US10779369B2 - Light fixture with LEDs of multiple different wavelengths - Google Patents

Light fixture with LEDs of multiple different wavelengths Download PDF

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Publication number
US10779369B2
US10779369B2 US16/151,500 US201816151500A US10779369B2 US 10779369 B2 US10779369 B2 US 10779369B2 US 201816151500 A US201816151500 A US 201816151500A US 10779369 B2 US10779369 B2 US 10779369B2
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light source
lumen output
total lumen
red
color
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US20200113022A1 (en
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David J. Cahalane
Gary Bewick
Wendy Luedtke
Fred Foster
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Electronic Theatre Controls Inc
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Electronic Theatre Controls Inc
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Assigned to ELECTRONIC THEATRE CONTROLS, INC. reassignment ELECTRONIC THEATRE CONTROLS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BEWICK, GARY, CAHALANE, DAVID J.
Assigned to JPMORGAN CHASE BANK, N.A. reassignment JPMORGAN CHASE BANK, N.A. SECURITY INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ELECTRONIC THEATRE CONTROLS AMERICAS, LLC, ELECTRONIC THEATRE CONTROLS INTERNATIONAL, INC., ELECTRONIC THEATRE CONTROLS, INC., ETC EXPORTS, INC., ETC HOLDINGS, LLC, HIGH END SYSTEMS, INC., SOURCE FOUR HOLDINGS, LLC
Priority to DE102019120298.1A priority patent/DE102019120298A1/en
Priority to GB1911287.9A priority patent/GB2577787B/en
Publication of US20200113022A1 publication Critical patent/US20200113022A1/en
Assigned to ELECTRONIC THEATRE CONTROLS, INC. reassignment ELECTRONIC THEATRE CONTROLS, INC. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: FOSTER, FRED, LUEDTKE, WENDY
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/20Light sources comprising attachment means
    • F21K9/23Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
    • F21K9/233Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/20Controlling the colour of the light
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21KNON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
    • F21K9/00Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
    • F21K9/60Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction
    • F21K9/64Optical arrangements integrated in the light source, e.g. for improving the colour rendering index or the light extraction using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V5/00Refractors for light sources
    • F21V5/007Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/0091Reflectors for light sources using total internal reflection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2105/00Planar light sources
    • F21Y2105/10Planar light sources comprising a two-dimensional array of point-like light-generating elements
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2113/00Combination of light sources
    • F21Y2113/10Combination of light sources of different colours
    • F21Y2113/13Combination of light sources of different colours comprising an assembly of point-like light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21YINDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
    • F21Y2115/00Light-generating elements of semiconductor light sources
    • F21Y2115/10Light-emitting diodes [LED]

Definitions

  • the present invention relates to light fixtures and particularly to light fixtures having multiple different wavelengths of LEDs.
  • Luminaires or light fixtures are capable of reproducing a wide gamut of colors by combining light from, for example, a plurality of LED light sources.
  • White is a color that is commonly desired to be produced by a luminaire. To produce white, it is common to energize all LEDs in the luminaire so that white light with the highest luminous flux is produced.
  • CCT Correlated Color Temperature
  • the Color Rendering Index provides a representation of an artificial light's accuracy of producing the full range of colors in a subject in comparison to a standardized source (typically a source representing an incandescent lamp or daylight).
  • a standardized source typically a source representing an incandescent lamp or daylight.
  • a perfect CRI score is 100, which indicates that the artificial light source renders color to the human eye as well as the standardized source.
  • TM-30 which includes a system for evaluating the fidelity of a light source when compared to a reference tungsten halogen source or to daylight.
  • TM-30 (R f ) is determined using a well-defined process, such as is described in IES TM-30-15 published by the Illuminating Engineering Society (IES).
  • IES Illuminating Engineering Society
  • the (R f ) metric defined in TM-30 is a measure of rendering color fidelity.
  • the Television Light Consistency Index was created by the European Broadcasting Union (EBU).
  • EBU European Broadcasting Union
  • the TLCI is based on a mathematical calculation implemented in software called TLCI-2012, which is specified in EBU Tech 3355.
  • the TLCI indexes light up to a maximum score of 100.
  • a higher TLCI is considered desirable.
  • the selection of light sources (e.g., LEDs of different wavelengths) in a luminaire is based on the environment in which it will be used. For example, if a luminaire will be used for a live performance, the selection of light sources will be consistent with the production of light that produces the best color rendering for a live performance, which is generally consistent with a high TM-30 (R f ) score. Similarly, if a luminaire will be used for a televised studio performance, the selection of light sources will be consistent with the production of light that produces the best color rendering for a studio performance, which is generally consistent with a high TLCI score. Conflicts can arise when a particular luminaire is used for a studio performance with a live audience.
  • TM-30 R f
  • the present invention provides an LED light fixture comprising a substrate and a plurality of LEDs mounted on the substrate, wherein the plurality of LEDs include a lime/mint light source accounting for at least 25% of the total lumen output, and a deep red light source accounting for at least 0.5% of total lumen output.
  • the lime/mint light source preferably accounts for at least 35% (more preferably at least 50% and even more preferably at least 70%) of the total lumen output. In a preferred embodiment, the lime/mint light source accounts for at least 80% of the total lumen output.
  • the deep red light source preferably accounts for at least 0.75% (more preferably at least 1.0% and even more preferably at least 1.5%) of the total lumen output. In a preferred embodiment, the deep red light source accounts for at least 2.0% of the total lumen output.
  • the LED light fixture can further comprise a cyan light source that accounts for 1% to 50% of the total lumen output.
  • the cyan light source can account for 1% to 30% (preferably 1% to 20%, more preferably 2% to 15%) of the total lumen output.
  • the cyan light source accounts for 2% to 10% of the total lumen output.
  • the LED light fixture can further comprise a red/red-orange light source that accounts for 1% to 20% of the total lumen output.
  • the red/red-orange light source can account for 2% to 15% (preferably 3% to 12%, more preferably 5% to 10%) of the total lumen output.
  • the LED light fixture can further comprise a blue/indigo light source that accounts for 1% to 10% of the total lumen output.
  • the blue/indigo light source can account for 2% to 5% (preferably 3% to 4%) of the total lumen output.
  • the fixture further includes a processor for calculating a color mix and driving the LEDs.
  • the processor is programmed to produce a color mix having a CCT in the range of 2700-6500K, a TM-30 (R f ) of at least 90, and a TLCI of at least 95.
  • the TM-30 (R f ) is at least 92 and the TLCI is at least 95
  • the TM-30 (R f ) is at least 92
  • the TLCI is at least 95.
  • FIG. 1 is a perspective view of an LED luminaire having an LED light source embodying the present invention.
  • FIG. 2 is an exploded view of the LED light source of FIG. 1 .
  • FIG. 3 is a front view of an LED assembly from the light source of FIG. 2 .
  • FIG. 4 is a graph comparing the TLCI numbers for the prior art mixes and examples described in the specification using a best spectral metamer.
  • FIG. 5 is a graph comparing the TM-30 (R f ) numbers for the prior art mixes and examples described in the specification using a best spectral metamer.
  • the lighting fixture 20 illustrated FIG. 1 is a luminaire that can be used for entertainment lighting, such as in a theatre or studio.
  • the lighting fixture 20 includes a light source 22 that produces light, a mixing assembly 24 that mixes the light, a gate assembly 26 through which the light passes after exiting the mixing assembly 24 , and a lens assembly 28 that receives the light from the gate assembly 26 and projects it toward the desired location.
  • FIGS. 2-3 illustrate a sample light source 22 comprising an LED assembly that produces light in multiple wave lengths.
  • the LED assembly includes a substrate in the form of a printed circuit board 30 supporting a plurality of the LEDs 34 arranged in a hexagonal array.
  • the hexagonal array includes sixty LEDs 34 , with five LEDs 34 arranged along each side of the six-sided array.
  • the array is sixty-nine millimeters side-to-side and eighty millimeters corner-to-corner.
  • Each LED 34 is spaced from the adjacent LEDs 34 by a distance of about ten millimeters, and there is no LED at the center of the array. It should be understood that the precise type, number, and positioning of the LEDs can be modified substantially without departing from the teachings of the present invention.
  • a primary optic holder 40 is mounted on the printed circuit board 30 and includes a series of through holes 42 that are each adapted to receive the corresponding LED 34 .
  • Each through hole 42 includes a tapered surface 44 that surrounds the corresponding LED 34 . Additional details regarding the light source 22 and the primary optic holder 40 can be found in U.S. Patent Pub. No. US2012/0140463A1, which is hereby incorporated by reference in its entirety.
  • the light source 22 further includes collimating optics in the form of twelve collimator packs 52 ultrasonically welded to the primary optic holder 40 .
  • Each collimator pack 52 includes a back plate 54 and five collimator lenses 56 protruding from the back plate 54 toward the primary optic holder 40 .
  • Each collimator lens 56 is positioned in a corresponding through hole 42 of the primary optic holder 40 and includes a parabolic surface that functions to reflect light from the corresponding LED 34 into the mixing assembly 24 by total internal reflection.
  • the surface of the collimator lens 56 is slightly spaced from the tapered surface 44 of the primary optic holder 40 .
  • Each collimator lens 56 includes a cylindrical recess 60 that receives the corresponding LED 34 .
  • the collimator packs 52 could be formed as a single piece molded glass optic.
  • the present invention provides an LED luminaire that has the ability to produce a color mix that unexpectedly produces a light mix that results in subjects, particularly human skin tones, looking good to both a human observer and on camera. This is particularly useful when a televised or recorded broadcast includes a live audience.
  • Table 2 lists examples of bin coordinates for specific phosphor-converted LEDs to produce Amber, Lime, and Mint, although variations in those coordinates are possible.
  • the luminaires of the present invention are designed to receive a signal indicating a desired Correlated Color Temperatures (CCTs) (e.g., from 2700K to 6500K) and are programmed to calculate an output composite light spectrum utilizing the spectral power distribution (SPD) of the available light sources.
  • CCTs Correlated Color Temperatures
  • SPD spectral power distribution
  • the SPD of each available light source is stored in a memory in the luminaire.
  • the output composite light spectrum is calculated using metamer control to match a desired target spectrum.
  • the target spectrum could be the brightest spectrum, the best spectral (incandescent) spectrum, or any other chosen spectrum.
  • Color matching by metamer control is a generally known process.
  • U.S. Pat. No. 8,403,523 discloses techniques for maximizing the luminous output of a luminaire while simultaneously minimizing the chromaticity error between an output composite light spectrum and a target light spectrum.
  • U.S. Pat. No. 8,384,294 discloses general techniques for controlling the output of a luminaire to achieve a desired color output for the luminaire. The techniques account for production variations in individual LEDs.
  • U.S. Pat. No. 8,723,450 discloses techniques for controlling the spectral content of the output of a luminaire (i.e., basic metamer control). The techniques allow for individual control of the drive values for particular colors.
  • Table 3 lists the LED color mixes and flux ratios for a first prior art LED luminaire using red, mint, blue, and indigo LEDs.
  • the data provided in the chart represent the field lumens when each color of LEDs is operating at maximum output.
  • Table 5 lists the LED color mixes and flux ratios for a second prior art LED luminaire using red, red-orange, mint, blue, and indigo LEDs.
  • the data provided in the chart represent the field lumens when each color of LEDs is operating at maximum output.
  • Table 7 lists the LED color mixes and flux ratios for a third prior art LED luminaire using red, PC-Amber, lime, green, cyan, blue, and indigo LEDs.
  • the data provided in the chart represent the field lumens when each color of LEDs is operating at maximum output.
  • the present invention recognizes the enhanced rendering of skin tones achieved by the strategic use of deep red light combined with lime/mint light.
  • the colors lime and mint are being grouped for this purpose because it has been found that either lime or mint can achieve the desired results.
  • reference to “lime/mint” shall include any LED having bin coordinates that fall with the range set forth in Table 9.
  • red and red-orange are being grouped because it has been found that either red or red/orange can achieve the desired results.
  • reference to “red/red-orange” is intended to cover any light that falls within the dominant wavelength ranges defined for red or red-orange above.
  • the colors blue and indigo are being grouped because it has been found that either blue or indigo can achieve the desired results.
  • reference to “blue/indigo” is intended to cover any light that falls within the dominant wavelength ranges defined for blue or indigo above.
  • the following tables list the color mixes of three different LED luminaires embodying aspects of the present invention, and separate tables that provide the calculated TLCI and TM-30 (R f ) numbers for multiple CCTs. It is noted that each includes some amount of deep red and also a relatively large amount of lime/mint.
  • the color mix tables 10, 12, and 14 provide the total (full power) lumens for each color and the ratios of each color to the total (full power) lumens of the luminaire.
  • Example Color Mix 2 TABLE 13 TM-30 CCT, K TLCI (R f ) Example Color Mix 2 2700 87.8 90 Example Color Mix 2 3000 73.5 88 Example Color Mix 2 3200 92.2 92 Example Color Mix 2 4000 93.8 94 Example Color Mix 2 4300 93.9 93 Example Color Mix 2 4500 94.3 95 Example Color Mix 2 5000 95.1 95 Example Color Mix 2 5500 94.5 94 Example Color Mix 2 6000 94.7 94 Example Color Mix 2 6500 96.4 94 Example Color Mix 2 7000 96.5 94
  • Table 16 provides data regarding the emitter drive condition (percentage of full) for each group of LEDs of Example Color Mix 3 to emit white light at several different color temperatures using the best spectral metamer calculation.
  • the corresponding Yfrac relative intensity compared to all emitters at full power
  • CRI TLCI
  • TM-30 R f
  • Table 17 provides data regarding the emitter drive condition (percentage of full) for each group of LEDs of Example Color Mix 3 to emit white light at several different color temperatures using the brightest metamer calculation.
  • the corresponding Yfrac (relative intensity compared to all emitters at full power), TLCI, and TM-30 (R f ) are provided for each color temperature.
  • TLCI and TM-30 (R f ) numbers for each of the six color mixes discussed above are illustrated in relation to each other in the graphs of FIG. 4 and FIG. 5 , respectively.
  • Example color mixes it was observed that skin tone rendering was good under both stage conditions (i.e., viewed by human eye) and studio conditions (i.e., view through a camera), compared to the prior art color mixes. It is believed that the use of deep red combined with lime/mint in the color mixes results in the good skin tone rendering under both stage and studio conditions.

Abstract

An LED light fixture comprising a plurality of LEDs mounted on a substrate, wherein the plurality of LEDs include a lime/mint light source accounting for at least 25% of the total lumen output, and a deep red light source accounting for at least 0.5% of total lumen output. The lime/mint light source preferably accounts for at least 50% of the total lumen output. The deep red light source preferably accounts for at least 1.0% of the total lumen output. The light fixture can also include other colors, such as 1% to 50% cyan, 1% to 20% red/red-orange, and 1% to 10% blue/indigo. In one embodiment, the fixture further includes a processor for calculating a color mix and driving the LEDs. Preferably, the processor is programmed to produce a color mix having a CCT in the range of 2700-6500K, a TM-30 (Rf) of at least 90, and a TLCI of at least 95.

Description

BACKGROUND
The present invention relates to light fixtures and particularly to light fixtures having multiple different wavelengths of LEDs.
Luminaires or light fixtures are capable of reproducing a wide gamut of colors by combining light from, for example, a plurality of LED light sources. White is a color that is commonly desired to be produced by a luminaire. To produce white, it is common to energize all LEDs in the luminaire so that white light with the highest luminous flux is produced.
When creating white light from LEDs, it is often characterized by the Correlated Color Temperature (CCT) from warm white (around 2500K) to cool white (around 5000K). In general, warm white is produced using less blue light and more red light, and cool white is produced using more blue light and less red light.
In addition to color temperature, light can be characterized by its ability to accurately render color on a subject. The Color Rendering Index (CRI) provides a representation of an artificial light's accuracy of producing the full range of colors in a subject in comparison to a standardized source (typically a source representing an incandescent lamp or daylight). A perfect CRI score is 100, which indicates that the artificial light source renders color to the human eye as well as the standardized source.
A newer method to evaluate color rendition is TM-30 (Rf), which includes a system for evaluating the fidelity of a light source when compared to a reference tungsten halogen source or to daylight. TM-30 (Rf) is determined using a well-defined process, such as is described in IES TM-30-15 published by the Illuminating Engineering Society (IES). In particular the (Rf) metric defined in TM-30 is a measure of rendering color fidelity.
In a setting in which cameras (e.g., still cameras or video cameras) are being used, light selection must take into account the fact that cameras do not see light the same way as the human eye. This is particularly true for digital cameras that utilize CCD or CMOS sensors as the imaging-capturing interface. Due to this difference in the human eye observer and the digital camera, subjects, such as human skin tones, when illuminated by a light with a high CRI or TM-30 (Rf) (which looks good to a human observer) can appear quite poor to a digital camera.
In order to predict a light's ability to accurately render color when captured by a television camera and viewed on a display, the Television Light Consistency Index (TLCI) was created by the European Broadcasting Union (EBU). The TLCI is based on a mathematical calculation implemented in software called TLCI-2012, which is specified in EBU Tech 3355. Like the CRI, the TLCI indexes light up to a maximum score of 100. In general, when recording on a camera in a studio setting, a higher TLCI is considered desirable.
SUMMARY
Historically, the selection of light sources (e.g., LEDs of different wavelengths) in a luminaire is based on the environment in which it will be used. For example, if a luminaire will be used for a live performance, the selection of light sources will be consistent with the production of light that produces the best color rendering for a live performance, which is generally consistent with a high TM-30 (Rf) score. Similarly, if a luminaire will be used for a televised studio performance, the selection of light sources will be consistent with the production of light that produces the best color rendering for a studio performance, which is generally consistent with a high TLCI score. Conflicts can arise when a particular luminaire is used for a studio performance with a live audience.
The present invention provides an LED light fixture comprising a substrate and a plurality of LEDs mounted on the substrate, wherein the plurality of LEDs include a lime/mint light source accounting for at least 25% of the total lumen output, and a deep red light source accounting for at least 0.5% of total lumen output. The lime/mint light source preferably accounts for at least 35% (more preferably at least 50% and even more preferably at least 70%) of the total lumen output. In a preferred embodiment, the lime/mint light source accounts for at least 80% of the total lumen output.
The deep red light source preferably accounts for at least 0.75% (more preferably at least 1.0% and even more preferably at least 1.5%) of the total lumen output. In a preferred embodiment, the deep red light source accounts for at least 2.0% of the total lumen output.
The LED light fixture can further comprise a cyan light source that accounts for 1% to 50% of the total lumen output. For example, the cyan light source can account for 1% to 30% (preferably 1% to 20%, more preferably 2% to 15%) of the total lumen output. In a preferred embodiment, the cyan light source accounts for 2% to 10% of the total lumen output.
The LED light fixture can further comprise a red/red-orange light source that accounts for 1% to 20% of the total lumen output. For example, the red/red-orange light source can account for 2% to 15% (preferably 3% to 12%, more preferably 5% to 10%) of the total lumen output.
The LED light fixture can further comprise a blue/indigo light source that accounts for 1% to 10% of the total lumen output. For example, the blue/indigo light source can account for 2% to 5% (preferably 3% to 4%) of the total lumen output.
In one embodiment of the invention, the fixture further includes a processor for calculating a color mix and driving the LEDs. Preferably, the processor is programmed to produce a color mix having a CCT in the range of 2700-6500K, a TM-30 (Rf) of at least 90, and a TLCI of at least 95. For example, at a CCT of about 6500K, the TM-30 (Rf) is at least 92 and the TLCI is at least 95, and at a CCT of about 5000K, the TM-30 (Rf) is at least 92, and the TLCI is at least 95.
Other aspects of the invention will become apparent by consideration of the detailed description and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of an LED luminaire having an LED light source embodying the present invention.
FIG. 2 is an exploded view of the LED light source of FIG. 1.
FIG. 3 is a front view of an LED assembly from the light source of FIG. 2.
FIG. 4 is a graph comparing the TLCI numbers for the prior art mixes and examples described in the specification using a best spectral metamer.
FIG. 5 is a graph comparing the TM-30 (Rf) numbers for the prior art mixes and examples described in the specification using a best spectral metamer.
DETAILED DESCRIPTION
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways.
The lighting fixture 20 illustrated FIG. 1 is a luminaire that can be used for entertainment lighting, such as in a theatre or studio. The lighting fixture 20 includes a light source 22 that produces light, a mixing assembly 24 that mixes the light, a gate assembly 26 through which the light passes after exiting the mixing assembly 24, and a lens assembly 28 that receives the light from the gate assembly 26 and projects it toward the desired location.
FIGS. 2-3 illustrate a sample light source 22 comprising an LED assembly that produces light in multiple wave lengths. The LED assembly includes a substrate in the form of a printed circuit board 30 supporting a plurality of the LEDs 34 arranged in a hexagonal array. In the illustrated embodiment, the hexagonal array includes sixty LEDs 34, with five LEDs 34 arranged along each side of the six-sided array. The array is sixty-nine millimeters side-to-side and eighty millimeters corner-to-corner. Each LED 34 is spaced from the adjacent LEDs 34 by a distance of about ten millimeters, and there is no LED at the center of the array. It should be understood that the precise type, number, and positioning of the LEDs can be modified substantially without departing from the teachings of the present invention.
A primary optic holder 40 is mounted on the printed circuit board 30 and includes a series of through holes 42 that are each adapted to receive the corresponding LED 34. Each through hole 42 includes a tapered surface 44 that surrounds the corresponding LED 34. Additional details regarding the light source 22 and the primary optic holder 40 can be found in U.S. Patent Pub. No. US2012/0140463A1, which is hereby incorporated by reference in its entirety.
The light source 22 further includes collimating optics in the form of twelve collimator packs 52 ultrasonically welded to the primary optic holder 40. Each collimator pack 52 includes a back plate 54 and five collimator lenses 56 protruding from the back plate 54 toward the primary optic holder 40. Each collimator lens 56 is positioned in a corresponding through hole 42 of the primary optic holder 40 and includes a parabolic surface that functions to reflect light from the corresponding LED 34 into the mixing assembly 24 by total internal reflection. The surface of the collimator lens 56 is slightly spaced from the tapered surface 44 of the primary optic holder 40. Each collimator lens 56 includes a cylindrical recess 60 that receives the corresponding LED 34. Alternatively, the collimator packs 52 could be formed as a single piece molded glass optic.
The present invention provides an LED luminaire that has the ability to produce a color mix that unexpectedly produces a light mix that results in subjects, particularly human skin tones, looking good to both a human observer and on camera. This is particularly useful when a televised or recorded broadcast includes a live audience.
As used herein, the following colors of LEDs are deemed to produce the dominant wavelengths listed in Table 1 below.
TABLE 1
Dominant
Wavelength, nm
Color Minimum Maximum
Deep Red 651 675
Red 621 650
Red- 610 620
Orange
Green 506 540
Cyan 491 505
Blue 451 490
Indigo 420 450
Table 2 lists examples of bin coordinates for specific phosphor-converted LEDs to produce Amber, Lime, and Mint, although variations in those coordinates are possible.
TABLE 2
x1 y1 x2 y2 x3 y3 x4 y4
PC-Amber 0.5622 0.4372 0.5576 0.4326 0.5775 0.4132 0.5843 0.4151
PC-Lime 0.3819 0.5055 0.4191 0.5790 0.4327 0.5655 0.3972 0.4986
PC-Lime 0.3770 0.5080 0.3930 0.5010 0.4290 0.5700 0.4150 0.5830
PC-Mint 0.3972 0.4986 0.3830 0.5077 0.3703 0.4825 0.3846 0.4749
PC-Mint 0.3846 0.4749 0.3703 0.4825 0.3608 0.4639 0.3752 0.4572
PC-Mint 0.3752 0.4572 0.3608 0.4639 0.3515 0.4453 0.3659 0.4396
PC-Mint 0.3651 0.4504 0.3679 0.4561 0.3792 0.4437 0.3819 0.4490
The luminaires of the present invention are designed to receive a signal indicating a desired Correlated Color Temperatures (CCTs) (e.g., from 2700K to 6500K) and are programmed to calculate an output composite light spectrum utilizing the spectral power distribution (SPD) of the available light sources. The SPD of each available light source is stored in a memory in the luminaire. The output composite light spectrum is calculated using metamer control to match a desired target spectrum. For example, the target spectrum could be the brightest spectrum, the best spectral (incandescent) spectrum, or any other chosen spectrum. Color matching by metamer control is a generally known process.
For example, U.S. Pat. No. 8,403,523 discloses techniques for maximizing the luminous output of a luminaire while simultaneously minimizing the chromaticity error between an output composite light spectrum and a target light spectrum. U.S. Pat. No. 8,384,294 discloses general techniques for controlling the output of a luminaire to achieve a desired color output for the luminaire. The techniques account for production variations in individual LEDs. U.S. Pat. No. 8,723,450 discloses techniques for controlling the spectral content of the output of a luminaire (i.e., basic metamer control). The techniques allow for individual control of the drive values for particular colors. After increasing or decreasing the amount of a particular color desired in the output spectrum of the luminaire, the drive values of the other colors required to achieve the desired output of the luminaire are recalculated. U.S. Pat. No. 8,593,074 discloses techniques for mimicking the color temperature changes of an ideal black-body radiator based on a target color, a color temperature setting, and an intensity value for the target color. A color temperature transform is then used to determine output drive values for luminaire light sources that achieve the desired output for the luminaire. The four patents referenced earlier in this paragraph provide sufficient disclosure of the use of metamer control to achieve an output composite light spectrum utilizing a known array of light sources, and each of the four patents is hereby incorporated by reference in its entirety for such disclosure.
Table 3 lists the LED color mixes and flux ratios for a first prior art LED luminaire using red, mint, blue, and indigo LEDs. The data provided in the chart represent the field lumens when each color of LEDs is operating at maximum output.
TABLE 3
Prior Art Color Mix 1
Field
Color Lumens Flux Ratio
Red 834 8.45%
Mint 8617 87.26%
Blue 331 3.35%
Indigo 93 0.94%
9875
In order to quantify the color rendering ability of this color mix, virtual experiments were run on the color mix operating to produce white light at various Correlated Color Temperatures (CCTs) from 2700K to 6500K using a best spectral (incandescent) metamer. After the best spectral output was determined for each CCT, the TLCI and TM30 (Rf)) were calculated at discrete CCTs using the known calculation engines. The results of these studies for the Prior Art Color Mix 1 are provided in Table 4 below.
TABLE 4
TM-30
CCT, K TLCI (Rf)
Prior Art Color Mix 1 2700 68.4 83
Prior Art Color Mix 1 3000 90.3 91
Prior Art Color Mix 1 3200 91.8 93
Prior Art Color Mix 1 4000 93.1 92
Prior Art Color Mix 1 4300 91.9 89
Prior Art Color Mix 1 4500 92.2 90
Prior Art Color Mix 1 5000 89.7 89
Prior Art Color Mix 1 5500 87.1 89
Prior Art Color Mix 1 6000 84.7 88
Prior Art Color Mix 1 6500 82.0 86
Prior Art Color Mix 1 7000 79.3 85
The following Table 5 lists the LED color mixes and flux ratios for a second prior art LED luminaire using red, red-orange, mint, blue, and indigo LEDs. The data provided in the chart represent the field lumens when each color of LEDs is operating at maximum output.
TABLE 5
Prior Art Color Mix 2
Field
Color Lumens Flux Ratio
Red 647 7.10%
Red-Orange 1155 12.68%
Mint 7144 78.41%
Blue 117 1.28%
Indigo 48 0.53%
9111
In order to quantify the color rendering ability of this color mix, virtual experiments were run on the color mix in a manner similar to that described above. The results of these studies for the Prior Art Color Mix 2 are provided in Table 6 below.
TABLE 6
TM-30
CCT, K TLCI (Rf)
Prior Art Color Mix 2 2950 89.0 91
Prior Art Color Mix 2 3200 91.0 92
Prior Art Color Mix 2 3500 92.0 92
Prior Art Color Mix 2 4000 93.0 92
Prior Art Color Mix 2 4300 93.0 91
Prior Art Color Mix 2 4500 92.0 91
Prior Art Color Mix 2 5000 91.0 90
Prior Art Color Mix 2 5500 89.0 90
Prior Art Color Mix 2 5600 89.0 90
Prior Art Color Mix 2 6000 88.0 89
Prior Art Color Mix 2 6500 86.0 88
Prior Art Color Mix 2 7000 83.0 87
The following Table 7 lists the LED color mixes and flux ratios for a third prior art LED luminaire using red, PC-Amber, lime, green, cyan, blue, and indigo LEDs. The data provided in the chart represent the field lumens when each color of LEDs is operating at maximum output.
TABLE 7
Prior Art Color Mix 3
Field
Color Lumens Flux Ratio
Red 682 10.69%
PC-Amber 1,067 16.72%
Lime 3,543 55.53%
Green 517 8.10%
Cyan 440 6.90%
Blue 94 1.47%
Indigo 37 0.58%
6380
In order to quantify the color rendering ability of this color mix, virtual experiments were run on the color mix in a manner similar to that described above. The results of these studies for the Prior Art Color Mix 3 are provided in Table 8 below.
TABLE 8
TM-30
CCT, K TLCI (Rf)
Prior Art Color Mix 3 2700 86.8 93
Prior Art Color Mix 3 3000 88.8 93
Prior Art Color Mix 3 3200 89.9 93
Prior Art Color Mix 3 4000 90.2 93
Prior Art Color Mix 3 4300 91.3 92
Prior Art Color Mix 3 4500 91.3 93
Prior Art Color Mix 3 5000 92.0 93
Prior Art Color Mix 3 5500 89.1 92
Prior Art Color Mix 3 6000 93.5 94
Prior Art Color Mix 3 6500 94.0 93
Prior Art Color Mix 3 7000 94.5 93
The present invention recognizes the enhanced rendering of skin tones achieved by the strategic use of deep red light combined with lime/mint light. The colors lime and mint are being grouped for this purpose because it has been found that either lime or mint can achieve the desired results. In this regard, unless otherwise stated, reference to “lime/mint” shall include any LED having bin coordinates that fall with the range set forth in Table 9.
TABLE 9
x1 y1 x2 y2 x3 y3 x4 y4
Lime/Mint 0.3210 0.3874 0.4191 0.5790 0.4400 0.5655 0.3494 0.3842
Similarly, the colors red and red-orange are being grouped because it has been found that either red or red/orange can achieve the desired results. In this regard, reference to “red/red-orange” is intended to cover any light that falls within the dominant wavelength ranges defined for red or red-orange above. Similarly, the colors blue and indigo are being grouped because it has been found that either blue or indigo can achieve the desired results. In this regard, reference to “blue/indigo” is intended to cover any light that falls within the dominant wavelength ranges defined for blue or indigo above.
The following tables list the color mixes of three different LED luminaires embodying aspects of the present invention, and separate tables that provide the calculated TLCI and TM-30 (Rf) numbers for multiple CCTs. It is noted that each includes some amount of deep red and also a relatively large amount of lime/mint. The color mix tables 10, 12, and 14 provide the total (full power) lumens for each color and the ratios of each color to the total (full power) lumens of the luminaire.
TABLE 10
Example Color Mix 1
LED Color Number of LEDs Lumens Ratio
Deep Red 8 279.44 1.25%
Red 12 1259.76 5.65%
Red-Orange
PC Amber
Mint 46 19109.78 85.71%
Cyan 6 835.08 3.75%
Blue 8 642 2.88%
Indigo 4 171.08 0.77%
As was done with the prior art color mixes, in order to quantify the color rendering ability of this color mix, virtual experiments were run on the color mix in a manner similar to that described above. The results of these studies for the Example Color Mix 1 are provided in Table 11 below.
TABLE 11
TM-30
CCT, K TLCI (Rf)
Example Color Mix 1 2700 59.9 81
Example Color Mix 1 3000 88.3 89
Example Color Mix 1 3200 92.6 92
Example Color Mix 1 4000 96.4 92
Example Color Mix 1 4300 97.4 93
Example Color Mix 1 4500 97.6 93
Example Color Mix 1 5000 98.2 94
Example Color Mix 1 5500 97.1 94
Example Color Mix 1 6000 98.1 95
Example Color Mix 1 6500 98.8 95
Example Color Mix 1 7000 99.0 95
TABLE 12
Example Color Mix 2
LED Color Number of LEDs Lumens Ratio
Deep Red 8 279.44 1.36%
Red
Red-Orange 12 1673.28 8.16%
PC Amber 6 1364.52 6.65%
Mint 36 14955.48 72.93%
Cyan 12 1670.16 8.14%
Blue
Indigo 10 563.5 2.75%
As was done with the prior art color mixes, in order to quantify the color rendering ability of this color mix, virtual experiments were run on the color mix in a manner similar to that described above. The results of these studies for the Example Color Mix 2 are provided in Table 13 below.
TABLE 13
TM-30
CCT, K TLCI (Rf)
Example Color Mix 2 2700 87.8 90
Example Color Mix 2 3000 73.5 88
Example Color Mix 2 3200 92.2 92
Example Color Mix 2 4000 93.8 94
Example Color Mix 2 4300 93.9 93
Example Color Mix 2 4500 94.3 95
Example Color Mix 2 5000 95.1 95
Example Color Mix 2 5500 94.5 94
Example Color Mix 2 6000 94.7 94
Example Color Mix 2 6500 96.4 94
Example Color Mix 2 7000 96.5 94
TABLE 14
Example Color Mix 3
Number of
LED Color LEDs Lumens Ratio
Deep Red 10 348.7 2.08%
Red 16 1679.68 10.02%
Red-Orange
PC Amber 8 1819.36 10.85%
Lime 23 9579.5 57.14%
Green 7 1368.78 8.16%
Cyan 10 1391.8 8.30%
Blue 4 321 1.91%
Indigo 6 256.62 1.53%
As was done with the prior art color mixes, in order to quantify the color rendering ability of this color mix, virtual experiments were run on the color mix in a manner similar to that described above. The results of these studies for the Example Color Mix 3 are provided in Table 15 below.
TABLE 15
TM-30
CCT, K TLCI (Rf)
Example Color Mix 3 2950 96.0 93
Example Color Mix 3 3200 97.0 94
Example Color Mix 3 3500 98.0 94
Example Color Mix 3 4000 99.0 94
Example Color Mix 3 4300 99.0 93
Example Color Mix 3 4500 99.0 93
Example Color Mix 3 5000 99.0 94
Example Color Mix 3 5500 99.0 95
Example Color Mix 3 5600 99.0 94
Example Color Mix 3 6000 99.0 94
Example Color Mix 3 6500 99.0 94
Example Color Mix 3 7000 99.0 94
Table 16 provides data regarding the emitter drive condition (percentage of full) for each group of LEDs of Example Color Mix 3 to emit white light at several different color temperatures using the best spectral metamer calculation. The corresponding Yfrac (relative intensity compared to all emitters at full power), CRI, TLCI, and TM-30 (Rf), are provided for each color temperature.
TABLE 16
Deep
Red Red Amber Lime Green Cyan Blue Indigo Yfrac TM-30
CCT (%) (%) (%) (%) (%) (%) (%) (%) (%) TLCI (Rf)
2700 100 0 40.88 23.87 0 12.56 18.55 6.31 19.97 96 93
3000 100 0 44.81 29.1 0 18.73 26.32 10.04 23.44 97 94
3200 100 0 45.93 32.86 0 22.78 32.13 13.01 25.69 97 94
4000 100 0 49.99 46.45 1.73 40.56 58.33 28.9 34.31 99 94
5600 86.47 0 47.3 58.29 9.42 64.89 100 61.02 42.24 99 94
6500 68.6 0 39.14 52.3 11.3 63.7 100 66.15 38.1 99 94
Table 17 provides data regarding the emitter drive condition (percentage of full) for each group of LEDs of Example Color Mix 3 to emit white light at several different color temperatures using the brightest metamer calculation. The corresponding Yfrac (relative intensity compared to all emitters at full power), TLCI, and TM-30 (Rf) are provided for each color temperature.
TABLE 17
Deep
Red Red Amber Lime Green Cyan Blue Indigo Yfrac TM-30
CCT (%) (%) (%) (%) (%) (%) (%) (%) (%) TLCI (Rf)
2700 100 100 100 100 100 74.27 0.00 57.27 97.01 64 81
3000 41.79 100 100 100 100 100 100 39.02 98.23 69 80
3200 0 94.01 100 100 100 100 100 50.80 96.28 73 83
4000 0 62.09 100 100 100 100 100 95.18 90.75 85 90
5600 100 38.20 0 69.47 100 100 100 100 60.88 53 78
6500 100 30.90 0 54.48 100 100 100 100 52.50 44 74
The above-referenced TLCI and TM-30 (Rf) numbers for each of the six color mixes discussed above are illustrated in relation to each other in the graphs of FIG. 4 and FIG. 5, respectively.
Using the above Example color mixes, it was observed that skin tone rendering was good under both stage conditions (i.e., viewed by human eye) and studio conditions (i.e., view through a camera), compared to the prior art color mixes. It is believed that the use of deep red combined with lime/mint in the color mixes results in the good skin tone rendering under both stage and studio conditions.
Various features and advantages of the invention are set forth in the following claims.

Claims (20)

The invention claimed is:
1. An LED light fixture having a total lumen output, comprising:
a substrate; and
a plurality of LEDs mounted on the substrate and capable of producing a total lumen output when operated at full power, the plurality of LEDs including:
a lime/mint light source accounting for at least 25% of the total lumen output; and
a deep red light source having a dominant wavelength of 651 nm-675 nm and accounting for at least 0.5% of total lumen output.
2. An LED light fixture as claimed in claim 1, wherein the lime/mint light source accounts for at least 35% of the total lumen output.
3. An LED light fixture as claimed in claim 1, wherein the deep red light source accounts for at least 0.75% of the total lumen output.
4. An LED light fixture as claimed in claim 1, further comprising a cyan light source that accounts for 1% to 50% of the total lumen output.
5. An LED light fixture as claimed in claim 4, wherein the cyan light source account for 1% to 30% of the total lumen output.
6. An LED light fixture as claimed in claim 1, further comprising a red/red-orange light source that accounts for 1% to 20% of the total lumen output.
7. An LED light fixture as claimed in claim 6, wherein the red/red-orange light source accounts for 3% to 12% of the total lumen output.
8. An LED light fixture as claimed in claim 1, further comprising a blue/indigo light source that accounts for 1% to 10% of the total lumen output.
9. An LED light fixture as claimed in claim 8, wherein the blue/indigo light source accounts for 2% to 5% of the total lumen output.
10. An LED light fixture comprising:
a substrate;
a plurality of LEDs mounted on the substrate and capable of producing a total lumen output when operated at full power, the plurality of LEDs including:
a lime/mint light source accounting for at least 25% of the total lumen output,
a deep red light source having a dominant wavelength of 651 nm-675 nm and accounting for at least 0.5% of total lumen output,
a cyan light source accounting for at least 1% of the total lumen output;
a red/red-orange light source accounting for at least 1% of the total lumen output;
a blue/indigo light source accounting for at least 1% of the total lumen output;
a processor for calculating a color mix and driving the LEDs, wherein the processor is programmed to produce a color mix having a CCT in the range of 2700-6500K, a TM-30 (Rf) of at least 90, and a TLCI of at least 95.
11. An LED light fixture as claimed in claim 10, wherein the lime/mint light source accounts for at least 35% of the total lumen output.
12. An LED light fixture as claimed in claim 10, wherein the deep red light source accounts for at least 0.75% of the total lumen output.
13. An LED light fixture as claimed in claim 10, wherein the cyan light source account for 2% to 30% of the total lumen output.
14. An LED light fixture as claimed in claim 10, wherein the red/red-orange light source accounts for 2% to 12% of the total lumen output.
15. An LED light fixture as claimed in claim 10, wherein the blue/indigo light source accounts for 2% to 5% of the total lumen output.
16. An LED light fixture comprising:
a substrate;
a plurality of LEDs mounted on the substrate and capable of producing a total lumen output when operated at full power, the plurality of LEDs including:
a lime/mint light source accounting for at least 25% of the total lumen output, and
a deep red light source having a dominant wavelength of 651 nm-675 nm and accounting for at least 0.5% of total lumen output;
a processor for calculating a color mix and driving the LEDs, wherein the processor is programmed to produce a color mix having a CCT in the range of 2700-6500K, a TM-30 (Rf) of at least 90, and a TLCI of at least 95.
17. An LED light fixture as claimed in claim 16, wherein the lime/mint light source accounts for at least 35% of the total lumen output.
18. An LED light fixture as claimed in claim 16, wherein the deep red light source accounts for at least 0.75% of the total lumen output.
19. An LED light fixture as claimed in claim 16, wherein the color mix has a CCT of about 6500K, a TM-30 (Rf) of at least 92, and a TLCI of at least 95.
20. An LED light fixture as claimed in claim 16, wherein the color mix has a CCT of about 5000K, a TM-30 (Rf) of at least 92, and a TLCI of at least 95.
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