US1371192A - Rheostat - Google Patents

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US1371192A
US1371192A US315856A US31585619A US1371192A US 1371192 A US1371192 A US 1371192A US 315856 A US315856 A US 315856A US 31585619 A US31585619 A US 31585619A US 1371192 A US1371192 A US 1371192A
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rheostat
resistance
contact
elements
pile
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Edward M Bentley
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C10/00Adjustable resistors
    • H01C10/06Adjustable resistors adjustable by short-circuiting different amounts of the resistive element

Definitions

  • Fig. 2 a plan of my device
  • Figs. 3, 4 and 5 show alternative forms
  • Fig. 6 gives the constructive details.
  • rheostat is used as a secondary one to bridge the blocks of the ordinary, or primary, rheostat and to then be temporarily increased to a high value so that a section of the primaryrheostat can be put into circuit with no material arcing.
  • A represents three sections of resistance wire connected between the contact blocks 1, 2, 3 and 4 of an ordinary rheostat herein referred to as the primary rheostat.
  • the said sections are marked individually la, 2a, 3a.
  • B and C are the two branches of a split contact brush or finger, the branch B being a trailer connected to the line wire b through a rheostat .of m peculiar type composed ofr diverging meta lic ribbons a: and y secured to one edgev ofan oscillating presser board c of insulating material having curved or arched surfaces.
  • the presser As the presser is oscillated clockwise around its center e the two ribbons are bent or warped together over the surface of the presser and their resistance kthereby short circuited. This is herein designated as the secondary rheostat.
  • the presser is worked periodically by a lever D which engages teeth on a disk G which rotates with the split contact brush.
  • Both C and B will then be on block 2 and the secondary resistance will again be short circuited. That removal of secondary resistance will permit C to make the next move from. 2 to 1 without an arc since the short-circuited secondary rheostat prevents the existence of potential difference between C and 2. Thereupon the secondary resistance is again thrown in and the trailer B also passes onto block 1 without appreciable arc, as above described.
  • Fig. 5 there is but one secondary rheostat which is operated, repeatedly, but in Fig. 1 I have shown an arrangement wherein there is a secondary rheostat for each one of the several sections of primary resistance and the same contact ribbon serves for both secondary and primary rheostats.
  • the contact blocks 1, 2, 3, 4, 5, are interpolated in the contact curve at intervals, while between each pair of blocks is the extended resistance of the secondary rheostat, which in this case is that form of my arcless type which employs a pile of carbon plates or of metal plates joined by minute lengths of resistance material. Each pile is in contact with the block on one side but insulated from the block on the other side.
  • each section is short circuited prior to the introductionl of the secondary' rheostat. Then as the bow begins its clockwise movement the rst secondary resistance section will be gradually introduced between ribbon E and block l until it is so great that no appreciable arc is produced when the ribbon passes onto the insulation between said resistance section and block 2. In like manner the short circuit will be gradually removed from each section of the -primary rheostat'.
  • the bow F is broken away showing the ribbon E beneath it acting on two parallel sets of primary resistance blocks and intermediate secondary rheostats.
  • Figs. 3 and t show a similar arrangement, but here the several secondary rheostats are operated simultaneously, there being separate ribbons therefor as shown at E, E1,- 2.-
  • Fig. 6 I have shown on an enlarged scale aspecial form of my metallic resistance pilel wherein the short resistance between the consecutive elements of the pile is formed of wire, instead of a flat'sheet of ribbon.
  • the several elements of the pile are shown at all, d2, and d3, each being formed by aflat sheet'bent into a U which is seated on the top side of a metal tube P but insulated therefrom and from its neighboring elements.
  • Around the tube P are placed a series of U-shaped washers R of insulating material with grooves around their in wire form, 'positioned that all or any lesser number thereof may the outside of the pile peripheries corresponding to the grooves in the U-shaped elements d1, d2, d3.
  • each washer The two legs of each washer are slightly twisted so that the top of one leg stands in line with element all and the top of the other leg stands in line with the opposite side of element d2. This arrangement is repeated until the pile is complete. Then resistance wire is wound in the grooves and by virtue of the offset relation of the legs ofthe washers, the'wire will follow a. generally helical course around the tube making contact connection with one of the elements at each succeeding turn. The elements will form points of reinforced conductivity along the length of the wire. At the beginning of the pile several strands of wire will be used, and the strands then terminated'at successive points along the pile to give a tapering eifect to the resistance which becomes very high toward the end when only a single strand is left.
  • the tube will be slightly curved in length so that the contact surface formed by 'the elements Will have the arched form desired for progressive contact by the tangent ribbon E.
  • the pile will also be mounted in any suitable holder, and the wire sealed in, if preferred, With cement, leaving only the contact surface and, if desired, some of the side Surface of the elements exposed to the air.
  • I may finally leave the high resistance in circuit in the arrangement of Fig. 3.
  • a rh/eostat' comprising a pile of elements forming a contact surface along the outside of the pile, and a resistance of wire form wound in Contact with ⁇ the succeeding elements, 'said elements being so positioned that all or any lesser number thereof may be simultaneously engaged by a contact member.
  • lA rheostat formed of a pile of resistance elements comprising a series of plates forming a-contact surface along the outside of the pile connected by minute Vresistances said plates being so relatively be simultaneously engaged by a contact member.
  • a rheostat formed of a pile of resistance elements comprising aseries of plates forming a Contact surface extended along and a con inuous resistance wire wound'in contact with succeedin plates, said plates being so relativelypositioned that all or any lesser number thereof may be simultaneously engaged by a contact member.
  • a rheostat formed of apile of conducting elements forming a contact surface along the pile and strands of resistance wire wound in contact with succeeding elements, said elements being so relatively positioned that all or any lesser number thereof may be simultaneously engaged by a Contact member.
  • a rheostat formed of a pile of conducting elements forming a contact surface along rheostat resistance into a circuit which conthe pile and strands of resistance wire wound in contact with succeeding elements, the strands terminating at definite points along the pile, said elements being so relatively positioned that all or any lesser number thereof may be simultaneously engaged by a contact member.
  • a rheostat formed'of a tubular base, a pile of insulated elements thereon forming a contact surface extending along the tube, and resistance wire wound on the tube in contact with the succeeding elements, said elements being so relatively positioned that all or any lesser -number thereof may be simultaneously engaged by a contact member.
  • a rheostat formed of a tubular base
  • a rheostat' comprising a base, 'a pile of elements constituting a contact surface eX- tending along the base, and resistance wire wound around said base and around said elements to connect therewith in succession, said elements being so relatively positioned that all or any lesser number thereof may be simultaneously engaged by a contact member.
  • a rheostat comprising a base, a pile of conducting elements thereon forming a curved contactsurface and a continuous resistance wire wound in contact with said elements, said elements being so relatively positioned that all or any lesser number thereof. may be simultaneously engaged by a contact member.
  • a rheostat comprising a base, a pile of conducting elements thereon forming a contact surface and a resistance Wire of less conducting capacity than said elements wound on the same base in contact with said elements successively.
  • a rheostat comprising a primary resistance, contacts at intervals therein, a contact member engaging said contacts in succession, a short-circuited secondary resistance between two adjacent contacts, and mea-ns for gradually removing the short circuit from said secondary resistance to bring into circuit the section of primary resistance that is connected between said adjacent contacts.
  • a rheostat comprising a primary resistance, contacts connected thereto at intervals, a contact member engaging said contacts in succession, a short-circuited secondary resistance between two of said contacts, and automatic devices for gradually removing the short circuit from the secondary resistance vrheostat by operating the primary resistance.
  • a rheostat comprising a series of contacts connected at intervals to the rheostat resistance and arranged in a curve, together with a contact member engaging said con'- tacts in succession and 'consisting of a flexible conductor bending over the curved series of contacts.
  • a rheostat comprising a series of contacts connected at intervals to the rheostat resistance, a secondarv rheostat, and a contact member connecting with said contacts section of y in succession and operating the secondary rheostat in passing from one contact to the next.
  • A-rheostat comprising a series of contacts connected at intervals to the rheostat resistance and a secondary rheostat operating between successive contacts in parallel with the section of primary rheostat which is permanently connected between the said contacts, to irstcreduce and then increase the potential difference between said contacts.
  • a rheostat comprising a series of contacts connected at intervals tothe rheostat resistance, a contact member engaging said contacts in succession, and a secondary rheostat operating to first reduce and then increase the potential between successive conacts and engaged by the said contact mem- 22.
  • a rheostatbom prising a series of contacts connected at intervals to the rheostat resistance, a series of secondary rheostats between adjacent contacts, and a contact member acting on both the primary and secondary rheostats.
  • a rheostat comprising a series of contacts connected at intervals to the rheostat resistance, a series of secondary rheostats of pile form between adjacent contacts, and a contact memberacting on both the primary and secondary rheostats.
  • a rheostat comprising a series of contacts connected at intervals to the rheostat resistance, a series of secondary rheostats between adjacent contacts respectively, and an operating device acting on said secondary rheostats simultaneously.
  • a rhostat comprising-a series of contacts connected at intervals to the rheostat resistance, a'se'conda'ry resistance between each pair of adjacent contacts, a short-circuiting device for each secondary rheostat, and means for operating said devices simultaneously.
  • a rheostat comprising a series of contacts connected at intervals to the rheostat resistance, a secondary rheo'stat having a curved contact surface between each pair of adjacent contacts, and a flexible conductor bending over said' surfaces to short circuit the secondary resistances and the 'contacts of the primary rheostat.
  • a rheostat comprising a resistance element having a curved contact surface, a flexible conductor bending over said surface to contact therewith progressively, and a rocking carrier for said conductor upon which the conductor is extended.
  • a rheostat comprising a resistance element having a curved contact surface, a rocking carrier, and a plurality of iiexible parallel conductors mounted on said carrier under tension and bending over said surface to contact therewith progressively.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Adjustable Resistors (AREA)

Description

E. M. BENTLEY. RHEOSTAT.
APPLICATION FILED AUG. 7. 1919. 1,371 192 l y f l I v nu n Patented Mar. 8, 1921.
UNITED STATES EDWARD M. BENTLEY, 02E'l LAWRENCE, NEW YORK.
nHEosTAT.
Specication of Letters Patent.
Patented Mar. 8, 1921.
Application led August 7, 1919. Serial No. 315,856.
To all 'whom t .may concern:
Be it known that I, EDWARD BENTLEY, a citizen of the United States, residing at Lawrence, county of Nassau, and State of New York, have invented certain new and useful Improvements in Rheostats, the following being a full, clear, and exact disclosure of the one form of my invention which I at present deem preferable.
For a detailed description of the present form of my invention, reference may be had to the following specification and to the accompanying drawing, which illustrates my invention, wherein- Figure 1 shows a side elevation, and
Fig. 2 a plan of my device;
Figs. 3, 4 and 5 show alternative forms, and
Fig. 6 gives the constructive details.
In prior applications Serial Nos. 311524 and 311525, filed July 17, 1919, and in Letters Patent 1,313,853 of August 19, 1919, I have shown rheostats of a novel type in.
' connected between succeeding contact blocks.
Together with Such a rheostat my rheostat is used as a secondary one to bridge the blocks of the ordinary, or primary, rheostat and to then be temporarily increased to a high value so that a section of the primaryrheostat can be put into circuit with no material arcing. I have also devised improved constructive details in rheostats of my type.
Referring to Fig. 5 of the drawing, A represents three sections of resistance wire connected between the contact blocks 1, 2, 3 and 4 of an ordinary rheostat herein referred to as the primary rheostat. The said sections are marked individually la, 2a, 3a. B and C are the two branches of a split contact brush or finger, the branch B being a trailer connected to the line wire b through a rheostat .of m peculiar type composed ofr diverging meta lic ribbons a: and y secured to one edgev ofan oscillating presser board c of insulating material having curved or arched surfaces. As the presser is oscillated clockwise around its center e the two ribbons are bent or warped together over the surface of the presser and their resistance kthereby short circuited. This is herein designated as the secondary rheostat. The presser is worked periodically by a lever D which engages teeth on a disk G which rotates with the split contact brush. Y
In operation a counter clockwise rotatioi of' the split brush will bring the sections o1 primary resistance into the circuit leading from line wire a. Thebranch C of the brush will first cross the break between two succeeding blocks, going-say, from block 3 to block 2. That lwill leave the trailer B on block 3, putting the section 2a in parallel with the secondary resistance which is now raised to its highest value by the opening up of ribbons m and y through the action of lever I). This secondaryresistance, being of my arcless type, can be made so high that when the trailer subsequently moves from 3 to 2 it will break with 3 without any appreciable arc, it being remembered that the dierence of potential between 3 and 2 is limitedby the resistance 2a which is permanently connected therewith. Both C and B will then be on block 2 and the secondary resistance will again be short circuited. That removal of secondary resistance will permit C to make the next move from. 2 to 1 without an arc since the short-circuited secondary rheostat prevents the existence of potential difference between C and 2. Thereupon the secondary resistance is again thrown in and the trailer B also passes onto block 1 without appreciable arc, as above described.
In the arrangement of Fig. 5 there is but one secondary rheostat which is operated, repeatedly, but in Fig. 1 I have shown an arrangement wherein there is a secondary rheostat for each one of the several sections of primary resistance and the same contact ribbon serves for both secondary and primary rheostats. The contact blocks 1, 2, 3, 4, 5, are interpolated in the contact curve at intervals, while between each pair of blocks is the extended resistance of the secondary rheostat, which in this case is that form of my arcless type which employs a pile of carbon plates or of metal plates joined by minute lengths of resistance material. Each pile is in contact with the block on one side but insulated from the block on the other side. E is the flexible conductor which in this case is stretched like the threads of a violin bow between the opposite ends of a bow F pivo'ted at K. This expedient removes the tension on the ribbon E from the pivot joint of the bow so that the latter can be moved freely with little friction, the only pressure on the joint being that due to the small increment of tension required to bend the ribbon over the arched surface of the pile. rlhe'pivot K is also so located as to give a slight drag of the ribbon longitudinally along the contact surface to keep it rubbed free of dust and corrosion. Manifestly, as the bow swings anticlock-wise, the primary sections 5, 4a, etc., are gradually short-circuited in succession, while it is the clockwise movement that throws the resistance into circuit with a consequent tendencyto arcing. Starting at the left the blocks l and 2 will be assumed to be covered by ribbon E and the section 1a completely short circuited just as in Fig. 5
' aforesaid each section is short circuited prior to the introductionl of the secondary' rheostat. Then as the bow begins its clockwise movement the rst secondary resistance section will be gradually introduced between ribbon E and block l until it is so great that no appreciable arc is produced when the ribbon passes onto the insulation between said resistance section and block 2. In like manner the short circuit will be gradually removed from each section of the -primary rheostat'. In the plan of this arrangement shown in Fig. 2 the bow F is broken away showing the ribbon E beneath it acting on two parallel sets of primary resistance blocks and intermediate secondary rheostats.
Figs. 3 and t show a similar arrangement, but here the several secondary rheostats are operated simultaneously, there being separate ribbons therefor as shown at E, E1,- 2.-
In this case a short and easy movement of bow F F1 simultaneously applies or removes the short circuitl at each of the several sections of the primary rheostat through a secondary rheostat.
In Fig. 6 I have shown on an enlarged scale aspecial form of my metallic resistance pilel wherein the short resistance between the consecutive elements of the pile is formed of wire, instead of a flat'sheet of ribbon. The several elements of the pile are shown at all, d2, and d3, each being formed by aflat sheet'bent into a U which is seated on the top side of a metal tube P but insulated therefrom and from its neighboring elements. Around the tube P are placed a series of U-shaped washers R of insulating material with grooves around their in wire form, 'positioned that all or any lesser number thereof may the outside of the pile peripheries corresponding to the grooves in the U-shaped elements d1, d2, d3. The two legs of each washer are slightly twisted so that the top of one leg stands in line with element all and the top of the other leg stands in line with the opposite side of element d2. This arrangement is repeated until the pile is complete. Then resistance wire is wound in the grooves and by virtue of the offset relation of the legs ofthe washers, the'wire will follow a. generally helical course around the tube making contact connection with one of the elements at each succeeding turn. The elements will form points of reinforced conductivity along the length of the wire. At the beginning of the pile several strands of wire will be used, and the strands then terminated'at successive points along the pile to give a tapering eifect to the resistance which becomes very high toward the end when only a single strand is left. The tube will be slightly curved in length so that the contact surface formed by 'the elements Will have the arched form desired for progressive contact by the tangent ribbon E. The pile will also be mounted in any suitable holder, and the wire sealed in, if preferred, With cement, leaving only the contact surface and, if desired, some of the side Surface of the elements exposed to the air.
or service as a secondary conductor 1n the arrangements of Figs. l, 2, 3, 4 and 5 I do not restrict myself to the use of a metallic resistance pile, in the event of a pile being used, but may employ a carbon pile in lieu thereof. l
I may finally leave the high resistance in circuit in the arrangement of Fig. 3.
What I claim as new and desire to secure by Letters Patent is:
l. A rh/eostat'comprising a pile of elements forming a contact surface along the outside of the pile, and a resistance of wire form wound in Contact with` the succeeding elements, 'said elements being so positioned that all or any lesser number thereof may be simultaneously engaged by a contact member. h
2. lA rheostat formed of a pile of resistance elements comprising a series of plates forming a-contact surface along the outside of the pile connected by minute Vresistances said plates being so relatively be simultaneously engaged by a contact member. A
3. A rheostat formed of a pile of resistance elements comprising aseries of plates forming a Contact surface extended along and a con inuous resistance wire wound'in contact with succeedin plates, said plates being so relativelypositioned that all or any lesser number thereof may be simultaneously engaged by a contact member.
4. A rheostat formed of apile of conducting elements forming a contact surface along the pile and strands of resistance wire wound in contact with succeeding elements, said elements being so relatively positioned that all or any lesser number thereof may be simultaneously engaged by a Contact member.
5f A rheostat formed of a pile of conducting elements forming a contact surface along rheostat resistance into a circuit which conthe pile and strands of resistance wire wound in contact with succeeding elements, the strands terminating at definite points along the pile, said elements being so relatively positioned that all or any lesser number thereof may be simultaneously engaged by a contact member.
6. A rheostat formed'of a tubular base, a pile of insulated elements thereon forming a contact surface extending along the tube, and resistance wire wound on the tube in contact with the succeeding elements, said elements being so relatively positioned that all or any lesser -number thereof may be simultaneously engaged by a contact member.`
7. A rheostat formed of a tubular base,
a pile of insulated elements thereon forming a contact surface, grooved washers extending around the tube and offset between succeeding elements, and resistance wire wound in said grooved Washers and in contact with said elements, said elements being so relatively positioned that all or any lesser number thereof may be simultaneously engaged by a contact member. 8. A rheostat'comprising a base, 'a pile of elements constituting a contact surface eX- tending along the base, and resistance wire wound around said base and around said elements to connect therewith in succession, said elements being so relatively positioned that all or any lesser number thereof may be simultaneously engaged by a contact member.
9. A rheostat comprising a base, a pile of conducting elements thereon forming a curved contactsurface and a continuous resistance wire wound in contact with said elements, said elements being so relatively positioned that all or any lesser number thereof. may be simultaneously engaged by a contact member.
10. A rheostat comprising a base, a pile of conducting elements thereon forming a contact surface and a resistance Wire of less conducting capacity than said elements wound on the same base in contact with said elements successively.
11. The method of putting a section of sists in bridging its terminals by a secondary rheostat in its lower-resistance condition, shifting the contact member of the rheostat to its final contact, and subsequently raising the resistance of the secondary rheostat.
12. The method of putting a section of rheostat resistance into circuit which consists in bridging its terminals by a secondary rheostat in its low-resistance condition, shifting the contact member of the rheostat to the final terminal, raising the resistance of the secondary rheostat and breaking its circuit.
13. The method of putting a rheostat resistance into circuit which consists in bridging its terminals by a shortcircuited secondary rheostat, shifting the contact member of the rheostat to the final terminal of the section and gradually removing the short circuit from the secondary rheostat.
111. The method of putting a section of rheostat resistance in circuit which consists in bridging its terminals by a shortcircuited secondary rheostat, shifting the contact member to the final terminal, gradually removing the short circuit from the secondary rheostat, and breaking thc sccondary rheostat circuit.
15. The method of putting a section of rheostat resistance into circuit which consists in bridging its terminals by the contact member of the rheostat and also by a short-circuited secondary rheostat, shifting said contact member to the final terminal, and removing the vshort circuit from the secondary rheostat.
16. A rheostat comprising a primary resistance, contacts at intervals therein, a contact member engaging said contacts in succession, a short-circuited secondary resistance between two adjacent contacts, and mea-ns for gradually removing the short circuit from said secondary resistance to bring into circuit the section of primary resistance that is connected between said adjacent contacts. y
'17. A rheostat comprising a primary resistance, contacts connected thereto at intervals, a contact member engaging said contacts in succession, a short-circuited secondary resistance between two of said contacts, and automatic devices for gradually removing the short circuit from the secondary resistance vrheostat by operating the primary resistance.
18. A rheostat comprising a series of contacts connected at intervals to the rheostat resistance and arranged in a curve, together with a contact member engaging said con'- tacts in succession and 'consisting of a flexible conductor bending over the curved series of contacts.
19. A rheostat comprising a series of contacts connected at intervals to the rheostat resistance, a secondarv rheostat, and a contact member connecting with said contacts section of y in succession and operating the secondary rheostat in passing from one contact to the next.
20. A-rheostat comprising a series of contacts connected at intervals to the rheostat resistance and a secondary rheostat operating between successive contacts in parallel with the section of primary rheostat which is permanently connected between the said contacts, to irstcreduce and then increase the potential difference between said contacts.-
21. A rheostat comprising a series of contacts connected at intervals tothe rheostat resistance, a contact member engaging said contacts in succession, and a secondary rheostat operating to first reduce and then increase the potential between successive conacts and engaged by the said contact mem- 22. A rheostatbomprising a series of contacts connected at intervals to the rheostat resistance, a series of secondary rheostats between adjacent contacts, and a contact member acting on both the primary and secondary rheostats.
23. A rheostat comprising a series of contacts connected at intervals to the rheostat resistance, a series of secondary rheostats of pile form between adjacent contacts, and a contact memberacting on both the primary and secondary rheostats. j 24. A rheostat comprising a series of contacts connected at intervals to the rheostat resistance, a series of secondary rheostats between adjacent contacts respectively, and an operating device acting on said secondary rheostats simultaneously.
25. A rhostat comprising-a series of contacts connected at intervals to the rheostat resistance, a'se'conda'ry resistance between each pair of adjacent contacts, a short-circuiting device for each secondary rheostat, and means for operating said devices simultaneously.
26. A rheostat comprising a series of contacts connected at intervals to the rheostat resistance, a secondary rheo'stat having a curved contact surface between each pair of adjacent contacts, and a flexible conductor bending over said' surfaces to short circuit the secondary resistances and the 'contacts of the primary rheostat.
27. A rheostat comprising a resistance element having a curved contact surface, a flexible conductor bending over said surface to contact therewith progressively, and a rocking carrier for said conductor upon which the conductor is extended.
28. A rheostat comprising a resistance element having a curved contact surface, a rocking carrier, and a plurality of iiexible parallel conductors mounted on said carrier under tension and bending over said surface to contact therewith progressively.
Signed at 'New York city, county and State of New York, this fth day of August, 1919.
EDWARD M. BENTLEY.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2430989A (en) * 1944-11-08 1947-11-18 Raymond J Miller Mechanism for controlling welding current
US2510792A (en) * 1949-02-04 1950-06-06 Wiley True Resistance switch
US2829225A (en) * 1955-02-14 1958-04-01 Kelsey Hayes Co Electric controller

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2430989A (en) * 1944-11-08 1947-11-18 Raymond J Miller Mechanism for controlling welding current
US2510792A (en) * 1949-02-04 1950-06-06 Wiley True Resistance switch
US2829225A (en) * 1955-02-14 1958-04-01 Kelsey Hayes Co Electric controller

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