US11882773B2 - Resistive random access memory and manufacturing method thereof - Google Patents

Resistive random access memory and manufacturing method thereof Download PDF

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US11882773B2
US11882773B2 US17/396,493 US202117396493A US11882773B2 US 11882773 B2 US11882773 B2 US 11882773B2 US 202117396493 A US202117396493 A US 202117396493A US 11882773 B2 US11882773 B2 US 11882773B2
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random access
hafnium
access memory
metal oxide
layer
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Kai Jiun Chang
Chun-hung Cheng
Chuan-Fu Wang
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United Microelectronics Corp
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10BELECTRONIC MEMORY DEVICES
    • H10B63/00Resistance change memory devices, e.g. resistive RAM [ReRAM] devices
    • H10B63/80Arrangements comprising multiple bistable or multi-stable switching components of the same type on a plane parallel to the substrate, e.g. cross-point arrays
    • H10B63/82Arrangements comprising multiple bistable or multi-stable switching components of the same type on a plane parallel to the substrate, e.g. cross-point arrays the switching components having a common active material layer
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N70/00Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
    • H10N70/801Constructional details of multistable switching devices
    • H10N70/821Device geometry
    • H10N70/828Current flow limiting means within the switching material region, e.g. constrictions
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N70/00Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
    • H10N70/011Manufacture or treatment of multistable switching devices
    • H10N70/021Formation of switching materials, e.g. deposition of layers
    • H10N70/023Formation of switching materials, e.g. deposition of layers by chemical vapor deposition, e.g. MOCVD, ALD
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N70/00Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
    • H10N70/011Manufacture or treatment of multistable switching devices
    • H10N70/061Shaping switching materials
    • H10N70/063Shaping switching materials by etching of pre-deposited switching material layers, e.g. lithography
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N70/00Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
    • H10N70/20Multistable switching devices, e.g. memristors
    • H10N70/24Multistable switching devices, e.g. memristors based on migration or redistribution of ionic species, e.g. anions, vacancies
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N70/00Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
    • H10N70/801Constructional details of multistable switching devices
    • H10N70/821Device geometry
    • H10N70/826Device geometry adapted for essentially vertical current flow, e.g. sandwich or pillar type devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N70/00Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
    • H10N70/801Constructional details of multistable switching devices
    • H10N70/841Electrodes
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N70/00Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
    • H10N70/801Constructional details of multistable switching devices
    • H10N70/881Switching materials
    • H10N70/883Oxides or nitrides
    • H10N70/8833Binary metal oxides, e.g. TaOx
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N70/00Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
    • H10N70/801Constructional details of multistable switching devices
    • H10N70/881Switching materials
    • H10N70/883Oxides or nitrides
    • H10N70/8836Complex metal oxides, e.g. perovskites, spinels

Definitions

  • the disclosure relates to a memory and a manufacturing method thereof, and particularly relates to a resistive random access memory (RRAM) and a manufacturing method thereof.
  • RRAM resistive random access memory
  • the resistive random access memory has advantages such as fast operation speed and low power consumption, so the resistive random access memory has become a type of non-volatile memory that has been widely studied in recent years.
  • the resistive random access memory includes an upper electrode, a lower electrode, and a variable resistance layer disposed between the upper electrode and the lower electrode.
  • a conductive path (usually referred to as a conductive filament (CF)) may be formed in the variable resistance layer to perform a set operation or the conductive path may be disconnected to perform a reset operation, so as to provide related memory functions.
  • CF conductive filament
  • the disclosure provides a resistive random access memory whose electrodes may be used as bit lines when operating the resistive random access memory.
  • the disclosure provides a manufacturing method of a resistive random access memory.
  • An upper electrode may be used as a bit line when operating the resistive random access memory, so that there is no need to additionally form a bit line electrically connected to the resistive random access memory.
  • the resistive random access memory of the disclosure includes multiple unit structures disposed on a substrate.
  • Each of the unit structures includes a first electrode, a first metal oxide layer, and a spacer.
  • the first electrode is disposed on the substrate.
  • the first metal oxide layer is disposed on the first electrode.
  • the spacer is disposed on sidewalls of the first electrode and the first metal oxide layer.
  • the resistive random access memory includes a second metal oxide layer and a second electrode.
  • the second metal oxide layer is disposed on the unit structures and is connected to the unit structures.
  • the second electrode is disposed on the second metal oxide layer.
  • a top width is less than or substantially equal to a bottom width.
  • a material of the first electrode includes titanium (Ti), tantalum (Ta), titanium nitride (TiN), tantalum nitride (TaN), aluminum titanium nitride (TiAlN), titanium tungsten (TiW), platinum (Pt), iridium (Ir), tungsten (W), ruthenium (Ru), graphite, or a combination thereof.
  • a material of the second electrode includes titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
  • the resistive random access memory further includes a conductive barrier layer disposed between the second electrode and the second metal oxide layer.
  • a material of the conductive barrier layer includes iridium.
  • a material of the first metal oxide layer includes hafnium oxide (HfO 2 ), zirconium oxide (ZrO 2 ), zirconia hafnium (HfZrO), hafnium alumina (HfAlO), hafnium oxynitride (HfON), hafnium silicon oxide (HfSiO), hafnium strontium oxide (HfSrO), hafnium yttrium oxide (HfYO), or a combination thereof.
  • a material of the second metal oxide layer includes hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
  • the first metal oxide layer is a metal-rich layer and the second metal oxide layer is an oxygen-rich layer.
  • the manufacturing method of the resistive random access memory of the disclosure includes the following steps. Multiple unit structures are formed on the substrate. Each of the unit structures includes a first electrode, a first metal oxide layer, and a spacer. The first electrode is formed on the substrate. The first metal oxide layer is formed on the first electrode. The spacer is formed on sidewalls of the first electrode and the first metal oxide layer. A second metal oxide layer is formed on the unit structures. The second metal oxide layer is connected to the unit structures. A second electrode is formed on the second metal oxide layer.
  • a top width is less than or substantially equal to a bottom width.
  • a material of the first electrode includes titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
  • a material of the second electrode includes titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
  • the manufacturing method after forming the second metal oxide layer and before forming the second electrode, the manufacturing method further includes the following step.
  • a conductive barrier layer is formed on the second metal oxide layer.
  • a material of the conductive barrier layer includes iridium.
  • a material of the first metal oxide layer includes hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
  • a material of the second metal oxide layer includes hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
  • the first metal oxide layer is a metal-rich layer and the second metal oxide layer is an oxygen-rich layer.
  • a forming method of the unit structures includes the following steps. An electrode material layer is formed on the substrate. A metal oxide material layer is formed on the electrode material layer. The electrode material layer and the metal oxide material layer are patterned to form multiple units. The spacer is formed on sidewalls of the units.
  • a patterning method of the electrode material layer and the metal oxide material layer includes the following step. A double patterning process is performed.
  • the second electrode used as the upper electrode and the second metal oxide layer located thereunder are connected to the structure units at the same time, and the second electrode may be electrically connected to an external voltage source. Therefore, the upper electrode (second electrode) in the resistive random access memory of the disclosure may be used as a bit line when operating the resistive random access memory, so that there is no need to additionally provide a bit line electrically connected to the resistive random access memory. In this way, the resistive random access memory of the disclosure may have lower structural and processing complexity.
  • FIG. 1 A to FIG. 1 E are top schematic views of a manufacturing process of a resistive random access memory according to an embodiment of the disclosure.
  • FIG. 2 A to FIG. 2 E are cross-sectional schematic views of the manufacturing process of the resistive random access memory along an A-A section line in FIG. 1 A to FIG. 1 E .
  • FIG. 3 is a cross-sectional schematic view of a subsequent manufacturing process of the resistive random access memory according to an embodiment of the disclosure.
  • first and second are used to describe elements, the terms are only used to distinguish the elements from each other and do not limit the order or importance of the elements. Therefore, in some cases, a first element may also be referred to as a second element and the second element may also be referred to as the first element, which does not deviate from the scope of the disclosure.
  • FIG. 1 A to FIG. 1 E are top schematic views of a manufacturing process of a resistive random access memory according to an embodiment of the disclosure.
  • FIG. 2 A to FIG. 2 E are cross-sectional schematic views of the manufacturing process of the resistive random access memory of the embodiment of the disclosure along an A-A section line in FIG. 1 A to FIG. 1 E .
  • a substrate 100 is provided.
  • the substrate 100 is a dielectric substrate.
  • the substrate 100 is, for example, a dielectric layer formed on a silicon substrate or a silicon on insulator (SOI) substrate.
  • SOI silicon on insulator
  • a contact or a via for connecting to a lower electrode of the resistive random access memory is formed in the substrate 100 .
  • the contact or the via, a circuit layer formed in the dielectric layer, a semiconductor element (such as a transistor) covered by the dielectric layer, etc. are not shown.
  • an electrode material layer 102 is formed on the substrate 100 .
  • the electrode material layer 102 is configured to form the lower electrode of the resistive random access memory according to the embodiment of the disclosure.
  • the material of the electrode material layer 102 is, for example, titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
  • the material of the electrode material layer 102 may be titanium nitride, tantalum nitride, or a combination thereof.
  • a metal oxide material layer 104 is formed on the electrode material layer 102 .
  • the material of the metal oxide material layer 104 is, for example, hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof. Furthermore, in the embodiment, the metal oxide material layer 104 is a metal-rich layer with metal content higher than oxygen content.
  • the forming method of the metal oxide material layer 104 is, for example, a chemical vapor deposition (CVD) process.
  • one layer of the metal oxide material layer 104 is formed on the electrode material layer 102 , but the disclosure is not limited thereto. In other embodiments, multiple layers of the metal oxide material layer may be formed on the electrode material layer 102 , and the metal oxide material layers are all metal-rich layers with metal content higher than oxygen content.
  • a patterning hardmask layer 106 is formed on the metal oxide material layer 104 .
  • the material of the patterning hardmask layer 106 is, for example, silicon oxide.
  • the patterning hardmask layer 106 has an opening 106 a exposing a portion of the metal oxide material layer 104 .
  • a region exposed by the patterning hardmask layer 106 corresponds to a region of a memory unit that subsequently forms the resistive random access memory.
  • a hardmask layer 108 is filled in the opening 106 a of the patterning hardmask layer 106 .
  • the material of the hardmask layer 108 is, for example, silicon nitride.
  • the hardmask layer 108 is formed, for example, by first forming a hardmask material layer on the patterning hardmask layer 106 and filling the opening 106 a , and then removing a hardmask material layer outside the opening 106 a.
  • each unit 110 includes a first electrode 110 a formed by the electrode material layer 102 and a first metal oxide layer 110 b formed by the metal oxide material layer 104 .
  • the first electrode 110 a is used as the lower electrode of the resistive random access memory of the embodiment.
  • the patterning process for forming the unit 110 in FIG. 1 B to FIG. 1 C and FIG. 2 B to FIG. 2 C is a conventional double patterning process, but the disclosure is not limited thereto. In other embodiments, other types of patterning processes may be adopted to form the unit 110 according to actual requirements.
  • each formed unit 110 has a trapezoidal cross section. In other words, in each unit 110 , a top width is less than a bottom width. In detail, in each unit 110 , a top surface area of the first metal oxide layer 110 b is less than a bottom surface area of the first electrode 110 a .
  • each formed unit 110 may have a rectangular cross section, that is, in each unit 110 , the top surface area of the first metal oxide layer 110 b may be substantially equal to the bottom surface area of the first electrode 110 a.
  • the hardmask layer 108 is removed.
  • a spacer material layer 112 is conformally formed on the substrate 100 .
  • the material of the spacer material layer 112 is, for example, silicon nitride.
  • a dielectric layer 114 is formed on the spacer material layer 112 .
  • the dielectric layer 114 is used as an inter-metal dielectric (IMD).
  • IMD inter-metal dielectric
  • the dielectric layer 114 covers all the units 110 and the spacer material layer 112 on the substrate 100 .
  • a planarization process is performed to remove a portion of the dielectric layer 114 and a portion of the spacer material layer 112 until a top surface of the first metal oxide layer 110 b is exposed.
  • the planarization process is, for example, a chemical mechanical polishing (CMP) process.
  • CMP chemical mechanical polishing
  • the spacer material layer 112 remaining on a sidewall of each unit 110 is formed into a spacer 112 a .
  • multiple unit structures 116 are formed on the substrate 100 , and each unit structure 116 includes the first electrode 110 a , the first metal oxide layer 110 b , and the spacer 112 a .
  • a top width is less than a bottom width.
  • a metal oxide material layer 118 is formed on the dielectric layer 114 .
  • the material of the metal oxide material layer 118 is, for example, hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
  • the metal oxide material layer 118 is an oxygen-rich layer with oxygen content higher than metal content.
  • the forming method of the metal oxide material layer 118 is, for example, a chemical vapor deposition process.
  • an electrode material layer 120 is formed on the metal oxide material layer 118 .
  • the electrode material layer 120 is configured to form an upper electrode of the resistive random access memory of the embodiment of the disclosure.
  • the material of the electrode material layer 120 is, for example, titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
  • the material of the electrode material layer 120 may be titanium nitride, tantalum nitride, or a combination thereof.
  • a conductive barrier material layer 122 may be selectively formed on the metal oxide material layer 118 .
  • the material of the conductive barrier material layer 122 is, for example, iridium.
  • a patterning process is performed on the electrode material layer 120 , the conductive barrier material layer 122 , and the metal oxide material layer 118 to form a second electrode 120 a , a conductive barrier layer 122 a , and a second metal oxide layer 118 a .
  • a patterning process is performed on the electrode material layer 120 , the conductive barrier material layer 122 , and the metal oxide material layer 118 to form a second electrode 120 a , a conductive barrier layer 122 a , and a second metal oxide layer 118 a .
  • the second metal oxide layer 118 a is connected to the first metal oxide layer 110 b and the spacer 112 a of the unit structure 116 exposed by the dielectric layer 114 . In this way, a resistive random access memory 10 of the embodiment is formed.
  • each second electrode 120 a extends on the dielectric layer 114 , so that the second electrode 120 a and the second metal oxide layer 118 a located thereunder can be connected in series with multiple (that is, 3 in the embodiment, but the disclosure is not limited thereto) unit structures 116 .
  • the subsequent process may be performed.
  • a dielectric layer 124 may be formed on the dielectric layer 114 .
  • a via 126 is formed in the dielectric layer 124 , and a circuit layer 128 connected to the via 126 is formed on the dielectric layer 124 .
  • resistive random access memory 10 will be taken as an example to describe the resistive random access memory of the disclosure.
  • each unit structure 116 includes the first electrode 110 a disposed on the substrate 100 , the first metal oxide layer 110 b disposed on the first electrode 110 a , and the spacer 112 a disposed on the sidewalls of the first electrode 110 a and the first metal oxide layer 110 b .
  • the second metal oxide layer 118 a is disposed on the unit structures 116 and is connected to the unit structures 116 .
  • the second electrode 120 a is disposed on the second metal oxide layer 118 a , and the conductive barrier layer 122 a is disposed between the second electrode 120 a and the second metal oxide layer 118 a .
  • the first electrode 110 a and the second electrode 120 a are respectively used as the upper electrode and the lower electrode of the resistive random access memory 10 .
  • the second metal oxide layer 118 a with oxygen content higher than metal content is used as a variable resistance layer of the resistive random access memory 10 .
  • voltages may be respectively applied to the first electrode 110 a and the second electrode 120 a to form a conductive path (conductive filament) in the second metal oxide layer 118 a to perform a set operation or to disconnect the conductive path to perform a reset operation.
  • the conductive barrier layer 122 a is disposed between the second metal oxide layer 118 a and the second electrode 120 a .
  • the conductive barrier layer 122 a does not react with oxygen from the second metal oxide layer 118 a , so as to prevent the second electrode 120 a from affecting the efficacy of the resistive random access memory 10 due to reaction with oxygen.
  • the top width is less than the bottom width
  • the second metal oxide layer 118 a is connected to the top of the unit structure 116 (the top surface of the first metal oxide layer 110 b )
  • the spacer 112 a is disposed on the sidewalls of the first electrode 110 a and the first metal oxide layer 110 b . Therefore, when operating the resistive random access memory 10 , oxygen vacancy may be effectively confined in a region R directly above the top of the unit structure 116 (the top surface of the first metal oxide layer 110 b ). In this way, during the period of forming the resistive random access memory 10 , tunneling current may be effectively reduced.
  • the second metal oxide layer 118 a does not need to have a large thickness, so that the second metal oxide layer 118 a may have a large oxygen vacancy density during the period of the set operation of the resistive random access memory 10 to facilitate the formation of the conductive path (conductive filament), and so that the resistive random access memory 10 has higher reliability.
  • the second electrode 120 a and the second metal oxide layer 118 a located thereunder are connected to the structure units 116 at the same time, and the second electrode 120 a may be connected to an external voltage source through the via and the circuit (as shown in FIG. 3 ). Therefore, the second electrode 120 a may be regarded as a bit line when operating the resistive random access memory 10 . In this way, there is no need to additionally provide a bit line that connects multiple memory units including the upper electrode, the variable resistance layer, and the lower electrode in series as in the prior art. In other words, the resistive random access memory 10 of the embodiment may have lower structural and processing complexity than the prior art.

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Abstract

Provided are a resistive random access memory (RRAM) and a manufacturing method thereof. The resistive random access memory includes multiple unit structures disposed on a substrate. Each of the unit structures includes a first electrode, a first metal oxide layer, and a spacer. The first electrode is disposed on the substrate. The first metal oxide layer is disposed on the first electrode. The spacer is disposed on sidewalls of the first electrode and the first metal oxide layer. In addition, the resistive random access memory includes a second metal oxide layer and a second electrode. The second metal oxide layer is disposed on the unit structures and is connected to the unit structures. The second electrode is disposed on the second metal oxide layer.

Description

CROSS-REFERENCE TO RELATED APPLICATION
This application claims the priority benefit of Taiwan application serial no. 110126609, filed on Jul. 20, 2021. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
BACKGROUND Technical Field
The disclosure relates to a memory and a manufacturing method thereof, and particularly relates to a resistive random access memory (RRAM) and a manufacturing method thereof.
Description of Related Art
The resistive random access memory has advantages such as fast operation speed and low power consumption, so the resistive random access memory has become a type of non-volatile memory that has been widely studied in recent years. Generally speaking, the resistive random access memory includes an upper electrode, a lower electrode, and a variable resistance layer disposed between the upper electrode and the lower electrode.
During the period of operating the resistive random access memory, when a voltage is applied to the upper electrode and the lower electrode, a conductive path (usually referred to as a conductive filament (CF)) may be formed in the variable resistance layer to perform a set operation or the conductive path may be disconnected to perform a reset operation, so as to provide related memory functions.
SUMMARY
The disclosure provides a resistive random access memory whose electrodes may be used as bit lines when operating the resistive random access memory.
The disclosure provides a manufacturing method of a resistive random access memory. An upper electrode may be used as a bit line when operating the resistive random access memory, so that there is no need to additionally form a bit line electrically connected to the resistive random access memory.
The resistive random access memory of the disclosure includes multiple unit structures disposed on a substrate. Each of the unit structures includes a first electrode, a first metal oxide layer, and a spacer. The first electrode is disposed on the substrate. The first metal oxide layer is disposed on the first electrode. The spacer is disposed on sidewalls of the first electrode and the first metal oxide layer. In addition, the resistive random access memory includes a second metal oxide layer and a second electrode. The second metal oxide layer is disposed on the unit structures and is connected to the unit structures. The second electrode is disposed on the second metal oxide layer.
In an embodiment of the resistive random access memory of the disclosure, in each of the unit structures, a top width is less than or substantially equal to a bottom width.
In an embodiment of the resistive random access memory of the disclosure, a material of the first electrode includes titanium (Ti), tantalum (Ta), titanium nitride (TiN), tantalum nitride (TaN), aluminum titanium nitride (TiAlN), titanium tungsten (TiW), platinum (Pt), iridium (Ir), tungsten (W), ruthenium (Ru), graphite, or a combination thereof.
In an embodiment of the resistive random access memory of the disclosure, a material of the second electrode includes titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
In an embodiment of the resistive random access memory of the disclosure, the resistive random access memory further includes a conductive barrier layer disposed between the second electrode and the second metal oxide layer.
In an embodiment of the resistive random access memory of the disclosure, a material of the conductive barrier layer includes iridium.
In an embodiment of the resistive random access memory of the disclosure, a material of the first metal oxide layer includes hafnium oxide (HfO2), zirconium oxide (ZrO2), zirconia hafnium (HfZrO), hafnium alumina (HfAlO), hafnium oxynitride (HfON), hafnium silicon oxide (HfSiO), hafnium strontium oxide (HfSrO), hafnium yttrium oxide (HfYO), or a combination thereof.
In an embodiment of the resistive random access memory of the disclosure, a material of the second metal oxide layer includes hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
In an embodiment of the resistive random access memory of the disclosure, the first metal oxide layer is a metal-rich layer and the second metal oxide layer is an oxygen-rich layer.
The manufacturing method of the resistive random access memory of the disclosure includes the following steps. Multiple unit structures are formed on the substrate. Each of the unit structures includes a first electrode, a first metal oxide layer, and a spacer. The first electrode is formed on the substrate. The first metal oxide layer is formed on the first electrode. The spacer is formed on sidewalls of the first electrode and the first metal oxide layer. A second metal oxide layer is formed on the unit structures. The second metal oxide layer is connected to the unit structures. A second electrode is formed on the second metal oxide layer.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, in each of the unit structures, a top width is less than or substantially equal to a bottom width.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, a material of the first electrode includes titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, a material of the second electrode includes titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, after forming the second metal oxide layer and before forming the second electrode, the manufacturing method further includes the following step. A conductive barrier layer is formed on the second metal oxide layer.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, a material of the conductive barrier layer includes iridium.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, a material of the first metal oxide layer includes hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, a material of the second metal oxide layer includes hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, the first metal oxide layer is a metal-rich layer and the second metal oxide layer is an oxygen-rich layer.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, a forming method of the unit structures includes the following steps. An electrode material layer is formed on the substrate. A metal oxide material layer is formed on the electrode material layer. The electrode material layer and the metal oxide material layer are patterned to form multiple units. The spacer is formed on sidewalls of the units.
In an embodiment of the manufacturing method of the resistive random access memory of the disclosure, a patterning method of the electrode material layer and the metal oxide material layer includes the following step. A double patterning process is performed.
In summary, in the resistive random access memory of the disclosure, the second electrode used as the upper electrode and the second metal oxide layer located thereunder are connected to the structure units at the same time, and the second electrode may be electrically connected to an external voltage source. Therefore, the upper electrode (second electrode) in the resistive random access memory of the disclosure may be used as a bit line when operating the resistive random access memory, so that there is no need to additionally provide a bit line electrically connected to the resistive random access memory. In this way, the resistive random access memory of the disclosure may have lower structural and processing complexity.
In order for the features and advantages of the disclosure to be more comprehensible, the following specific embodiments are described in detail in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1A to FIG. 1E are top schematic views of a manufacturing process of a resistive random access memory according to an embodiment of the disclosure.
FIG. 2A to FIG. 2E are cross-sectional schematic views of the manufacturing process of the resistive random access memory along an A-A section line in FIG. 1A to FIG. 1E.
FIG. 3 is a cross-sectional schematic view of a subsequent manufacturing process of the resistive random access memory according to an embodiment of the disclosure.
DETAILED DESCRIPTION OF DISCLOSED EMBODIMENTS
The following embodiments are exemplified in conjunction with the drawings for detailed description, but the provided embodiments are not intended to limit the scope of the disclosure. In addition, the drawings are for illustrative purposes only and are not drawn according to the original dimensions. In order to facilitate understanding, the same elements will be described with the same reference numerals in the following description.
Terms such as “contain”, “include”, and “have” used herein are all open terms, which refer to “containing but not limited to”.
When terms such as “first” and “second” are used to describe elements, the terms are only used to distinguish the elements from each other and do not limit the order or importance of the elements. Therefore, in some cases, a first element may also be referred to as a second element and the second element may also be referred to as the first element, which does not deviate from the scope of the disclosure.
In addition, directional terms such as “on” and “under” mentioned herein are only used to refer to the directions of the drawings and are not used to limit the disclosure. Therefore, it should be understood that “on” may be used interchangeably with “under”, and when an element such as a layer or a film is placed “on” another element, the element may be directly placed on the other element or there may be an intermediate element. On the other hand, when an element is described to be placed “directly” on another element, there is no intermediate element between the two.
FIG. 1A to FIG. 1E are top schematic views of a manufacturing process of a resistive random access memory according to an embodiment of the disclosure. FIG. 2A to FIG. 2E are cross-sectional schematic views of the manufacturing process of the resistive random access memory of the embodiment of the disclosure along an A-A section line in FIG. 1A to FIG. 1E.
First, referring to FIG. 1A and FIG. 2A at the same time, a substrate 100 is provided. In the embodiment, the substrate 100 is a dielectric substrate. The substrate 100 is, for example, a dielectric layer formed on a silicon substrate or a silicon on insulator (SOI) substrate. In addition, a contact or a via for connecting to a lower electrode of the resistive random access memory is formed in the substrate 100. In order for the drawings to be clear and to facilitate explanation, the contact or the via, a circuit layer formed in the dielectric layer, a semiconductor element (such as a transistor) covered by the dielectric layer, etc. are not shown.
Then, an electrode material layer 102 is formed on the substrate 100. The electrode material layer 102 is configured to form the lower electrode of the resistive random access memory according to the embodiment of the disclosure. The material of the electrode material layer 102 is, for example, titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof. Preferably, the material of the electrode material layer 102 may be titanium nitride, tantalum nitride, or a combination thereof. After that, a metal oxide material layer 104 is formed on the electrode material layer 102. The material of the metal oxide material layer 104 is, for example, hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof. Furthermore, in the embodiment, the metal oxide material layer 104 is a metal-rich layer with metal content higher than oxygen content. The forming method of the metal oxide material layer 104 is, for example, a chemical vapor deposition (CVD) process.
In addition, in the embodiment, one layer of the metal oxide material layer 104 is formed on the electrode material layer 102, but the disclosure is not limited thereto. In other embodiments, multiple layers of the metal oxide material layer may be formed on the electrode material layer 102, and the metal oxide material layers are all metal-rich layers with metal content higher than oxygen content.
Next, referring to FIG. 1B and FIG. 2B at the same time, a patterning hardmask layer 106 is formed on the metal oxide material layer 104. The material of the patterning hardmask layer 106 is, for example, silicon oxide. The patterning hardmask layer 106 has an opening 106 a exposing a portion of the metal oxide material layer 104. In the embodiment, a region exposed by the patterning hardmask layer 106 corresponds to a region of a memory unit that subsequently forms the resistive random access memory. Then, a hardmask layer 108 is filled in the opening 106 a of the patterning hardmask layer 106. The material of the hardmask layer 108 is, for example, silicon nitride. The hardmask layer 108 is formed, for example, by first forming a hardmask material layer on the patterning hardmask layer 106 and filling the opening 106 a, and then removing a hardmask material layer outside the opening 106 a.
Then, referring to FIG. 1C and FIG. 2C at the same time, the patterning hardmask layer 106 is removed. Next, using the hardmask layer 108 as an etching mask, an anisotropic etching process is performed to remove a portion of the metal oxide material layer 104 and a portion of the electrode material layer 102. In this way, multiple units 110 are formed on the substrate 100, and each unit 110 includes a first electrode 110 a formed by the electrode material layer 102 and a first metal oxide layer 110 b formed by the metal oxide material layer 104. The first electrode 110 a is used as the lower electrode of the resistive random access memory of the embodiment.
In the embodiment, the patterning process for forming the unit 110 in FIG. 1B to FIG. 1C and FIG. 2B to FIG. 2C is a conventional double patterning process, but the disclosure is not limited thereto. In other embodiments, other types of patterning processes may be adopted to form the unit 110 according to actual requirements.
In the embodiment, each formed unit 110 has a trapezoidal cross section. In other words, in each unit 110, a top width is less than a bottom width. In detail, in each unit 110, a top surface area of the first metal oxide layer 110 b is less than a bottom surface area of the first electrode 110 a. However, the disclosure is not limited thereto. In other embodiments, each formed unit 110 may have a rectangular cross section, that is, in each unit 110, the top surface area of the first metal oxide layer 110 b may be substantially equal to the bottom surface area of the first electrode 110 a.
Next, referring to FIG. 1D and FIG. 2D at the same time, the hardmask layer 108 is removed. Then, a spacer material layer 112 is conformally formed on the substrate 100. The material of the spacer material layer 112 is, for example, silicon nitride. After that, a dielectric layer 114 is formed on the spacer material layer 112. The dielectric layer 114 is used as an inter-metal dielectric (IMD). The dielectric layer 114 covers all the units 110 and the spacer material layer 112 on the substrate 100. Then, a planarization process is performed to remove a portion of the dielectric layer 114 and a portion of the spacer material layer 112 until a top surface of the first metal oxide layer 110 b is exposed. In the embodiment, the planarization process is, for example, a chemical mechanical polishing (CMP) process. After performing the planarization process, the spacer material layer 112 remaining on a sidewall of each unit 110 is formed into a spacer 112 a. In this way, multiple unit structures 116 are formed on the substrate 100, and each unit structure 116 includes the first electrode 110 a, the first metal oxide layer 110 b, and the spacer 112 a. In addition, in each unit structure 116, a top width is less than a bottom width.
After that, referring to FIG. 1E and FIG. 2E at the same time, a metal oxide material layer 118 is formed on the dielectric layer 114. The material of the metal oxide material layer 118 is, for example, hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof. Furthermore, the metal oxide material layer 118 is an oxygen-rich layer with oxygen content higher than metal content. The forming method of the metal oxide material layer 118 is, for example, a chemical vapor deposition process. Then, an electrode material layer 120 is formed on the metal oxide material layer 118. The electrode material layer 120 is configured to form an upper electrode of the resistive random access memory of the embodiment of the disclosure. The material of the electrode material layer 120 is, for example, titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof. Preferably, the material of the electrode material layer 120 may be titanium nitride, tantalum nitride, or a combination thereof.
In addition, in the embodiment, after forming the metal oxide material layer 118 and before forming the electrode material layer 120, a conductive barrier material layer 122 may be selectively formed on the metal oxide material layer 118. The material of the conductive barrier material layer 122 is, for example, iridium.
Then, a patterning process is performed on the electrode material layer 120, the conductive barrier material layer 122, and the metal oxide material layer 118 to form a second electrode 120 a, a conductive barrier layer 122 a, and a second metal oxide layer 118 a. In the embodiment, after performing the patterning process on the electrode material layer 120, the conductive barrier material layer 122, and the metal oxide material layer 118, multiple second electrodes 120 a disposed in parallel to each other are formed, and the conductive barrier layer 122 a and the second metal oxide layer 118 a are disposed in stack between the second electrode 120 a and the dielectric layer 114. In addition, the second metal oxide layer 118 a is connected to the first metal oxide layer 110 b and the spacer 112 a of the unit structure 116 exposed by the dielectric layer 114. In this way, a resistive random access memory 10 of the embodiment is formed.
As shown in FIG. 1E, each second electrode 120 a extends on the dielectric layer 114, so that the second electrode 120 a and the second metal oxide layer 118 a located thereunder can be connected in series with multiple (that is, 3 in the embodiment, but the disclosure is not limited thereto) unit structures 116. After that, the subsequent process may be performed. For example, as shown in FIG. 3 , a dielectric layer 124 may be formed on the dielectric layer 114. Then, a via 126 is formed in the dielectric layer 124, and a circuit layer 128 connected to the via 126 is formed on the dielectric layer 124.
Hereinafter, the resistive random access memory 10 will be taken as an example to describe the resistive random access memory of the disclosure.
Referring to FIG. 1E and FIG. 2E, in the resistive random access memory 10, multiple unit structures 116 are disposed on the substrate 100. Each unit structure 116 includes the first electrode 110 a disposed on the substrate 100, the first metal oxide layer 110 b disposed on the first electrode 110 a, and the spacer 112 a disposed on the sidewalls of the first electrode 110 a and the first metal oxide layer 110 b. In addition, the second metal oxide layer 118 a is disposed on the unit structures 116 and is connected to the unit structures 116. The second electrode 120 a is disposed on the second metal oxide layer 118 a, and the conductive barrier layer 122 a is disposed between the second electrode 120 a and the second metal oxide layer 118 a. The first electrode 110 a and the second electrode 120 a are respectively used as the upper electrode and the lower electrode of the resistive random access memory 10. The second metal oxide layer 118 a with oxygen content higher than metal content is used as a variable resistance layer of the resistive random access memory 10.
When operating the resistive random access memory 10, voltages may be respectively applied to the first electrode 110 a and the second electrode 120 a to form a conductive path (conductive filament) in the second metal oxide layer 118 a to perform a set operation or to disconnect the conductive path to perform a reset operation.
In the embodiment, the conductive barrier layer 122 a is disposed between the second metal oxide layer 118 a and the second electrode 120 a. During the period of operating the resistive random access memory 10, the conductive barrier layer 122 a does not react with oxygen from the second metal oxide layer 118 a, so as to prevent the second electrode 120 a from affecting the efficacy of the resistive random access memory 10 due to reaction with oxygen.
In addition, in each unit structure 116, the top width is less than the bottom width, the second metal oxide layer 118 a is connected to the top of the unit structure 116 (the top surface of the first metal oxide layer 110 b), and the spacer 112 a is disposed on the sidewalls of the first electrode 110 a and the first metal oxide layer 110 b. Therefore, when operating the resistive random access memory 10, oxygen vacancy may be effectively confined in a region R directly above the top of the unit structure 116 (the top surface of the first metal oxide layer 110 b). In this way, during the period of forming the resistive random access memory 10, tunneling current may be effectively reduced. Thereby, the second metal oxide layer 118 a does not need to have a large thickness, so that the second metal oxide layer 118 a may have a large oxygen vacancy density during the period of the set operation of the resistive random access memory 10 to facilitate the formation of the conductive path (conductive filament), and so that the resistive random access memory 10 has higher reliability.
In addition, in the resistive random access memory 10, the second electrode 120 a and the second metal oxide layer 118 a located thereunder are connected to the structure units 116 at the same time, and the second electrode 120 a may be connected to an external voltage source through the via and the circuit (as shown in FIG. 3 ). Therefore, the second electrode 120 a may be regarded as a bit line when operating the resistive random access memory 10. In this way, there is no need to additionally provide a bit line that connects multiple memory units including the upper electrode, the variable resistance layer, and the lower electrode in series as in the prior art. In other words, the resistive random access memory 10 of the embodiment may have lower structural and processing complexity than the prior art.
Although the disclosure has been disclosed in the above embodiments, the embodiments are not intended to limit the disclosure. Persons skilled in the art may make some changes and modifications without departing from the spirit and scope of the disclosure. The protection scope of the disclosure shall be determined by the scope of the appended claims.

Claims (20)

What is claimed is:
1. A resistive random access memory, comprising:
a plurality of unit structures, disposed on a substrate, wherein each of the plurality of unit structures comprises:
a first electrode, disposed on the substrate;
a first metal oxide layer, disposed on the first electrode; and
a spacer, disposed on sidewalls of the first electrode and the first metal oxide layer;
a second metal oxide layer, disposed on the plurality of unit structures and connected to the plurality of unit structures; and
a second electrode, disposed on the second metal oxide layer.
2. The resistive random access memory according to claim 1, wherein in each of the plurality of unit structures, a top width is less than or substantially equal to a bottom width.
3. The resistive random access memory according to claim 1, wherein a material of the first electrode comprises titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
4. The resistive random access memory according to claim 1, wherein a material of the second electrode comprises titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
5. The resistive random access memory according to claim 1, further comprising a conductive barrier layer, disposed between the second electrode and the second metal oxide layer.
6. The resistive random access memory according to claim 5, wherein a material of the conductive barrier layer comprises iridium.
7. The resistive random access memory according to claim 1, wherein a material of the first metal oxide layer comprises hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
8. The resistive random access memory according to claim 1, wherein a material of the second metal oxide layer comprises hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
9. The resistive random access memory according to claim 1, wherein the first metal oxide layer is a metal-rich layer and the second metal oxide layer is an oxygen-rich layer.
10. A manufacturing method of a resistive random access memory, comprising:
forming a plurality of unit structures on a substrate, wherein each of the plurality of unit structures comprises:
a first electrode, formed on the substrate;
a first metal oxide layer, formed on the first electrode; and
a spacer, formed on sidewalls of the first electrode and the first metal oxide layer;
forming a second metal oxide layer on the plurality of unit structures, wherein the second metal oxide layer is connected to the plurality of unit structures; and
forming a second electrode on the second metal oxide layer.
11. The manufacturing method of the resistive random access memory according to claim 10, wherein in each of the plurality of unit structures, a top width is less than or substantially equal to a bottom width.
12. The manufacturing method of the resistive random access memory according to claim 10, wherein a material of the first electrode comprises titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
13. The manufacturing method of the resistive random access memory according to claim 10, wherein a material of the second electrode comprises titanium, tantalum, titanium nitride, tantalum nitride, aluminum titanium nitride, titanium tungsten, platinum, iridium, tungsten, ruthenium, graphite, or a combination thereof.
14. The manufacturing method of the resistive random access memory according to claim 10, wherein after forming the second metal oxide layer and before forming the second electrode, the manufacturing method further comprises forming a conductive barrier layer on the second metal oxide layer.
15. The manufacturing method of the resistive random access memory according to claim 14, wherein the conductive barrier layer comprises iridium.
16. The manufacturing method of the resistive random access memory according to claim 10, wherein a material of the first metal oxide layer comprises hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
17. The manufacturing method of the resistive random access memory according to claim 10, wherein a material of the second metal oxide layer comprises hafnium oxide, zirconium oxide, hafnium zirconium oxide, hafnium aluminum oxide, hafnium oxynitride, hafnium silicon oxide, hafnium strontium oxide, hafnium yttrium oxide, or a combination thereof.
18. The manufacturing method of the resistive random access memory according to claim 10, wherein the first metal oxide layer is a metal-rich layer and the second metal oxide layer is an oxygen-rich layer.
19. The manufacturing method of the resistive random access memory according to claim 10, wherein a forming method of the plurality of unit structures comprises:
forming an electrode material layer on the substrate;
forming a metal oxide material layer on the electrode material layer;
patterning the electrode material layer and the metal oxide material layer to form a plurality of units; and
forming the spacer on sidewalls of the plurality of units.
20. The manufacturing method of the resistive random access memory according to claim 19, wherein a patterning method of the electrode material layer and the metal oxide material layer comprises performing a double patterning process.
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