TWM676593U - Centrifugal high-pressure sewage pump - Google Patents

Centrifugal high-pressure sewage pump

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Publication number
TWM676593U
TWM676593U TW114207169U TW114207169U TWM676593U TW M676593 U TWM676593 U TW M676593U TW 114207169 U TW114207169 U TW 114207169U TW 114207169 U TW114207169 U TW 114207169U TW M676593 U TWM676593 U TW M676593U
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Taiwan
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pump
pressure
inlet
blade support
centrifugal
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TW114207169U
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Chinese (zh)
Inventor
林瑞鵬
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油聖液壓科技有限公司
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Priority to TW114207169U priority Critical patent/TWM676593U/en
Publication of TWM676593U publication Critical patent/TWM676593U/en

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Abstract

一種離心排污高壓液泵,包含一固定盤,具有高、低壓的出口且下側結合一斜盤式軸向柱塞泵,將汲取的液體加壓後由高壓的出口輸出,於斜盤式軸向柱塞泵的下側結合一過濾組件,用以過濾進入其中的雜質,於過濾組件外設置一管殼組件,具有一進液口與一流動腔,於固定盤上結合一馬達,驅動一傳動軸以連結斜盤式軸向柱塞泵與離心式葉輪,離心式葉輪位於進液口內側,用以產生負壓而將外部的液體吸入進液口,且使流動腔內含雜質的液體由低壓的出口排出;藉此,使本創作能過濾液體中的雜質再加壓後以高壓輸出,且結構不易損壞而易於維護。A centrifugal high-pressure sewage pump includes a fixed disc with high and low pressure outlets and a swashplate axial piston pump connected to its lower side. The pump pressurizes the pumped liquid and outputs it through the high-pressure outlet. A filter assembly is connected to the lower side of the swashplate axial piston pump to filter impurities entering the pump. A casing assembly with an inlet and a flow chamber is disposed outside the filter assembly. A motor is integrated at the top to drive a transmission shaft that connects a swashplate axial piston pump and a centrifugal impeller. The centrifugal impeller is located inside the inlet to generate negative pressure, drawing external liquid into the inlet and causing the liquid containing impurities in the flow chamber to be discharged from the low-pressure outlet. In this way, this invention can filter impurities in the liquid and then output it at high pressure after pressurization, and the structure is not easily damaged and is easy to maintain.

Description

離心排污高壓液泵 Centrifugal high-pressure sewage pump

本創作係與液體加壓泵有關;特別是指一種運用斜盤式軸向柱塞泵而能高壓輸出液體的離心排污高壓液泵。This invention relates to liquid pressurization pumps; in particular, it refers to a centrifugal high-pressure sludge pump that uses a swashplate axial piston pump to deliver liquid at high pressure.

現有的液體加壓泵,例如直立浸水式泵浦廣泛應用於需要將液體加壓後使用的場合,例如污水或廢水的處理或者向工具機供應切削液的場合。此類泵浦通常包括一馬達,利用馬達驅動多段離心葉輪旋轉產生離心力,將液體推動以所需的壓力輸出。Existing liquid pressurization pumps, such as vertical submersible pumps, are widely used in applications requiring pressurized liquids, such as sewage or wastewater treatment or supplying cutting fluid to machine tools. These pumps typically include a motor that drives a multi-stage centrifugal impeller to generate centrifugal force, propelling the liquid to be output at the required pressure.

然而,上述現有的液體加壓泵於使用上存在若干限制。當需要輸出更高的液體壓力時,使用多段離心葉輪的液體加壓泵的效果不如斜盤式軸向柱塞泵,但斜盤式軸向柱塞泵在使用上對於加壓的液體純淨度有較高的要求。由於現有的液體加壓泵於內部缺乏過濾的機制,無法有效地去除切削液中的金屬屑或雜質,當整合斜盤式軸向柱塞泵且使用於加壓工具機的切削液時,循環使用的切削液中的金屬屑,就會對柱塞泵內部的零件造成顯著的損壞,從而縮短液體加壓泵的使用壽命。However, the aforementioned existing liquid booster pumps have several limitations in use. When higher liquid pressure is required, liquid booster pumps using multi-stage centrifugal impellers are less effective than swashplate axial piston pumps, but swashplate axial piston pumps have higher requirements for the purity of the pressurized liquid. Because existing liquid booster pumps lack internal filtration mechanisms, they cannot effectively remove metal shavings or impurities from cutting fluid. When integrated with a swashplate axial piston pump and used to pressurize machine tool cutting fluid, the metal shavings in the circulating cutting fluid will cause significant damage to the internal parts of the piston pump, thereby shortening the service life of the liquid booster pump.

有鑑於此,有必要對現有的液體加壓泵進行改良以克服上述限制,使整合斜盤式軸向柱塞泵的液體加壓泵在穩定輸出高壓液體的同時,能過濾所汲取液體中之金屬屑等雜質,保護內部的斜盤式軸向柱塞泵不受損壞而易於維護。In view of this, it is necessary to improve existing liquid booster pumps to overcome the above limitations, so that the liquid booster pump integrating the swashplate axial piston pump can not only stably output high-pressure liquid, but also filter impurities such as metal shavings in the liquid it draws, protect the internal swashplate axial piston pump from damage and make it easy to maintain.

緣以達成上述目的,本創作提供一種離心排污高壓液泵,包括一固定盤、一斜盤式軸向柱塞泵、一過濾組件、一管殼組件、一馬達,以及一離心式葉輪。該固定盤具有一上軸孔且於周圍具有一高壓出口與一低壓出口,該固定盤的下側具有一高壓入口與一低壓入口,該高壓入口通往該高壓出口,該低壓入口通往該低壓出口。該斜盤式軸向柱塞泵以上側結合於該固定盤且具有至少一壓液口與至少一吸液口,該至少一壓液口通往該高壓入口;該斜盤式軸向柱塞泵的下側具有一泵蓋,該泵蓋具有一中軸孔與至少一入液孔,該至少一入液孔通往該至少一吸液口。To achieve the above objectives, this invention provides a centrifugal high-pressure sewage pump, comprising a fixed plate, a swashplate axial piston pump, a filter assembly, a casing assembly, a motor, and a centrifugal impeller. The fixed plate has an upper shaft bore and a high-pressure outlet and a low-pressure outlet around its perimeter. The lower side of the fixed plate has a high-pressure inlet and a low-pressure inlet, the high-pressure inlet leading to the high-pressure outlet and the low-pressure inlet leading to the low-pressure outlet. The swashplate axial piston pump is connected to the fixed plate on the upper side and has at least one pressure port and at least one suction port, the at least one pressure port leading to the high-pressure inlet; the swashplate axial piston pump has a pump cover on the lower side, the pump cover having a central shaft hole and at least one inlet hole, the at least one inlet hole leading to the at least one suction port.

該過濾組件包括一內過濾網與一封蓋;該內過濾網係管狀的網體且上端結合於該泵蓋,該封蓋結合於該內過濾網的下端且具有一下軸孔;於該泵蓋、該封蓋與該內過濾網之間形成一過濾腔,該過濾腔與該至少一入液孔相通。該管殼組件包括一下管殼與一底盤;該下管殼環套於該內過濾網的周圍且以上端結合於該泵蓋;該底盤位於該封蓋的正下方且結合於該下管殼的下端,該底盤具有一進液口;於該下管殼與該內過濾網之間形成一流動腔,該進液口通往該流動腔,該流動腔通往該低壓入口。該馬達結合於該固定盤上且具有一傳動軸,該傳動軸依序樞穿該上軸孔、該中軸孔與該下軸孔且與該斜盤式軸向柱塞泵連結。該離心式葉輪以中心結合於該傳動軸的下端部,該離心式葉輪位於該封蓋與該底盤之間。The filtration assembly includes an inner filter screen and a cover; the inner filter screen is a tubular mesh and its upper end is connected to the pump cover, the cover is connected to the lower end of the inner filter screen and has a lower axial hole; a filtration chamber is formed between the pump cover, the cover and the inner filter screen, and the filtration chamber communicates with the at least one liquid inlet. The casing assembly includes a lower casing and a base plate. The lower casing is fitted around the inner filter screen and its upper end is connected to the pump cover. The base plate is located directly below the cover and is connected to the lower end of the lower casing. The base plate has a liquid inlet. A flow chamber is formed between the lower casing and the inner filter screen. The liquid inlet leads to the flow chamber, and the flow chamber leads to the low-pressure inlet. The motor is connected to the fixed plate and has a drive shaft. The drive shaft passes sequentially through the upper shaft hole, the middle shaft hole, and the lower shaft hole and is connected to the swashplate axial piston pump. The centrifugal impeller is centrally coupled to the lower end of the transmission shaft, and is located between the cover and the chassis.

本創作使用時,係以該固定盤結合於水箱上,且將該管殼組件的下端部伸入水箱的液體內,使該進液口沉浸於液體中。當該馬達驅動該傳動軸旋轉時,帶動該斜盤式軸向柱塞泵運作且使該離心式葉輪旋轉,該離心式葉輪旋轉使其周圍產生離心力且中間形成負壓的區域,負壓的區域產生吸引力,由該進液口將液體抽入該流動腔內。進入該流動腔內的液體的一部分經由該內過濾網的過濾後進入該過濾腔內,另一部分則由該低壓入口流向低壓出口向外排出,由於未經過濾,由該低壓出口排出的液體為污水。進入過濾腔內的液體會由該至少一入液孔流向該至少一吸液口,接著由該至少一吸液口進入該斜盤式軸向柱塞泵內,經由該斜盤式軸向柱塞泵加壓後,再由該至少一壓液口通往該高壓入口,使加壓後的液體最後由該高壓出口向外排出,由於由該高壓出口排出的液體已受過濾,因此為淨水。藉由上述離心排污高壓液泵的結構,使本創作的馬達被啟動的同時,就會同時由該高壓出口輸出過濾且加壓後的淨水,由該低壓出口輸出污水。In use, this device is attached to a water tank with a fixed plate, and the lower end of the casing assembly is inserted into the liquid in the tank, immersing the inlet in the liquid. When the motor drives the transmission shaft to rotate, it drives the swashplate axial piston pump and causes the centrifugal impeller to rotate. The rotation of the centrifugal impeller generates centrifugal force around its periphery and creates a negative pressure area in the center. This negative pressure area generates an attractive force, drawing the liquid into the flow chamber through the inlet. Part of the liquid entering the flow chamber is filtered by the internal filter and then enters the filtration chamber, while the other part flows from the low-pressure inlet to the low-pressure outlet and is discharged outward. Since it is not filtered, the liquid discharged from the low-pressure outlet is wastewater. The liquid entering the filtration chamber flows from at least one inlet to at least one suction port, then enters the swashplate axial piston pump through the suction port. After being pressurized by the swashplate axial piston pump, it flows through at least one pressure port to the high-pressure inlet, so that the pressurized liquid is finally discharged from the high-pressure outlet. Since the liquid discharged from the high-pressure outlet has been filtered, it is clean water. With the above-described structure of the centrifugal high-pressure pump, when the motor of this invention is started, filtered and pressurized clean water is simultaneously output from the high-pressure outlet, and wastewater is output from the low-pressure outlet.

當將本創作運用於含有雜質的污水,例如工具機含有金屬屑的切削液時,由該低壓出口排出的污水可接向外部的過濾裝置進行清洗,再循環回水箱中供該離心排污高壓液泵汲取利用。由該高壓出口輸出的高壓切削液則是被過濾後加壓輸出而可接往工具機的淨水,提供工具機的刀具使用。本創作的功效在於,受益於整合該斜盤式軸向柱塞泵的設計,使該高壓出口能輸出高壓的切削液,滿足工具機對於切削液壓力的需求。再者,由於該過濾腔內供該離心排污高壓液泵汲取的切削液,在進入該過濾腔前會先以被該內過濾網過濾,可確保進入該斜盤式軸向柱塞泵加壓的切削液相對乾淨,避免金屬屑等雜質損壞該斜盤式軸向柱塞泵的零件,藉此能延長該斜盤式軸向柱塞泵的使用壽命,使本創作易於維護。When this invention is applied to wastewater containing impurities, such as cutting fluid containing metal shavings in machine tools, the wastewater discharged from the low-pressure outlet can be connected to an external filtration device for cleaning, and then circulated back into the water tank for use by the centrifugal high-pressure pump. The high-pressure cutting fluid output from the high-pressure outlet is filtered and pressurized before being connected to the machine tool's clean water supply to power the cutting tools. The advantage of this invention lies in the fact that, thanks to the integrated design of the swashplate axial piston pump, the high-pressure outlet can output high-pressure cutting fluid, meeting the machine tool's cutting fluid pressure requirements. Furthermore, since the cutting fluid supplied to the centrifugal high-pressure pump in the filtration chamber is filtered by the internal filter screen before entering the filtration chamber, it ensures that the cutting fluid pressurized by the swashplate axial piston pump is relatively clean, preventing impurities such as metal shavings from damaging the parts of the swashplate axial piston pump. This extends the service life of the swashplate axial piston pump and makes this invention easy to maintain.

此外,本創作進一步於該傳動軸的下端部結合一渦輪葉輪,該渦輪葉輪位於該流動腔內且環繞於該內過濾網的周圍的設計,則是在該離心式葉輪產生的推力之外,藉由該渦輪葉輪受該傳動軸一同帶動旋轉的運動,進一步將該連通腔內的污水向上推動,幫助該流動腔內的污水由該低壓出口向外排出。且藉由該流動腔的污水流動,亦能將該內過濾網過濾後,附著於該內過濾網外表面的金屬屑或雜質帶走至該低壓出口向外排出,如此能對該內過濾網產生清洗的效果,使該內過濾網的外表面不容易附著髒汙。Furthermore, this invention incorporates a turbine impeller at the lower end of the transmission shaft. This turbine impeller, positioned within the flow chamber and surrounding the inner filter screen, not only utilizes the thrust generated by the centrifugal impeller but also, through the rotational motion of the turbine impeller driven by the transmission shaft, further pushes the wastewater within the connecting chamber upwards, facilitating its discharge from the low-pressure outlet. The flow of wastewater within the flow chamber also carries away metal shavings or impurities adhering to the outer surface of the inner filter screen after filtration, ensuring its discharge through the low-pressure outlet. This effectively cleans the inner filter screen, preventing dirt from easily accumulating on its outer surface.

為能更清楚地說明本創作,茲舉較佳實施例並配合圖式詳細說明如後。請參看圖1至圖3所示,為本創作一較佳實施例之離心排污高壓液泵100,具有沿上下方向延伸的一軸向L且包括一固定盤10、一斜盤式軸向柱塞泵20、一過濾組件30、一管殼組件40、一馬達50,以及一葉輪組件60,其中:To more clearly illustrate this invention, a preferred embodiment is described in detail below with reference to the accompanying drawings. Referring to Figures 1 to 3, a preferred embodiment of this invention, a centrifugal high-pressure sludge pump 100, has an axial length L extending in the vertical direction and includes a fixed disc 10, a swashplate axial piston pump 20, a filter assembly 30, a casing assembly 40, a motor 50, and an impeller assembly 60, wherein:

請參看圖4至圖7所示,該固定盤10係圓盤體且上側與下側各形成一馬達座12與一柱塞泵座14,於該柱塞泵座14的外周緣連接一上環狀部141,於該上環狀部141的外周緣連接一固定環142,於該固定環142的周圍部分形成複數個固定孔143;該固定盤10的中央具有一上軸孔L1,該上軸孔L1沿該軸向L貫穿該馬達座12的中央與該柱塞泵座14的中央。Please refer to Figures 4 to 7. The fixed plate 10 is a disc body with a motor seat 12 on the upper side and a plunger pump seat 14 on the lower side. An upper annular portion 141 is connected to the outer periphery of the plunger pump seat 14, and a fixing ring 142 is connected to the outer periphery of the upper annular portion 141. A plurality of fixing holes 143 are formed around the fixing ring 142. The fixed plate 10 has an upper shaft hole L1 in the center, which passes through the center of the motor seat 12 and the center of the plunger pump seat 14 along the axial direction L.

該固定盤10內具有一高壓流道16與一低壓流道18。該高壓流道16具有兩端且其中一端於該固定盤10的周圍形成一高壓出口161,另一端於該柱塞泵座14下面的一側形成一高壓入口162。該低壓流道18具有兩端且其中一端於該固定盤10的周圍形成一低壓出口181,另一端於該上環狀部141的下面形成一低壓入口182。於該柱塞泵座14下面的另一側形成一凹槽19。The fixed plate 10 has a high-pressure flow channel 16 and a low-pressure flow channel 18. The high-pressure flow channel 16 has two ends, one end forming a high-pressure outlet 161 around the fixed plate 10, and the other end forming a high-pressure inlet 162 on one side below the plunger pump seat 14. The low-pressure flow channel 18 has two ends, one end forming a low-pressure outlet 181 around the fixed plate 10, and the other end forming a low-pressure inlet 182 on the underside of the upper annular portion 141. A groove 19 is formed on the other side below the plunger pump seat 14.

請參看圖3至圖4與圖6至圖7所示,該斜盤式軸向柱塞泵20沿該軸向L的上下兩側各設有一配流盤22與一泵蓋24。該配流盤22固定於該柱塞泵座14的下面,藉此使該斜盤式軸向柱塞泵20結合於該柱塞泵座14的下側,且該配流盤22的兩側分別形成至少一壓液口221與至少一吸液口222。在本較佳實施例中,該至少一壓液口221包括複數個壓液口221,該些壓液口221通往該高壓入口162;該至少一吸液口222包括複數個吸液口222,該些吸液口222與該凹槽19的內側相通。Please refer to Figures 3 to 4 and Figures 6 to 7. The swashplate axial piston pump 20 has a distribution plate 22 and a pump cover 24 on each of the upper and lower sides along the axial direction L. The distribution plate 22 is fixed to the lower side of the piston pump seat 14, thereby connecting the swashplate axial piston pump 20 to the lower side of the piston pump seat 14. At least one pressure port 221 and at least one suction port 222 are formed on each side of the distribution plate 22. In this preferred embodiment, the at least one pressure port 221 includes a plurality of pressure ports 221 that lead to the high-pressure inlet 162; the at least one suction port 222 includes a plurality of suction ports 222 that communicate with the inside of the groove 19.

該配流盤22的下方緊靠設置一缸體26,該缸體26能以該軸向L為旋轉軸自轉,該缸體26內的周圍部分具有複數個柱塞孔261,該些柱塞孔261位於該缸體26一側的其中一部分與該些壓液口221相通,該些柱塞孔261位於該缸體26另一側的另一部分與該些吸液口222相通;該缸體26的中間部分沿該軸向L形成一軸穿孔L2,於該軸穿孔L2的周壁形成一內齒環L21。於該些柱塞孔261分別穿置一柱塞28,各該柱塞28的下端向下穿出各該柱塞孔261且連接一滑靴281,該些滑靴281抵靠於一斜盤29,該斜盤29係環形板體且相對於該軸向L為傾斜的設置。於該配流盤22、該缸體26與該斜盤29的周圍設置一泵殼21,該泵殼21係圓管體且以上端結合於該柱塞泵座14的周圍部分,藉此該泵殼21將該配流盤22、該缸體26、該些柱塞28、該些滑靴281與該斜盤29容納於其中;該凹槽19的外側與該泵殼21的內部相通。A cylinder 26 is disposed close to the lower part of the distribution plate 22. The cylinder 26 can rotate about the axis of rotation L. The peripheral part of the cylinder 26 has a plurality of plunger holes 261. A portion of the plunger holes 261 on one side of the cylinder 26 communicates with the liquid pressure ports 221, and another portion of the plunger holes 261 on the other side of the cylinder 26 communicates with the liquid suction ports 222. A axial through hole L2 is formed in the middle part of the cylinder 26 along the axis L, and an internal tooth ring L21 is formed on the peripheral wall of the axial through hole L2. A plunger 28 is inserted through each of the plunger holes 261. The lower end of each plunger 28 extends downward through the plunger hole 261 and connects to a slipper 281. The slippers 281 abut against a swashplate 29, which is an annular plate inclined relative to the axial direction L. A pump housing 21 is arranged around the distribution plate 22, the cylinder 26, and the swashplate 29. The pump housing 21 is a cylindrical tube and its upper end is connected to the periphery of the plunger pump seat 14. The pump housing 21 accommodates the distribution plate 22, the cylinder 26, the plungers 28, the slippers 281, and the swashplate 29. The outer side of the groove 19 communicates with the interior of the pump housing 21.

該泵蓋24的中間部分的上側與下側各形成一斜盤座241與一內過濾網座242。該斜盤29設置於該斜盤座241上,該泵殼21的下端結合於該斜盤座241周圍的部分。該泵蓋24的中間部分的中央與中央的周圍具有一中軸孔L3與至少一入液孔244,該中軸孔L3與該至少一入液孔244沿該軸向L貫穿該斜盤座241與該內過濾網座242。該至少一入液孔244的上端與該泵殼21的內部相通。在本較佳實施例中,該至少一入液孔244包括複數個入液孔244;該些入液孔244透過該泵殼21的內部、該凹槽19而通往該些吸液口222。該泵蓋24的周圍部分具有一下環狀部245,該下環狀部245徑向地凸出該泵殼21,於該下環狀部245的上面與該內過濾網座242的周圍部分的下面之間形成一連通孔246。The pump cover 24 has a swashplate seat 241 on its upper side and an inner filter screen seat 242 on its lower side in the middle portion. The swashplate 29 is disposed on the swashplate seat 241, and the lower end of the pump casing 21 is connected to the portion surrounding the swashplate seat 241. The middle portion of the pump cover 24 has a central axial hole L3 and at least one liquid inlet hole 244 in its center and periphery. The central axial hole L3 and the at least one liquid inlet hole 244 penetrate the swashplate seat 241 and the inner filter screen seat 242 along the axial direction L. The upper end of the at least one liquid inlet hole 244 communicates with the interior of the pump casing 21. In this preferred embodiment, the at least one inlet port 244 includes a plurality of inlet ports 244; these inlet ports 244 pass through the interior of the pump housing 21 and the groove 19 to the suction ports 222. The peripheral portion of the pump cover 24 has a lower annular portion 245 that protrudes radially from the pump housing 21, and a through hole 246 is formed between the upper surface of the lower annular portion 245 and the lower surface of the peripheral portion of the inner filter screen holder 242.

請參看圖2至圖4所示,該過濾組件30包括一插槽環31、一內過濾網32與一封蓋34。該插槽環31係環體且結合於該內過濾網座242的周圍部分,配合該連通孔246下端的位置,於該插槽環31的周邊向內凹入形成一凹部311,用以避免該插槽環31遮蓋到該連通孔246的下端,該插槽環31環繞於該些入液孔244下端的周圍,用以避免遮蓋到該些入液孔244的下端。於該插槽環31的下面形成一插槽312,該插槽312係圓環形的凹槽。Referring to Figures 2 to 4, the filtration assembly 30 includes a slot ring 31, an inner filter screen 32, and a cover 34. The slot ring 31 is a ring and is attached to the periphery of the inner filter screen holder 242. A recess 311 is formed by recessing the slot ring 31 inwards around the lower end of the connecting hole 246 to prevent the slot ring 31 from covering the lower end of the connecting hole 246. The slot ring 31 also surrounds the lower ends of the liquid inlet holes 244 to prevent them from being covered. A slot 312, which is a circular groove, is formed on the underside of the slot ring 31.

請參看圖2、圖4與圖6所示,該內過濾網32係管狀的網體且過濾精度足以過濾工具機切削時產生的細小金屬屑等雜質。該內過濾網32的上端插入該插槽312固定,使該內過濾網32透過該插槽環31結合於該內過濾網座242。該封蓋34結合於該內過濾網32的下端且中央具有一下軸孔L4。於該泵蓋24、該封蓋34與該內過濾網32之間形成一過濾腔S,該過濾腔S與該些入液孔244的下端相通;使液體能通過該內過濾網32進入該過濾腔S內,再通過該些入液孔244流向該泵殼21的內部供該斜盤式軸向柱塞泵20汲取。Referring to Figures 2, 4, and 6, the inner filter 32 is a tubular mesh with sufficient filtration precision to filter fine metal shavings and other impurities generated during machine tool cutting. The upper end of the inner filter 32 is inserted into the slot 312 for fixation, so that the inner filter 32 is connected to the inner filter holder 242 through the slot ring 31. The cover 34 is connected to the lower end of the inner filter 32 and has a lower shaft hole L4 in the center. A filtration chamber S is formed between the pump cover 24, the seal 34 and the inner filter screen 32. The filtration chamber S is connected to the lower end of the liquid inlet holes 244, so that the liquid can pass through the inner filter screen 32 into the filtration chamber S, and then flow through the liquid inlet holes 244 to the inside of the pump housing 21 for the swashplate axial plunger pump 20 to draw.

請參看圖2至圖4與圖6所示,該管殼組件40包括一上管殼42、一下管殼44、一底盤46、一底板48與一初級過濾網49。該上管殼42係管體且環套於該泵殼21的周圍,該上管殼42的上端結合於該上環狀部141的周圍部分,該上管殼42的下端結合於該下環狀部245的周圍部分,於上環狀部141、該下環狀部245、該泵殼21與該上管殼42之間形成一連通腔S1,該連通腔S1係環狀的空間,該連通腔S1的上側與該低壓入口182相通,該連通腔S1的下側與該連通孔246相通。Please refer to Figures 2 to 4 and Figure 6. The shell assembly 40 includes an upper shell 42, a lower shell 44, a base plate 46, a bottom plate 48, and a primary filter screen 49. The upper casing 42 is a tube and is wrapped around the pump casing 21. The upper end of the upper casing 42 is connected to the periphery of the upper annular portion 141, and the lower end of the upper casing 42 is connected to the periphery of the lower annular portion 245. A connecting cavity S1 is formed between the upper annular portion 141, the lower annular portion 245, the pump casing 21, and the upper casing 42. The connecting cavity S1 is an annular space. The upper side of the connecting cavity S1 communicates with the low-pressure inlet 182, and the lower side of the connecting cavity S1 communicates with the connecting hole 246.

該下管殼44係管體且環套於該內過濾網32的周圍,該下管殼44以上端結合於該內過濾網座242的周圍部分。該底盤46位於該封蓋34的正下方且以周圍部分結合於該下管殼44的下端,該底盤46的中央具有一進液口461,該底盤46的上面形成一環形錐面462,該進液口461貫穿該環形錐面462的中間。於該泵蓋24、該底盤46、該下管殼44與該內過濾網32之間形成一流動腔S2,該流動腔S2的下側與該進液口461相通,該流動腔S2係環形的空間且上側與該連通孔246相通,該連通孔246的兩端分別連接該連通腔S1與該流動腔S2;該流動腔S2透過該連通孔246、該連通腔S1通往該低壓入口182。The lower casing 44 is a tube body and is wrapped around the inner filter screen 32. The upper end of the lower casing 44 is connected to the periphery of the inner filter screen holder 242. The base 46 is located directly below the cover 34 and is connected to the lower end of the lower casing 44 with its periphery. The base 46 has a liquid inlet 461 in the center and an annular cone 462 is formed on the upper surface of the base 46. The liquid inlet 461 passes through the middle of the annular cone 462. A flow chamber S2 is formed between the pump cover 24, the chassis 46, the lower casing 44 and the inner filter screen 32. The lower side of the flow chamber S2 communicates with the liquid inlet 461. The flow chamber S2 is an annular space and its upper side communicates with the connecting hole 246. The two ends of the connecting hole 246 are respectively connected to the connecting chamber S1 and the flow chamber S2. The flow chamber S2 leads to the low-pressure inlet 182 through the connecting hole 246 and the connecting chamber S1.

該底板48設置於該底盤46的正下方,該初級過濾網49係圓環形的網體且上下兩端分別結合於該底盤46的周圍部分與該底板48的周圍部分,該內過濾網32的過濾精度高於該初級過濾網49的過濾精度,該初級過濾網49用於初步過濾體積較大的金屬屑等雜質。The base plate 48 is located directly below the chassis 46. The primary filter 49 is a circular mesh with its upper and lower ends connected to the periphery of the chassis 46 and the periphery of the base plate 48, respectively. The filtration accuracy of the inner filter 32 is higher than that of the primary filter 49. The primary filter 49 is used to initially filter out impurities such as metal shavings that are relatively large.

請參看圖2、圖3與圖6至圖7所示,該馬達50可選用直流馬達、變頻式馬達、步進馬達或伺服馬達等能夠視需求改變轉速的馬達。在本較佳實施例中的該馬達50係變頻馬達且結合於該固定盤10的該馬達座12上,該馬達50具有一傳動軸52,在本較佳實施例中,該離心排污高壓液泵100係以該傳動軸52的軸心線定義該軸向L。該傳動軸52沿該軸向L依序向下樞穿該上軸孔L1、該軸穿孔L2、該中軸孔L3與該下軸孔L4,該傳動軸52配合該缸體26於周壁形成一外齒環521,以該外齒環521嚙合於該缸體26的該內齒環L21,藉此使該傳動軸52與該斜盤式軸向柱塞泵20連結而可驅動該斜盤式軸向柱塞泵20運作,且該馬達50的轉速與該馬達50驅動該斜盤式軸向柱塞泵20汲取液體加壓的壓力成正比;該傳動軸52的下端部伸抵於該封蓋34與該底盤46之間。Please refer to Figures 2, 3, and 6 to 7. The motor 50 can be a DC motor, a frequency converter motor, a stepper motor, or a servo motor, etc., which can change the speed as needed. In this preferred embodiment, the motor 50 is a frequency converter motor and is coupled to the motor base 12 of the fixed plate 10. The motor 50 has a transmission shaft 52. In this preferred embodiment, the axial direction L of the centrifugal high-pressure sewage pump 100 is defined by the axis of the transmission shaft 52. The transmission shaft 52 passes sequentially downwards along the axial direction L through the upper shaft hole L1, the shaft through hole L2, the middle shaft hole L3, and the lower shaft hole L4. The transmission shaft 52, in conjunction with the cylinder body 26, forms an external gear ring 521 on its peripheral wall. This external gear ring 521 meshes with the internal gear ring L21 of the cylinder body 26, thereby enabling the transmission... The shaft 52 is connected to the swashplate axial piston pump 20 and drives the swashplate axial piston pump 20 to operate. The speed of the motor 50 is proportional to the pressure of the liquid drawn and pressurized by the swashplate axial piston pump 20 driven by the motor 50. The lower end of the transmission shaft 52 extends between the cover 34 and the chassis 46.

請參看圖2與圖6至圖7所示,該葉輪組件60包括一離心式葉輪62與一渦輪葉輪64。該離心式葉輪62以中心結合於該傳動軸52的下端部,且該離心式葉輪62位於該封蓋34與該底盤46之間。具體而言,該離心式葉輪62具有一扇葉盤621,該扇葉盤621的中心結合於該傳動軸52的下端部,該進液口461位於該扇葉盤621的中間部分的正下方,於該扇葉盤621的周圍部分以環繞的排列方式連接多個扇葉622,該些扇葉622的下邊緣鄰近該環形錐面462而為傾斜的狀態。Referring to Figures 2 and 6 to 7, the impeller assembly 60 includes a centrifugal impeller 62 and a turbine impeller 64. The centrifugal impeller 62 is centrally coupled to the lower end of the transmission shaft 52, and the centrifugal impeller 62 is located between the cover 34 and the chassis 46. Specifically, the centrifugal impeller 62 has a blade disk 621, the center of which is connected to the lower end of the transmission shaft 52. The liquid inlet 461 is located directly below the middle part of the blade disk 621. Multiple blades 622 are connected in a circumferential arrangement around the blade disk 621. The lower edges of these blades 622 are inclined near the annular cone surface 462.

當該傳動軸52驅動該離心式葉輪62旋轉時,於該離心式葉輪62的中間部分形成負壓的區域,如此使該進液口461能由該初級過濾網49的外部吸引液體,例如切削液水箱中含有金屬屑的切削液,通過該初級過濾網49的初步過濾後進入該流動腔S2內,且使該流動腔S2內液體的壓力大於該過濾腔S內與該連通腔S1內的液體壓力。如此,使進入該流動腔S2內的液體能向該過濾腔S的方向流動,以該內過濾網32進一步過濾液體中的細小金屬屑等雜質,使過濾後相對乾淨的液體進入該過濾腔S內。When the drive shaft 52 drives the centrifugal impeller 62 to rotate, a negative pressure area is formed in the middle part of the centrifugal impeller 62, so that the inlet 461 can draw liquid from the outside of the primary filter screen 49, such as cutting fluid containing metal shavings in the cutting fluid tank, and enter the flow chamber S2 after preliminary filtration by the primary filter screen 49, and make the pressure of the liquid in the flow chamber S2 greater than the pressure of the liquid in the filtration chamber S and the connecting chamber S1. In this way, the liquid entering the flow chamber S2 can flow towards the filtration chamber S, so that the inner filter screen 32 can further filter out impurities such as fine metal filings in the liquid, and the relatively clean liquid after filtration can enter the filtration chamber S.

進入該過濾腔S內的液體會通過該些入液孔244注滿該泵殼21內,使得液體可由該凹槽19流向該配流盤22的該些吸液口222,供該斜盤式軸向柱塞泵20汲取與加壓。當該斜盤式軸向柱塞泵20由該泵殼21內汲取液體時,也會在該泵殼21的內部產生負壓的吸引力,吸引該內過濾網32外側的液體向該過濾腔S的方向流動,最終流動至該泵殼21內供該斜盤式軸向柱塞泵20汲取。由該斜盤式軸向柱塞泵20加壓的液體最後會從該高壓出口161向外以高壓輸出,該高壓出口161輸出液體的高壓除了來自於該斜盤式軸向柱塞泵20具有加壓能力高的特性以外,當該馬達50以較低的轉速運作,使該斜盤式軸向柱塞泵20以較低的壓力對液體加壓時,由該高壓出口161輸出液體的高壓也是相對於由該低壓出口181輸出液體的低壓而言。The liquid entering the filtration chamber S fills the pump housing 21 through the inlet holes 244, allowing the liquid to flow from the groove 19 to the suction ports 222 of the distribution plate 22 for the swashplate axial piston pump 20 to draw and pressurize. When the swashplate axial piston pump 20 draws liquid from the pump housing 21, a negative pressure attraction is generated inside the pump housing 21, drawing the liquid outside the inner filter screen 32 toward the filtration chamber S, and finally into the pump housing 21 for the swashplate axial piston pump 20 to draw. The liquid pressurized by the swashplate axial piston pump 20 will eventually be output at high pressure from the high-pressure outlet 161. The high pressure of the liquid output from the high-pressure outlet 161 comes not only from the high pressurization capacity of the swashplate axial piston pump 20, but also from the fact that when the motor 50 operates at a lower speed, the swashplate axial piston pump 20 pressurizes the liquid at a lower pressure. Therefore, the high pressure of the liquid output from the high-pressure outlet 161 is relative to the low pressure of the liquid output from the low-pressure outlet 181.

在本創作的設計中,由於進入該斜盤式軸向柱塞泵20內的液體已分別通過該初級過濾網49、該內過濾網32過濾了金屬屑等雜質,使進入該過濾腔S內的液體,例如切削液相對乾淨,能保護該斜盤式軸向柱塞泵20內部的零件不受金屬屑等雜質損傷,藉此可延長該斜盤式軸向柱塞泵20的使用壽命,使本創作易於維護。也由於該流動腔S2內液體的壓力大於該連通腔S1內的液體壓力,某程度上也會使該流動腔S2內的液體向上朝該連通腔S1的方向流動,使液體由該連通孔246、該流動腔S2流向該低壓入口182,最終由該低壓出口181向外以低壓排出。當本創作運用於加壓工具機的切削液時,由於由該低壓出口181排出的液體含有較多的金屬屑等雜質,會將該低壓出口181接往外部的過濾裝置,以外部的過濾裝置將切削液過濾後,再循環回本創作進行加壓輸出。這時該固定盤10係透過支架固定於水箱上,且該下管殼44的下側與該初級過濾網49係沉浸於水箱內的切削液中。In this design, since the liquid entering the swashplate axial piston pump 20 has passed through the primary filter 49 and the internal filter 32 to filter out impurities such as metal shavings, the liquid entering the filtration chamber S, such as cutting fluid, is relatively clean. This protects the internal parts of the swashplate axial piston pump 20 from damage by impurities such as metal shavings, thereby extending the service life of the swashplate axial piston pump 20 and making this design easy to maintain. Because the pressure of the liquid in the flow chamber S2 is greater than that in the connecting chamber S1, the liquid in the flow chamber S2 will also flow upward towards the connecting chamber S1 to some extent. This causes the liquid to flow from the connecting hole 246 and the flow chamber S2 to the low-pressure inlet 182, and finally be discharged outward at low pressure from the low-pressure outlet 181. When this invention is used for pressurized cutting fluid in a machine tool, because the liquid discharged from the low-pressure outlet 181 contains more impurities such as metal shavings, the low-pressure outlet 181 will be connected to an external filtration device. After the external filtration device filters the cutting fluid, it will be circulated back to this invention for pressurized output. At this time, the fixed plate 10 is fixed to the water tank by the bracket, and the lower side of the lower tube shell 44 and the primary filter screen 49 are immersed in the cutting fluid in the water tank.

該渦輪葉輪64包括一葉片支架盤641、一葉片支架642、多個傾斜葉片643,以及多個螺旋葉片644。該葉片支架盤641的中間部位環套於該傳動軸52的下端部,且該葉片支架盤641的下面接觸該離心式葉輪62的上面,該離心式葉輪62以螺鎖的方式與該葉片支架盤641結合,藉此使該渦輪葉輪64亦結合於該傳動軸52的下端部且環繞於該內過濾網32的周圍。該傳動軸52能同時驅動該斜盤式軸向柱塞泵20、該離心式葉輪62與該渦輪葉輪64一同旋轉作用。The turbine impeller 64 includes a blade support plate 641, a blade support 642, multiple inclined blades 643, and multiple helical blades 644. The middle part of the blade support plate 641 is sleeved around the lower end of the transmission shaft 52, and the lower part of the blade support plate 641 contacts the upper part of the centrifugal impeller 62. The centrifugal impeller 62 is screwed to the blade support plate 641, thereby connecting the turbine impeller 64 to the lower end of the transmission shaft 52 and surrounding the inner filter screen 32. The drive shaft 52 can simultaneously drive the swashplate axial piston pump 20, the centrifugal impeller 62, and the turbine impeller 64 to rotate together.

該葉片支架642係圓管狀且具有多個鏤空口6421,該葉片支架642的下端結合於該葉片支架盤641的周圍部分,使得該葉片支架642位於該流動腔S2內且環繞於該內過濾網32的周圍。該些傾斜葉片643結合於該葉片支架642,且該些傾斜葉片643的延伸方向相對於該傳動軸52的該軸向L傾斜。該些螺旋葉片644結合於該葉片支架642,且該些螺旋葉片644的延伸方向係以該傳動軸52的該軸向L為旋轉中心的螺旋線段。具體而言,該葉片支架642包括沿該傳動軸52的該軸向L間隔排列的複數個圓環642A。The blade support 642 is tubular and has multiple perforations 6421. The lower end of the blade support 642 is connected to the periphery of the blade support disc 641, such that the blade support 642 is located within the flow cavity S2 and surrounds the inner filter screen 32. The inclined blades 643 are connected to the blade support 642, and the extension direction of the inclined blades 643 is inclined relative to the axial direction L of the transmission shaft 52. The helical blades 644 are connected to the blade support 642, and the extension direction of the helical blades 644 is a helical segment with the axial direction L of the transmission shaft 52 as the center of rotation. Specifically, the blade support 642 includes a plurality of rings 642A spaced apart along the axial direction L of the transmission shaft 52.

在本較佳實施例中,複數個圓環642A係包括三個圓環642A。其中,最下方的該圓環642A結合於該葉片支架盤641的周圍部分,且於該些圓環642A之間連接複數個傾斜肋條642B,該些傾斜肋條642B係以環繞於該傳動軸52的方式排列,各該傾斜肋條642B的延伸方向相對於該傳動軸52的該軸向L傾斜,各該鏤空口6421係形成於相鄰的兩個圓環642A與相鄰的兩個傾斜肋條642B之間。該些傾斜葉片643係分別連接於各該傾斜肋條642B位於相鄰的兩個圓環642A之間的部分。除最下方的該圓環642A以外的每一圓環642A以環繞的排列方式連接複數個該些螺旋葉片644。In this preferred embodiment, the plurality of rings 642A includes three rings 642A. The lowermost ring 642A is coupled to the periphery of the blade support disk 641, and a plurality of inclined ribs 642B are connected between the rings 642A. The inclined ribs 642B are arranged in a manner that encircles the transmission shaft 52, and the extension direction of each inclined rib 642B is inclined relative to the axial direction L of the transmission shaft 52. Each opening 6421 is formed between two adjacent rings 642A and two adjacent inclined ribs 642B. The inclined blades 643 are respectively connected to the portions of each inclined rib 642B located between two adjacent rings 642A. Each ring 642A, except for the lowermost ring 642A, is connected to a plurality of the spiral blades 644 in a circumferential arrangement.

當該傳動軸52驅動該渦輪葉輪64旋轉時,帶動該渦輪葉輪64的該些傾斜葉片643與該些螺旋葉片644以該傳動軸52為旋轉中心轉動。當該些傾斜葉片643與該些螺旋葉片644旋轉時能產生向上的推力,可進一步推動該流動腔S2內的液體向上流動。此外,該些傾斜葉片643與該些螺旋葉片644於攪拌該流動腔S2內的液體使其向上流動的同時,也使液體能迴旋流動。When the transmission shaft 52 drives the turbine impeller 64 to rotate, it drives the inclined blades 643 and the spiral blades 644 of the turbine impeller 64 to rotate around the transmission shaft 52 as the center of rotation. When the inclined blades 643 and the spiral blades 644 rotate, they can generate an upward thrust, which can further push the liquid in the flow chamber S2 upward. In addition, while the inclined blades 643 and the spiral blades 644 agitate the liquid in the flow chamber S2 and make it flow upward, they also make the liquid swirl.

藉由上述該渦輪葉輪64的旋轉作用,能輔助該流動腔S2內以該離心式葉輪62推動而向上流動的液體,更順利地由該連通孔246、該流動腔S2流向該低壓入口182向外排出。於此同時,受該渦輪葉輪64強制向上與迴旋流動的液體由於會流動經過該內過濾網32的外表面,能帶走被該內過濾網32過濾而附著於該內過濾網32外表面的金屬屑,產生清洗該內過濾網32的效果。如此,使該內過濾網32在長時間過濾進入該過濾腔S內液體的金屬屑後也不容易阻塞,使本創作進一步具有無需經常拆卸清潔該內過濾網32的功效。By means of the rotation of the turbine impeller 64, the liquid flowing upward in the flow chamber S2, propelled by the centrifugal impeller 62, can more smoothly flow from the connecting hole 246 and the flow chamber S2 to the low-pressure inlet 182 for discharge. At the same time, the liquid forced upward and swirling by the turbine impeller 64 flows over the outer surface of the inner filter screen 32, carrying away metal shavings that have been filtered by the inner filter screen 32 and adhered to its outer surface, thus cleaning the inner filter screen 32. In this way, the internal filter 32 is not easily clogged even after filtering metal shavings from the liquid in the filtration chamber S for a long time, which further enables the invention to eliminate the need for frequent disassembly and cleaning of the internal filter 32.

以上所述僅為本創作較佳可行實施例而已,舉凡應用本創作說明書及申請專利範圍所為之等效變化,理應包含在本創作之專利範圍內。The above description is merely a preferred embodiment of the invention. Any equivalent changes made in accordance with the invention specification and the scope of the patent application should be included within the scope of the invention.

100:離心排污高壓液泵 10:固定盤 12:馬達座 14:柱塞泵座 141:上環狀部 142:固定環 143:固定孔 16:高壓流道 161:高壓出口 162:高壓入口 18:低壓流道 181:低壓出口 182:低壓入口 19:凹槽 20:斜盤式軸向柱塞泵 21:泵殼 22:配流盤 221:壓液口 222:吸液口 24:泵蓋 241:斜盤座 242:內過濾網座 244:入液孔 245:下環狀部 246:連通孔 26:缸體 261:柱塞孔 28:柱塞 281:滑靴 29:斜盤 30:過濾組件 31:插槽環 311:凹部 312:插槽 32:內過濾網 34:封蓋 40:管殼組件 42:上管殼 44:下管殼 46:底盤 461:進液口 462:環形錐面 48:底板 49:初級過濾網 50:馬達 52:傳動軸 521:外齒環 60:葉輪組件 62:離心式葉輪 621:扇葉盤 622:扇葉 64:渦輪葉輪 641:葉片支架盤 642:葉片支架 6421:鏤空口 642A:圓環 642B:傾斜肋條 643:傾斜葉片 644:螺旋葉片 L:軸向 L1:上軸孔 L2:軸穿孔 L21:內齒環 L3:中軸孔 L4:下軸孔 S:過濾腔 S1:連通腔 S2:流動腔100: Centrifugal high-pressure sludge pump 10: Fixed plate 12: Motor seat 14: Plunger pump seat 141: Upper annular part 142: Fixed ring 143: Fixed hole 16: High-pressure flow channel 161: High-pressure outlet 162: High-pressure inlet 18: Low-pressure flow channel 181: Low-pressure outlet 182: Low-pressure inlet 19: Groove 20: Swashplate axial plunger pump 21 : Pump housing 22: Distribution plate 221: Pressure port 222: Suction port 24: Pump cover 241: Swashplate seat 242: Internal filter screen seat 244: Liquid inlet 245: Lower annular part 246: Connecting hole 26: Cylinder block 261: Plunger hole 28: Plunger 281: Slipper 29: Swashplate 30: Filter assembly 31: Slotted ring 311: Recess 3 12: Slot 32: Internal Filter 34: Cover 40: Shell Assembly 42: Upper Shell 44: Lower Shell 46: Chassis 461: Liquid Inlet 462: Annular Conical Surface 48: Base Plate 49: Primary Filter 50: Motor 52: Drive Shaft 521: External Gear Ring 60: Impeller Assembly 62: Centrifugal Impeller 621: Fan Blade Disc 622: Fan Blade 64: Turbine impeller 641: Blade support plate 642: Blade support 6421: Hollowed-out opening 642A: Ring 642B: Inclined rib 643: Inclined blade 644: Helical blade L: Axial direction L1: Upper shaft hole L2: Shaft through hole L21: Internal gear ring L3: Middle shaft hole L4: Lower shaft hole S: Filter chamber S1: Connecting chamber S2: Flow chamber

圖1為本創作一較佳實施例的立體圖。 圖2為本創作上述較佳實施例的分解圖。 圖3為圖2中上半部分的分解圖。 圖4為圖3另一角度的立體圖。 圖5為本創作上述較佳實施例的俯視圖。 圖6為圖5之6-6方向的剖面圖。 圖7為圖5之7-7方向的剖面圖。Figure 1 is a perspective view of a preferred embodiment of the present invention. Figure 2 is an exploded view of the preferred embodiment of the present invention described above. Figure 3 is an exploded view of the upper half of Figure 2. Figure 4 is a perspective view of Figure 3 from another angle. Figure 5 is a top view of the preferred embodiment of the present invention described above. Figure 6 is a cross-sectional view along direction 6-6 of Figure 5. Figure 7 is a cross-sectional view along direction 7-7 of Figure 5.

100:離心排污高壓液泵 100: Centrifugal Sewage High-Pressure Hydraulic Pump

10:固定盤 10: Fixed plate

40:管殼組件 40: Shell assembly

50:馬達 50: Motor

L:軸向 L: Axial direction

Claims (10)

一種離心排污高壓液泵,包括: 一固定盤,具有一上軸孔且於周圍具有一高壓出口與一低壓出口,該固定盤的下側具有一高壓入口與一低壓入口,該高壓入口通往該高壓出口,該低壓入口通往該低壓出口; 一斜盤式軸向柱塞泵,以上側結合於該固定盤且具有至少一壓液口與至少一吸液口,該至少一壓液口通往該高壓入口;該斜盤式軸向柱塞泵的下側具有一泵蓋,該泵蓋具有一中軸孔與至少一入液孔,該至少一入液孔通往該至少一吸液口; 一過濾組件,包括一內過濾網與一封蓋;該內過濾網係管狀的網體且上端結合於該泵蓋,該封蓋結合於該內過濾網的下端且具有一下軸孔;於該泵蓋、該封蓋與該內過濾網之間形成一過濾腔,該過濾腔與該至少一入液孔相通; 一管殼組件,包括一下管殼與一底盤;該下管殼環套於該內過濾網的周圍且以上端結合於該泵蓋;該底盤位於該封蓋的正下方且結合於該下管殼的下端,該底盤具有一進液口;於該泵蓋、該底盤、該下管殼與該內過濾網之間形成一流動腔,該流動腔通往該低壓入口; 一馬達,結合於該固定盤上且具有一傳動軸,該傳動軸依序樞穿該上軸孔、該中軸孔與該下軸孔且與該斜盤式軸向柱塞泵連結;以及 一離心式葉輪,以中心結合於該傳動軸的下端部,該離心式葉輪位於該封蓋與該底盤之間。A centrifugal high-pressure hydraulic pump for sewage discharge includes: a fixed plate having an upper shaft bore and a high-pressure outlet and a low-pressure outlet around its periphery; a high-pressure inlet and a low-pressure inlet on the lower side of the fixed plate, the high-pressure inlet leading to the high-pressure outlet and the low-pressure inlet leading to the low-pressure outlet; a swashplate axial piston pump, connected to the fixed plate on its upper side and having at least one pressure port and at least one suction port, the at least one pressure port leading to the high-pressure inlet; a pump cover on the lower side of the swashplate axial piston pump, the pump cover having a central shaft bore and at least one inlet port, the at least one inlet port leading to the at least one suction port; A filtration assembly includes an inner filter screen and a cover; the inner filter screen is a tubular mesh and its upper end is connected to the pump cover, the cover is connected to the lower end of the inner filter screen and has a lower axial hole; a filtration chamber is formed between the pump cover, the cover and the inner filter screen, and the filtration chamber communicates with the at least one liquid inlet. A casing assembly includes a lower casing and a base; the lower casing is fitted around the inner filter screen and its upper end is connected to the pump cover; the base is located directly below the cover and connected to the lower end of the lower casing, and the base has a liquid inlet; a flow chamber is formed between the pump cover, the base, the lower casing, and the inner filter screen, and the flow chamber leads to the low-pressure inlet; a motor is connected to the fixed plate and has a drive shaft, the drive shaft sequentially passing through the upper shaft hole, the middle shaft hole, and the lower shaft hole and connected to the swashplate axial piston pump; and A centrifugal impeller is centrally coupled to the lower end of the drive shaft, the centrifugal impeller being positioned between the cover and the chassis. 如請求項1所述之離心排污高壓液泵,其中該斜盤式軸向柱塞泵具有一泵殼,該泵殼的上端結合於該固定盤,該泵殼的下端結合於該泵蓋,該泵蓋的周圍部分具有一下環狀部,該下環狀部徑向地凸出該泵殼且具有一連通孔,該至少一入液孔與該泵殼內相通,於該固定盤的底面形成一凹槽,該凹槽的內側與該至少一吸液口相通,該凹槽的外側與該泵殼的內部相通;該管殼組件還包括一上管殼,該上管殼係環套於該泵殼的周圍且上端結合於該固定盤,該上管殼的下端結合於該下環狀部的周圍部分;於該泵殼與該上管殼之間形成一連通腔,該連通腔與該低壓入口相通,該連通孔的兩端分別連接於該連通腔與該流動腔。As described in claim 1, the centrifugal high-pressure pump for sewage discharge includes a swashplate axial piston pump with a pump housing. The upper end of the pump housing is connected to the fixed plate, and the lower end of the pump housing is connected to the pump cover. The peripheral portion of the pump cover has a lower annular portion that radially protrudes from the pump housing and has a through hole. The at least one inlet hole communicates with the interior of the pump housing. A groove is formed on the bottom surface of the fixed plate, and the inner side of the groove is connected to the at least one inlet hole. The groove is connected to the inner part of the pump housing, and the outer side of the groove is connected to the inner part of the pump housing. The housing assembly also includes an upper housing, which is wrapped around the pump housing and its upper end is connected to the fixed plate. The lower end of the upper housing is connected to the periphery of the lower annular part. A connecting cavity is formed between the pump housing and the upper housing, which is connected to the low-pressure inlet. The two ends of the connecting hole are respectively connected to the connecting cavity and the flow cavity. 如請求項2所述之離心排污高壓液泵,其中該固定盤的上下兩側各形成一馬達座與一柱塞泵座,該柱塞泵座的外周緣連接一上環狀部,該高壓入口形成於該柱塞泵座的一側,該凹槽形成於該柱塞泵座的另一側;該低壓入口形成於該上環狀部;該泵蓋的中間部分的上側形成一斜盤座;該馬達結合於該馬達座,該斜盤式軸向柱塞泵的上側結合於該柱塞泵座的下側,該泵殼的上端結合於該柱塞泵座的周圍部分,且該泵殼的下端結合於該斜盤座的周圍部分;該上管殼的上端結合於該上環狀部的周圍部分。As described in claim 2, the centrifugal high-pressure pump for sewage discharge comprises a motor seat and a plunger pump seat on each of the upper and lower sides of the fixed plate. The outer periphery of the plunger pump seat is connected to an upper annular portion. The high-pressure inlet is formed on one side of the plunger pump seat, and the groove is formed on the other side of the plunger pump seat. The low-pressure inlet is formed on the upper annular portion. A swashplate seat is formed on the upper side of the middle portion of the pump cover. The motor is coupled to the motor seat. The upper side of the swashplate axial plunger pump is coupled to the lower side of the plunger pump seat. The upper end of the pump casing is coupled to the periphery of the plunger pump seat, and the lower end of the pump casing is coupled to the periphery of the swashplate seat. The upper end of the upper casing is coupled to the periphery of the upper annular portion. 如請求項3所述之離心排污高壓液泵,其中該泵蓋的中間部分的下側形成一內過濾網座;該連通孔形成於該下環狀部的上面與該內過濾網座的周圍部分的下面之間;於該內過濾網座的周圍部分結合一插槽環,該插槽環係環繞於該至少一入液孔的下端的周圍,配合該連通孔的下端於該插槽環的周邊向內凹入形成一凹部,該凹部內的空間通往該連通孔;該插槽環具有一插槽;該內過濾網的上端插入該插槽固定;該下管殼的上端結合於該內過濾網座的周圍部分。As described in claim 3, the centrifugal high-pressure pump for sewage discharge includes an inner filter holder formed on the lower side of the middle portion of the pump cover; a connecting hole is formed between the upper surface of the lower annular portion and the lower surface of the peripheral portion of the inner filter holder; a slot ring is attached to the peripheral portion of the inner filter holder, the slot ring is wrapped around the lower end of the at least one inlet hole, and the lower end of the connecting hole is recessed inward around the periphery of the slot ring to form a recess, the space in the recess leading to the connecting hole; the slot ring has a slot; the upper end of the inner filter is inserted into the slot for fixation; and the upper end of the lower casing is attached to the peripheral portion of the inner filter holder. 如請求項1所述之離心排污高壓液泵,其中於該傳動軸的下端部結合一渦輪葉輪,該渦輪葉輪位於該流動腔內且環繞於該內過濾網的周圍。The centrifugal high-pressure pump for sewage discharge as described in claim 1, wherein a turbine impeller is coupled to the lower end of the drive shaft, the turbine impeller being located within the flow chamber and surrounding the internal filter screen. 如請求項5所述之離心排污高壓液泵,其中該渦輪葉輪包括一葉片支架盤與一葉片支架,該葉片支架盤環套於該傳動軸的下端部,該葉片支架盤的下面接觸該離心式葉輪的上面,且該離心式葉輪與該葉片支架盤結合;該葉片支架係管狀且具有多個鏤空口,該葉片支架的下端結合於該葉片支架盤的周圍部分,使得該葉片支架位於該流動腔內且環繞於該內過濾網的周圍,於該葉片支架結合多個傾斜葉片,該些傾斜葉片的延伸方向相對於該傳動軸的軸向傾斜。The centrifugal high-pressure pump for sewage discharge as described in claim 5, wherein the turbine impeller includes a blade support disc and a blade support, the blade support disc being sleeved around the lower end of the transmission shaft, the lower part of the blade support disc contacting the upper part of the centrifugal impeller, and the centrifugal impeller being coupled to the blade support disc; the blade support is tubular and has multiple perforations, the lower end of the blade support being coupled to the periphery of the blade support disc, such that the blade support is located within the flow chamber and surrounds the inner filter screen, and multiple inclined blades are coupled to the blade support, the extension direction of which is inclined relative to the axial direction of the transmission shaft. 如請求項6所述之離心排污高壓液泵,其中於該葉片支架結合多個螺旋葉片,該些螺旋葉片的延伸方向係以該傳動軸的軸向為旋轉中心的螺旋線段;該葉片支架包括沿該傳動軸的軸向間隔排列的複數個圓環,其中最下方的該圓環結合於該葉片支架盤的周圍部分,於該些圓環之間連接複數個傾斜肋條,該些傾斜肋條係以環繞於該傳動軸的方式排列,且各該傾斜肋條的延伸方向相對於該傳動軸的軸向傾斜;各該鏤空口形成於相鄰的兩個圓環與相鄰的兩個傾斜肋條之間;除最下方的該圓環以外的每一圓環以環繞的排列方式連接複數個該些螺旋葉片;於各該傾斜肋條位於相鄰兩個圓環之間的部分各連接一個所述的傾斜葉片。As described in claim 6, the centrifugal high-pressure sewage pump comprises a plurality of helical blades integrated into the blade support, the helical blades extending in a helical line segment with the axial direction of the transmission shaft as the center of rotation; the blade support includes a plurality of rings spaced apart along the axial direction of the transmission shaft, wherein the lowermost ring is joined to the periphery of the blade support disc, and a plurality of inclined ribs connect the rings. The ribs are arranged in a ring around the transmission shaft, and the extension direction of each inclined rib is inclined relative to the axial direction of the transmission shaft; each opening is formed between two adjacent rings and two adjacent inclined ribs; each ring except the lowermost ring is connected to a plurality of the spiral blades in a ring arrangement; each inclined rib is connected to one of the inclined blades at the portion between two adjacent rings. 如請求項1所述之離心排污高壓液泵,其中於該底盤的上面形成一環形錐面,該進液口貫穿該環形錐面的中間;該離心式葉輪具有一扇葉盤,該扇葉盤的中心結合於該傳動軸的下端部,該進液口位於該扇葉盤的中間部分的正下方,且於該扇葉盤的周圍部分以環繞的排列方式連接多個扇葉,各該扇葉的下邊緣鄰近該環形錐面而為傾斜的狀態。The centrifugal high-pressure pump for sewage discharge as described in claim 1, wherein an annular cone is formed on the upper surface of the chassis, and the inlet penetrates the middle of the annular cone; the centrifugal impeller has a vane disk, the center of which is connected to the lower end of the transmission shaft, the inlet is located directly below the middle portion of the vane disk, and multiple vanes are connected in a circumferential arrangement around the vane disk, with the lower edge of each vane inclined near the annular cone. 如請求項1所述之離心排污高壓液泵,其中於該底盤的正下方設置一底板,於該底盤的周圍部分與該底板的周圍部分之間結合一初級過濾網。The centrifugal high-pressure pump for sewage discharge as described in claim 1, wherein a base plate is provided directly below the chassis, and a primary filter is connected between the periphery of the chassis and the periphery of the base plate. 如請求項9所述之離心排污高壓液泵,其中該馬達係直流馬達、變頻式馬達、步進馬達或伺服馬達;該內過濾網的過濾精度高於該初級過濾網的過濾精度。The centrifugal high-pressure sewage pump as described in claim 9, wherein the motor is a DC motor, a variable frequency motor, a stepper motor, or a servo motor; and the filtration accuracy of the internal filter is higher than that of the primary filter.
TW114207169U 2025-07-09 2025-07-09 Centrifugal high-pressure sewage pump TWM676593U (en)

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