US10428286B2 - Associative polymers for use in a flow and related compositions, methods and systems - Google Patents
Associative polymers for use in a flow and related compositions, methods and systems Download PDFInfo
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- US10428286B2 US10428286B2 US15/269,937 US201615269937A US10428286B2 US 10428286 B2 US10428286 B2 US 10428286B2 US 201615269937 A US201615269937 A US 201615269937A US 10428286 B2 US10428286 B2 US 10428286B2
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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- C10L1/14—Organic compounds
- C10L1/18—Organic compounds containing oxygen
- C10L1/192—Macromolecular compounds
- C10L1/195—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F136/00—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F136/02—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F136/04—Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
- C08F136/06—Butadiene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
- C08G61/06—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds
- C08G61/08—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms prepared by ring-opening of carbocyclic compounds of carbocyclic compounds containing one or more carbon-to-carbon double bonds in the ring
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K11/00—Use of ingredients of unknown constitution, e.g. undefined reaction products
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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- C10L1/196—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds derived from monomers containing a carbon-to-carbon unsaturated bond and a carboxyl group or salts, anhydrides or esters thereof homo- or copolymers of compounds having one or more unsaturated aliphatic radicals each having one carbon bond to carbon double bond, and at least one being terminated by a carboxyl radical or of salts, anhydrides or esters thereof
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
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- C10L1/198—Macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds homo- or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon to carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid
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- C—CHEMISTRY; METALLURGY
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- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L1/00—Liquid carbonaceous fuels
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- C10L1/22—Organic compounds containing nitrogen
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Definitions
- the present disclosure relates to associative polymers for use in a flow and related compositions methods and systems.
- the present disclosure relates to associative polymers suitable to be used in connection with control of physical and/or chemical properties of non-polar compositions.
- non-polar compositions are known in the art for which control of the related physical and/or chemical properties is desired in particular when the non-polar composition is in a flow.
- control of properties such as mist, drag, and combustion can be desirable.
- non-polar liquid hydrocarbon compositions suitable to be used as ink, pesticide or fuel control of properties such as mist and drop breakup can be desirable in particular when the liquid hydrocarbon composition is in a flow.
- associative polymers which in several embodiments can be used as additives in a non-polar composition, and related compositions, methods, and systems.
- associative polymers herein described in several embodiments allows control of physical and/or chemical properties, and in particular rheological properties, and are particularly effective when the non-polar composition is in a flow, thus allowing for example drag reduction, mist control, lubrication, fuel efficiency and/or control of viscoelastic properties of a non-polar composition.
- associative polymers herein described have a non-polar backbone and functional groups presented at ends of the non-polar backbone, with a number of the functional groups presented at the ends of the non-polar backbone being associative functional groups.
- An associative functional group in associative polymers herein described are capable of undergoing an associative interaction with another associative functional group with an association constant (k) such that the strength of each associative interaction is less than the strength of a covalent bond between atoms and in particular less than the strength of a covalent bond between backbone atoms.
- association constant (k) association constant
- an associative polymer herein described can have an overall weight average molecular weight, M w , equal to or lower than about 2,000,000 g/mol, and/or a M w equal to or higher than about 100,000 g/mol.
- a linear or branched associative polymer is described, herein also indicated as framing associative polymer, which comprises a linear, branched, or hyperbranched backbone having at least two ends and functional groups presented at two or more ends of the at least two ends of the backbone.
- the linear or branched polymer backbone is substantially soluble in a non-polar composition, in particular in a host non polar composition, and a number of the functional groups presented at the two or more ends of the of the at least two ends of the backbone is formed by associative functional groups, wherein a longest span of the framing associative polymer has a contour length L f , such that 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the framing associative polymer in nanometers (nm) when the framing associative polymer is comprised within the host non-polar composition at framing associative polymer concentration c to provide an associative non-polar composition in a flow, L bf being given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9 in which F bf is the rupture force of the framing associative polymer in nanonewtons (nN), Re is the Reynolds number, d is the characteristic length of the flow in meters (m), ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pascal-second (Pa ⁇ s), and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Kilogram/meter 3 (kg/m 3 ).
- the linear or branched framing associative polymer has an overall weight average molecular weight, M w , is equal to or lower than about 2,000,000 g/mol.
- a linear or branched associative polymer is described, herein also indicated as capping associative polymer, which comprises a linear, branched, or hyperbranched polymer backbone having at least two ends and an associative functional group presented at one end of the at least two ends of the backbone.
- the linear or branched backbone is substantially soluble in a non-polar composition and in particular in a host non polar composition.
- the capping associative polymer has an overall weight-average molecular weight, M w , equal to or lower than about 2,000,000 g/mol, and/or a M w equal to or higher than about 100,000 g/mol.
- the terminal linear or branched associative polymer is a linear polymer.
- a longest span of the capping associative polymer has a contour length L c , such that 1 ⁇ 2 L bc ⁇ L c ⁇ L bc , wherein L bc is a rupture length of the capping associative polymer in nanometers, when the capping associative polymer is comprised within the host non-polar composition together with at least one framing associative polymer at a framing associative polymer concentration c to provide an associative non-polar composition in a flow, L bc being given by implicit function
- F bc ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L bc ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bc ) ⁇ 10 - 9 in which F bc is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s, and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- a longest span of the capping associative polymer has a contour length L c , such that 1 ⁇ 2 L bc ⁇ L ⁇ L bc , when c ⁇ 2 c*, ⁇ is the viscosity of the host non-polar composition ⁇ h , ⁇ is the density of the host non-polar composition ⁇ h , and when c>2 c*, ⁇ is the viscosity of the associative non-polar composition ⁇ a , and ⁇ is the density of the associative non-polar composition ⁇ a .
- the linear or branched framing associative polymer has an overall weight average molecular weight, M w , equal to or lower than about 2,000,000 g/mol.
- any one of the associative polymers herein described and in particular any one of the framing associative polymers and/or capping associative polymers herein described can have a weight-average molecular weight equal to or lower than 1,000,000 g/mol.
- associative polymer herein described can be shear resistant depending on the structure of the backbone and on the presence, number and location of secondary, tertiary and quaternary carbon atoms in backbone.
- framing associative polymers and/or capping associative polymers herein described can have a weight-average molecular weight equal to or lower than 750,000 g/mol.
- framing associative polymers and/or capping associative polymers herein described can have a weight-average molecular weight between 400,000 g/mol and 1,000,000 g/mol.
- an associative (or modified) non-polar composition comprising a host composition having a viscosity ⁇ h , a density ⁇ h , and a dielectric constant equal to or less than about 5 and at least one framing associative polymer herein described, and optionally at least one capping associative polymer herein described, the at least one framing associative polymer and the at least one capping associative polymer substantially soluble in the host composition.
- the longest span of the at least one framing associative polymer has a countour length 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the framing associative polymer in nanometers when the framing associative polymer is within the host non-polar composition at a concentration c to provide the associative non-polar composition in a flow, L bf being given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9 in which F bf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s, and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- the at least one framing associative polymer herein described can be comprised in the host composition at a concentration from about 0.01 c* to 10 c*, with respect to an overlap concentration c* for the at least one framing associative polymer relative to the host composition.
- the capping associative polymer can be comprised in an amount up to 20% of a total associative polymer concentration of the non-polar composition.
- a method to control one or more physical and/or chemical properties and in particular a rheological property of an associative non-polar composition in a flow characterized by a Reynolds number Re, and a characteristic length d.
- the method comprises: providing a host composition having a viscosity ⁇ h , a density ⁇ h and a dielectric constant equal to or less than about 5, and providing at least one framing associative polymer herein described substantially soluble in the host composition and optionally at least one capping associative polymer herein described.
- the longest span of the at least one framing associative polymer has a countour length 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the at least one framing associative polymer in nanometers when the at least one framing associative polymer is within the host non-polar composition at a concentration c to provide the associative non-polar composition in a flow, L b being given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9 in which F bf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s, and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- the method further comprises combining the host composition and the at least one framing associative polymer herein described at a selected concentration c between from about 0.01 c* to 10 c*, depending on the weight-average molecular weight and/or Radius of gyration of the at least one framing associative polymer and on the physical and/or chemical property to be controlled.
- concentration c between from about 0.01 c* to 10 c*, depending on the weight-average molecular weight and/or Radius of gyration of the at least one framing associative polymer and on the physical and/or chemical property to be controlled.
- the method further comprises combining the at least one capping associative polymer in the non-polar composition in an amount up to 20% of a total associative polymer concentration of the non-polar composition.
- combining the at least one framing associative polymer and optionally the at least one capping associative polymer is performed to obtain the associative non-polar composition.
- the method also comprises applying forces to the associative non-polar composition to obtain a flow characterized by the Reynolds number Re, and the characteristic length d.
- a method is described, to control resistance to flow and/or to control flow rate enhancement of an associative non-polar composition alone or in combination with control of another physical and/or chemical property of the associative non-polar composition in a flow characterized by a Reynolds number Re, and a characteristic length d.
- the method comprises: providing a host composition having a viscosity ⁇ h , a density ⁇ h and a dielectric constant equal to or less than about 5, and providing at least one framing associative polymer herein described substantially soluble in the host composition and optionally at least one capping associative polymer herein described.
- the framing associative polymer and the capping associative polymer having a weight-average molecular weight equal to or higher to 200,000 g/mol.
- the longest span of the at least one framing associative polymer has a countour length 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the at least one framing associative polymer in nanometers when the at least one framing associative polymer is within the host non-polar composition at a concentration c to provide the associative non-polar composition in a flow, L bf being given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ h 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ h ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9 in which in which F bf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number of the flow, d is the characteristic length of the flow in meters, ⁇ h is the viscosity of the host non-polar composition in Pa ⁇ s, and ⁇ h is the density of the host non-polar composition in kg/m 3 .
- the method further comprises combining the host composition and the at least one framing associative polymer herein described at a selected concentration c between from about 0.01 c* to 1 c*, depending on the weight-average molecular weight and/or Radius of gyration of the at least one framing associative polymer and on the extent of drag reduction desired alone or in combination with another physical and/or chemical property to be controlled.
- the method further comprises combining the at least one capping associative polymer in the non-polar composition in an amount up to 20% of a total associative polymer concentration of the non-polar composition.
- the method combining the at least one farming associative polymer and optionally the at least one capping associative polymer is performed to obtain the associative non-polar composition.
- the method also comprises applying forces to the non-polar composition to obtain a flow characterized by the Reynolds number Re, and the characteristic length d.
- a method is described to control sizes, and/or to control distribution of sizes of the droplets of a fluid (e.g. a fluid mist) in an associative non-polar composition in a flow characterized by a Reynolds number Re, and a characteristic length d, alone or in combination with another physical and/or chemical property of the non-polar composition in the flow.
- the method comprises providing a host composition having a viscosity ⁇ h , a density ⁇ h and a dielectric constant equal to or less than about 5 and providing at least one framing associative polymer herein described and optionally at least one capping associative polymer herein described.
- the framing associative polymer and the capping associative polymer are substantially soluble in the host composition and have a weight-average molecular weight equal to or higher to 60,000 g/mol and in particular equal to or higher to 400,000 g/mol.
- the longest span of the at least one framing associative polymer has a countour length 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the at least one framing associative polymer in nanometers when the at least one framing associative polymer is within the host non-polar composition at a concentration c to provide the associative non-polar composition in a flow, L b being given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9 in which F bf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s, and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- the method further comprises combining the host composition and the at least one framing associative polymer herein described at a selected concentration c between from about 0.05 c* to 3 c*, depending on the weight-average molecular weight and/or Radius of gyration of the at least one framing associative polymer and on the another physical and/or chemical property to be controlled.
- concentration c between from about 0.05 c* to 3 c*, depending on the weight-average molecular weight and/or Radius of gyration of the at least one framing associative polymer and on the another physical and/or chemical property to be controlled.
- the method further comprises combining the at least one capping associative polymer in the non-polar composition in an amount up to 20% of a total associative polymer concentration of the non-polar composition.
- combining the at least one farming associative polymer and optionally the at least one capping associative polymer is performed to obtain the non-polar composition.
- the method also comprises applying forces to the non-polar composition to obtain a flow characterized by the Reynolds number Re, and the characteristic length d.
- a method to provide an associative polymer comprises providing a linear, branched or hyperbranched polymer backbone substantially soluble in a non-polar composition, in particular a host non-polar composition, the polymer backbone having at least two ends and having a weight-average molecular weight equal to or higher than about 60,000 g/mol and in particular equal to or higher than 100,000 g/mol wherein a longest span of the associative polymer has a contour length L, such that 1 ⁇ 2 L b ⁇ L ⁇ L b , wherein L b is a rupture length of the associative polymer in nanometers when the associative polymer is within the host non-polar composition having a framing associative polymer concentration c to provide an associative non-polar composition in a flow, L b being given by implicit function
- F b ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L b ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L b ) ⁇ 10 - 9 in which F b is the rupture force of the associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s, and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- ⁇ is the viscosity of the host non-polar composition ⁇ h
- ⁇ is the density of the host non-polar composition ⁇ h
- ⁇ is the viscosity of the associative non-polar composition ⁇ a
- ⁇ is the density of the associative non-polar composition ⁇ a .
- the method further comprises attaching an associative functional group at one or more ends of the at least two ends of the backbone. In particular in embodiments where the attaching is performed at two or more ends of the at least two ends of the linear, branched or hyperbranched backbone the method provides a framing associative polymer.
- the associative polymer has an overall weight average molecular weight, M w , equal to or lower than about 2,000,000 g/mol, and/or a Mw equal to or higher than about 100,000 g/mol.
- the associative polymer is a framing associative polymer.
- the associative polymer is a capping associative polymer.
- a system for controlling a physical or chemical property, and in particular a rheological property, of an associative non-polar composition in a flow characterized by a Reynolds number Re, and a characteristic length d, alone or in combination with another physical and/or chemical property, and in particular a rheological property, of the non-polar composition in the flow.
- the system comprises at least two between at least one host composition herein described having a viscosity ⁇ h , a density ⁇ h and a dielectric constant equal to or less than 5, and at least one framing associative polymer herein described substantially soluble in the host.
- the longest span of the framing associative polymer has a countour length 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the framing associative polymer in nanometers when the framing associative polymer is within the host non-polar composition at a concentration c, to provide an associative non-polar composition in a flow, and L bf is given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9
- F bf is the rupture force of the framing associative polymer in nanonewtons
- Re is the Reynolds number
- d is the characteristic length of the flow meters
- ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s
- ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- the system can further comprise at least one capping associative polymer herein described.
- the additional examples, aspects and applications are related to polymeric fuel additives that can increase the resistance to elongational deformation for a non-polar composition and can reduce particulate emissions from engines.
- Low concentrations of relatively high molecular weight polymers such as high molecular weight polyisobutylene
- fuel-soluble high molecular weight polyalphaolefins can improve fire safety and reduced risk of explosive combustion of post-impact fuel mist.
- high molecular weight polyisobutylene greater than about 4,000 kg/mol
- Widespread application of high molecular weight polymers in fuel has been challenging in particular when maintenance of efficacy during routine fuel handling is desired. Passage through pumps, filters and pipelines breaks the polymer backbone. As the average length of the polymer decreases, the effects associated with the presence of polymers can be reduced. This phenomenon is known as shear degradation.
- associative polymers herein described comprising polymer chains that are individually short enough to resist shear degradation and that have associative functional groups of appropriate strength at appropriate positions on the polymer chain can reduce and even minimize the shear degradation.
- individual polymers reversibly assemble “mega-supramolecules” that confer the benefits of high molecular weight linear polymers while greatly reducing or eliminating shear degradation.
- the mega-supramolecules resulting from the reversible assembly of the associative polymers in a non-polar host composition can be sufficiently large that they are capable of carrying tensile stresses associated with an extensional or elongational force applied to the composition, resulting in an increased resistance to elongational deformation for the non-polar composition.
- compositions to form stable jet and/or filaments when subjected to elongational deformation.
- Another benefit provided by such associative polymers is that they reduce soot formation when the fuel treated with the associative polymers is burned in an engine.
- the mechanism for soot reduction by high molecular weight polymers in fuel is not known, it is expected at least in some embodiments to occur through mist control. Specifically, it is expected that the enhanced elongation viscosity provided by the polymer suppresses small satellite droplets.
- the associative polymers, capping associative polymers and related material compositions, methods and systems herein described can be used in connection with applications wherein control of physical and/or chemical properties of non-polar compositions is desired with particular reference to drag reduction and/or flow rate enhancement.
- Exemplary applications comprise fuels and more particularly crude oils and refined fuels, inks, paints, cutting fluids, drugs, lubricants, pesticides and herbicides as well as synthetic blood, adhesive processing aids, personal care products (e.g. massage oils or other non-aqueous compositions) and additional applications which are identifiable by a skilled person.
- Additional applications comprise industrial processes in which reduction of flow resistance, mist control, lubrication, and/or control of viscoelastic properties of a non-polar composition and in particular a liquid non polar composition is desired.
- FIGS. 1A-1B show a schematic illustration of supramolecular structures of associative polymers according to embodiments herein described.
- FIG. 1A shows schematics of telechelic donor/acceptor interaction.
- FIG. 1B shows schematics of telechelic self-associating interactions.
- FIGS. 2A-2B show a schematic illustration of end to end association in associative polymers herein described.
- FIG. 2A describes an exemplary donor acceptor association
- FIG. 2B describes an exemplary self-association.
- FIG. 3 shows an exemplary associative polymer according to an embodiment herein described.
- x and y can be independently selected between any integer ⁇ 1.
- the sum of x and y can be between 1,000 and 10,000.
- FIG. 4 shows exemplary functional groups and related exemplary associative interactions according to embodiments herein described.
- FIG. 5 shows exemplary architectures of associative polymers herein described.
- a, b, c, d, n, and e are independently integers ⁇ 1.
- FIG. 6 shows exemplary block architectures of associative polymers herein described and of an exemplary chain or backbone moiety.
- a, b, c, d, n, x, and y are independently integers ⁇ 1.
- FIG. 7 shows a schematic representation of a method to provide an associative polymer of the disclosure according to embodiments herein described.
- FIG. 8 shows a schematic representation of a reaction suitable to provide an associative polymer of the disclosure using chain transfer agents according to embodiments herein described.
- FIG. 9 shows exemplary chain transfer agents suitable to be used in the reaction illustrated in FIG. 8 according to embodiments herein described, and in particular, chain transfer agents with internal olefins based on benzyl ether dendrons.
- FIG. 10 shows a schematic representation of an exemplary method to produce associative polymers herein described using chain transfer agents according to embodiments herein described.
- FIG. 11 shows a diagram illustrating GPC traces of 430K di-TE PB (di-TE PB also called octa tBu ester PB herein) and the resulting polymer of its hydrolysis reaction (in THF).
- FIG. 11 shows a diagram illustrating the GPC traces of a telechelic 1,4-PB with a backbone length of 430,000 g/mol (M w ) and end groups having 4 tert-butyl ester groups on each (denoted TE groups hereinafter; the polymer is denoted 430K di-TE PB hereinafter) and the resulting polymer of its hydrolysis reaction (in THF).
- the resulting end-groups with 4 acid groups and the polymer are hereinafter denoted TA groups and 430K di-TA PB (di-TA PB also called octa acid PB herein), respectively.
- FIG. 12 shows a diagram illustrating viscosity in function of shear rate of the 1 wt % Jet-A solutions of the 430K di-TE PB and 430K diTA PB herein also indicated as di-TE PB and (430K di-TA PB).
- FIG. 13 shows a diagram illustrating GPC traces of the 430K octa chloro PB and the corresponding octa tertiary amine PB.
- FIG. 13 shows a diagram illustrating the GPC traces of telechelic 1,4-PB with a backbone length of 430,000 g/mol and end-groups with 4 chloro groups on each and the corresponding tertiary amine-terminated polymer (the end groups with 4 tertiary amines are denoted TB groups, and the corresponding polymer is denoted 430K di-TB PB hereinafter).
- FIG. 14 shows a diagram illustrating viscosity in function of shear rate of 1 wt % Jet-A solutions of 430K di-TE PB, di-TA PB, di-TA PB, and 1:1 w/w di-TA PB/di-TB PB mixture herein also indicated as 430K di-TE PB, di-TA PB, di-TB PB, and 1:1 w/w—di-TA PB/di-TB PB mixture.
- FIG. 15 illustrates properties of an exemplary hydrocarbon composition according to the disclosure.
- Panel A shows that the exemplary composition remains stable for months at ⁇ 30° C.
- Panel B shows that dewatering operations occur as quickly and completely in the composition (right) as in an untreated host (left).
- FIG. 16 shows is a diagram illustrating the radius of gyration of an exemplary backbone polymer (polystyrene) as a function of its weight-average molecular weight (M w in g/mol) in a representative theta solvent (cyclohexane) and in a representative good solvent (toluene).
- exemplary backbone polymer polystyrene
- M w in g/mol weight-average molecular weight
- FIG. 17 shows a schematic representation of exemplary interactions between conventional linear polymers of the disclosure, in situation when the polymer concentration is equal to the overlap concentration c*.
- the dotted lines represent the radius of the single polymers (functional not shown).
- the schematic of FIG. 17 show an exemplary way polymer molecules can pervade the entire solution when provided at their overlap concentration c*.
- FIGS. 18 and 19 show exemplary synthesis reactions for exemplary CTAs suitable to make associative polymers in accordance with embodiments herein described.
- FIGS. 20 and 21 show exemplary covalent links linking node to chain and node to FG according to embodiments herein described.
- FIG. 22 Shows a schematic illustration of the self-association behavior of carboxyl-terminated telechelic 1,4-PBs according to some embodiments herein described.
- FIG. 23 shows a graph Specific viscosity of 1 wt % solutions of test polymers in 1-chlorododecane (CDD) and tetralin (TL).
- FIG. 24 shows the effect of number of chain-end functional groups (N) on the concentration dependence of the specific viscosity of solutions of telechelic associative polymers with M w ⁇ 230,000 g/mol.
- Panel A shows the effect in 1-chlorododecane (CDD).
- FIG. 24 Panel B shows the effect in tetralin (TL). Graphs are on different scales.
- Solid lines indicate linear regression from 0.2 wt % to 1.5 c* for di-TE; dashed lines correspond to the solid line vertically shifted to the linear portion of the di-TA data: red for TL and blue for CDD.
- FIGS. 26A-26B show graphs depicting shear-thinning behavior of CDD solutions and TL solutions.
- FIG. 27 shows expanded 1 H NMR (500 MHz) spectra of CDCl 3 solutions of telechelic polymers that have a 10,000 g/mol 1,4-PB backbone with end groups.
- FIG. 27 Panel A shows the THY (thymine) spectrum.
- FIG. 27 Panel B shows DAAP (diacetamidopyridine).
- FIG. 27 Panel C shows the spectrum of a mixture of the two polymers with a mass ratio of 1:2, which represents a stoichiometric ratio of approximately 1:2. The concentration of polymer in solution is approximate 1 wt %.
- FIG. 28 shows expanded 1 H NMR (500 MHz) spectra of CDCl 3 solutions of telechelic polymers.
- FIG. 28 Panel C shows a mixture of the two polymers with a mass ratio of 1:1.4, which represents a stoichiometric ratio of CA:HR of approximately 1:2. The concentration of polymer in solution is approximate 1 wt %.
- FIG. 29 shows expanded 1 H NMR (500 MHz) spectra of CDCl 3 solutions of telechelic polymers.
- the concentration of polymer in solution is approximate 1 wt %.
- FIG. 30 shows expanded 1 H NMR (500 MHz) spectra of CDCl 3 solutions of telechelic polymers.
- FIG. 30 Panel C shows the spectrum of a mixture of the two polymers with a mass ratio of 1:2. The concentration of polymer in solution is approximate 1 wt %.
- FIG. 31 shows expanded 1 H NMR (500 MHz) spectra of CDCl 3 solutions of telechelic polymers.
- FIG. 31 Panel C shows the spectrum of a mixture of the two polymers with a mass ratio of 1:2. The concentration of polymer in solution is approximate 1 wt %.
- FIG. 32 shows expanded 1 H NMR (500 MHz) spectra of CDCl 3 solutions of telechelic polymers.
- the concentration of polymer in solution is approximate 1 wt %.
- FIG. 33 shows a plot of specific viscosity (25° C.) of 1 wt % CDD solutions of 230K di-TE 1,4-PB, 230K di-TA 1,4-PB, 250K di-TB 1,4-PB, and the 1:1 (w/w) mixture of 230K di-TA 1,4-PB and 250K di-TB 1,4-PB at shear rates 1-3000 s ⁇ 1 .
- FIG. 34 shows a plot of specific viscosity (25° C.) of 1 wt % CDD solutions of 230K di-DE 1,4-PB, 230K di-DA 1,4-PB, 250K di-DB 1,4-PB, and the 1:1 (w/w) mixture of 230K di-DA 1,4-PB and 250K di-DB 1,4-PB at shear rates 1-3000 s ⁇ 1 .
- FIG. 35 shows a plot of specific viscosity (25° C.) of 1 wt % Jet-A solutions of 430K di-TE 1,4-PB, 430K di-TA 1,4-PB, 430K di-TB 1,4-PB, and the 1:1 (w/w) mixture of 430K di-TA 1,4-PB and 430K di-TB 1,4-PB at shear rates 1-3000 s ⁇ 1 .
- FIG. 36 shows GPC-LS (THF, 35° C.) traces of 230K di-TE 1,4-PB, 230K di-TA 1,4-PB and the resultant polymer of LAH reduction of 230K di-TA 1,4-PB.
- FIG. 37 shows a schematic illustration of a synthesis of di-TE 1,4-PB via two-stage ROMP of COD as the benchmark reaction for the influence of the purity of VCH-free COD.
- FIG. 38 shows a plot of the viscosities of a non-associative polymer in an appropriate host at varying concentrations using a rheometer wherein at c* a deviation from linearity is observed in the plot of viscosity versus polymer concentration. Linear regression is performed on the data from both dilute and concentrated regimes, and the crossover of the two linear fits represents the overlap concentration, c*.
- FIG. 39A shows an image of an experimental setup to test the associative polymers herein described in the control of drag reduction in compositions (see, e.g. Example 13A).
- FIG. 39B shows an image of an experimental setup to test the associative polymers herein described in the control of long lasting drag reduction in compositions (see, e.g. Example 13B).
- FIG. 39C shows that 1:1 (w/w) 670K Di-DA PB/630K Di-DB PB provides long-lasting drag reduction.
- FIG. 40 shows a plot of an exemplary relationship between c* and M w that can be generalized to be used to select a desired M w of a backbone in an associative polymer as herein described based on the desired concentration of the associative polymer relative to c*.
- FIG. 41 shows a schematic illustration of a two-stage synthesis of tert-butyl ester-terminated telechelic 1,4-PBs.
- Step (a) 50-100 equiv of COD, 1/30 equiv of second-generation of Grubbs Catalyst, anhydrous dichloromethane (DCM), 40° C., 30-60 min.
- FIG. 42 shows a schematic illustration of TFA hydrolysis of tert-butyl ester polymer end groups.
- FIG. 43 shows graphs of specific viscosity (25° C.) of 1 wt % 1-chlorododecane (CDD) and dodecane solutions of 288K di-THY 1,4-PB, 219K di-DAAP 1,4-PB, and 1:2 (w/w) mixture of 288K di-THY 1,4-PB and 219K di-DAAP 1,4-PB.
- CDD 1-chlorododecane
- FIG. 44 shows a graph of Specific viscosity (25° C.) of 1 wt % 1-chlorododecane (CDD) and Jet-A solutions of 240K di-HR 1,4-PB, 200K di-CA 1,4-PB, and 1:2 and 2:1 (w/w) mixtures of 240K di-HR 1,4-PB and 200K di-CA 1,4-PB.
- CDD 1-chlorododecane
- FIG. 45 Panels A-B show a schematic illustration of a synthesis of di-DB and di-TB 1,4-PBs via two-stage, post-polymerization end-functionalization reaction.
- FIGS. 46A-46B show a schematic representation of a synthesis of bis-dendritic, tert-butyl ester-terminated chain transfer agents (CTA).
- FIG. 46A shows a synthesis of a CTA with only one tert-butyl ester on each side (compound 3).
- FIG. 46B shows a synthesis of a CTA with only one tert-butyl ester on each side (compound 10), with the conditions being: (a) 2.2 eq. of 2 or 2′, K 2 CO 3 , N,N-dimethylformamide (DMF), 80° C., 5 h; (b) 4 eq.
- DMF N,N-dimethylformamide
- FIGS. 47A-47C show assembly of long telechelic polymers (LTPs) into mega-supramolecules (right; linear and cyclic (not shown)) compared to that of randomly functionalized associative polymers (left) and prior end-associative telechelics (middle) in terms of degree of polymerization (DP) and conformations at rest and in elongational flow;
- FIG. 47B ring-chain equilibrium distribution of cyclic (filled) and linear (open) supramolecules;
- FIG. 47C synthesis of telechelics (non-associative with FG end-groups, structures in FIG. 61 and FIG.
- FIGS. 48A-48D show evidence of supramolecules in solutions of equimolar mixture of ⁇ , ⁇ -di(isophthalic acid) and ⁇ , ⁇ -di(di(tertiary amine)) polycyclooctadienes (DA/DB);
- FIG. 48A effect of telechelics size (k ⁇ kg/mol) on specific viscosity of supramolecular solutions and controls in cyclohexane (CH) at 2 mg/ml (0.25% wt, 25° C.);
- CH cyclohexane
- FIG. 63 Panel C; FIG. 63 , Panel D concentration-normalized SANS intensities (25° C.) for 50 k telechelics in d 12 -cyclohexane at concentrations well below the overlap concentration of NA (2 mg/ml for NA and DB; 0.05 mg/ml for DA and DA/DB).
- FIGS. 49A-49C show the decrease of specific viscosity for 4.2M PIB 1.6 mg/ml (0.2% wt) in Jet-A at 25° C. after approximately 60 passes through a Bosch fuel pump as shown in FIG. 66 , Panel A (sheared) relative to as-prepared (unsheared) indicates shear degradation; FIG.
- FIG. 49B Specific viscosities of 2.4 mg/ml (0.3% wt) of a 1:1 molar ratio of ⁇ , ⁇ -di(isophthalic acid) and ⁇ , ⁇ -di(di(tertiary amine)) polycyclooctadienes ( ⁇ 670 kg/mol DA/DB) in Jet-A at 25° C., sheared vs. unsheared;
- FIG. 49C Emission data using an unmodified long-haul diesel engine. Control: untreated diesel. Treated: diesel treated with 0.1% wt 670 k DA/DB (details in Example 63).
- FIGS. 50A-50B show impact test in the presence of ignition sources (60 ms after impact, maximal flame propagation) for Jet-A solutions treated with 4.2M PIB or ⁇ , ⁇ -di(di-isophthalic acid) polycyclooctadienes (TA): FIG. 50A Jet-A with 4.2M PM (0.35% wt) and Jet-A with 430 k TA (0.3% wt), “unsheared” and “sheared”; FIG. 50B effect of TA molecular weight (76 kg/mol to 430 kg/mol) in Jet-A at 0.5% wt (unsheared).
- FIG. 52 shows molecular design for self-assembly of telechelic polymeric building blocks into larger linear and cyclic supramolecules via end association
- FIG. 53 shows grouping of polymer components, where A and B generically refer to A1 or A2 and B1 or B2 end-groups. Each group is composed of all the different possible aggregates obtained by the assembly of the A1----A2 and B1----B2 building blocks.
- FIG. 54 shows mapping of polymer loops into necklaces of 4 colors.
- the 4 colors correspond to: A1A2B1B2, A1A2B2B1, A2A1B1B2, A2A1B2B1.
- FIG. 55 shows that it is not possible to create a loop that “reads” the same clockwise and counterclockwise, so every loop maps into exactly two distinct necklaces. (Color assignments are given in FIG. 54 ).
- FIG. 56 Panels A-C show contact probabilities and equilibria.
- FIG. 57 shows selection of the end-groups
- FIG. 57 Panel A chemical structures and molar masses of the end-associative polymers (excepting isophthalic acid/tertiary amine functionalized ones that are shown in FIG. 47C );
- FIG. 57 Panel B specific viscosities of telechelic polymers at 8.7 mg/ml total polymer in 1-chlorododecane;
- FIG. 57 Panel C illustration of secondary electrostatic interactions (SEIs) in THY/DAAP and HR/CA pair.
- SEIs secondary electrostatic interactions
- FIGS. 58 and 59 show incorporation of CTA into polymer during the first stage of two-stage ROMP of COD, and chain extension to long telechelics in the second stage:
- FIG. 58 1 H NMR of characteristic peaks for di(di-tert-butyl-isophthalate) CTA (structure of end-group shown in FIG. 57 ), unreacted CTA (proton 1) and CTA incorporated into macromer (proton 2), at three time points; the integrations of the peaks were used to calculate the percentage of unreacted CTA, shown in part FIG. 59 , Panel A.
- FIG. 58 1 H NMR of characteristic peaks for di(di-tert-butyl-isophthalate) CTA (structure of end-group shown in FIG. 57 ), unreacted CTA (proton 1) and CTA incorporated into macromer (proton 2), at three time points; the integrations of the peaks were used to calculate the percentage of unreacted CTA, shown
- FIG. 59 Panel A, Kinetic curves show that the peaks characteristic of the unincorporated CTA are already difficult to quantify in the sample taken after 40 min, and it is not evident for the sample taken at 1 hour (given the magnitude of the noise in the spectra, the amount of unincorporated CTA is less than 3%). Dashed curve is calculated based the data point at 10 min assuming exponential decay of unreacted CTA.
- FIG. 59 , Panel C, GPC traces show no indication of macro CTA (42 kg/mol) in the chain-extended telechelics (structure shown in FIG. 59 , Panel C, 497 kg/mol) produced in the second step.
- FIG. 60 shows 1 H NMR spectra of increasingly purified COD in the range from 3.4 to 5.9 ppm: FIG. 60 , Panel A COD after BH 3 .THF treatment and vacuum distillation (containing ⁇ 330 ppm of butanol based on integration); FIG. 60 , Panel B COD further purified with magnesium silicate/CaH 2 treatments (to show removal of butanol and the resulting purity of COD used as monomer).
- FIGS. 61A-61B show structures of non-associative (NA) end-groups and the conversion from NA to associative end-groups;
- FIG. 61B isophthalic acid end groups obtained by deprotection of the tBu groups in the tBu-ester-ended non-associative precursor.
- DE tBu-ester ended
- DA isophthalic acid ended
- FIG. 63 shows formation of supramolecules in equimolar solutions of ⁇ , ⁇ -di(isophthalic acid) polycyclooctadiene, ⁇ , ⁇ -di(di(tertiary amine)) polycyclooctadiene (DA/DB), with non-associated controls:
- FIG. 63 Panel A, effect of chain length on specific viscosity of telechelics in tetralin and Jet-A (2 mg/ml) at 25° C.
- FIG. 63 Panel B, effect of TEA (2.5 ⁇ l/ml) on the viscosities of associative telechelic polymers DA/DB;
- Lines indicate the fitting to the Zimm equation and dashed lines indicate the extrapolation that was used to evaluate the intercept at zero concentration, zero angle; the slope of the line and the value of the intercept are used to evaluate the apparent M w and apparent R g ; FIG. 63 , Panel D, resulting values of apparent M w and R g for the five polymer solutions in FIG. 63 , Panel C.
- FIG. 64 shows modeling of interplay of telechelic length and concentration in a stoichiometric mixture of complementary end-associative telechelics in the regime of long telechelics:
- FIG. 64 Panel A, effect of telechelic length on the distribution of the number of telechelics in a supramolecule, given as the concentration in ppm wt/wt of each species, cyclic (circles) or linear (x or +), at a fixed total concentration of 1400 ppm;
- FIG. 64 , Panel B the same distributions as in FIG. 64 , Panel A, presented in terms of the molar mass of the supramolecules; the weight-average molar mass of the supramolecules is given to the left of the legend;
- FIG. 64 Panel C effect of concentration on the distribution of supramolecules for telechelics of 1M g/mol (see Examples 37-49).
- FIG. 65 Panel A, 1 H NMR peaks due to hydrogens on carbons adjacent to nitrogens of tertiary amine groups of DB (methylene protons 1; methyl protons 2) shift downfield when they form charge-assisted hydrogen bonds with carboxylic acid groups of DA;
- FIG. 65 Panel B, 1 H NMR peaks due to hydrogens on the phenyl ring of DA shift upfield upon formation of charge-assisted hydrogen bonds between carboxylic acids and tertiary amines.
- FIG. 66 shows: FIG. 66 , Panel A home-built apparatus for “shear degradation” test; FIG. 66 , Panel B an initially 4,200 kg/mol PIB at a concentration of 0.35% in Jet-A shows the decrease in specific viscosity indicative of shear degradation with increasing number of passes through the pump; FIG. 66 , Panel C, GPC validation of “shear degradation” test using PIB and confirmation that associative polymers resist degradation (see Example 61).
- FIG. 67A shows results of diesel engine tests using The Federal Test Protocol (FTP) with a specified transient of RPM and torque designed to include segments characteristic of two major cities (NY and LA);
- FIG. 67B shows work and fuel efficiency data using an unmodified long-haul diesel engine.
- Control untreated diesel.
- Treated diesel with 0.14% w/v 670 k DA/DB (see Examples 63 and 64).
- FIG. 68 shows average mass flow rate normalized to that of “as prepared” 4.2M PIB solution for a 0.02% solution of 4.2M PIB in Jet-A and a 0.1% solution of 670 k DA/DB in Jet-A (similar to that used in the diesel engine tests of FIG. 49C ).
- FIG. 69 shows FIG. 69 , Panel A apparatus for impact/flame propagation experiments;
- FIG. 69 Panel B frame at 60.4 ms for untreated Jet-A.
- the rectangular box is the area within which pixels were analyzed for brightness;
- FIG. 69 Panel C average brightness of the pixels in the rectangle of FIG. 69 , Panel B as a function of time during the first 300 ms after impact for five compositions (untreated Jet-A, 0.35% wt 4.2M PIB unsheared, 0.35% wt 4.2M PIB sheared, 0.3% wt 430 k TA unsheared and 0.3% wt 430 k TA sheared).
- FIG. 70 shows characterization of ⁇ , ⁇ -di(di(isophthalic acid)) (TA) polycyclooctadiene used in Impact test:
- FIG. 70 Panel A, Effect of chain length (k refers to kg/mol) on specific viscosity of TA in tetralin at 10 mg/ml.
- FIG. 70 Panel B Specific viscosity of 2.4 mg/ml 430 k TA in Jet-A at 25° C., sheared vs unsheared.
- FIG. 71 shows a schematic representation of the concentration-dependent self-association of telechelic associative polymers (see FIG. 1B ).
- Left Telechelic associative chain at low concentration.
- Middle Flower-like micelle above a critical concentration value.
- Right Transient network at higher concentration.
- FIG. 72 shows specific viscosity of 1 wt % Jet-A solutions of LTPs at 25° C.: FIG. 72 , Panel A, 430 kg/mol NA-, TA-, TB-PCODs, and 1:1 (w/w) mixture of TA- and TB-PCODs; FIG. 72 , Panel B, 200 kg/mol NA-, DA-, DB-PCODs, and 1:1 (w/w) mixture of DA- and DB-PCODs; FIG. 72 , Panel C, 600 kg/mol NA-, DA-, DB-PCODs, and 1:1 (w/w) mixture of DA- and DB-PCODs. Note that all data reported are averages over shear rates 10 to 100 s ⁇ 1 .
- FIG. 73 shows representative examples of solutions of associative LTPs in Jet-A after storage at ⁇ 30° C. over 13 months: 0.3 wt % Jet-A solution 1:1 (w/w) mixture of 430 kg/mol TA- and TB-PCODs. (See FIG. 15 , Panel A (left panel) for 0.5 wt % Jet-A solution of 264 kg/mol TA-PCOD).
- FIG. 74 shows shear viscosity of samples from shear stability test and their unsheared controls. Right: 0.35 wt % Jet-A solution of 4,200 kg/mol PIB; middle: 0.3 wt % Jet-A solution of 430 kg/mol TA-PCOD; left: 0.3 wt % Jet-A solution of 1:1 mixture of 600 kg/mol DA- and DB-PCODs.
- FIG. 76 shows results of 0.35 wt % Jet-A solution of 4,200 kg/mol PIB in impact/flame propagation test. Left: results of unsheared solution; right: results of sheared solution.
- FIG. 77 shows results of 0.3 wt % Jet-A solution of 430 kg/mol TA-PCOD in flame propagation test. Left: results of unsheared solution. Right: results of sheared solution.
- FIG. 78 shows molecular design considerations for backbone selection for solubility in fuels and resistance to chain scission.
- the present polymers use a backbone that has no tertiary or quaternary carbons nor any heteroatoms in the repeat unit. The importance of these features is illustrated by comparison with the two polymers that have received the most attention in prior literature: 4,200 kg/mol polyisobutylene (PIB) and a copolymer of acrylic and styrenic monomers known as FM-9 (M w ⁇ 3,000 kg/mol).
- PIB polyisobutylene
- FM-9 FM-9
- Acrylate units introduce heteroatoms that interfere with fuel solubility (a problem that is exacerbated by the random incorporation of carboxylic acid side groups).
- Polyisobutylene has quaternary carbons in the backbone, making it particularly susceptible to chain scission ([9]).
- the tertiary backbone carbons in FM-9 also make the backbone more susceptible to chain scission than one that has only secondary carbons.
- the solubility and strength of the present polymers are enhanced by including carbon-carbon double bonds in the backbone.
- FIG. 79 shows physical properties of single component solvents: Dielectric constant (c) and refractive index (n).
- Dielectric constant serves as a measure of the polarity of solvents: it increases from for cyclohexane (CH) and tetralin. Increasing solvent polarity reduces the degree of end-association for the telechelics.
- the difference between the refractive index of solvents and that of PCOD (n ⁇ 1.52) determines the contrast in multi-angle laser light scattering (MALLS). Tetralin is excluded from the MALLS experiment because of its low contrast with PCOD (1.54 is too close to 1.52). Cyclohexane gives desirable contrast in MALLS.
- FIG. 80 shows preliminary ASTM data of untreated (“Base fuel”) and treated JP-8 (with 1:1 molar mixture of 500 kg/mol ⁇ , ⁇ -di(isophthalic acid) polycyclooctadiene and 600 kg/mol ⁇ , ⁇ -di(di(tertiary amine)) polycyclooctadiene (DA/DB)).
- Flash Point (ASTM D93) is the lowest temperature at which fuel will produce enough flammable vapors to ignite when an ignition source is applied. Flash point is the most commonly used property for the evaluation of the flammability hazard of fuels. As expected, the mist-control polymers do not affect the flash point because the polymer additive affects mechanical mist formation—not the liquid-vapor equilibrium characteristics of the fuel. There is no statistically significant difference in flash point among the three samples.
- FIGS. 81A-81H show associative polymer based on 2-arm linear (e.g. FIG. 81A ) and 3-arm star structure units (e.g. FIG. 81B ) in which each chain is connected to a least one node “N”.
- 2-arm linear e.g. FIG. 81A
- 3-arm star structure units e.g. FIG. 81B
- each chain is connected to a least one node “N”.
- FIG. 82 shows a table indicating values of viscosities for exemplary host composition liquids at a pressure of 1 atm and at a temperature of 300 K (27° C.).
- FIG. 83 shows a table indicating experimental density and viscosity of exemplary composition liquids at a pressure of 1 atm as a function of temperature.
- FIG. 84 shows a table indicating average bond enthalpies (kJ/mol) of covalent bonds including single bond and multiple bonds.
- FIG. 85 shows a chart illustrating a graphic solution of equation
- F k ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ L 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L / 1 ⁇ ⁇ nm ) ) ⁇ [ nN ] versa L [nm] in which is F k is Kolmogorov force of a non-polar composition exerting hydrodynamic forces on an associative polymer in the composition.
- FIG. 86 shows a graph indicating the combination of variables computed from the observed length of chains after hydrodynamic scission at a particular Reynolds number, the viscosity and density of the exemplary host composition and the characteristic length d of the flow as a function of the Reynolds number.
- the equation for the hydrodynamic tension is shown in the insert.
- PS is polystyrene (in decalin or toluene).
- PEO is polyethylene oxide (in water).
- PAM polyacrylamide (in water).
- CS indicates a cross-slot flow.
- CE indicates a contraction/expansion flow.
- RT indicates a rotational turbulent flow.
- L b is the contour length corresponding to the weight-average molecular weight of the chains after the flow experiment. a is 1 nm.
- ⁇ is the dynamic viscosity of the host composition.
- ⁇ is the density of the solvent.
- Re is the Reynolds number of the flow.
- F K is the hydrodynamic force at the Kolmogorov length scale for a slender rod of length L.
- FIG. 87 Panel (A) shows the structure of a three-arm polymer having an isocyanurate node and three FGa-chain-units which contain m, p and q repeat units respectively with the longest span emphasized in bold;
- FIG. 87 Panel (B) shows the structure of a linear polymer with an isocyanurate node and two FGa-chain-units, which contain p and q repeat units respectively with the longest span emphasized in bold.
- FIG. 88 Panel (A) shows the structure of a three-arm polymer having a trioxymethyl ethane node and three chain units, which contains m, p and q repeating units respectively with the longest span emphasized in bold, where * is an associative functional group FGa as disclosed herein;
- FIG. 88 Panel (B) shows the structure of a linear polymer having a trioxymethyl ethane node and two chain units, which contains p and q repeating units respectively with the longest span emphasized in bold, where * is an associative functional group FGa as disclosed herein.
- FIG. 89 Panel (A) shows the structure of a polystyrene polymer (PS) having m repeat units and a corresponding 2 m number of C—C backbone atoms, with the longest span emphasized in bold, where * is an associative functional group FGa as disclosed herein;
- FIG. 89 Panel (B) the structure of a PS-co-PSBr statistical copolymer having p styrene units and q bromostyrene units and a corresponding 2(p+q) number of C—C backbone atoms, with the longest span emphasized in bold, where * is an associative functional group FGa as disclosed herein.
- FIG. 90 Panel (A) shows the structure of a FGa-chain-FGa statistical co-polymer having p norbornene imide units and q norbornene diester units and a corresponding 5(p+q) total number of backbone atoms
- FIG. 89 Panel (B) shows the structure of a FGa-chain-FGa statistical co-polymer having p norbornene imide units and q norbornene diester units and a corresponding 5(p+q) total number of backbone atoms.
- FIG. 91 Panel (A) shows a schematic of the construction of the cross-slot flow cell
- FIG. 91 Panel (B) shows the top view of the central block
- FIG. 91 Panel (C) shows the flow arrangements for high strain rate experiments by Xue et al. [10].
- FIG. 92 Panel (B) shows the tandem GPC-MALLS characterization results obtained for polystyrene (starting M
- Associative polymers, and related materials, compositions, methods, and systems are described, which based in several embodiments, allow control of physical and/or chemical properties, of a non-polar composition in a flow.
- “Chemical and/or physical properties” in the sense of the present disclosure comprise properties that are measurable whose value describes a state of a physical system and any quality that can be established only by changing a substance's chemical identity.
- non-polar compositions in the sense of the present disclosure indicates compositions having a dielectric constant equal to or lower than 5 which can comprise compositions of varying chemical nature.
- a non-polar composition can comprise hydrocarbon compositions, fluorocarbon compositions or silicone compositions.
- a hydrocarbon composition is a composition in which the majority component is formed by one or more hydrocarbons.
- a fluorocarbon composition is a composition in which the majority component is formed by one or more fluorocarbons.
- a silicone composition is a composition in which the majority component is formed by one or more silicones.
- a composition in the sense of the present disclosure can comprise one component (e.g. a non-polar solvent) and traces of additional components (such as additives and/or preservative of the solvent).
- Non-polar composition herein described comprise host non-polar composition (or host composition) typically provided by a liquid solvent, and associative non-polar compositions which typically comprise a host composition and one or more associative polymers herein described.
- Non polar composition herein described can be characterized by composition density ⁇ and viscosity ⁇ .
- the density ⁇ is a volumetric mass density of a non-polar composition which is defined as a mass of the non-polar composition per unit volume.
- the mass of the non-polar composition can normally be measured with a scale or balance; the volume of the non-polar composition can be measured directly graduated vessel.
- Alternative 1 methods and devices to determine the density of a liquid comprise a hydrometer, or a Coriolis flow meter and additional devices as will be understood by a skilled person.
- the density of a host composition is herein also indicated as ⁇ h .
- the density of an associative non-polar composition is herein also indicated as ⁇ a .
- the viscosity ⁇ is a measure of resistance of a liquid to gradual deformation by shear stress, such as the shear stress in a liquid under various flow conditions. Viscosity ⁇ can be measured with various types of viscometers and rheometer as will be understood by a skilled person.
- the viscosity ⁇ h of the host composition is the shear viscosity ⁇ s or ⁇ solvent of the host composition which is a measure of resistance of the host composition to shearing flows, where adjacent layers move parallel to each other with different speeds. (see Examples 16-17).
- ⁇ solution can be used to derive additional parameters defining the contribution of associative polymers to the viscosity of the associative non-polar composition by ⁇ sp , ⁇ ( ⁇ solution ⁇ solvent )/ ⁇ solvent .
- specific viscosity ⁇ sp as used herein is defined as a ratio the change in viscosity of a liquid host composition (for example a solvent) due to the presence of a solute such as a polymer to the viscosity of the liquid host in the absence of the solute.
- Associative non-polar composition can also be characterized by an extentional viscosity or elongational viscosity ⁇ ext , which is a measure of the resistance to the “pull” (or more specifically, extensional or elongational deformation) placed on a liquid.
- the extensional viscosity of a liquid tells how difficult it is to stretch a thread of such a liquid.
- the extensional viscosity is defined as the ratio of the difference between axial and radial normal stresses, to the rate of axial extensional deformation:[11]
- ⁇ ext ⁇ zz - ⁇ rr ⁇ .
- ⁇ ext extensional viscosity
- ⁇ zz is the axial normal stress
- ⁇ rr is the radial normal stress
- ⁇ dot over ( ⁇ ) ⁇ is the rate of axial extensional deformation.
- extensional viscosity ⁇ ext can be measured by techniques identifiable to a skilled person, such as opposed nozzle,[12, 13] entry flow,[14] and capillary break-up elongational rheometry (CaBER).[15] Among these methods, CaBER is popular among those skilled in the art because (1) the experimental setup is easy to handle, (2) small amount of sample is needed for the experiment, (3) it is applicable for a wide range of shear viscosity (0.05-10 Pa ⁇ s), and (4) it is capable of generating large extensional strains.[16] In CaBER, what is measured is the time-evolution of the diameter of the filament at the midpoint resulting from stretching, and the apparent extensional viscosity of the fluid sample is determined using the following formula:
- ⁇ ext app ⁇ d ⁇ ⁇ D mid ⁇ ( t ) d ⁇ ⁇ t
- ⁇ ext app is the apparent extensional viscosity of the fluid sample
- ⁇ is the surface tension of the fluid sample
- dD mid (t)/dt is the rate of change in diameter of the filament at midpoint.
- the extensional viscosity or the resistance to elongational deformation for a polymer solution, is dictated by the size of the polymer (in terms of molecular weight). Gupta and co-workers found that for a dilute solution (i.e., c ⁇ c*), before the elongation of the fluid reaches its steady-state asymptote the measured apparent extensional viscosity ⁇ ext app (called “transient extensional viscosity”) scales c 1 ⁇ M w 1 .[17] As for the asymptotic behavior of a fluid in extensional flow, the steady-state extensional viscosity shows a strong dependence of polymer M w , as depicted in the following scaling relationship:[15] ( ⁇ ext ⁇ ⁇ 3 ⁇ s ) ⁇ M w v+1 Where ⁇ ext ⁇ is the steady-state extensional viscosity of the fluid, ⁇ s is the shear viscosity of the solvent (or host), and
- the non-polar composition and in particular the associative non-polar composition is in a flow.
- a flow as used herein refers a movement of a continuum of liquid with unbroken continuity.
- the flow of liquid is governed by basic physical laws of conservation of mass, momentum and energy.
- the properties of a flow properties include flow velocity, pressure, density, viscosity, storage and loss moduli, viscoelasticity, and temperature, as functions of space and time.
- Liquid flow can be in the form of a laminar flow and a turbulent flow.
- a turbulent flow is characterized by recirculation, eddies, and apparent randomness.
- a turbulent flow tends to produce chaotic eddies, vortices and other flow instabilities.
- a laminar flow is a movement of a liquid in parallel layers, with no disruption between the layers.
- a laminar flow is characterized by smooth, constant fluid motion.
- the hydrodynamic force is proportional to the viscosity times the local elongational strain rate times the square of the contour length of the longest span of the polymer.
- the elongation rate typically varies with position and is steady with time.
- the strain rate is not uniform in time or space.
- a flow can be defined by various characterizing features identifiable by a skilled person.
- flows in non-polar composition herein described can be characterized by Reynolds number Re and a characteristic length d.
- a Reynolds number as used herein indicates a dimensionless quantity that characterizes the ratio of fluid inertial effects to viscous effects in a specific flow condition of a specific liquid. Reynolds number can be used to identify a type of flow. For example, a flow that has a Re ⁇ 2000 a flow is considered laminar, while a flow with Re>5000 a flow is considered turbulent. Reynolds number can be calculated based on the density and viscosity of the liquid, as long as the velocity of the flow and the characteristic length of the flow d are known as will be understood by a skilled person.
- a characteristic length d is a lateral dimension of a bounded volume of a liquid through which the liquid flows.
- the characteristic length is given by four times the ratio of the cross sectional area orthogonal to the prevailing flow direction to the perimeter of the bound volume of liquid.
- the length scale is the diameter or hydraulic diameter of the orifice through which the liquid flows.
- the characteristic length is the diameter of the circular tube or a conduit.
- a transition from laminar to turbulent flow of Newtonian liquids can be predicted by the value of the Reynolds number at which the transition occurs.
- Re the Reynolds number at the transition to turbulence
- a skilled person can calculate the Reynolds number of the flows that are present in a specific application in which they intend to use the associative polymers herein described.
- associative polymers are provided which can be added to a non-polar composition to control at least one physical and/or chemical property of the composition as illustrated in the present disclosure.
- chemical and/or physical properties that can be controlled by associative polymers herein described include rheological properties.
- the term “rheological properties” of a composition refers to properties related to the deformation and flow of the composition, in liquid or “soft” solid state, under stress, in particular, when a mechanical force is exerted on the composition.
- Rheological properties can be measured from bulk sample deformation using a mechanical rheometer, or on a micro-scale by using a microcapillary viscometer or an optical technique such as microrheology. Examples of rheological properties include shear viscosity, elongational viscosity, storage and loss moduli, viscoelastic properties, and lubrication properties.
- associative polymers are provided which can be added to a non-polar composition to perform drag reduction, mist control, lubrication, fuel efficiency improvement and/or control of viscoelastic properties of a non-polar composition.
- drag reduction refers to the reduction of the resistance to flow in turbulent flow of a fluid in a conduit (e.g. a pipe) or pipeline thereby allowing the fluid to flow more efficiently.
- a reduction in the friction factor at high Reynolds number e.g. higher than 5000, between 5000 and 25000 and higher than 25000
- drag reduction can be measured by methods identifiable to a skilled person, for example measurement of the flow rate of a fluid though a conduit and/or by measurement of the change in pressure of a fluid flowing through a conduit.
- the term “mist control” as used herein refers to the control of the properties of a fluid mist.
- the properties that can be controlled can include the sizes, and/or distribution of sizes, of the droplets of fluid.
- control of the sizes, and/or distribution of sizes, of the droplets can control the flammability of the mist of a fluid (e.g., to reduce the propagation of a flame through the fuel mist in the event of an accident).
- control of the sizes, and/or distribution of sizes, of the droplets can increase the deposition of a fluid on an intended surface (e.g., to reduce pesticide wasted by convection away from the field to which it is being applied).
- mist control can be measured by techniques identifiable to a skilled person, such as measurement of the sizes and size distribution of droplets when a fluid is converted to a mist.
- the term “lubrication” as used herein refers to the reduction of wear and/or inhibition of movement between two surfaces separated by a non-polar composition as herein described.
- the lubrication properties of a non-polar composition can be controlled to improve the wear-resistance and/or movement of the surfaces with respect to each other when the non-polar composition is introduced as a lubricant between the two surfaces (e.g. improving the wear-resistance and/or movement of ball bearings in a ball bearing structure, or improving the wear resistance and/or movement of a piston in an engine).
- lubrication of a fluid can be measured by techniques identifiable to a skilled person, such as rheological measurements (e.g. measuring the coefficient of friction when two surfaces with the fluid between them are slid past each other).
- fuel efficiency refers to the thermal efficiency with which the potential energy of a fuel is converted to kinetic energy and/or work in the chemical transformation undergone by the fuel (e.g. combustion of the fuel in an engine).
- fuel efficiency can be measured by techniques identifiable to a skilled person, such as measurement of the amount of work performed by the chemical transformation of the fuel (e.g. measuring the number of miles of travel an engine can provide when combusting a given volume of fuel).
- viscoelastic properties refers to the manner in which a non-polar composition reacts to external stresses such as deformation, in which the non-polar fluid exhibits a combination of viscous response (e.g. production of a permanent strain of the non-polar composition once it has been distorted by the applied stress) and elastic response (deformation of the non-polar composition during application of the stress, and return to the original shape upon removal of the stress).
- viscoelastic properties can be measured by methods identifiable to a skilled person, such as rheological measurements (e.g. measurement of the storage and loss moduli of the non-polar composition).
- Associative polymers herein described have a non-polar backbone and functional groups presented at ends of the non-polar backbone.
- the linear or branched backbone is substantially soluble in the non-polar composition and in particular in a host composition.
- substantially soluble indicates the ability of the polymer backbone to dissolve in the non-polar liquid. Accordingly, the backbone of the associative polymers as herein described can be substantially soluble in a nonpolar composition when the polymer backbone and nonpolar composition have similar Hildebrand solubility parameters ( ⁇ ) which is the square root of the cohesive energy density:
- ⁇ H v is equal to the heat of vaporization
- R is the ideal gas constant
- T is the temperature
- V m is the molar volume.
- similar solubility parameters between a polymer and a nonpolar composition can be found when the absolute value of the difference between their solubility parameters is less than about 1 (cal/cm 3 ) 1/2 (see also Tables 3-5 herein).
- the ability of the backbone to dissolve in the non-polar composition can be verified, for example, by placing an amount of the homopolymer or copolymer to be used as the backbone of the associative polymer in a host liquid as herein described, and observing whether or not it dissolves under appropriate conditions of temperature and agitation that are identifiable to a skilled person.
- the backbone of associative polymers as herein described can be substantially soluble in a nonpolar composition when the difference in solubility parameters gives rise to a Flory-Huggins interaction parameter ( ⁇ ) of about 0.5 or less.
- ⁇ can be determined by the following empirical relationship:
- ⁇ ⁇ s + ⁇ H ⁇ 0.34 + v 0 RT ⁇ ( ⁇ 1 - ⁇ s ) 2
- ⁇ s is the entropic part of the interaction between the associative polymer and nonpolar composition (generally assigned an empirical value of 0.34, as would be apparent to a skilled person)
- ⁇ H is the enthalpic part of the interaction
- v 0 is the molar volume of the nonpolar composition
- ⁇ 1 is the solubility parameter of the polymer
- ⁇ 2 is the solubility parameter of the host.
- associative polymers are polymers having a non-polar backbone and functional groups presented at ends of the non-polar backbone and in particular at two or more ends of the non-polar backbone.
- the term “functional group” as used herein indicates specific groups of atoms within a molecular structure that are responsible for the characteristic physical and/or chemical reactions of that structure and in particular to physical and/or chemical associative interactions of that structure.
- the term “corresponding functional group” or “complementary functional group” refers to a functional group that can react, and in particular physically or chemically associate, to another functional group.
- corresponding functional groups can react, and in particular physically or chemically associate, with each other can be referred to as corresponding functional groups.
- functional end groups of polymers to be added to a same non-polar compositions are corresponding functional groups in the sense of the present disclosure.
- exemplary functional groups can include such groups as carboxylic acids, amines, and alcohols, and also molecules such as, for example, diacetamidopyridine, thymine, the Hamilton Receptor (see, e.g. [19]), cyanuric acid, and others identifiable to a skilled person.
- some of the exemplary functional groups can form pairs of complementary functional groups, for example, carboxylic acids with other carboxylic acids, carboxylic acids with amines, alcohols with amines, alcohols with carboxylic acids, diacetamidopyridine with thymine, the Hamilton Receptor with cyanuric acid, and others identifiable to a skilled person (see, e.g., FIG. 4 ).
- functional groups as herein described can be synthesized by installation of other functional groups onto the backbone of the associative polymers at a plurality of appropriate ends as herein described and transformed according to methods identifiable to a skilled person (see, e.g. [20]).
- the installation can be performed in at least two ends of the associative polymers. More particularly, installation at an end of the polymer can be performed by installation of the functional group on the terminal monomer of the polymer backbone, or on an internal monomer within a range of approximately 1 to 100 monomers from the terminal monomer.
- a number of the functional groups presented on ends of the backbone is formed by “associative functional groups” (herein also indicated as FGaS) which are functional group able to associate with each other and/or with corresponding functional groups in other associative polymers in a same non-polar composition with an association constant (k) in a range 0.1 ⁇ log 10 k ⁇ 18 (preferably 2 ⁇ log 10 k ⁇ 18), so that the strength of each associative interaction is less than that of a covalent bond between backbone atoms.
- association constant k
- associative functional groups are capable of undergoing an associative interaction one with another with an association constant (k)
- R g is the value of the radius of gyration of the associative polymer in the non-polar composition in nanometers
- N a is Avogadro's constant
- n F is the average number of associative functional groups per polymer molecule in the associative polymer.
- associative polymers can further comprise derivatizable functional group (herein also indicated as FGd) presented at one or more ends of the at least two ends of the backbone.
- derivatizable functional groups refers to functional groups that cannot form associative interactions one with another or with an associative functional group in the non-polar composition and can undergo a derivatization reaction.
- derivatization is commonly referred to a technique in chemistry that transforms a chemical compound into a product of similar chemical structure, also called a derivative.
- a derivatizable functional groups refer to a specific type of functional groups that participate in the derivatization reaction and transform a polymer to its derivative having different chemical and/or physical properties such as reactivity, solubility, boiling point, melting point, aggregate state or chemical composition.
- Derivatizable functional groups can be used in attach additional functional moieties (e.g. polydrugs see Example 73) of the polymer of interest.
- Exemplary derivatizable functional groups FGd suitable for the associative polymers described herein are typically non-polar FG that do not participate in hydrogen bonding and/or metal ligand coordination interactions, and possibly allow coupling of functional moieties to the polymer.
- Exemplary derivatizable functional groups comprise an azido group, an alkynyl group, a thiol group, a vinyl group, a maleimide group, and additional groups identifiable by a skilled person (see e.g. FIG. 20 and FIG. 21 )
- the at least two ends of the associative polymers herein described presenting an associative functional group in the sense of the disclosure identify at least two positions in the linear, branched or hyperbranched polymer backbone of the associative polymer that are separated by an internal span that has a length of at least 2,000 backbone bonds, or an internal span between functional groups with a weight average molar mass not less than 100,000 g/mol.
- installation is performed so that the functional groups are presented on the polymer.
- present and “presented” as used herein with reference to a compound or functional group indicates attachment performed to maintain the chemical reactivity of the compound or functional group as attached.
- attachment or “attached” as used herein, refers to connecting or uniting by a bond, link, force or tie in order to keep two or more components together, which encompasses either direct or indirect attachment where, for example, a first molecule is directly bound to a second molecule or material, or one or more intermediate molecules are disposed between the first molecule and the second molecule or material.
- groups presented “at an end” of the polymer backbone can comprise groups attached to a terminal monomer of a polymer or to a monomer less than 100 monomers from a terminal monomer of the polymer based on the specific structure and configuration of the polymer as will be understood by a skilled person upon reading of the present disclosure.
- functional end groups of associative polymers herein described are able to associate in a donor/acceptor association and/or in a self-association ( FIG. 1 and FIG. 2 ).
- the donor and acceptor can be stoichiometric (e.g. equal numbers of donor and acceptor functional groups) or non-stoichiometric (e.g. more donor groups than acceptor groups or vice versa).
- the self-associative polymers, the backbone can be linear or branched and following association of the associative functional end groups the self-associating polymer can form various supramolecular architectures (see Example 1).
- the backbone length can be such that the backbone has a weight-average molecular weight of 250,000 g/mol and more for individual chains.
- the backbone can be a nonpolar linear, branched or hyperbranched polymer or copolymer (e.g. substituted or unsubstituted polydienes such as poly(butadiene) (PB) and poly(isoprene), and substituted or unsubstituted polyolefins such as polyisobutylene (PIB) and ethylene-butene copolymers, poly(norbornene), poly(octene), polystyrene (PS), poly(siloxanes), polyacrylates with alkyl side chains, polyesters, and/or polyurethanes) providing a number of flexible repeat units between associative functional end groups.
- PB butadiene
- PIB polyisobutylene
- PS polystyrene
- polyacrylates with alkyl side chains polyesters, and/or polyurethanes
- the weight-average molar mass (M w ) of the associative polymer can be equal to or lower than about 2,000,000 g/mol and in particular can be between about 100,000 g/mol and about 1,000,000 g/mol.
- the backbone and associative functional end groups can be selected to have a ratio of carbon atoms to heteroatoms greater than about 1000:1 in the associative polymers.
- a skilled person can ensure that the heteroatom content is so low (e.g. greater than 10,000:1) as to not affect burning (e.g. the emissions produced by burning a fuel composition that contains some associative polymers).
- the associative polymer can comprise functional groups within the backbone as shown schematically in FIG. 6 and, therefore, in a location not limited to the functional groups at one or more end of the polymer backbone while still maintaining a ratio of carbon atoms to heteroatoms greater than about 1000:1.
- associative polymers herein described and indicated as framing associative polymer comprise associative functional groups presented at two or more ends of at least two ends of the backbone.
- associative polymers herein described and indicated as capping associative polymer comprise an associative functional group presented at one end of the at least two ends of the backbone.
- the framing associative polymer can be used to control physical and/or chemical properties and in particular rheological properties of a non-polar composition alone or in combination with up to about 20% capping associative polymers.
- capping associative polymers are combined with framing associative polymers
- the ability of the framing associative polymers to control the properties of a non-polar composition is improved with respect to a comparable composition comprising framing associative polymers only (e.g. a 10% improved drag reduction).
- the use of capping associative polymers in combination with framing associative polymers allows use of a reduced amount of framing associative polymers (e.g. 10%)
- framing associative polymer and capping associative polymer can be linear, branched or hyperbranched polymers with various structures as will be understood by a skilled person.
- the backbone of the polymer can be characterized by a longest span.
- a “longest span” in the sense of the disclosure is the greatest number of backbone bonds between terminal monomers of the polymer among any possible pairs of terminal monomers within the polymer.
- the longest span can be measured base on the Radius of gyration of the polymer as described for example [114] as will be understood by a skilled person
- a longest span of an associative polymer affects overall resistance of an associative non-polar composition to elongational deformation.
- such resistance is dictated by the overall size of the associative polymers herein described after association to form supramolecules within the associative non-polar composition.
- the associative polymer can be selected to have the greatest possible longest span.
- hydrodynamic forces will be applied to the associative polymers when the associative polymers are comprised in a composition in a flow.
- the more turbulent the flow is the greater the forces are that are applied to the associative polymer within the composition.
- a associative polymer in the composition can be stretched to its physical limit. If the forces applied to a polymer exceed the maximum strength of the backbone bond the backbone of the associative polymer, the associative polymer will break typically in the middle section of the longest span.
- herein described associative polymers are selected to have a longest span having a contour length L, such that 1 ⁇ 2 L b ⁇ L ⁇ L b which is the length at which the longest span of the associative polymer will not break when comprised in an associative non-polar composition in a flow characterized by set flow conditions.
- a “contour length” in the sense of the disclosure indicates the length of a polymer when fully stretched along the longest span.
- a contour length can be expressed in nanometers. The contour length is directly proportional to the number of chemical bonds in the longest span and therefore to the molecular weight of the longest span of the associative polymer, as will be understood by a skilled person.
- L b in the sense of the disclosure indicates a rupture length of the associative polymer in nanometers when the associative polymer is within a host non-polar composition having a framing associative polymer concentration c to provide an associative non-polar composition in a flow, L b being given by implicit function
- F b ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L b ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L b ) ⁇ 10 - 9 in which F b is the rupture force of the associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s, and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- an “implicit function” is a mathematical equation that specifies a dependent variable in terms of independent variables and parameters in which the dependent variable is not isolated on one side of the equation.
- an implicit function is an equation that relates the dependent variable y to an independent variable x, which may not be solvable for y.
- the solutions to this equation are a set of points ⁇ (x,y) ⁇ which implicitly define a relation between x and y which is called an implicit function.
- the values of the function can be determined graphically using a graphing calculator or using a symbolic mathematical analysis program, such as Mathematica or Maple.
- F b is the rupture force of the associative polymer is the rupture force of the associative polymer.
- F b is a measure of the force required to break a polymer backbone and the related value depends on the backbone structure as will be understood by a skilled person. In particular, a skilled person will understand that the weakest backbone bond usually determines the force required to break the backbone as a whole.
- F b can be measure by Atomic Force Microscopy (AFM) [113] or density function theory calculation [111], and other methods identifiable by a skilled person
- F b of associative polymer herein described is preferably equal to or higher than 4.0 nN, and more particular equal to or higher than 4.1 nN.
- a skilled person will be able to select a polymer backbone for the associative polymer to be used in a non-polar composition under set flow conditions upon reading of the disclosure based on the state of substitution of backbone atoms in polymers having a known F b .
- the rank ordering of bond dissociation energy will provide additional guidance in selection of backbone atoms as the rank ordering of bond dissociation energy tends to follow trends in dissociation energy identifiable by a skilled person.
- an entirely carbon backbone that contains double bonds and single bonds is expected to break at a single bond (C ⁇ C double bond average enthalpy 614 kJ/mol is much greater than that for a C—C single bond, 348 kJ/mol).
- M ws ( M 0 n 0 ) ⁇ L sin ( bond ⁇ ⁇ ⁇ angle 2 ) ⁇ ( bond ⁇ ⁇ length )
- M 0 is the molecular weight of the repeating unit of the polymer
- n 0 is the number of backbone bond per repeating unit
- bond angle indicates the average angle of the bonds in the fully stretched backbone of the associative polymer
- bond length is the average length of the bonds in the fully stretched backbone of the associative polymer in nanometers.
- a skilled person will be able to identify the bond angle and the bond length in view of the type of backbone selected (e.g. in view of a value of F b )
- L b can be the rupture length of the longest span of a framing associative polymer (L bf ) and can be used to determine the contour length of the longest span of a framing associative polymer (L f ), or can be the rupture length of the longest span of a capping associative polymer (L bc ), and can be used to determine the contour length of the longest span of a capping associative polymer (L c ).
- calculation of L b , L bf , and/or L bc is performed in function of the concentration c of framing associative polymers in the associative non-polymer composition.
- concentration of framing associative polymer c in the associative non-polar composition is c ⁇ 2 c*
- ⁇ is the viscosity of the host non-polar composition ⁇ h
- ⁇ is the density of the host non-polar composition ⁇ h .
- ⁇ is the viscosity of the associative non-polar composition ⁇ a
- ⁇ is the density of the associative non-polar composition ⁇ a .
- the non-polar backbone of the associative polymer presents functional groups at ends of the non-polar backbone and in particular at two or more ends of the non-polar backbone.
- associative polymers herein described can comprise one or more structural units of formula [[FG-chain -node] z (I) and optionally the structural unit of formula node chain (II)
- n is ⁇ 250 and in particular 300.
- FG groups presented “at an end” of the polymer backbone can comprise groups attached to either a terminal monomer of the chain or to a monomer less than 5% and possibly less than 1% of the total number of monomers of the chain from the terminal monomer of the chain in a structural unit of Formula I).
- Associative polymers and in particular framing associative polymers and capping associative polymers in accordance with the present disclosure can comprise one or more of the structural units according to Formula (I) and/or Formula (II) in various configurations as would be apparent to a skilled person upon reading of the present disclosure.
- framing associative polymers comprise at least two structural units of Formula (I) wherein FG is an FGa.
- framing polymers herein described can comprise additional structural units of Formula (I) and/or Formula (II) possibly presenting additional FGas.
- capping associative polymers comprise one structural unit of Formula (I) wherein FG is an FGa. In some embodiments, the capping associative polymers can comprise additional structural units of Formula (II).
- framing associative polymers herein described can be formed by three or more structural units of Formula (I), wherein at least two of the structural units of Formula (I) are attached one to another with a structural unit of formula node chain] (II) and wherein each [node] attaches three structural unit of Formula (I).
- all the FGs are FGas.
- structural unites of Formula (I) can be distanced from one another.
- the framing associative polymer can be formed by two structural units of Formula (I) wherein in the first structural unit z is 0 and in the second structural unit z is 1 and the node of the second structural unit links to one of R1 and R2 of the first structural unit thus forming a linear polymer.
- the associative polymer is a framing associative polymer and the FGs are FGas.
- the longest span of the polymer is the greatest number of backbone bonds between terminal monomers of the polymer comprising the structure units Formula (I) and optionally structural units of Formula (II) among any possible pairs of terminal monomers within the polymer.
- a longest span can have the form FG-chain-node-chain-FG in the case of polymers that contain only structural units of Formula (I), or can have the form FG-chain-node-[chain-node] n -chain-FG for chains that include both types of units.
- Knowledge of the mean value of the length of the—chain—units can be used to estimate the average length of the longest span.
- the longest span controls rupture of the polymer when the polymer is in a non-polar composition subjected to a flow, and in particular a turbulent flow as will be understood by a skilled person [112].
- the method of synthesis often controls the type and extent of branching.
- the architecture is either linear or star-type. If the average degree of polymerization of the -chain-units is N c , the average span of the polymer is 2N c for linear and star polymers having a modest number of arms (e.g, 6 arms, or another number that results in no crowding).
- the longest span is simply related to the number of structural units of Formula (II) that separate the structural units of Formula (I) at each end of the H- or comb-shaped polymer.
- an H-shaped polymer has an average number of monomer units in the longest span that is 3N c . If branch-on-branch structure is present, similar reasoning holds. For example, if the polymer has two generations of tri-functional branching, the longest span contains, on average, 4N c repeat units.
- An estimate of the number of monomer units in the longest span can be used to estimate the radius of gyration that a branched polymer will have, because R g of lightly branched polymers is only slightly greater than it would be for a linear chain of the same length as the longest span.
- the polymer backbone is selected such that it dissolves substantially well in the host of interest. Therefore, good solvent conditions usually prevail.
- useful estimates of the radius of gyration can be calculated. In turn, these can be used in preliminary design calculations. Such preliminary calculations can guide the selection of molecules to synthesize.
- the value of R g can simply be measured using such methods as static light scattering or viscometry.
- FG indicates a functional group FGa that is capable of undergoing an associative interaction with another suitable functional group whereby the association constant (k) for an interaction between associating functional groups is in the range 0.1 ⁇ log 10 k ⁇ 18, and in particular in the range 4 ⁇ log 10 k ⁇ 14 so that the strength of each individual interaction is less than that of a covalent bond between backbone atoms.
- the FGa can be chosen to have an association constant that is suitable for a given concentration of the associative polymer in the non-polar composition relative c*, as described herein. For example, a skilled person will realize that if the concentration of the associative polymer is high (e.g.
- a lower log in k value e.g. about 4 to about 6
- a higher log 10 k value e.g. about 6 to about 14
- concentration of associative polymer is low (e.g. less than 0.5 c*)
- a higher log 10 k value e.g. about 6 to about 14
- Exemplary FGaS comprise those that can associate through homonuclear hydrogen-bonding (e.g. carboxylic acids, alcohols), heteronuclear hydrogen-bonding donor-acceptor pairing (e.g. carboxylic acids-amines), Lewis-type acid-base pairing (e.g. transition metal center-electron pair donor ligand such as palladium (II) and pyridine, or iron and tetraaceticacid, or others identifiable to a skilled person as moieties that participate in metal-ligand interactions or metal-chelate interactions), electrostatic interactions between charged species (e.g. tetraalkylammonium-tetraalkylborate), pi-acid/pi-base or quadrupole interactions (e.g.
- homonuclear hydrogen-bonding e.g. carboxylic acids, alcohols
- heteronuclear hydrogen-bonding donor-acceptor pairing e.g. carboxylic acids-amines
- Lewis-type acid-base pairing e.g. transition
- FGs arene-perfluoroarene
- charge-transfer complex formation e.g. carbazole-nitroarene
- combinations of these interactions e.g. proteins, biotin-avidin.
- More than one type of FGs and in particular of FGas may be present in a given polymer structure.
- FGa can be selected among a diacetamidopyridine group, thymine group, Hamilton Receptor group (see, e.g. [19]), cyanuric acid group, carboxylic acid group, primary secondary or tertiary amine group, primary secondary and tertiary alcohol group, and others identifiable to a skilled person.
- FG in the structural unit of Formula (I), can be a derivatizable functional group (FGd).
- FGd derivatizable functional group
- exemplary derivatizable FGds comprise of an azido group, an alkynyl group, a thiol group, a vinyl group, a maleimide group, and additional groups identifiable by a skilled person (see e.g. FIGS. 20 and 21 ).
- a chain can be a polymer backbone that is substantially soluble in a liquid host that has a dielectric constant equal to or less than 5.
- Such chains can comprise for example polydienes such as poly(butadiene), poly(isoprene), polyolefins such as polyisobutlyene, polyethylene, polypropylene and polymers of other alpha olefins identifiable to a skilled person, poly(styrene), poly(acrylonitrile), poly(vinyl acetate), poly(siloxanes), substituted derivatives thereof, and copolymers of these.
- a node can be a connecting unit between one or more and in particular two or more [FG-chain] units such that the total molecular structure is substantially terminated by FG species (e.g., a plurality of the chain ends have a FG less than 100 repeat units from the chain end).
- the simplest such polymer is a linear telechelic: two [FG-chain] units with their chains connected end-to-end at a node: [FG-chain]-node-[chain-FG] or FG-chain-FG.
- the nodes can comprise one or more FG units formed by FGa such that some degree of associative functionality is present in the internal polymer structure.
- a node is formed by any covalently bound group such as organic, siloxane, and additional group identifiable by a skilled person.
- a node can link two or more chains through suitable covalent bonds and more particularly form branched polymers wherein a node can link two to 10 chain node chain] (II) (see e.g. FIG. 5 ). More than one type of nodes may be present in a given polymer structure.
- the node can be a tertiary carbon, a cycloaliphatic moiety or an aliphatic chain.
- the chain can have a formula R 1 [A] n -R 2 (III) in which A is a chemical moiety suitable to be used as monomer and n can indicate the degree of polymerization of the chain.
- n can be an integer equal to or greater than 200 and, in particular, equal to or greater than 800.
- A can be an organic moiety having secondary carbon atoms, tertiary carbon atoms and/or quaternary carbon atoms, as will be understood by a skilled person. In some of those embodiments A can be an organic moiety comprising up to 10% of tertiary carbon atoms.
- particular A can be a diene, olefin, styrene, acrylonitrile, methyl methacrylate, vinyl acetate, dichlorodimethylsilane, tetrafluoroethylene, acids, esters, amides, amines, glycidyl ethers, isocyanates and additional monomers identifiable by a skilled person.
- olefins indicates two carbons covalently bound to one another that contain a double bond (sp 2 -hybridized bond) between them. Olefins include alpha olefins and internal olefin.
- E 1 , E 2 and E 3 are selected independently from hydrogen and linear, branched or cyclic C1-C24 alkyl, preferably C1-C12 alkyl, more preferably C1-C8 alkyl including methyl, ethyl, butyl, propyl, hexyl, and ethylhexyl.
- styrene monomers, olefin monomers, and in particular diene monomers can form polymers for very non-polar compositions (e.g. compositions with a dielectric constant of 1.5-2.5); amide, ester, epoxy, and urethanes can form polymers for nonpolar compositions that have somewhat greater dielectric constants (e.g., in the range 2.5-5); and fluorocarbon monomers and silicone monomers can form polymers for fluorous media.
- additional types of monomers would be suitable for other types of nonpolar compositions.
- a in Formula (III) can be a moiety selected to provide a chain of formula (IV):
- R a -R m are independently selected from hydrogen, C 1 -C 12 substituted or unsubstituted alkyl, cycloalkyl, alkeneyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is in the range 200-20,000 and, in particular, in the range from 1000-10,000.
- a in formula (III) can be a moiety selected to provide a chain of formulas (V)-(VIII):
- R a -R j are independently selected from the group consisting of hydrogen, C 1 -C 12 substituted or unsubstituted alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is 1000-20,000.
- a in formula (III) can be a moiety selected to provide a chain of formula (IX):
- R a -R d are independently selected from the group consisting of hydrogen, C 1 -C 12 substituted or unsubstituted alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is 1000-40,000.
- a in formula (III) can be a moiety selected to provide a chain of formula (X):
- R a -R h are independently selected from the group consisting of hydrogen, C 1 -C 12 substituted or unsubstituted alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is 1000-20,000.
- a in formula (III) can be a moiety selected to provide a chain of formula (XI):
- R a -R e are independently selected from the group consisting of hydrogen, C 1 -C 12 substituted or unsubstituted alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is 1000-20,000.
- R 1 and R 2 can be chemical moieties independently selected and capable of forming a covalent bond.
- either R 1 or R 2 of at least one first chain can be linked to one of the R 1 and R 2 of at least one second chain through a node.
- a node can comprise functional groups such as arenes, perfluoroarenes, groups containing oxygen, groups containing nitrogen and groups containing phosphorus and sulfur all identifiable by a skilled person.
- functional groups suitable for nodes can comprise a carboxylic acid, amine, triarylphosphine, azide, acetylene, sulfonyl azide, thio acid and aldehyde.
- a first chemical moiety and a second corresponding chemical moiety can be selected to comprise the following binding partners: carboxylic acid group and amine group, sulfonyl azide and thio acid, and aldehyde and primary amine. Additional chemical moieties can be identified by a skilled person upon reading of the present disclosure. Reference is also made to the exemplary nodes of Example 11.
- R 1 and/or R 2 can be R1 and R2 are independently selected from a divalent group or atom.
- R 1 and/or R 2 can be a moiety of formula (XII):
- q is 1 to 18;
- X is selected from the group consisting of CH 2 , O, and S; and
- R a and R b are independently hydrogen and/or a moiety of formula XIII-XVIII:
- R a and/or R b are not hydrogen.
- R a and R b can be FGs connected to the chain through R 1 or R 2 of Formula XII.
- R 1 and/or R 2 can be a moiety of formula (XX):
- R a and R b are independently a moiety of formula (XIII)-(XVIII) as described herein.
- R a and R b can be FGs connected to the chain through R 1 or R 2 of Formula (XX).
- R 1 and/or R 2 can be a moiety of formula (XX):
- R a -R d are independently hydrogen and/or a moiety of formula (XIII)-(XVIII) as described herein; provided that at least one of R a , R d , R c , and/or R b is not hydrogen.
- R a , R b , R c and R d can be FGs connected to the chain through R 1 or R 2 of Formula (XX).
- R 1 and/or R 2 can be a moiety of formula (XXI):
- R a -R d are independently hydrogen and/or a moiety of formula (XIII)-(XVIII) as described herein; provided that at least one of R a , R b R c , and/or R d is not hydrogen.
- R a , R b , R c and R d can be FGs connected to the chain through R 1 or R 2 of Formula (XXI).
- nodes can also present additional groups for binding with FG which can be introduced at the node according to some embodiments.
- nodes comprise an organic moiety, in some embodiments nodes comprise non organic moieties such as Si—O and additional moieties identifiable by a skilled person.
- R 1 and/or R 2 can be a moiety of formula (XXII):
- R a and R b are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein, provided that at least one of R a and/or R b is not H.
- R a and R b can be FGs connected to the chain through R 1 or R 2 of Formula (XXII).
- R 1 and/or R 2 can be a moiety of formula (XXIII):
- R a and R b are independently a moiety of formula (XIII)-(XVIII) as described herein.
- R a and R b can be FGs connected to the chain through R 1 or R 2 of Formula (XXIII).
- R 1 and/or R 2 can be a moiety of formula (XXIV):
- R a -R d are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein; provided that at least one of R a , R b , R c , and/or R d is not H.
- R a , R b , R c and R d can be FGs connected to the chain through R 1 or R 2 of Formula (XXIV).
- R 1 and/or R 2 can be a moiety of formula (XXV):
- R a -R d are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein; provided that at least one of R a , R b , R c , and/or R d is not H.
- R a , R b , R c and R d can be FGs connected to the chain through R 1 or R 2 of Formula (XXV).
- R 1 and/or R 2 can be a moiety of formula (XXVI):
- R a -R b are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein; and R c is hydrogen or C 1 -C 12 substituted or unsubstituted alkyl; provided that at least one of R a , R b , and/or R c is not H.
- R a , R b , and R c can be FGs connected to the chain through R 1 or R 2 of Formula (XXVI).
- R 1 and/or R 2 can be a moiety of formula (XXVII):
- R a -R d are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein;
- R f -R g are independently hydrogen or C 1 -C 12 substituted or unsubstituted alkyl; provided that at least one of R a , R b , R c , and/or R d is not H.
- R a , R b , R c and R d can be FGs connected to the chain through R 1 or R 2 of Formula (XXVII).
- the [chain-node] segments have weight average molecular weight equal to or greater than 10,000 g/mol.
- the span of [chain-node] m between FGs has average molar mass >50,000 g/mol (in particular when dispersion in the host composition despite the “solvent-phobic” FGas is desired).
- the largest span of the molecule can be equal to or less than 500,000 g/mol (for example, when resistance to shear degradation is desired).
- the largest span of the molecule, expressed as weight average molecular weight can be equal to or less than 1,000,000 g/mol.
- associative polymers herein described can be telechelic.
- associative polymers herein described have a total polymer molecular weight is M w ⁇ 2,000,000 g/mol and in particular can be between 100,000 g/mol and 1,000,000 g/mol. In some embodiments the largest span between nodes is less than 500,000 g/mol in particular when the associative polymers are branched polymers.
- selection of molecular weight for an associative polymer herein described can be performed in view of factors herein described and in particular values of the binding constant in view of available or desired FGas, and a desired concentration in view of effect to be controlled. Additional factors that can be considered comprise a desired viscosity of the host composition (e.g. high M w at low concentration to minimize impact on the shear viscosity of the host and lower M w at high concentration to increased impact on the shear viscosity of the host), a desired density of FGs and in particular FGas presented in connection with a desired effect (e.g.
- concentrations near or greater than the overlap concentration of the polymers are preferred), and duration of the control in view of the shear degradation (e.g. if a longer duration of the control is desired, the longest span of the molecules can be reduced below the threshold chain length for shear degradation in the application of interest)
- associative polymers herein described can have a weight-average molecular weight equal to or higher than about 100,000 g/mol.
- associative polymers herein described can have a weight-average molecular weight between 400,000 to 1,000,000 g/mol.
- associative polymers herein described can have a weight-average molecular weight between 630,000 g/mol to 730,000 g/mol.
- associative polymers herein described can have a weight-average molecular weight between 100,000 g/mol to 300,000 g/mol.
- associative polymers herein described can have a weight-average molecular weight between 300,000 g/mol to 700,000 g/mol.
- associative polymers herein described can have a weight-average molecular weight between 700,000 g/mol to 1,000,000 g/mol.
- associative polymers herein described can have a weight-average molecular weight between 1,000,000 g/mol to 2,000,000 g/mol.
- associative polymers herein described can have an atomic composition with heteroatoms (i.e., other than C or H) present at less than 1 heteroatom per 1000 carbons.
- heteroatoms are placed predominantly in correspondence of the functional groups.
- associative polymers herein described can have a significant level of unsaturation (e.g. with a ratio of H to C less than 1.8), which can improve low temperature liquid behavior.
- unsaturation e.g. with a ratio of H to C less than 1.8
- fully-saturated chains can also be considered effective and are included in the scope of the current disclosure.
- the associative polymers of the disclosure can interact to form supramolecular structures following interactions of the FGa having association constant (k) of from 0.1 ⁇ log 10 k ⁇ 18 and in particular from 6 ⁇ log 10 k ⁇ 14, in cases drag reduction and/or flow rate enhancement are desired.
- selection of binding constant for an associative polymer herein described can be performed in view of factors herein described and in particular values of M w desired, available or desired FGaS, and a desired concentration in view of effect to be controlled. Additional factors that can be considered comprise the specific host composition in which the polymer is used, and additional factors identifiable by a skilled person upon reading of the present disclosure.
- associative polymers herein described can have an association constant 2 ⁇ log 10 k ⁇ 18.
- associative polymers herein described can have an association constant 4 ⁇ log 10 k ⁇ 14.
- associative polymers herein described can have an association constant 4 ⁇ log 10 k ⁇ 12.
- associative polymers herein described can have an association constant 6 ⁇ log 10 k ⁇ 14.
- associative polymers herein described can have an association constant 6.9 ⁇ log 10 k ⁇ 7.8.
- associative polymers herein described can have an association constant log 10 k ⁇ 14 in particular when the weight-average molecular weight equal to or lower than about 2,000,000 g/mol.
- associative polymers herein described can have an association constant 5.5 ⁇ log 10 k in particular when the weight average molecular weight equal to or higher than about 100,000 g/mol.
- associative polymers herein described can have an association constant 7 ⁇ log 10 k ⁇ 9, in particular when the a weight-average molecular weight is between 400,000 to 1,000,000 g/mol.
- associative polymers herein described can have an association constant 6.9 ⁇ log 10 k ⁇ 7.8 in particular when the weight-average molecular weight is between 630,000 g/mol to 730,000 g/mol.
- associative polymers herein described can have an association constant 6 ⁇ log 10 k ⁇ 14, preferably 6 ⁇ log 10 k ⁇ 7.5, in particular when the weight-average molecular weight is between 100,000 g/mol to 300,000 g/mol.
- associative polymers herein described can have an association constant 6.9 ⁇ log 10 k ⁇ 14, preferably 6.9 ⁇ log 10 k ⁇ 7.8 in particular when the weight-average molecular weight between 300,000 g/mol to 700,000 g/mol.
- associative polymers herein described can have an association constant 7 ⁇ log 10 k ⁇ 14, and preferably 7 ⁇ log 10 k ⁇ 9 in particular when the weight-average molecular weight between 700,000 g/mol to 1,000,000 g/mol.
- associative polymers herein described can have an association constant 7.5 ⁇ log 10 k ⁇ 14, preferably 7.5 ⁇ log 10 k ⁇ 12, in particular when the weight-average molecular weight between 1,000,000 g/mol to 2,000,000 g/mol.
- polymers and related FGs can be selected to have an FGaS with an association constant between 4 ⁇ log 10 k ⁇ 12, and in particular 5.5 ⁇ log 10 k ⁇ 12 and in flows having a Reynolds number equal to or higher than 25,000 polymers and related FGs can be selected to have an association constant between: 6 ⁇ log 10 k ⁇ 14.
- FGa associations can be due to, for example reversible noncovalent interaction between the associative polymers that enables a discrete number of molecular subunits or components to be assembled, typically with an individual interaction strength less than that of a covalent bond.
- exemplary interactions include, for example, self-associative hydrogen bonds (H-bonds), donor-acceptor H-bonds, Br ⁇ nsted or Lewis acid-base interactions, electrostatic interactions, pi-acid/pi-base or quadrupolar interactions, charge transfer complex formation, or other supramolecular interactions.
- the associative polymers of the present disclosure can be used in connection with a non-polar composition to control rheological properties, such as drag reduction and/or flow rate enhancement, sizes, and/or size and size distribution the droplets of a fluid mist, and viscoelastic properties of the composition alone or in combination with other physical and/or chemical properties of the composition.
- the non-polar compositions comprise a host composition and at least one framing associative polymer herein described.
- host and “host composition,” as used herein, refer to a majority component in a non-polar composition in which the physical and/or chemical properties are sought to be controlled.
- the host or host composition can be a single substance such as a solvent like hexane or benzene, or the host or host composition can be a substance which is a mixture such as gasoline, diesel, olive oil, or kerosene.
- the host or host composition can also be a mixture such as a paint or ink.
- the host composition can be a hydrocarbon composition, a fluorocarbon compositions or a silicone composition
- the host composition can be a biofuel, a mineral oil, crude oils, pentane, hexane, cyclohexane, benzene, toluene, chloroform and diethyl ether, dimethyl ether, liquefied petroleum gas, liquid methane, butane, gasoline, kerosene, jet fuel and diesel fuel.
- Non-polar compositions herein described a range of hosts can have dielectric constant less than 5, with hosts having dielectric constant less than 2.5 being particularly well suited to applications herein described as will be understood by a skilled person upon reading of the disclosure.
- Non-polar compositions with the above mentioned dielectric constants encompasses a wide range of liquids that are relevant to applications that comprise fuels (such as gasoline, kerosene, jet fuel, diesel and additional fuels identifiable by a skilled person), foods and pharmaceuticals (such as olive oil, linseed oil, castor oil and additional foods identifiable by a skilled person), solvents used as cleaning fluids (such as turpentine, toluene and additional solvents identifiable by a skilled person), and adhesive formulations (such as pinene and additional formulations identifiable by a skilled person).
- fuels such as gasoline, kerosene, jet fuel, diesel and additional fuels identifiable by a skilled person
- foods and pharmaceuticals such as olive oil, linseed oil, castor oil and additional foods identifiable by a skilled
- the dielectric constant of a given host will vary with temperature, which can be taken into account by one skilled in the art.
- Exemplary non-polar compositions, and in particular host liquids, with a dielectric constant less than 5 are illustrated in the table below (Table 1A).
- Table 1A The table also provides exemplary hosts that can be recognized as unfavorable for the modified non-polar compositions herein described (see Table 1B).
- host composition that have dielectric constant equal to or less than about 5 are pentane, hexane, cyclohexane, benzene, toluene, chloroform and diethylether.
- host composition can also have dielectric constant less than 5, including liquified petroleum gas, liquid methane, butane, gasoline, kerosene, jet fuel and diesel fuel.
- herein described polymer dielectric constants can further provide an indication of their compatibility with a chosen non-polar composition that is in the range indicated in above. Reference is made for example to the exemplary list provided in the table below (Table 2).
- At least one framing associative polymer and optionally one or more capping associative polymers herein described are selected that are substantially soluble in the host in accordance with the present disclosure.
- appropriate associative polymers for a given host can be identified by a skilled person in view of the present disclosure.
- the backbone substantially soluble in the host composition can be identified by comparison of the solubility parameters ( ⁇ ) of the polymer backbone and host composition, as well as by determining the Flory-Huggins interaction parameter ( ⁇ ) from the solubility parameters according to calculations described herein.
- one or more polymer-solvent pairs can have silicone backbones for use in one or more fluorocarbon liquids.
- an exemplary reference providing solubility parametes is the website www.sigmaaldrich.com/etc/medialib/docs/Aldrich/General_Information/polymer_solutions.Par.0 001.File.tmp/polymer_solutions.pdf at the time of filing of the present disclosure (see Tables 3-5). More particularly, a skilled person will know that Sigma-Aldrich and other chemical companies provide exemplary tables showing exemplary solubility paramenter values for various non-polar compositions and polymers. A skilled person can also refer to sources such as the Polymer Handbook to find solubility parameter values [18].
- the host composition can be formed by crude oils, refined fuel, and in particular kerosene (e.g., Jet-A, Jet-A1, and military fuel JP-8), gasoline, and diesel and other refined fuels identifiable by a skilled person.
- kerosene e.g., Jet-A, Jet-A1, and military fuel JP-8
- a refined hydrocarbon liquid composition is one that has been subjected to at least one process that is intended to purify it from a crude petroleum (crude oils/crudes) starting material.
- a refined fuel is a hydrocarbon liquid composition which has undergone at least one process that can be considered to be a distillation, upgrading or conversion process, that is known to a person of skill in the art.
- a refined fuel is one that has undergone more than one refining procedure in a refinery, such as a combination of distillation, upgrading and conversion. Therefore, in some instances the refined fuel composition can meet known, predetermined quality parameters.
- a refined hydrocarbon liquid composition can also include chemical additives that have been introduced to meet desirable fuel specifications.
- Exemplary refined fuels comprise Jet A and Jet A1 which are a kerosene-type aviation fuel comprising a mixture of a large number of different hydrocarbons with carbon number distribution between about 8 and 16 (carbon atoms per molecule) identifiable by a skilled person.
- An additional exemplary refined fuel comprise JP-8 or JP8 (for “Jet Propellant 8”) which is a kerosene type jet fuel, specified by MIL-DTL-83133 and British Defense Standard 91-87 also identifiable by a skilled person.
- the associative polymer can be selected depending on the regime of flows where drag reduction and/or flow rate enhancement is desired as well as any other particular physical and/or chemical properties of the non-polar composition to be controlled.
- the host composition can be formed by a mineral oil.
- mineral oil refers to various colorless, odorless, light mixture of higher alkanes from a mineral source.
- mineral oil can be a liquid by-product of refining crude oil to make gasoline and other petroleum products. This type of mineral oil is a transparent, colorless oil composed mainly of alkanes and cycloalkanes, related to petroleum jelly and has a density of around 0.8 g/cm 3 .
- Three basic classes of mineral oils are alkanes, based on n-alkanes, naphthenic oils, based on cycloalkanes, and aromatic oils, based on aromatic hydrocarbons.
- Mineral oils can be in light or heavy grades, in which heavy grades mean higher viscosity. The viscosity of a mineral oil is correlated to its temperature, specifically, the higher the temperature, the lower the viscosity.
- the chemical and/or physical property can be controlled by controlling concentration of one or more framing associative polymers in the host composition relative to the overlap concentration c* of the one or more framing associative polymers in the host concentration.
- one or more framing associative polymers can be comprised in the host in a concentration of a fractional or integer multiple of the overlap concentration (c*).
- overlap concentration refers to the concentration at which molecules of a non-associative form of the framing associative polymer (e.g. obtained from literature sources on the backbone of interest or from experimental methods described herein using the polymer of interest modified to inactivate the functional groups to prevent association, for example by esterifying carboxylic acids or blocking carboxylic acid with triethylamine) dissolved in the host begin to overlap each other, as opposed to being separated as they would be in a more dilute solution.
- c* for particular polymers in particular hosts can be identified by methods and calculations identifiable to a skilled person (see, e.g. [21] and Example 23).
- the chain length of the backbone can be chosen such that the backbone is long enough to ensure that a small concentration of the polymer will suffice to produce a desired effect using relationships between chain length and the c* of the associative polymer described herein.
- a polymer that is effective at concentrations less than 1% by weight can be obtained by choosing a backbone length that gives c* less than or approximately equal to 1% by weight.
- the relationship between chain length (e.g., expressed as the weight-average molecular weight) and c* can be determined from references identifiable by a skilled person or determined by calculations as described herein.
- the overlap concentration is given by:
- c * 3 ⁇ M w 4 ⁇ ⁇ ⁇ ( R g 2 ) 3 / 2 ⁇ N a , wherein M w is the weight-average molecular weight, R g is the radius of gyration, and N a is Avogadro's constant.
- the overlap concentration represents a concentration equal to one polymer molecule per spherical volume of radius R g , as illustrated for example in the exemplary schematic of FIG. 17 .
- c* when describing the concentration of associative polymer required to achieve each type of desired chemical or physical property.
- the pairings of polymer and host represent good solvent (e.g.
- an equivalent expression can be written that refers to tabulated parameters, including e.g. parameters available for many polymers.
- tabulated values of the characteristic ratio, and the length and equivalent mass of a “Kuhn segment” can be used to estimate the chain length that will confer a desired effect with a selected concentration.
- the polymer can be present at its overlap concentration.
- a chain can be used that has sufficiently many Kuhn segments, N, so that the polymer begins to overlap when its concentration is approximately c max or less.
- Such chain can be given by:
- N 3 / 2 9 ⁇ 6 2 ⁇ ⁇ ⁇ ⁇ b 3 ⁇ c max
- N is the number of Kuhn segments and corresponds to a linear polymer (or span of a branched polymer) having molar mass NM o
- M o is the mass per Kuhn segment. Therefore, one can synthesize for example a polymer that has a span of molar mass NM o (and functional groups, selected with guidance below) and introduce the synthesized polymer to a composition at a concentration c* to provide mist control.
- c* a polymer that has a span of molar mass NM o (and functional groups, selected with guidance below) and introduce the synthesized polymer to a composition at a concentration c* to provide mist control.
- mist control is expected to improve by increasing or decreasing the concentration relative to the estimated value of c*.
- concentrations of associative polymer of 0.5 c* and 2 c* can be suitable. Similar reasoning can be applied for other effects herein described as will be understood by a skilled person.
- a skilled person can also identify the relationship between chain length and c* by experimental measurement, e.g. by measuring the shear viscosity of the host composition including the non-associative form of the polymer as a function of the concentration of the polymer.
- the overlap concentration of the backbone can be determined from conventional shear viscosity measurements of solutions containing various concentrations of the non-associative form of the polymer.
- it can be evaluated using the weight average molecular weight of the longest span of the polymer, which is often characterized as part of the synthesis and purification of a synthetic polymer.
- c* can be determined at a given temperature by measuring the viscosities of a non-associative polymer in an appropriate host at varying concentrations using a rheometer wherein at c* a deviation from linearity is observed in the plot of viscosity versus polymer concentration. Linear regression is performed on the data from both dilute and concentrated regimes, and the crossover of the two linear fits represents the overlap concentration, c* (see, e.g. [24, 25] and FIG. 38 ).
- a way to identify a “desired overlap concentration” is to consider the type of beneficial effect that is needed. For example, for a desired effect of mist control, a concentration of polymer can be used that is approximately equal to the overlap concentration.
- a concentration range of the associative polymer can be selected between from about 0.001 c* to 1 c*, depending on the extent drag reduction desired alone or in combination with another physical and/or chemical property to be controlled.
- the specific c* value can be selected taking into account the c* values associated with the control of the additional physical and/or chemical property.
- a concentration range suitable for mist control can be between 0.5 c* to 2 c*.
- a polymer concentration can be used in the non-polar compositions herein described that is less than c*, and in particular can be between 0.1 c* and 0.5 c*.
- a polymer concentration can be a concentration below or approximately equal c*, and in particular can be between 0.05 c* to c*.
- a concentration greater than c* can be provided and in particular a concentration from 2 c* to 10 c*.
- Selection of one or more specific associative polymers that can be comprised within the composition at a concentration relative to the c* selected to control a set of one or more chemical and/or physical properties can be performed in view of the characteristics of functional groups, chain structures, and weight average molecular weight of associative polymers herein described.
- the functional groups described herein at the ends of the backbone of the associative polymer can be selected to ensure association occurs with the range of the polymer concentrations selected.
- the synthetic chemistry is selected to be appropriate for introduction of such groups.
- Non-polar liquids generally contain molecules made mainly of atoms with similar electronegativities, such as carbon and hydrogen (for example, hydrocarbons that dominate fuels and many lubricants). Bonds between atoms with similar electronegativities lack partial charges, making the molecules non-polar. A common way of quantifying this polarity is the dielectric constant.
- Another characteristic of components in the host liquid is whether or not they have O—H or N—H bonds that can participate in hydrogen bonding. A skilled person would recognize these as protic molecules.
- protic species that may be present in host liquids in the disclosed ranges of dielectric constants include, for example secondary amines with substantial hydrocarbon content (e.g., Diisobutylamine, which has dielectric constant 2.7; dipropylamine, which has dielectric constant 2.9; Methylbenzylamine, which has dielectric constant 4.4), carboxylic acids with substantial hydrocarbon content (e.g., palmitic acid, which has dielectric constant 2.3; linoleic acid, which has dielectric constant 2.6; oleic acid, which has dielectric constant 2.5), and alcohols with substantial hydrocarbon content (e.g., hexadecanol, which has dielectric constant 3.8).
- secondary amines with substantial hydrocarbon content e.g., Diisobutylamine, which has dielectric constant 2.7; dipropylamine, which has dielectric constant 2.9; Methylbenzylamine, which has dielectric constant 4.4
- carboxylic acids with substantial hydrocarbon content e.g.
- protic species e.g., protic species that in their pure state can have a dielectric constant greater than 5, such as aniline and phenol
- protic species that in their pure state can have a dielectric constant greater than 5, such as aniline and phenol
- dielectric constants examples include alkyl-quinoxalines (e.g., 2,3-Dimethylquinoxaline, which has dielectric constant 2.3), tertiary amines (e.g., triethylamine, which has dielectric constant 2.4) and nonconjugated esters (e.g., isoamylvalerate, which has dielectric constant 3.6).
- alkyl-quinoxalines e.g., 2,3-Dimethylquinoxaline, which has dielectric constant 2.3
- tertiary amines e.g., triethylamine, which has dielectric constant 2.4
- nonconjugated esters e.g., isoamylvalerate, which has dielectric constant 3.6
- lone-pair species that in their pure state might have a dielectric constant greater than 5, such as pyridine and methylethylketone
- components that are used as additives when the host liquid is formulated can also be present.
- metal chelating agents e.g., N,N-Disalicylidene-1,2-propanediamine
- the presence of these constituents influences the selection of functional groups depending on the presence of protic species or species that offer a lone pair of electrons as described herein.
- protic species can, in some circumstances, interfere with FG, and in particular with FGa, association mediated by hydrogen bonding.
- the skilled person will realize that one way to overcome the interference is to increase the number of hydrogen bond moieties at the chain ends.
- Another way to overcome the interference is to reduce the concentration of protic species in the host.
- these two approaches can be used together.
- a skilled person will also realize that, all other factors being equal, increasing the dielectric constant of the host weakens the interaction (e.g., conventional hydrogen bonds, charge-assisted hydrogen bonds, charge transfer interaction, metal-ligand interactions).
- FGas that provide a stronger association e.g., charge-assisted hydrogen bonding or a metal-ligand interaction
- the selection of FGas that provide strong association can be used together with increasing the number of associative groups at the chain ends and with reducing the concentration of host components that have high dielectric constants.
- the value of the concentration of the associative polymer relative to overlap concentration c* can be governed by the selection of chain-host pair and can be insensitive to the specific choice of FGa.
- the overlap concentration can vary with temperature, in a manner that is particular to a specific chain-host pair.
- the selection of polymer backbone and host governs the solvent quality; and, for a given solvent quality, the degree of polymerization is chosen to adjust c* once the chain-host pair is selected. In this connection selecting a greater degree of polymerization, provides a greater R g and, consequently, a reduced c* as will be understood by a skilled person.
- the chain structure between the nodes can be chosen such that it interacts favorably with the host, the state of the backbone can be estimated using good solvent (e.g. a solvent in which the polymer-solvent interactions are more thermodynamically favorable than polymer-polymer interactions; see e.g. [22]) scaling for its pervaded volume.
- good solvent e.g. a solvent in which the polymer-solvent interactions are more thermodynamically favorable than polymer-polymer interactions; see e.g. [22]
- scaling for its pervaded volume Over most of the molecular weight range of interest, the ideal chain approximation (e.g. approximation of the polymer chain as a random walk and neglecting any kind of interactions among monomers; see e.g.
- R g can also be useful: it provides a lower bound on R g that is usually within a factor of 2 of the good solvent chain dimensions, as shown in FIG. 16 for the case of polystyrene for a good solvent such as toluene, and a theta solvent (e.g. a solvent in which the polymer-solvent interactions are approximately as equally thermodynamically favorable as polymer-polymer interactions; see e.g. [22]) such as cyclohexane.
- the value of the radius of gyration can be used to estimate the concentration at which polymer molecules would begin to overlap one another: the overlap concentration c* corresponds to the value that gives approximately one polymer molecular per (R g 2 ) 3/2 .
- Additional factors related to applications of the resulting compositions can also be taken into account in the selection of the specific associative polymer or combination thereof and/or in the selection of the related concentration in the host composition relative to c* within a range associated to control of one or more chemical and/or physical properties.
- a reduction in the concentration of the associative polymer relative to c* can be obtained by selecting a polymer with high degree of polymerization.
- the degree of polymerization of the polymer is low enough that the polymers do not degrade during necessary handling.
- the non-polar compositions are fuel or other liquid and the liquid is intended to travel through a distribution system
- minimization of the degradation of the polymer upon passage through pumps and filters, and/or minimization of degradation during turbulent flow in transport pipelines or hoses can be desirable.
- the polymers comprise linear chains
- keeping the weight-average molar mass below 1,000,000 g/mol can give adequate stability with respect to shear degradation.
- the polymer comprises lightly branched molecules, having node-chain-node segments that are individually greater than 10,000 g/mol, the longest span of the molecule can be kept below the threshold for shear degradation (typically less than 1,000,000 g/mol).
- a solution or gel that has dielectric constant less than 5 and comprises a polymer that has weight average molar mass between 100,000 g/mol and 1,000,000 g/mol can comprise the polymer at a concentration that is between 0.1 c* and 10 c*.
- the specific concentration can be determined based on the measured length and backbone composition of the polymer, and the polymer molecules manifestly associate with one another as evidenced by shear viscosity that is anomalously enhanced relative to a non-associative polymer of the same molar mass and backbone structure or by light scattering showing structures that are much larger than a non-associative polymer of the same molar mass and backbone structure.
- the latter measurements can be performed for example by removing the polymer from the composition and reconstituting them in a solvent that has a dielectric constant that is close to that of the composition ( ⁇ 20%) at a concentration of c* based on the weight-average molecular weight determined by GPC equipped with multi-angle static light scattering.
- the associative polymer when the concentration of the framing associative polymer is equal to or lower than 0.02 c* the associative polymer can have a weight-average molecular weight equal to or higher than 10,000,000 g/mol. In some of those embodiments, the associative polymer can be used for drag reduction in the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between than 0.05 c* to 0.1 c*the associative polymer can have a weight-average molecular weight equal to or higher than 10,000,000 g/mol In some of those embodiments, the associative polymer can be used for mist control in the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between 0.02 c* and 0.05 c*, can have a weight-average molecular weight between 2,000,000 g/mol to 10,000,000 g/mol In some of those embodiments, the associative polymer can be used for drag reduction in the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between 0.05 c* and 0.1 c*, can have a weight-average molecular weight between 500,000 g/mol to 2,000,000 g/mol, and in particular 1,000,000 g/mol to 2,000,000 g/mol. In some of those embodiments, the associative polymer can be used for drag reduction and/or mist control in the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between 0.1 c* and c*, can have a weight-average molecular weight between 400,000 g/mol to 1,000,000 g/mol In some of those embodiments, the associative polymer can be used for drag reduction and/or mist control in the non-polar composition.
- the associative polymer when the weight-average molecular weight is at least 400,000 g/mol the associative polymer can be used at concentration is between 0.1 c* and 0.5 c* for drag reduction of the host composition; at a concentration of about 0.5 c* for drag reduction and possibly for mist control of the host composition depending on the molecular weight of the polymer, and at a concentration of less than approximately c* for drag reduction and mist control of the host composition.
- the associative polymer when the concentration of the framing associative polymer is between 0.5 c* and c*, can have a weight-average molecular weight between 400,000 g/mol to 1,000,000 g/mol. In some of those embodiments, the associative polymer can be used for drag reduction, mist control and/or lubrication in the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between c* and 2 c*, can have a weight-average molecular weight between 400,000 g/mol to 1,000,000 g/mol. In some of those embodiments, the associative polymer can be used for mist control, lubrication, and/or viscoelastic properties of the non-polar composition.
- the concentration of the framing associative polymer when the concentration of the framing associative polymer is between c* and 2 c*, he associative polymer can have a weight-average molecular weight between 100,000 g/mol to 400,000 g/mol. In some of those embodiments, the associative polymer can be used for drag reduction, lubrication and/or viscoelastic properties of the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between c* and 3 c*, can have a weight-average molecular weight between 400,000 g/mol to 1,000,000 g/mol. In some of those embodiments, the associative polymer can be used for mist control, lubrication and/or control of viscoelastic properties in the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between c* and 3 c*, can have a weight-average molecular weight between 100,000 g/mol to 400,000 g/mol In some of those embodiments, the associative polymer can be used for lubrication, and/or control of viscoelastic properties in the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between 2 c* to 10 c*, can have a weight-average molecular weight between 100,000 g/mol to 400,000 g/mol In some of those embodiments, the associative polymer can be used for lubrication, and/or viscoelastic properties of the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between 2 c* to 10 c*, can have a weight-average molecular weight between 100,000 g/mol to 1,000,000 g/mol In some of those embodiments, the associative polymer can be used for lubrication, and/or viscoelastic properties and in particular gelification of the non-polar composition.
- the associative polymer when the concentration of the framing associative polymer is between 3 c* and 10 c*, can have a weight-average molecular weight between 100,000 g/mol to 1,000,000 g/mol In some of those embodiments, the associative polymer can be used for lubrication, and/or control of viscoelastic properties and in particular gelification in the non-polar composition.
- compositions comprise liquid fuels, such as gasolines, diesel fuels, kerosene and jet fuels
- such compositions can comprise polymers with molar mass between 100,000 g/mol and 1,000,000 g/mol having backbones that, as bulk polymers, have dielectric constant less than 3 and are present in the composition at a concentration that is between 0.1 c* and 10 c*, based on the measured weight-average molar mass and backbone composition of the polymer, and the polymer molecules manifestly associate with one another as evidenced by shear viscosity that is enhanced relative to a non-associative polymer of the same molar mass and backbone structure or by light scattering showing structures that are much larger than a non-associative polymer of the same molar mass and backbone structure.
- toluene is indicated as a reference host because it has a dielectric constant of approximately 2.2, which is at the upper range of diverse fuels and, therefore, gives a conservative diagnostic of association. That is, a polymer that forms intermolecular associations in toluene will form intermolecular associations in gasoline, diesel, kerosene and jet fuel, among others.
- polymer for improving fuel efficiency can be effective at 10000 ppm or less with weight average molecular weight below 1,000,000 g/mol, possibly after more than 10 passages of the fuel through a fuel pump.
- associative polymers can remain uniformly dissolved for at least 2 weeks or even months even at ⁇ 30° C.
- droplet behavior of non-polar composition comprising associative polymers herein described is expected to match 4,200,000 g/mol (weight average) polyisobutylene, a commonly used standard material to achieve mist control effect using high molecular weight polymer, compared at the same, concentration of 0.3%.
- the polymer concentration is desired to be kept low, this can be achieved by increasing the length of the polymer chain between associative groups.
- This can be achieved by increasing the length of the polymer chain between associative groups. The reason for this is that polymers tend to adopt compact conformations in isolated clusters when the concentration is far below their overlap concentration; increasing the length of the polymer between associative groups decreases the overlap concentration, thereby allowing desired properties to be achieved with a lower concentration of polymer.
- the polymer additive is desired to survive passage through pumps and turbulent pipe flow, this can be achieved by keeping the length of the polymer below the threshold at which chain scission occurs in intense flows.
- the literature provides values of the chain length above which chains scission occurs (e.g. polyisobutylene)
- the threshold length or equivalently, degree of polymerization or molar mass above which chain scission occurs upon passage through pumps or turbulent pipe flow can be determined as will be understood by a skilled person.
- the resulting polymers can inhibit misting in order to reduce the risk of post-crash fires; can control atomization to increase fuel efficiency and/or reduce emissions; can confer drag reduction that reduces pumping costs and improves throughput through existing pipelines; and improve lubrication.
- polymers of the present disclosure can survive prolonged, severe shear with little degradation; the polymers do not interfere with filtering fuel; the polymers do not interfere with dewatering fuel.
- one skilled in the art can identify whether or not a host of interest (e.g., a particular lubricant oil) is suitable for application of the associative polymers based on the dielectric constant of the host, and the skilled person can identify suitable monomer structures using knowledge of the dielectric constant or solubility parameter of the resulting polymer, and thus select the degree of polymerization (e.g. by synthesizing a polymer backbone of a particular weight-averaged molecular weight) to achieve a desired c*.
- a host of interest e.g., a particular lubricant oil
- dendrimeric FG can be used that include multiple associative groups (examples are shown for FG that each present four or eight copies of a chosen associative group).
- a skilled person can identify the solubility parameter of the fluid, and then can identify polymer backbones that are substantially soluble in the fluid (e.g. by comparing the solubility parameters and/or using the solubility parameters to determine the Flory-Huggins interaction parameter as described herein).
- the selection of particular polymers for the backbone of the associative polymer suitable to be included at a concentration relative to c* below c* can be further refined based on, for example, on the cost of the polymers, or the ease and/or expense of the polymerization chemistry, as would be identifiable to a skilled person.
- the length (expressed as the weight-averaged molecular weight) of the backbone of the associative polymer can be near the threshold imposed by shear degradation, which a skilled person would understand to be in the range of approximately 500,000 g/mol for hydrocarbon polymers such as polyisobutylene, polybutadiene, polyolefins, and others identifiable to a skilled person.
- a skilled person can verify that the chain length selected resists shear degradation by performing analyses known to the skilled person.
- the viscosity of a non-polar composition comprising the associative polymers described herein can be measured before and after recirculation through a conduit (e.g. by using a fuel pump to recirculate a sample of the non-polar composition) and determining if there is a difference in viscosity between the two time points (e.g., if the viscosity decreases after recirculation, the associative polymer can be considered to have undergone shear degradation).
- the functional groups described herein at the ends of the backbone of the associative polymer can be chosen to ensure that association occurs at desired concentration such that heteroatom content is so low as to not affect burning.
- association can be measured using titration techniques identifiable to a skilled person (see, e.g., [26]). Using the titration methods, the skilled person can identify a concentration at which the particular associative polymers (with a given number of end groups containing heteroatoms) associate; if the concentration is suitable based on c* considerations (e.g. the particular concentration of the associative polymer relative to c* to control a particular property such as mist control) the skilled person can then measure the calorific value using ASTM D240-09.
- an associative polymer can be provided by forming a polymer chain through a method of polymerization of a suitable monomer such as those described in [18], so that the desired architecture (linear, branched, star, and other architectures identifiable to a skilled person) is generated and individual polymer chains are substantially terminated by chemical groups that are amenable to functionalization.
- the end groups can already be functionalized by FGs and in particular FGas or formed by precursors that are converted to FGs, and in particular FGas (e.g., by deprotection or functional groups that are suitable for covalent attachment of FGs).
- the associative polymer suitable for drag reduction can be selected based on the Reynolds number of the host composition in the flow pattern where the control is desired, wherein when the Reynolds number of the host composition is in the range of about 5,000 ⁇ Re ⁇ 25,000 or possibly up to 1,000,000 Re, the association constant (k) is in the range of 4 ⁇ log 10 k ⁇ 12; and when the Reynolds number is in the range of about Re ⁇ 25,000, the association constant (k) is in the range of 6 ⁇ log 10 k ⁇ 14.
- associative polymers that can be used for drag reduction in flow having Reynolds numbers equal to or higher than 5000 comprise one or more of a telechelic 1,4-PB polymer with each end-group having one tertiary amine group (Di-MB), a telechelic 1,4-PB polymer with each end-group having two tertiary amine groups (Di-DB) a telechelic 1,4-PB polymer with each end-group having four tertiary amine groups (Di-TB), a telechelic 1,4-PB polymer with each end-group having eight tertiary amine groups (Di-OB), a telechelic 1,4-PB polymer with each end-group having one carboxyl groups (Di-MA), a telechelic 1,4-PB polymer with each end-group having two carboxyl groups (Di-DA), a telechelic 1,4-PB polymer with each end-group having four carboxyl groups (Di-TA), a
- the molecular weight of the polybutene can have any values among the ones described, e.g. an overall weight average molecular weight, M w , equal to or lower than about 2,000,000 g/mol, and/or a Mw equal to or higher than about 100,000 g/mol.
- associative polymers that can be used for drag reduction in flow having Reynolds numbers equal to or higher than 5000 comprise the following pairs: Di-TA/Di-MB (1 tertiary amine), Di-TA/Di-DB, Di-TA/Di-TB; Di-TB (4 tertiary amines)/Di-MA, Di-TB/Di-DA; Di-OB(8 tertiary amines)/Di-MA, Di-OB/Di-DA, and Di-OB/Di-TA.
- association polymers described herein can be synthesized by methods known to a skilled person.
- the backbone following selection of a backbone with a desired contour length L and Mw the backbone can be manufactured with methods known to a skilled person.
- the backbone can be synthesized by Ring-Opening Metathesis Polymerization (ROMP) chemistry and functionalized at the ends of the backbone using appropriate chain transfer agents (see, e.g., Examples section herein and [27]).
- REP Ring-Opening Metathesis Polymerization
- an associative polymer in accordance with the present disclosure can be provided by forming a polymer chain such that the desired architecture is generated, and individual polymer chains are substantially terminated by the desired FG, in situ.
- the desired polymer composition can be achieved in a single step process, and reaction of the monomer affords a polymer that includes the desired FG or FGs.
- the desired FGs can be introduced to the polymer chain in a form such that the ultimate function of such FGs is masked by a chemical substitution (e.g.
- the ends of the polymer backbone can be functionalized with appropriate chain transfer agents to provide functionalized ends of the backbone which can be further transformed to provide functional groups capable of being corresponding functional groups, as shown for example in Examples 1-3 where carboxylic acid functional groups are installed.
- chain transfer agents e.g. RAFT polymerization as shown, for example in [31]; or free radical polymerization of vinyl acetate using a free radical initiator comprising FG groups as shown, for example, in [32]).
- chain transfer agents can be used to attach moieties substituted with chloro groups, which can then be displaced with azide groups (e.g. using trimethylsilyl (TMS) azide by methods identifiable to a skilled person).
- a moiety comprising attached alkyne groups can then be reacted with the azide groups via reactions such as the azide-alkyne Huisgen cycloaddition (e.g. click reaction) to attach the moiety to thereby attach the FG to the backbone (see, e.g. Example 3).
- an associative polymer in accordance with the present disclosure can be provided by metathesis applied to a high molecular weight (M w >5,000,000 g/mol) poly(diene) such as poly(butadiene) in the presence of suitable CTA and metathesis catalyst to give a shorter poly(diene) substantially terminated by an FG and in particular FGas, with the diene:CTA ratio chosen to afford the desired molecular weight for the product telechelic polymer.
- the starting high molecular weight poly(diene) can be linear and substantially free of 1,2-vinyl groups in the polymer backbone.
- the polymer can be made by ROMP in a continuous process.
- the continuous process can use reactions in series ( FIG. 10 ).
- the continuous production of the associative polymers herein described can be performed near or inside a petrochemical refinery and incorporated into a product continuously.
- the polymer can be made by ring-opening metathesis polymerization (ROMP) to obtain desired end-functional telechelic polymers of weight-average molecular weight 100,000 to 1,000,000 g/mol.
- EMP ring-opening metathesis polymerization
- the polymer can be made by related polymerization and/or functionalization methods to make functional telechelics of molecular weight 100,000 to 1,000,000 g/mol.
- a mixture of framing associative polymers and capping associative polymers are produced simultaneously.
- associative polymers herein described can be used in methods and systems to control physical and/or chemical properties of an associative non-polar composition in a flow characterized by a Reynolds number Re, and a characteristic length d, in particular to obtain a controlled drag reduction and/or flow rate enhancement effect alone or in combination with other physical and/or chemical properties of the associative non-polar composition in the flow as herein described.
- the method comprises providing a host composition having having a viscosity a density ⁇ h and a dielectric constant equal to or less than about 5 and providing at least one framing associative polymer substantially soluble in the host composition; and combining the host composition and the at least one framing associative polymer herein described at a concentration c between from about 0.01 c* to about 10 c* selected based on the molecular weight of the at least one framing associative polymer (and/or radius of gyration) and on a physical and/or chemical property and in particular rheological property to be controlled.
- the longest span of the at least one framing associative polymer has a countour length 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the at least one framing associative polymer in nanometers when the at least one framing associative polymer is within the host non-polar composition at a concentration c to provide the associative non-polar composition in a flow, L b being given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9 in which F bf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s, and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- ⁇ is the viscosity of the associative non-polar composition ⁇ a
- ⁇ is the density of the associative non-polar composition ⁇ a .
- the method further comprises combining the at least one capping associative polymer in the non-polar composition in an amount up to 20% of a total associative polymer concentration of the non-polar composition.
- the method can further comprise selecting a concentration c of the at least one framing associative polymer in the host composition, the concentration depending on the averaged molecular weight and/or radius of gyration of the at least one framing associative polymer and on a physical and/or chemical property to be controlled based on the factors herein described before the combining.
- concentration c of the at least one framing associative polymer in the host composition
- concentration depending on the averaged molecular weight and/or radius of gyration of the at least one framing associative polymer and on a physical and/or chemical property to be controlled based on the factors herein described before the combining.
- a skilled person will be able to select the specific Mw, Radius of gyration and concentration of the at least one framing associative polymer in the host composition in view of the present disclosure.
- the method combining the at least one framing associative polymer and optionally the at least one capping associative polymer is performed to obtain the associative non-polar composition.
- the method also comprises applying forces to the associative non-polar composition to obtain a flow characterized by the Reynolds number Re, and the characteristic length d.
- applying forces can be performed by applying mechanical forces to transfer mechanical energy into the associative non-polar composition to become kinetic energy of the composition and resulting in a flow of the associative non-polar composition.
- a Vane pump can provide friction forces in the enclosed space of the pipeline, which is transferred to an associative non-polymer composition in the pipeline to create the flow.
- herein described presence and concentration of framing associative polymers will allow to control one or more rheological properties of the associative non-polar composition in the flow.
- framing associative polymer can be used, alone or in combination with capping associative polymers, in a method to control resistance to flow and/or flow rate enhancement of a non-polar composition in a flow characterized by a Reynolds number Re, and a characteristic length d.
- additional physical and/or chemical property of the non-polar composition can also be controlled.
- the method comprises providing a host composition having a viscosity ⁇ h , a density ⁇ h and a dielectric constant equal to or less than about 5; and providing at least one framing associative polymer substantially soluble in the host composition and having a weight-average molecular weight equal to or higher to 200,000 g/mol.
- the method comprises combining the host composition and the at least one framing associative polymer herein described at a concentration c between from about 0.01 c* to about 1 c* selected based on the molecular weight of the at least one framing associative polymer and on a physical and/or chemical property and in particular rheological property to be controlled.
- the longest span of the at least one framing associative polymer has a countour length 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the at least one framing associative polymer in nanometers when the at least one framing associative polymer is within the host non-polar composition at a concentration c to provide the associative non-polar composition in a flow, L bf being given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ h 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ h ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9 in which in which F bf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number of the flow, d is the characteristic length of the flow in meters, ⁇ h is the viscosity of the host non-polar composition in Pa ⁇ s, and ⁇ h is the density of the host non-polar composition in kg/m 3 .
- the method can further comprise selecting a concentration c of the at least one associative polymer in the host composition between from about 0.01 c* to about 1 c* depending on the averaged molecular weight of the at least one associative polymer and on a physical and/or chemical property to be controlled based on the factors herein described before the combining.
- the method can further comprise determining an overlap concentration c* for the at least one framing associative polymer before performing the selecting;
- the non-polar composition resulting from the method to control resistance to flow and/or flow rate enhancement herein described is capable of maintaining substantially constant flow rate enhancement.
- the at least one framing associative polymer has a weight-average molecular weight of 650,000 g/mol to 750,000 g/mol and can be comprised at a concentration of about 0.5 c*.
- the flow rate enhancement can be about 28%.
- the flow rate enhancement is at least 20%.
- the at least one framing associative polymer can have a weight-average molecular weight of 650,000 g/mol to 750,000 g/mol and can be comprised at a concentration greater than 0.2 c*.
- the non-polar composition resulting from the method to control resistance to flow and/or flow rate enhancement herein described is capable of maintaining a substantially constant flow rate enhancement in a pipeline of at least 8 kilometers.
- the at least one framing associative polymer has a weight-average molecular weight greater than 650,000 g/mol and can be comprised at a concentration greater than 0.1 c* possible 0.05 c*.
- the composition can be in a flow having Reynolds number equal to or higher than 5000,
- the at least one framing associative polymer can be provided at a weight-average molecular weight 650,000 g/mol to 750,000 g/mol.
- the association constant of the at least one framing associative polymer used in the method to control resistance to flow and/or flow rate enhancement of a non-polar composition is between 7 ⁇ log 10 k ⁇ 14.
- the method to control resistance to flow and/or flow rate enhancement herein described can be applied to compositions in a flow having Reynolds number between about 5,000 ⁇ Re, and in particular greater than 25,000 Re and the at least framing associative polymer as an association constant (k) in the range of 7 ⁇ log 10 k ⁇ 14.
- the method to control resistance to flow and/or flow rate enhancement herein described can be applied to compositions in a flow having Reynolds number Re ⁇ 25,000 and the at last one framing associative polymer has an association constant (k) in the range of 7 ⁇ log 10 k ⁇ 14.
- the concentration c is about 0.5 c* or between about 0.5 c* to 1 c* and the another physical and/or chemical property is mist control.
- the concentration c is less than approximately c* and the another physical and/or chemical property is fuel efficiency.
- the concentration c is between 0.1 c* and 0.5 c* and the another physical and/or chemical property is fuel efficiency.
- the concentration c is below or approximately equal c* and the another physical and/or chemical property is enhanced lubrication.
- the concentration c is between 0.05 c* to c* and the another physical and/or chemical property is enhanced lubrication.
- one or more capping associative polymers having a weight-average molecular weight equal to or higher than 200,000 g/mol can be comprised in an amount up to 20 wt % of a total associative polymer concentration in the composition. In some of those embodiments, the one or more capping associative polymers can be provided at 5 wt % of the total associative polymer concentration in the composition. In some of those embodiments, the one or more capping associative polymers can be provided at 10 wt % of the total associative polymer concentration in the composition.
- framing associative polymer can be used, alone or in combination with capping associative polymers, in a method to control sizes, and/or distribution of sizes, of the droplets of fluid (e.g. to control fluid mist) in an associative non-polar composition in an associative non-polar composition in a flow characterized by a Reynolds number Re, and a characteristic length d.
- one or more additional physical and/or chemical properties of the associative non-polar composition can also be controlled.
- the method comprises providing a host composition having a viscosity ⁇ h , a density ⁇ h and a dielectric constant equal to or less than about 5 and providing at least one framing associative polymer substantially soluble in the host composition and having a weight-average molecular weight equal to or higher to 400,000 g/mol.
- the method further comprises combining the host composition and the at least one framing associative polymer herein described to provide the associative non-polar composition wherein the at least one framing associative polymer is comprised at a concentration c selected between from about 0.05 c* to about 3 c* based on the averaged molecular weight of the at least one associative polymer and on a physical and/or chemical property to be controlled.
- the longest span of the at least one framing associative polymer has a countour length 1 ⁇ 2 L bf ⁇ L f ⁇ L bf , wherein L bf is a rupture length of the at least one framing associative polymer in nanometers when the at least one framing associative polymer is within the host non-polar composition at a concentration c to provide the associative non-polar composition in a flow, L b being given by implicit function
- F bf ⁇ ⁇ ⁇ ⁇ 2 ⁇ Re 3 / 2 ⁇ ( L bf ) 2 4 ⁇ ⁇ ⁇ ⁇ d 2 ⁇ ln ⁇ ( L bf ) ⁇ 10 - 9 in which F bf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, ⁇ is the viscosity of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in Pa ⁇ s, and ⁇ is the density of the host non-polar composition ⁇ h or the viscosity of the associative non polar composition ⁇ a in kg/m 3 .
- the method can further comprise selecting a concentration c of the at least one associative polymer in the host composition, the concentration c selected between from about 0.05 c* to about 3 c* depending on the averaged molecular weight and/or radius of gyration of the at least one framing associative polymer and on a physical and/or chemical property to be controlled based on the factors herein described before the combining.
- the method can further comprise determining an overlap concentration c* for the at least one associative polymer before performing the selecting;
- the at least one framing associative polymer in the method to control sizes, and/or distribution of sizes, of the droplets of a fluid herein described, has a weight-average molecular weight equal to or higher than 1,000,000 g/mol, possible about 10,000,000 g/mol and can be comprised at a concentration from 0.05 c* to 0.1 c*. in some of those embodiments, the at least one framing associative polymer provided in the has a weight-average molecular weight between 1,000,000 g/mol to 4,000,000 g/mol, or preferably 2,000,000 g/mol to 4,000,000 g/mol, or between 1,000,000 and 2,000,000 g/mol if a longer lasting effect is desired.
- the at least one framing associative polymer has a weight-average molecular weight between 400,000 g/mol to 1,000,000 g/mol and can be comprised at a concentration between 0.5 c* and c*.
- the at least one framing associative polymer has a weight-average molecular weight between 400,000 g/mol to 1,000,000 g/mol, and can be comprised at a concentration between c* and 3 c*.
- the association constant of the at least one framing associative polymer used in the method to control sizes, and/or distribution of sizes, of the droplets of the fluid mist herein described is between 7 ⁇ log 10 k ⁇ 14.
- the concentration c is about 0.5 c* or between about 0.5 c* to 1 c* and the another physical and/or chemical property is drag reduction.
- the concentration c is less than approximately c* and the another physical and/or chemical property is fuel efficiency.
- the concentration c is between 0.1 c* and 0.5 c* and the another physical and/or chemical property is fuel efficiency.
- the concentration c is below or approximately equal c* and the another physical and/or chemical property is enhanced lubrication.
- the concentration c is between 0.05 c* to c* and the another physical and/or chemical property is enhanced lubrication.
- one or more capping associative polymers having a weight-average molecular weight equal to or higher to 400,000 g/mol can be comprised in an amount up to 20 wt % of a total associative polymer concentration in the composition. In some of those embodiments, the one or more capping associative polymers can be provided in a 5 wt % of the total associative polymer concentration in the composition. In some of those embodiments, the one or more capping associative polymers can be provided in a 10 wt % of the total associative polymer concentration in the composition.
- any one of the associative polymers herein described and in particular any one of framing associative polymers and/or capping associative polymers herein described can have a weight-average molecular weight equal to or lower than 1,000,000 g/mol.
- shear resistant associative polymers can be provided.
- the wording “shear resistant” as used herein in connection with a polymer indicates a polymer that, under a mechanical stress sufficient to break a carbon-carbon covalent bond, shows a decrease in its weight-average molecular weight Mw equal to or lower than 5% and can be detected by techniques identifiable by a skilled person.
- selection of one or more desired weight-average molecular weight can be performed based on the structure of the backbone and presence, number and location of secondary, tertiary and quaternary carbon atoms in backbone as will be understood by a skilled person.
- framing associative polymers and/or capping associative polymers herein described can have a weight-average molecular weight the equal to or lower than 750,000 g/mol. In some embodiments, framing associative polymers and/or capping associative polymers herein described can have a weight-average molecular weight between 400,000 g/mol and 1,000,000 g/mol. In particular in some of those embodiments shear resistant associative polymers can be a linear polymer.
- shear resistant associative polymers herein described can substantially maintain ( ⁇ 10%) control of one or more physical and/or chemical properties in a non-polar composition after application of a mechanical stress that is sufficient to break a carbon-carbon covalent bond (e.g. 150 kT where k is Boltzmann constant).
- a mechanical stress that is sufficient to break a carbon-carbon covalent bond (e.g. 150 kT where k is Boltzmann constant).
- a mechanical stress can be applied when a fluid passes through liquid handling operations, including pumping, turbulent pipeline flow, filters and the like as will be understood by a skilled person.
- shear resistant associative polymers herein described and in particular shear resistant framing associative polymers herein described can be used to provide non-polar composition where a long lasting control of one or more properties is desired, and in particular where control of one or more desired effect is maintained after repeated exposure of the non-polar composition comprising the associative polymer to the mechanical stress sufficient to break a carbon-carbon covalent bond.
- the mechanical stress sufficient to break a carbon-carbon covalent bond depends on various factors such as the chemical nature of the chain, the concentration and longest span of a polymer and additional factors identifiable by a skilled person.
- the associative polymer of the present disclosure can be introduced at early steps in the preparation of non-polar host compositions.
- the host composition can be itself a mixture.
- a modified non polar composition comprising associative polymers herein described is provided in connection with production of inks or paints that can comprise a carrier liquid, pigments, stabilizers and other components
- the associative polymer can be added to the carrier liquid prior to incorporation of the remaining components, with the possibility that a central depot of carrier liquid can feed production lines for diverse colors or grades of ink or paint.
- the efficacy of the polymer can be retained after pumping, filtering, mixing and other processing steps.
- the associative polymers herein described can be incorporated into the base oil that is subsequently combined with diverse additive packages. At concentrations up to c*, the associative polymers are expected to survive and are expected to not interfere with processes that include but are not limited to filtering, dewatering, pumping and mixing operations.
- a modified non polar composition comprising associative polymers herein described
- fuel applications e.g. use as drag reducing agents, enhancers of fuel efficiency, emission reducing agents, or mist control agents
- the ability to incorporate the associative polymer herein described at any point along the distribution system allows for example incorporation at the refinery; or in the intake line of a storage tank; or in the intake line of a tanker ship, railway tank car, tank of a tanker truck; or in the intake line to a major site of use, such as an airport or a military depot; or in the transfer line from a storage tank into a vehicle; or as a solution added to the tank of a vehicle at the time of fueling.
- a modified non polar composition comprising associative polymers herein described is provided in connection with drag reducing agents in the transport of petrochemicals (especially crude oil) through very long pipelines
- the present polymers resist shear degradation upon passage through pumps; therefore, fewer injection stations are required.
- introduction of the associative polymer at a single location prior to the intake of the pipeline will provide drag reduction throughout the entire length of the pipeline.
- associative polymers are not interfacial agents, so that such polymers can be added prior to dewatering operations (including but not limited to fuel handling) and defoaming operations (including but not limited to production of paints and inks); at concentrations up to c*, the associative polymers do not interfere with these essential processing steps and the processing steps have a minimal effect on the associative polymers.
- associative polymers herein described can be used as a fuel additive with one or more of the following features: i) effective at low concentrations (acceptable viscosity), ii) introduced at the refinery; iii) resistant to non-intentional degradation; iv) soluble over wide temperature range ( ⁇ 50° C. to 50° C.); v) permit dewatering and filtering, vi) permit optimization in engine combustion chamber; vii) clean burning, and viii) affordable.
- the associative polymers and related compositions herein described can be used in connection with application where passage of a fluid in a pipeline is performed.
- a turbulent drag which is usually expressed in terms of frictional pressure drop, plays a crucial role in pipeline transportation of non-polar liquids as will be understood by a skilled person: it increases the energy cost for moving the liquid through the pipeline and thus limits the capacity of the system.
- Introducing a drag reducing agent (DRA) to the fluid which dampens turbulent regions near the pipe wall and consequently decreases turbulent flow and increases laminar flow, provides a reduction in the frictional pressure drop along the pipeline length.
- DRAs include maintaining the same flow rate with a significantly lower energy cost, and alternatively resulting in a much higher flow rate using the same amount of energy as will be understood by a skilled person.
- the associative polymers here described can be designed to provide drag reduction to non-polar liquid in turbulent pipeline flow.
- aggregates of FGs when exposed to high shear flow in pump, aggregates of FGs serve as sacrificial weak links that can reversibly respond to the high shear by dissociation so as to protect the backbone from degradation. Once the polymer chains leave the pump, they can re-form supramolecules via association of FGs and continue to provide drag reduction to the pipeline flow.
- associative polymers herein described can greatly simplify the practice of reducing energy cost for pipeline transportation of non-polar hosts and/or increasing the capacity of existing pipeline system using drag reducing additives.
- the associative polymers and non-polar composition herein described can be provided as a part of systems to control at least one rheological property of the drag reduction and/or flow rate enhancement alone or in combination with another physical and/or chemical properties herein described, including any of the methods described herein.
- kits of parts can be provided in the form of kits of parts.
- polymers e.g. backbone polymers, associative polymers or precursor thereof
- compositions and other reagents to perform the methods can be comprised in the kit independently.
- One or more polymers, precursors, compositions and other reagents can be included in one or more compositions alone or in mixtures identifiable by a skilled person.
- Each of the one or more polymers, precursors, compositions and other reagents can be in a composition alone or together with a suitable vehicle.
- Additional reagents can include molecules suitable to enhance reactions (e.g. association of one or more associative polymers herein described with a related host composition) according to any embodiments herein described and/or molecules standards and/or equipment to facilitate or regulate the reaction (e.g. introduction of the associative polymer to the host)
- kits can be provided, with suitable instructions and other necessary reagents, in order to perform the methods here described.
- the kit can contain the compositions in separate containers. Instructions, for example written or audio instructions, on paper or electronic support such as tapes or CD-ROMs, for carrying out reactions according to embodiments herein described (e.g. introduction of associative polymer in a host composition), can also be included in the kit.
- the kit can also contain, depending on the particular method used, other packaged reagents and materials.
- FIGS. 3 to 6 Exemplary associative polymers and related exemplary architectures are illustrated in FIGS. 3 to 6 .
- a linear polymer backbone of 1,4-polybutadiene is illustrated in which end groups are ⁇ 1 wt % of the polymer and contain ⁇ 0.2 wt % heteroatoms.
- end groups are ⁇ 1 wt % of the polymer and contain ⁇ 0.2 wt % heteroatoms.
- FIG. 4 provides exemplary functional groups which can be used with the backbone of FIG. 3 or other backbones as will be understood by a skilled person.
- the illustration of FIGS. 5 and 6 shows exemplary branched architectures ( FIG. 5 ) and exemplary block-polymer architecture ( FIG. 6 ) which can be created with the backbone of and/or other backbones as will be understood by a skilled person.
- the associative polymer is added to a host composition the FGs form physical associations according to their nature (e.g. self to self, donor-acceptor, pairwise, or multidentate).
- FIGS. 1 and 2 show exemplary types of supramolecular structures thus formed.
- FIGS. 7 to 10 A schematic illustration of exemplary reactions and methods suitable to make associative polymers herein described is provided in FIGS. 7 to 10 .
- FIG. 7 shows a schematic of an exemplary method to provide an associative polymer herein described illustrated making specific reference to embodiments where a corresponding non-polar composition is a fuel.
- FIGS. 8 and 9 show an exemplary ROMP+Chain Transfer Agent (CTA) reaction ( FIG. 8 ) and exemplary chain transfer agents ( FIG. 9 ).
- CTA Chip Transfer Agent
- This exemplary reaction allows in several cases precise control of the number of associating groups. It will be appreciated by a skilled person that it can be straightforward to synthesize and purify at large scale associative polymers compatible with non-polar compositions, with the backbone and associative groups chosen for a particular application as described in the specification (see, e.g., [27-29]).
- FIG. 10 shows a schematic of an exemplary method to synthesize an associative polymer using CTAs.
- 6.7 mg of octa-functional tert-butyl ester CTA is loaded into a 50 ml Schlenk flask (charged with a magnetic stir bar). The flask is later sealed with a septum. The content is then deoxygenated by 5 times of pulling vacuum/filling argon. 0.5 ml of deoxygenated DCM is added to dissolve the CTA. 0.13 ml of 1 mg/ml DCM solution of Grubbs II catalyst is injected into the flask, and then 0.03 ml of freshly vacuum distilled, purified COD ( ⁇ 50 eq. w.r.t. CTA) is immediately injected.
- the mixture is diluted with 20 ml of DCM, and the resulting solution is precipitated into 400 ml of acetone at room temperature.
- the resulting polymer is further purified by 2 times of re-precipitation from THF into acetone.
- Synthesis of high M.W di-TB PB by ROMP is performed according to the following steps:
- octa-functional chloro CTA 5 mg is loaded into a 50 ml Schlenk flask (charged with a magnetic stir bar). The flask is later sealed with a septum. The content is then deoxygenated by 5 times of pulling vacuum/filling argon. 0.5 ml of deoxygenated DCM is added to dissolve the CTA. 0.13 ml of 1 mg/ml DCM solution of Grubbs II catalyst is injected into the flask, and then 0.03 ml of freshly vacuum distilled, purified COD ( ⁇ 50 eq. w.r.t. CTA) is immediately injected. The mixture is stirred at 40° C. for 33 minutes to allow complete incorporation of CTA into the polymer.
- 0.68 g of the aforementioned azido-terminated prepolymer is loaded into a 50 ml Schlenk flask, and dissolved into 25 ml of anhydrous THF. Once homogenization is complete, 0.23 g of 3-Dimethylamino-1-propyne ( ⁇ 1,200 eq. w.r.t. the polymer), along with 0.02 g of N,N,N′,N′,N′′-pentamethyldiethylenetriamine (PMDETA, ⁇ 50 eq. w.r.t. the polymer) are added into the flask. The mixture is then deoxygenated by 2 freeze-pump-thaw cycles.
- 3-Dimethylamino-1-propyne ⁇ 1,200 eq. w.r.t. the polymer
- PMDETA N,N,N′,N′,N′′-pentamethyldiethylenetriamine
- FIG. 11 Proof of effect of self-association in exemplary associative polymers herein described is illustrated in FIG. 11 and FIG. 12 .
- the aforementioned method of recovering the end acid groups does not crosslink the polybutadiene backbone, as proved in the superposition of GPC traces of 430K di-TE PB and the resulting polymer of its hydrolysis reaction (in THF) illustrated in FIG. 11
- FIG. 12 shows the rheology data of the 1 wt % Jet-A solutions of the 430K di-TE PB and 430K di-TA PB respectively.
- the viscosities of 1 wt % Jet-A solution of 430K di-TA PB are significantly higher than those of the ester prepolymer. Since the GPC results show the extent of backbone crosslinking during removal of tert-butyl groups is negligible, it is reasonable to say that the self-association of acid clusters accounts for the increase in viscosities.
- FIG. 13 shows the superposition of GPC traces of the 430K octa chloro PB and the corresponding octa tertiary amine PB.
- the polybutadiene backbone is mainly intact after two end-functionalization reactions.
- FIG. 14 shows the rheology data of 1 wt % Jet-A solutions of 430K di-TE PB, di-TA PB, di-TB PB, and 1:1 w/w di-TA PB/di-TB PB mixture.
- the 1:1 mixture shows significantly higher viscosities than the other solutions. Since none of the two polymer components are crosslinked, it suggests that the end-to-end acid/base interaction results in the formation of supramolecular species.
- the high-speed impact test is designed to simulate a scenario in which fuels can be atomized into droplets due to impact, whereas the continuously provided ignition sources are used to obtain an indication of the flammability of resulting droplets.
- Jet-A 0.35 wt % Jet-A solutions of 4.2 M polyisobutylene (PIB) with and without recirculation by a Bosch 69100 In-line turbine fuel pump for 1 minutes
- Jet-A solutions of 430K di-TA PB 0.3 wt % of Jet-A solutions of 430K di-TA PB with and without recirculation by a Bosch 69100 In-line turbine fuel pump for 1 minutes.
- Jet-A Significant amount of fine droplets was generated upon impact. The fine droplets travelling along the path of the projectile were ignited by the burning torches within 50 milliseconds, and then evolved into a propagating fire ball.
- Jet-A solution of 4.2M PIB, without shear Large droplets and filaments were generated by the impact. Sparkles were observed as the fluid elements passed over the torches, but they failed to propagate.
- Jet-A solution of 4.2M PIB, with 1 min. of shear Fine droplets were generated by the impact. The fine droplets travelling along the path of the projectile were ignited by the burning torches within 50 milliseconds, and then evolved into a propagating fire ball.
- Jet-A solution of 430K di-TA PB, without shear Droplets were generated by the impact. Sparkles were observed as the fluid elements passed over the torches, but they failed to propagate.
- Jet-A solution of 430K di-TA PB with 1 min. of shear: Droplets were generated by the impact. Sparkles were observed as the fluid elements passed over the torches, but they failed to propagate.
- Example 11 Exemplary Node to Chain and Node to FG Interactions
- Exemplary pairs of reactive groups that are useful at end positions such as R 1 or R 2 in the structure of formula (III) or in di- or multi-valent crosslinkers and the product of their reaction, which can be used for covalently linking a chain and a FG, or linking chains to a node or attaching FG to a node in accordance with the present disclosure, are shown in the illustration of FIG. 20 and FIG. 21 .
- Solubility of an exemplary polymer 1,4-polybutadiene (PB) in a non-polar composition has been determined.
- the nonpolar composition is kerosene, which can be considered to be a mixture of hydrocarbons that contain 6-16 carbon atoms per molecule, the v 0 of octane (160 cm 3 /mol) can be chosen as a representative value for kerosene.
- ⁇ 1 ⁇ 8 (cal/cm 3 ) 0.5 (see, e.g. [18, 33]).
- the interaction parameter for the associative polymer with a 1,4-polybutadiene backbone in kerosene at ambient temperature can be estimated as follows:
- ⁇ of 0.49 indicates that the PB associative polymer with a 1,4-polybutadiene backbone would be expected to be substantially soluble in a non-polar composition of kerosene.
- the resulting 1 wt % Jet-A solution of 1:1 w/w 630K di-DA PB/540K di-DB PB was further diluted with 1293 grams of Jet-A to a concentration of 300 ppm ( ⁇ 0.1 c* of the non-associative backbone).
- the pump was primed with ⁇ 200 mL of the sample before the test.
- the collecting jar was weighed before and after the transfer in order to determine the amount of fuel collected.
- the same procedure was also performed on the unmodified host Jet-A.
- the measured mass flow rate of unmodified Jet-A was 24.17 g/s, which corresponded to a Reynolds number of 6458.
- the measured mass flow rate was 24.92 g/s.
- an increase of 3.2% in mass flow rate was achieved, indicating that the presence of 1:1 (w/w) mixture of 630K di-DA PB and 540K di-DB PB at 300 ppm in Jet-A reduced the effect of turbulent drag on flow rate.
- FIG. 39B The apparatus for drag reduction study is shown in FIG. 39B .
- a 2.5-gallon cylindrical steel air tank (Viair 91208, 200 psi rated) was used as a pressurizable sample reservoir, which was fitted with a pressure gauge, a high-pressure gas inlet, a 200-psi safety relief valve, and a ball valve as the sample outlet.
- a 10-liter polyethylene (PE) bottle with a tubulation connector at the bottom was used as the sample receiving container.
- PE polyethylene
- Test samples include untreated Jet-A as the reference, Jet-A solution of 4.2M PM at 217 ppm as the control, and Jet-A solution of 1:1 (w/w) 670K Di-DA PB/630K Di-DB PB at 1,100 ppm.
- Gravity flow was used to transfer the test sample from the 10-liter PE bottle into the air tank over a period of 35 min.
- the test fluid was pressurized to 200 psi by means of high-pressure nitrogen. Flow rates were determined via a catch-and-weigh technique: The test fluid was driven through the PTFE tubing over a period of 21 s to the 10-liter PE bottle, which was weighed before and after the test to determine the average mass flow rate and the corresponding Reynolds number (Re). Five passes were performed on each sample.
- DA PB/630K Di-DB PB resist shear degradation in turbulent flow and thus provide long-lasting drag reduction thus supporting the conclusion that the flow rate enhancement can be maintained constant with flow having a high Reynolds number (e.g. higher than 5000 or 25000) and/or along a long pipeline (e.g. 8 Km or more)
- Viscosity Measurements Steady shear viscosity was measured in a cone-plate geometry (60 mm diameter aluminum, 1° cone, 29 ⁇ m truncation) using an AR1000 rheometer from TA Instruments (temperature controlled at 25° C.). Solutions of tert-butyl ester terminated polymers were probed in the shear rate range 1-200 s ⁇ 1 logarithmically (5 shear rates per decade). The range was extended to 3000 s ⁇ 1 for carboxyl-terminated polymers to better capture shear-thinning behavior.
- the polymer 207K di-OA 1,4-PB did not dissolve completely into either solvent even when heated at elevated temperatures (>110° C.) overnight.
- the difficulty of dissolving 207K di-OA 1,4-PB is not due to crosslinking:
- the polymer dissolves readily in THF, it passes easily through filters, and GPC-LS analysis showed that 207K di-OA 1,4-PB has a unimodal distribution similar to the other polymers in the series of similar M w (near 220,000 g/mol; see Table 7, which shows molecular weight (M w ) and number of chain-end functional groups (N) of tert-butyl ester- and carboxyl-terminated telechelic 1,4-PBs).
- Example 16 Steady-Flow Shear Viscosity of 1 wt % Polymer Solutions
- the onset and magnitude of shear-thinning can depend on the molecular weight and concentration of polymer. Solutions of 76K di-TA 1,4-PB showed negligible shear-thinning (up to 3000 s ⁇ 1 ) (in either CDD or TL, FIGS. 33 and 34 , respectively). In the case of 230K di-TA 1,4-PB, its CDD and TL solutions showed shear-thinning at 1 wt %, with onsets in the range 10-100 s ⁇ 1 .
- 1 H NMR samples of complementary polymer pairs were prepared by mixing ⁇ 1 wt % CDCl 3 solutions of their corresponding polymers in 20 mL scintillation vials in desired end-group ratios, except for the 1:1 (w/w) mixture of 24K di-TA/22K di-TB 1,4-PBs, of which the 1 H NMR sample was prepared by combining the two polymers at a 1:1 weight ratio and CDCl 3 at a total polymer concentration ⁇ 1 wt % in a 20 mL scintillation vial that was placed on a Wrist-Action Shaker (Burrell Scientific) for 16 h at room temperature.
- FIG. 27 shows the expanded 1 H NMR spectra (500 MHz, CDCl 3 ) of 10K di-THY 1,4-PB 5, 10K di-DAAP 1,4-PB 14, and the mixture of 5 and 14 in a 1:2 wt ratio.
- the signal of the imide proton of THY end groups was observed at 8.05 ppm ( FIG. 27 ).
- a large downfield shift to 11.05 ppm accompanied by signal broadening was observed ( FIG. 27 ).
- FIG. 28 shows the expanded 1 H NMR spectra (500 MHz, CDCl 3 ) of 50K di-CA 1,4-PB, 24K di-HR 1,4-PB, and the mixture of 50K di-CA 1,4-PB and 24K di-HR 1,4-PB in a 1:1.4 wt ratio.
- the signal of the imide protons of the CA end group was observed at 7.75 ppm ( FIG. 28 ).
- a very large downfield shift to 12.90 ppm accompanied by peak broadening was observed ( FIG. 28 ) as ⁇ 2 eq of HR end groups were added.
- TA/TB Due to the fact that 24K di-TA 1,4-PB is not soluble in CDCl 3 , 1 H NMR study was only performed on 22K di-TB 1,4-PB and its 1:1 (w/w) mixture with 24K di-TA 1,4-PB and monitored the association by tracking the shifts of the signals of the tertiary amine end group (H 1 and H 2 , see FIG. 29 ). The results are shown in FIG. 29 . It was found that the presence of 22K di-TB 1,4-PB assisted the dissolution of 24K di-TA 1,4-PB in CDCl 3 and thus rendered the 1 H NMR experiment possible.
- the signals of H 1 and H 2 were observed at 2.28 and 3.60 ppm respectively in the absence of 24K di-TA 1,4-PB ( FIG. 29 ).
- the addition of 24K di-TA 1,4-PB resulted in shifts of both signals:
- the signals of H 1 and H 2 shifted from 2.28 and 3.60 to 2.46 and 3.85 ppm, respectively.
- the observed shifts indicate the association of TA and TB end groups.
- 1 wt % CDD solutions of di-DA and di-TA 1,4-PBs of M w ⁇ 200,000 g/mol were prepared according to the procedure described in Examples 2-5.
- 1 wt % solutions of polymer mixture were prepared by mixing 1 wt % solutions of the individual polymers in desired weight ratios in 20 mL scintillation vials at room temperature. Shear viscosity of polymer solutions were measured according to the procedure described herein (see, e.g. Examples 16-17).
- FIG. 34 shows the results of 1 wt % CDD solutions of the corresponding polymers (230K di-DE, 230K di-DA, and 250K di-DB 1,4-PBs) and the 1:1 (w/w) DA/DB mixture.
- strong enhancement in shear viscosity induced by complementary DA/DB association was still observed in the 1:1 mixture.
- Example 21 A.1 Measurements of Polymer Molecular Weights
- GPC-LS concentration and LS (light scattering) detectors
- MALDI-TOF-MS is capable of measuring absolute MWs and MWDs of polymers with more accuracy than GPC-LS, it is not as useful in analyzing polymers of MW>30,000 g/mol [55]; selection of matrix compounds, sample preparation and interpretation of the mass spectra become difficult in the case of synthetic polymers of MW>30,000 g/mol and thus detract from the benefits associated with the unrivalled accuracy provided by MALDI-TOF-MS [53, 54, 56].
- GPC-LS can be a better option to measure MWs than MALDI-TOF-MS in the present study.
- proton NMR end-group analysis which has been widely used in determining number-average MWs (i.e., M n ) of synthetic polymers via comparing the integration values of signals of backbone protons to those of the end-group protons [53, 57, 58].
- M n number-average MWs
- the implementation of proton NMR end-group analysis can be straightforward: the M n value of a polymer can be derived from its 1 H NMR spectrum without any additional experimental work.
- redistilled cis,cis-1,5-cyclooctadiene (COD, 72.3 g, 0.67 mol) was syringe-transferred to a 250 ml Schlenk flask in an ice bath at 0° C. under argon atmosphere. Under argon flow, 1M borane-THF complex in THF (BH 3 .THF, 108 mL, 0.11 mol) was then slowly added into the flask over a 10-min period. The flask was taken out of the ice bath, and left to stir under argon atmosphere at room temperature for 2 h.
- THF was evaporated under reduced pressure at room temperature to an extent that the concentration of residual THF in the mixture was below 300 ppm (verified by 1 H NMR analysis).
- the monomer was vacuum distilled from the mixture at 40° C., 100 mTorr into a 100 mL Schlenk flask (loaded with 9 g of MAGNESOL® xl and a magnetic stir bar) in a dry-ice tub. The mixture was stirred under argon atmosphere at room temperature overnight. The monomer was vacuum distilled again at 45° C.
- 1 H NMR analysis of aliquots taken in the end of polymerization reactions also revealed that the use of COD II led to a lower cis/trans ratio (1.73) compared to the case of COD I (2.20).
- the associative polymers described herein can be used to provide a composition in which the property controlled is drag reduction.
- the composition can have a more than 10% reduction in the pressure drop required to drive a given volumetric flow rate through a given pipeline.
- solubility can be confirmed by the skilled person by using techniques identifiable to the skilled person, for example by dissolving a sample of the polymer in the host and determining if it is homogeneous (e.g., by performing light-scattering measurements).
- the skilled person can then use published dielectric constants to estimate the dielectric constant of the host liquid, and determine the kind of associative interaction of the FGs would be most suitable.
- the dielectric constant is less than or approximately 2
- suitable associative groups including ordinary hydrogen bonding moieties (e.g. Hamilton receptor/cyanuric acid pairs, thymine/diacetamidopyridine pairs, and other identifiable to a skilled person) and charge transfer complexing moieties (e.g. dinitrophenyl/carbazole pairs and other identifiable to a skilled person).
- the dielectric constant increases, the range of viable associative moieties decreases.
- charge-assisted hydrogen bonding moieties perform better than ordinary hydrogen-bond moieties.
- organic acids such as, Butyric acid, isobutyric acid, valeric acid, isovaleric acid, Heptanoic acid, and others identifiable to a skilled person
- organic bases trimethylamine, diethylamine, diisopropylamine, Triethylamine, Diisobutylamine, diisoamylamine, diphenylamine, and others identifiable to a skilled person
- ionic interactions or ligand-metal interactions can be more suitable than charge-assisted hydrogen bond association. Therefore, some additional optimization can be performed as described below.
- the additional optimization can be performed by preparing several telechelic polymers with backbone degree of polymerization of at least 200 and with candidate associative groups at their ends (e.g. ordinary hydrogen bonding moieties and/or charge transfer complexing moieties), and dissolving them in the host liquid using polymer concentration approximately equal to the overlap concentration for the backbone polymer and length used in the trial polymers (e.g., by calculating c* as described herein).
- the polymers that do not dissolve can be identified, and their corresponding associative end groups can be designated as being unsuitable, to thereby identify the suitable associative groups.
- the associative end groups can be modified by increasing the number of associative moieties in each group (i.e., increase the strength of association using polyvalent interactions).
- the skilled person can then estimate the backbone length that is compatible with a desirable or acceptable polymer concentration in the host. For example, if the backbone is determined to be polybutadiene, and the associative polymer concentration needs to be kept down to 0.8% or less (the “x” marked on the vertical axis of FIG.
- the minimum polybutadiene backbone can be read off a graph of the relationship between the overlap concentration and the weight-average molecular weight (as shown by the horizontal line from the “x” on the vertical axis to the corresponding point on the c* vs M w relationship for polybutadiene and the vertical line from that point down to the horizontal axis in FIG. 40 ), leading to a value of M w of about 400,000 g/mol.
- a skilled person can then use experiments to refine the choice of backbone, backbone length, and FGs by preparing candidate polymers with the most promising backbone, backbone length, and FGs, then subjecting them to a limited set of experiments to validate their performance in both reducing turbulent drag (e.g., measuring the flow rate of the non-polar composition though a conduit, or measuring the change in pressure of the non-polar composition flowing through a conduit) and, if desired, resisting degradation due to turbulent flow (e.g. by measuring changes in viscosity of the non-polar composition after transportation through a conduit). If the required concentration is found by the skilled person to be too high (e.g.
- the skilled person can improve drag reduction up to 30% by increasing the strength of association, for example by increasing the number of associative moieties per associative group (e.g., using end groups with four carboxyl groups rather than two) or by using a stronger type of association (e.g., using charge-assisted hydrogen bonding—that is, a hydrogen bond formed between a hydrogen bond donor and hydrogen bond acceptor where the hydrogen bond donor is more acidic than the conjugate acid of the hydrogen bond acceptor by at least about 4 pKa units—rather than ordinary hydrogen bonding—that is, a hydrogen bond formed between a hydrogen bond donor and hydrogen bond acceptor where the hydrogen bond donor is less acidic than the conjugate acid of the hydrogen bond acceptor).
- charge-assisted hydrogen bonding that is, a hydrogen bond formed between a hydrogen bond donor and hydrogen bond acceptor where the hydrogen bond donor is more acidic than the conjugate acid of the hydrogen bond acceptor by at least about 4 pKa units—rather than ordinary hydrogen bonding—that is, a hydrogen bond formed between
- Example 24 Use of Associative Polymers in a Fuel in an Engine while Maintaining Engine Performance
- an exemplary self-associative polymers were incorporated in fuel at a level that is appropriate for drag reduction and/or mist control for improved fire safety.
- 430K di-TA PB was selected as the test polymer along with diesel as the base fuel; a polymer concentration of 0.1 wt % in diesel was subsequently chosen.
- a concentrated 1 wt % stock solution of the exemplary associative polymer was prepared by mixing the polymer with diesel under oxygen-free condition at 120° C. for 12 hours, and two identical 0.1 wt % diesel solutions of the polymer with a volume of 1.3 liters were prepared by diluting the 1 wt % stock solution with the same base fuel at room temperature.
- Test samples comprised the two 0.1 wt % solutions and two 1.3-liter bottles of unmodified base fuel as controls.
- VEL Vehicle Emission Research Laboratory
- CE-CERT Center for Environmental Research & Technology
- a sequence of generator load/operating time comprising the following stages was used to carry out the tests: 2000 Watts ( ⁇ 53% of its rated power)/9 min, 3000 Watts ( ⁇ 80% of the rated power)/9 min, 3500 Watts ( ⁇ 93% of the rated power)/6 min, 3000 Watts/9 min, and 2000 Watts/9 min.
- the fuel supply to the engine was switched to a reservoir filled with the reference fuel (the same diesel fuel that was used to prepare the samples with associative polymers herein described) to keep the generator operating.
- the AC output from the generator was recorded continuously by the Energy Analyzer, and the emissions were analyzed using gas analysis of an isothermal stream of precisely calibrated dilution of the exhaust gas; quantitative values for carbon dioxide (CO 2 ), carbon monoxide (CO), mono-nitrogen oxide (NO x ), methane (CH 4 ) and total hydrocarbons (THC) were continuously monitored. Samples were run in a blind randomized sequence and the results were quantitatively analyzed prior to unmasking the sample identification. The results show no decrease in power output at any of the three loads to within the uncertainty of the power measurement. The results showed no adverse effects on engine emissions (Table 11).
- exemplary donor-acceptor polymers are incorporated in fuel at a level that is appropriate for drag reduction and/or mist control for improved fire safety, with the additional benefit that emissions from the engine are reduced.
- a 1:1 (w/w) mixture of 630K di-DA PB and 540K di-DB PB was selected as an exemplary donor-acceptor polymer pair along with diesel as the base fuel; a total polymer concentration of 0.1 wt % in diesel was subsequently chosen.
- a concentrated 1 wt % stock solution of the donor-acceptor pair was prepared by mixing the pair with diesel at room temperature for 12 hours and at 70° C.
- Example 24 The emissions data discussed for Example 24 (0.1 wt % diesel solution of 430K di-TA PB) show a reduction in THC and CO emissions compared to the diesel reference sample, indicating a more efficient burning of the fuel.
- Example 25 The exhaust gas temperatures for untreated diesel and the sample described in Example 25 (0.1 wt % diesel solution of 630K di-DA PB/540K di-DB PB 1:1 mixture) were measured by a thermal couple immediately after the exhaust was diluted with an isothermal stream of carrier gas (hence, the temperature of the actual exhaust gas was considerably higher that reported here after dilution). The results revealed a 5° C. reduction for the exhaust corresponding to example 25, indicating a more efficient burning and conversion of fuel energy to useful power in the engine for this example.
- Redistilled-grade COD (72.3 g, 0.67 mol) was syringe-transferred to a 250 ml Schlenk flask in an ice bath under argon.
- 1 M BH 3 .THF complex in THF (108 ml, 0.11 mol) was slowly added into the flask over 10 min.
- the flask was taken out of the ice bath, and left to stir under argon at room temperature for 2 h.
- THF was evaporated under reduced pressure at room temperature to an extent that the concentration of residual THF in the mixture was below 300 ppm (verified by 1 H NMR analysis).
- the monomer was vacuum distilled from the mixture at 40° C.
- the flask After being warmed to ambient temperature, the flask was sealed with a Suba-Seal rubber septum while argon was flowing through the flask, and placed in a freezer at ⁇ 30° C. for storage of the rigorously purified COD (40.0 g, 55.3% yield). The rigorously purified monomer was vacuum distilled again prior to use.
- FIG. 60 shows 1 H NMR spectra of increasingly purified COD in the range from 3.4 to 5.9 ppm.
- FIG. 60 Panel A, COD after BH 3 .THF treatment and vacuum distillation (containing ⁇ 330 ppm of butanol based on integration).
- FIG. 60 Panel B, Alternatively, COD further purified with magnesium silicate/CaH 2 treatments (to show removal of butanol and the resulting purity of COD used as monomer).
- MALLS i.e. Multi-angle Laser Light Scattering
- GPC GPC
- MALLS Multi-angle Laser Light Scattering
- Degassed THF was used as the mobile phase with a temperature of 35° C. and a flow rate of 0.9 ml/min. The time for complete elution through the system was 50 min, and MALLS and RI data were recorded at 5 Hz.
- Polymers were dissolved by shaking with tetralin, cyclohexane or Jet-A. To confirm that the end-association among telechelics is responsible for the changes in fluid properties, additional controls were prepared by treating some associative telechelic solutions (1.76 mg/ml) with 2.5 ⁇ l/ml triethylamine (TEA) to block their end association. Shear-flow rheology data were obtained at 25° C.
- Polymers were dissolved by shaking with solvents of interest (tetralin and Jet-A). Steady shear viscosity was measured in a cone-plate geometry (60 mm diameter aluminum, 1° cone, 29 ⁇ m truncation) at 25° C. using an AR1000 rheometer from TA Instruments (temperature controlled at 25° C.). Test solutions were probed in the shear rate range 1-3000 s ⁇ 1 logarithmically (5 shear rates per decade).
- a recirculation setup consisting of a Bosch 69100 In-line Electric Fuel Pump and a MW122A 2AMP Regulated DC Power Supply (LKD Ind.) at 12 V (shown in FIG. 66 Panel A) was used to subject polymer solutions to a flow history that mimics, for example, recirculation of fuel through an engine's heat transfer system.
- Test samples were recirculated through the setup at room temperature for 60 s (approximately 60 passes through the pump using 50-60 mL of solution and a flow rate of 3 L/min). After recirculation, samples were collected in 100 mL glass jars and stored at ⁇ 30° C. for further tests.
- the pump was rinsed 4 times with approximately 200 mL of hexanes, followed by drying in vacuo at 40° C. overnight to prevent cross-contamination among samples or dilution by hexanes.
- Shear stability was evaluated by comparing shear viscosities of recirculated samples to those of the corresponding unsheared controls.
- Example 36 Multi-Angle Laser Light Scattering MALLS (“Batch Mode”)
- MALLS (not connected to GPC) was used to characterize the supramolecular assembly behavior of complementary associative telechelic polymers (DA/DB mixtures) in cyclohexane.
- Cyclohexane solutions of polymers were prepared by weighing out polymer on a Mettler precision balance ( ⁇ 0.01 mg) into new glass scintillation vials (20 ml) with metal foil lined caps and subsequently adding the appropriate amount of solvent using a precision syringe ( ⁇ 1%). These were subsequently placed on a wrist action shaker at room temperature overnight. All solutions were filtered through 0.45 ⁇ m PTFE filters into clean glass scintillation vials (20 ml) and allowed to equilibrate for at least 24 hours prior to characterization.
- Example 37 Modeling: a Theoretical Model of Ring-Chain Equilibrium
- Ultra-long polymers exhibit dramatic effects on fluid dynamics even at low concentration (e.g., ⁇ 100 ppm confers mist control ([59], [7]) and drag reduction ([60]).
- the key to both mist control and drag reduction is the ability of polymers to store energy as they stretch, such that the fluid as a whole resists elongation.
- the high potency of ultra-long linear polymers is due to the onset of chain stretching at low elongation rates and their high ultimate conformational elongation ([61]).
- M w weight-average molecular weight
- a theoretical model of ring-chain equilibrium is used to identify choices of the molecular weight of telechelic chains (MW p ), the strength of end-association ( ⁇ kT) and concentration ( ⁇ total ) that would provide 50 ppm of “mega-supramolecules” (linear supramolecules of M w ⁇ 5 ⁇ 10 6 g/mol and cycles of M w ⁇ 10 ⁇ 10 6 g/mol).
- the challenge associated with using end-to-end association at the low concentrations relevant to fuel is the tendency to form small cyclic species that, in effect, consume most of the telechelic building blocks without contributing to mist control.
- very long telechelics are used, which reduce the fraction of polymer “wasted” in small rings because the loop closure probability scales as N ⁇ 3/2 for Gaussian chains and N ⁇ 1.66 for swollen chains (see Example 45).
- Unsaturated hydrocarbon backbones were chosen based on their solubility (remaining in solution down to the freezing point of fuel) and strength ( FIG. 78 see [9]).
- the Kuhn segment volume two additional attributes of the polymer backbone enter into the entropy cost of ring closure: the Kuhn segment length (how close ends are for a ring to close) and the excluded volume parameter (how expanded the chain is in solution).
- the end-association strength i.e., energy penalty for unpaired ends enters through the chemical potential of the linear species.
- model parameters to polymers having unsaturated hydrocarbon backbones—1,4-polyisoprene (PI), 1,4-polybutadiene (PB) and polycyclooctadiene (PCOD)—in Jet-A solvent is considered.
- a chain of molecular weight MW p maps onto M MW p /MW K connected lattice sites.
- N s MN p (1 ⁇ p )/ ⁇ p .
- the excluded volume parameter v was estimated as v/b 3 ⁇ 0.10 for PI in Jet-A, consistent with g T ⁇ 100.
- the model predicts the equilibrium distribution of aggregates in terms of concentrations of supramolecular species with various sizes as functions of polymer concentration, length of the telechelic building blocks and binding energy.
- the model provides a guideline to achieve the desired rheological benefits (mist control and drag reduction).
- poly(1,5-cyclooctadiene) is chosen as an exemplary polymer backbone for testing, which corresponds to a 1,4-polybutadiene with 75% cis, 25% trans and 0% short side branches.
- the required chain length for PCOD can be similar to that predicted with parameters based on PI and PB as discussed in Example 39 taking into account the fact that unlike the model, real polymers are polydisperse.
- the remarkable polymers described in the paper demonstrate the success of the described theoretical model and the parameter estimation using prior literature on 1,4-PI and 1,4-PB.
- Exemplary effects on the distribution of the polymers of parameters such as concentration, lengths of polymers and energy association (Ka) are reported in Examples 39 to 41 below.
- FIG. 51 demonstrate two important effects of total polymer concentration.
- the equilibrium distribution changes qualitatively as the association energy increases ( FIG. 51 , from left to right): the population of loops of all sizes increases (due to higher penalty for dangling ends) and the breadth of the distribution of linear species broadens and the peak in ⁇ linear decreases.
- aggregates are few and the dominant components are the telechelic building blocks themselves.
- the dominant components are cycles of low M W .
- Intermediate values of the energy of association corresponding to 16 ⁇ 18, provide a balance of interactions strong enough to drive formation of large supramolecules and weak enough to accommodate a significant population of linear superchains (with unpaired ends).
- Example 46 Model Description: Equilibrium Using a Lattice Model
- the total free energy F of the solution is the sum of entropic and enthalpic contributions, F s and F int , and of contributions from the internal free energy of solvent and polymer components:
- the equilibrium distribution of species is readily analyzed in terms of the chemical potentials of the solvent ⁇ s and the polymeric species ⁇ i .
- the chemical potential of polymer component i involves both interactions (solvent-solvent, polymer-solvent and polymer-polymer) and entropic contributions. The contribution to the chemical potential of component i due to interactions is:
- the entropic contribution to the chemical potential of component i is:
- Equation 6 Differentiation of Equation 6 and substitution of Equations 7 and 9 give the following expression for the chemical potential of component i, valid for the single-chain building blocks and all supramolecules:
- Equation 11 ⁇ A and ⁇ B are the equilibrium volume fractions of the free telechelics and A 1 ----A 2 and B 1 ----B 2 , respectively. It is convenient to rewrite Equation 11 as follows:
- the formulation has treated terms arising from microscopic interactions, as well as center-of-mass and configurational entropy (except loop closure) of polymer components and solvent.
- the energy of association of the paired end-groups within a supramolecule and (ii) the entropic cost of loop closure for cyclic supramolecules are accounted for, which are incorporated into the standard chemical potentials ⁇ j 0 .
- group g is composed of all the different possible aggregates obtained by the assembly of the A1----A2 and B1----B2 building blocks.
- the standard chemical potentials ⁇ g 0 include the appropriate multiples of the standard chemical potentials of the A----A and B----B building blocks and the appropriate multiple of the association energy ⁇ kT.
- ⁇ S loop ⁇ klnG cyc , where G cyc is the probability density (treated in Example 47 below) for closure of a group g ring:
- ⁇ g 0 ⁇ n g ⁇ ⁇ A 0 + m g ⁇ ⁇ B 0 - ⁇ ⁇ ⁇ kT ⁇ ( n g + m g ) - kT ⁇ ⁇ ln ⁇ ⁇ G cycl , g if ⁇ ⁇ cyclic n g ⁇ ⁇ A 0 + m g ⁇ ⁇ B 0 - ⁇ ⁇ ⁇ kT ⁇ ( n g + m g - 1 ) if ⁇ ⁇ linear , ( 17 ) so that ⁇ g in the equilibrium and conservation relationships (Equations 15 and 16) is:
- ⁇ g ⁇ ⁇ ⁇ ( n g + m i ) + ( n i + m i - 1 ) ⁇ ln ⁇ ( c - 1 ) + ln ⁇ ⁇ G cycl , g if ⁇ ⁇ cyclic ⁇ ⁇ ( n g + m g - 1 ) + ( n i + m g - 1 ) ⁇ ln ⁇ ( c - 1 ) if ⁇ ⁇ linear . ( 18 )
- the entropic cost of loop closure is determined by calculating the probability of loop closure, as follows: For Gaussian linear chains of N Kuhn monomers of length b, the probability density function for the end-to-end vector r is [24]:
- G Gaussian ⁇ ( r , N ) ( 3 2 ⁇ ⁇ ⁇ ⁇ Nb 2 ) 3 2 ⁇ exp ⁇ ⁇ - 3 ⁇ r 2 2 ⁇ Nb 2 ⁇ . ( 19 )
- telechelics are started to be treated with distinguishable ends (i.e., n A 1 ----A 2 molecules that are indistinguishable from each other, and likewise n B 1 ----B 2 molecules).
- This way of treatment maps onto the combinatorial problem of counting necklaces formed using beads of different colors, in which two necklaces are considered equivalent if one can be rotated to give the other.
- each supramolecular loop in terms of adjacent pairs of telechelics (with one A 1 ----A 2 and one B 1 ----B 2 molecule per pair), they correspond to necklaces made up of n “beads” of 4 “colors” ( FIG. 54 ).
- the formula for the number of different necklaces is [67]:
- m ⁇ ( n ) 1 n ⁇ ⁇ d ⁇ n ⁇ [ ⁇ ⁇ ( d ) ⁇ 4 n / d ] ( 24 ) where the sum is over all numbers d that divide n, and ⁇ (d) is the Euler phi function.
- each necklace in ⁇ necklaces n ⁇ uniquely maps onto a supramolecular loop in ⁇ loops n ⁇
- every loop in ⁇ loops n ⁇ maps back to two different necklaces, which belong to ⁇ necklaces n ⁇ .
- the elements of ⁇ necklaces n ⁇ can be arranged pairwise, revealing that there are twice as many elements in ⁇ necklaces n ⁇ as in ⁇ loops n ⁇ . Therefore, the number of distinct supramolecular loops s(n) is:
- This argument is generalized to conclude that the solution to the equilibrium problem presented in FIG. 52 , where end-groups are indistinguishable, is the solution which is developed for telechelics A 1 ----A 2 and B 1 ----B 2 , where end-groups are distinguishable.
- a less careful modeling of the association of telechelic polymers A----A and B----B might miscalculate the cumulative equilibrium volume fraction of polymer aggregates that fall within any group g by omitting the factor ⁇ g in Equation 15.
- T groups are chosen to include in the analysis (even though there is an infinite number of possible polymer components, it is expected that above a certain size, polymer aggregates will have negligible equilibrium volume fraction and can therefore be ignored).
- Equation 16 Solve the conservation equations, Equations 16, for ( ⁇ A , ⁇ B ).
- FIG. 57 Panel A shows the chemical structures and molar masses of the end-associative polymers (excepting isophthalic acid/tertiary amine functionalized ones that are shown in FIG. 47C ).
- FIG. 57 Panel B shows the specific viscosities of telechelic polymers at 8.7 mg/ml total polymer in 1-chlorododecane. Based on the literature on complementary polyvalent hydrogen-bonding pairs, it is shown that a 1:1 THY/DAAP solution had a viscosity equal to the average of the viscosities of the individual components' solutions. It is also shown that when the 1:1 HR/CA showed a viscosity equal to the average of the individual components. Only the DA/DB pair shows enhancement in viscosity relative to the individual telechelic polymers.
- Panel C illustrates the secondary electrostatic interactions (SEIs) in THY/DAAP and HR/CA pair.
- SEIs secondary electrostatic interactions
- the DA/DB pair does not suffer from the adverse effect of repulsive secondary electrostatic interactions (SEIs) that occur when the both partners have H-bond donors and H-bond acceptors: in the HR/CA pair, the polarities of the six hydrogen-bonds alternate in direction, thus decreasing the overall strength of HR/CA association.
- SEIs repulsive secondary electrostatic interactions
- End groups with discrete numbers of hydrogen bonds (di-functional ends, denoted DA/DB and tetra-functional ends, denoted TA) ( FIG. 47C ) can be installed after polymerization by conversion of ester- or chloride-ended polymers (which serve as non-associative controls, NA), with degrees of conversion >95% ( FIGS. 61A-62C ).
- ester- or chloride-ended polymers which serve as non-associative controls, NA
- degrees of conversion >95% ( FIGS. 61A-62C ).
- corresponding telechelics with shorter backbones (e.g., FIG. 48A , M W ⁇ 45, 140, 300 kg/mol, see Table 13) were prepared.
- FIGS. 58 and 59 show incorporation of CTA into polymer during the first stage of two-stage ROMP of COD, and chain extension to long telechelics in the second stage.
- FIG. 58 1 H NMR of characteristic peaks for di(di-tert-butyl-isophthalate) CTA (structure of end-group shown in FIGS. 61A and 61B ), unreacted CTA (proton 1) and CTA incorporated into macromer (proton 2), at three time points; the integrations of the peaks were used to calculate the percentage of unreacted CTA, shown in part FIG. 59A .
- FIG. 58 1 H NMR of characteristic peaks for di(di-tert-butyl-isophthalate) CTA (structure of end-group shown in FIGS. 61A and 61B ), unreacted CTA (proton 1) and CTA incorporated into macromer (proton 2), at three time points; the integrations of the peaks were used to calculate
- FIG. 59A Kinetic curves show that the peaks characteristic of the unincorporated CTA are already difficult to quantify in the sample taken after 40 min, and it is not evident for the sample taken at 1 hour (given the magnitude of the noise in the spectra, the amount of unincorporated CTA is less than 3%). Dashed curve is calculated based the data point at 10 min assuming exponential decay of unreacted CTA.
- FIG. 59B In an example with di-chloro PCOD, the M n calculated by NMR is in good agreement with that measured by GPC, considering the inherent uncertainty in NMR integration and the inherent uncertainty in GPC measurement (5-10%).
- FIG. 59C GPC traces show no indication of macro CTA (42 kg/mol) in the chain-extended telechelics (structure shown in D, 497 kg/mol) produced in the second step.
- Cyclooctadiene (COD) is selected as the monomer because it has an adequate ring strain to drive ROMP and provides a backbone that has both strength and solubility in hydrocarbons.[9, 72] Once carefully purified COD is used, telechelics of the required length (M w >400 kg/mol, up to 1,000 kg/mol if desired) and end functionality (>95%) are accessible.
- Associative groups of interest can be installed at both ends of each polymer with high fidelity using custom CTAs, a built-in benefit of the ROMP chemistry.
- end-group association by charge-assisted hydrogen bonding (such as carboxylic acid/tertiary amine interaction) is particularly effective for building supramolecules.[73]
- end-groups with discrete numbers of hydrogen bonds are synthesized: isophthalic acid and di(tertiary amine) (denoted DA/DB for diacid/dibase), and di(isophthalic acid) and tetra(tertiary amine) (TA/TB) ( FIG. 45 , Panels A-B and FIG. 47C ).
- Acid and amine end-groups are installed after polymerization by conversion of ester- or chloride-ended polymers (which serve as matched non-associative negative controls, NA).
- FIGS. 61A-61B show FIG. 61A , Structures of non-associative (NA) end-groups and the conversion from NA to associative end-groups: FIG. 61B , isophthalic acid.
- FIG. 45 Panel A shows tertiary amine (products shown in FIG. 47 ).
- Isophthalic acid end groups are obtained by deprotection of the tBu groups in the tBu-ester-ended non-associative precursor.
- Tertiary amine end-groups are obtained via conversion of chloride end-groups to azide end-groups, followed by an alkyne/azide cycloaddition.
- FIG. 62A the peaks for protons on the phenyl ring (protons 1 and 2) shift due to the removal of tBu.
- FIG. 63 shows formation of supramolecules in equimolar solutions of ⁇ , ⁇ -di(isophthalic acid) polycyclooctadiene, ⁇ , ⁇ -di(di(tertiary amine)) polycyclooctadiene (DA/DB), with non-associated controls (NA, see FIG. 61A top; and solutions treated with an excess of a small-molecule tertiary amine, triethylamine, TEA at 10 ⁇ l/ml).
- FIG. 63 Panel A, Effect of chain length (k refers to kg/mol) on specific viscosity of telechelics in tetralin and Jet-A (2 mg/ml) at 25° C.
- k refers to kg/mol
- FIG. 63 Panel B, Effect of TEA (2.5 ⁇ l/ml) on the viscosities of associative telechelic polymers DA/DB.
- FIG. 63 Panel D, Resulting values of apparent M w and R g for the five polymer solutions in FIG. 63 , Panel C.
- the effect of chain length on specific viscosity of telechelics in tetralin and Jet-A is similar to that in cyclohexane ( FIG. 48A ).
- the specific viscosity of telechelics in Jet-A is generally lower than that in tetralin or cyclohexane. This effect is observed even for the non-associative polymers (NA), indicating that the backbone adopts a more compact conformation in Jet-A.
- NA non-associative polymers
- This effect is related to the composition of Jet-A as a mixture of many hydrocarbons with number of carbon atoms between 6 and 16, including some components that are good solvents for PCOD and some that are theta solvents for PCOD.
- FIG. 63 Panel C show the effect of doubling the backbone length for complementary telechelics with association energy 16 kT, backbone lengths corresponding to a PCOD of 1,000 kg/mol (x) or 500 kg/mol (+) at 1,400 ppm concentration in a good solvent on the scattering pattern computed from the distribution of supramolecules (solid, supramolecules up to 9 telechelics; dashed, corresponding perfectly monodisperse non-associative telechelics). To compare with the experimental data, a single vertical shift was allowed to be applied to all four curves and a single horizontal shift. The distributions of supramolecules are shown in FIG. 64 .
- the Zimm fitting was performed using Wyatt Astra Software (version 5.3.4): illustrations for the 300 k DA/DB and 300 k DB are shown, with the linear regression through the data (black solid line) extrapolated to zero-concentration (horizontal light gray dashed line) and to zero angle (oblique gray dashed line).
- the y-intercept of the zero-angle zero-concentration extrapolation gives the apparent M w , while its slope is used to compute the apparent R g .
- Mega-supramolecules are formed at low concentration that behave like ultra-long polymers, exhibiting expanded (“self-avoiding”) conformation at rest and capable of high elongation under flow ( FIG. 47A , right). This is in contrast to the collapsed, inextensible supramolecules formed by long chains with associative groups distributed along their backbone ( FIG. 47A , left) ([74], [75]). To mimic ultra-long polymers, association can occur at chain ends and be predominantly pairwise. In contrast to multimeric association ([62], [64]) that leads to flower-like micelles at low concentration ( FIG.
- FIG. 64 shows modeling of interplay of telechelic length and concentration in a stoichiometric mixture of complementary end-associative telechelics in the regime of long telechelics (corresponding to ⁇ 0.5 Mg/mol for high-1,4-polyisoprene, high-1,4-polybutadiene or polycyclooctadiene) and low concentration ( ⁇ 0.14% wt/wt), facilitating comparison among the three different cases ( FIG. 51 , center column), in terms of both the number of telechelics in each supramolecular species and the molecular weight of each supramolecular species. Symmetric cases are considered (donor and acceptor telechelics have the same length).
- End association energy between donor and acceptor end-groups is 16 kT.
- concentration of each distinct species is shown for supramolecules composed of up to 12 telechelics; the symbol in a square outline represents the sum of all supramolecules containing 13 or more telechelics (square around x is for the case 1.0 Mg/mol chains at 1,400 ppm concentration; the square around + is for the other case in each graph).
- FIG. 64 Panel A, Effect of telechelic length on the distribution of the number of telechelics in a supramolecule, given as the concentration in ppm wt/wt of each species, cyclic (circles) or linear (x or +), at a fixed total concentration of 1400 ppm.
- FIG. 64 , Panel B The same distributions as in A, presented in terms of the molar mass of the supramolecules; the weight-average molar mass of the supramolecules is given to the left of the legend.
- FIG. 64 , Panel C Effect of concentration on the distribution of supramolecules for telechelics of 1M g/mol (hence, the number of telechelics in a given supramolecule is also its molar mass in Mg/mol) Note the results for the 1 Mg/mol telechelics at 0.14% concentration is given in all three graphs to facilitate comparisons (see Examples 37-49).
- FIG. 72 Panel A shows the results of 1 wt % Jet-A solutions of 430 kg/mol NA-, TA- and TB-PCODs, and the 1:1 (w/w) mixture of the 1 wt % solutions of TA- and TB-PCODs at 25° C.
- CAHB, [73] charge-assisted hydrogen bonds that are typically 3 times stronger than ordinary hydrogen bonds (each CAHB provides ca. 8-9 kT binding energy) are turned to.
- DB tertiary amines at each end of the “di-base” chains
- DA carboxylic acids at each end of the “di-acid” chains
- FIG. 47C provides an association strength of 16-18 kT ([73]), as recommended by the theoretical results.
- FIG. 65 Panel A, 1 H NMR peaks due to hydrogens on carbons adjacent to nitrogens of tertiary amine groups of DB (methyl protons 2; methylene protons 1) shift downfield when they form charge-assisted hydrogen bonds with carboxylic acid groups of DA (cf.
- FIG. 65 Panel B, 1 H NMR peaks due to hydrogens on the phenyl ring of DA shift upfield upon formation of charge-assisted hydrogen bonds between carboxylic acids and tertiary amines (cf. upper to lower spectra: 1 shifts from 7.96 to 7.84 ppm; and 2 shifts from 8.46 to 8.32 ppm).
- the hydrogen of the carboxylic acid itself is not observable due to extreme broadening resulting from rapid exchange with trace H 2 O in the solvent.
- mega-supramolecules are evident from solution viscosity and multi-angle laser light scattering (MALLS) measurements. Shear viscosities show that the present longer telechelics do associate into supramolecules (e.g., at 2 mg/ml in cyclohexane, 300 k DA/DB gives a shear viscosity comparable to 670 k NA, FIG. 48A ; this holds for tetralin and Jet-A, as well, FIG. 48B and FIG. 63 , Panel A).
- MALLS multi-angle laser light scattering
- Example 60 Phase Behavior of Associative LTPs in Jet-A
- Solubility in kerosene over a wide range of operating temperature is a key requirement for polymers as mist-control additives.
- One of the major issues with FM-9 polymer contributing to the termination of the AMK program is that it phase-separates from kerosene even at ambient temperature, making fuel handling difficult.
- Jet-A solutions of associative LTPs are stored, which are homogeneous at room temperature, in a ⁇ 30° C. freezer for prolonged periods of time.
- FIG. 15 Panel A and FIG. 73 : 0.5 wt % Jet-A solution of 264 kg/mol TA-PCOD after storage at ⁇ 30° C. for 18 months ( FIG. 15 , Panel A left) and 0.3 wt % Jet-A solution of 1:1(w/w) mixture of 430 kg/mol TA- and TB-PCODs ( FIG. 73 ).
- the outstanding solubility of associative LTPs in Jet-A may result from two unique aspects of the molecular design: an unsaturated backbone (see FIG. 45 , Panels A-B and FIG. 47C ) and a very low content of polar groups.
- the multitude of carbon-carbon double bonds in the backbone provides the host Jet-A with a means to interact with the backbone, leading to the observed good low-temperature solubility without the need of any surfactant or stabilizer.
- FIG. 45 Panels A-B and FIG. 47C
- LTPs that show strong end-association in Jet-A have very little ( ⁇ 4) polar groups on each chain end.
- FM-9 polymer which is the mist-control polymer that received the most intensive study to date and has a high content of carboxylic acid group ( ⁇ 5 mol %) randomly grafted along its backbone, demonstrates a strong tendency to phase separate during storage at ambient temperature.
- Example 61 “Shear Degradation” Test and Home-Built Apparatus
- end-associative polymers creates supramolecules that can potentially break and re-associate reversibly, but formation of such mega-supramolecules (M w ⁇ 5,000 kg/mol) at low concentration has never been realized for two reasons: end-to-end association, at low concentration, predominantly leads to rings of a small number of chains ([83]) and the size of the building blocks is limited because end association is disfavored when they are longer than 100 kg/mol ([62]-[64]).
- FIG. 66 Panel A shows Home-built apparatus for “shear degradation” test.
- Ultra-long covalent polymers undergo chain scission in intense flows, such as turbulent pipeline flow and, especially, passage through pumps. This phenomenon is called “shear degradation.”
- shear degradation To subject polymer solutions to conditions that approach the asymptotic limit of shear degradation (i.e., the backbone length is reduced to the point that further chain scission is very slow), a relatively small volume of sample (50 ml) is recirculated through a turbine fuel pump at room temperature for 60 s (approximately 60 passes through the pump using a flow rate of 3 L/min) using a Bosch 69100 In-line Electric Fuel Pump at 12 V.
- FIG. 66 Panel B, An initially 4,200 kg/mol PIB at a concentration of 0.35% in Jet-A shows the decrease in specific viscosity indicative of shear degradation with increasing number of passes through the pump. Notice that over 80% of the asymptotic degradation is induced by approximately 60 passes, leading to the selection of the conditions described above.
- FIG. 66 Panel B, An initially 4,200 kg/mol PIB at a concentration of 0.35% in Jet-A shows the decrease in specific viscosity indicative of shear degradation with increasing number of passes through the pump. Notice that over 80% of the asymptotic degradation is induced by approximately 60 passes, leading to the selection of the conditions described above.
- FIG. 66 Panel B
- Example 62 Shear Stability of LTPs in Jet-A
- Fuel is transported through pipes in highly turbulent flow, passes through pumps, and needs to be passed through filters in many engines, including aviation turbine engines and large diesel engines. It can be circulated repeatedly through heat exchangers that prevent the engine from overheating. In order to ensure that fire protection is retained up to the moment it is needed, degradation prior to fueling or during filtering and circulation during operation of the engine can be minimized. Therefore, resistance to flow-induced chain scission (often called “shear degradation”) is among the most crucial requirements for mist-control additives for fuels.
- shear viscosity For linear polymers dissolved in ⁇ - and good solvents, the correlation between shear viscosity and average molecular weight of polymer (MW) is well-described by the following scaling relationship [34]: ⁇ s ⁇ (MW) a where ⁇ s is the shear viscosity and a is the Mark-Houwink constant (0.5 for ⁇ -solvents; 0.76 for good solvents). If a polymer in solution shear-degrades, such a microscopic phenomenon will be well-reflected by a macroscopic decrease in solution viscosity. Hence, shear viscometry once again provides a reliable, simple and straightforward method to evaluate shear degradation of polymers in solution after exposure to high shear-force environments, such as repeated passage through a fuel pump.
- Jet-A solutions for 60 s are used to recirculate the following Jet-A solutions for 60 s (roughly 60 passes) respectively: 4,200 kg/mol polyisobutylene (PIB, a very effective mist-control polymer but very vulnerable to shear degradation) at 0.35 wt %, 430 kg/mol TA-PCOD at 0.3 wt %, and 1:1 mixture of 600 kg/mol DA- and DB-PCODs at 0.3 wt %.
- PIB polyisobutylene
- Shear viscometry is performed on each solution before and after recirculation, and the results are shown in FIG. 74 .
- Example 63 Fuel Treatment with DA/DB for Engine Tests
- LTPs Unlike ultra-long polyisobutylene (4.2M PIB, 4,200 kg/mol) ( FIG. 49A ), LTPs survive repeated passage through a fuel pump ( FIG. 49B and FIG. 66 ) and allow fuel to be filtered easily. The acid number, density and flash point of the fuel are not affected by mega-supramolecules ( FIG. 80 ).
- Initial tests in diesel engines indicate that fuel treated with LTPs can be used without engine modification ( FIG. 67 ): in a long-haul diesel engine (360HP Detroit Diesel), power and efficiency are not measurably affected ( FIG. 67B ).
- LTPs provide a 12% reduction in diesel soot formation ( FIG. 49C ).
- FIG. 67 Panel A shows that the Federal Test Protocol (FTP) for engine tests is a specified transient of RPM and torque designed to include segments characteristic of two major metropolitan areas in the US.
- the FTP cycle consists of four phases (300 seconds each): (1) New York Non-Freeway (NYNF, light urban traffic with frequent stops and starts), (2) Los Angeles Non-Freeway (LANF, typical of crowded urban traffic with few stops), (3) Los Angeles Freeway (LAFY, simulating crowded expressway traffic in LA), and (4) a repetition of the first NYNF phase.
- Initial engine test is performed in double-blind mode, averaging three repetitions of the FTP cycle with all measurements calibrated between each FTP cycle.
- FIG. 67 Panel B, Work and fuel efficiency data using an unmodified long-haul diesel engine at the University of California Riverside's Center for Environmental Research and Technology (CE-CERT).
- Control untreated diesel.
- Treated diesel with 0.14% w/v 670 kg/mol DA/DB.
- BSFC “brake specific fuel consumption” (fuel burned per work done against dynamometer, a parameter for fuel efficiency).
- Bhp-hr brake-horsepower-hr (0.746 k ⁇ hr).
- Gal/bhp-hr gallons per bhp-hr (5.19 liters/k ⁇ hr).
- the FTP transient includes “motoring” segments that take into account a variety of heavy-duty truck and bus driving patterns in American cities, including traffic in and around the cities on roads and expressways.
- the FTP cycle consists of four phases (300 s each): (1) New York Non Freeway (NYNF, light urban traffic with frequent stops and starts), (2) Los Angeles Non Freeway (LANF, typical of crowded urban traffic with few stops), (3) Los Angeles Freeway (LAFY, simulating crowded expressway traffic in LA), and (4) a repetition of the first NYNF phase.
- NYNF New York Non Freeway
- LAFY Los Angeles Freeway
- the average load factor of the FTP is roughly 20-25% of the maximum engine power available at a given engine speed.
- the equivalent average vehicle speed is about 30 km/h and the equivalent distance traveled is 10.3 km for a running time of 1200 s.
- Fuel was prepared the day before the test. Cans with 3 gallons each of control and treated concentrates were provided and identified simply as RED and BLUE to minimize bias during the test and data analysis.
- CERT prepared two barrels of identical fuel (25 gal in each barrel). On the day before the test, CERT staff added RED can to one barrel and BLUE can to the other. Mixing was promoted by placing the barrel on a roller and turning it for approximately 1 hour. The fuel was allowed to stand overnight and was used without further mixing during the actual tests. For all tests, standard emissions measurements of non-methane hydrocarbons (NMHC), total hydrocarbons (THC), carbon monoxide (CO), NOx, particulate matter (PM), and carbon dioxide (CO2) were performed, along with fuel consumption via carbon balance. The emissions measurements were made using the standard analyzers in CE-CERT's heavy-duty Mobile Emissions Laboratory (MEL).
- MEL heavy-duty Mobile Emissions Laboratory
- Example 65 Impact/Flame Propagation Comparison Tests for TA and PIB
- FIG. 69 Panel A
- FIG. 69 Panel A
- Ultra-long PIB (4,200 kg/mol, 0.35% wt) is known to confer mist control that prevents flame propagation
- LTPs (TA, properties shown in FIG. 70 , Panel A) provide mist control both before and after severe shearing ( FIG. 50A bottom), confirming their resistance to shear degradation ( FIG. 70 , Panel B).
- the qualitative effects seen in still images at 60 ms are quantified by computing the average brightness of each frame (3,000 images in 300 ms), which shows that both “unsheared” and “sheared” TA-treated fuels control misting ( FIG. 69 , Panel C).
- the test also proves that chain length of the telechelics plays a crucial role in mist control ( FIG. 50B ), consistent with the hypothesis that mega-supramolecules are the active species conferring the observed effect.
- FIG. 69 Panel A shows apparatus for impact/flame propagation experiments.
- FIG. 69 Panel B shows frame at 60.4 ms for untreated Jet-A.
- the rectangular box is the area within which pixels were analyzed for brightness.
- FIG. 69 Panel C shows average brightness of the pixels in the rectangle box of FIG. 69 , Panel B as a function of time during the first 300 ms after impact for five compositions (untreated Jet-A, 0.35% wt 4.2M PIB unsheared, 0.35% wt 4.2M PIB sheared, 0.3% wt 430 kg/mol TA unsheared and 0.3% wt 430 k TA sheared).
- the brightness of each pixel was scaled from 0 to 250.
- the average brightness of the pixels in the rectangular box (shown in part FIG. 69 , Panel B) was calculated for each frame (every 0.1 ms).
- Untreated Jet-A generated a large fireball (almost all pixels in the red rectangle were saturated) that was relatively long lasting (intense flame from 40 ms to 60 ms, followed by a prolonged time in which separated flames continued to burn until all fuel was consumed).
- As-prepared 4.2M PIB suppressed flame propagation, but lost its efficacy after the shear treatment described in FIG. 66 . 430 kg/mol TA was effective in mist-control before and after shear.
- Associative LTPs are proven to be highly effective in mist control, preventing flame propagation in post-impact jet fuel mist.
- Panel A is used to emulate the impact-induced atomization and subsequent ignition of kerosene released from ruptured fuel tanks in crash scenarios of ground vehicles/aircraft.
- a steel projectile is shot at 63 m/s at a sealed aluminum tube containing the fuel sample to generate mist, while three propane torches are burning along the path of the ejected fluid.
- the process of impact, misting, ignition and flame propagation is captured using high-speed imaging.
- FIG. 69 Panel A
- the apparatus emulates the atomization and subsequent ignition of fuels released from ruptured fuel tanks in crash scenarios of ground vehicles/aircraft.
- the cap was tightly sealed with superglue and 2-3 wraps of electrical tape to keep it in place during the impact.
- An array of three continuously burning propane torches was placed in the path of the ejected fuel to serve as ignition sources. The onset of impact, formation of mist, and the following ignition events and propagation of flame were captured at a frame rate of 10 kHz using a high-speed camera (Photron SA1.1). Image acquisition was triggered by a laser-motion detector attached to the end of muzzle.
- Jet-A For untreated Jet-A, the impact conditions generate a fine mist: at 30 ms after the impact, a cloud of very fine mist of Jet-A is observed ( FIG. 75 , Panel A), and at 60 ms after impact flames rapidly propagate through the fine mist into a hot fireball ( FIG. 75 , Panel B). The flame propagated to engulf the entire cloud of fuel mist within a further 60 ms.
- Polymer-treated Jet-A samples are tested in two forms: as prepared (“unsheared”) and after being passed through a fuel pump approximately 60 times (“sheared”) using the setup shown in FIG. 66 , Panel A.
- the ultra-long 4,200 kg/mol PM at 0.35 wt % in Jet-A is used as a positive control that is known to confer mist control which prevents flame propagation.
- FIG. 76 (left), much larger droplets interconnected by fluid filaments are observed at 30 and 60 ms after impact. As ejected fluid flies over the propane torches, localized ignition events are observed, but they soon self-extinguish.
- the “sheared” sample of the 0.35 wt % Jet-A solution of 4,200 kg/mol PIB shows a significantly different pattern of ejection of fluid after impact ( FIG. 76 right): fine droplets formed and interconnecting filaments are no longer observed.
- LTPs long telechelic polymers
- FIG. 70 shows characterization of ⁇ , ⁇ -di(di(isophthalic acid)) (TA) polycyclooctadiene used in Impact test.
- FIG. 70 Panel A, Effect of chain length on specific viscosity of TA in tetralin at 10 mg/ml.
- FIG. 70 Panel B, Specific viscosity of 2.4 mg/ml 430 kg/mol TA in Jet-A at 25° C., sheared vs unsheared.
- the 430 kg/mol ⁇ , ⁇ -di(di(isophthalic acid)) polycyclooctadiene (TA) which is used in the impact test, is self-associative (and might not be pairwise).
- FIG. 70 Panel A
- Panel B As the ⁇ , ⁇ -di(isophthalic acid) polycyclooctadiene and ⁇ , ⁇ -di(di(tertiary amine)) polycyclooctadiene 1:1 molar ratio mixture ( ⁇ 670 kg/mol DA/DB).
- Liquid fuels such as gasoline, diesel and kerosene
- Transportation relies on such liquids, presenting the risk of explosive combustion in the event of impact, such as the 1977 Tenerife airport disaster—an otherwise-survivable runway collision that claimed 583 lives in the post-crash fireball.
- the UK and the U.S. responded with a multi-agency effort to develop polymeric fuel additives for “mist control.”
- Ultra-long, associative polymers e.g., ICI's “FM-9,” >3,000 kg/mol copolymer, 5 mol % carboxylic acid units
- Kerosene fuels have been a major source of fire hazard and vulnerability when they are released in an uncontrolled manner. It is estimated that 40% of the fatalities in so-called “survivable aircraft crashes,” which make up approximately 70% of accidents that occur on takeoff and landing, are due to fire caused by combustion of aviation fuel.[101] Similarly, the violent and catastrophic combustion of leaked fuel after the direct or indirect ballistic penetration of a vehicle's fuel tank or fuel line by shrapnel in IED attacks has inflicted heavy casualties on US military over the last decade. In impact scenarios, fuel is atomized by mechanical energy involved into fine mist, and such mist burns explosively when ignited.
- kerosene Increasing the droplet size in post-impact mist of kerosene (i.e., “mist control”) has been identified as the most promising way to mitigate impact-induced kerosene fires.
- “mist-control kerosene” is indeed a fuel that “burns but doesn't burn—” after ignition from an incendiary threat, it self-extinguishes and slows the spread of fire so that fire-extinguishing systems can intervene, and personnel can have time to escape.
- Ultra-high molecular weight (on the order ⁇ 10,000 kg/mol) polymers have potent effects on the breakup of liquid jets and drops even at very low concentration (on the order of 100 ppm),[105] since they are long enough to exhibit elasticity and sustain tensile stress.[15, 106-108] However, using such polymers to provide mist control for kerosene has been found practically difficult due to their vulnerability to shear degradation in fuel transportation and dispensing processes.[109]
- associative polymers are comprised of shear-stable polymer chains (molecular weight ⁇ 1,000 kg/mol) with associative groups randomly placed on the backbone, capable of aggregating into larger clusters (which might be effective in mist control) via hydrogen bonding and responding to turbulent flow via reversible dissociation.
- shear-stable polymer chains molecular weight ⁇ 1,000 kg/mol
- associative groups randomly placed on the backbone, capable of aggregating into larger clusters (which might be effective in mist control) via hydrogen bonding and responding to turbulent flow via reversible dissociation.
- ICI's FM-9 polymer >3,000 kg/mol copolymer, 5 mol % carboxylic acid units
- the theory provides a guideline on polymer backbone length based on two trade-offs: the chain is typically be long enough that mega-supramolecules form, yet short enough to avoid chain scission ( ⁇ 1,000 kg/mol) during pumping and turbulent flow. Specifically, it is expected that an adequate concentration (>50 ppm) of >5,000 kg/mol supramolecules forms when the individual telechelics are 500 kg/mol, if donor-acceptor type associations are used with end-association energy approximately 16-18 kT, and the total polymer concentration is 1,400 ppm. These criteria point to an unprecedented class of polymers that did not exist before.
- the following approach can be used to identify associative polymers for drag reduction in aviation fuel, in particular in to achieve a 10% increase in pipeline capacity through the existing pipelines serving an airport.
- Candidate polymer backbones can be identified for a certain fuel composition to be used as a host composition in the sense of the present disclosure.
- a skilled person can refer to literature to identify polyisobutylene (PIB) as a candidate known to be widely used in fuel additives and be able remains in solution down to low temperatures (e.g. ⁇ 30° C.).
- Additional candidates e.g. polycyclooctadiene
- PIB polyisobutylene
- Prioritization (rank order) of the candidate backbones can be achieved by the following steps
- a skilled person can also perform experiments to identify the threshold molecular weight for their application.
- an apparatus can be constructed that subjects the fluid to the number of passes through a pump, the exposure to turbulent pipe flow and passage through filters that is pertinent to the application of interest to them.
- the skilled person can perform a literature search to obtain an estimate of the value of the threshold molecular weight for each backbone of interest.
- exemplary estimates for PIB and PCOD obtained from laboratory experiments are provided in the second column of Table 15 above.
- the threshold molecular weight if the architecture are linear, given in the second column of table 15 can be used to determine (e.g. by calculation or measurement) the corresponding radius of gyration, shown in the third column of the table.
- the radius of gyration R g calculated for a linear chain corresponding to the longest span provides a good estimate of the radius of gyration for the other polymer architectures of the present disclosure.
- the skilled person can either perform experiments to measure R g for the backbones of interest and obtain the value of R g that corresponds to the threshold molecular weight in the second column of table 15.
- the skilled person can refer to the literature and their knowledge of the solution condition relevant to the candidate backbones.
- fuel is a good solvent for both of the backbones being considered.
- the values shown in the third column of Table 15 were calculated for good solvent conditions using equations provided for polybutadiene and polyisobutylene as equations (6) and (26) in “Molecular Weight Dependence of Hydrodynamic and Thermodynamic Properties for Well-Defined Linear Polymers in Solution” (1994) by Fetters et al. [23]
- the threshold molecular weight and the corresponding radius of gyration can be used to calculate the minimum overlap concentration that can be achieved with each candidate backbone, limited by their individual threshold for shear degradation under the condition of the user's application.
- the R g calculated from the longest span provides a good estimate of the radius of gyration for the other polymer architectures of the present disclosure.
- the Mw used to calculate the concentration in the fourth column of the table assumes that the polymers are linear. A skilled person would know how to determine Mw for other architectures from the size of the longest span and the specific architecture of interest.
- the end group concentration for the threshold molecular weight at the overlap concentration can be determined (e.g. by calculation or measurement).
- the case of a linear associative molecule is used and complementary association (A+B pairwise association) is assumed: each polymer has two ends; half of the polymers carry the A functional group and half carry the B functional group.
- the molar concentration of A ends equals the molar concentration of B ends equals the molar concentration of chains, given in the fifth column of the table.
- the skilled person can adjust this as appropriate to the associative molecules of interest to them, which might have more than two functional groups if branched structures are considered (see e.g. FIGS. 81A-81H ) and might be self-associative or involve more than two complementary functional groups.
- a skilled person can now prioritize the experiments to be performed to develop the formulation that meets the required 10% reduction in pipeline drag. For example, if the concentration needs to be kept below 3 g/L, then the skilled person may exclude PIB from further consideration.
- Initial experiments may focus on linear PCOD with Mw and PDI such that less than 1% of chains are longer than 700 kg/mol. Experiments can focus on end group structures that give association constant greater than 4.9 ⁇ 10 6 .
- the reduction of pipeline drag can then be measured for a small number of concentrations, perhaps c*, c*/2 and c*/4, to characterize trends in performance as a function of concentration. If the effects are not adequate, a stronger association constant can be tested. If the resistance to shear degradation is not adequate, a branched architecture can be tested.
- the skilled person can use a relatively modest number of experiments to develop a polymer and formulation that meets the requirement for 10% reduction in pipeline drag.
- Example 70 Associative Polymers to Control Droplet Breakout During Fibers' Preparation
- a skilled person seeks to prepare fibers using electrospinning of a nonpolar monomer, ethylhexylmethacrylate.
- the liquid undergoes electrospray into fine droplets rather than electrospinning.
- the skilled person adds 0.1% of 700 k DA/DB to the monomer.
- the problem of droplet breakup is eliminated, enabling spinning of the desired fiber.
- photopolymerization is used to solidify the fiber.
- a pharmaceutical company uses atomization of hydrophobic drug in a non-polar solvent followed by evaporation of the nonpolar solvent to produce particles of the drug.
- the size and uniformity of the drug particles can be used to optimize their time release when administered to the patient.
- a skilled person seeks to eliminate satellite droplets.
- the skilled person chooses as the backbone of the associative polymer herein described a hydrophobic polymer accepted for use in drug formulations and soluble in the drug solution used for atomization.
- the skilled person identifies 10 g/L concentration as the acceptable amount of polymer in the drug solution used for atomization. Therefore, they choose a polymer molecular weight that gives the polymer a radius of gyration of 22 nm.
- They consider functional groups in relation to the composition of the atomization solution to select functional groups that will associate with association constant k>10 5 when used in that solution.
- the polymer is introduced to the solution at a concentration of 10 g/L and the formation of satellite drops is reduced.
- Example 72 Associative Polymers to Increase Volume of a Fluid Supplied in a Pipeline
- a fuel pipeline is operating at its maximum capacity.
- a skilled person wants to increase the volume of fuel supplied through the pipeline.
- the pipeline is operating at its maximum pressure, so the increase in throughput cannot be accomplished by increasing the pressure.
- the flow in the pipeline is turbulent (the Reynolds number is greater than 5,000, e.g. 25,000). Therefore, frictional losses in the pipeline are described using the familiar friction coefficient C f . defined as
- Example 73 Associative Polymers to Provide Grafting Sites on a Fiber Surface
- a hydrophobic polydrug is only available in molecular weights that are too short to enable fiber spinning.
- a covalently grafted layer is needed on the surface to inhibit non-specific protein adsorption.
- a product development team seeks a single additive that can be used at low concentration to provide grafting sites on the fiber surface. Therefore, the team chooses a branched polymer with the following average structure:
- the polymers have four nodes. On average they have four associative functional groups, FGas. In addition, on average, each molecule has one FGd. On average they have nine -[chain]-segments each approximately 100 kg/mol, such that the average molecular weight of the polymer is approximately 1,000 kg/mol.
- the associative polymer facilitates fiber spinning and provides FGd groups at the fiber surface.
- the FGd groups displayed on the surface of the fiber are later used as chemical groups for grafting PEG or zwitterionic polymer chains to the fiber surface.
- the rupture force for polystyrene is measured using a cross slot flow device of the design described by L. Xue, U. S. Agarwal, P. J. Lemstra, “Shear Degradation Resistance of Star Polymers during Elongational Flow,” Macromolecules, 38, 8825-8832 (2005) as shown in FIGS. 91 A and B.
- a solution of the polystyrene sample is prepared in decalin via magnetic stirring under argon atmosphere at a concentration of 100 ppm (w/v).
- Place 2 L of as-prepared solution in the pressure reservoir Adjust the pressure to a value that is 2 ⁇ 3 of the pressure applied during the first series of experiments. Open the valve and measure the time required to move 2 L from the high-pressure reservoir to the collection reservoir. At the end of each pass, collect 20 ml sample from the test solution in the collection reservoir. Put the remaining solution in the reservoir and repeat. Note the decrease in flow time with successive passes; a larger number of passes is required for the flow time to stop changing. Once it stops changing discard the spent solution.
- Aliquots are selected for analysis based on the number of passes that were required for the flow time to stop changing. If fewer than 20 passes were required, analyze each of the first 6 aliqots, the last aliquot and one half the number of passes between the 6 th and the last pass. If approximately 100 passes were required, analyze aliquots according to the geometric series: #2, #4, #8, #16 etc.
- Polymer in the aliquots selected for analysis is recovered by adding 30 ml of methanol into the aliquot, followed by centrifuging the resulting mixture at 2,500 rpm for 10 min and discarding the supernatant. Subsequently, the recovered polymers are dissolved in tetrahydrofuran (THF) at a concentration 1 mg/ml, and the resulting samples are characterized using a gel-permeation chromatography (GPC) instrument that is equipped with a multi-angel laser light scattering (MALLS) detector. Representative GPC traces are shown in FIG. 92 . The results provide the average molecular weight and molecular-weight distribution of the recovered polymers.
- GPC gel-permeation chromatography
- the asymptotic values of the degraded Mw are used to compute the force required to break the polystyrene backbone as follows.
- the density 824 kg/m 3 and viscosity 1.3 ⁇ 10 ⁇ 3 Pa ⁇ s of decalin at the temperature of the test (25 C) are used to evaluate the Reynolds number.
- the velocity of the flow is calculated using the volumetric flow rate of the last run in each series:
- volumetric flow rates of the last run in each of the three series are: 150 ml/s, 21.8 ml/s, 13.2 ml/s.
- the resulting values of the Reynolds number for the three runs are: 2.94 ⁇ 10 4 , 4.29 ⁇ 10 3 , and 2.59 ⁇ 10 3 .
- the asymptotic values of M w are: 153 kg/mol, 830 kg/mol and 1200 kg/mol.
- the number of backbone bonds is converted to contour length by multiplying by 0.126 nm (the product of the length of a C—C single bond and sin(109°/2) for sp 3 carbon):
- F K Three experimentally determined values of F K are calculated using the contour length and Reynolds number values for each run. The resulting values of F K are: 3.55 nN, 4.40 nN, 4.12 nN.
- This value can now be used to design framing and capping chains based on polystyrene as illustrated in subsequent example(s).
- a table showing viscosity values for exemplary host composition is shown in FIG. 82 .
- the viscosity of the host non-polar composition has a proportional effect on the hydrodynamic force for a given deformation rate.
- Example 76 Density and Viscosity of a Non-Polar Composition as a Function of the Temperature
- the viscosity of a host non-polar composition varies significantly with temperature. If an associative polymer herein described is at a concentration less than c* in toluene as the host non-polar composition, a particular deformation rate produces a lower stress if the flow occurs when the liquid is at a higher temperature.
- a table indicating values of viscosities for exemplary host composition liquids at a pressure of 1 atm and at a temperature of 300 K is provided in FIG. 83 .
- Example 77 Density and Viscosity of a Non-Polar Composition as a Function of the Temperature
- the rupture force of a polymer is not proportional to the activation bond enthalpy of the bond, the rank ordering of the rupture force can be inferred from large differences in the average bond enthalpies.
- silicon-carbon single bonds have a substantially lower average bond enthalpy than carbon-carbon single bonds, given in FIG. 84 .
- the rupture force for polymer chains that have exclusively C—C single bonds in their backbone have F b on average near 4 nN and backbones that contain Si—C single bonds in their backbone have F b on average near 2 nN.
- associative polymer has repeat units that have exclusively sp 3 carbon in the backbone of the framing polymer, and another associative polymer denoted (2), has approximately 10% Si—C bonds in an otherwise sp 3 carbon backbone.
- Associative non-polar compositions are prepared at 1 ⁇ 2 c* in Linseed Oil and flow through a contraction that imposes an elongation rate of 100,000 s ⁇ 1 . The hydrodynamic force they experience are nearly matched:
- the hydrodynamic force exerted on the two polymers is the same, however polymer (2) has a weaker backbone.
- the polymer degrade as they move through the flow.
- the rupture contour length L b indicates the shortest length of a longest span that, for specified flow conditions and non-polar composition, will break (herein also indicated as rupture longest span).
- associative polymer molecules that have a contour length of their longest span equal to or greater than the contour length L b of the rupture longest span of the associative polymer in the non-polar composition during the flow of its intended application those polymers would break and their benefit would decrease or be lost.
- the distribution of longest span in associative polymers have only a small fraction of molecules that will degrade during use because the average longest span is less than the rupture longest span for the framing polymer. That is, only the high molecular weight end of the distribution which contains individual molecules that will break, leaving a sufficient population of associative polymer intact to continue to deliver the desired rheological effect. A valuable product can be obtained even if the distribution of polymers as synthesized contains some molecules that would break during use.
- the guidance herein provided relates unimodal distributions that contain a substantial fraction of polymers that do not break and will give sustained beneficial rheological effects.
- An exemplary determination of the rupture longest span is herein provided with respect to polyethylhexylacrylate (PEHA) herein provided as an exemplary associative polymer.
- PEHA polyethylhexylacrylate
- PEHA polyethylhexylacrylate
- the longest span will be kept shorter the contour length of the rupture longest span of polyethylhexylacrylate when used in the synthetic oil at a temperature of 30° C. in a flow with a maximum velocity of 60 m/s through a 0.5 cm gap that is 1 m wide.
- the rupture longest span of polyethylhexylacrylate is evaluated using a graphical method and converted to the corresponding weight-average molecular weight of the linear associative polyethylhexylacrylates that will be synthesized for further experimentation.
- L s 930 nm.
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Abstract
Description
in which Rg is the radius of gyration of the associative polymer in a non-polar composition (Rg in nanometers), Na is Avogadro's constant; and nF is the average number of the associative functional groups in the associative polymer. In some embodiments, an associative polymer herein described can have an overall weight average molecular weight, Mw, equal to or lower than about 2,000,000 g/mol, and/or a Mw equal to or higher than about 100,000 g/mol.
in which Fbf is the rupture force of the framing associative polymer in nanonewtons (nN), Re is the Reynolds number, d is the characteristic length of the flow in meters (m), μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pascal-second (Pa·s), and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in Kilogram/meter3 (kg/m3).
In associative polymers herein described, when c≤2 c*, μ is the viscosity of the host non-polar composition μh, and ρ is the density of the host non-polar composition ρh, and when c>2 c*, μ is the viscosity of the associative non-polar composition μa, and ρ is the density of the associative non-polar composition ρa.
In some embodiments, the linear or branched framing associative polymer has an overall weight average molecular weight, Mw, is equal to or lower than about 2,000,000 g/mol.
in which Fbc is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
In embodiments wherein a longest span of the capping associative polymer has a contour length Lc, such that ½ Lbc≤L<Lbc, when c≤2 c*, μ is the viscosity of the host non-polar composition μh, ρ is the density of the host non-polar composition ρh, and when c>2 c*, μ is the viscosity of the associative non-polar composition μa, and ρ is the density of the associative non-polar composition ρa.
In some embodiments, the linear or branched framing associative polymer has an overall weight average molecular weight, Mw, equal to or lower than about 2,000,000 g/mol.
in which Fbf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
In the associative non-polar composition herein described, the at least one framing associative polymer herein described can be comprised in the host composition at a concentration from about 0.01 c* to 10 c*, with respect to an overlap concentration c* for the at least one framing associative polymer relative to the host composition. In embodiments where the capping associative polymer is comprised in the non-polar composition, the capping associative polymer can be comprised in an amount up to 20% of a total associative polymer concentration of the non-polar composition.
In the associative non-polar composition herein described, when c≤2 c*, μ is μh, and ρ is ρh, and when c>2 c*, μ is the viscosity of the associative non-polar composition μa, and ρ is the density of the associative non-polar composition ρa.
in which Fbf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
The method further comprises combining the host composition and the at least one framing associative polymer herein described at a selected concentration c between from about 0.01 c* to 10 c*, depending on the weight-average molecular weight and/or Radius of gyration of the at least one framing associative polymer and on the physical and/or chemical property to be controlled.
In the method herein described, when c≤2 c*, μ is μh, and ρ is ρh, and when c>2 c*, μ is the viscosity of the associative non-polar composition μa, and ρ is the density of the associative non-polar composition ρa.
In embodiments where the capping associative polymer is provided, the method further comprises combining the at least one capping associative polymer in the non-polar composition in an amount up to 20% of a total associative polymer concentration of the non-polar composition.
In the method combining the at least one framing associative polymer and optionally the at least one capping associative polymer is performed to obtain the associative non-polar composition. The method also comprises applying forces to the associative non-polar composition to obtain a flow characterized by the Reynolds number Re, and the characteristic length d.
in which in which Fbf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number of the flow, d is the characteristic length of the flow in meters, μh is the viscosity of the host non-polar composition in Pa·s, and ρh is the density of the host non-polar composition in kg/m3.
The method further comprises combining the host composition and the at least one framing associative polymer herein described at a selected concentration c between from about 0.01 c* to 1 c*, depending on the weight-average molecular weight and/or Radius of gyration of the at least one framing associative polymer and on the extent of drag reduction desired alone or in combination with another physical and/or chemical property to be controlled. In embodiments where the capping associative polymer is provided, the method further comprises combining the at least one capping associative polymer in the non-polar composition in an amount up to 20% of a total associative polymer concentration of the non-polar composition. In the method combining the at least one farming associative polymer and optionally the at least one capping associative polymer is performed to obtain the associative non-polar composition. The method also comprises applying forces to the non-polar composition to obtain a flow characterized by the Reynolds number Re, and the characteristic length d.
in which Fbf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
The method further comprises combining the host composition and the at least one framing associative polymer herein described at a selected concentration c between from about 0.05 c* to 3 c*, depending on the weight-average molecular weight and/or Radius of gyration of the at least one framing associative polymer and on the another physical and/or chemical property to be controlled.
In the method herein described, when c≤2 c*, μ is μh, and ρ is ρh, and when c>2 c*, μ is the viscosity of the associative non-polar composition μa, and ρ is the density of the associative non-polar composition ρa.
In embodiments where the capping associative polymer is provided, the method further comprises combining the at least one capping associative polymer in the non-polar composition in an amount up to 20% of a total associative polymer concentration of the non-polar composition. In the method combining the at least one farming associative polymer and optionally the at least one capping associative polymer is performed to obtain the non-polar composition.
The method also comprises applying forces to the non-polar composition to obtain a flow characterized by the Reynolds number Re, and the characteristic length d.
in which Fb is the rupture force of the associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
In embodiments wherein c≤2 c*, μ is the viscosity of the host non-polar composition μh, ρ is the density of the host non-polar composition ρh. In embodiments when c>2 c*, μ is the viscosity of the associative non-polar composition μa, and ρ is the density of the associative non-polar composition ρa.
The method further comprises attaching an associative functional group at one or more ends of the at least two ends of the backbone. In particular in embodiments where the attaching is performed at two or more ends of the at least two ends of the linear, branched or hyperbranched backbone the method provides a framing associative polymer. In some embodiments the associative polymer has an overall weight average molecular weight, Mw, equal to or lower than about 2,000,000 g/mol, and/or a Mw equal to or higher than about 100,000 g/mol. In some embodiments, the associative polymer is a framing associative polymer. In some embodiments, the associative polymer is a capping associative polymer.
In which Fbf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
In embodiments wherein c≤2 c*, μ is the viscosity of the host non-polar composition μh, and ρ is the density of the host non-polar composition ρh. In embodiments when c>2 c*, μ is the viscosity of the associative non-polar composition μa, and ρ is the density of the associative non-polar composition ρa.
In some embodiments, the system can further comprise at least one capping associative polymer herein described.
versa L [nm] in which is Fk is Kolmogorov force of a non-polar composition exerting hydrodynamic forces on an associative polymer in the composition.
ηsp,≡(ηsolution−solvent)/ηsolvent.
wherein specific viscosity ηsp as used herein is defined as a ratio the change in viscosity of a liquid host composition (for example a solvent) due to the presence of a solute such as a polymer to the viscosity of the liquid host in the absence of the solute.
Where ηext is extensional viscosity, τzz is the axial normal stress, τrr is the radial normal stress, and {dot over (ε)} is the rate of axial extensional deformation.
where ηext app is the apparent extensional viscosity of the fluid sample, σ is the surface tension of the fluid sample, and dDmid(t)/dt is the rate of change in diameter of the filament at midpoint. Techniques to measure σ are identifiable to a skilled person, and dDmid(t)/dt is monitored and recorded by a laser micrometer connected to a computer on which software processes the data and calculate ηext app as a function of extensional strain rate, {dot over (ε)}, based on other physical parameters of the test fluid identifiable to a skilled person.
(ηext ∞−3·ηs)˜M w v+1
Where ηext ∞ is the steady-state extensional viscosity of the fluid, ηs is the shear viscosity of the solvent (or host), and v is the excluded volume parameter.
where χs is the entropic part of the interaction between the associative polymer and nonpolar composition (generally assigned an empirical value of 0.34, as would be apparent to a skilled person), χH is the enthalpic part of the interaction, v0 is the molar volume of the nonpolar composition, δ1 is the solubility parameter of the polymer, and δ2 is the solubility parameter of the host. Additional exemplary empirical solubility parameters are identifiable by a skilled person (see, e.g., [18] and other available references known or identifiable by one skilled in the art) An exemplary solubility determination of the backbone of an associative polymer according to the disclosure with an exemplary non-polar composition is reported in Example 12. Similarly, a skilled person can determine if other associative polymer backbones would be substantially soluble in other non-polar compositions by applying the same calculations using the particular solubility parameters for the particular non-polar composition.
in which Rg is the value of the radius of gyration of the associative polymer in the non-polar composition in nanometers, Na is Avogadro's constant; and nF is the average number of associative functional groups per polymer molecule in the associative polymer.
in which Fb is the rupture force of the associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
M0 is the molecular weight of the repeating unit of the polymer, n0 is the number of backbone bond per repeating unit, bond angle indicates the average angle of the bonds in the fully stretched backbone of the associative polymer, and bond length is the average length of the bonds in the fully stretched backbone of the associative polymer in nanometers. A skilled person will be able to identify the bond angle and the bond length in view of the type of backbone selected (e.g. in view of a value of Fb)
-
- FG is a functional group, which can comprise an associative functional group FGa with one or more associative moieties such that the functional group are capable of undergoing an associative interaction with each other with an the association constant (k) in a range 0.1<log10 k<18 (preferably 2<log10 k<18), so that the strength of each associative interaction is less than that of a covalent bond between backbone atoms, or FG can comprise a derivatizable functional group FGd with one or more moieties capable of undergoing derivatization;
- chain is a non-polar polymer substantially soluble in a non-polar composition, the polymer having formula:
R1-[A]nR2 (III) - wherein:
- A is a chemical and in particular an organic or silicone moiety forming the monomers of the polymer;
- R1 and R2 are independently selected from any carbon or silicon based or organic group with one of R1 and R2 linked to an FG or a node and the other one of R1 and R2 linked to an FG or a node; and
- n is an integer ≥1;
- z is 0 or 1, depending on the nature of the chemical link between a unit of Formula (I) or Formula (II) and one or more units of Formula (I) and/or Formula (II),
- node is a covalently linked moiety linking one of R1 and R2 of at least one first chain with one of the R1 and R2 of at least one second chain;
- and wherein
- the FG, chain and node of different structural units of the polymer can be the same or different.
E1, E2 and E3 are selected independently from hydrogen and linear, branched or cyclic C1-C24 alkyl, preferably C1-C12 alkyl, more preferably C1-C8 alkyl including methyl, ethyl, butyl, propyl, hexyl, and ethylhexyl.
wherein Ra-Rm are independently selected from hydrogen, C1-C12 substituted or unsubstituted alkyl, cycloalkyl, alkeneyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is in the range 200-20,000 and, in particular, in the range from 1000-10,000.
wherein Ra-Rj are independently selected from the group consisting of hydrogen, C1-C12 substituted or unsubstituted alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is 1000-20,000.
wherein Ra-Rd are independently selected from the group consisting of hydrogen, C1-C12 substituted or unsubstituted alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is 1000-40,000.
wherein Ra-Rh are independently selected from the group consisting of hydrogen, C1-C12 substituted or unsubstituted alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is 1000-20,000.
wherein Ra-Re are independently selected from the group consisting of hydrogen, C1-C12 substituted or unsubstituted alkyl, cycloalkyl, alkenyl, cycloalkenyl, alkynyl, cycloakynyl, and aryl groups and n is 1000-20,000.
wherein:
q is 1 to 18;
X is selected from the group consisting of CH2, O, and S; and
Ra and Rb are independently hydrogen and/or a moiety of formula XIII-XVIII:
provided that at least one of Ra and/or Rb is not hydrogen. In particular Ra and Rb can be FGs connected to the chain through R1 or R2 of Formula XII.
wherein:
q is 1 to 18;
X is selected from the group consisting of CH2, O, and S; and
Ra and Rb are independently a moiety of formula (XIII)-(XVIII) as described herein. In particular Ra and Rb can be FGs connected to the chain through R1 or R2 of Formula (XX).
wherein:
q is 1 to 18;
X1, X2, and X3 are independently selected from the group consisting of CH2, O, and S; and
Ra-Rd are independently hydrogen and/or a moiety of formula (XIII)-(XVIII) as described herein; provided that at least one of Ra, Rd, Rc, and/or Rb is not hydrogen. In particular Ra, Rb, Rc and Rd can be FGs connected to the chain through R1 or R2 of Formula (XX).
wherein:
q, r and s are independently 1 to 18;
X1, X2, and X3 are independently selected from the group consisting of CH2, O, and S; and
Ra-Rd are independently hydrogen and/or a moiety of formula (XIII)-(XVIII) as described herein; provided that at least one of Ra, RbRc, and/or Rd is not hydrogen. In particular Ra, Rb, Rc and Rd can be FGs connected to the chain through R1 or R2 of Formula (XXI).
wherein:
q is 1 to 18;
X is selected from the group consisting of CH2, O, and S; and
Ra and Rb are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein, provided that at least one of Ra and/or Rb is not H. In particular, Ra and Rb can be FGs connected to the chain through R1 or R2 of Formula (XXII).
wherein:
q is 1 to 18;
X is selected from the group consisting of CH2, O, and S; and
Ra and Rb are independently a moiety of formula (XIII)-(XVIII) as described herein. In particular, Ra and Rb can be FGs connected to the chain through R1 or R2 of Formula (XXIII).
wherein:
q is 1 to 18;
X1, X2, and X3 are independently selected from the group consisting of CH2, O, and S; and
Ra-Rd are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein; provided that at least one of Ra, Rb, Rc, and/or Rd is not H. In particular Ra, Rb, Rc and Rd can be FGs connected to the chain through R1 or R2 of Formula (XXIV).
wherein:
q, r and s are independently 1 to 18;
X1, X2, and X3 are independently selected from the group consisting of CH2, O, and S; and
Ra-Rd are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein; provided that at least one of Ra, Rb, Rc, and/or Rd is not H. In particular Ra, Rb, Rc and Rd can be FGs connected to the chain through R1 or R2 of Formula (XXV).
wherein:
q is 1-18;
Ra-Rb are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein; and
Rc is hydrogen or C1-C12 substituted or unsubstituted alkyl; provided that at least one of Ra, Rb, and/or Rc is not H. In particular, Ra, Rb, and Rc can be FGs connected to the chain through R1 or R2 of Formula (XXVI).
wherein:
q is 1 to 18;
Ra-Rd are independently H and/or a moiety of formula (XIII)-(XVIII) as described herein; and
TABLE 1A | |||
Temperature/ | Dielectric | ||
Entry | Fluid | ° C. | constant ε |
Exemplary |
1 | |
20 | 2.3 |
2 | Carbon disulfide | 2.64 | |
3 | |
20 | 2.23 |
4 | Castor oil | 15.6 | 4.7 |
5 | |
20 | 4.8 |
6 | Cotton seed oil | 3.1 | |
7 | |
20 | 2.4 |
8 | |
20 | 2 |
9 | |
20 | 2 |
10 | |
20 | 4.3 |
11 | Fluorine refrigerant R-12 | 25 | 2 |
12 | Fluorine refrigerant R-22 | 25 | 2 |
13 | |
25 | 3 |
14 | Gasoline | 21.1 | 2 |
15 | |
20 | 1.9 |
16 | Hexane | −90 | 2 |
17 | Jet fuel | 21.1 | 1.7 |
18 | Kerosene | 21.1 | 1.8 |
19 | |
0 | 2.6-2.9 |
20 | Linseed oil | 3.2-2.5 | |
21 | |
20 | 2.5 |
22 | |
20 | 2 |
23 | |
20 | 3.1 |
24 | Palmitic acid | 71.1 | 2.3 |
25 | |
20 | 1.8 |
26 | |
10 | 4.3 |
27 | |
20 | 2.7 |
28 | |
25 | 2.4 |
29 | Terpinene | 21.1 | 2.7 |
30 | Toluene | 2.0-2.4 | |
31 | Turpentine (wood) | 20 | 2.2 |
32 | Vacuum (by definition) | 1 | |
32.1 | Cyclohexane | 2.0 | |
32.2 | Liquid methane | −280 | 1.7 |
32.3 | Liquid Butane | −1 | 1.4 |
32.4 | |
3 | |
32.5 | Petroleum oil | 2.1 | |
32.6 | Liquid asphalt | 2.5-3.2 | |
TABLE 1B | |||
Entry | Fluid | Temperature/° C. | Dielectric constant ε |
Exemplary Unfavorable Hosts |
33 | |
25 | 20.7 |
34 | Alcohol, ethyl (ethanol) | 25 | 24.3 |
35 | Alcohol, methyl (methanol) | 20 | 35.1 |
36 | Alcohol, propyl | 20 | 21.8 |
37 | Ammonia (aqua) | 20 | 15.5 |
38 | |
20 | 7.3 |
39 | Cresol | 17.2 | 10.6 |
40 | Ethylamine | 21.1 | 6.3 |
41 | |
20 | 37 |
42 | |
20 | 42 |
43 | Glycerine | 47.68 | |
44 | |
25 | 42.5 |
45 | |
25 | 13.3 |
46 | |
20 | 52 |
47 | |
20 | 12 |
TABLE 2 | |||
Dielectic | |||
Plastic Material | Constant-ε- | ||
Acetal | 3.7-3.9 | ||
Acrylic | 2.1-3.9 | ||
ABS* | 2.9-3.4 | ||
Polybutadiene | approximately 2 | ||
Polycarbonate | 2.9-3.8 | ||
Polyester, TP | 3.0-4.5 | ||
Polypropylene | 2.3-2.9 | ||
Polysulfone | 2.7-3.8 | ||
Polydimethylsiloxane (Silicone Rubber) | 3.0-3.2 | ||
Polyphenylene sulfide | 2-9-4.5 | ||
Polyacrylate | 2.6-3.1 | ||
*ABS is Acrylonitrile Butadiene Rubber |
TABLE 3 |
TABLE II: Solubility Parameters for Plasticizers and Solvents (Alphabetical sequence) |
δ | H-Bonding | δ | H-Bonding | ||
Solvent | (cal/cm3)F | Strength3 | Solvent | (cal/cm3)½ | Strength3 |
Acetone | 9.9 | m | Dioctyl sebacate | 8.6 | m |
Acetonitrile | 11.9 | p | 1,4-Dioxane | 10.0 | m |
Amyl acetate | 8.5 | m | Di(propylene glycol) | 10.0 | s |
Aniline | 10.3 | s | Di(propylene glycol) | 9.3 | m |
Benzene | 9.2 | p | monomethyl ether | ||
Butyl acetate | 8.3 | m | Dipropyl phthalate | 9.7 | m |
Butyl alcohol | 11.4 | s | Ethyl acetate | 9.1 | m |
Butyl butyrate | 8.1 | m | Ethyl amyl ketone | 8.2 | m |
Carbon disulfide | 10.0 | p | Ethyl n-butyrate | 8.5 | m |
Carbon tetrachloride | 8.6 | p | Ethylene carbonate | 14.7 | m |
Chlorobenzene | 9.5 | p | Ethylene dichloride | 9.8 | p |
Chloroform | 9.3 | p | Ethylene glycol | 14.6 | s |
Cresol | 10.2 | s | Ethylene glycol diacetate | 10.0 | m |
Cyclohexanol | 11.4 | s | Ethylene glycol diethyl ether | 8.3 | m |
Diamyl ether | 7.3 | m | Ethylene glycol dimethyl ether | 8.6 | m |
Diamyl phthalate | 9.1 | m | Ethylene glycol monobutyl ether | 9.5 | m |
Dibenzyl ether | 9.4 | m | (Butyl Cellosolve®) | ||
Dibutyl phthalate | 9.3 | m | Ethylene glycol monoethyl ether | 10.5 | m |
Dibutyl sebacate | 9.2 | m | (Cellosolve ®) | ||
1,2-Dichlorobenzene | 10.0 | p | Fulfuryl alcohol | 12.5 | s |
Diethyl carbonate | 8.8 | m | Glycerol | 16.5 | s |
Di(ethylene glycol) | 12.1 | s | Hexane | 7.3 | p |
Di(ethylene glycol) monobutyl | 9.5 | m | Isopropyl alcohol | 8.8 | m |
ether (Butyl Carbitol ®) | Methanol | 14.5 | s | ||
Di(ethylene glycol) monoethyl | 10.2 | m | Methyl amyl ketone | 8.5 | m |
ether (Carbitol ®) | Methylene chloride | 9.7 | p | ||
Diethyl ether | 7.4 | m | Methyl ethyl ketone | 9.3 | m |
Diethyl ketone | 8.8 | m | Methyl isobutyl ketone | 8.4 | m |
Diethyl phthalate | 10.0 | m | Propyl acetate | 8.8 | m |
Di-n-hexyl phthalate | 8.9 | m | 1,2-Propylenecarbonate | 13.3 | m |
Diisodecyl phthalate | 7.2 | m | Propylene glycol | 12.6 | s |
N,N-Dimethylacetamide | 10.8 | m | Propylene glycol methyl ether | 10.1 | m |
Dimethyl ether | 8.8 | m | Pyridine | 10.7 | s |
N,N-Dimethylformamide | 12.1 | m | 1,1,2,2-Tetrachloroethane | 9.7 | p |
Dimethyl phthalate | 10.7 | m | Tetrachloroethylene | 9.3 | p |
Dimethylsiloxanes | 4.9-5.9 | p | (perchloroethylene) | ||
Dimethyl sulfoxide | 12.0 | m | Tetrahydrofuran | 9.1 | m |
Dioctyl adipate | 8.7 | m | Toluene | 8.9 | p |
Dioctyl phthalate | 7.9 | m | Water | 23.4 | s |
2“Polymer Haadhook”, Eds. Brandrup, J.; Immergut, E. H.; Grulke, E. A., 4th Edition, John Wiley, New York, 1999, VII/675-711. Aldrich Catalog Number Z41, 247-3. | |||||
3H-Bonding: p = poor; m = moderate; s = strong |
TABLE 4 |
Table III: Solubility Parameters (δ) for Plasticizers |
and Solvents (Increasing δ value sequence) |
δ | H-Bonding | |||
Solvent | (cal/cm3)1/2 | Strength4 | ||
Dimethylsiloxanes | 4.9-5.9 | p | ||
Diisodecyl phthalate | 7.2 | m | ||
Hexane | 7.3 | p | ||
Diamyl ether | 7.3 | m | ||
Diethyl ether | 7.4 | m | ||
Dioctyl phthalate | 7.9 | m | ||
Butyl butyrate | 8.1 | m | ||
Ethyl amyl ketone | 8.2 | m | ||
Ethylene glycol diethyl ether | 8.3 | m | ||
Butyl acetate | 8.3 | m | ||
Methyl isobutyl ketone | 8.4 | m | ||
Methyl amyl ketone | 8.5 | m | ||
Amyl acetate | 8.5 | m | ||
Ethyl n-butyrate | 8.5 | m | ||
Ethylene glycol dimethyl ether | 8.6 | m | ||
Carbon tetrachloride | 8.6 | p | ||
Dioctyl sebacate | 8.6 | m | ||
Dioctyl adipate | 8.7 | m | ||
Isopropyl alcohol | 8.8 | m | ||
Diethyl carbonate | 8.8 | m | ||
Propyl acetate | 8.8 | m | ||
Diethyl ketone | 8.8 | m | ||
Dimethyl ether | 8.8 | m | ||
Toluene | 8.9 | p | ||
Di-n-hexyl phthalate | 8.9 | m | ||
Ethyl acetate | 9.1 | m | ||
Diamyl phthalate | 9.1 | m | ||
Tetrahydrofuran | 9.1 | m | ||
Dibutyl sebacate | 9.2 | m | ||
Benzene | 9.2 | p | ||
Tetrachloroethylene | 9.3 | p | ||
(perchloroethylene) | ||||
Di(propylene glycol) | 9.3 | m | ||
monomethyl ether | ||||
Chloroform | 9.3 | p | ||
Dibutyl phthalate | 9.3 | m | ||
Methyl ethyl ketone | 9.3 | m | ||
Dibenzyl ether | 9.4 | m | ||
Ethylene glycol monobutyl ether | 9.5 | m | ||
(Butyl Cellosolve ®) | ||||
Di(ethylene glycol) monobutyl | 9.5 | m | ||
ether (Butyl Carbitol ®) | ||||
Chlorobenzene | 9.5 | p | ||
Methylene chloride | 9.7 | p | ||
Dipropyl phthalate | 9.7 | m | ||
1,1,2,2-Tetrachloroethane | 9.7 | p | ||
Ethylene dichloride | 9.8 | p | ||
Acetone | 9.9 | m | ||
1,2-Dichlorobenzene | 10.0 | p | ||
Diethyl phthalate | 10.0 | m | ||
Ethylene glycol diacetate | 10.0 | m | ||
Di(propylene glycol) | 10.0 | s | ||
Carbon disulfide | 10.0 | p | ||
1,4-Dioxane | 10.0 | m | ||
Propylene glycol methyl ether | 10.1 | m | ||
Di(ethylene glycol) monoethyl | 10.2 | m | ||
ether (Carbitol ®) | ||||
Cresol | 10.2 | s | ||
Aniline | 10.3 | s | ||
Ethylene glycol monoethyl | 10.5 | m | ||
ether (Cellosolve ®) | ||||
Pyridine | 10.7 | s | ||
Dimethyl phthalate | 10.7 | m | ||
N,N-Dimethylacetamide | 10.8 | m | ||
Cyclohexanol | 11.4 | s | ||
Butyl alcohol | 11.4 | s | ||
Acetonitrile | 11.9 | p | ||
Dimethyl sulfoxide | 12.0 | m | ||
Di(ethylene glycol) | 12.1 | s | ||
N,N-Dimethylformamide | 12.1 | m | ||
Furfuryl alcohol | 12.5 | s | ||
Propylene glycol | 12.6 | s | ||
1,2-Propylenecarbonate | 13.3 | m | ||
Methanol | 14.5 | s | ||
Ethylene glycol | 14.6 | s | ||
Ethylene carbonate | 14.7 | m | ||
Glycerol | 16.5 | s | ||
Water | 23.4 | s | ||
4H-Bonding; p = poor; m = moderate; s = strong | ||||
Carbitol and Cellosolve are registered trademarks of Union Carbide Corp. |
TABLE 5 |
Table IV: Solubility Parameters for Homopolymers5 |
Repeating Unit | δ(cal/cm3)1/2 | Repeating Unit | δ(cal/cm3)1/2 |
(Alphabetical Sequence) | (Increasing δ Value Sequence) |
Acrylonitrile | 12.5 | Tetrafluoroethylene | 6.2 |
Butyl acrylate | 9.0 | Isobutyl methacrylate | 7.2 |
Butyl methacrylate | 8.8 | Dimethylsiloxane | 7.5 |
Cellulose | 15.6 | Propylene oxide | 7.5 |
Cellulose acetate (56% Ac groups) | 27.8 | Isobutylene | 7.8 |
Cellulose nitrate (11.8% N) | 14.8 | Stearyl methacrylate | 7.8 |
Chloroprene | 9.4 | Ethylene | 8.0 |
Dimethylsiloxane | 7.5 | 1,4-cis-Isoprene | 8.0 |
Ethyl acrylate | 9.5 | Isobornyl methacrylate | 8.1 |
Ethylene | 8.0 | Isoprene, natural rubber | 8.2 |
Ethylene terephthalate | 10.7 | Lauryl methacrylate | 8.2 |
Ethyl methacrylate | 9.0 | Isobornyl acrylate | 8.2 |
Formaldehyde (Oxymethylene) | 9.9 | Octyl methacrylate | 8.4 |
Hexamethylene adipamide (Nylon 6/6) | 13.6 | n-Hexyl methacrylate | 8.6 |
n-Hexyl methacrylate | 8.6 | Styrene | 8.7 |
Isobornyl acrylate | 8.2 | Propyl methacrylate | 8.8 |
1,4-cis-Isoprene | 8.0 | Butyl methacrylate | 8.8 |
Isoprene, natural rubber | 8.2 | Ethyl methacrylate | 9.0 |
Isobutylene | 7.8 | Butyl acrylate | 9.0 |
Isobornyl methacrylate | 8.1 | Propyl acrylate | 9.0 |
Isobutyl methacrylate | 7.2 | Propylene | 9.3 |
Lauryl methacrylate | 8.2 | Chloroprene | 9.4 |
Methacrylonitrile | 10.7 | Tetrahydrofuran | 9.4 |
Methyl acrylate | 10.0 | Methyl methacrylate | 9.5 |
Methyl methacrylate | 9.5 | Ethyl acrylate | 9.5 |
Octyl methacrylate | 8.4 | Vinyl chloride | 9.5 |
Propyl acrylate | 9.0 | Formaldehyde (Oxymethylene) | 9.9 |
Propylene | 9.3 | Methyl acrylate | 10.0 |
Propylene oxide | 7.5 | Vinyl acetate | 10.0 |
Propyl methacrylate | 8.8 | Methacrylonitrile | 10.7 |
Stearyl methacrylate | 7.8 | Ethylene terephthalate | 10.7 |
Styrene | 8.7 | Vinylidene chloride | 12.2 |
Tellafluoroethylene | 6.2 | Acrylonitrile | 12.5 |
Tetrahydrofuran | 9.4 | Vinyl alcohol | 12.6 |
Vinyl acetate | 10.0 | Hexamethylene adipamide(Nylon 6/6) | 13.6 |
Vinyl alcohol | 12.6 | Cellulose nitrate (11.8% N) | 14.8 |
Vinyl chloride | 9.5 | Cellulose | 15.6 |
Vinylidene chloride | 12.2 | Cellulose acetate (56% Ac groups) | 27.8 |
5Values reported are for homopolymers of the Repeating Unit. Reported δ values vary with the method of determination and test conditions. Averaged values are given in this table. |
wherein Mw is the weight-average molecular weight, Rg is the radius of gyration, and Na is Avogadro's constant. The overlap concentration represents a concentration equal to one polymer molecule per spherical volume of radius Rg, as illustrated for example in the exemplary schematic of
where N is the number of Kuhn segments and corresponds to a linear polymer (or span of a branched polymer) having molar mass NMo, where Mo is the mass per Kuhn segment. Therefore, one can synthesize for example a polymer that has a span of molar mass NMo (and functional groups, selected with guidance below) and introduce the synthesized polymer to a composition at a concentration c* to provide mist control. A skilled person will realize that when using approximate expressions for c*, mist control is expected to improve by increasing or decreasing the concentration relative to the estimated value of c*. In particular, in experiments that examine the extent of mist control with associative polymer, concentrations of associative polymer of 0.5 c* and 2 c* can be suitable. Similar reasoning can be applied for other effects herein described as will be understood by a skilled person.
TABLE 6 |
Characteristic ratios, Kuhn lengths, and molar masses |
of Kuhn monomers for common polymers at 413K |
Polymer | Structure | C∞ | b (Å) | ρ (gcm−3) | M0 (gmol−1) |
1,4-Polyisoprene (PI) | —(CH2CH═CHCH(CH3))— | 4.6 | 8.2 | 0.830 | 113 |
1,4-Polybutadiene (PB) | —(CH2CH═CHCH2)— | 5.3 | 9.6 | 0.826 | 105 |
Polypropylene (PP) | —(CH2CH2(CH3))— | 5.9 | 11 | 0.791 | 180 |
Poly(ethylene oxide) (PEO) | —(CH2CH2O)— | 6.7 | 11 | 1.064 | 137 |
Poly(dimethyl siloxane) (PDMS) | —(OSi(CH3)2)— | 6.8 | 13 | 0.895 | 381 |
Polyethylene (PE) | —(CH2CH2)— | 7.4 | 14 | 0.784 | 150 |
Poly(methyl methacrylate) (PMMA) | —(CH2C(CH3)(COOCH3))— | 9.0 | 17 | 1.13 | 655 |
Atactic polystyrene (PS) | —(CH2CHC6H5)— | 9.5 | 18 | 0.969 | 720 |
-
- chain is a non-polar polymer substantially soluble in a non-polar composition, the polymer having formula
R1-[A]nR2 (III) - in which
- A is an organic moiety forming the monomer of the polymer;
- R1 and R2 are independently selected from any carbon based or organic group; and
- n is an integer ≥1; and
- node is a chemical moiety covalently linking one of R1 and R2 of at least one first chain with one of the R1 and R2 of at least one second chain;
- and wherein the chain and node of different structural units of the polymer can be the same or different and the polymer presents two or more terminal R1 and R2 groups
the method can comprise: providing the polymer having structural unit of formula node chain] (II) and attaching functional groups FG herein described to terminal R1 and/or R2 groups of the polymer.
- chain is a non-polar polymer substantially soluble in a non-polar composition, the polymer having formula
in which Fbf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
in which in which Fbf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number of the flow, d is the characteristic length of the flow in meters, μh is the viscosity of the host non-polar composition in Pa·s, and ρh is the density of the host non-polar composition in kg/m3.
in which Fbf is the rupture force of the framing associative polymer in nanonewtons, Re is the Reynolds number, d is the characteristic length of the flow in meters, μ is the viscosity of the host non-polar composition μh or the viscosity of the associative non polar composition μa in Pa·s, and ρ is the density of the host non-polar composition ρh or the viscosity of the associative non polar composition ρa in kg/m3.
δ=9.55n D−5.55
where nD is the refractive index of the host, and nD can be well-approximated by the square root of the dielectric constant (ε) of the host. Given εkerosene is 1.8 at 20° C., δ2 is ˜9.55×(1.8)0.5−5.55=7.26.
TABLE 7a | |||
Nominal MW |
N | 76 | 220 | 430 | ||
1 | 226 (1.4) | ||||
2 | 230 (1.5) | ||||
4 | 76 (1.5) | 230 (1.4) | 430 (1.5) | ||
8 | 207 (1.5) | ||||
aGPC was performed for in THF for 35° C. for the tert-butyl ester form; results are shown for Mw in kg/mol followed by PDI in parentheses. |
TABLE 8 | |||||
Ab- | Rel- | Range | |||
Method | solute | ative | Mn | Mw | (g/mol) |
Proton NMR end-group | x | x | Mn < 2.5 × 104 | ||
analysis | |||||
Vapor pressure osmometry | x | x | Mn < 3 × 104 | ||
Ebulliometry | x | x | Mn < 3 × 104 | ||
Light Scattering (LS) | x | x | 104 < Mw < 107 | ||
Intrinsic Viscosity | x | M < 106 | |||
GPCa with concentration | x | x | x | 103 < Mw < 107 | |
detectors | |||||
GPCa with concentration | x | x | x | 104 < Mw < 107 | |
and LS detectors | |||||
MALDI-TOF-MSb | x | x | x | M < 3 × 104 | |
aGPC, gel permeation chromatography. | |||||
bMALDI-TOF-MS, matrix-assisted laser desorption/ionization time-of-flight mass spectroscopy |
TABLE 9 | ||||||
N = 1 | N = 2 | N = 4 | N = 8 | N = 4 | ||
Before | M | w | 226 | 230 | 230 | 207 | 430 |
Hydrolysis | (kg/mol)a | ||||||
PDIb | 1.43 | 1.53 | 1.50 | 1.43 | 1.49 | ||
After | M | w | 276 | 299 | 375 | 304 | 510 |
Hydrolysis | (kg/mol)a | ||||||
PDI | 1.56 | 1.73 | 1.72 | 1.51 | 1.61 | ||
Increase in | 22.12 | 30.00 | 63.04 | 46.86 | 18.60 | ||
Mw (%) | |||||||
a,bdetermined by GPC-LS |
TABLE 10 | ||||
COD I | COD II | |||
tv(min) | 40.0 | 1.5 | ||
Xf (mol %) | 85.0 | 97.6 | ||
cis/trans ratio | 2.20 | 1.73 | ||
Mw (kg/mol) | 264 | 142 | ||
PDI | 1.58 | 1.43 | ||
TABLE 11 | |||
% change | |||
Condition | A #29a | ||
CO2 |
Sample- |
2.03 | |
Sample- |
−0.09 | |
Sample-Diesel 3.5 kW | 0.43 | |
Sample- |
1.56 | |
Sample- |
1.46 |
CO |
Sample- |
5.63 | |
Sample- |
−4.34 | |
Sample-Diesel 3.5 kW | −10.20 | |
Sample- |
−1.93 | |
Sample- |
8.87 |
THC |
Sample- |
−15.54 | |
Sample- |
−13.04 | |
Sample-Diesel 3.5 kW | −11.54 | |
Sample- |
−8.73 | |
Sample- |
−0.68 |
NOx |
Sample- |
4.30 | ||
Sample- |
2.81 | ||
Sample-Diesel 3.5 kW | 3.76 | ||
Sample- |
4.13 | ||
Sample- |
5.96 | ||
aA#29 is diesel treated with 0.1 wt % di-TA PB |
TABLE 12 | |||
% change |
Condition | AB #90a | AB #8a | AB averaged | ||
CO2 |
Sample-Diesel 2 kW | 0.68 | 0.95 | 0.81 | |
Sample-Diesel 3 kW | −1.74 | 1.40 | −0.17 | |
Sample-Diesel 3.5 kW | 0.71 | 0.92 | 0.82 | |
Sample-Diesel 3 kW | 0.19 | −0.43 | −0.12 | |
Sample-Diesel 2 kW | 0.09 | 1.09 | 0.59 |
CO |
Sample-Diesel 2 kW | −13.89 | −10.99 | −12.44 | |
Sample-Diesel 3 kW | −15.81 | −12.52 | −14.16 | |
Sample-Diesel 3.5 kW | −14.36 | −16.31 | −15.33 | |
Sample-Diesel 3 kW | −10.79 | −14.91 | −12.85 | |
Sample-Diesel 2 kW | −11.79 | −12.49 | −12.14 |
THC |
Sample-Diesel 2 kW | −25.12 | −23.83 | −24.47 | |
Sample-Diesel 3 kW | −14.39 | −16.65 | −15.52 | |
Sample-Diesel 3.5 kW | −10.13 | −12.63 | −11.38 | |
Sample-Diesel 3 kW | −11.75 | −12.50 | −12.12 | |
Sample-Diesel 2 kW | −12.27 | −13.37 | −12.82 |
NOx |
Sample-Diesel 2 kW | −1.29 | 0.77 | −0.26 | ||
Sample-Diesel 3 kW | −3.16 | −0.35 | −1.76 | ||
Sample-Diesel 3.5 kW | −2.17 | −0.59 | −1.38 | ||
Sample-Diesel 3 kW | −1.95 | −0.43 | −1.19 | ||
Sample-Diesel 2 kW | 0.77 | 2.70 | 1.73 | ||
aAB #90 is a first sample of 0.1 wt % 1:1 di-DA PB/di-DB PB; AB #90 is a second sample of 0.1 wt % 1:1 di-DA PB/di-DB PB |
TABLE 13 |
Characterization of polymers in this application. |
Mw a | Mn a | |||
Polymer | (kg/mol) | (kg/mol) | PDIa | Mw b (kg/mol) |
45kNA | 48.5 | 31.3 | 1.55 | |
45kDA | 44.7 | 28.6 | 1.56 | |
45kDB | 48.8 | 36.7 | 1.33 | |
140kNA | 138.5 | 89.8 | 1.54 | |
140kDA | 143.1 | 90.2 | 1.59 | |
140kDB | 148.0 | 100.0 | 1.48 | |
300kNA | 318.4 | 213.5 | 1.49 | |
300kDA | 304.3 | 201.3 | 1.51 | |
300kDB | 290.1 | 198.3 | 1.46 | 320 ± 20 |
670kNA | 637.5 | 441.0 | 1.45 | |
670kDA | 671.4 | 445.5 | 1.51 | |
670kDB | 629.2 | 436.2 | 1.44 | 600 ± 50 |
76kNA | 76.2 | 52.3 | 1.46 | |
76kTA | 91.2 | 57.0 | 1.60 | |
230kNA | 232.8 | 155.4 | 1.50 | |
230kTA | 374.5 | 218.7 | 1.71 | |
430kNA | 430.0 | 288.6 | 1.49 | |
430kTA | 510.0 | 316.8 | 1.61 | |
(adetermined by GPC-MALLS in THF; | ||||
bdetermined by batch-mode MALLS in cyclohexane.) |
TABLE 14 |
Literature Values for Parameters in the Model |
|
Properties measured at temperatures of 25° C. |
ρ density in the melt state |
C∞ characteristic ratio |
b Kuhn step length |
M_K molar mass of a Kuhn segment |
Cells in the right top row for polybutadiene starting from the cell of ‘98%’ through end of the row: most similar to the polycyclooctadiene in this study, which has 75% cis units, 25% trans units and no 1, 4-units. |
Notes: |
(a) natural rubber |
(b) for polyisoprene, these are mainly 3,4-units and trace amounts of 1,2-units; and for polybutadiene, these are 1,2-units |
where μj 0 is the standard chemical potential of polymeric component j. The first term is due to solvent-solvent, polymer-solvent, and polymer-polymer interactions, which are estimated by the random mixing approximation:
F int=Λδ[(1−ϕ)2 h ss+ϕ2 h pp+2ϕ(1−ϕ)h ps] (2)
where δ is one-half the local coordination number, and hij are the microscopic interaction energies of the polymer and solvent species. The second term is due to configurational and center-of-mass entropy, S:
where Ω(0,Nj) is the number of possible configurations of Nj molecules of polymer component j each having Mj repeat units, onto MjNj sites (i.e., pure component j before mixing with other polymer species or solvent). Following the notation of Hill [66] for the entropy of a melt of Ni linear polymer chains of length Mi:
where c is the coordination number. The entropy of mixing of the solvent and all polymer components, ΔSmix, is approximated using the Flory-Huggins expression:
where ϕs and ϕj are replaced by Ns/Λ and NjMj/Λ respectively.
μi =n iμA +m iμB (7)
where μA and μB are the chemical potentials of building blocks A1----A2 and B1----B2, respectively. The chemical potential of polymer component i involves both interactions (solvent-solvent, polymer-solvent and polymer-polymer) and entropic contributions. The contribution to the chemical potential of component i due to interactions is:
where ϕ=(MiNi+Σj≠iMjNj)/Λ with Λ=Ns+MiNi+Σj≠iMjNj and ϕs=1−ϕ are used and, for convenience, ωmn=δhmn and ω=ωpp+ωss−2ωps are introduced. The entropic contribution to the chemical potential of component i is:
where fi=ln(c−1)+Mi[1−ln(c−1)]. Substituting the expressions for μi, μA, and μB from
where ϕA and ϕB are the equilibrium volume fractions of the free telechelics and A1----A2 and B1----B2, respectively. It is convenient to rewrite
so that Γg in the equilibrium and conservation relationships (
where the exponent γ≅0.28 [24], so that the probability of cyclization becomes
where the fractal exponent v is 0.588 in good solvent. The loop closure probability thus scales as N−3/2 for Gaussian chains and N−1.66 for swollen chains. The entropic cost of loop closure is simply ΔSloop=−klnGcyc.
where the sum is over all numbers d that divide n, and ϕ(d) is the Euler phi function.
ηs∝(MW)a
where ηs is the shear viscosity and a is the Mark-Houwink constant (0.5 for θ-solvents; 0.76 for good solvents). If a polymer in solution shear-degrades, such a microscopic phenomenon will be well-reflected by a macroscopic decrease in solution viscosity. Hence, shear viscometry once again provides a reliable, simple and straightforward method to evaluate shear degradation of polymers in solution after exposure to high shear-force environments, such as repeated passage through a fuel pump. Accordingly the setup shown in
-
-
Step 1. For each candidate backbone, identify the threshold molecular weight for the onset of shear degradation. This provides a good estimate for the maximum span of associative polymers herein described, whether linear or branched, suitable for their application. -
Step 2. For each candidate backbone, determine (e.g. by measuring) the overlap concentration that corresponds to the maximum span of the associative polymers suitable for their application, determined inStep 1. If a backbone shorter than the maximum is used, it will increase the value of the overlap concentration. So the overlap concentration determined in this step is the lowest overlap concentration relevant to their application. -
Step 3. For each candidate polymer backbone, determine the end group concentration that corresponds to the overlap concentration determined inStep 2. -
Step 4. For each candidate polymer backbone, estimate the range of the association constants worthy of testing. Specifically, using the molar concentration of end groups fromStep 3, determine the value of the association constant that would provide a pairing of the end groups equal to or greater than 75% (e.g. 99%) according to the binding constant calculated in accordance with the present disclosure. If the polymer will be tested at concentrations below c*, the association constant estimated using c* provides a lower estimate of the association constant that will give the desired effects. If polymers will be used at higher concentration than c*, the association constant estimated using c* will provide desired effects.
-
TABLE 15 | |||||
Rg | |||||
Threshold | [nm] | Overlap | End | Association | |
Mw | for | cnc. [g/L] | group | constant | |
Candidate | [g/mol] | thres- | at | conc. | range of interest |
backbone | for shear | hold | threshold | [M] | For 75% | For 99% |
structure | degradation | Mw | Mw & Rg | at c* | end assn. | end assn. |
PIB | 300,000 | 25 | 7.7 | 2.6 × | 2 × 105 | 1.2 × 108 |
10−5 | ||||||
PCOD | 700,000 | 73 | 2 | 2.3 × | 5 × 106 | 3 × 109 |
10−6 | ||||||
where D is the inner diameter of the pipe, Δp/L is the frictional pressure loss over a distance L along the pipeline, ρ is the density of the fuel, u_m=Q/A, where Q is the volumetric flow rate and A=πD2/4 is the cross sectional area of the pipe. Often the frictional pressure loss is expressed as “head loss” hf=Δp/(ρg):
Short M w1=3.40×105 g/mol
Medium M w2=4.10×105 g/mol
Long M w3=6.79×105 g/mol
L b 2/ln(L b/1 nm)=2.39×10−11 m2=2.39×107 nm2
- 1. Fetters, L., D. Lohse, and R. Colby, Chain dimensions and entanglement spacings, in Physical Properties of Polymers Handbook. 2007, Springer. p. 447-454.
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R1-[A]nR2 (Ill)
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WO2017049319A1 (en) | 2017-03-23 |
US20170081466A1 (en) | 2017-03-23 |
BR112018005394A2 (en) | 2018-10-09 |
US20200190420A1 (en) | 2020-06-18 |
US20220081632A1 (en) | 2022-03-17 |
JP2018535287A (en) | 2018-11-29 |
EP3350291A4 (en) | 2019-04-10 |
US10119084B2 (en) | 2018-11-06 |
US20170233668A1 (en) | 2017-08-17 |
WO2017049316A1 (en) | 2017-03-23 |
CA2999033A1 (en) | 2017-03-23 |
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US20240067892A1 (en) | 2024-02-29 |
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