US10896997B2 - Light-diffusion quantum dot nanostructure with voids and LED component having the same - Google Patents
Light-diffusion quantum dot nanostructure with voids and LED component having the same Download PDFInfo
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- US10896997B2 US10896997B2 US15/799,463 US201715799463A US10896997B2 US 10896997 B2 US10896997 B2 US 10896997B2 US 201715799463 A US201715799463 A US 201715799463A US 10896997 B2 US10896997 B2 US 10896997B2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S977/00—Nanotechnology
- Y10S977/70—Nanostructure
- Y10S977/813—Of specified inorganic semiconductor composition, e.g. periodic table group IV-VI compositions
- Y10S977/824—Group II-VI nonoxide compounds, e.g. CdxMnyTe
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S977/00—Nanotechnology
- Y10S977/70—Nanostructure
- Y10S977/832—Nanostructure having specified property, e.g. lattice-constant, thermal expansion coefficient
- Y10S977/835—Chemical or nuclear reactivity/stability of composition or compound forming nanomaterial
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S977/00—Nanotechnology
- Y10S977/902—Specified use of nanostructure
- Y10S977/932—Specified use of nanostructure for electronic or optoelectronic application
- Y10S977/949—Radiation emitter using nanostructure
- Y10S977/95—Electromagnetic energy
Definitions
- the present invention relates to the technology field of quantum dots, and more particularly to a light-diffusion quantum dot nanostructure and an LED component having the same.
- LED Light plays a significant role for a very long time in human life.
- LED Light Emitting Diode
- LED Light Emitting Diode
- the traditional LED component 1 ′ comprises: an electrical insulation body 11 ′, a lead frame 12 ′, a heat sink 13 ′, a colloidal encapsulation 14 ′, a lens 15 ′, and an LED chip 16 ′, wherein the colloidal encapsulation 14 ′ is doped with at least one wavelength conversion material such as phosphor 17 ′.
- Engineers skilled in development and manufacture of the LED component 1 ′ should know that, after electrically driving the LED chip 16 ′ to emit a blue light or a UV light for irradiating the phosphor 17 ′, a colored light radiated from the phosphor 17 ′ subsequently mixes with the blue light or the UV light such that a white light is produced.
- FIG. 3 shows a cross-sectional side view of a QD-LED component, wherein the QD-LED component 10 ′ comprises: an electrical insulation body 101 ′, a lead frame 102 ′, a heat sink 103 ′, a QD encapsulant 104 ′, a lens 105 ′, and an LED chip 106 ′.
- the QD-LED component 10 ′ comprises: an electrical insulation body 101 ′, a lead frame 102 ′, a heat sink 103 ′, a QD encapsulant 104 ′, a lens 105 ′, and an LED chip 106 ′.
- the QD encapsulant 104 ′ is constituted by a colloidal encapsulation 1041 ′, a plurality of first QDs 1042 ′, and a plurality of second QDs 1043 ′.
- the QDs ( 1042 ′, 1043 ′) have a particle size in a range of 5-20 nm or 2-10 nm
- the first QDs 1042 ′ and the second QDs 1043 ′ would respectively emit a red light and a green light under the irradiation of a short-wavelength light produced by the LED chip 106 ′; eventually, the QD-LED component 10 ′ radiates a white light mixed by the red light, the green light and the short-wavelength light.
- FIG. 4 illustrates schematic optical paths of scattering lights of the short-wavelength light and the photoluminescent light.
- FIG. 5 shows a curve plot of wavelength versus photoluminescence (PL) intensity
- FIG. 6 presents a CIE 1931 chromaticity diagram.
- the UV light emitted by the LED chip 106 ′ does excel the photoluminescent lights (red light and green light) radiated from the QDs ( 1042 ′, 1043 ′) in luminous intensity, and that causes the QD-LED component 10 ′ perform a not good spatial light output distribution.
- the white light emitted by the QD-LED component 10 ′ has a color temperature exceeding 10000 K because the chromaticity coordinate of the white light is at (0.2143, 0.2529).
- the primary objective of the present invention is to provide a light-diffusion quantum dot nanostructure and an LED component having the same.
- the quantum dot nanostructure comprises an optical core, an organic ligand layer, a hydrophobic layer, an inorganic encapsulation layer, and a multi-layered water vapor barrier layer.
- the multi-layered water vapor barrier layer is particularly designed to an onion skin-like structure, so as to facilitate photoluminescence rays radiated from the optical core can emit out of the barrier layer via voids or pores of the onion skin-like structure, such that the uniformity of the spatial light output distribution of the LED component having the quantum dot nanostructures can be obviously enhanced.
- the multi-layered water vapor barrier layer can also improve the dispersibility of the light-diffusion quantum dot nanostructures in a colloidal encapsulation of the LED component, the luminous intensity of the LED component is therefore increased.
- the inventor of the present invention provides an embodiment for the light-diffusion quantum dot nanostructure, comprising:
- the light-diffusion quantum dot nanostructure there are several voids forming between the concentric spherical shells of the onion skin-like structure.
- the manufacturing material of the concentric spherical shell is selected from the group consisting of silica gel, polysiloxane resin and metal oxide.
- the inventor of the present invention further provides an embodiment for the LED component, comprising:
- a heat sink is further disposed in the insulation body and has an LED contacting portion and a heat dissipating portion, wherein the LED contacting portion locates in the recess for contacting the LED chip, and the heat dissipating portion extends out of the insulation body.
- a lens is disposed on the top of the insulation body for covering the recess.
- the manufacturing material of the concentric spherical shell is selected from the group consisting of silica gel, polysiloxane resin and metal oxide.
- FIG. 1 shows a cross-sectional profile diagram of a traditional LED component
- FIG. 2 shows a cross-sectional side view of the traditional LED component
- FIG. 3 shows a cross-sectional side view of a QD-LED component
- FIG. 4 shows schematic optical paths of scattering lights of a short-wavelength light and photoluminescent lights
- FIG. 5 shows a curve plot of wavelength versus photoluminescence (PL) intensity
- FIG. 6 shows a CIE 1931 chromaticity diagram
- FIG. 7 shows a cross-sectional side view of a light-diffusion quantum dot nanostructure according to the present invention.
- FIG. 8 shows a data curve plot of irradiation time versus wavelength of irradiation light
- FIG. 9 shows a data curve plot of irradiation time versus X-ray photoelectron spectra (XPS) peak area percentage
- FIG. 10 shows a data curve plot of irradiation time versus wavelength of irradiation light
- FIG. 11 shows a data curve plot of irradiation time versus X-ray photoelectron spectra (XPS) peak area percentage
- FIG. 12 shows a cross-sectional side view of an LED component according to the present invention.
- FIG. 13 shows an HRTEM image of clusters of the light-diffusion quantum dot nano structures
- FIG. 14 shows a curve plot of wavelength versus photoluminescence (PL) intensity
- FIG. 15 shows a CIE 1931 chromaticity diagram.
- the light-diffusion quantum dot nanostructure 1 comprises: an optical core 10 , an organic ligand layer 11 , a hydrophobic layer 12 , an inorganic encapsulation layer 13 , and a multi-layered water vapor barrier layer 14 , wherein the optical core is a quantum dot made of at least one semiconductor material selected from the group consisting of Group II-VI compounds, Group III-V compounds, Group II-VI compounds having core-shell structure, Group III-V compounds having core-shell structure, Group II-VI compounds having non-spherical alloy structure, and combination of the aforesaid two or above compounds.
- different exemplary materials for the quantum dot are listed in following Table (1).
- Group II-VI compounds CdSe or CdS Group III-V compounds (Al, In, Ga)P, (Al, In, Ga)As, or (Al, In, Ga)N
- the organic ligand layer 11 is made of at least one organic ligand material and covering the optical core 10 , which is used for carrying out a surface modification or a size effect to the optical core 10 .
- the organic ligand material is selected from the group consisting of alkyl phosphines, phosphine oxides, phosphonic acids, organic compounds having thiol group, organic compounds having amine group, and carboxylic acids.
- different exemplary materials for the organic ligand material are listed in following Table (3).
- TOP Alkyl phosphine Trioctyl phosphine
- TOPO Trioctylphosphine oxide
- ODPA Phosphonic acid octadecylphosphonic acid
- MPS thiol Mercaptopropionic acid
- ODT group 1,8-octanedithiol
- TGA thioglycolic acid
- DTDPA dithiodipropionic acid
- HDA group trimethylamine
- TMA d-penicillamine
- the manufacturing material of the hydrophobic layer 12 is selected from the group consisting of 3-mercaptopropyltrimethoxysilane (3-MPS), 3-aminopropyltriethoxysilane (APTMS), 3-(trimethoxysilyl) propylmethacrylate (TMOPMA), and 3-trimethoxysilylpropanethiol (MPTMS).
- the hydrophobic layer 12 is covered by an inorganic encapsulation layer 13 , which is mainly used for preventing the optical core 10 from being suffered with photooxidation, and can be made of tetraethoxysilane (TEOS) or tetramethyl orthosilicate (TMOS).
- TEOS tetraethoxysilane
- TMOS tetramethyl orthosilicate
- the inorganic encapsulation layer 13 enclosing the QD i.e., the optical core 10
- the present invention particularly designs a multi-layered water vapor barrier layer 14 for covering the inorganic encapsulation layer 13 , wherein the multi-layered water vapor barrier layer 14 has an onion skin-like structure constituted by a plurality of concentric spherical shells.
- the concentric spherical shell is made of silica gel, polysiloxane resin or metal oxide.
- different exemplary materials for the metal oxide are listed in following Table (4).
- the said multi-layered water vapor barrier layer 14 having onion skin-like structure can be constituted by the concentric spherical shells made of different materials.
- the onion skin-like structure can be constituted by polysiloxane resin-made concentric spherical shells and STO-made concentric spherical shells.
- the said multi-layered water vapor barrier layer 14 having onion skin-like structure can also be constituted by the concentric spherical shells made of an identical material.
- FIG. 7 it is found that there are several voids 15 forming between the concentric spherical shells of the multi-layered water vapor barrier layer 14 having onion skin-like structure.
- the above-introduced light-diffusion quantum dot nanostructure 1 can be produced by using following manufacturing process steps:
- FIG. 8 illustrates a data curve plot of irradiation time versus wavelength of irradiation light.
- FIG. 9 shows a data curve plot of irradiation time versus X-ray photoelectron spectra (XPS) peak area percentage.
- the “conventional QDs” marked in FIG. 8 and FIG. 9 means the second QDs 1043 ′ shown in FIG. 4 , and the particle size of the optical core 10 of the “QD nanostructure 1 of the present invention” is controlled in a range from 3 nm to 10 nm.
- FIG. 10 illustrate a data curve plot of irradiation time versus wavelength of irradiation light.
- FIG. 11 shows a data curve plot of irradiation time versus X-ray photoelectron spectra (XPS) peak area percentage.
- the “conventional QDs” marked means the first QDs 1042 ′ shown in FIG. 4
- the particle size of the optical core 10 of the “QD nanostructure 1 of the present invention” is controlled in a range from 5 nm to 20 nm. From FIG. 8 , FIG. 9 , FIG. 10 , and FIG. 11 , it can find that QD nanostructures of the present invention exhibit better stability comparing to conventional QDs.
- the LED component 1 a comprises: an insulation body 101 , a lead frame 102 , an LED chip 103 , a colloidal encapsulation 104 , and a plurality of clusters of light-diffusion quantum dot nanostructures 1 .
- FIG. 13 shows an HRTEM image of the said clusters of the light-diffusion quantum dot nanostructures 1 , and the HRTEM means “High-resolution transmission electron microscopy”.
- the insulation body 101 is provided with a recess 1011
- the lead frame 102 is disposed in the insulation body 101
- the lead frame 102 comprises at least two welding portions 1021 and at least two electrical connection portions 1022 ; moreover, the welding portions 1021 locate in the recess 1011 and the electrical connection portions 1022 extend out of the insulation body 101 .
- the LED chip 103 is disposed in the recess 1011 and electrically connected to the welding portions 1021 , which is able to emit a first colored light with a first wavelength, such as ultraviolet light, purple-blue light, blue light, or combination of above two or more colored lights.
- the colloidal encapsulation 104 is filled into the recess 1011 for enclosing the LED chip 103 and the welding portions 1021 , wherein the manufacturing material of the colloidal encapsulation 104 is selected from the group consisting of silicone, silica gel, polymethylmethacrylate (PMMA), polycarbonate (PC), polyvinyl chloride (PVC), polystyrene (PS), polyethylene terephthalate (PET), and epoxy resin.
- the said clusters of light-diffusion quantum dot nanostructures 1 are spread in the colloidal encapsulation 104 . As FIG.
- each of the light-diffusion quantum dot nanostructures 1 comprises: an optical core 10 , an organic ligand layer 11 , a hydrophobic layer 12 , an inorganic encapsulation layer 13 , and a multi-layered water vapor barrier layer 14 .
- the present invention does not particularly limit the types of the LED chips 103 and the optical core 10 in the quantum dot nanostructure 1 .
- Different exemplary selections for the types of the LED chips 103 and the optical core 10 are shown in following Table (5).
- Types of LED chip Types of optical core Blue LED chip Yellow QDs Blue LED chip Combination of green QDs and red QDs Purple-blue Blue LED chip Combination of blue-green QDs, green QDs and red QDs
- a white light is produced.
- a lens 106 is disposed on the top of the insulation body 101 for covering the recess 1011 and a heat sink 105 is disposed in the insulation body 101 .
- the heat sink 105 comprises an LED contacting portion 1051 and a heat dissipating portion 1052 ; moreover, the LED contacting portion 1051 locates in the recess 1011 for contacting the LED chip 103 , and the heat dissipating portion 1052 extends out of the insulation body 101 .
- FIG. 14 shows a curve plot of wavelength versus photoluminescence (PL) intensity
- FIG. 15 presents a CIE 1931 chromaticity diagram.
- the white light emitted by the LED component 1 a having the light-diffusion quantum dot nanostructures 1 has a color temperature of 6000 K because the chromaticity coordinate of the white light is at (0.3185, 0.352).
- experimental data also show that, the luminous intensity of the white light emitted by the LED component 1 a is greater than the luminous intensity of the white light radiated by the conventional QD-LED component's (as shown in FIG. 3 ) by about 15%.
- the present invention includes the advantages of:
- the present invention discloses a light-diffusion quantum dot nanostructure 1 and an LED component 1 a having the same.
- the quantum dot nanostructure 1 comprises an optical core 10 , an organic ligand layer 11 , a hydrophobic layer 12 , an inorganic encapsulation layer 13 , and a multi-layered water vapor barrier layer 14 .
- the multi-layered water vapor barrier layer 14 is particularly designed to an onion skin-like structure, so as to facilitate photoluminescence rays radiated from the optical core 10 can emit out of the barrier layer 14 via voids or pores of the onion skin-like structure, such that the uniformity of the spatial light output distribution of the LED component 1 a having the quantum dot nanostructures 1 can be obviously enhanced.
- the multi-layered water vapor barrier layer 14 can also improve the dispersibility of the light-diffusion quantum dot nanostructures 1 in a colloidal encapsulation 104 of the LED component 1 a , the luminous intensity of the LED component 1 a is therefore increased.
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Abstract
Description
- an optical core;
- an organic ligand layer, being made of at least one organic ligand material and covering the optical core;
- a hydrophobic layer, being made of at least one hydrophobic material, wherein the hydrophobic material conjugates with the organic ligand material through facile ligand exchange reactions, so as to facilitate the hydrophobic layer cover the organic ligand layer;
- an inorganic encapsulation layer, covering the hydrophobic layer; and
- a multi-layered water vapor barrier layer, having an onion skin-like structure constituted by a plurality of concentric spherical shells, and covering the inorganic encapsulation layer.
- an insulation body, being provided with a recess;
- a lead frame, being disposed in the insulation body and having at least two welding portions and at least two electrical connection portions, wherein the welding portions locate in the recess and the electrical connection portions extend out of the insulation body;
- an LED chip, being disposed in the recess and electrically connected to the welding portions, used for emitting a first colored light with a first wavelength; a colloidal encapsulation, being filled into the recess for enclosing the LED chip and the welding portions; and
- a plurality of clusters of light-diffusion quantum dot nanostructures, being spread in the colloidal encapsulation, wherein each of the light-diffusion quantum dot nanostructures comprises:
- an optical core, being used for converting the first colored light to a second colored light with a second wavelength, wherein the second wavelength is longer than the first wavelength;
- an organic ligand layer, being made of at least one organic ligand material and covering the optical core;
- a hydrophobic layer, being made of at least one hydrophobic material, wherein the hydrophobic material conjugates with the organic ligand material through facile ligand exchange reactions, so as to facilitate the hydrophobic layer cover the organic ligand layer;
- an inorganic encapsulation layer, covering the hydrophobic layer; and a multi-layered water vapor barrier layer, having an onion skin-like structure constituted by a plurality of concentric spherical shells, and covering the inorganic encapsulation layer.
TABLE (1) | |
Compounds | Exemplary materials |
Group II-VI compounds | CdSe or CdS |
Group III-V compounds | (Al, In, Ga)P, (Al, In, Ga)As, or (Al, |
In, Ga)N | |
Group III-V compounds having | CdSe/ZnS core-shell QD |
core-shell structure | |
Group III-V compounds having | InP/ZnS core-shell QD |
core-shell structure | |
Group II-VI compounds having | ZnCdSeS |
non-spherical alloy structure | |
TABLE (2) | |||
Colors of | Size of QD | ||
photoluminescent light | (nm) | ||
Blue-green | 2-7 | ||
Green | 3-10 | ||
Yellow | 4-12 | ||
Orange | 4-14 | ||
Red | 5-20 | ||
TABLE (3) | |
Types of organic ligand material | Exemplary materials |
Alkyl phosphine | Trioctyl phosphine |
(TOP) | |
Phosphine oxide | Trioctylphosphine oxide |
(TOPO) | |
Phosphonic acid | octadecylphosphonic acid |
(ODPA) | |
Organic compounds having thiol | Mercaptopropionic acid (MPS), |
group | 1,8-octanedithiol (ODT), |
thioglycolic acid (TGA), | |
dithiodipropionic acid (DTDPA). | |
Organic compounds having amine | Hexadecylamine (HDA), |
group | trimethylamine (TMA), |
d-penicillamine (DPA). | |
carboxylic acids | Oleic acid (OA), |
dihydrolipoic acid (DHLA), | |
thioctic acid (TA), | |
acetic acid (AA) | |
TABLE (4) | |
Types of metal oxide | Exemplary materials |
Metal oxide having single kind of | Al2O3, TiO2 |
metal element | |
Metal oxide having multiple kinds | SrTiO (STO), BaTiO3 (BTO) |
of metal element | |
- Step (1): dispersing 5-mg quantum dots in a non-polar solution such as 3-mL toluene, wherein each of the quantum dots (QDs) comprises an
optical core 10 and anorganic ligand layer 11; - Step (2): adding a deprotonation agent and a silicon-based monomer solution into the non-polar solution, and then stirring the non-polar solution under room temperature for 5 minutes, wherein the silicon-based monomer solution is 0.3-mL silicon-based monomer solution and the deprotonation agent is 0.1-mL TMAH (Tetramethyl ammnium hydroxide);
- Step (3): adding 20-mL methanol and a TEOS solution of 0.1 mL into the solution obtained from the step (2) and having a plurality of surface-silanized ODs, and then controlling the densify of an
inorganic encapsulation layer 13 enclosing the QDs by diluting the solution; - Step (4): repeating the step (3) for 3-5 times;
- Step (5): adding 0.1-mL TTIP (titanium isopropoxide) solution and 20-mL propanol into the solution obtained from the step (4), and then controlling the densify of a multi-layered water
vapor barrier layer 14 enclosing theinorganic encapsulation layer 13 and the QDs by diluting the solution; and - Step (6): repeating the step (5) for 3-5 times.
TABLE (5) | |||
Types of LED chip | Types of optical core | ||
Blue LED chip | Yellow QDs | ||
Blue LED chip | Combination of green QDs and red | ||
QDs | |||
Purple-blue Blue LED chip | Combination of blue-green QDs, | ||
green QDs and red QDs | |||
Claims (18)
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US20080127856A1 (en) * | 2006-11-14 | 2008-06-05 | Hida Hasinovic | Paste wax composition |
US20110068322A1 (en) * | 2009-09-23 | 2011-03-24 | Nanoco Technologies Limited | Semiconductor Nanoparticle-Based Materials |
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