US12144129B2 - Steering computer comprising a bonded connection box - Google Patents
Steering computer comprising a bonded connection box Download PDFInfo
- Publication number
- US12144129B2 US12144129B2 US17/577,870 US202217577870A US12144129B2 US 12144129 B2 US12144129 B2 US 12144129B2 US 202217577870 A US202217577870 A US 202217577870A US 12144129 B2 US12144129 B2 US 12144129B2
- Authority
- US
- United States
- Prior art keywords
- connection box
- steering
- computer
- resin
- fixing element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active, expires
Links
- 239000011347 resin Substances 0.000 claims abstract description 34
- 229920005989 resin Polymers 0.000 claims abstract description 34
- 238000005304 joining Methods 0.000 claims abstract description 18
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 229920001187 thermosetting polymer Polymers 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000004026 adhesive bonding Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/0403—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by constructional features, e.g. common housing for motor and gear box
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/0026—Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units
- H05K5/0069—Casings, cabinets or drawers for electric apparatus provided with connectors and printed circuit boards [PCB], e.g. automotive electronic control units having connector relating features for connecting the connector pins with the PCB or for mounting the connector body with the housing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/06—Hermetically-sealed casings
- H05K5/064—Hermetically-sealed casings sealed by potting, e.g. waterproof resin poured in a rigid casing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D5/00—Power-assisted or power-driven steering
- B62D5/04—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear
- B62D5/0403—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by constructional features, e.g. common housing for motor and gear box
- B62D5/0406—Power-assisted or power-driven steering electrical, e.g. using an electric servo-motor connected to, or forming part of, the steering gear characterised by constructional features, e.g. common housing for motor and gear box including housing for electronic control unit
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/04—Metal casings
Definitions
- the invention concerns the field of power steering systems for a vehicle, and more particularly a steering computer and a vehicle comprising such a steering computer.
- the object of a vehicle steering system is to allow a driver to control a trajectory of the vehicle by exerting a force on a steering wheel.
- a steering system comprises several elements including said steering wheel connected to a steering column, a rack, and two wheels each connected to a connecting rod.
- the rack is the part making it possible to connect the steering wheel, via the steering column, to the wheels, via the connecting rods; that is to say that the rack transforms the forces exerted by the driver on the steering wheel into a rotation of the vehicle wheels.
- An electric power steering system of a vehicle uses an assist motor, driven by a steering computer, to reduce the forces to be made by the driver on the steering wheel to turn the vehicle wheels.
- the steering computer comprises a printed circuit, also called an electronic card, which is positioned in a sealed case called a computer casing.
- the latter ensures that the printed circuit is maintained in a clean environment in order to guarantee its reliability during the operation of the vehicle.
- a clean environment is defined as a medium in which humidity level and dust level are controlled.
- a dirty environment is therefore defined as a medium in which the humidity level and the dust level vary without control.
- the steering computer also comprises a bundle of electrical wires which allow, on the one hand, to supply power to the steering computer, and on the other hand, communicate with other parts of the vehicle.
- the electric wires are electric cables insulated by an insulating sheath.
- the electric wires are connected to the printed circuit via in particular a connection box. More precisely, the electric wires are connected to connectors which in turn are connected to joining contacts of the computer casing.
- the connection box thus provides a sealed interface between the printed circuit which must remain in a clean environment and the bundle of electric wires positioned in the vehicle, in other words in a dirty environment.
- a steering computer 1 ′ as represented in FIG. 1 , comprising a connection box 2 ′ which is fixed to a cowl 3 ′ of a computer casing 4 ′ by means of screws 5 ′.
- the cowl 3 ′ comprises studs 31 ′ in which a screw is inserted.
- the steering computer 1 ′ also comprises a bundle 6 ′ of electric wires 61 ′ and a protection cowl 7 ′ for the electric wires 61 ′ which is also fixed to the cowl 3 ′ of the computer casing 4 ′ by means of screws 5 ′ in the same way as the connection box 2 ′.
- the electric wires 61 ′ are connected to connectors 21 ′ of the connection box 2 ′ by soldering.
- the connectors 21 ′ in turn are connected to joining contacts 41 ′ of the computer casing 4 ′.
- connection box 2 ′ In order to ensure a seal of the connection box 2 ′, it is filled with a resin 8 ′.
- a manufacturing of the steering computer is carried out as follows: the printed circuit is mounted in the computer casing in a first place having a clean environment called a «clean room».
- the computer casing is closed in this first place.
- the computer casing is sealed (the printed circuit is therefore protected) and has joining contacts on an external surface.
- the computer casing is brought close to the vehicle where it will be fixed, or to another factory not considered as a «clean room».
- the connectors of the connection box are soldered to the joining contacts and the connection box is fixed by means of screws on the cowl.
- the electric wire bundle is soldered to the connectors.
- a resin is poured into the connection box to seal the connection box.
- the object of the invention is to provide a steering computer having a volume, an assembly speed, and a manufacturing cost which is lower than that of the state of the art.
- the object of the invention is to remedy all or part of the aforementioned drawbacks by providing a steering computer for a vehicle comprising:
- connection box is fixed to the computer casing by means of at least one fixing element, said at least one fixing element being at least partly embedded in a resin.
- the at least one joining contact is connected to the at least one printed circuit.
- the resin forms a bond between the fixing element fixed to the computer casing, and more precisely to the external surface of the computer casing, and the connection box.
- the connection box is therefore held on the computer casing by gluing.
- the resin bears on the fixing element and on a wall of the connection box.
- the used resin also makes it possible to seal the connection box.
- the steering computer according to the invention does not require more resin than a computer of a state of the art.
- the computer according to the invention has, on the one hand, an economic gain because it does not require additional fastening parts such as screws, and on the other hand a saving in manufacturing time in that the fixing of the connection box is directly produced by the resin without prior screwing step.
- the fixing element is a fixing elongation.
- the at least one connection box comprises an orifice through which at least one fixing element is inserted into the connection box.
- a cowl of the computer casing is made of plastic.
- the cowl of the computer casing comprises at least one fixing element fixed in a non-detachable manner.
- the resin creates a «cohesively failing» adhesion between the at least one fixing element and the at least one connection box.
- a «cohesively failing» adhesion means that if the connection box is pulled from the computer casing, the fracture will occur inside the resin or the fixing element or the connection box.
- the cohesive failure indicates that the «fixing element/resin or connection box/resin» interface behaved stronger than the materials themselves.
- connection box is perfectly fixed to the computer casing.
- At least one fixing element is made of plastic.
- the computer casing is made of metal and comprises at least one plastic base, the base comprising at least one fixing element.
- the computer casing has good mechanical strength and effectively protects the printed circuit while the base comprising the fixing element ensures good cohesion with the resin.
- the fixing element is fixed to the base.
- the fixing element is integral with the base.
- the base comprises at least one joining contact.
- the base is made of plastic, the seal between the base and the joining contact is facilitated.
- the at least one fixing element has a rectilinear shape.
- the at least one connection box is made of plastic.
- the resin completely fills the at least one connection box.
- the resin also seals the connection box.
- the resin is thermosetting.
- the resin is poured into the connection box.
- the resin can then perfectly bind the fixing element to the connection box.
- the steering computer also comprises at least one protection cowl fixed to at least one connection box by means of at least one fixing lug at least partly embedded in the resin.
- the protection cowl is intended to protect electrical wires or to participate in the retention of the resin by constituting a part of the connection box.
- the protection cowl is not directly attached to the external surface of the computer casing but via the connection box.
- the fixing lug is at least partially embedded in the resin also making it possible to fix the connection box.
- the fixing lug is integral with the cowl or is fixed to the latter by screwing, welding, gluing or any other known means.
- the at least one fixing lug has a shape having at least one angle.
- the angle is greater than 10°, or 30°, or 90°.
- the invention also relates to a vehicle comprising a steering computer according to the invention.
- FIG. 1 is a three-dimensional representation of a steering computer according to the state of the art
- FIG. 2 is an exploded view of a steering computer according to the invention during the assembly
- FIG. 3 is a three-dimensional representation of the steering computer according to the invention during the assembly
- FIG. 4 is a view on a larger scale of the steering computer according to the invention.
- FIG. 5 is a three-dimensional view of the steering computer according to the invention.
- FIGS. 2 to 5 represent a steering computer 1 according to the invention.
- the steering computer 1 comprises a printed circuit positioned inside a computer casing 4 .
- the computer casing 4 is made of a metal such as aluminum.
- the computer casing 4 comprises on an external surface 42 , corresponding to a cowl 3 , bases 43 made of plastic.
- the bases 43 are sealed to the computer casing 4 .
- the bases 43 comprise joining contacts 41 .
- the joining contacts 41 ensure an electrical connection to the printed circuit.
- the bases 43 also comprise fixing elements 44 made of the same material as the base 43 , that is to say plastic.
- the fixing elements 44 are integral with the bases 43 .
- the steering computer 1 also comprises connection boxes 2 provided with connectors 21 .
- the connection boxes 2 are made of plastic.
- the steering computer 1 also comprises a bundle 6 of electric wires 61 .
- the electric wires 61 are electrically connected to the connectors 21 and the connectors 21 are electrically connected to the joining contacts 41 .
- connection boxes 2 are fixed to the computer casing 4 by means of the fixing elements 44 which are inserted into the connection boxes 2 and embedded in a thermosetting resin 8 .
- the resin 8 creates a «cohesively failing» adhesion between the fixing elements 44 and the connection boxes 2 .
- the resin 8 is poured into the connection box 2 so that it fills it completely.
- the steering computer 1 comprises a protection cowl 7 intended to protect the electric wires 61 .
- the protection cowl 7 extends substantially parallel to the cowl 3 of the computer casing 4 .
- the protection cowl 7 is fixed to the connection boxes 2 by means of fixing lugs 71 which are embedded in the resin 8 .
- the fixing lugs 71 have angles of 90°.
- a manufacturing of the steering computer 1 is made as follows: the printed circuit is mounted in the computer casing 4 in a first place having a clean environment.
- the computer casing 4 is closed by a cowl 3 in this first place.
- the computer casing 4 is sealed and has the joining contacts 41 on the external surface 42 .
- the computer casing 4 is brought close to the vehicle where it will be fixed.
- the connectors 21 of the connection boxes 2 are soldered to the joining contacts 41 .
- the bundle 6 of electric wires 61 is soldered onto the connectors 21 .
- the resin 8 is poured into the connection boxes 2 in order to achieve the sealing of the connection box 2 .
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Casings For Electric Apparatus (AREA)
- Power Steering Mechanism (AREA)
- Connector Housings Or Holding Contact Members (AREA)
- Connection Or Junction Boxes (AREA)
Abstract
Description
-
- at least one printed circuit positioned inside a computer casing, the computer casing comprising on an external surface at least one joining contact,
- at least one connection box provided with at least one connector, at least one connector being connected to at least one joining contact,
Claims (10)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR2100524A FR3118923B1 (en) | 2021-01-20 | 2021-01-20 | Steering computer including a glued connection box |
| FR21/00524 | 2021-01-20 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20220232713A1 US20220232713A1 (en) | 2022-07-21 |
| US12144129B2 true US12144129B2 (en) | 2024-11-12 |
Family
ID=75339889
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US17/577,870 Active 2043-01-16 US12144129B2 (en) | 2021-01-20 | 2022-01-18 | Steering computer comprising a bonded connection box |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US12144129B2 (en) |
| JP (1) | JP2022112002A (en) |
| CN (1) | CN114802419A (en) |
| DE (1) | DE102022101033A1 (en) |
| FR (1) | FR3118923B1 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102023128532A1 (en) * | 2023-10-18 | 2025-04-24 | Valeo Eautomotive Germany Gmbh | Insulation protection for an inverter against the risk of electric shock |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5324203A (en) * | 1990-11-30 | 1994-06-28 | Yazaki Corporation | Electrical harnessing structure for vehicle |
| FR2854604A1 (en) | 2003-05-06 | 2004-11-12 | Koyo Steering Europe Kse | Power steering system connection device for motor vehicle, has flexible printed circuit connecting output of torque sensor with controller integrated with steering system |
| US20130066514A1 (en) * | 2011-09-14 | 2013-03-14 | Robert Bosch Gmbh | On-board diagnostic connector module and vehicle diagnostic system |
| US20130099611A1 (en) * | 2011-10-19 | 2013-04-25 | Denso Corporation | Driving apparatus |
| EP2634868A1 (en) | 2012-03-01 | 2013-09-04 | Jtekt Corporation | Waterproof structure for electronic unit |
| US20180208234A1 (en) * | 2015-07-31 | 2018-07-26 | Jtekt Europe | Power steering device with a remote computer under the rack |
| FR3065588A1 (en) | 2017-04-25 | 2018-10-26 | Jtekt Europe | WIRING METHOD INCLUDING A COATING STEP OF NON-SEALED CONNECTORS IN A RESIN |
| US20190103787A1 (en) * | 2017-09-29 | 2019-04-04 | Nidec Elesys Corporation | Circuit board, motor driving apparatus, and electric power steering apparatus |
| US20190150269A1 (en) * | 2017-11-15 | 2019-05-16 | Steering Solutions Ip Holding Corporation | Semi-flexible ridged printed circuit board assembly |
| US20190312491A1 (en) * | 2018-04-10 | 2019-10-10 | Denso Corporation | Drive device |
| US20200377143A1 (en) * | 2019-05-29 | 2020-12-03 | Denso Corporation | Electric steering device |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009119957A (en) * | 2007-11-13 | 2009-06-04 | Mitsubishi Electric Corp | Electronic control device and method of manufacturing electronic control device |
| JP4684338B2 (en) * | 2009-03-30 | 2011-05-18 | 三菱電機株式会社 | Electronic control unit |
| DE102009022944A1 (en) * | 2009-05-27 | 2010-12-02 | Yamaichi Electronics Deutschland Gmbh | Connection box for solar module of solar panel, has connection box fastening part and connector provided with connection pole or cable with line conductor |
| CN102104348B (en) * | 2009-12-22 | 2013-04-17 | 泰科电子(上海)有限公司 | Solar photovoltaic junction box component |
| US8872025B2 (en) * | 2011-03-16 | 2014-10-28 | Jtekt Corporation | Waterproof structure of electronic unit |
| JP5716956B2 (en) * | 2011-03-16 | 2015-05-13 | 株式会社ジェイテクト | Electronic control unit |
| JP5783411B2 (en) * | 2011-07-26 | 2015-09-24 | 株式会社ジェイテクト | Waterproof structure of electronic unit |
| JP5634610B2 (en) * | 2011-09-12 | 2014-12-03 | 三菱電機株式会社 | Electric drive |
| WO2014162738A1 (en) * | 2013-04-05 | 2014-10-09 | 日本精工株式会社 | Motor control device and production method therefor |
-
2021
- 2021-01-20 FR FR2100524A patent/FR3118923B1/en active Active
-
2022
- 2022-01-12 JP JP2022003056A patent/JP2022112002A/en active Pending
- 2022-01-18 US US17/577,870 patent/US12144129B2/en active Active
- 2022-01-18 DE DE102022101033.3A patent/DE102022101033A1/en active Pending
- 2022-01-20 CN CN202210066275.XA patent/CN114802419A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5324203A (en) * | 1990-11-30 | 1994-06-28 | Yazaki Corporation | Electrical harnessing structure for vehicle |
| FR2854604A1 (en) | 2003-05-06 | 2004-11-12 | Koyo Steering Europe Kse | Power steering system connection device for motor vehicle, has flexible printed circuit connecting output of torque sensor with controller integrated with steering system |
| US20130066514A1 (en) * | 2011-09-14 | 2013-03-14 | Robert Bosch Gmbh | On-board diagnostic connector module and vehicle diagnostic system |
| US20130099611A1 (en) * | 2011-10-19 | 2013-04-25 | Denso Corporation | Driving apparatus |
| EP2634868A1 (en) | 2012-03-01 | 2013-09-04 | Jtekt Corporation | Waterproof structure for electronic unit |
| US20180208234A1 (en) * | 2015-07-31 | 2018-07-26 | Jtekt Europe | Power steering device with a remote computer under the rack |
| FR3065588A1 (en) | 2017-04-25 | 2018-10-26 | Jtekt Europe | WIRING METHOD INCLUDING A COATING STEP OF NON-SEALED CONNECTORS IN A RESIN |
| US20200052448A1 (en) * | 2017-04-25 | 2020-02-13 | Jtekt Europe | Wiring method including a step of enrobing non-sealed connectors in a resin |
| US20190103787A1 (en) * | 2017-09-29 | 2019-04-04 | Nidec Elesys Corporation | Circuit board, motor driving apparatus, and electric power steering apparatus |
| US20190150269A1 (en) * | 2017-11-15 | 2019-05-16 | Steering Solutions Ip Holding Corporation | Semi-flexible ridged printed circuit board assembly |
| US20190312491A1 (en) * | 2018-04-10 | 2019-10-10 | Denso Corporation | Drive device |
| US20200377143A1 (en) * | 2019-05-29 | 2020-12-03 | Denso Corporation | Electric steering device |
Non-Patent Citations (1)
| Title |
|---|
| Jan. 20, 2021 Written Opinion issued in French Patent Application No. 2100524. |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102022101033A1 (en) | 2022-07-21 |
| US20220232713A1 (en) | 2022-07-21 |
| CN114802419A (en) | 2022-07-29 |
| FR3118923B1 (en) | 2024-05-10 |
| JP2022112002A (en) | 2022-08-01 |
| FR3118923A1 (en) | 2022-07-22 |
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