US1498138A - Centrifugal pipe mold - Google Patents

Centrifugal pipe mold Download PDF

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US1498138A
US1498138A US1498138DA US1498138A US 1498138 A US1498138 A US 1498138A US 1498138D A US1498138D A US 1498138DA US 1498138 A US1498138 A US 1498138A
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mold
shell
wall
tube
mold tube
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D13/00Centrifugal casting; Casting by using centrifugal force
    • B22D13/02Centrifugal casting; Casting by using centrifugal force of elongated solid or hollow bodies, e.g. pipes, in moulds rotating around their longitudinal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/02Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means
    • B29C33/04Moulds or cores; Details thereof or accessories therefor with incorporated heating or cooling means using liquids, gas or steam

Definitions

  • 'Ihis invention relates to improvements in the construction of molds for centrifugal casting machines, in which machine the mold is rotated at a high rate of speed while a stream of molten metal is introduced therein in a suitable manner.
  • the obect of my invention is to overcome the difiiculties incident to the use of thick walled mold tubes in casting machines. I overcome these difliculties by providing a mold tube having a comparatively thin wall, y
  • rovide means for circulating a fluid about tIie exterior surface of said mold tube for the purpose of extracting the heat therefrom, so that the mold tube will be cool at the point where the molten metal is Serial No. 622,901.
  • Figure l is a longitudinal central section of a mold tube for centrifugal casting.
  • Figure 2 is a transverse section of the same on the line 2-2 in Figi.
  • A indicates a metal shell of suitable form and dimensions, to receive and support a metal mold tube, hereinafter described.
  • a and A2 are flanges at the ends of the supporting shell A, whereby the supporting shell A, is supported and operated in the casting machine, (not shown).
  • mold supporting shell A is provided with inlet and outlet openings a and a through the wall thereof, for the purpose hereinafter Set forth.
  • mold supporting shell A I provide an annular shoulder a2 upon which I place a metallic gasekt a3 of cop er or other suitable material, and I pre 'erable provide internal screw threads d in this end of the supporting shell A to receive a ring nut D as here- Atl one end of the inafter described. If desired, however the ring nut D may be secured in place by other suitable means.
  • the supporting tube A is provided with a radial flange A by means of which the end of the shell is supported, and the shell rotated in the casting machine, (not shown).
  • flange A2 At the opposite end of the shell A is another flange A2 of suitable contour to fit into the bearin therefor in the casting machine.
  • bearings a4 Upon t e inner surface of the wall of the shell A, under the flange A2 are constructed bearings a4 to receive and support the mold tube hereinafter described, said bearing points at being spaced apart varound the perimeter of the inner wall of the support the mold tube placed within the shell A, as hereinafter described, while I havey shown but three ribs B, it is evident that a greater number can be used if desired. And while I have not shown said ribs extending the extra length of the shell, A, it will be evident that they can be yextended the entire length of the shell A if desired, to accomplish the purpose intended.
  • These ribs B support the wall of the mold tube, hereinafterdescribed, in accurate alignment with the yaxis of the inner surface of the wall thereof.
  • a metallic mold tube IC which is constructed with a c relatively thin wall, for example from three sixteenths to one half an inch in thickness' It may be found however that the wall yof the mold tube C may have to be made thicker, or can be reduced in thickness, but as compared with the thickness of the supporting shell, A, or the wall of the mold tubes now in use in centrifugal casting machines, the wall of the mold tube C, is comparatively thin.
  • the mold tube is provided with a radial flange c at one end thereof, which engages the metallic gasketa3, and the opposite-end thereof rests upon the bearing points at at the opposite end of the shell A;
  • the intermediate portion of the wall of the thin mold tube C resting on and being supported by the ribs B in alignment with the axis of the shell A, and in spaced relation to the inner surface of the wall thereof.
  • the shell A is counter-bored to receive a packing gasket e and a gland E which is secured to the end of the shell A by means of bolts e', by means of which the gland E can be forced against the gasket e to seal the joint between the shell A and the mold tube C, so that a cooling fluid introduced into the space between the supporting shell A and the moldftube C can not leak out.
  • a funnel ring F so that'it engages the end of the mold tube C, said funnel ring being secured in place on the shell A by means of bolts G tapped into the flange A2on the shell A, said bolts passing through openings in the flange F on said ring F.
  • springs Gr2 which are slightly compressed when the ring F is forced backwardly by reason of the longitudinal expansion of the mold tube durlng the operation of the mold.
  • the H indicates 'a water ring which embraces the shell A, and covers the inlet openings a in the wall thereof, and is suitably connected with a suitable supply of cooling fluid.
  • the ring H is rotatable on'the shell A, or rather the shell A is rotatable within the ring H, there being a slight clearance between the ring H and the shell A so that the joint between them willbe lubricated by the cooling fluid forced into the ring H, and thence through the inlet openings a into the space between the shell A and the mold tube, there being preferably sufficient pressure applied to the cooling fluid to cause it to circulate through said space and out of the out-let openings a.
  • this shell and enclosed mold tube are inserted in to the moulding machine, wherein they are entirely enclosed in a cooling jacket, containing water or other cooling fluid, between the ring H, so that any leakage of cooling fluid and shell A and the escape of fluid from the outlet openings, is into the cooling jacket of the machine, so that the structure shown and described herein will be entirely surrounded by cooling fluid, and the only pressure required is what will be sufficient to cause a circulation in the space between the walls of the shell A and mold tube C.
  • the mold In operation the mold is caused to rotate on its axis very rapidly and the pouring of the molten metal is commenced at the larger or bell endof the mold, the pouring spout being inserted into the mold tube from the opposite end thereof, and being gradually withdrawn as the pouring progresses.
  • the molten metal is laid upon the inner surface of the rotating mold tube C, always upon a portion which has been cooled by the cooling fluid, said fluid travelling forward over that portion of the mold tube upon which the hot metal has been deposited, so that the incoming cooling fluid maintains the succeeding portion of the mold tube in a cool condition tol receive and chill the metal deposited thereon.
  • the wall of the mold tube .being thin does not absorb much of the heat from themo-lten metal, and therefore is quickly cooled by the fluid, said reduction of temperature bein instantly communicated to the molten meta deposited thereon, so that because the mold tube does not absorb much heat, itsexpansion is correspondingly reduced, While the reduction of temperature of the molten metal -as it hardens is greater than that of the tube, an air space progressively forms maar between cast metal and the mold tube, which progresses longitudinally until the casting 1s finished, so that substantially as ysoon as lbeing comparatively thin, is easily kept cool,
  • an outer cylindrical shell adapted to be rotatably mounted in the Water-jacket of a rotary casting machine and having openings in the wall thereof, and a cylindrical mold liner secured Within said outer shell in spaced relation to the inner surface thereof.
  • an outer cylindrical shell adapted to be rotatably mounted in the water-jacket of a rotary casting machine and having openings in the Wall thereof, a cylindrical mold liner secured within said outer shell in spaced relation to thev inner surface thereof,
  • an outer cylindrical shell adapted tov be rotatably mounted in the water-jacket of a rotar castingl machine, and having openings 1n the wall thereof, a cylindrical mold liner within said outer shell, means to secure one'end of said mold liner to said outer shell to prevent longitudinal movement of said end of the liner with relation to said outer shell, and means to slidably secure the opposite end of said mold liner Within the opposite end of said outer shell.
  • an outer cyllndrical shell adapted to be rotatably mounted -in the Water-jacket of a rotary casting machine and having a greater diameter at one end thereof than at the opposite end, and having openings through the wall thereof adjacent to each end, a cylindrical mold liner adapted to be inserted Within said outer shell and having a space betWe/en the Walls of said mold-liner and said oute shell, a radial fiange around the larger end of said mold liner adapted to engage a shoulder within said outer shell, a ringnut adapted to be screwed into said outer shellagainst said flange, a gasket around the o posite end of said mold liner and a glan -ring secured to said outer shell adapted to press against said gasket.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Description

- C. E. WILDER CENTRIFUGAL PIPE MOLD Filed March 5. 1923 Patented June l?, 1924.,
STATE PATENT' OFFICE.
CENTRIFUG-AL PIPE MOLD.
Application filed March 5, 1923.
T o all whom t may cof/106ML.'
Be it known that I, CLINTON E. WILDER, a citizen of the United States, residing at Irvine, in the county of Warren and State of Pennsylvania. have invented certain new and useful Improvements in `Centrifugal Pipe Molds; and I do hereby declare the following to be a full, clear, and exact description of the` invention, such as will enable others skilled in the art to which it appertains to make and use the same, reference being had to the accompanying drawings, and to the letters of reference marked thereon, forming part of this specification.
'Ihis invention relates to improvements in the construction of molds for centrifugal casting machines, in which machine the mold is rotated at a high rate of speed while a stream of molten metal is introduced therein in a suitable manner.
I-leretofore it has been the practice to construct the mold tubes ofcentrifugal casting machines of sufficient wall thickness to en-v -sure the mold maintainlng accurate alignment, which necessitates a wall substantially one and one half inches thick.
'Ihis thick body of metal becomes very hot during operation of the machine, because it is not possible to extract the heat absorbed by the metal quickly enough to prevent undue expansion of the interior surface of the mold. rIhis undue expansion of the inner surface of the moldis so great that when the mold contracts many small cracks or checks form `in the inner surface of the mold which soon render the mold unfit for use.
Also when thick Walled molds are used it requires considerable time for the molten metal poured into the mold to set and cool suliciently to contract enough to be withdrawn from the mold.
The obect of my invention is to overcome the difiiculties incident to the use of thick walled mold tubes in casting machines. I overcome these difliculties by providing a mold tube having a comparatively thin wall, y
as for example a wall about three sixteenths to one half of an inch" thick, for which I provide suitable means to maintain all portions thereoef in accurate alignment. And I also rovide means for circulating a fluid about tIie exterior surface of said mold tube for the purpose of extracting the heat therefrom, so that the mold tube will be cool at the point where the molten metal is Serial No. 622,901.
placed thereon, so that said metal will be at once chilled, and will contract sufficiently to leave an air space between the casting and the inner surface of the wall of the mold tube, so that when the casting is completed it can at once be withdrawn from the mold tube.
rI`hese and other features of my invention are hereinafter set forth and pointed out and are illustrated in the accompanying drawings, in which:
Figure l is a longitudinal central section of a mold tube for centrifugal casting.
Figure 2 is a transverse section of the same on the line 2-2 in Figi.
In these drawings A indicates a metal shell of suitable form and dimensions, to receive and support a metal mold tube, hereinafter described. A and A2 are flanges at the ends of the supporting shell A, whereby the supporting shell A, is supported and operated in the casting machine, (not shown).
rIhe mold supporting shell A is provided with inlet and outlet openings a and a through the wall thereof, for the purpose hereinafter Set forth. mold supporting shell A I provide an annular shoulder a2 upon which I place a metallic gasekt a3 of cop er or other suitable material, and I pre 'erable provide internal screw threads d in this end of the supporting shell A to receive a ring nut D as here- Atl one end of the inafter described. If desired, however the ring nut D may be secured in place by other suitable means. The supporting tube A is provided with a radial flange A by means of which the end of the shell is supported, and the shell rotated in the casting machine, (not shown). At the opposite end of the shell A is another flange A2 of suitable contour to fit into the bearin therefor in the casting machine. Upon t e inner surface of the wall of the shell A, under the flange A2 are constructed bearings a4 to receive and support the mold tube hereinafter described, said bearing points at being spaced apart varound the perimeter of the inner wall of the support the mold tube placed within the shell A, as hereinafter described, while I havey shown but three ribs B, it is evident that a greater number can be used if desired. And while I have not shown said ribs extending the extra length of the shell, A, it will be evident that they can be yextended the entire length of the shell A if desired, to accomplish the purpose intended. These ribs B support the wall of the mold tube, hereinafterdescribed, in accurate alignment with the yaxis of the inner surface of the wall thereof.
Within the shell A and resting upon and guided by the ribs B, I insert a metallic mold tube IC which is constructed with a c relatively thin wall, for example from three sixteenths to one half an inch in thickness' It may be found however that the wall yof the mold tube C may have to be made thicker, or can be reduced in thickness, but as compared with the thickness of the supporting shell, A, or the wall of the mold tubes now in use in centrifugal casting machines, the wall of the mold tube C, is comparatively thin.
When in place in the supporting shell A,
` the mold tube is provided with a radial flange c at one end thereof, which engages the metallic gasketa3, and the opposite-end thereof rests upon the bearing points at at the opposite end of the shell A; The intermediate portion of the wall of the thin mold tube C resting on and being supported by the ribs B in alignment with the axis of the shell A, and in spaced relation to the inner surface of the wall thereof. The shell A, is counter-bored to receive a packing gasket e and a gland E which is secured to the end of the shell A by means of bolts e', by means of which the gland E can be forced against the gasket e to seal the joint between the shell A and the mold tube C, so that a cooling fluid introduced into the space between the supporting shell A and the moldftube C can not leak out.
Within the gland E is inserted a funnel ring F so that'it engages the end of the mold tube C, said funnel ring being secured in place on the shell A by means of bolts G tapped into the flange A2on the shell A, said bolts passing through openings in the flange F on said ring F. Upon the bolts G are nuts G and between the nuts G and the flange F are placed springs Gr2 which are slightly compressed when the ring F is forced backwardly by reason of the longitudinal expansion of the mold tube durlng the operation of the mold.
H indicates 'a water ring which embraces the shell A, and covers the inlet openings a in the wall thereof, and is suitably connected with a suitable supply of cooling fluid. The ring H is rotatable on'the shell A, or rather the shell A is rotatable within the ring H, there being a slight clearance between the ring H and the shell A so that the joint between them willbe lubricated by the cooling fluid forced into the ring H, and thence through the inlet openings a into the space between the shell A and the mold tube, there being preferably sufficient pressure applied to the cooling fluid to cause it to circulate through said space and out of the out-let openings a. rIhe centrifugal force of the cooling fluid caused by the rotation of the shell A and mold tube therein causes said fluid to flow freely out of the outlet open ings, a', the length of the openings, a', aiding the flow, consequently if said outlet openings a are lengthened by making the wallv of the shell A thicker or by other means, the centrifugal force of the cooling fluid within said openings will be increased, and the flow of cooling fluid through the space between the shell A and the mold tube C correspondingly increased.
In use this shell and enclosed mold tube are inserted in to the moulding machine, wherein they are entirely enclosed in a cooling jacket, containing water or other cooling fluid, between the ring H, so that any leakage of cooling fluid and shell A and the escape of fluid from the outlet openings, is into the cooling jacket of the machine, so that the structure shown and described herein will be entirely surrounded by cooling fluid, and the only pressure required is what will be sufficient to cause a circulation in the space between the walls of the shell A and mold tube C.
In operation the mold is caused to rotate on its axis very rapidly and the pouring of the molten metal is commenced at the larger or bell endof the mold, the pouring spout being inserted into the mold tube from the opposite end thereof, and being gradually withdrawn as the pouring progresses.
As the pouring spout recedes the molten metal is laid upon the inner surface of the rotating mold tube C, always upon a portion which has been cooled by the cooling fluid, said fluid travelling forward over that portion of the mold tube upon which the hot metal has been deposited, so that the incoming cooling fluid maintains the succeeding portion of the mold tube in a cool condition tol receive and chill the metal deposited thereon.
The wall of the mold tube .being thin does not absorb much of the heat from themo-lten metal, and therefore is quickly cooled by the fluid, said reduction of temperature bein instantly communicated to the molten meta deposited thereon, so that because the mold tube does not absorb much heat, itsexpansion is correspondingly reduced, While the reduction of temperature of the molten metal -as it hardens is greater than that of the tube, an air space progressively forms maar between cast metal and the mold tube, which progresses longitudinally until the casting 1s finished, so that substantially as ysoon as lbeing comparatively thin, is easily kept cool,
' and the machine does not have to stand idle to permit the casting to shrink suiiiciently to be Withdrawn, and for the over-heated (mold to cool.
Having thus shown and described the construction and operation of my invention so that others can construct and utilize the same, I do not desire to be limited to the exact construction shown and described as many modifications can. be made thereinv Without departing from the scope of my invention, therefore What I claim as new and desire to secure by Letters Patent is:
1. In an apparatus of the class described', an outer cylindrical shell adapted to be rotatably mounted in the Water-jacket of a rotary casting machine and having openings in the wall thereof, and a cylindrical mold liner secured Within said outer shell in spaced relation to the inner surface thereof. Y
2. In an apparatus of the class described, an outer cylindrical shell adapted to be rotatably mounted in the water-jacket of a rotary casting machine and having openings in the Wall thereof, a cylindrical mold liner secured within said outer shell in spaced relation to thev inner surface thereof,
and means between the inner surface of the outer` shell and the outer surface of said cylindrical mold linerl to support said liner.
3. In an apparatus of the class described, an outer cylindrical shell adapted tov be rotatably mounted in the water-jacket of a rotar castingl machine, and having openings 1n the wall thereof, a cylindrical mold liner within said outer shell, means to secure one'end of said mold liner to said outer shell to prevent longitudinal movement of said end of the liner with relation to said outer shell, and means to slidably secure the opposite end of said mold liner Within the opposite end of said outer shell.
4f. In an apparatus of the class described, an outer cyllndrical shell adapted to be rotatably mounted -in the Water-jacket of a rotary casting machine and having a greater diameter at one end thereof than at the opposite end, and having openings through the wall thereof adjacent to each end, a cylindrical mold liner adapted to be inserted Within said outer shell and having a space betWe/en the Walls of said mold-liner and said oute shell, a radial fiange around the larger end of said mold liner adapted to engage a shoulder within said outer shell, a ringnut adapted to be screwed into said outer shellagainst said flange, a gasket around the o posite end of said mold liner and a glan -ring secured to said outer shell adapted to press against said gasket.
In testimony whereof I ax my signature.
CLINTON E. Winnen.
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3327769A (en) * 1965-04-29 1967-06-27 Canada Iron Foundries Ltd Pipe mould
DE1263229B (en) * 1965-03-23 1968-03-14 Canada Iron Foundries Ltd Process for the production of a lip projecting inwards into the mold space at the tip end of a centrifugal casting mold
US3718178A (en) * 1970-09-09 1973-02-27 Pont A Mousson Fond Sealing means for a machine for centrifugally casting pipes
US4601322A (en) * 1984-03-13 1986-07-22 National Forge Company Weld forming of pipe molds

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1263229B (en) * 1965-03-23 1968-03-14 Canada Iron Foundries Ltd Process for the production of a lip projecting inwards into the mold space at the tip end of a centrifugal casting mold
US3327769A (en) * 1965-04-29 1967-06-27 Canada Iron Foundries Ltd Pipe mould
US3718178A (en) * 1970-09-09 1973-02-27 Pont A Mousson Fond Sealing means for a machine for centrifugally casting pipes
US4601322A (en) * 1984-03-13 1986-07-22 National Forge Company Weld forming of pipe molds

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