US10490740B2 - Non-volatile memory system with reliability enhancement mechanism and method of manufacture thereof - Google Patents
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N70/00—Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
- H10N70/20—Multistable switching devices, e.g. memristors
- H10N70/24—Multistable switching devices, e.g. memristors based on migration or redistribution of ionic species, e.g. anions, vacancies
- H10N70/245—Multistable switching devices, e.g. memristors based on migration or redistribution of ionic species, e.g. anions, vacancies the species being metal cations, e.g. programmable metallization cells
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N70/00—Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
- H10N70/011—Manufacture or treatment of multistable switching devices
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N70/00—Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
- H10N70/801—Constructional details of multistable switching devices
- H10N70/821—Device geometry
- H10N70/826—Device geometry adapted for essentially vertical current flow, e.g. sandwich or pillar type devices
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N70/00—Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
- H10N70/801—Constructional details of multistable switching devices
- H10N70/841—Electrodes
- H10N70/8416—Electrodes adapted for supplying ionic species
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N70/00—Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
- H10N70/801—Constructional details of multistable switching devices
- H10N70/881—Switching materials
- H10N70/883—Oxides or nitrides
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N70/00—Solid-state devices having no potential barriers, and specially adapted for rectifying, amplifying, oscillating or switching
- H10N70/801—Constructional details of multistable switching devices
- H10N70/881—Switching materials
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- H10N70/8833—Binary metal oxides, e.g. TaOx
Definitions
- the present invention relates generally to a memory system, and more particularly to a system for manufacturing individual cells in a non-volatile memory array.
- non-volatile memory systems has improved over the past several years. Changes in technology management have pushed the non-volatile memory devices into cameras, computers, personal data assistants, smart phones, and proprietary business applications.
- the current flash memory devices based on charge storage technologies, have limited life spans due to damage of the charge storage layers during writes.
- the damage can be caused by physical weakening of the crystal structure used to store the charge. This condition is countered by limiting the number of writes and reads that an individual memory cell can undergo and balancing writes across all of the locations in the memory.
- the limited reliability of the cells has given rise to error correction strategies and distributed write operations in order to extend the useable life of the memory modules. Many maintenance processes can operate in background without the knowledge of the operator.
- non-volatile memory technologies are in development that can increase the useable memory density while extending the lifetime reliability of the memory structures. These non-volatile memory technologies include spin transfer torque random access memory (STT-RAM) and resistive random access memory (R-RAMTM).
- STT-RAM spin transfer torque random access memory
- R-RAMTM resistive random access memory
- a method of manufacture of a non-volatile memory system including: forming a dielectric layer, such as a silicon nitride (SiN) layer or a silicon dioxide (SiO 2 ) layer, having a hole; depositing a first electrode in the hole of the dielectric layer; applying an ion source layer over the first electrode; and depositing a second electrode over the ion source layer including: depositing an interface layer on the ion source layer, and applying a cap layer on the interface layer.
- a dielectric layer such as a silicon nitride (SiN) layer or a silicon dioxide (SiO 2 ) layer
- a non-volatile memory system including: a dielectric layer having a hole; a first electrode deposited in the hole of the dielectric layer; an ion source layer applied over the first electrode; and a second electrode deposited over the ion source layer including: an interface layer deposited on the ion source layer, and a cap layer applied on the interface layer.
- FIG. 1 is an architectural diagram of a non-volatile memory system in a first embodiment of the present invention.
- FIG. 2 is an architectural diagram of a non-volatile memory system in a second embodiment of the present invention.
- FIG. 3 is an architectural diagram of a non-volatile memory system in a third embodiment of the present invention.
- FIG. 4 is a flow chart of a method of operation of a non-volatile memory system in a further embodiment of the present invention.
- the term “horizontal” as used herein is defined as a plane parallel to the active surface of the integrated circuit, having the non-volatile memory system, regardless of its orientation.
- the term “vertical” refers to a direction perpendicular to the horizontal as just defined. Terms, such as “above”, “below”, “bottom”, “top”, “side” (as in “sidewall”), “higher”, “lower”, “upper”, “over”, and “under”, are defined with respect to the horizontal plane, as shown in the figures.
- the phrase “directly on” means that there is direct contact between elements with no intervening elements.
- processing includes deposition of material or photoresist, patterning, exposure, development, etching, cleaning, and/or removal of the material or photoresist as required in forming a described structure.
- resistive memory is defined to be a semiconductor structure that is programmable between a low resistance state and a high resistance state.
- FIG. 1 therein is shown an architectural diagram of a non-volatile memory system 100 in a first embodiment of the present invention.
- the architectural diagram of a non-volatile memory system 100 depicts a control field effect transistor 102 , such as a P-FET, coupled to a control interconnect 104 .
- the control interconnect 104 can be coupled to first electrode 106 , such as a bottom electrode.
- the first electrode 106 can be formed in a dielectric layer 108 , such as a silicon nitride (SiN) layer or a silicon dioxide (SiO 2 ) layer, by a combination of masking, etching, and deposition.
- the first electrode 106 can be a metal structure formed of metals or alloys including platinum (Pt), titanium nitride (TiN), Ruthenium (Ru), tungsten (W), or tungsten nitride (WN).
- the first electrode 106 can be deposited by physical vapor deposition (PVD), chemical vapor deposition (CVD), sputtering, plating, or metal layer deposition in an opening that was etched in the silicon nitride (SiN) layer 108 .
- the choice of the material for the first electrode 106 is made to prevent an unintended transfer of ions into a memory switching layer 110 .
- the memory switching layer 110 can be formed by a deposition of an insulator material including gadolinium oxide (Gd 2 O 3 ), aluminum oxide (Al 2 O 3 ), silicon oxide (Si 2 O 3 ) or the like on the first electrode 106 .
- the memory switching layer 110 can provide a blocking layer that can accommodate nanostructure tunneling between an ion source layer 112 and the first electrode 106 .
- the material of the memory switching layer 110 can be selected based on the base technology formed beneath the non-volatile memory system 100 .
- the ion source layer 112 can be deposited directly on the memory switching layer 110 .
- the ion source layer 112 can be formed of alloys of Tellurium (Te), known as Telluride, including Copper telluride (CuTe x ), Aluminum telluride (Al 2 Te x ), Zinc telluride (ZnTe x ), Nickel telluride (Ni 2 Te x ), and Silver telluride (Ag 2 Te x ).
- Te Tellurium
- the covalent bonding in the ion source layer 112 can provide a source of free ions under conditions of elevated temperature or electric fields.
- the combination of the memory switching layer 110 and the ion source layer 112 can form a transformation layer 113 .
- the transformation layer 113 can be manipulated, during operation, to reflect a low resistance state or a high resistance state.
- a second electrode 114 such as a top electrode, can be formed over the ion source layer 112 .
- the second electrode 114 can be formed of an interface layer 116 deposited directly on the ion source layer 112 .
- the interface layer 116 can be formed by deposition of transition metals including titanium (Ti), silicon (Si), zirconium (Zr), or alloys, which includes any materials shown above.
- the interface layer 116 can be deposited, on the ion source layer 112 , to have a thickness in the range of between 1 nm and 2 nm.
- the thickness of the interface layer 116 being in the range of between 1 nm and 2 nm is key to maintaining the performance of the non-volatile memory system 100 .
- the deposition of the interface layer 116 can occur at a manufacturing temperature in the range of 200-450 degrees Celsius. At this temperature the interface layer 116 can diffuse into the ion source layer 112 forming a chemical and mechanical bond.
- the material chosen for the interface layer 116 cannot be too reactive with the ion source layer 112 .
- materials such as Silver (Ag) and Copper (Cu) can be completely consumed by the ion source layer 112 when heated to the process temperature range of 200-450 degrees Celsius.
- a cap layer 118 can be deposited on the interface layer 116 .
- the cap layer 118 can be formed of low resistance metals or alloys including Tungsten (W), Tungsten Nitride (WN), Titanium (Ti), and Titanium Nitride (TiN).
- the cap layer 118 can be formed of multiple layers of metals or alloys, which are chemically isolated from the ion source layer 112 .
- the multiple layers of the cap layer 118 can include layers of Tungsten (W), Copper (Cu), Aluminum (Al), Tantalum (Ta), or alloys thereof. It is understood that other combinations of metal or alloys can be deposited on the interface layer 116 in single or multiple layers in order to form the cap layer 118 having a thickness in the range of 2 nm to 30 nm.
- a barrier structure 120 is formed by the coplanar surfaces of the interface layer 116 and the cap layer 118 .
- the barrier structure 120 can be formed by a post-deposition anneal process saturated at 200-450 degrees Celsius.
- the post-deposition anneal process can be performed in a vacuum for a duration of 1-120 minutes.
- a voltage reference interconnect 122 such as a Copper (Cu) or Aluminum (Al) trace, can be coupled to the second electrode 114 for providing the operational voltage required to operate the non-volatile memory system 100 .
- the application of the interface layer 116 at a process temperature in the range of 200-450 degrees Celsius, can cause the interface layer 116 to diffuse into the ion source layer 112 for forming a chemical and mechanical bond that can prevent delamination of the second electrode 114 during operational stress.
- the application of the cap layer 118 on the interface layer 116 can provide the barrier structure 120 , which can allow application of metals or alloys that would otherwise react with the ion source layer 112 .
- This combination of the interface layer 116 and the cap layer 118 can provide a low resistance instance of the second electrode 114 that can be compatible with follow-on manufacturing processes, such as deposition of the voltage reference interconnect 122 , while preventing delamination between the second electrode and the ion source layer 112 .
- FIG. 2 therein is shown an architectural diagram of a non-volatile memory system 200 in a second embodiment of the present invention.
- the architectural diagram of a non-volatile memory system 200 depicts the control field effect transistor 102 , such as a P-FET, coupled to the control interconnect 104 .
- the control interconnect 104 can be coupled to the first electrode 106 , such as a bottom electrode.
- the first electrode 106 can be formed in the silicon nitride (SiN) layer 108 by a combination of masking, etching, and deposition.
- the first electrode 106 can be a metal structure formed of metals or alloys including Platinum (Pt), Titanium Nitride (TiN), Ruthenium (Ru), Tungsten (W), or Tungsten Nitride (WN).
- the first electrode can be deposited by chemical vapor deposition (CVD), sputtering, plating, or metal layer deposition in an opening etched in the silicon nitride (SiN) layer 108 .
- the choice of the material for the first electrode 106 is made to prevent an unintended transfer of ions into an array memory switching layer 202 .
- the array memory switching layer 202 can be formed, to completely cover an array 204 of the first electrode 106 , by a deposition of material including gadolinium oxide (Gd 2 O 3 ), aluminum oxide (Al 2 O 3 ), silicon oxide (Si 2 O 3 ) or the like on the array 204 of the first electrode 106 and the silicon nitride (SiN) layer 108 .
- the array memory switching layer 202 can provide an electrical blocking layer that can accommodate local nanostructure tunneling between an ion source layer 206 and the array 204 of the first electrode 106 .
- the array memory switching layer 202 can allow the localized formation of the nanostructure tunneling over any of the first electrode 106 in the array 204 without having an effect on an adjacent instance of the first electrode 106 .
- the localized nanostructure tunneling of the array memory switching layer 202 can provide an increase in density of the non-volatile memory system 200 by decreasing a cell-to-cell spacing 208 without increasing the manufacturing complexity of the non-volatile memory system 200
- the ion source layer 206 can be deposited on the array memory switching layer 202 to completely cover the array 204 .
- the ion source layer 206 can be formed of alloys of Tellurium (Te), known as Telluride, including Copper telluride (CuTe), Aluminum telluride (Al 2 Te 3 ), Zinc telluride (ZnTe), Nickel telluride (Ni 2 Te 3 ), and Silver telluride (Ag 2 Te).
- Te Tellurium
- CuTe Copper telluride
- Al 2 Te 3 Aluminum telluride
- ZnTe Zinc telluride
- Ni 2 Te 3 Nickel telluride
- Silver telluride Ag 2 Te
- a common second electrode 210 can be formed over the ion source layer 206 .
- the common second electrode 210 can be formed of an interface sheet 212 deposited directly on the ion source layer 206 .
- the interface sheet 212 such as a continuous sheet of the interface layer 116 of FIG. 1 to completely cover the array 204 , can be formed by deposition of transition metals including titanium (Ti), silicon (Si), zirconium (Zr), Tungsten (W), or alloys thereof.
- the interface sheet 212 can be deposited, on the ion source layer 206 , to have a thickness of less than 2 ⁇ m.
- the thickness of the interface sheet 212 being less than 2 ⁇ m is key to maintaining the performance of the non-volatile memory system 200 .
- the deposition of the interface sheet 212 can occur at a manufacturing temperature in the range of 200-450 degrees Celsius. At this temperature the interface sheet 212 can diffuse into the ion source layer 206 forming a chemical and mechanical bond.
- the material chosen for the interface sheet 212 cannot be too reactive with the ion source layer 206 .
- materials such as Silver (Ag) and Copper (Cu) can be completely consumed by the ion source layer 206 when heated to the process temperature range of 200-450 degrees Celsius.
- a cap layer 214 can be deposited on the interface sheet 212 .
- the cap layer 214 can be formed of low resistance metals or alloys including Tungsten (W), Tungsten Nitride (WN), Titanium (Ti), and Titanium Nitride (TiN).
- the cap layer 214 can be formed of multiple layers of metals or alloys, which are chemically isolated from the ion source layer 206 .
- the multiple layers of the cap layer 214 can include layers of Tungsten (W), Copper (Cu), Aluminum (Al), Tantalum (Ta), or alloys thereof. It is understood that other combinations of metal or alloys can be deposited on the interface sheet 212 in single or multiple layers in order to form the cap layer 214 .
- a barrier structure 216 is formed by the coplanar surfaces of the interface sheet 212 and the cap layer 214 .
- the barrier structure 216 can be formed by a post-deposition anneal process saturated at 200-450 degrees Celsius.
- the post-deposition anneal process can be performed in a vacuum for a duration of 1-2 minutes.
- a voltage reference interconnect 218 such as a Copper (Cu) or Aluminum (Al) trace, can be coupled to the common second electrode 210 for providing the operational voltage required to operate the non-volatile memory system 200 . It is understood that the voltage reference interconnect 218 must be sufficiently large to provide an electric field that covers the entirety of the array 204 , while only the instances of the first electrode 106 that are activated by the control field effect transistor 102 will require current from the voltage reference interconnect 218 .
- the application of the interface sheet 212 at a process temperature in the range of 200-450 degrees Celsius, can cause the interface sheet 212 to diffuse into the ion source layer 206 for forming a chemical and mechanical bond that can prevent delamination of the common second electrode 210 during operational stress.
- the application of the cap layer 214 on the interface sheet 212 can provide the barrier structure 216 , which can allow application of metals or alloys that would otherwise react with the ion source layer 206 .
- This combination of the interface sheet 212 and the cap layer 214 can provide a low resistance of the common second electrode 210 that can be compatible with follow-on manufacturing processes, such as deposition of the voltage reference interconnect 218 , while preventing delamination between the common second electrode 210 and the ion source layer 206 .
- the fabrication of the common second electrode 210 , over the ion source layer 206 and the array memory switching layer 202 , can reduce the precision required to form the array 204 without impacting the operation of the non-volatile memory system 200 .
- FIG. 3 therein is shown an architectural diagram of a non-volatile memory system 300 in a third embodiment of the present invention.
- the architectural diagram of a non-volatile memory system 300 depicts an array 302 of a non-volatile memory cell 304 that includes the control field effect transistor 102 , such as a P-FET, coupled to the control interconnect 104 .
- the control interconnect 104 can be coupled to the first electrode 106 , such as a bottom electrode.
- the first electrode 106 can be formed in the silicon nitride (SiN) layer 108 by a combination of masking, etching, and deposition.
- the first electrode 106 can be the metal structure formed of metals or alloys including platinum (Pt), titanium nitride (TiN), Ruthenium (Ru), tungsten (W), or tungsten nitride (WN).
- the first electrode 106 can be deposited by physical vapor deposition (PVD), chemical vapor deposition (CVD), sputtering, plating, or metal layer deposition in an opening that was etched in the silicon nitride (SiN) layer 108 .
- the choice of the material for the first electrode 106 is made to prevent an unintended transfer of ions into the memory switching layer 110 .
- the memory switching layer 110 can be formed by the deposition of material including gadolinium oxide (Gd 2 O 3 ), aluminum oxide (Al 2 O 3 ), silicon oxide (Si 2 O 3 ) or the like on the first electrode 106 .
- the memory switching layer 110 can provide the blocking layer that can accommodate nanostructure tunneling between the ion source layer 112 and the first electrode 106 .
- the material of the memory switching layer 110 can be selected based on the base technology formed beneath the non-volatile memory system 100 .
- the ion source layer 112 can be deposited on the memory switching layer 110 .
- the ion source layer 112 can be formed of alloys of Tellurium (Te), known as Telluride, including Copper telluride (CuTe), Aluminum telluride (Al 2 Te 3 ), Zinc telluride (ZnTe), Nickel telluride (Ni 2 Te 3 ), and Silver telluride (Ag 2 Te).
- Te Tellurium
- CuTe Copper telluride
- Al 2 Te 3 Aluminum telluride
- ZnTe Zinc telluride
- Ni 2 Te 3 Nickel telluride
- Silver telluride Ag 2 Te
- a second electrode 114 such as a top electrode, can be formed over the ion source layer 112 .
- the second electrode 114 can be formed of an interface layer 116 deposited directly on the ion source layer 112 .
- the interface layer 116 can be formed by deposition of transition metals including titanium (Ti), silicon (Si), zirconium (Zr), Tungsten (W), or alloys thereof.
- the interface layer 116 can be deposited, on the ion source layer 112 , to have a thickness in the range of between 1 nm and 2 nm.
- the thickness of the interface layer 116 being in the range of between 1 nm and 2 nm is key to maintaining the performance of the non-volatile memory system 100 .
- the deposition of the interface layer 116 can occur at a manufacturing temperature in the range of 200-450 degrees Celsius. At this temperature the interface layer 116 can diffuse into the ion source layer 112 forming a chemical and mechanical bond.
- the material chosen for the interface layer 116 cannot be too reactive with the ion source layer 112 .
- materials such as Silver (Ag) and Copper (Cu) can be completely consumed by the ion source layer 112 when heated to the process temperature range of 200-450 degrees Celsius.
- a cap layer 118 can be deposited on the interface layer 116 .
- the cap layer 118 can be formed of low resistance metals or alloys including Tungsten (W), Tungsten Nitride (WN), Titanium (Ti), and Titanium Nitride (TiN).
- the cap layer 118 can be formed of multiple layers of metals or alloys, which are chemically isolated from the ion source layer 112 .
- the multiple layers of the cap layer 118 can include layers of Tungsten (W), Copper (Cu), Aluminum (Al), Tantalum (Ta), or alloys thereof. It is understood that other combinations of metal or alloys can be deposited on the interface layer 116 in single or multiple layers in order to form the cap layer 118 .
- a barrier structure 120 is formed by the coplanar surfaces of the interface layer 116 and the cap layer 118 .
- the barrier structure 120 can be formed by a post-deposition anneal process saturated at 200-450 degrees Celsius.
- the post-deposition anneal process can be performed in a vacuum for a duration of 1-2 minutes.
- a voltage reference interconnect 122 such as a Copper (Cu) or Aluminum (Al) trace, can be coupled to the second electrode 114 for providing the operational voltage required to operate the non-volatile memory system 100 .
- the application of the interface layer 116 in the non-volatile memory cell 304 can cause the interface layer 116 to diffuse into the ion source layer 112 for forming a chemical and mechanical bond that can prevent delamination of the second electrode 114 during operational stress.
- the application of the cap layer 118 on the interface layer 116 can provide the barrier structure 120 after the anneal process at 200-450 degrees Celsius, which can allow application of metals or alloys that would otherwise react with the ion source layer 112 .
- This combination of the interface layer 116 and the cap layer 118 can provide a low resistance instance of the second electrode 114 that can be compatible with follow-on manufacturing processes, such as deposition of the voltage reference interconnect 122 , while preventing delamination between the second electrode and the ion source layer 112 .
- the method 400 includes: forming a dielectric layer having a hole in a block 402 ; depositing a first electrode in the hole of the dielectric layer in a block 404 ; applying an ion source layer over the first electrode in a block 406 ; and depositing a second electrode over the ion source layer including: depositing an interface layer on the ion source layer, and applying a cap layer on the interface layer in a block 408 .
- the resulting method, process, apparatus, device, product, and/or system is straightforward, cost-effective, uncomplicated, highly versatile, accurate, sensitive, and effective, and can be implemented by adapting known components for ready, efficient, and economical manufacturing, application, and utilization.
- Another important aspect of the present invention is that it valuably supports and services the historical trend of reducing costs, simplifying systems, and increasing performance.
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