US11820686B2 - Bioelectrochemical reactor with double bioanode, method for anodic regeneration and use of the reactor for microbial electrosynthesis - Google Patents

Bioelectrochemical reactor with double bioanode, method for anodic regeneration and use of the reactor for microbial electrosynthesis Download PDF

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US11820686B2
US11820686B2 US17/274,308 US201917274308A US11820686B2 US 11820686 B2 US11820686 B2 US 11820686B2 US 201917274308 A US201917274308 A US 201917274308A US 11820686 B2 US11820686 B2 US 11820686B2
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reactor
bioanodes
compartment
anode
bioelectrochemical
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US20210340039A1 (en
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Sylvain Moreau
Théodore BOUCHEZ
Jianghao TIAN
Elie Le Quemener
Alain Bergel
Elise BLANCHET
Benjamin Erable
Luc Etcheverry
Alain HUYARD
Pierre Mauricrace
Nicolas Bernet
Eric Trably
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Centre National de la Recherche Scientifique CNRS
Institut National Polytechnique de Toulouse INPT
Suez International SAS
Institut National de Recherche pour lAgriculture lAlimentation et lEnvironnement
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Centre National de la Recherche Scientifique CNRS
Institut National Polytechnique de Toulouse INPT
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    • C25B9/17—Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof
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Definitions

  • the present invention relates to the bioelectrochemical field, and relates more particularly to electrochemical synthesis systems and methods implementing bioelectrochemical reactors, i.e. electrochemical devices in which at least one of the electrodes, called a bioelectrode, is in contact with microorganisms.
  • bioelectrochemical synthesis devices make it possible in particular, on the basis of organic waste, to produce organic molecules such as organic acids and/or alcohols.
  • bioelectrochemical device which comprises both a bioanode and a biocathode, both the electrolyte of the anode compartment and the electrolyte of the cathode compartment containing microorganisms in suspension or in the form of one or more biofilms (WO2016/051064).
  • the activity of the biocathode is optimized with a view to producing particular chemical species in the electrolyte, such as acetic, lactic and/or propionic acids or alcohols.
  • These syntheses of organic molecules by microbial route, involving in particular electrochemical oxidation-reduction reactions, are performed by virtue of electroactive bacteria present on the surface of the electrode.
  • one of the objectives is to increase the durability of the bioanode, i.e. to maintain its performance (characterized by acceptable yields in particular in an industrial context) over longer periods.
  • the activity of this bioanode decreases considerably after a few weeks of operation.
  • This phenomenon has been defined as the “aging” of the bioanode, probably due to clogging of the biofilm on this electrode.
  • a biofilm composed of electroactive bacteria in particular of the Geobacter genus
  • Other, non-electroactive microorganisms also grow on this biofilm and thus inhibit its electrocatalytic activity. The deposition of insoluble particles further aggravates this effect.
  • Another objective is to improve the stability of the biocathode.
  • a first aim of the invention is therefore to overcome the drawbacks of the prior art by proposing a bioelectrochemical reactor, in particular in a bioelectrochemical synthesis device, and a system ensuring that it operates as stably as possible, and over long periods.
  • Another aim of the invention is to propose a bioelectrochemical reactor whose structure allows the regeneration or restoration of the electrochemical activity of an “aging” bioelectrode, without stopping the operation of the synthesis device.
  • the present invention relates to a bioelectrochemical reactor comprising
  • a “bioelectrode” (“bioanode” or “biocathode”) is an electrode covered, at least partly, with a bacterial biofilm comprising electroactive organisms, i.e. covered, at least over part of its area immersed in the electrolyte, with a bacterial biofilm.
  • the entirety of the immersed area of the bioelectrode is covered with biofilm.
  • only part of the area of the bioelectrode is covered with biofilm.
  • the area covered with biofilm is sufficient to generate the desired activity, in particular in the case of oxidation of organic waste hydrolysates or of bioelectrochemical synthesis.
  • the bioelectrochemical reactor comprises two bioanodes and one biocathode.
  • the invention may relate to any bioelectrochemical reactor comprising more than two bioanodes and a plurality of biocathodes.
  • bioanodes in the anode compartment allows in particular their use in alternation: in particular, when one is “aging”, i.e. when its electrochemical activity decreases, this allows it to be replaced or regenerated.
  • the two bioanodes are electrically connected, generally in parallel. According to one embodiment, these two bioanodes are substantially at the same potential, in particular when their geometry is identical.
  • the inter-membrane compartment is able to collect the ions or molecules produced in the anode and/or cathode compartments.
  • bioelectrode here bioanode or biocathode
  • active area of a bioelectrode is the area exposed to the electrolyte, this area being polarized.
  • the biocathode has greater inertia due to an active area greater than the total active area of the two bioanodes, which makes it possible to ensure a particularly stable cathode potential.
  • the cathode has reached its working potential, the great stability of the potential of the cathode makes it possible, in practice, to better control the anode potential by varying the potential difference between the biocathode and the bioanodes, and without having to use a reference electrode.
  • Such a system thus allows fine control of the anode potential and therefore optimization of the activity of the anode biofilm.
  • the bioanodes are removable, and are thus able to be regenerated separately and/or replaced.
  • the bioanodes are not necessarily removable and may be regenerated according to the methods described in the parallel applications filed on the same day as the present patent application, under the priority of French applications FR 18 58236 and FR 18 58238, which have not yet been published.
  • the bioelectrochemical reactor is a microbial electrosynthesis reactor.
  • the reactor is characterized in that the anode compartment comprises one or more ports for injecting organic carbonaceous substrate, such as organic biowaste hydrolysates, the cathode compartment comprises one or more ports for injecting CO 2 or for introducing an organic or inorganic carbon source and the inter-membrane compartment comprises a device for extracting the molecules synthesized within said reactor.
  • three-dimensional electrode is an electrode whose geometric dimensions of thickness/height/width are such that its thickness corresponds to its smallest dimension and is greater than or equal to 1/10 of each of its other two dimensions.
  • the general form of a “panel” is understood to mean an electrode having a thickness of less than 1/10 of each of its other two dimensions, height and width.
  • Electroactive microorganisms are microorganisms capable of interacting directly with an electrode; here they are typically anaerobic microorganisms.
  • the microorganisms differ depending on the electrode on which they grow as a biofilm, and the characteristics of the electrolyte in which they are immersed. For example, when wastewater or biowaste hydrolysates are injected into the anode electrolyte, an abundant population affiliated with the Geobacter genus is observed. Conversely, in a saline environment, other genera such as Geoalkalibacter or Desulforomonas may become dominant.
  • microorganisms when the microorganisms are located on the anode, they are referred to as anodic electroactive microorganisms, while when the microorganisms are located on the cathode, they are referred to as cathodic or electrotrophic electroactive microorganisms.
  • the reactor may further comprise means for regulating the pH, the temperature, and/or the electrolyte level, preferably in each of the anode and cathode compartments.
  • the present invention also relates to a method for regenerating the activity of the bioanodes of the reactor, such as described above, comprising:
  • the non-colonized anode is the anode removed from the compartment, having undergone cleaning.
  • the method therefore comprises:
  • the anode not colonized by electroactive microorganisms is a new anode.
  • the method for regenerating the activity of the bioanodes of the reactor comprises replacing one of the bioanodes of the anode compartment with an anode not colonized by electroactive microorganisms, such as a “new” anode, the reactor being kept in operation by applying a potential difference between the biocathode and the remaining bioanode in the anode compartment.
  • the reactor according to the invention thus allows the regeneration or restoration of “aging” anode electrochemical activity, without stopping the operation of said reactor.
  • the reactor according to the present invention is advantageously used for the electrosynthesis of organic acids and/or alcohols from organic waste.
  • the organic waste used in the invention is typically chosen from: biowaste hydrolysates, hydrolyzed sludge from wastewater treatment plants, various organic liquid fractions from wastewater treatment plants, municipal wastewater after primary settling, organic industrial waste, agro-food waste, digestates from wastewater treatment plants, or a mixture of a plurality of the above substrates.
  • the electrolyte of the anode compartment thus contains such organic carbonaceous substrates in liquid form, introduced either raw or diluted in a synthetic-based electrolyte.
  • the organic matter content quantified by measuring the COD is advantageously between 0.01 and 200 g/L, preferably between 0.1 and 20 g/L, more preferably between 0.1 and 5 g/L.
  • the biocathode is advantageously conditioned by introducing an inoculum into the cathode electrolyte.
  • the inoculum is prepared from an anaerobic digester sludge, optionally having undergone a pretreatment aimed at inactivating methanogenic microorganisms.
  • this digester sludge may undergo a heat treatment at a temperature and for a period sufficient for the inactivation of methanogenic microorganisms.
  • the pretreatment may also comprise the enrichment of the waste with microorganisms of interest.
  • This step may in particular comprise the addition of hydrogen and carbon dioxide, for example in a closed flask in batch mode.
  • the microorganisms of interest are the microorganisms responsible for bioelectrosynthesis, and comprise for example bacteria capable of using the electrons or hydrogen generated at the cathode to synthesize the desired compounds (such as organic acids or alcohols).
  • the culture resulting from this enrichment may be used directly and introduced into the cathode compartment upon starting the reactor.
  • the electrolyte of the cathode compartment contains an electrolyte and a carbon source, injected in the form of gas: such as CO 2 , biogas, or syngas, and/or introduced in solution in the form of organic carbon: for example acetate, and/or in the form of inorganic carbon: for example a bicarbonate.
  • a carbon source such as CO 2 , biogas, or syngas
  • FIG. 1 is a diagram of a bioelectrochemical reactor, according to the invention, showing the various compartments and the location of the bioelectrodes;
  • FIG. 2 is a diagram showing the possible regulation systems present in a reactor according to the invention (the electrodes not being shown for greater clarity);
  • FIG. 3 is a front view of the biocathode, FIG. 3 A being a profile diagram of the biocathode of FIG. 3 ;
  • FIG. 4 is a front view of a bioanode, FIG. 4 A being a profile diagram of said bioanode of FIG. 4 ;
  • FIG. 5 is a perspective view from above of a reactor according to the invention.
  • FIG. 6 shows the interior of the compartments of the reactor of FIG. 5 ;
  • FIG. 7 presents a graph showing the anodic current density of the reactor of FIG. 5 , as a function of time, before and after regeneration of one of the bioanodes of the anode compartment.
  • the reactor according to the invention generally consists of three compartments separated by ion exchange membranes, namely: an anode compartment 11 containing two bioanodes 12 and 13 that are electrically connected to the outside the reactor, and a cathode compartment 21 comprising the biocathode 22 , an anode compartment 11 being separated from the cathode compartment 21 by an inter-membrane compartment 30 .
  • a cation exchange membrane 31 separates the anode compartment 11 from the inter-membrane compartment 30 and an anion exchange membrane 32 separates the cathode compartment 21 from the inter-membrane compartment 30 .
  • the anode compartment 11 contains an anode electrolyte 14 comprising anodic electroactive microorganisms.
  • the cathode compartment 21 contains a cathode electrolyte 24 comprising cathodic electroactive microorganisms.
  • a potential difference 2 is applied between the biocathode 22 and the two bioanodes 12 and 13 .
  • the anode compartment comprises in particular a port 3 for injecting organic carbonaceous substrate.
  • FIG. 2 Various regulation systems, in said reactor according to the invention, may be incorporated into said reactor and are shown diagrammatically in FIG. 2 . It is possible to have, in particular, a system for regulating the level of the anode liquid 4 a and/or cathode liquid 4 c , a system for regulating the anode pH 5 a and/or cathode pH 5 c , a system for regulating the temperature of the anode compartment 6 a and/or of the cathode compartment 6 c by means, for example, of a heating resistor 7 a and/or 7 c . Finally, a system for regulating the pressure of the gas phase 9 a or 9 c may be provided in each of the electrode, i.e. anode 8 a or cathode 8 c , compartments. Indeed, the reactor is closed by a cover 10 .
  • FIGS. 3 and 3 A One example of the structure of the cathode is shown in FIGS. 3 and 3 A .
  • the biocathode 21 consists of a frame 27 with a size of 30 ⁇ 30 cm defining four housings in the example presented here. These housings incorporate metal baskets 23 with a thickness of between 4 and 5 cm in which carbon granules 25 are placed.
  • the metal frame 27 is connected to a current collector 26 surmounting said frame.
  • FIGS. 4 and 4 A One example of the structure of a bioanode is shown in FIGS. 4 and 4 A (exploded view).
  • the bioanode 12 consists of a metal frame 17 formed of two parallel walls which between them enclose two parallel stainless steel grids 18 housing a carbon fabric 15 between them.
  • This carbon fabric 15 may take the form of a single element or the form of strips of fabric arranged in parallel as shown schematically in FIG. 4 .
  • the assembly is held together, for example, by means of bolts 19 .
  • FIGS. 6 and 7 A more precise description of the bioelectrochemical reactor 1 according to the invention is shown schematically in FIGS. 6 and 7 .
  • the bioelectrochemical reactor 1 shown schematically in FIGS. 5 and 6 , has been designed to replicate industrial conditions.
  • This reactor comprises three compartments separated by two ion exchange membranes: an anode compartment 11 that contains two bioanodes 12 and 13 (which are electrically connected to the outside of the reactor).
  • This compartment is separated by a cation exchange membrane 31 from an inter-membrane compartment 30 which is itself separated by an anion exchange membrane 32 from the cathode compartment 21 that contains the biocathode 22 .
  • the volumes of these three compartments are 5.25 L, 2 L and 5.25 L, respectively.
  • each bioanode 12 , 13 is 30 ⁇ 30 cm and it is less than 1 cm thick.
  • the active areas of these two bioanodes is thus 0.36 m 2 , if the four faces of the two bioanodes are considered.
  • the biocathode 22 comprises a volume of 1.2 L of carbon grains, which have an active area of approximately 3 m 2 , i.e. of the order of 10 times the total active area of the bioanodes.
  • bioelectrodes are connected to a potentiostat (BioLogic®, France, VMP3 not shown, controlled by EC-Lab software), a potential difference of 1.1 V being imposed between the bioanodes and the biocathode.
  • a potentiostat BioLogic®, France, VMP3 not shown, controlled by EC-Lab software
  • Reference electrodes 33 , 34 may be present in the anode 11 and/or cathode 12 compartments, respectively. In an industrial-scale reactor, these reference electrodes may be absent.
  • the cathode electrolyte 24 is BMP medium modified with 30 g/L of NaHCO 3 .
  • the basic anode electrolyte 14 is composed of 12.5 g/L of Na 2 HPO 4 ⁇ 7H 2 O, 3 g/L of KH 2 PO 4 , 0.5 g/L of NaCl, 1 g/L of NH 4 Cl and 30 g/L of NaHCO 3 .
  • the electrolyte of the inter-membrane compartment 30 is composed of 35 g/L of KCI and 32.6 g/L of KH 2 PO 4 .
  • the pH of the anode electrolyte is kept at 7 by automatically injecting a K 2 CO 3 solution into the anode compartment.
  • the biowaste used is hydrolysates, highly loaded with organic matter, for example the COD value of which is between 100 and 150 g/L. These hydrolysates are introduced into the anode electrolyte by injecting a volume of 10 to 20 mL, either daily or when the anode current drops below approximately 0.5 A/m 2 .
  • a device (not shown) for collecting the molecules synthesized may be connected to the inter-membrane compartment.
  • a slight overpressure (for example 20-30 mbar) may be maintained in the gas space of the anode and cathode compartments, preventing air from entering these compartments.
  • the inoculum for the biocathode 22 may be prepared from an anaerobic digester sludge.
  • the preparation consists in applying treatments to, on the one hand, inactivate methanogenic microorganisms which compete with the desired reaction and, on the other hand, to enrich the sludge with microorganisms of interest.
  • the first step consists in heat-treating the inoculum (at 90° C. for 20 minutes) which results in the methanogens being inactivated.
  • the second step consists in enriching the sludge with microorganisms of interest by adding hydrogen and carbon dioxide in a closed flask in batch mode. This operation may be repeated twice.
  • the microorganisms of interest here comprise bacteria capable of using the electrons or hydrogen generated at the cathode to synthesize the desired compounds (organic acids or alcohols).
  • the culture resulting from this enrichment may be used directly and introduced into the cathode compartment 21 upon starting the reactor.
  • the reactor such as described in example 1, was put into operation for a period of 140 days.
  • a potential difference of 0.9 V was applied between, on the one hand, the bioanodes that are electrically connected to each other (arranged in parallel) and, on the other hand, the biocathode.
  • the most commonly used method is to measure the maximum current density that it is capable of producing in the presence of an organic substrate.
  • the current density at the bioanodes was thus tracked as a function of time (see the curve in FIG. 7 showing the current density as a solid line).
  • the frame 17 and the current collector 16 of one of the removable bioanodes were removed from the anode compartment 11 by sliding within one of the slots 20 (see FIG. 6 ) cleaned using a detergent and then dried, the grid 18 made of stainless steel and the carbon fabrics 15 were replaced with new materials.
  • the new, renewed bioanode was then put back in the position closest to the membrane 31 , the other bioanode having been moved into the other slot, closer to the outer wall of the reactor.

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