US1088467A - Manufacture of wire ropes. - Google Patents

Manufacture of wire ropes. Download PDF

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Publication number
US1088467A
US1088467A US69396012A US1912693960A US1088467A US 1088467 A US1088467 A US 1088467A US 69396012 A US69396012 A US 69396012A US 1912693960 A US1912693960 A US 1912693960A US 1088467 A US1088467 A US 1088467A
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wire
cage
gear
frames
wires
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US69396012A
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Ralph Thomas Skelton
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    • DTEXTILES; PAPER
    • D07ROPES; CABLES OTHER THAN ELECTRIC
    • D07BROPES OR CABLES IN GENERAL
    • D07B3/00General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material
    • D07B3/02General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the supply reels rotate about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the component strands away from the supply reels in fixed position
    • D07B3/06General-purpose machines or apparatus for producing twisted ropes or cables from component strands of the same or different material in which the supply reels rotate about the axis of the rope or cable or in which a guide member rotates about the axis of the rope or cable to guide the component strands away from the supply reels in fixed position and are spaced radially from the axis of the machine, i.e. basket or planetary-type stranding machine

Definitions

  • This invention relates to improvements in the manufacture of'wire ropes whereby the angular twist or torsion in each Wire or strand usually caused by the respective op-' erations of stranding 'or laying may be neutralized or controlled.
  • the invention is particularly applicable to that method of constructing wire ropes in which the strand or rope is made up from a number of wires or strands which are uncoiled from a series of bobbins mounted in frames all disposed along the axis of a rotating cage.
  • wires being of hard metal are not' permanently set or bent into the helix formation during the operation of stranding, the subsequent tendency of the wires to unbend or straighten out also resulting in an unstranding action. Such a condition produces what is known as a live rope.
  • the wire bobbin frames are positively driven preferably by gearing from the rotary cage so that their speed and direction of rotation relative to the cage may be regulated as desired, either for the purpose of stranding the wires without setting up individual wire torsion and thus produce a dead laid rope, or for controlling the individual wire torsion to any desired extent.
  • Figure 1 is an elevation of a wire rope stranding machine constructed in accordance with this invention.
  • Fig. 2 is a plan of Fig. 1, and Fig. an end view. are detail sectional views of the epicyclic gear and arrangement for leading the wire through the plates of the rotating cage, Fig. 4 being a view of the front plate gear, and Fig. 5 of the remaining plates.
  • the bed plate 1 of the machine carries the standards 2 supporting the flanged roller wheels 3 mounted so as to roll upon which are the disk plates 9 carrying the rotating cage 5, the frames 6 carrying the wire bobbins 7 being disposed along the 'axis of the rotatingcage.
  • the axially disposed series of frames 6 carrying the bobbins 7 instead of being Weighted in the usual way, in order to hold them stationary as the cage rotates, are adapted to be positively rotated at a speed and in a direciion diflerent from that of the cage.
  • the cage 5, consisting of a series of axially disposed bars 8 passing through the disk plates 9, is caused to rotate in any suitable mann'er from the main driving shaft 16 of the machine, preferably by a large primary spur wheel 11 gearing with a spur wheel 12 concentric with, and fixed to, the cage 5.
  • the rotation of the bobbin frames 6 is preferably effected by a gear train disposed as follows: On the extended spindle 13 of the primary gear wheel 11, or the end of the main shaft 10, is mounted a pinion 14 which gears with the inner one of a pair of integrally rotating intermediate gear wheels 15 carried upon a change quadrant 16 after the L manner of that used on a lathe.
  • the intermediate gear 15 1S interchangeable so as to Figs. at and 5' 7 bobbin frames and serves to lead the wire the rotating front plate 9 of the cage.
  • This intermediate gear 15 meshes with a large spur I wheel 18 mounted upon a hollow spindle 19 through which the central core wire 20 of the strand is passed.
  • the inner end of this hollow spindle, Fig. 4; is furnished with a pinion 21 gearing with a secondary pinion 22 carried upon a spindle 28 journaled in he gear wheel 22 in the rotating plate 9 forms with the central pinion 21 on the hollow spindle 19 an epicyclic gearing.
  • the spindle 23 journaled in the disk plate carries a further pinion 24: at its opposite end on the other side of the plate which pinion engages with a. fourthpinion 25 keyed on the spindle end 26 of the bobbin frame 6.
  • This spindle end 26 is journaled in the boss 27 of the disk plate 9.
  • the remaining disk plates 9 of the machine are made similar to the front vplate'f) and fitted with similar epieyclic gear with the exception that the long hollow spindle 19 of the front disk plate is replaced in each case by a short hollow spin dle 19 Fig. 5, carrying the primary pinion 21 of the epicyclic gear.
  • This short hollow spindle of the plates 9 is integral with the from each particular bobbin through the axis of the disk plate, an oblique hole 28 leading from the bore of the hollow spindle by way of which the wires a pass outward to the guide rollers 29 carried in yokes on the bars 8 of the rotating cage in the usual way.
  • the bobbin frames' may be given a diflercnt rotation as regards speed and direction from that of the cage 5, and by suitably arranging the value of the gear train 14:, 15 and 18 the bobbin frames may be caused to rotate in a reversed direction to the cage but at a slowerspeed, or by inserting another gear in the train they may be rotated in the same direction as that of the cage and at any suitable speed.
  • theindividual twist or torsion of the wires as they are uncoiled and stranded which takes place in such machines when the bobbin frames are stationary with reference to the cage, may be either neutralized or controlled. If for instance it is desired to produce a dead laid strand the bobbin frames are caused to rotate in the opposite direction to the cage and at a reduced speed.
  • the invention has been described as applicable to the laying of wires into strands it would also be available for use in laying together several strands to form a complete rope, andwould offer special advantages in such conditions, inasmuch, as when laying a number of strands to form a rope the wires in the strands being laid in the same twist as that in which the strands are laid in therope, there is a tendency for the strands to become slightly untwisted, and with an arrangement of machine such as described this untwisting effect on the strands could be corrected.
  • said means comprising a hollow shaft extending through one of the standards, a gear on each end of the hollow shaft, a front platehaving a depression forming a bearing for one end of the hollow shafts, said front plate having an openingforming a bearing, a shaft carrying a pinion on each end thereof operating in the opening, the gear on one end of the shaft adapted to mesh with one of the gears on the hollow shaft for receiving motion therefrom, the gear on the opposite end of the shaft adapted to mesh with a gear on one of the bobbin frames for communicating motion thereto and said front plate having a diagonally disposed opening through which the wire from one of the bobbins is fed.

Description

KW m
R. T. SKELTON.
MANUFACTURE OF WIRE ROPES.
APPLICATION FILED APR.29, 1912.
Patented Feb. %4,WM
8 SHEETS-SHEET l.
R. T. S'KELTON.
' MANUFACTURE OF WIRE ROPES.
APPLICATION FILED APR. 29, 1912.
Patentefii Feb. 24%, 19M.
3 SHEETS-44112113? 2.
jam.
T. .SKELTON.
MANUFACTURE OF WIRE ROPES,
APPLICATION FILED APR.29. 1912.
3 SHBETS-SHEET 3.
Patented Feb. 24, 1914.
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SATES P MANUFACTURE OF WIRE ROPES.
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' Specification of Letters Patent. Patented P91 24. 1914 7 Application filed April 29, 1912. Serial No. 693,960.
1 '0 all whom it may concern:
Be it known that I, RALPH THOMAS So'rnL- ToN', a subject of the King of Great Britain,
7 and a resident of Bootle near Liver 001 h a v a e invented certain new and use ful Improvements in the Manufacture of Wire Hopes, of which the following is a specification.
This invention relates to improvements in the manufacture of'wire ropes whereby the angular twist or torsion in each Wire or strand usually caused by the respective op-' erations of stranding 'or laying may be neutralized or controlled.
The invention is particularly applicable to that method of constructing wire ropes in which the strand or rope is made up from a number of wires or strands which are uncoiled from a series of bobbins mounted in frames all disposed along the axis of a rotating cage. a
In the usual types of such machines the bobbin frames have been stationary, that is non-rotating, and the wires led therefrom to guide pulleys carried from and revolving with bars on the rotating cage. Such an arrangement of the machine, however, necessarily imparts a slight axial twist or torsion to each wire in the same angular direction as that of the angular direction of the wire helices, and the object of the present inven tion is either to avoid such torsion or to control it as required. Each wire when stranded in the ordinary types of stationary axial bobbin frame machine being initially twisted in the way described, the reflex action or torsional elasticity of each wire to untwist itself about its axis tends therefore to cause unstranding of the wires. Further, the wires being of hard metal are not' permanently set or bent into the helix formation during the operation of stranding, the subsequent tendency of the wires to unbend or straighten out also resulting in an unstranding action. Such a condition produces what is known as a live rope. By controlling the wiresor strands in sueh-a manner that no axial twist is put in them, any individual reflex torsional action is avoided,-and also by so manipulating the wires during the operation of stranding that a small degree of axial twist is set up in each wire in an angular direction contrary to that of the angular direction ofthe wire helices the reflex torsional action of such twist tends to tighten the strand wires on themselves and neutralize the unbending or straightening action of each wire, a dead laid rope being thus produced which is of considerable advantage.
According to the present invention the wire bobbin frames are positively driven preferably by gearing from the rotary cage so that their speed and direction of rotation relative to the cage may be regulated as desired, either for the purpose of stranding the wires without setting up individual wire torsion and thus produce a dead laid rope, or for controlling the individual wire torsion to any desired extent.
The invention is illustrated in the accompanying drawings, in which,
Figure 1 is an elevation of a wire rope stranding machine constructed in accordance with this invention. Fig. 2 is a plan of Fig. 1, and Fig. an end view. are detail sectional views of the epicyclic gear and arrangement for leading the wire through the plates of the rotating cage, Fig. 4 being a view of the front plate gear, and Fig. 5 of the remaining plates.
The bed plate 1 of the machine carries the standards 2 supporting the flanged roller wheels 3 mounted so as to roll upon which are the disk plates 9 carrying the rotating cage 5, the frames 6 carrying the wire bobbins 7 being disposed along the 'axis of the rotatingcage. In carrying out the invention the axially disposed series of frames 6 carrying the bobbins 7 instead of being Weighted in the usual way, in order to hold them stationary as the cage rotates, are adapted to be positively rotated at a speed and in a direciion diflerent from that of the cage. The cage 5, consisting of a series of axially disposed bars 8 passing through the disk plates 9, is caused to rotate in any suitable mann'er from the main driving shaft 16 of the machine, preferably by a large primary spur wheel 11 gearing with a spur wheel 12 concentric with, and fixed to, the cage 5.
The rotation of the bobbin frames 6 is preferably effected by a gear train disposed as follows: On the extended spindle 13 of the primary gear wheel 11, or the end of the main shaft 10, is mounted a pinion 14 which gears with the inner one of a pair of integrally rotating intermediate gear wheels 15 carried upon a change quadrant 16 after the L manner of that used on a lathe. The intermediate gear 15 1S interchangeable so as to Figs. at and 5' 7 bobbin frames and serves to lead the wire the rotating front plate 9 of the cage.
provide for difierent speeding, and the quadrant is provided with slots 17 and studs for angular adjustment in the usual man ner to provide for different gears. This intermediate gear 15 meshes with a large spur I wheel 18 mounted upon a hollow spindle 19 through which the central core wire 20 of the strand is passed. The inner end of this hollow spindle, Fig. 4;, is furnished with a pinion 21 gearing with a secondary pinion 22 carried upon a spindle 28 journaled in he gear wheel 22 in the rotating plate 9 forms with the central pinion 21 on the hollow spindle 19 an epicyclic gearing. The spindle 23 journaled in the disk platecarries a further pinion 24: at its opposite end on the other side of the plate which pinion engages with a. fourthpinion 25 keyed on the spindle end 26 of the bobbin frame 6. This spindle end 26 is journaled in the boss 27 of the disk plate 9. The remaining disk plates 9 of the machine are made similar to the front vplate'f) and fitted with similar epieyclic gear with the exception that the long hollow spindle 19 of the front disk plate is replaced in each case by a short hollow spin dle 19 Fig. 5, carrying the primary pinion 21 of the epicyclic gear. This short hollow spindle of the plates 9 is integral with the from each particular bobbin through the axis of the disk plate, an oblique hole 28 leading from the bore of the hollow spindle by way of which the wires a pass outward to the guide rollers 29 carried in yokes on the bars 8 of the rotating cage in the usual way. By removing the intermediate gear 15 of the change quadrant and causing the pinion 14 to gear directly with the large spur wheel 18 or preferably by inserting another gear in the train connecting the pinion 15 and spur wheel 18 the bobbin frames may be rotated in a reversed direction to that previously described. The whole series of separate bobbin frames between each standard being linked up to the hollow driving spindle 19 through the short spindles 19*" and epicyclic gears, the same rotary movement imparted to the hollow spindle through the gear train 14, 15 and 18 is transmitted through the whole system of bobbin frames. lVith such an arrangement, therefore, the bobbin frames'may be given a diflercnt rotation as regards speed and direction from that of the cage 5, and by suitably arranging the value of the gear train 14:, 15 and 18 the bobbin frames may be caused to rotate in a reversed direction to the cage but at a slowerspeed, or by inserting another gear in the train they may be rotated in the same direction as that of the cage and at any suitable speed. By im- 1 parting these different rotary movements to the bobbin frames theindividual twist or torsion of the wires as they are uncoiled and stranded which takes place in such machines when the bobbin frames are stationary with reference to the cage, may be either neutralized or controlled. If for instance it is desired to produce a dead laid strand the bobbin frames are caused to rotate in the opposite direction to the cage and at a reduced speed. s
Instead of causing the whole series of bobbin frames to rotate at the same speed, it may be desirable in orderto obtain vary ing .torsions in the wires to cause several of the frames to rotate faster than the oth ers, and this may be effected by suitably arranging the values of the geared pinions 21. 22, at, 25.
l/Vhile the invention has been described as applicable to the laying of wires into strands it would also be available for use in laying together several strands to form a complete rope, andwould offer special advantages in such conditions, inasmuch, as when laying a number of strands to form a rope the wires in the strands being laid in the same twist as that in which the strands are laid in therope, there is a tendency for the strands to become slightly untwisted, and with an arrangement of machine such as described this untwisting effect on the strands could be corrected.
Claim:
In a wire rope machine, standards, a ro-' tary stranding cage supported by the standards, frames for supporting bobbins in the cage, each of the frames having a pinion,
means for rotating the cage and bobbins,
said means comprising a hollow shaft extending through one of the standards, a gear on each end of the hollow shaft, a front platehaving a depression forming a bearing for one end of the hollow shafts, said front plate having an openingforming a bearing, a shaft carrying a pinion on each end thereof operating in the opening, the gear on one end of the shaft adapted to mesh with one of the gears on the hollow shaft for receiving motion therefrom, the gear on the opposite end of the shaft adapted to mesh with a gear on one of the bobbin frames for communicating motion thereto and said front plate having a diagonally disposed opening through which the wire from one of the bobbins is fed.
In testimony whereof I afliX my signature in presence of two witnesses.
G. J. Davies, H. WILLIAMS.
US69396012A 1912-04-29 1912-04-29 Manufacture of wire ropes. Expired - Lifetime US1088467A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2477690A (en) * 1947-01-22 1949-08-02 Roeblings John A Sons Co Apparatus for forming twisted wire structures
US2485348A (en) * 1947-11-26 1949-10-18 Arnason Arni Wire rope machine
US2534696A (en) * 1949-06-25 1950-12-19 Syncro Mach Co Stranding machine
US2633692A (en) * 1948-11-17 1953-04-07 William T Maccreadie Wire rope-making machine

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2477690A (en) * 1947-01-22 1949-08-02 Roeblings John A Sons Co Apparatus for forming twisted wire structures
US2485348A (en) * 1947-11-26 1949-10-18 Arnason Arni Wire rope machine
US2633692A (en) * 1948-11-17 1953-04-07 William T Maccreadie Wire rope-making machine
US2534696A (en) * 1949-06-25 1950-12-19 Syncro Mach Co Stranding machine

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