US10577756B2 - Eccentric shaft for a compaction machine - Google Patents
Eccentric shaft for a compaction machine Download PDFInfo
- Publication number
- US10577756B2 US10577756B2 US16/097,064 US201716097064A US10577756B2 US 10577756 B2 US10577756 B2 US 10577756B2 US 201716097064 A US201716097064 A US 201716097064A US 10577756 B2 US10577756 B2 US 10577756B2
- Authority
- US
- United States
- Prior art keywords
- eccentric shaft
- bearing seats
- cylinder axes
- gravity
- center
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000005056 compaction Methods 0.000 title claims abstract description 5
- 230000005484 gravity Effects 0.000 claims abstract description 16
- 230000008878 coupling Effects 0.000 description 5
- 238000010168 coupling process Methods 0.000 description 5
- 238000005859 coupling reaction Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910001208 Crucible steel Inorganic materials 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
- E01C19/286—Vibration or impact-imparting means; Arrangement, mounting or adjustment thereof; Construction or mounting of the rolling elements, transmission or drive thereto, e.g. to vibrator mounted inside the roll
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C19/00—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
- E01C19/22—Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for consolidating or finishing laid-down unset materials
- E01C19/23—Rollers therefor; Such rollers usable also for compacting soil
- E01C19/28—Vibrated rollers or rollers subjected to impacts, e.g. hammering blows
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C3/00—Shafts; Axles; Cranks; Eccentrics
- F16C3/04—Crankshafts, eccentric-shafts; Cranks, eccentrics
- F16C3/18—Eccentric-shafts
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C2350/00—Machines or articles related to building
Definitions
- the invention relates to the design of eccentric shafts for compaction machines, such as road rollers and vibrator plates.
- the eccentric shafts are rotatably connected via bearings to rollers/bottom plates of the road rollers/vibrator plates and are intended to cause them to vibrate when the shafts are caused to rotate at an appropriate operating speed.
- the eccentric shafts assume a slightly curved shape during the rotational operation due to the effect of centrifugal force on the eccentrically displaced center of gravity on of the shaft.
- the bent shape causes an unwanted inclination of bearing seats of the eccentric shaft.
- the object of the present invention is to obtain an eccentric shaft where inclination at the bearings is almost eliminated when the shaft is rotating during operation.
- the present invention achieves this object in that the eccentric shaft is provided with a calculated shape change which results in that bearing seats of the shaft are straightened when the shaft is rotating during operation.
- this is rendered possible by means of an eccentric shaft comprising at least one pair of straight circular cylindrical bearing seats arranged on either side of a center of gravity of the eccentric shaft, wherein the bearing seats are arranged such that cylinder axes thereof approximately intersect or cross each other at a concave angle, less than 179.8 degrees, towards the center of gravity when the eccentric shaft is at rest.
- the cylinder axes of the bearing seats approximately intersect, wherein the center of gravity lies approximately in a plane determined by the intersecting cylinder axes.
- the cylinder axes of the bearing seats cross each other, wherein center of gravity lies approximately in a plane determined by one of the cylinder axes and an intersecting line in parallel with the other of the cylinder axes.
- the angle is greater than 178 degrees, and more preferably greater than 179 degrees.
- the present invention provides embodiments where inclination at the bearings is almost eliminated.
- the invention is particularly suitable for slender eccentric shafts which are designed to provide a low moment of inertia in order to be easy to start.
- FIG. 1 shows a previously known eccentric shaft when it is at rest.
- FIG. 2 shows the known eccentric shaft of FIG. 1 when rotating during operation.
- FIG. 3 shows an eccentric shaft made according to the present invention, in a view across its longitudinal dimension and when the shaft is at rest.
- FIG. 4 shows the eccentric shaft of FIG. 3 when rotating during operation.
- FIG. 1 shows a prior art eccentric shaft 1 , comprising a pair of circular cylindrical bearing seats 2 , 3 arranged on either side of a center of gravity TP of the eccentric shaft 1 .
- the position description “either side” refers in this context to positions along the longitudinal dimension of the eccentric shaft 1 .
- the bearing seats 2 , 3 define cylinder axes 4 and 5 , respectively, which axes approximately coincide according to theoretical intentions. However, in series production of eccentric shafts 1 , the cylinder axes 4 , 5 will randomly coincide, cross each other and intersect as a result of normal deviations.
- the center of gravity TP is somewhat radially offset from the coinciding cylinder axes 4 , 5 to give the eccentric shaft 1 an eccentric action when it is rotating.
- FIG. 2 shows how the known eccentric shaft 1 of FIG. 1 bends when the shaft 1 is rotating.
- the eccentric shaft 1 is connected via a shaft coupling to a drive motor (not shown) which drivingly rotates the eccentric shaft 1 .
- the bending is extremely exaggerated in the figure to illustrate the phenomenon.
- Bearings 6 , 7 are adapted to cater for the axial displacement that occurs when the eccentric shaft 1 bends.
- the bent shape also causes an undesired inclination at the bearings 6 , 7 of the eccentric shaft 1 . It is fully possible to arrange the bearings 6 , 7 so that they can handle inclination, but often inclination causes increased thermal stress and shortened length of service of bearings 6 , 7 .
- FIG. 3 shows a first embodiment of an eccentric shaft 1 according to the present invention.
- the eccentric shaft 1 has the same performance and is driven and journalled in the same way as the eccentric shaft 1 in FIG. 1-2 .
- the eccentric shaft 1 comprises a pair of circular cylindrical bearing seats 2 , 3 arranged on either side of the center of gravity TP of the eccentric shaft 1 .
- the bearing seats 2 , 3 define cylinder axes 4 and 5 , respectively.
- the bearing seats 2 , 3 are arranged such that their cylinder axes 4 , 5 approximately intersect and in such a way that the center of gravity TP lies approximately in a plane determined by the intersecting cylinder axes 4 , 5 .
- the bearing seats 2 , 3 are also arranged in such a manner that their cylinder axes 4 , 5 intersect at a somewhat concave angle V towards the center of gravity TP.
- the concavity is strongly exaggerated in the figure.
- the angle V is 179.4 degrees and is determined by a theoretical calculation of an angular change at the bearing seats 2 , 3 when the eccentric shaft 1 is rotating.
- the previously mentioned shaft coupling will therefore be imposed a small wobbling motion during start of the eccentric shaft 1 .
- the eccentric shaft 1 is most conveniently made of cast iron or cast steel and its bearing seats 2 , 3 and arrangements for coupling connections, are machined by a multi-operation machine or the like. It is also possible, but not recommended, to bend the eccentric shaft 1 to arrive at the angle V. It is also possible to shape the central portion of the eccentric shaft slightly bent (instead of straight) to thus provide for and guarantee the desired shape change during rotational operation.
- FIG. 4 shows how the calculated shape change during rotational operation of the eccentric shaft 1 results in bending of the shaft 1 and the expected straightening of its bearing seats 2 , 3 .
- Rotational operation thus results in an addition of 0.3+0.3 degrees to the 179.4 degrees depicted in FIG. 3 .
- the alignment of the bearing seats 2 , 3 and the corresponding cylinder axes 4 , 5 causes the axes 4 , 5 to approximately coincide with a rotational center axis around which the rotational operation takes place.
- the bearings 6 , 7 will thus be loaded under ideal conditions since inclination of the bearing seats 2 , 3 is almost eliminated when the eccentric shaft 1 is rotating.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Ocean & Marine Engineering (AREA)
- Mechanical Engineering (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
- Support Of The Bearing (AREA)
Abstract
Description
Claims (6)
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| SE1600149-7 | 2016-04-29 | ||
| SE1600149A SE539929C2 (en) | 2016-04-29 | 2016-04-29 | Eccentric shaft for compacting machine |
| SE1600149 | 2016-04-29 | ||
| PCT/SE2017/050408 WO2017188884A1 (en) | 2016-04-29 | 2017-04-26 | Eccentric shaft for a compaction machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| US20190145060A1 US20190145060A1 (en) | 2019-05-16 |
| US10577756B2 true US10577756B2 (en) | 2020-03-03 |
Family
ID=60160883
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US16/097,064 Active US10577756B2 (en) | 2016-04-29 | 2017-04-26 | Eccentric shaft for a compaction machine |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US10577756B2 (en) |
| CN (1) | CN109154149B (en) |
| DE (1) | DE112017002243T5 (en) |
| SE (1) | SE539929C2 (en) |
| WO (1) | WO2017188884A1 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111868329B (en) * | 2018-03-15 | 2022-04-26 | 沃尔沃建筑设备公司 | Fan for lubrication and cooling of eccentric bearings in surface compactors |
| CN110439915B (en) * | 2019-08-15 | 2020-05-08 | 杭州萧山建一五金有限公司 | Transmission shaft |
| DE102019134453A1 (en) * | 2019-12-16 | 2021-06-17 | Hamm Ag | Unbalance arrangement |
| CN113653722B (en) * | 2020-05-12 | 2022-12-27 | 艾默生环境优化技术(苏州)有限公司 | Shaft, apparatus including the same, and machining method for the same |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4836758A (en) * | 1987-11-20 | 1989-06-06 | Copeland Corporation | Scroll compressor with canted drive busing surface |
| US5857388A (en) * | 1996-07-09 | 1999-01-12 | Simpson Industries, Inc. | Balance shafts having minimal mass |
| US6516679B2 (en) * | 2001-01-29 | 2003-02-11 | Ingersoll-Rand Company | Eccentric assembly with eccentric weights that have a speed dependent phased relationship |
| US6644860B2 (en) * | 2000-11-07 | 2003-11-11 | Denso Corporation | Radial roller bearing, rotating apparatus using same and method of manufacturing the apparatus |
| US8157451B2 (en) * | 2008-05-30 | 2012-04-17 | Schaeffler Kg | Bearing arrangement of a shaft |
| US8206061B1 (en) * | 2011-05-26 | 2012-06-26 | Caterpillar Inc. | Eccentric vibratory weight shaft for utility compactor |
| US20120183423A1 (en) | 2009-08-27 | 2012-07-19 | Whirlpool S.A. | Block for a reciprocating refrigeration compressor |
| US20140133909A1 (en) | 2014-01-22 | 2014-05-15 | Caterpillar Paving Products Inc. | Eccentric weight shaft for vibratory compactor |
| SE537044C2 (en) | 2013-04-29 | 2014-12-16 | Dynapac Compaction Equip Ab | Eccentric shaft for compacting machine |
| US9394939B2 (en) * | 2014-01-31 | 2016-07-19 | CEROBEAR GmbH | Bearing system and methods of use thereof |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE53704C1 (en) | ||||
| DE202007013473U1 (en) * | 2007-09-25 | 2007-12-13 | Acument Gmbh & Co. Ohg | Eccentric adjustment |
| DE102009009127A1 (en) * | 2009-02-17 | 2010-09-16 | Schaeffler Technologies Gmbh & Co. Kg | Coil for a superconducting magnetic bearing |
| CN103591121B (en) * | 2013-11-19 | 2016-01-20 | 无锡市铁民印刷机械有限公司 | Eccentric drive shaft |
-
2016
- 2016-04-29 SE SE1600149A patent/SE539929C2/en unknown
-
2017
- 2017-04-26 US US16/097,064 patent/US10577756B2/en active Active
- 2017-04-26 CN CN201780026535.8A patent/CN109154149B/en active Active
- 2017-04-26 WO PCT/SE2017/050408 patent/WO2017188884A1/en not_active Ceased
- 2017-04-26 DE DE112017002243.6T patent/DE112017002243T5/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4836758A (en) * | 1987-11-20 | 1989-06-06 | Copeland Corporation | Scroll compressor with canted drive busing surface |
| US5857388A (en) * | 1996-07-09 | 1999-01-12 | Simpson Industries, Inc. | Balance shafts having minimal mass |
| US6644860B2 (en) * | 2000-11-07 | 2003-11-11 | Denso Corporation | Radial roller bearing, rotating apparatus using same and method of manufacturing the apparatus |
| US6516679B2 (en) * | 2001-01-29 | 2003-02-11 | Ingersoll-Rand Company | Eccentric assembly with eccentric weights that have a speed dependent phased relationship |
| US8157451B2 (en) * | 2008-05-30 | 2012-04-17 | Schaeffler Kg | Bearing arrangement of a shaft |
| US20120183423A1 (en) | 2009-08-27 | 2012-07-19 | Whirlpool S.A. | Block for a reciprocating refrigeration compressor |
| US8206061B1 (en) * | 2011-05-26 | 2012-06-26 | Caterpillar Inc. | Eccentric vibratory weight shaft for utility compactor |
| SE537044C2 (en) | 2013-04-29 | 2014-12-16 | Dynapac Compaction Equip Ab | Eccentric shaft for compacting machine |
| US20150139731A1 (en) | 2013-04-29 | 2015-05-21 | Dynapac Compaction Equipment Ab | Eccentric shaft assembly having fixed and movable eccentric masses |
| US20140133909A1 (en) | 2014-01-22 | 2014-05-15 | Caterpillar Paving Products Inc. | Eccentric weight shaft for vibratory compactor |
| US9394939B2 (en) * | 2014-01-31 | 2016-07-19 | CEROBEAR GmbH | Bearing system and methods of use thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| SE1600149A1 (en) | 2017-10-30 |
| CN109154149B (en) | 2021-05-11 |
| US20190145060A1 (en) | 2019-05-16 |
| SE539929C2 (en) | 2018-01-16 |
| WO2017188884A1 (en) | 2017-11-02 |
| DE112017002243T5 (en) | 2019-02-28 |
| CN109154149A (en) | 2019-01-04 |
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| FEPP | Fee payment procedure |
Free format text: ENTITY STATUS SET TO UNDISCOUNTED (ORIGINAL EVENT CODE: BIG.); ENTITY STATUS OF PATENT OWNER: LARGE ENTITY |
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| AS | Assignment |
Owner name: DYNAPAC COMPACTION EQUIPMENT AB, SWEDEN Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:PERSSON, ANDREAS;CHRISTENSEN, HANS;REEL/FRAME:051592/0661 Effective date: 20190204 |
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