US1058499A - Brush-making machine. - Google Patents

Brush-making machine. Download PDF

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US1058499A
US1058499A US74183413A US1913741834A US1058499A US 1058499 A US1058499 A US 1058499A US 74183413 A US74183413 A US 74183413A US 1913741834 A US1913741834 A US 1913741834A US 1058499 A US1058499 A US 1058499A
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brush
drill
wheel
bed
bristles
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US74183413A
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Anthony Vanderveld
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    • AHUMAN NECESSITIES
    • A46BRUSHWARE
    • A46DMANUFACTURE OF BRUSHES
    • A46D3/00Preparing, i.e. Manufacturing brush bodies
    • A46D3/04Machines for inserting or fixing bristles in bodies
    • A46D3/042Machines for inserting or fixing bristles in bodies for fixing bristles using an anchor or staple

Definitions

  • OOG-i-T 9 000000/ 0000000 e' 0 000 0 ol 8 000 0 0' 0 0 00 00 o 0 00000000 0
  • My invention relates to improvements in brush making machines, and its object is to provide improved means for holding and adjusting the brush blank; to provide improved means for drilling the same; to provide improved means for arranging the bristles in place in the holes made by the drill; to provide improved means for holding the bristles in place, together with means for making said holding means; to provide improved means for inserting the holding means in place, and to provide the device with various new and useful features, hereinafter more fully described and particularly pointed out in the claims.
  • Figure 1 is a front elevation of a device which embodies my invention
  • F ig. 2 is a side elevation of the same
  • Fig. 3 is a plan view, parts being broken away to more clearly disclose the construction
  • Fig. t is a vertical section showing a detail of the adjustable table mechanism
  • Fig. 5 is a plan view of the platen showing the upper side of the same.
  • F'g. 6 is an inverted plan view of the platen.
  • Fig. 7 shows the blower and operating mechanism therefor, drawn on an enlarged scale
  • Fig. 8 shows the upper portion of the machine in front elevation corresponding to Fig. 1, drawn to an enlarged scale.
  • Fig. 9 is a plan view of a part of'the mechanism shown in Fig. 8.
  • Fig. 9 is a plan view of a part of'the mechanism shown in Fig. 8.
  • FIG. 10 is a front elevation of the staple forming and transferring mechanism, the staple guide and driver, anda sectional view of a portion of abrush;
  • FIG. 11 is a view similar to Fig. 10 with the parts in different posia section on line tion;
  • Fig. 12 is a view in elevation of the guide.
  • Fig. 13 is an enlarged section of the guide and driver taken on the line 13-13, Fig. 10.
  • Fig. 14 is a similar view on the line 14-14, Fig. 10.
  • Fig. 15 is 15-45, Fig. 11.
  • Figs. 16 and 17 are similar views taken on lines 1(i-16, and 17-17, respectively, Fig. 11.
  • Fig. 18 is an enlarged plan view of the dies.
  • Fig. 19 is an enlarged vertical section as taken on line 19-19, Fig. 11.
  • Fig. 20 is Specification of Letters Patent.
  • FIG. 21 is an enlarged plan view of one of the fasteners before driving the same.
  • Fig. 21 is an enlarged sectional detail showing the arrangement of the fasteners and brlstles in a brush after the fastener has been driven.
  • Fig. 22 is a vertical sectional detail of the bristle beds and bristle feeding mechanism.
  • Fig. 23 is a similar viewwith the feed wheel in a different position.
  • Fig. 24 is a sectional view of the bristle bed as taken transversely of Fig. 22.
  • Fig. 25 is a detail in horizontal section of the bristle bed and feeding mechanism.
  • Figs. 26 and 27 are front and side views of the cam and upper end of the rod which operate the bristle feed.
  • Figs. 26 and 27 are front and side views of the cam and upper end of the rod which operate the bristle feed.
  • Fig. 28 and 29 are corresponding views of the lower end of the rod that operates the bristle feed, and of the parts co-acting therewith.
  • Fig. 30 is a detail of construction in elevation of the drill operating mechanism.
  • Figs. 31 and 32 are front and partial plan views, respectively, of the mechanism shown in Fig. 30.
  • Fig. 33 is a detail in vertical section of a portion of the structure shown in Figs. 31 and 32.
  • Figs. 34 and 35 are views of the universal joint connecting rod 56 and lever 14.
  • Fig. 3G is a detail in vertical section of a portion of the wire feeding mechanism.
  • Fig. 37 is a front elevation of the bristle feed wheel and the parts co-acting therewith.
  • the driving shaft 1 of the machine carries a driving pulley 2 loosely thereon which is engaged by the same to the driving shaft upon operation of a bell crank 3 connected by suitable mechanism to treadle 3", whereby the machine will operate as long as the treadle is depressed but will stop when it is released.
  • a counter shaft 4 at right angles to driving shaft 1 is connected to and operated by the driving shaft by means of miter gears 5. number of cams are located on the driving shaft, cam 6 operating the drill armin a vertical plane, cam 7 operating the staple driver, andcam 8 the staple guide. ,Cams 9, 10 and 11 located on the countershaft 4 operate respectively, the drill lever laterally, the bristle feed mechanism, and the fastener forming and placing mechanism.
  • the brush blank is adjusted and held in the following manner.
  • the bed plate 24 has a central stud or proj upper surface. Any convenient number of platens 26 are provided according to the the driving clutch 3 to connect.
  • each platen is provided with an end and a side rib 27 on its upper surface against which the brush blank 126 is securely held by a cam clamp 28.
  • the platen is provided 011 the .under side with a plurality of recesses 29 each adapted to receive the pin 25, said recesses being directly beneath the places in the brush blank where the dilferent tufts of bristles are to be inserted.
  • Semi-circular brackets 30 support the bed and have segmental tongue and groove engagement with the head 31, the axis of the same being above the plane of the bed and held in adjustment thereon by a bolt 32, which firmly clamps the head between the brackets and thus provides a rigid and substantial support for the bed.
  • This head is mounted on a downwardly projecting stem- 41 vertically movable in a socket 34'and having a T-head 33 this socket being vertically movheld firmly from rotation by a spline 34, which frame is vertically adjustable in ways 47 by means of a screw 48, operated by a shaft 49, connected thereto by gears 50, and manually rotated by a wheel 51 to raise and lower the frame,
  • Socket 34 is yieldingly supported upon a spring 44 which is adjustable for tension by a screw 45, and to limit the upward movement of the socket, it is provided with a headed stud 42 vertically movable in a cap 43 fixed on the frame and against which cap the head of the stud is forced by the spring.
  • segmental su orts 35 are pivoted at one end to the T- liead 33, and
  • an arm 39 is provided having a downwardly projecting pin 40 slidable in an opening in the head 33.
  • a rotating drill 52 is carried on the outer end of an arm 53.
  • This arm 53 is mounted on a universal joint bein vertical axis near the mid le upon a support 54 which in turn is pivoted on a horizontal axis 55.
  • the drill is driven by a belt 59 running around idlers 60 and 61, thence upward to a driving pulley 62 opfrom the counter shaft 4 in any convenient manner (not shown).
  • the arm 53 is held in operative posit-ion by a spring 58 and operated about its vertical axis by a push pin 57 which engages the arm 53 at one end and at the other end is engaged by a pivoted lever 15 having a roller 15 that is engaged by cam 9, whereby the arm is alternately allowed to move to operative position, and swung horizontally on its vertical pivot away from operative position.
  • the arm is swung upon the horizontal axis 55.
  • the drill may drill the hole in the blank, and the dotted line position indicates the position taken when the drill is removed from the work.
  • the vertical movement of the arm 53 is accomplished by a lever 14 having a roller 14 that engages a groove in cam 6, said lever being connected to the inner end of the arm 53 by a rod 56, which rod is connected by a universal joint 63 to the lever 14 thus permitting the horizontal movement of arm 53 about its vertical pivot as well as the vertical movement about horizontal pivot 55.
  • I prefer to provide for placing two grades of bristles for which purpose I have shown two superposed bristle beds or ways 20 and 20*, pivoted upon brackets 21, to alternately shift to opposite the feed wheel at the discharge end of the bristle beds. These beds are provided with ribs 75 enabling the bristles to slide easily toward the feed wheel and to properly enter the slot therein, as hereafter described, and at each end of the bristles are parallel plates-74 adjustable toward and from each other to conform to the various lengths of bristles as occasion may require in making different brushes, and properly adjust them in the wheel and guide.
  • the bristles are forced toward the discharge placed behind the bristles and which are oplowers by the cords 77, the cords being extended over and guided by pulleys 78 as shown.
  • a feed wheel 70 Opposite the discharge end of the beds is a feed wheel 70 having a radial slot 72 in its periphery to receive the bristles,
  • Wheel 70 ismounted on a shaft 64 and is rotated a i half a revolution and back again at each cycle of the machine by means of a longitudinally movable rod 16 having a link 16 surrounding the counter shaft 4 and vertically movable thereon. This rod is moved by rollers 17 thereon engaging the cam 10.
  • This rod is provided with a rack 65 which engages a pinion 65 loose on the shaft 64.
  • Fixed on this pinion are arms erated by weights 79 connected to the fol fill 66 and 66' spaced apart and in one"of,whicli is an adjustable screw 67.”
  • An arm”68 is fixed on the shaft 64 and extends between the arms 66 and 06'; By this connection the rotary movement of the wheel 70 maybe exactly adjusted'by adjusting the clearance between the screw 07 and the arm 06 which screw and arm alternately engage tie arm 68 and rotate the shaft 6-1 in opposite directions as the rack is reciprocated by the cam 10.
  • a' hood is provided above the wheel, and to shift the bristle bed with either the upper or lower portion 0 ositc the feed whee a manually operated s ufting lever 28 is provided and connected to the bet by a rod 22, pivoted to the bed at one end and eccentrically ivoted to the lever 23 at the other end, wiereby turning the lever half a revolution, raises or lowers the bed.
  • hood 80 prevents the escape of the bristies from the upper bed when the lower bed is feeding, and when the up er bed is feeding, the bristles are held in tto lower bed by steps 71 attached to an arm 09, which arm is also provided with a bearin 69' for the shaft 0
  • a staple guide 81 is provided having a lateral opening adjacent t 0 wheel 70 and a pro'ecting incline 82 beneath said opening anti extending alongsidethe wheel to remove the bristles from the slot therein and guide the same intoa transverse openin 83 in the guide.
  • This guide' is also provu ed with'an upwardly extended opening 84 to receive the fastener or staple as hereafter described,- and also with a discharge openin 112 at the lower end through which the ristles are driven in the'operation of setting the same.
  • This guide periodically moves up and down bcin lowered in contact with the brush blan c during the operation of inserting the tuft therein, and vertically moved to permit the blank to be shifted and to receive the tuft and fastener and to permit the drill to operate, b means of the lever 12, provided with a rot or traversing a groove in the cum 8, and having a slide 110' at its opposite end engaging a way 110 attached to the staple guide 81.
  • this guide is a staple driver 113 attached to a side 114 independently movable in the guide 81, and provided wit 1 a pin'llti having a block thereon slidahle in a slot in the lever 13, which lever is operated by the cum 7 having a cam groove to receive the roller 13 onthelever.
  • the fasteners for holding the bristles in place are formed from a. continuous strip of metal or flat wire 80 fedforward by means of the feed rollers 87 oppositely-oligagln the name, one of which railers n moantot on a lever 09 and pressed toward the other by a spring 08.
  • a ratchet wheel 88 is connected to one of the rollers and engaged by a pawl 89 mounted on an arm 90, noted on the shaft carrying the roller, and lilvlng on its'movable end a roller 91 which is engaged by the cam 11 whereby the lever is per:- odieall moved and shifts the ratchet wheel and r0 lers feeding the strip 08 forward a suillcient distance to supply material for one of the fasteners.
  • One of these fasteners is shown at 127 in Fig.
  • the fastener 127 is armed by means of the dies 98 and 09 having opposing acute angles spaced apart, as shown in Fig. 18 in )lan view.
  • the die 08 has a channel in which the strip 80 slides, and is provided with a round opening, partially within the channel and midway between the dies to receive a punch 04.
  • the die 00 has a curved channel 123 for the escape of the waste material cut. from the stock. Co-act-ing with these dies is a round punch 04 which enters the hole in the die 08 and cuts out the semi-circular recess 19.7.
  • a punch 05 co-acts with both dies to sever the strip at each end of the fastener and form the s urs 127" and 127" at its respective ends. he waste material escapes through openings 124 and 125. This punch is preferab y round and also provided with grooves 05* at.
  • ctfitps 100 to hold the material from rising o the (lies. Beneath the dies and contacting'the same is a se mental bed plate 107 between which and tie concave under surface of the dies is a way 109 concentric with the axis of the oscillating arm 101. On this arm is a finger 102, the end of which traverses in the way 109 and into the. staple guide to a point beneath the staple driver 113.
  • a continuation 111 of this way to receive the fastener, which continuation when the staple guide is raised, forms a continuation of the way lwtween the bed plate 107 and thedie 00.
  • This carved way and continuation extends through substantially 00 degrees, whereby the fastener turns from horizontal to vertical position, as it is moved from beneath the punches into the guide.
  • Punches 04 aml 05 are carried by a slide 19 which is rcci irocated by a lever 18 ]novided with a rolicr 18 at. one end traversing a cam groove 11, in the cam 11. At the other end this lcvcr 18 is pivoted to the slide '10, and is mteruualiately mounted on an cccentric pivot. 00 adjustable by a lever 07 whereby'the down stroke at the pant-hes (an be accurately adjusted to carry the fastener downinto the wa 10!).
  • the rocker 101 is operated by an arm 10a ill) to which is connected a rod 104 at the lower end, the upper end of the rodbeing pivoted to the movubleendofiapivoted arm having a roller 106, which rollentraverses the cam groove 11" in the cam 11.
  • a retaining plate 108 spaced apart from the bed plate 107 by a spacing plate 110 and having its edge engaging the dies permits the tlnger 102 to swat; therebetween and retain the fastener in t 1e way 100.
  • Air pump 11? isopera'ted by movement of the guide 81.
  • a tube 118 the middle portion 118* being tlexihle to permit the movement of the lower part thereof.
  • This tuhe terminales in a curved rigid nozzle 118" which is carried by an arm 120 on a rock shaft 11$), tttrnin on a vertical axis.
  • the blank shown in the drawings at 126 is for a tint brush with the bristles positioned vertically therein.
  • the bed 24 may be adjusted to horizontal position and vertically ad'usted to conform to the proper thickness of the brush blank, and a ilatcn used having recesses 20 corrospont ing to the number and location of tufts to be-inserttal in the blank.
  • This platen carrvin the blank may then be placed on tho itttr lllltl manually shifted step by step to successively position the pin 2.". in the various recesses 20 as each tuft is successively inserted in the blank.
  • the first operation is to bore a hole as the cams ti and 0 rotate. Cum 0 first )0!- mits the arm on to swing with't-he drill above the blank, cum 0 then raises the rear of the lever l-l depressing the arm 58 and forcing the drill into the blank the proper depth. Further movement of cum 0 causes the drill torise and when it is out of the blank,.the mm 0 swings the arm carrying the drill horizontally, the drill being thus moved both vertically and laterally and out of the way of other mechanism. In the meantime cam 10 has depressed the rod 10 which rotates the shaft 34 and feed wheel 70 a half revolution from the position shown in ,Fig. 23 to the osition shown in Fig.
  • the cam 11 now operates through the rod wt to turn the rocker 101 carrying the finger 102, which latter engages the fastener and carries itv along the way 100 and through the extension 111 of the same in the staple aide, depositing it therein directly above t to tuft of bristles, as indicated in-Fig. 10.
  • the driver 113 is now moved downward by the cum 7 and lever 13, which driver engages the fastener and carries it together with the tuft of bristles folded over the same down to place in the hole in the blank as indicated in Fig. 21.
  • the driver enga es the upper end of the fastener between tie spurs 127", and the tuft of bristles is folded over the lower end of the fastener between the spurs 127".
  • the recess 127 permits the fastener to yield and fold laterally, which forces two of the smrs opposite the recess against one side of the opening or hole, and the middle of the edge opposite. the recess against the other side of the same, securely anchorin the fastener and tuft in place within the liolo, as shown in Fig. 21.
  • the driver and guide then recede to time, and the operator manually shifts the lJltlllb' to the next position with the projection in the next. recess of the plate in the series, and the machine may then repeat the operation for the next succeeding bristle tuft.
  • the table 24 is tilted upon the head ill by shifting the arms in the recess of the supports tlfi. in the event. of any accidental pvcr prossnre downward by any obstruction or otherwise, the spring 44 will yield, permitting the table to descend and avoid breaking the machine.
  • the rock shaft 119 is oscillated and the air pump 117 provides a blast of air through the noz- ,zle 118" which clears away any chips or other light. olmtructions that may be In lilo way.
  • a brush making machine comprising a head, a bed supported by the head, brackets on the bed embracing the head, segmental tongues and grooves in the head and brackets the axis of which is above the bed, and adjustably connecting the same, and a clamping bolt extending through the brackets.
  • a brush machine comprising a bed, brackets supporting the bed and having segmental grooves, a head having segmental tongues in the grooves, a binding bolt in said brackets, means for adjusting the bed at intervals, a yieldable support for the bed, a platen adjustable on the bed, and means for holding a brush blank on the platen.
  • a brush machine comprising a T-head, a spring supporting said head, a relatively vertically movable head supported by the T-head, a bed pivotally mounted on the said head, recessed segments carried by the T- head, arms on the bed having rollers engaging the recesses of the segments, and means 03 adjnstably holding a brush blank on the 4.
  • a brush machine comprising a platen having a series of recesses in one side and a side rib and end rib on the other side, a cam to force a brush blank against said ribs, a bed supporting the platen and having a pin to successively engage said recesses, a vertically movable head supporting said bed, brackets having segmental tongue and groove connection .with said head and adjustable thereon, a binding bolt in said brackets, arms on said bed having rollers at their lower ends, recessed segments engaged by the rollers and supporting the bed, means for adjusting said segments, and a vertically yieldable support for said brackets.
  • a brush making machine comprising a bristle bed having longitudinal ribs, parallel plates extending longitudinall of the bed and laterally adjustable, a fee wheel opposite the end of the bed, and -means for moving the bristles toward the feed wheel.
  • brush making machine comprising for shifting the beds alternately opposite the axis of the feed wheel, a stop near the feed wheel and opposite the end of the other bed,
  • a feed wheel to receive bristles from the respective beds, and means for moving bristles toward the feed wheel.
  • A'brush making machine comprising a feed wheel having a radial slot, means for oscillating said wheel, a staple guide at one side of said wheel to receive bristles from the same, two superposed bristle beds at the other side of said wheel, a hood above the wheel, a stop below the wheel, and means for shifting the bristle beds alternately with the open end' of one bed opposite the axis of the wheel, and with the other bed opposite the hood or stop. 4
  • a brush making machine comprising a feed wheel having a radial .slot, an adjustable stop in the slot, a staple guide at one side of the wheel to receive bristles therefrom and having an incline at the side of the wheel, a bristle bed having its open end opposite the wheel, a shaft on which the wheel is mounted, a pinion to rotate the shaft, a reciprocable rack engaging the pin ion, and means for periodically reciprocat- 9.
  • a brush machine comprising an oscillating feed wheel having a radial slot, a shaft on which the wheel is mounted, an arm fixed on the shaft, a pinion loose on the shaft, two arms fixed on the pinionand oppositely engaging the arm on the shaft, an adjusting screw in one of the arms, a rack engaging the pinion, and means for reciproeating, the rack.
  • a brush making machine comprising a feed wheel having a radial slot, an adjustable stop in the slot, a staple guide at one side of the wheel, an incline on the guide to removebristles from, the slot, superposed bristle beds at the other side of the wheel, means for shifting the ends of the beds alternately opposite the wheel, a hood above the wheel, a stop below the wheel, a shaft on which the wheel is mounted, a inion on the shaft, a rack engagingl the pinion, and.
  • a feed wheel having a radial slot to receive bristles from the beds
  • a staple guide having a lateral Opening opposite the feed wheel, an incline on the guide below the said opening and alongside of the wheel, means for oscillating the wheel, said guide also having a discharge opening in the end and a side opening to receive fasteners, and means for driving the fasteners and bristles through said discharge opening.
  • a brush making machine comprising an adjustable holder for a brush blank, a drill reciprocated horizontally to and from operative position and reciprocated vertically to bore the blank, vertically reciprocated tuft setting mechanism adapted to set bristles in the holes bored by the drill, means for synchronizing the drill and tuft setting mechanism to operate alternately, and means for operating the 'drill and tuft setting mechanism.
  • a brush making machine comprising an adjustable holder, for a brush blank, a drill movable vertically to bore the blank. and movable horizontally out of the way of the tuft setting mechanism, vertically reciprocable tuft setting mechanism above the drill when the latter is in operative position, a blower operated by the tuft setting mechanism, means for synchronizing the drill and tuft setting mechanism to operate alternately, and means for operating the" drill and said mechanism.
  • a drill adapted to bore holes therein, a tuft setting mechanism adapted to set bristles therein in the same place that the drill bores the holes, means for moving the drill to operative position below the tuft setting mechanism and out of said position, means for reciprocating the tuft setting mechanism, and means for operating the drill.
  • a brush making machine comprising a platen for holding brush blanks,-means for supporting and adjusting the platen conormable to the positions of the respective tufts set in the blank, adrill, means for rotating the drill, means vertically to bore the blank, means for moving the drill horizontally away from over the hole bored in the blank, a vertically movable guide above the hole in the blank, means'for supplying fasteners and bristles to said guide, means for reciprocating the guide, means for driving the bristles and fasteners out of the guide into the holes bored by the drill, and means for synchronizing the various movements thereof, w iereby the drill and the bristle-setting mec anism operate alternately.

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Description

A. VANDERVELD. BRUSH MAKING MACHINE. APPLICATION rum) 1m. 1a, 1913.
1,058,499. Patented Apr. 8, 1913.
'l SHEETS-SHEET 2.
A. VANDBRVELD.
BRUSH MAKING MACHINE. APPLICATION rum) JAN. 1a, 1913.
Patented Apr. 8, 1913.
7 SHEETS-$111133 3.
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ABPLIGATION FILED JAN. 13, 1913.
Patented Apr. 8, 1913.
wmmw W W A. VANDERVELD. BRUSH MAKING MACHINE. APPLICATION FILED JAN.13,1913.
Patented Apr. 8, 1913.
'I SHEETS-SHEET 5 wunemo A. VANDERVELD. BRUSH MAKING MACHINE.
APPLICATION FILED JA1L13, 191a. 1,058,499. Patented Apr. 8, 1913.
1 sums-sum e.
IIIIIIIII'IIIIIIIIIII IIIIIIII 'lIIII/lt A. VANDERVELD. BRUSH MAKING MACHINE. APPLICATION rum) JAN. 13, 1913.
Patented Apr. 8, 1913.
I SKBETHHBET '1.
UNITED STATES PATENT OFFICE.
ANTHONY VANDERVELD, F GRAND RAPIDS, MICHIGAN.
BRUSH-MAKING MACHINE.
Application filed January 13, 1913.
To all whom it may concern Be it known that I, ANTHONY VANDER- vnLn, a citizen of the United States, residing at. Grand Rapids, in the county of Kent and State of Michigan, have invented certain new and useful Improvements in Brush- Making Machines, of which the following, taken in connection with the accompanying drawings, is a specification.
My invention relates to improvements in brush making machines, and its object is to provide improved means for holding and adjusting the brush blank; to provide improved means for drilling the same; to provide improved means for arranging the bristles in place in the holes made by the drill; to provide improved means for holding the bristles in place, together with means for making said holding means; to provide improved means for inserting the holding means in place, and to provide the device with various new and useful features, hereinafter more fully described and particularly pointed out in the claims.
In the drawings, Figure 1 is a front elevation of a device which embodies my invention; F ig. 2 is a side elevation of the same; Fig. 3 is a plan view, parts being broken away to more clearly disclose the construction; Fig. t is a vertical section showing a detail of the adjustable table mechanism; Fig. 5 is a plan view of the platen showing the upper side of the same. F'g. 6 is an inverted plan view of the platen. Fig. 7 shows the blower and operating mechanism therefor, drawn on an enlarged scale, Fig. 8 shows the upper portion of the machine in front elevation corresponding to Fig. 1, drawn to an enlarged scale. Fig. 9 is a plan view of a part of'the mechanism shown in Fig. 8. Fig. 10 is a front elevation of the staple forming and transferring mechanism, the staple guide and driver, anda sectional view of a portion of abrush; Fig. 11 is a view similar to Fig. 10 with the parts in different posia section on line tion; Fig. 12 is a view in elevation of the guide. Fig. 13 is an enlarged section of the guide and driver taken on the line 13-13, Fig. 10. Fig. 14 is a similar view on the line 14-14, Fig. 10. Fig. 15 is 15-45, Fig. 11. Figs. 16 and 17 are similar views taken on lines 1(i-16, and 17-17, respectively, Fig. 11. Fig. 18 is an enlarged plan view of the dies. Fig. 19 is an enlarged vertical section as taken on line 19-19, Fig. 11. Fig. 20 is Specification of Letters Patent.
Patented Apr. 8,1913.
Serial No. 741,834.
an enlarged plan view of one of the fasteners before driving the same. Fig. 21 is an enlarged sectional detail showing the arrangement of the fasteners and brlstles in a brush after the fastener has been driven. Fig. 22 is a vertical sectional detail of the bristle beds and bristle feeding mechanism. Fig. 23 is a similar viewwith the feed wheel in a different position. Fig. 24 is a sectional view of the bristle bed as taken transversely of Fig. 22. Fig. 25 is a detail in horizontal section of the bristle bed and feeding mechanism. Figs. 26 and 27 are front and side views of the cam and upper end of the rod which operate the bristle feed. Figs. 28 and 29 are corresponding views of the lower end of the rod that operates the bristle feed, and of the parts co-acting therewith. Fig. 30 is a detail of construction in elevation of the drill operating mechanism. Figs. 31 and 32 are front and partial plan views, respectively, of the mechanism shown in Fig. 30. Fig. 33 is a detail in vertical section of a portion of the structure shown in Figs. 31 and 32. Figs. 34 and 35 are views of the universal joint connecting rod 56 and lever 14. Fig. 3G is a detail in vertical section of a portion of the wire feeding mechanism. Fig. 37 is a front elevation of the bristle feed wheel and the parts co-acting therewith.
Throughout the several views, like reference numerals refer to like parts.
The driving shaft 1 of the machine carries a driving pulley 2 loosely thereon which is engaged by the same to the driving shaft upon operation of a bell crank 3 connected by suitable mechanism to treadle 3", whereby the machine will operate as long as the treadle is depressed but will stop when it is released. A counter shaft 4 at right angles to driving shaft 1 is connected to and operated by the driving shaft by means of miter gears 5. number of cams are located on the driving shaft, cam 6 operating the drill armin a vertical plane, cam 7 operating the staple driver, andcam 8 the staple guide. , Cams 9, 10 and 11 located on the countershaft 4 operate respectively, the drill lever laterally, the bristle feed mechanism, and the fastener forming and placing mechanism.
The brush blank is adjusted and held in the following manner. The bed plate 24 has a central stud or proj upper surface. Any convenient number of platens 26 are provided according to the the driving clutch 3 to connect.
ection 25 in lts at the top,
able in the frame 46 and erated by gears 62' driven different styles and sizes of brushes to be made on the machine, one only being shown in the drawings, and each platen is provided with an end and a side rib 27 on its upper surface against which the brush blank 126 is securely held by a cam clamp 28. site the blank, the platen is provided 011 the .under side with a plurality of recesses 29 each adapted to receive the pin 25, said recesses being directly beneath the places in the brush blank where the dilferent tufts of bristles are to be inserted. Semi-circular brackets 30 support the bed and have segmental tongue and groove engagement with the head 31, the axis of the same being above the plane of the bed and held in adjustment thereon by a bolt 32, which firmly clamps the head between the brackets and thus provides a rigid and substantial support for the bed. This head is mounted on a downwardly projecting stem- 41 vertically movable in a socket 34'and having a T-head 33 this socket being vertically movheld firmly from rotation by a spline 34, which frame is vertically adjustable in ways 47 by means of a screw 48, operated by a shaft 49, connected thereto by gears 50, and manually rotated by a wheel 51 to raise and lower the frame,
thereby providing for brush blanks of varying thickness, and allowing a blank to be quickly and easily placed in position. I
Socket 34 is yieldingly supported upon a spring 44 which is adjustable for tension by a screw 45, and to limit the upward movement of the socket, it is provided with a headed stud 42 vertically movable in a cap 43 fixed on the frame and against which cap the head of the stud is forced by the spring. To tilt the table 24 step by step as occasion may require, segmental su orts 35 are pivoted at one end to the T- liead 33, and
adjust-ably supported at the other end by a bolt 38. These segments are each provided with a series of recesses in its upper side, ends of the beds by followers 76, which are and arms 36 on the brackets 30 are provided with rollers 37 which engage these recessesstep by step and support the table 24 at different angles. To revent the head 31 from rotating in the soc et 34, an arm 39 is provided having a downwardly projecting pin 40 slidable in an opening in the head 33.
A rotating drill 52 is carried on the outer end of an arm 53. This arm 53 is mounted on a universal joint bein vertical axis near the mid le upon a support 54 which in turn is pivoted on a horizontal axis 55. The drill is driven by a belt 59 running around idlers 60 and 61, thence upward to a driving pulley 62 opfrom the counter shaft 4 in any convenient manner (not shown).
To move the drill to operative position while boring the blank, and then move it pivoted on a out of the way while the other mechanism is inserting and securing the bristles, the arm 53 is held in operative posit-ion by a spring 58 and operated about its vertical axis by a push pin 57 which engages the arm 53 at one end and at the other end is engaged by a pivoted lever 15 having a roller 15 that is engaged by cam 9, whereby the arm is alternately allowed to move to operative position, and swung horizontally on its vertical pivot away from operative position.
To feed the drill vertically into the blank and to remove the same after drilling a hole therein, the arm is swung upon the horizontal axis 55. In the position indicated in full lines in Fig. 30, the drill may drill the hole in the blank, and the dotted line position indicates the position taken when the drill is removed from the work. The vertical movement of the arm 53 is accomplished by a lever 14 having a roller 14 that engages a groove in cam 6, said lever being connected to the inner end of the arm 53 by a rod 56, which rod is connected by a universal joint 63 to the lever 14 thus permitting the horizontal movement of arm 53 about its vertical pivot as well as the vertical movement about horizontal pivot 55.
I prefer to provide for placing two grades of bristles for which purpose, I have shown two superposed bristle beds or ways 20 and 20*, pivoted upon brackets 21, to alternately shift to opposite the feed wheel at the discharge end of the bristle beds. These beds are provided with ribs 75 enabling the bristles to slide easily toward the feed wheel and to properly enter the slot therein, as hereafter described, and at each end of the bristles are parallel plates-74 adjustable toward and from each other to conform to the various lengths of bristles as occasion may require in making different brushes, and properly adjust them in the wheel and guide. The bristles are forced toward the discharge placed behind the bristles and which are oplowers by the cords 77, the cords being extended over and guided by pulleys 78 as shown. Opposite the discharge end of the beds is a feed wheel 70 having a radial slot 72 in its periphery to receive the bristles,
the quantity received being determined bv anadjustable stop 73 inthe slot. Wheel 70 ismounted on a shaft 64 and is rotated a i half a revolution and back again at each cycle of the machine by means of a longitudinally movable rod 16 having a link 16 surrounding the counter shaft 4 and vertically movable thereon. This rod is moved by rollers 17 thereon engaging the cam 10.
-The lower end of this rod is provided with a rack 65 which engages a pinion 65 loose on the shaft 64. Fixed on this pinion are arms erated by weights 79 connected to the fol fill 66 and 66' spaced apart and in one"of,whicli is an adjustable screw 67." An arm"68 is fixed on the shaft 64 and extends between the arms 66 and 06'; By this connection the rotary movement of the wheel 70 maybe exactly adjusted'by adjusting the clearance between the screw 07 and the arm 06 which screw and arm alternately engage tie arm 68 and rotate the shaft 6-1 in opposite directions as the rack is reciprocated by the cam 10.
To retain the bristles in the slot 72 as the wheel rotates, a' hood is provided above the wheel, and to shift the bristle bed with either the upper or lower portion 0 ositc the feed whee a manually operated s ufting lever 28 is provided and connected to the bet by a rod 22, pivoted to the bed at one end and eccentrically ivoted to the lever 23 at the other end, wiereby turning the lever half a revolution, raises or lowers the bed. The hood 80 prevents the escape of the bristies from the upper bed when the lower bed is feeding, and when the up er bed is feeding, the bristles are held in tto lower bed by steps 71 attached to an arm 09, which arm is also provided with a bearin 69' for the shaft 0 To receive the tuft o bristles thus formed in the slot of the feed wheel, a staple guide 81 is provided having a lateral opening adjacent t 0 wheel 70 and a pro'ecting incline 82 beneath said opening anti extending alongsidethe wheel to remove the bristles from the slot therein and guide the same intoa transverse openin 83 in the guide. This guide'is also provu ed with'an upwardly extended opening 84 to receive the fastener or staple as hereafter described,- and also with a discharge openin 112 at the lower end through which the ristles are driven in the'operation of setting the same. This guide periodically moves up and down bcin lowered in contact with the brush blan c during the operation of inserting the tuft therein, and vertically moved to permit the blank to be shifted and to receive the tuft and fastener and to permit the drill to operate, b means of the lever 12, provided with a rot or traversing a groove in the cum 8, and having a slide 110' at its opposite end engaging a way 110 attached to the staple guide 81. In this guide is a staple driver 113 attached to a side 114 independently movable in the guide 81, and provided wit 1 a pin'llti having a block thereon slidahle in a slot in the lever 13, which lever is operated by the cum 7 having a cam groove to receive the roller 13 onthelever.
The fasteners for holding the bristles in place are formed from a. continuous strip of metal or flat wire 80 fedforward by means of the feed rollers 87 oppositely-oligagln the name, one of which railers n moantot on a lever 09 and pressed toward the other by a spring 08. A ratchet wheel 88 is connected to one of the rollers and engaged by a pawl 89 mounted on an arm 90, noted on the shaft carrying the roller, and lilvlng on its'movable end a roller 91 which is engaged by the cam 11 whereby the lever is per:- odieall moved and shifts the ratchet wheel and r0 lers feeding the strip 08 forward a suillcient distance to supply material for one of the fasteners. One of these fasteners is shown at 127 in Fig. 20, somewhat enlarged, and it consists of a short piece of this metallic stri with a semi-circular recess 127 in the mid dle of one side and acute angular spurs '127" and 127" at its respective ends, formin a recess at each end. The fastener 127 is armed by means of the dies 98 and 09 having opposing acute angles spaced apart, as shown in Fig. 18 in )lan view.
The die 08 has a channel in which the strip 80 slides, and is provided with a round opening, partially within the channel and midway between the dies to receive a punch 04. The die 00 has a curved channel 123 for the escape of the waste material cut. from the stock. Co-act-ing with these dies is a round punch 04 which enters the hole in the die 08 and cuts out the semi-circular recess 19.7. A punch 05 co-acts with both dies to sever the strip at each end of the fastener and form the s urs 127" and 127" at its respective ends. he waste material escapes through openings 124 and 125. This punch is preferab y round and also provided with grooves 05* at. opposite sides to receive the angles of the dies. Above the dies are ctfitps 100 to hold the material from rising o the (lies. Beneath the dies and contacting'the same is a se mental bed plate 107 between which and tie concave under surface of the dies is a way 109 concentric with the axis of the oscillating arm 101. On this arm is a finger 102, the end of which traverses in the way 109 and into the. staple guide to a point beneath the staple driver 113. In the staple guide is a continuation 111 of this way to receive the fastener, which continuation when the staple guide is raised, forms a continuation of the way lwtween the bed plate 107 and thedie 00. This carved way and continuation extends through substantially 00 degrees, whereby the fastener turns from horizontal to vertical position, as it is moved from beneath the punches into the guide.
Punches 04 aml 05 are carried by a slide 19 which is rcci irocated by a lever 18 ]novided with a rolicr 18 at. one end traversing a cam groove 11, in the cam 11. At the other end this lcvcr 18 is pivoted to the slide '10, and is mteruualiately mounted on an cccentric pivot. 00 adjustable by a lever 07 whereby'the down stroke at the pant-hes (an be accurately adjusted to carry the fastener downinto the wa 10!).
The rocker 101 is operated by an arm 10a ill) to which is connected a rod 104 at the lower end, the upper end of the rodbeing pivoted to the movubleendofiapivoted arm having a roller 106, which rollentraverses the cam groove 11" in the cam 11. A retaining plate 108 spaced apart from the bed plate 107 by a spacing plate 110 and having its edge engaging the dies permits the tlnger 102 to swat; therebetween and retain the fastener in t 1e way 100.
As a means of removin" the borings and other obstructions, if any, ormedby the drill, a blower is provided having the following construction. Air pump 11? isopera'ted by movement of the guide 81. Leading from the pump is a tube 118 the middle portion 118* being tlexihle to permit the movement of the lower part thereof. This tuhe terminales in a curved rigid nozzle 118" which is carried by an arm 120 on a rock shaft 11$), tttrnin on a vertical axis. and mounted near the Silt e 81, in which shaft is a spiral groove 121 engaged and traversed by a pm 122 tixed in part 110, whereby as the latter reciprocates, the rock shaft is oscillated about its axis, which movement carries the lower end of the nozzle 118 around in contact with the last tuft of bristles set, as shown in Fig. 11. The air escaping the nozzle blows away any borings or obstructions that may be made by operation of the drill. As the slide 81 rises, the nozzle is swung out of the way to permit adjustment of the blank for setting the next tuft, also to allow the drill to o erate.
ith the above description in mind, the operation of the machine is readily understood.
The blank shown in the drawings at 126 is for a tint brush with the bristles positioned vertically therein. In making this form of brush, the bed 24 may be adjusted to horizontal position and vertically ad'usted to conform to the proper thickness of the brush blank, and a ilatcn used having recesses 20 corrospont ing to the number and location of tufts to be-inserttal in the blank. This platen carrvin the blank may then be placed on tho itttr lllltl manually shifted step by step to successively position the pin 2.". in the various recesses 20 as each tuft is successively inserted in the blank.
The first operation is to bore a hole as the cams ti and 0 rotate. Cum 0 first )0!- mits the arm on to swing with't-he drill above the blank, cum 0 then raises the rear of the lever l-l depressing the arm 58 and forcing the drill into the blank the proper depth. Further movement of cum 0 causes the drill torise and when it is out of the blank,.the mm 0 swings the arm carrying the drill horizontally, the drill being thus moved both vertically and laterally and out of the way of other mechanism. In the meantime cam 10 has depressed the rod 10 which rotates the shaft 34 and feed wheel 70 a half revolution from the position shown in ,Fig. 23 to the osition shown in Fig. 22, car ying the brist es which have entered the slot 72 over into the staple guide, as indicated at 85 in I i 22, the ire ine 82 having removed them fi'om the slot 72 into the staple guide in proper )osition to be engaged by the fastener as it descends. Aftet the drill has been moved out. of the way, the staple guide 81 is moved downward by the cam 8 to a point directly over the hole in the blank and close to the surface of the same. In the meantime the downward mm ement of the slide 11), operated by the lever 18 and cam 11, cuts out the fastener by means of the punches 04 and 05 and the dies 08 and 0t),- depositing the fastener in the way 100 beneath these punches. The cam 11 now operates through the rod wt to turn the rocker 101 carrying the finger 102, which latter engages the fastener and carries itv along the way 100 and through the extension 111 of the same in the staple aide, depositing it therein directly above t to tuft of bristles, as indicated in-Fig. 10. As the tinger 102 moves back out of the way, the driver 113 is now moved downward by the cum 7 and lever 13, which driver engages the fastener and carries it together with the tuft of bristles folded over the same down to place in the hole in the blank as indicated in Fig. 21. The driver enga es the upper end of the fastener between tie spurs 127", and the tuft of bristles is folded over the lower end of the fastener between the spurs 127". As the fastener strikes the bottom of the hole in the blank, the recess 127 permits the fastener to yield and fold laterally, which forces two of the smrs opposite the recess against one side of the opening or hole, and the middle of the edge opposite. the recess against the other side of the same, securely anchorin the fastener and tuft in place within the liolo, as shown in Fig. 21. The driver and guide then recede to time, and the operator manually shifts the lJltlllb' to the next position with the projection in the next. recess of the plate in the series, and the machine may then repeat the operation for the next succeeding bristle tuft.
If it should be desired to set any row of bristles inclined to the vertical, the table 24 is tilted upon the head ill by shifting the arms in the recess of the supports tlfi. in the event. of any accidental pvcr prossnre downward by any obstruction or otherwise, the spring 44 will yield, permitting the table to descend and avoid breaking the machine. At each cycle of the machine, the rock shaft 119 is oscillated and the air pump 117 provides a blast of air through the noz- ,zle 118" which clears away any chips or other light. olmtructions that may be In lilo way.
lltl
The drilling mechanism, the staple or fastener, and the stapling mechanism specifically shown and described are not claimed in this application but are reserved for separate applications as separate and distinct inventions.
I have fully disclosed a complete and operative device embodying the invention. Such disclosure is to be taken as illustrative and diagrammatic of the invention, however, and in no sense as limiting to any specific construction, the invention itself covering 'all modifications that come properly within the scope of the appended claims.
What I claim and desire to secure by Letters Patent of the United States is l. A brush making machine comprising a head, a bed supported by the head, brackets on the bed embracing the head, segmental tongues and grooves in the head and brackets the axis of which is above the bed, and adjustably connecting the same, and a clamping bolt extending through the brackets.
2. A brush machine comprising a bed, brackets supporting the bed and having segmental grooves, a head having segmental tongues in the grooves, a binding bolt in said brackets, means for adjusting the bed at intervals, a yieldable support for the bed, a platen adjustable on the bed, and means for holding a brush blank on the platen.
3. A brush machine comprising a T-head, a spring supporting said head, a relatively vertically movable head supported by the T-head, a bed pivotally mounted on the said head, recessed segments carried by the T- head, arms on the bed having rollers engaging the recesses of the segments, and means 03 adjnstably holding a brush blank on the 4. A brush machine comprising a platen having a series of recesses in one side and a side rib and end rib on the other side, a cam to force a brush blank against said ribs, a bed supporting the platen and having a pin to successively engage said recesses, a vertically movable head supporting said bed, brackets having segmental tongue and groove connection .with said head and adjustable thereon, a binding bolt in said brackets, arms on said bed having rollers at their lower ends, recessed segments engaged by the rollers and supporting the bed, means for adjusting said segments, and a vertically yieldable support for said brackets.
5. A brush making machine comprising a bristle bed having longitudinal ribs, parallel plates extending longitudinall of the bed and laterally adjustable, a fee wheel opposite the end of the bed, and -means for moving the bristles toward the feed wheel.
6. A superposed and pivoted bristle beds, a feed wheel opposite the end of said beds, means ing the rack.
brush making machine comprising for shifting the beds alternately opposite the axis of the feed wheel, a stop near the feed wheel and opposite the end of the other bed,
a feed wheel to receive bristles from the respective beds, and means for moving bristles toward the feed wheel.
7. A'brush making machine comprising a feed wheel having a radial slot, means for oscillating said wheel, a staple guide at one side of said wheel to receive bristles from the same, two superposed bristle beds at the other side of said wheel, a hood above the wheel, a stop below the wheel, and means for shifting the bristle beds alternately with the open end' of one bed opposite the axis of the wheel, and with the other bed opposite the hood or stop. 4
8. A brush making machine comprising a feed wheel having a radial .slot, an adjustable stop in the slot, a staple guide at one side of the wheel to receive bristles therefrom and having an incline at the side of the wheel, a bristle bed having its open end opposite the wheel, a shaft on which the wheel is mounted, a pinion to rotate the shaft, a reciprocable rack engaging the pin ion, and means for periodically reciprocat- 9. A brush machine comprising an oscillating feed wheel having a radial slot, a shaft on which the wheel is mounted, an arm fixed on the shaft, a pinion loose on the shaft, two arms fixed on the pinionand oppositely engaging the arm on the shaft, an adjusting screw in one of the arms, a rack engaging the pinion, and means for reciproeating, the rack.
10. A brush making machine comprising a feed wheel having a radial slot, an adjustable stop in the slot, a staple guide at one side of the wheel, an incline on the guide to removebristles from, the slot, superposed bristle beds at the other side of the wheel, means for shifting the ends of the beds alternately opposite the wheel, a hood above the wheel, a stop below the wheel, a shaft on which the wheel is mounted, a inion on the shaft, a rack engagingl the pinion, and.
, remove bristles from the slot, a transverse opening below the incline, an upwardly extending opening to receive a fastener, a discharge opening in the lower end of the guide, and means for driving the fastener and bristles through said opening.
13. In a brush making machine the combination of superposed and movable bristle beds, a feed wheel having a radial slot to receive bristles from the beds, a staple guide having a lateral Opening opposite the feed wheel, an incline on the guide below the said opening and alongside of the wheel, means for oscillating the wheel, said guide also having a discharge opening in the end and a side opening to receive fasteners, and means for driving the fasteners and bristles through said discharge opening.
14. A brush making machine comprising an adjustable holder for a brush blank, a drill reciprocated horizontally to and from operative position and reciprocated vertically to bore the blank, vertically reciprocated tuft setting mechanism adapted to set bristles in the holes bored by the drill, means for synchronizing the drill and tuft setting mechanism to operate alternately, and means for operating the 'drill and tuft setting mechanism.
'15; A brush making machine comprising an adjustable holder, for a brush blank, a drill movable vertically to bore the blank. and movable horizontally out of the way of the tuft setting mechanism, vertically reciprocable tuft setting mechanism above the drill when the latter is in operative position, a blower operated by the tuft setting mechanism, means for synchronizing the drill and tuft setting mechanism to operate alternately, and means for operating the" drill and said mechanism.
with the various positions of the respectivetufts set in the blank, a drill adapted to bore holes therein, a tuft setting mechanism adapted to set bristles therein in the same place that the drill bores the holes, means for moving the drill to operative position below the tuft setting mechanism and out of said position, means for reciprocating the tuft setting mechanism, and means for operating the drill.
17. A brush making machine comprising a platen for holding brush blanks,-means for supporting and adjusting the platen conormable to the positions of the respective tufts set in the blank, adrill, means for rotating the drill, means vertically to bore the blank, means for moving the drill horizontally away from over the hole bored in the blank, a vertically movable guide above the hole in the blank, means'for supplying fasteners and bristles to said guide, means for reciprocating the guide, means for driving the bristles and fasteners out of the guide into the holes bored by the drill, and means for synchronizing the various movements thereof, w iereby the drill and the bristle-setting mec anism operate alternately.
In testimony whereof, I have hereunto set my hand in the presence of two witnesses.
ANTHONY VANDERVELD. Witnesses:
L. E. CARROLL, FRANK E. LIVERANCE, Jr.
for moving the drill
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2676848A (en) * 1951-07-03 1954-04-27 Sr Roy M Harwell Adhesive dispensing apparatus for brushmaking machines
US3112957A (en) * 1960-04-27 1963-12-03 Kings Brush Company Brush-making machine
US5724697A (en) * 1996-08-02 1998-03-10 Colgate-Palmolive Company Toothbrush construction

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2676848A (en) * 1951-07-03 1954-04-27 Sr Roy M Harwell Adhesive dispensing apparatus for brushmaking machines
US3112957A (en) * 1960-04-27 1963-12-03 Kings Brush Company Brush-making machine
US5724697A (en) * 1996-08-02 1998-03-10 Colgate-Palmolive Company Toothbrush construction

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