gas, when the liquid is free, or comparatively free of insoluble particles, is very much easier than to start the impregnation of the ore pulp in the treator. For this reason it is desirable tohave a relatively large tank, or imcontinuous treatment of the gas.
way, all the prclimlnary reactions with solupregnator 14, adapted to contain a relatively large pool of the liquid, and means adapted so that the liquid of the pool can be under In this ble matter in the liquid will take place in the impregnator, and the liquid will be charged with the gas, as it enters the treator,
I and thus efiect a saving of time and expense,
in the more expensive treatment in the treator. The impregnator 14, consists essentially of a tank adapted to contain a pool of liquid and to confine a gas over the pool, and has a gas inlet 15 and a gas outlet 16. The .gas inlet communicates with the gas producer 17, and the gas outlet communicates with the gas inlet 4, of the treator 1. \Vithin the impregnator' 14 is ahorizontal rotary sprayer 18, so arranged that the liquid of the impregnator is continuously sprayed into the gaseous atmosphere above the liquid. This sprayer throws a considerable portion of the liquid against the sides of the tank, at a higher elevationthan the normal level of the liquid, so that the spray, charged with the gas, falls into the duct 19, and thus producesa circulation of the liquid within the impregnator, so that all the liquid in the impregnator is at all times treated with the gas, and can be drawn inacontinuous stream into the treator 1. The liquid flows into the impregnator 14 in a continuous stream through the pipe 20, and overflows through the weir arrangement 21, which maintains a' constant liquid level in the impregnator 1 1. 'The treated liquid, overflowing in a continuous and regulated stream through the weir 21, from the impregnator 14, is mixedwith the fine dry ore, or thick ore sludge, introduced through the pipe 12, and the mixture then flows into the treator through the pipe 13. A weir overflow 22, in the treator 1,'maintains a constant liquid level in the treator. The overflow, or outflow, is so arranged that if there are any heavy sand particles in the pulp which cannot readily be lifted to the weir, they can flow out through the pipe 23, near the bottom, in regulated amounts. A small continuous stream'of sand and liquid will, in such cases, flow out through the pipe 23, to take the heavier particles of suspended matter, while the main stream will overflow through the. weir 22.
The exhauster 11, creates a flow of gas from the gas generator 17 through the entire system; this prevents escape of gas, and
overcomes the annoyances when the gas is used under pressure. It is desirable to treatthe liquid in the impregnator 1 1 with the strongest gas, and then pass the excess on through the apparatus, preferably, in the same direction as the mainstream of material being treated. The advantage of this is, that most of the gas is consumed in preparing the liquid, and in the first reactions with the ore pulp, and once these more energetic reactions have been completed, it is quite easy to keep the pulp saturated, or charged, with the gas. In this way, the reactions start at once, and the treatment is effective from start to finish.
While the exhauster 11 creates a general flow of gas through the entire system, the
tanks, to pass through the rotary atomizers iii made a little larger than the atomizers, so that when 1t 1s desired to renew or repair an The action of the atomizers can best bedescribed by referi'ing to the-details, in Figs; 3, 4, 5, and 6. Referring to Figs-3 and 4: the gas introduced through the bottom of the tankr'ises through the liquid, and as it ascends it enters the rotary hooded and perforated atomizer 8, so that a continuous stream of gas and ore pulp passes through the perforations while the atomizer is rotating at' the rate of from 200 to 400 R. P. M. This thoroughly agitates and impregnates the liquid, or ore pulp, and maintains the pulp charged with the gas. Referring to Figs. 5 and 6: the operation is a little different, although the result is much the same. The gas and some of the pulp enters the atomizer 8", and the atomizer, rotating at a speed of from 200 to 400 R. P. M., ejects themixture of gas and liquid through the discharge passages 24 into the surrounding liquid in the tank, and in thisway the gas is atomized in the liquid while the liquid, or pulp, is under continuous agitation, both on account of the rotation of the atomizer and on account of the ascending atomized gas.
It is evident, that when corrosive gases are used, such as chlorine or sulphur dioxide,
and quite certainly also in such cases where an acid solution is used, the construction of the agitator, or atomizer, is of importance. Neither the atomizer itself nor that, portion of the shaft that is within the tank, can be constructed of the ordinary material, such as iron. It is on this account that the apparatus presents some advantages in construction. The atomizers8 or 8 may be easily cast of some acid resisting material, such as antimonial lead, and the portion of the steel shaft inside of the tank can readily be covered with lead. This does not present any unusual difliculty. The shaft outside of the tank, as also the bearings and driving mechanism, may be constructed as usual and with the ordinary materials. A stuffing box 10 is arranged in the cover of the tank to prevent the leakage of air in, or of possible leakage of gas out. This stuffing box is atomizer the stuffing box 10, can be unscrewed from the top of the tank, and the entire agitating mechanism lifted vertically with a block and tackle and removed through the opening.
In an arrangement of the sort described, where there is a main stream of gas flowing through the apparatus above the liquid and secondary streams circulated through the liquid in the various tanks composing the apparatus, diificulty is likely to develop on account of the possible or probable uneven volumes of handled by the respective It is largely on this account exhausters. that the cominumcatlng gas passages 3 are "provided: for. If'the volume of gas handled by the respective exhausters 6 is not the same, or the consumption of gas in the respectivetanks is different, an equalization effect is obtained through, the comn'iunicating gas passages throughtthe entire system, while, nevertheless, the main stream of gas is always from the gas inlet toward the gas outlet. The exhauster 11 is supposed to work only under enough suction to prevent the escape of gas from any portion of the apparatus, and to always maintain'only a slight suction inwardly.
A brief description of theapparatus will now be given in its application to the treatment of ores, with a chloride solution, containing, say, copper, gold, andsilver, and
possibly lead and other metals. The extraction of gold from copper ores by a wet process has always presented great difficulties, and in most cases these difficulties have been practically insurmountable.
I The impregnator 14 and the treator 1 maybe presumed, in starting, to be filled with leaching solution obtained from previous operations, and it may be assumed as an acid chloride solution. The chlorine cells 17, in which common salt is, decomposed into chlorine and caustic soda, are started to operate, and. the chlorine'is flowed, by means of the exhauster 11, into the impregnator 14, where the solution is charged with the gas and where the preliminary solution reactions take place, suclras the conversion of ferrous iron to ferric iron. If there is gold in the ore, the solution in the impregnator 14 is saturated with chlorine. The rotary sprayer 18, which may be considered as a number of lead discs about. a foot in diameter mounted on a horizontal shaft, and
rotatinoat about 1000 R. .lKML, fills the gas 'space a ove the liquid with adnist and fine spray, which effectively charges the-sprayed liquid with tlurgas, and thus the entire pool of liquid becomes charged with the gas. A portion of the liquid is sprayed against the side of the tank, and drops into the duct 19 and produces a mild circulation of the entire mass, and thus the entire pool of liquid is always char ed. or treated, with the gas. The charged liquid flows from the impregnator 14 into the pipe 13, where it is mixed with the ore from the pipe 12, and the mixture of ore and liquid, as also the stream of excess gas, flows into the treator 1. The gas absorbed by the liquid in the impregnator is quickly consumed, and to make the from above the liquid, and introduced into the lower portion of the liquid, and in its ascent through the. liquid, or pulp, it isatomized and distributed by the atomizers 8 and 8 and thus the liquid ischarged with the gas, in the treator, as rapidly as the gas 'is consumed in acting on the ore pulp, or other gas consuming compounds in the liquid. The agitation helps to dissolve the metal values, and effectively prevents any settling of ore particles. If, for any reason settling should occur and the agitators become stopped, the ore could easily be agitated by increasing the volume of gas, temporarily, and thus clear the obstruction. In the way described, the ore is treated for several hours, and the stream of pulp through the treator is regulated so that the rate of flow is proportioned to. the extraction desired, as determined by experience. The time of treatment will usually vary from one to three hours. It will usually be desirable to heat the liquid;,this can be done by means of the steam or hot water pipes in the impregnator 14. The excess gas, after the entire treatment, will probably be small: it is preferably exhausted into another impregnator, similar to 14, filled with fresh solution, where it is quickly and completely absorbed. The treated ore pulp, in which the metals are now .in solution, mostly in the form of chlorides, isthen flowed into a separator tank, where the liquid is separated from the gangue, and the gangue wasted. The metals may be precipitated from the clarified solution by any of the well known -methods, and the depleted solution returned to the impregnator, to be passed through another cycle, as the one described.
The application of the apparatus, as applied, for example, to the treatment of 0x1- 3 dized copper ore with sulphur dioxide, will now. be described, reference being made to Fig. 2, more particularly, lbut having also in mind the other figures. It is well known that copper sulphite, produced from leaching copper ore with sulphurous acid, is not Very soluble in water, and hence, the ore usually requires several treatments with the separator 29, which may be presumed to be something'after the order of a Dorr thickener, where the clear copper solution is separated from the insoluble residue. The insoluble residue, without any particular washing,-is then flowed from the separator 29 into thetreator T No. 2, through the pipe 34, where it isagain treated with a sulphur dioxide solution practically free from copper, so' that more copper can be brought into solution, and this is continued until the copper is sufficiently extracted. The barren residue may then be wasted through the pipe 41. The clear copper solution, issuing from the separator 29, is flowed into the precipitator 30 where the copper is precipitated, in whole or in part, by any of the well known methods, such, for example, and preferably, by electrolysis or hydrogen sulphide. By either of these methods an amount of acid is regenerated corresponding tothe amount of copper precipitated. A portion of the. depleted copper solution may be returned to the impregnator 14, through the pipe 31, or to the treator T No. 1, and another portion, or the whole, as the case may be, is flowed, through the pipe 33, into the impregnator26 which is like the one shown by 14, Fig. 1, in which the excess gas is absorbed by the solution. Since the solution is entirely depleted of gas, recovery of the excess gas by the solution, is not difficult. The solution, now having absorbed the excess gas from treator T No. 1, is then flowed into imprcgnator 14*, where the solution is saturated with fresh gas. The outflowing charged solution from the impregnator,
mixed with the ore residue from the separator 29, is again treated in T No. 2, as described in treator T No. 1. .The excess flows into the impregnator 26*, where it is absorbed as described for 26. The treated ore pulp flows into separator 37, where the clear copper solution is separated from the insoluble residue. If the copper is sufiiciently extracted, the residue may be wasted if not, the cycle is repeated. The clear copper solution, no'wcontaining some of the copper as sulphite, and some as sulphate, due to the regenerated acid from the previous recipitation, in precipitators 40, and the solhtion, erated in acid, returned to the residue, applied to fresh ore, or wasted, as the conditions may determine.
As an illustration of the large unit capacities of which the apparatus'is capable depleted in copper and regen-' of being installed, tanks 10 feet square and 20 feet high, having a depth of liquid of 15 feet may be considered. Each tank would hold about 45 tons of pulp and not less than 10 tons of ore. lttherc are ten tanks in Series, andthe time of ore treatment is 2.4 hours, the capacity, per day of 24 hours, would be about 1000 tons of ore.
The treator portion of this invention-may be considered as a modification, or continuation in part, of the invention shown in my Patents No. 1,340,826, May 18, 1920, and No. 1,374,500, April 12, 1921. The impregnator 14, or modification of it, is more fully described -in my Patent No. 1,353,995, Sept. 28, 1920, and in my pending ap lication, Serial No. 485,884, filed July 12, l921.
the liquid. If properly designed, and if the liquid is not too deep, the exhauster 6 1 may be dispensed with, and the flow of gas fromtheupper portion of the tank through the impregnator 8 induced by the suction of the impregnator alone.
Obviously, the gas, instead of passing from the first treator (Fig. 2) into the second treator, may be applied direct to the second treator, T N o. 2. This would'be desirable, for example, in the treatment of copper ores containing other metals, such as gold, silver, cobalt, nickel, etc., in which it would be desirable to leach out the copper from the ore, or a portion of it, before applying free chlorine to extract the remaining metals.
I claim:
1. In metallurgical apparatus, a tank adapted to contain a pool of liquid and to con ne a gas over the pool, means arranged for flowing liquid through the tank and mingling it with the pool, suction means for flowing gas through the tank over the liquid, suction 'meansfor exhausting a portion of the gas from above the liquid and introducing it into-the'lower portion of the tank through 'a stationary pipe, and means arrangedin the lower portion of the tank for subdividing the gas in its ascent through the liquid.
2. In metallurgical apparatus, a tank ada ted to contain a pool ofliquid and to con e a gas over the pool, means arranged for flowing liquid through the tank and mingling it with the pool, means for flowing gas through the tank over the pool of liquid, means for withdrawing a portion of the gas from above the liquid and introducing it below the surface of the liquid through a stationary pipe, and a hollow rotar member open at its lower portion and having discharge passages suspended within the tank and submerged in the liquid which receives the gas in its. ascent through the liquid and ejects it in finely divided particles into the surrounding liquid.
in the tank- 3. In metallurgical apparatus, a tank ada ted to contain a pool of liquid and to con no a gas over the pool, means arranged for flowing liquid through the tank, means for flowing gas through the tank over the liquid, a hollow perforated rotary member open at its lower-portion sus ended within the tank and submerged in t e liquid, and means for withdrawing gas from above the liquid and introducing it into the lower portion of the tank through a stationary pipe, said pipe and rotary member being arranged-so that the gas in its ascentthrough the liquid will pass through the rotary said member and be ejected in finely divided parlticles into the surrounding liquid in the tan r.
4. In metallurgical apparatus, a tank adapted to containa relatively large pool of liquid and to confine gas over the liquid, a hollow rotary member having discharge passages mounted on a vertical axis and journaled within the tank, means arranged for flowing liquid, through the tank and mingling it with the pool, means for flowing gas through the tank over the liquid, means for withdrawing gas from above the liquid and introducing it in the lower portion of the tank through a stationary pipe, pipe and rotary member being arranged so that the gas in its ascent through the liquid will pass through the discharge passages of the rotary member, and means for maintaining a slight suction inwardly in thetank. I
5. In apparatus fortreating liquids with gases, a tank adapted to contain a relatively large pool of liquid and to confine gas over the liquid, a. rotary member journaled on a vertical shaft suspendedwithin the tank and submerged in the liquid, suction means for flowing gas throu' h the tank over the liquid, means for with% the gas from abov'ejthe liquid and introducing it in the lower portion of the tank through a stationary pipe, said pipe and rotary member being arranged so that the 'journaled on vertical shafts suspended with in'the respective tanks and submerged in the liquid, means for flowing liquid progressively through the respective tanks, suction means for flowing gas through the respective tanks over the liquid, means for withdrawing gas from above the liquid in the respective tanks and introducing it through stationary pipes into the lower portion of the tanks, said pipes and rotary members being so arranged that the gas in its ascent through the liquid will be atomized by the respective rotary members.
7; In metallurgical apparatus, a series of tanks adapted to contain'liquid and to confine gas over the liquid and arranged with communicating passages between the tanks for-the gas and the liquid, rotary members mounted on vertical 'axes suspended within the respective tanks and submerged in the liquid, means for flowing a stream of liquid progressively from one tank to the next of rawing a portion of the series, suction means for flowing a stream of gas progressively through the tanks over the liquid, and means for withdrawing gas from the main stream above the liquid and introducing it in the lower portion of the respective tanks to be subdivided by the rotary member in its ascent through the liquid.
8. In metallurgical apparatus, 'a series of tanks adapted to contain liquid and to confine gas over the liquid and arranged with communicating passages between the tanks for the liquid, means for introducing gas into the tanks above the liquid, exhausters for withdrawing gas from above the liquid of the respective tanks and introducing it below the surface of the liquid, and means arranged for equalizing the gas pressure in. the respective tanks due to variations in the operation of the respective exhausters.
9. In metallurgicalapparatus, a series of tanks adapted to contain pools of liquid and to confine gas over the liquid, means for exhausting gas from above the liquid of they respective tanks and introducing it in the lower portion of the tanks through stationary pipes, means for sub-dividing the gas in its ascent through the liquid in the respective tanks, and means arranged to flow the gas and liquid progressively through the respective tanks.
10. In metallurgical apparatus, a series of tanks adapted to contain pools of liquid and to confine gas over the liquid, means for exhausting gas from above. the liquid of the respective tanks and introducing it in the lower portion of the tanks through stationary pipes, means for subdividing the gas in its ascent through the liquid in the respective tanks, and means arranged to flow the gas and the liquid progressively through the respective tanks in the same direction.
11. In metallurgical apparatus, a. creator comprising a. series of tanks adapted to contain pools of liquid and the .material to be treated and to confine gas over the liquid, an impregnator comprising a separate tank adapted to contain a pool of liquid and to confine gas over the liquid, means for treat ing the liquid in the impregnator with the gas, means for flowing both the liquid and excess gas from' the impregnator into the series of tanks comprising the treator, and means for treating the liquid and the ma.- terial in the respective tanks with the gas by withdrawing the gasfrom above the liquid of the respective tanks and introducing it in the lower portion of the tanks.
12. In metallurgical apparatus, a series of tanks communicating with one another and adapted to contain ore pulp and to confine gas over the pulp, an impregnator communicating with the series of tanks and adapted to impregnatea liquid with a gas, means for introducing ore pulp and the impregnated liquid into the ,series of tanks, means for introducing the excess gas from the impregnator into the series of tanks, means for withdrawing gas from above the liquid of the respective tanks and introducing it in the lower portion of the tanks, and suction means for flowing the gas through the liquid impregnator and series of tanks overthe liquid.
13. In metallurgical apparatus, a series of tanks adapted'to contain pools of liquid and to confine gas over the pools, means for flowing a stream of liquid through the tanks and mingling it with the respective pools, means for withdrawing gas from above the surface of the liquid and introducing it into the lower portion of the respective pools, rotary members in the respective tanks adapted to agitate the liquid and to subdivide the gas introduced in the lower portion of the tanks in its ascent through the liquid, and
means for progressively advancing the ex-' cess gas from one tank of the series to the next.
'14. In metallurgical apparatus a tank adapted to contain liquid and to confine gas over the liquid, a hollow gas distributing member within the tank submerged in the liquid having a vertical fluid inlet in its lower portion and horizontal fluid discharge passages in its upper portion and adapted to receive separate streams of gas and ii uid and to eject a mixture of gas and liqui in substantially horizontal streams into the surrounding liquid in the tank, and means for delivering gas from the tank above the liquid into the lower portion of the hollow gas distributin member.
15. In metallurgical apparatus a series of tanks communicating with one another and adapted to contain liquid and to confine gas over the liquid, hollow gas distributing members within the tanks submerged in the liquidhaving vertical fluid inlets in their lower portions and horizontal fluid dis charge passages in their upper portion said hollow gas distributors being adapted to receive separate streams of gas and liquid and to eject a mixture of gas and liquid in substantially horizontal streams into the surrounding liquid in the tanks, and means for delivering gas from above the liquid of one tank into the hollow gas distributing memberof the next tank of the series.
16. In metallurgical apparatus, a tank adapted to contain a relatively large pool of liquid and to confine gas over the liquid, a hollow gas distributing member within the tank submerged in the liquid having a vertical fluid inlet in its lower portion and horizontal fluid discharge passages extending outwardly from its central portion toward the periphery said hollow gas distributing member being adapted to receive separate streams of gas and liquid-and to eject a mix;
ture of gas and liquid into'the surrounding liquid in the tank, means for flowing liquid through the tank and mingling it with the pool, and means for delivering gas from the 5 tank above the liquid into the interior of the hollow gas distributing member.
17. In metallurgical apparatus, a tank adapted to contain liquid and to confine gas over the liquid, a rotary member journaled 1 Within the tankand submerged in the liquid eject it into the surrounding liquid in thetank, and a stationary pipe communicating with the gas in the upper portion of the tank and with the interior of member.
WILLIAM E; GREENAWALT.
the rotary
Priority Applications (1)
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US629360A US1528206A (en) | 1923-04-02 | 1923-04-02 | Apparatus for treating ore pulp with gas |
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US629360A US1528206A (en) | 1923-04-02 | 1923-04-02 | Apparatus for treating ore pulp with gas |
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US1528206A true US1528206A (en) | 1925-03-03 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2871116A (en) * | 1954-10-18 | 1959-01-27 | Louis F Clark | Recovering metal values from sulfur containing ores and solutions |
US3113169A (en) * | 1961-02-23 | 1963-12-03 | Gene E O Brien | Silver reclaiming apparatus |
US6576041B2 (en) * | 2000-09-29 | 2003-06-10 | Newmont Usa Limited | Method and apparatus for chemical processing |
WO2020113264A1 (en) * | 2018-12-05 | 2020-06-11 | Robert Louis Clegg | Method and apparatus for mineral processing |
-
1923
- 1923-04-02 US US629360A patent/US1528206A/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2871116A (en) * | 1954-10-18 | 1959-01-27 | Louis F Clark | Recovering metal values from sulfur containing ores and solutions |
US3113169A (en) * | 1961-02-23 | 1963-12-03 | Gene E O Brien | Silver reclaiming apparatus |
US6576041B2 (en) * | 2000-09-29 | 2003-06-10 | Newmont Usa Limited | Method and apparatus for chemical processing |
WO2020113264A1 (en) * | 2018-12-05 | 2020-06-11 | Robert Louis Clegg | Method and apparatus for mineral processing |
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