US10751985B2 - Flexible substrate lifting device and method - Google Patents
Flexible substrate lifting device and method Download PDFInfo
- Publication number
- US10751985B2 US10751985B2 US16/136,846 US201816136846A US10751985B2 US 10751985 B2 US10751985 B2 US 10751985B2 US 201816136846 A US201816136846 A US 201816136846A US 10751985 B2 US10751985 B2 US 10751985B2
- Authority
- US
- United States
- Prior art keywords
- adhesive tape
- flexible substrate
- reel
- lifting
- take
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000758 substrate Substances 0.000 title claims abstract description 174
- 238000000034 method Methods 0.000 title claims description 27
- 239000002390 adhesive tape Substances 0.000 claims abstract description 137
- 239000011521 glass Substances 0.000 claims abstract description 51
- 238000009987 spinning Methods 0.000 claims description 8
- 238000000926 separation method Methods 0.000 abstract description 6
- 239000000853 adhesive Substances 0.000 description 6
- 230000001070 adhesive effect Effects 0.000 description 6
- 239000002313 adhesive film Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229920001621 AMOLED Polymers 0.000 description 3
- 229920000642 polymer Polymers 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 238000000608 laser ablation Methods 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 229920005570 flexible polymer Polymers 0.000 description 1
- 125000005462 imide group Chemical group 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B43/00—Operations specially adapted for layered products and not otherwise provided for, e.g. repairing; Apparatus therefor
- B32B43/006—Delaminating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2315/00—Other materials containing non-metallic inorganic compounds not provided for in groups B32B2311/00 - B32B2313/04
- B32B2315/08—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/206—Organic displays, e.g. OLED
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
- B32B37/0053—Constructional details of laminating machines comprising rollers; Constructional features of the rollers
Definitions
- the present invention is generally related to the field of flexible devices, and more particularly to a flexible substrate lifting device and a related lifting method.
- flexible device As technology advances, bendable flexible device is going to be the mainstream for next-generation electronic appliances.
- Flexible devices such as displays, chips, circuits, power supplies, sensors, etc. provide functions and experiences that are not possible to achieve from conventional electronic appliances.
- a flexible display As example, it has components formed on a substrate made of a flexible material.
- a flexible active-matrix organic light emitting diode (AMOLED) display device would have a flexible substrate formed or attached to a rigid substrate. Then, after forming the components on the flexible substrate, the flexible substrate has to be lifted from the rigid substrate. Therefore, one of the key techniques of producing flexible devices is to effectively lift the flexible substrate from the rigid substrate.
- AMOLED active-matrix organic light emitting diode
- the mainstream approach in lifting flexible AMOLED substrate is through laser ablation, where high-power laser is applied to the interface between flexible polymer substrate and rigid glass substrate to ablate the polymer at the interface so that the flexible substrate and the rigid substrate may be separated.
- high-power laser is applied to the interface between flexible polymer substrate and rigid glass substrate to ablate the polymer at the interface so that the flexible substrate and the rigid substrate may be separated.
- the polymer at the interface is ablated, there is still some slight adhesion between the flexible and rigid substrates. Therefore, to ensure that the flexible substrate is not damaged, some additional measure has to be adopted to fulfill the effective and gentle separation of the flexible substrate and the rigid substrate.
- the present invention teaches a device and a method for lifting flexible substrate.
- the device and method achieves the effective and gentle separation of the flexible substrate and the rigid substrate through the traction of adhesive tape.
- the yield for lifting the flexible substrate is enhanced, and the cost is lower as the lifting device is simple and requires little extra expenses.
- the present invention teaches a device for lifting a flexible substrate from its glass substrate, including a supply reel, a take-up reel, a lifting roller, and an adhesive tape.
- the supply reel spins to deliver the adhesive tape.
- the adhesive tape has a first side and a second side opposite to each other. A circumferential side of the lifting roller contacts the second side of the adhesive tape.
- the lifting roller moves along a lateral direction parallel to the glass substrate and presses the flexible substrate so that the flexible substrate is adhered to the first side of the adhesive tape.
- the take-up reel spin to retract the adhesive tape and the flexible substrate adhered to the first side of the adhesive tape is lifted from the glass substrate.
- a first guide roller is disposed laterally between the lifting roller and the supply reel, and a second guide roller is disposed laterally between the take-up reel and the lifting roller.
- the first and second guide rollers spin to deliver the adhesive tape and ensure that the flexible substrate is pressed tightly against the first side of the adhesive tape.
- the adhesive tape has a first end connected to the supply reel, and has a second end connected to the take-up reel.
- the supply reel, the first guide roller, the lifting roller, the second guide roller, and the take-up reel are sequentially and laterally arranged from right to left.
- the lifting roller moves to right along a lateral direction parallel to the glass substrate.
- the supply reel, the first guide roller, the lifting roller, the second guide roller, and the take-up reel spin clockwise around their respective axles.
- the locations of the supply reel, the first guide roller, the second guide roller, and the take-up reel within the lifting device are fixed.
- the take-up reel spins around its axle to retract the adhesive tape.
- the flexible substrate is configured with flexible components.
- the adhesive tape is one whose adhesiveness is dissolvable under ultra-violet (UV) light.
- the device further includes an UV lighting device, emitting UV light onto the first side of the adhesive tape, causing the first side of the adhesive tape to lose its adhesiveness, thereby lifting the flexible substrate from the adhesive tape.
- the present invention also teaches a method for lifting a flexible substrate from its glass substrate, which includes the following steps.
- Providing a lifting device including a supply reel, a take-up reel, a lifting roller, an adhesive tape, and an UV lighting device.
- Engaging the UV lighting device to project UV light on the first side of the adhesive tape causing the first side of the adhesive tape to lose its adhesiveness, and the flexible substrate being lifted from the adhesive tape.
- the take-up reel spins at a third speed to retract the adhesive tape.
- the flexible substrate lifting device and method of the present invention have the flexible substrate adhered to an adhesive tape whose adhesiveness is dissolvable under UV light.
- the effective and gentle separation of the flexible substrate and the glass substrate is achieved through the traction of adhesive tape.
- the adhesive side of the adhesive tape is then exposed to UV light so that its adhesiveness disappears.
- the flexible substrate as such is further lifted from the adhesive tape.
- the yield for lifting the flexible substrate is enhanced, and the cost is lower as the lifting device is simple and requires little extra expenses.
- FIG. 1 is a structural schematic diagram showing a lifting device according to an embodiment of the present invention.
- FIG. 2 is a schematic diagram showing the operation of various components of the lifting device of FIG. 1 .
- FIG. 3 is a flow diagram showing a method of using the lifting device of FIG. 1 to lift a flexible substrate from its glass substrate according to an embodiment of the present invention.
- connection could mean a fixed connection, a detachable connection, or an integral connection. It may also mean a mechanical connection or an electrical connection. It may be a direct connection, a connection through an intermediate medium, or an internal connection between two elements. For persons skilled in the related art, they should be able to understand the specific meanings of these terms within the context of the present invention.
- the terms “multiple” and “a number of” refer to two or more entities.
- the term “process” may refer to an independent process or a subset of another process as long as the subset may fulfill the intended function.
- a numerical range using two values separated by “ ⁇ ” specifies that the range is inclusive of the two values as the range's minimum and maximum.
- the present invention teaches a device and a method for lifting flexible substrate.
- the device and method achieves the effective and gentle separation of the flexible substrate and the rigid substrate through the traction of adhesive tape.
- the yield for lifting the flexible substrate is enhanced, and the cost is lower as the lifting device is simple and requires little extra expenses.
- Detailed description to the lifting device and method is provided below, together with FIGS. 1 to 3 .
- a lifting device 10 lifts a flexible substrate 20 from a glass substrate 30 .
- the flexible substrate 20 is located on the glass substrate 30 .
- the flexible substrate 20 has a first side (i.e., a bottom side) covering the glass substrate 30 , and a second side (i.e., a top side) configured with flexible components (not shown).
- the flexible components include, but are not limited to, organic light emitting diode (OLED), thin film transistor (TFT), etc.
- OLED organic light emitting diode
- TFT thin film transistor
- the lifting device 10 of the present embodiment includes a supply reel 11 , a take-up reel 12 , a lifting roller 13 , a first guide roller 14 , a second guide roller 15 , and an adhesive tape 16 .
- the supply reel 11 and the take-up reel 12 spin around their respective axles. Specifically, the supply and take-up reels 11 and 12 may spin clockwise or counter-clockwise around their axles.
- the supply and take-up reels 11 and 12 are immovable. That is, the locations of the supply and take-up reels 11 and 12 within the lifting device 10 are fixed.
- the supply reel 11 spins to deliver the adhesive tape 16 , and the adhesive tape 16 has a first end connected to the supply reel 11 .
- the supply reel 11 provides the adhesive tape 16 .
- the take-up reel 12 spins to pull the adhesive tape 16 , and the adhesive tape 16 has a second end connected to the take-up reel 12 . In other words, the take-up reel 12 retracts the adhesive tape 16 .
- the adhesive tape 16 has a first side and a second side opposite to each other.
- the first side of the adhesive tape 16 is the adhesive side and faces outward away from the axles of the supply and take-up reels 11 and 12
- the second side faces inward towards the axles of the supply and take-up reels 11 and 12 .
- the lifting roller 13 spins around its axle. Specifically, the lifting roller 13 may spin clockwise or counter-clockwise around its axles.
- the lifting roller 13 is moveable. That is, the location of the lifting roller 13 within the lifting device 10 may change.
- the lifting roller 13 is deposed laterally between the supply and take-up reels 11 and 12 .
- a circumferential side of the lifting roller 13 contacts the second side of the adhesive tape 16 .
- the lifting roller 13 has an axial direction perpendicular to a transmission direction of the adhesive tape 16 .
- the lifting roller 13 may move perpendicularly relative to the flexible substrate 20 and approaches the flexible substrate 20 .
- the lifting roller 13 may move along a lateral direction parallel to the glass substrate 30 and presses the flexible substrate 20 so that the flexible substrate 20 is adhered to the first side of the adhesive tape 16 .
- the first guide roller 14 and the second guide roller 15 spin around their respective axles. Specifically, the first and second guide rollers 14 and 15 may spin clockwise or counter-clockwise around their axles.
- the first and second guide rollers 14 and 15 are immovable. That is, the locations of the first and second guide rollers 14 and 15 within the lifting device 10 are fixed. Furthermore, the first and second guide rollers 14 and 15 spin to deliver the adhesive tape 16 .
- the first guide roller 14 is disposed laterally between the lifting roller 13 and the supply reel 11
- the second guide roller 15 is disposed laterally between the take-up reel 12 and the lifting roller 13 .
- the first and second guide rollers 14 and 15 ensure that the flexible substrate 20 is pressed tightly against the first side of the adhesive tape 16 .
- the take-up reel 12 spin to retract the adhesive tape 16 and the flexible substrate 20 adhered to the first side of the adhesive tape 16 is therefore lifted from the glass substrate 30 .
- the glass substrate 30 may be discarded.
- the supply reel 11 , the first guide roller 14 , the lifting roller 13 , the second guide roller 15 , and the take-up reel 12 are sequentially and laterally arranged from right to left. Their respective axles may be connected into a U-like shape.
- the supply reel 11 , the first guide roller 14 , the lifting roller 13 , the second guide roller 15 , and the take-up reel 12 spin clockwise around their respective axles.
- the lifting roller 13 moves laterally to the right parallel with the glass substrate 30 .
- the adhesive tape 16 is one whose adhesiveness may be dissolved by exposure to ultra-violet (UV) light.
- the adhesive tape 16 has an adhesive film of coating thickness 25 um. With the adhesive film of this thickness, the adhesive tape 16 provides a lifting strength 1.2 kg/in 2 .
- the lifting device 10 further includes an UV lighting device (not shown).
- an UV lighting device (not shown).
- the flexible substrate 20 and the adhesive tape 16 are exposed to the UV light emitting from the UV lighting device.
- the adhesiveness of the first side of the adhesive tape 16 dissolves under the UV light.
- the adhesive film on the first side of the adhesive tape 16 falls off. It should be noted that there would be no residual adhesive by applying UV light to the adhesive tape 16 . Therefore, the flexible substrate 20 may be further lifted from the adhesive tape 16 . Up to this stage, the process of lifting the flexible substrate 20 is completed.
- the time for exposing the first side of the adhesive tape 16 to the UV light is 10 seconds.
- the take-up reel 12 retracts the already used adhesive tape 16 .
- the lifting device 10 further includes a base member (not shown) where the various components of the lifting device 10 are disposed.
- the base member also drives the supply reel 11 , the first guide roller 14 , the lifting roller 13 , the second guide roller 15 , and the take-up reel 12 spin clockwise or counter-clockwise around their respective axles.
- the base member also drives the lifting roller 13 to move perpendicularly up or down relative to the flexible substrate 20 , and to move left or right along a lateral direction parallel to the flexible substrate 20 (or the glass substrate 30 ).
- the flexible substrate 20 then may be lifted from the glass substrate 30 .
- the base member may also drive the UV lighting device to move relative to the flexible substrate 20 so as to lift the flexible substrate 20 from the adhesive tape 16 .
- the lifting device 10 further includes a support member (not shown) where the glass substrate 30 , together with the attached flexible substrate 20 , is positioned.
- the support member also supports the flexible substrate 20 after being lifted from the glass substrate 30 and still adhered to the first side of the adhesive tape 16 .
- a laser lift-off (LLO) layer (not shown) is disposed between the flexible substrate 20 and the glass substrate 30 .
- the LLO layer is made of a polymer whose main chain includes imide group (—CO—N—CO—) (i.e., polyimide, PI).
- the flexible substrate 20 is made of a same material as the LLO layer.
- a LLO technique may be used, where a laser light is projected to the glass substrate 30 so as to ablate the LLO layer and achieve a preliminary lifting of the flexible substrate 20 from the glass substrate 30 .
- the laser light has an energy density of 270-300 mJ/cm 2 , an overlap rate of 50%, and a wavelength of 308 nm or 343 nm.
- FIG. 3 is a flow diagram showing a method of using the lifting device of FIG. 1 to lift a flexible substrate from its glass substrate according to an embodiment of the present invention. As illustrated, the method includes the following steps.
- the supply reel 11 spins at the first speed clockwise to deliver un-used adhesive tape 16 .
- the adhesive tape 16 As the adhesive tape 16 is delivered, it sequentially passes through the first guide roller 14 , the lifting roller 13 , the second guide roller 15 , and the take-up reel 12 .
- the adhesive tape 16 has the first side and the second side opposite to each other.
- the lifting roller 13 contacts the second side of the adhesive tape 16 .
- the first side of the adhesive tape 16 is the adhesive side and the flexible substrate 20 is adhered to the adhesive side of the adhesive tape 16 .
- the method further includes the step of moving the lifting roller 13 perpendicularly relative to the flexible substrate and approaching the flexible substrate 20 . Furthermore, the lifting roller 13 is moved from left to right along the lateral direction parallel to the glass substrate 30 to press the flexible substrate 20 so that the flexible substrate 20 is adhered to the first side of the adhesive tape 16 .
- the first guide roller 14 is disposed laterally between the lifting roller 13 and the supply reel 11
- the second guide roller 15 is disposed laterally between the take-up reel 12 and the lifting roller 13 .
- the first and second guide rollers 14 and 15 ensure that the flexible substrate 20 is pressed tightly against the first side of the adhesive tape 16 .
- the take-up reel 12 also spins clockwise to retract the adhesive tape 16 .
- the pull by the adhesive tape 16 lifts the flexible substrate 20 adhered to the first side of the adhesive tape 16 is lifted from the glass substrate 30 .
- the flexible substrate 20 is lifted from the glass substrate 30 , the flexible substrate 20 is still adhered to the first side of the adhesive tape 16 . Since the adhesive tape 16 is one whose adhesiveness may be dissolved by exposure to UV light, the UV lighting device is engaged to emit UV light onto the first side of the adhesive tape 16 . The first side of the adhesive tape 16 as such loses its adhesiveness, and the adhesive film on the first side of the adhesive tape 16 falls off, thereby lifting the flexible substrate 20 from the adhesive tape 16 .
- the second end of the adhesive tape is connected to the take-up reel 12 . Therefore, the take-up reel 12 spins to retract the adhesive tape 16 (i.e., the already used adhesive tape 16 ). In the present embodiment, after the flexible substrate 20 is lifted from the adhesive tape 16 , the take-up reel 12 spins at the third speed clockwise to retract the adhesive tape 16 .
- the present invention teaches a device and a method for lifting flexible substrate.
- the device and method first achieve preliminary lifting of the flexible substrate through laser ablation. Then, the flexible substrate is adhered to an adhesive tape whose adhesiveness is dissolvable under UV light. The effective and gentle separation of the flexible substrate and the glass substrate is further achieved through the traction of adhesive tape. The adhesive side of the adhesive tape is then exposed to UV light so that its adhesiveness disappears. The flexible substrate as such is further lifted from the adhesive tape.
- the yield for lifting the flexible substrate is enhanced, and the cost is lower as the lifting device is simple and requires little extra expenses.
- phrases such as “an embodiment,” “some embodiments,” “an example,” “some examples,” etc. means that their specified characteristic, structure, material, or feature described may be independently applied or jointly combined in at least one embodiment of the present invention. These phrases also are not necessarily refer to a same embodiment. Their characteristics, structures, materials, or features may be appropriately integrated in one or more embodiments.
Abstract
Description
Claims (11)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
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CN201710708601.1 | 2017-08-17 | ||
CN201710708601 | 2017-08-17 | ||
CN201710708601.1A CN107528009B (en) | 2017-08-17 | 2017-08-17 | Flexible substrate peeling device and peeling method |
PCT/CN2017/108690 WO2019033566A1 (en) | 2017-08-17 | 2017-10-31 | Flexible substrate stripping device and stripping method |
Related Parent Applications (1)
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PCT/CN2017/108690 Continuation WO2019033566A1 (en) | 2017-08-17 | 2017-10-31 | Flexible substrate stripping device and stripping method |
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US20190054728A1 US20190054728A1 (en) | 2019-02-21 |
US10751985B2 true US10751985B2 (en) | 2020-08-25 |
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US16/136,846 Active 2038-03-07 US10751985B2 (en) | 2017-08-17 | 2018-09-20 | Flexible substrate lifting device and method |
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