US11510541B2 - Battery apparatus for a robot, methods, and applications - Google Patents
Battery apparatus for a robot, methods, and applications Download PDFInfo
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- US11510541B2 US11510541B2 US16/195,059 US201816195059A US11510541B2 US 11510541 B2 US11510541 B2 US 11510541B2 US 201816195059 A US201816195059 A US 201816195059A US 11510541 B2 US11510541 B2 US 11510541B2
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- vacuum cleaner
- robot
- battery pack
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2868—Arrangements for power supply of vacuum cleaners or the accessories thereof
- A47L9/2884—Details of arrangements of batteries or their installation
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
- A47L11/4002—Installations of electric equipment
- A47L11/4005—Arrangements of batteries or cells; Electric power supply arrangements
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
- A47L11/4061—Steering means; Means for avoiding obstacles; Details related to the place where the driver is accommodated
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L11/00—Machines for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L11/40—Parts or details of machines not provided for in groups A47L11/02 - A47L11/38, or not restricted to one of these groups, e.g. handles, arrangements of switches, skirts, buffers, levers
- A47L11/4063—Driving means; Transmission means therefor
- A47L11/4066—Propulsion of the whole machine
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/009—Carrying-vehicles; Arrangements of trollies or wheels; Means for avoiding mechanical obstacles
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2805—Parameters or conditions being sensed
- A47L9/2826—Parameters or conditions being sensed the condition of the floor
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2857—User input or output elements for control, e.g. buttons, switches or displays
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L9/00—Details or accessories of suction cleaners, e.g. mechanical means for controlling the suction or for effecting pulsating action; Storing devices specially adapted to suction cleaners or parts thereof; Carrying-vehicles specially adapted for suction cleaners
- A47L9/28—Installation of the electric equipment, e.g. adaptation or attachment to the suction cleaner; Controlling suction cleaners by electric means
- A47L9/2889—Safety or protection devices or systems, e.g. for prevention of motor over-heating or for protection of the user
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M10/4257—Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02J—CIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
- H02J7/00—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
- H02J7/0013—Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries acting upon several batteries simultaneously or sequentially
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2201/00—Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2201/00—Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
- A47L2201/02—Docking stations; Docking operations
- A47L2201/022—Recharging of batteries
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L2201/00—Robotic cleaning machines, i.e. with automatic control of the travelling movement or the cleaning operation
- A47L2201/04—Automatic control of the travelling movement; Automatic obstacle detection
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
- H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
- H01M2010/4271—Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present disclosure is directed generally to a battery apparatus for a robotic platform and associated methods and applications; more particularly to a swappable battery apparatus for a robotic platform and associated methods and applications; and most particularly to a swappable battery pack and battery management system (BMS) for a robotic platform, methods including logistics pertaining to battery parameters, and applications thereof.
- BMS battery pack and battery management system
- Cleaning patterns available to be executed with existing robotic floor cleaners are limited by their architecture, control, sensing and drive systems.
- Commercial robotic vacuum cleaners such as the Dyson® Eye, the Roomba®, and many of Samsung's models use a non-holonomic drive system; i.e., the drives use two independently powered wheels and a caster to provide 3-point support for their robotic vacuum cleaners.
- the two independently powered wheels can be used to move the robot body in a straight line, a curved line, or to spin; however, each of these drive systems are only able to move the robotic vacuum cleaner in a direction that is not perpendicular to the assigned (fixed) orientation of the robotic vacuum cleaner.
- non-holonomic robots move, e.g., northerly and then easterly, the robot must drive north, spin 90 degrees to the right, and drive east or, alternatively; they could drive north, rotate 90 degrees to the right while moving forward through an arc, and then drive east.
- the non-holonomic drive robotic vacuum cleaner began facing in one direction (e.g., north, south, east, west) and finished facing in a different direction, e.g., (east, west).
- a robotic vacuum cleaner equipped with a holonomic drive can drive in a given direction, e.g., north (with its assigned orientation being north) and move in a different direction, e.g., east, north-east, or any direction) while maintaining its assigned orientation or that of any desired portion of the robot such as an intake, bank of sensors, or any other portion of the robot that is needed for a particular maneuver.
- a given direction e.g., north (with its assigned orientation being north) and move in a different direction, e.g., east, north-east, or any direction
- any desired portion of the robot such as an intake, bank of sensors, or any other portion of the robot that is needed for a particular maneuver.
- Robotic vacuum cleaners and other battery-powered robots typically use a charging station to charge an internal battery. When the battery charge has been depleted the robot typically docks to a charging station and sits idle while the battery recharges. During this charging interval, the robot cannot be used.
- robotic cleaning systems may not have a prior understanding of the environment that they are in nor, as a result, the amount of time, energy, battery charge, etc. that it will take to complete an assigned task. This makes predicting power usage and operating time of the robot difficult.
- Robotic floor cleaners for example, will continue running until the internal battery charge drops below a threshold (e.g., voltage or consumed coulombs) that will then trigger the robot's return to a charging station. In an industrial cleaning setting, hitting this threshold when the job is not done is disruptive to the process and increases inefficiencies.
- a threshold e.g., voltage or consumed coulombs
- the inventors have recognized the benefits and advantages of enabling a robot to function essentially continuously, without significant interruption due to off-job battery charging or battery replacement.
- the present disclosure is directed to a robotic vacuum cleaner equipped with a holonomic drive that can drive in a given direction, e.g., north (with its assigned orientation being north) and move in a different direction, e.g., east, north-east, or any direction) while maintaining its assigned orientation or that of any desired portion of the robot such as an intake, bank of sensors, or any other portion of the robot that is needed for a particular maneuver.
- a robotic vacuum cleaner equipped with a holonomic drive that can drive in a given direction, e.g., north (with its assigned orientation being north) and move in a different direction, e.g., east, north-east, or any direction) while maintaining its assigned orientation or that of any desired portion of the robot such as an intake, bank of sensors, or any other portion of the robot that is needed for a particular maneuver.
- the present disclosure is directed to a removable, chargeable battery system for a robotic vacuum cleaner.
- the present invention is a removable, chargeable battery system for a robotic vacuum cleaner, which includes a battery pack having one or more batteries and a battery management system (BMS) extending across all of the one or more batteries of the battery pack.
- the system also includes a housing which is configured to store the battery pack and the battery management system therein.
- the housing a top cover that extends over the battery management system.
- the top cover has a circuit board therein.
- a connector is at least partially connected to the battery management system and extends through the housing. The connector is configured to transmit signals between the battery management system and the robotic vacuum cleaner.
- the system includes a capacitive touch sensor within the top cover and operably connected to the circuit board.
- the system includes a light source on the top cover and operably connected to the circuit board.
- the light source is a tri-colored LED light.
- the top cover is translucent.
- the connector is configured to mate with a connector of a charging station.
- the present invention is a robotic vacuum cleaner.
- the robotic vacuum cleaner has (i) a main body having a front, top and bottom; (ii) a vacuum source positioned at the front of the main body; (iii) a plurality of sensor elements mounted to the main body; (iv) a plurality of wheel assemblies that collectively form a holonomic drive, each wheel assembly comprising: (a) a motor; (b) a drive wheel connected to the motor; (c) an encoder; and (d) a motor controller.
- the robotic vacuum cleaner also includes (v) a main controller that receives odometry data from the motor controller in regard to the movement of the wheel, and data from the plurality of sensors, and provides electronic navigation control to the plurality of wheel assemblies.
- the robotic vacuum cleaner further includes a removable, chargeable battery system within a socket on the main body.
- the removable, chargeable battery includes a battery pack having one or more batteries and a battery management system (BMS) extending across all of the one or more batteries of the battery pack.
- BMS battery management system
- the system also includes a housing which is configured to store the battery pack and the battery management system therein.
- the housing a top cover that extends over the battery management system.
- the top cover has a circuit board therein.
- a connector is at least partially connected to the battery management system and extends through the housing. The connector is configured to transmit signals between the battery management system and the main controller.
- the robotic vacuum cleaner includes a capacitive touch sensor within the top cover and operably connected to the circuit board.
- the robotic vacuum cleaner includes a light source on the top cover and operably connected to the circuit board.
- the light source is a tri-colored LED light.
- the top cover is translucent.
- the connector is configured to mate with a connector of a charging station.
- FIG. 1 is a schematic bottom plan view of a holonomic drive platform of a robotic floor cleaner, in accordance with an embodiment
- FIG. 2 illustrates the common N-pattern that is frequently used when vacuuming a floor using a conventional hand-operated vacuum cleaner or other floor cleaner;
- FIG. 3 is an exploded perspective view of a wheel assembly, in accordance with an embodiment
- FIG. 4 is a perspective view of a wheel assembly, in accordance with an embodiment
- FIG. 5 is a perspective view of a robotic floor cleaner, in accordance with an embodiment
- FIG. 6 is a perspective view schematic representation of a battery pack, according to an embodiment
- FIG. 7 is a perspective view schematic representation of a battery pack with a battery management system (BMS), according to an embodiment
- FIG. 8 is an exploded view schematic representation of a battery pack, indicator LEDs, and connector, according to an embodiment
- FIG. 9 is a perspective view schematic representation of a charging station, according to an embodiment.
- FIG. 10 is a top perspective view schematic representation of a robot with a socket and connector for a swappable battery pack, according to an embodiment.
- FIG. 11 is a top perspective view schematic representation of a robot with a battery pack installed in the socket, according to an embodiment.
- FIG. 1 is a schematic bottom plan view of a holonomic drive platform of a robotic floor cleaner (i.e., the “robot”) 10 according to an illustrative embodiment of the invention.
- the robot 10 shown in FIGS. 1-5 is shown and described in U.S. patent application Ser. No. 16/162,463, filed on Oct. 17, 2018 and entitled “Robotic Apparatus, Method, and Applications,” the entirety of which is incorporated herein by reference.
- the robot 10 shown in FIG. 1 includes four (4) omni wheel assemblies 12 each having an independent drive motor 14 for the drive wheels 16 and suspension 18 (details of the suspension 18 can be found in Applicant's U.S. patent application Ser. No. 16/164,871, filed Oct. 19, 2018, the entirety of which is hereby incorporated by reference).
- Embodiments can be enabled with three (3) or four (4) wheel assemblies 12 so long as they are in a proper configuration as one skilled in the art would appreciate.
- the wheel assemblies 12 are arranged such that the robot 10 is positionally stable and can be directed to move in any directions (straight and/or curvilinear) by varying the speed and direction of rotation of the drive wheels 16 in each wheel assembly 12 .
- the apparatus in FIG. 1 includes four (4) omni wheel assemblies 12 each having an independent drive motor 14 for the drive wheels 16 and suspension 18 (details of the suspension 18 can be found in Applicant's U.S. patent application Ser. No. 16/164,871, filed Oct. 19, 2018, the entirety of which is hereby
- driving all four wheel assemblies 12 in the same direction causes rotation of the robot 10 . If the wheels 16 on one side turn one direction and the wheels 16 on the other side turn in the opposite direction, the robot 10 drives forward or backward. Driving a pair of diagonally opposed wheel assemblies 12 in the one direction and the other pair of diagonally opposed wheel assemblies 12 in the opposite direction the robot 10 will move linearly sideways. Various combinations of the wheel assembly 12 drive motions allows for robot motion in any direction with any rotation (including no rotation at all).
- FIG. 2 there is shown the common N-pattern that is frequently used when vacuuming a floor using a conventional hand-operated vacuum cleaner or other floor cleaner.
- the embodied robot 10 with a holonomic drive can cover the N-pattern, for example, while maintaining the orientation of the cleaning intake 20 ( FIG. 1 ).
- This pattern/orientation may be very useful for cleaning the edge regions of a floor bounded by a wall or border. Additionally, the amount of turning the robot 10 must do throughout the cleaning of a room is reduced, lowering the overall time to clean.
- FIGS. 3-4 there are shown four wheel bracket assemblies 12 , each of which are of identical physical construction.
- a DC gear motor 14 is mounted within a plastic molded motor pod 22 and secured with screws 24 .
- a motor controller PCBA 26 slides within the motor pod 22 .
- a harness (not shown) connects the motor 14 to the motor controller 26 .
- the motor bracket 28 is fixed to the motor pod 22 with three self-tapping screws 30 .
- the bracket 28 secures the motor controller 26 .
- An access hole 30 in the bracket 28 allows connection of a harness that connects to the main logic controller 31 of the robotic floor cleaner 10 .
- One side of the hinge 32 is secured to the bracket 28 and the other side of the hinge 34 is fixed to the robotic cleaner's base plate/suspension 18 .
- the motor pod 22 provides support for a suspension spring clip 36 .
- a drive hub 38 is pressed to the end of the motor 14 .
- a dowel pin 40 can further reinforce the coupling of the gear motor 14 to the drive hub 38 by pressing through the motor hub 38 and pressing into the motor shaft 42 .
- the motor hub 38 transmits torque to the drive wheel 16 through its slotted shape.
- a pod ring 44 of special lubricated material may be used to support the wheel 16 and provide a low friction bearing surface.
- FIG. 5 the robotic floor cleaner 10 is shown with wheels 16 fully installed.
- the snap clips 36 FIG. 4 ) are used to secure the wheel 16 to the drive hub 38 in an easily removable manner.
- Each robotic wheel 16 includes a reversible motor and encoder.
- the encoder signal provides feedback to the motor's controller 26 .
- the motor controllers 26 communicate with the main controller 31 to provide odometry data on the movement of the wheel 16 .
- the odometry information coupled with feedback from a LIDAR 46 mounted atop robot 10 and other sensors 48 provide data to the main controller 31 advantageous for navigation.
- the environment in which the robot 10 is tasked to operate will be identified and parameters affecting task completion capability will be processed by the robot 10 and communicated to an operator (e.g., motor controller PCBA 26 ).
- the workspace is thus identified through input of an identifier, such as, e.g., a hotel room name or number, sent via a centralized command system, or ascertained from environmental/situational factors (to the motor controller 26 ).
- an identifier such as, e.g., a hotel room name or number
- a previously created map of the space can be loaded and a desired cleaning path planned through the space and executed. Specifics of the path such as length, number of turns, and average velocity can be used to calculate an estimated time to perform the task.
- This time can be translated into a power requirement and compared to a charge status of a power source (e.g., battery or battery pack) of the robot 10 . If the power source does not have a charge status where it can successfully finish the space, an alert can be transmitted to charge/replace the power source before starting the task and avoiding interruptions. If the decision is made by the user to proceed cleaning regardless, when the robot 10 runs out of power from the power source in the process of the task, a replaceable power source can be swapped for a fresh power source quickly and simply. Alternatively, the robot 10 may be selectively programmed to optimize task performance in light of the power requirements and proceed automatically or upon instruction to do so.
- a power source e.g., battery or battery pack
- FIG. 6 is a perspective view schematic representation of a battery pack 100 , according to an embodiment.
- the battery pack 100 comprises one or more batteries 102 .
- the batteries 102 may be arranged or stored such that at least two batteries 102 are in contact.
- the batteries 102 are arranged in rows.
- the battery pack 100 comprises a battery management system (BMS) 104 which contacts all batteries 102 in the battery pack 100 , as shown in FIG. 7 .
- BMS battery management system
- FIG. 8 there is shown an exploded view schematic representation of a battery pack 100 , indicator LEDs 106 , and connector 108 , according to an embodiment.
- the battery pack 100 with the BMS 104 is packaged or maintained within a housing 110 .
- the housing 110 may be composed of any durable, lightweight material, such as plastic.
- the housing 110 comprises a connector 108 for mating to the robot 10 or to a charging station 112 for recharging.
- a circuit board 114 with a light source 116 can illuminate through a translucent top cover 118 of the housing 110 .
- the light source 116 can be any conventional light source(s), such as tri-colored LED lights.
- the circuit board 114 is configured with capacitive touch sensors 120 that can detect when a hand is touching the translucent top cover 118 of the housing 110 . When a hand is detected by the capacitive touch sensors 120 , the light source 116 (e.g., tri-colored LED lights) are illuminated to show a charge status of the battery pack 100 .
- the charge status indicates little charge remaining (i.e., below a minimum threshold).
- the charge status indicates a partial charge (i.e., between the minimum threshold and a maximum threshold)
- the charge status indicates a full charge (i.e., above the maximum threshold).
- the light sources 116 are a plurality of LED lights array of multiple individual lights such that a combination of colors can be used to indicate multiple charge statuses (i.e., levels of completeness of charge).
- a user can determine the charge status of a battery pack 100 without having to use any other system to inquire into its charge status.
- the charge status of the battery pack 100 can also be indicated by any other visual or auditory cues activated by a trigger on the battery pack 100 such as a touch panel, button, or contact pad. Potential cues could include a color display, sound(s), etc. to indicate charge.
- one or more battery packs 100 can be charged on a remote charging station to ensure that there is always a sufficient supply of power for the robot 10 to complete its tasks continuously.
- FIG. 9 is a perspective view schematic representation of a charging station 112 , according to an embodiment.
- the charging station 112 shown in FIG. 9 is configured to charge three battery packs 100 ; however, the charging station 112 can be configured to charge any number of battery packs 100 organized in any conceivable arrangement.
- Each battery pack 100 slides into a slot 122 on the charging station 112 .
- the battery pack 100 slides into the slot 122 until the connector 108 of the battery pack 100 makes contact with the charging station 112 .
- the weight of the battery pack 100 holds the battery pack 100 in place in the slot 122 of the charging station 112 .
- the battery pack 100 can be easily removed (lifted) from the slot 122 without the use of tools to minimize downtime. This allows for near continuous use of the robot 10 in its desired operating area without slowing down a human or other process.
- FIG. 10 there is shown a top perspective view schematic representation of a robot 10 with a socket 46 and connector 48 for a battery pack 100 , according to an embodiment.
- the robot 10 comprises a socket 46 configured to receive a battery pack 100 .
- the robot 10 comprises one socket 46 sized and configured to receive one battery pack 100 therein; however, the robot 10 may be configured such that it has multiple sockets 46 to accommodate multiple battery packs 100 .
- each socket 46 comprises a connector 48 for attaching the battery pack 100 to the robot 10 .
- the connector 48 may include electrical and mechanical connections.
- FIG. 11 there is shown a top perspective view schematic representation of a robot 10 with a battery pack 100 installed in the socket 46 , according to an embodiment.
- the battery pack 100 can be easily placed in the socket 46 of the robot 10 , as shown in FIG. 11 .
- the connector 48 of the battery pack 100 mates with the connector 48 of the robot 10 . Via the connectors 48 , the robot 10 and communicates with the BMS 104 .
- a user can inquire about the charge status of the battery pack(s) 100 by touching the translucent top cover 118 of the housing 110 of the battery pack(s) 100 in the same manner as when a battery pack 100 is removed from the robot 10 .
- the BMS 104 communicates the charge status of the battery pack 100 to the robot 10 via the connectors 108 , 48 .
- the robot 10 may comprise a speaker, display (e.g., screen), wireless communication (e.g., web-based or SMS-based notifications), and one or more light (e.g., LED) indicators for notification purposes.
- the robot 10 can emit sounds via the speaker, display words on a screen, send status messages and emergency signals via SMS notifications to a receiving station (e.g., human or machine), and flash LED lights to alert a user that a battery pack 100 needs replacement (or has a charge status below a minimum threshold).
- a receiving station e.g., human or machine
- flash LED lights to alert a user that a battery pack 100 needs replacement (or has a charge status below a minimum threshold).
- the robot 10 may compare the charge status of a battery pack 100 with the requirements (“a required charge”) for the requested service. If the charge status of the battery pack 100 indicates a charge below the requested charge, then the robot 10 can transmit an alert that there is insufficient charge in the battery pack 100 to complete the requested service.
- the robot 10 comprises a reserve power supply.
- the reserve power supply can be a super capacitor that is wired in parallel with the battery pack 100 .
- the battery pack 100 initially charges the super capacitor.
- the super capacitor maintains the supply of power to the robot 10 during the brief interruption caused by swapping the batteries.
- the robot 10 is configured to detect removal of the battery pack 100 and may, consequently, transmit any alerts or events and allow for a graceful (or safe) shutdown of its computing system or other essential electronic components of the robot 10 .
- the graceful shutdown is critical to preventing loss of data and creating a quicker restart when power from a newly installed battery pack 100 is received.
- the robot 10 via its computing system
- a method or device that “comprises”, “has”, “includes” or “contains” one or more steps or elements Likewise, a step of method or an element of a device that “comprises”, “has”, “includes” or “contains” one or more features possesses those one or more features, but is not limited to possessing only those one or more features. Furthermore, a device or structure that is configured in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
Abstract
Description
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US16/195,059 US11510541B2 (en) | 2017-11-20 | 2018-11-19 | Battery apparatus for a robot, methods, and applications |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US201762588463P | 2017-11-20 | 2017-11-20 | |
US16/195,059 US11510541B2 (en) | 2017-11-20 | 2018-11-19 | Battery apparatus for a robot, methods, and applications |
Publications (2)
Publication Number | Publication Date |
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US20190150689A1 US20190150689A1 (en) | 2019-05-23 |
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CN107440614B (en) * | 2017-08-07 | 2019-12-20 | 江苏美的清洁电器股份有限公司 | Vacuum cleaner |
CN115867458A (en) * | 2020-07-14 | 2023-03-28 | 欧姆龙株式会社 | Charging of a battery for a mobile robot |
WO2022178673A1 (en) * | 2021-02-23 | 2022-09-01 | 东莞新能安科技有限公司 | Dust collection apparatus and battery pack |
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US20190150689A1 (en) | 2019-05-23 |
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JP2019149365A (en) | 2019-09-05 |
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