TWM656211U - Reinforced teeth for excavator grab - Google Patents
Reinforced teeth for excavator grab Download PDFInfo
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- TWM656211U TWM656211U TW112214087U TW112214087U TWM656211U TW M656211 U TWM656211 U TW M656211U TW 112214087 U TW112214087 U TW 112214087U TW 112214087 U TW112214087 U TW 112214087U TW M656211 U TWM656211 U TW M656211U
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- 239000002184 metal Substances 0.000 claims abstract description 73
- 229910052751 metal Inorganic materials 0.000 claims abstract description 73
- 230000002787 reinforcement Effects 0.000 claims abstract description 34
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 30
- 239000011435 rock Substances 0.000 claims abstract description 22
- 238000009412 basement excavation Methods 0.000 claims abstract description 14
- 210000001015 abdomen Anatomy 0.000 claims abstract description 3
- 229910000639 Spring steel Inorganic materials 0.000 claims description 6
- 229910001018 Cast iron Inorganic materials 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 abstract description 13
- 238000007790 scraping Methods 0.000 abstract description 4
- 230000003116 impacting effect Effects 0.000 abstract description 2
- 238000005755 formation reaction Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 9
- 238000010276 construction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000001934 delay Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
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Abstract
本創作公開一種掘削機抓斗之強化掘齒,其在掘削機的抓斗的各個掘齒設有一金屬強化板,金屬強化板為寬度小於掘齒的四邊形或三邊形金屬直條板,金屬強化板與掘齒的中心線相平行設置,將金屬強化板的窄邊底面焊接在掘齒的內面,使金屬強化板垂直固定在掘齒的內面;且金屬強化板的後端延伸到掘齒的內面的齒腹處,金屬強化板的前端突出掘齒的刃口部形成一突出板,利用突出板在挖掘時對岩層進行衝擊與刮削,藉此達到抓斗的掘齒更耐磨耗、增進掘齒的使用壽命、防止掘齒從後端的組接部斷裂,及更有效對岩層進行衝擊破碎與刮削等作用。The invention discloses a reinforced digging tooth of a digging machine grab bucket, wherein each digging tooth of the digging machine grab bucket is provided with a metal reinforcing plate, the metal reinforcing plate is a quadrilateral or triangular metal straight strip plate with a width smaller than the digging tooth, the metal reinforcing plate is arranged parallel to the center line of the digging tooth, the narrow side bottom surface of the metal reinforcing plate is welded to the inner surface of the digging tooth, so that the metal reinforcing plate is vertically fixed to the inner surface of the digging tooth; and The rear end of the metal reinforcement plate extends to the inner belly of the digging tooth, and the front end of the metal reinforcement plate protrudes from the cutting edge of the digging tooth to form a protruding plate. The protruding plate is used to impact and scrape the rock formation during excavation, thereby making the digging teeth of the grab bucket more wear-resistant, increasing the service life of the digging teeth, preventing the digging teeth from breaking from the rear end assembly, and more effectively impacting, crushing and scraping the rock formation.
Description
本創作係關於掘削機的技術領域,尤指一種掘削機抓斗之強化掘齒,能增進。This invention is related to the technical field of excavators, especially to a kind of reinforced digging teeth of excavator grab, which can enhance.
現今營建基地的整地工程常藉由挖土機、掘削機等重型機械進行,將基地改良或整理成可以進行主體工程的狀態,例如基地開挖前視其工程需求先進行連續壁工程或基樁工程等,此時的工程作業通常會使用圖1或專利公告M326545號所示的掘削機100實施深掘。習知的掘削機100通過鋼索系統200吊掛安裝在起重機300的懸臂301上,起重機300的油壓系統控制鋼索系統200使掘削機100垂直升降,利用掘削機100下端可開合的兩抓斗400(鏟斗)對泥土層、高度緊密砂礫石層、卵礫石或岩盤進行衝擊與掘土,逐漸挖掘到所定的深度。Nowadays, the land preparation works for construction bases are often carried out by heavy machinery such as excavators and backhoes to improve or prepare the bases for the main works. For example, before the base is excavated, continuous wall works or foundation pile works are first carried out according to the engineering needs. At this time, the engineering works usually use the
上述掘削機100在進行連續壁等工程的挖掘時,通過兩抓斗400開口下端犬牙交錯狀的掘齒401(斗齒),對於較軟的泥土層都能順利的完成掘土與抓土的動作,但是當挖掘到達一定深度變成卵礫石或岩盤時,該掘齒401的刃口就難以衝擊擊碎岩盤,必需使掘齒401反覆衝擊岩盤使之逐漸破碎才能抓起些許的碎石,如此導致工程進度緩慢,經常超過預定的工期。而且掘齒401反覆衝擊岩盤時,容易造成刃口損壞及快速磨損(例如專利公開號TW202248502A、TW202035831A及CN115427641A即為解決此一磨損問題),或從掘齒401與抓斗400的焊接或栓接部位破裂(例如專利公告M369973號及公開號CN105862953A中所述)。When the
為此,如何解決掘削機100的抓斗400的掘齒401挖掘到岩盤時挖掘效率降低,掘齒401容易磨損以及衝擊法挖掘時易造成掘齒401斷裂等問題,即為本創作掘削機抓斗之強化掘齒所要克服的課題。Therefore, how to solve the problems that the digging efficiency of the
本創作主要目的在提供一種掘削機抓斗之強化掘齒,其通過抓斗開口端的掘齒另外設有金屬強化板的結構及材質設計,達到抓斗的掘齒更為耐磨耗、增進掘齒的使用壽命、防止掘齒從後端的組接部斷裂,及更有效對岩層進行衝擊與刮削以增進挖掘效率等功效。The main purpose of this invention is to provide a reinforced digging tooth for an excavator grab bucket, which is provided with a metal reinforcement plate structure and material design at the opening end of the grab bucket, so as to achieve the effects of making the digging teeth of the grab bucket more wear-resistant, increasing the service life of the digging teeth, preventing the digging teeth from breaking from the rear end assembly part, and more effectively impacting and scraping the rock formation to improve the excavation efficiency.
為了達到上述目的,本創作之掘削機抓斗之強化掘齒,其較佳的技術方案包含:一抓斗的下開口邊結合有多數個掘齒,該些掘齒的後端固定在該抓斗,該掘齒的前端形成為具有一刃口部的楔形尖端;以及各該掘齒另外設有一金屬強化板,該金屬強化板為寬度小於該掘齒的一直條板,該金屬強化板與該掘齒的中心線相平行設置;該金屬強化板的窄邊底面焊接在該掘齒的內面的中間處,使該金屬強化板垂直固定在該掘齒的內面;該金屬強化板的後端延伸到該掘齒的內面的齒腹處,該金屬強化板的前端突出該掘齒的刃口部形成一突出板,該突出板用於在挖掘時對岩層進行衝擊與刮削。In order to achieve the above-mentioned purpose, the invention of the reinforced digging teeth of the excavator grab bucket, its preferred technical solution includes: a plurality of digging teeth are combined with the lower opening edge of a grab bucket, the rear ends of the digging teeth are fixed to the grab bucket, and the front ends of the digging teeth are formed into a wedge-shaped tip with a cutting edge; and each of the digging teeth is additionally provided with a metal reinforcement plate, the metal reinforcement plate is a straight strip plate with a width smaller than the digging tooth, and the metal reinforcement plate is provided with a metal reinforcement plate. The metal reinforcement plate is arranged parallel to the center line of the digging tooth; the narrow side bottom surface of the metal reinforcement plate is welded to the middle of the inner surface of the digging tooth, so that the metal reinforcement plate is vertically fixed to the inner surface of the digging tooth; the rear end of the metal reinforcement plate extends to the belly of the inner surface of the digging tooth, and the front end of the metal reinforcement plate protrudes from the cutting edge of the digging tooth to form a protruding plate, which is used to impact and scrape the rock layer during excavation.
較佳的技術方案之一,上述掘削機抓斗之強化掘齒中,該金屬強化板具有相反於該窄邊底面的一窄邊頂面,該窄邊頂面與該金屬強化板的前端面相連成非圓角的一直角部或一銳角部。One of the better technical solutions is that in the reinforced digging teeth of the above-mentioned excavator grab, the metal reinforcing plate has a narrow side top surface opposite to the narrow side bottom surface, and the narrow side top surface is connected to the front end surface of the metal reinforcing plate to form a non-rounded right angle portion or a sharp angle portion.
較佳的技術方案之一,上述掘削機抓斗之強化掘齒中,該金屬強化板為一四邊形金屬板。One of the better technical solutions is that in the reinforced digging teeth of the excavator grab bucket, the metal reinforcement plate is a quadrilateral metal plate.
較佳的技術方案之一,上述掘削機抓斗之強化掘齒中,該金屬強化板為一三邊形金屬板。One of the better technical solutions is that in the reinforced digging teeth of the excavator grab bucket, the metal reinforcement plate is a triangular metal plate.
較佳的技術方案之一,上述掘削機抓斗之強化掘齒中,該掘齒為鑄鐵件或鍛造件,該金屬強化板為一彈簧鋼鍛造板。One of the better technical solutions is that in the reinforced digging teeth of the excavator grab bucket, the digging teeth are cast iron parts or forged parts, and the metal reinforcement plate is a spring steel forged plate.
較佳的技術方案之一,上述掘削機抓斗之強化掘齒中,該掘齒的後端焊接、套接或用一插銷栓接在該抓斗的下開口邊。One of the better technical solutions is that in the reinforced digging teeth of the above-mentioned excavator grab bucket, the rear end of the digging teeth is welded, sleeved or bolted to the lower opening edge of the grab bucket with a pin.
本創作一種掘削機抓斗之強化掘齒,通過該掘齒內面焊接的一金屬強化板,以及該金屬強化板前端突出該掘齒的刃口部所形成的一突出板結構,能達到以下功效:The invention is a reinforced digging tooth of an excavator grab bucket. The following effects can be achieved through a metal reinforcement plate welded on the inner surface of the digging tooth and a protruding plate structure formed by the front end of the metal reinforcement plate protruding from the cutting edge of the digging tooth:
(一)抓斗的掘齒更耐磨耗:本創作透過該金屬強化板的設計,並選用彈簧鋼鍛造板作為其材質,具有比該掘齒更優良的硬度及金屬強度,能適應對於岩層的挖掘工作,防止該掘齒的刃口部磨損,增進該掘齒的使用壽命。(1) The digging teeth of the grab bucket are more wear-resistant: This invention adopts the design of the metal reinforcement plate and uses spring steel forged plate as its material, which has better hardness and metal strength than the digging teeth. It can adapt to the excavation work on the rock formation, prevent the cutting edge of the digging teeth from being worn, and increase the service life of the digging teeth.
(二)防止掘齒從後端的組接部斷裂:掘削機採用衝擊法掘削岩層時,容易導致該掘齒後端與抓斗栓接的部位斷裂,斷裂的位置可能發生在該掘齒後端、掘齒樞階凸座、插銷或抓斗,其修復過程會造成工程延宕;本發明透過焊接在該掘齒內面的金屬強化板作為對岩層的直接衝擊構件,若發生衝擊力過大時,可從金屬強化板與該掘齒的焊接部位分離,起到保護掘齒與抓斗的功效,並可在現場重新快速焊接修復。(ii) Preventing the breakage of the rear end of the digging tooth: When the excavator adopts the impact method to dig the rock formation, it is easy to cause the part where the rear end of the digging tooth and the grab bucket are bolted to break. The break may occur at the rear end of the digging tooth, the digging tooth step boss, the pin or the grab bucket, and its repair process will cause project delays. The present invention uses a metal reinforcement plate welded on the inner surface of the digging tooth as a direct impact component on the rock formation. If the impact force is too large, the metal reinforcement plate can be separated from the welding part of the digging tooth, thereby protecting the digging tooth and the grab bucket, and can be quickly re-welded and repaired on site.
(三)更有效對岩層進行衝擊與刮削以增進挖掘效率:本創作該金屬強化板為寬度小於該掘齒的直條板,且為彈簧鋼鍛造板的材質,並在該掘齒形成一突出板,該突出板具有直角部或銳角部,因此能對岩層進行更有效的衝擊破碎與刮削,經實驗施工大幅縮短挖掘岩層的工期,預防工程延宕。(III) More effective impact and scraping of rock formations to improve excavation efficiency: The metal reinforcement plate of this invention is a straight plate with a width smaller than that of the digging tooth, and is made of a spring steel forged plate. A protruding plate is formed on the digging tooth, and the protruding plate has a right angle or a sharp angle, so that the rock formation can be impacted, crushed and scraped more effectively. Experimental construction has greatly shortened the construction period of rock excavation and prevented project delays.
茲依附圖實施例將本創作之技術特徵、結構及其他之作用、目的與功效詳細說明如下:The technical features, structure and other functions, purposes and effects of this invention are described in detail with reference to the attached illustrated embodiments as follows:
參閱圖2所示,本創作一種掘削機抓斗之強化掘齒,其較佳的實施例係在掘削機100的各抓斗400(或稱鏟斗)的下開口邊結合有多數個掘齒10(或稱斗齒),該些掘齒10通常為鑄鐵件或鍛造件所構成,將該些掘齒10的後端分別透過焊接結構或套接結構或用一插銷30栓接在該抓斗400的下開口邊,該掘齒10的前端則形成為具有一刃口部11的楔形尖端,以上係為現有的掘齒10安裝在抓斗400的構造,其組裝在抓斗400組合構造不限。本創作的技術特徵在於各該掘齒10另外設有一金屬強化板20,利用該金屬強化板20作為掘齒10的耐磨耗及耐衝擊構件,用於代替掘齒10的刃口部11對岩層進行衝擊破碎與刮削的動作。Referring to FIG. 2 , the present invention provides a reinforced digging tooth for a grab bucket of an excavator. In a preferred embodiment, a plurality of digging teeth 10 (or bucket teeth) are combined at the lower opening edge of each grab bucket 400 (or shovel bucket) of the
參閱圖2、圖3及圖4所示,本創作該金屬強化板20的第一較佳實施例實施成寬度W1(厚度)小於該掘齒10寬度W2的一四邊形金屬直條板(如圖5所示),較佳的選用彈簧鋼鍛造板裁切而成;其結合在該掘齒10時,使該金屬強化板20與該掘齒10的中心線C相平行設置,將該金屬強化板20的窄邊底面21焊接在該掘齒10的內面12的中間處,使該金屬強化板20垂直固定在該掘齒10的內面12;而且該金屬強化板20的後端22延伸到該掘齒10的內面12的齒腹處,該金屬強化板20的前端23突出該掘齒10的刃口部11形成一突出板24,該突出板24用於在挖掘時對岩層進行衝擊破碎與刮削。其中,該金屬強化板20較佳的實施例之一具有相反於該窄邊底面21的一窄邊頂面25,該窄邊頂面25與該金屬強化板20的前端面231相連成非圓角的一直角部26(或一銳角部)。Referring to FIG. 2, FIG. 3 and FIG. 4, the first preferred embodiment of the
參閱圖6、圖7及圖8所示,為本創作該金屬強化板20的第二較佳實施例,可將上述該金屬強化板20改為一片三邊形金屬直條板,其餘的焊接在該掘齒10的構造與上述第一較佳實施例相同,例如同樣突出一突出板24及直角部26(或一銳角部)等。6, 7 and 8, which are the second preferred embodiment of the
參閱圖9所示,本創作掘削機抓斗之強化掘齒使用於挖掘時,能在該抓斗400張開的情況下,使金屬強化板20前端的突出板24向下朝向岩層的表面,利用該突出板24及直角部26(或銳角部)的構造對岩層進行衝擊破碎與刮削;由於本創作金屬強化板20為比該掘齒10具有更優良的金屬強度與耐磨等特性的彈簧鋼鍛造板所構成,因此能承受掘削機100的各抓斗400對於岩層施加的衝擊力及磨耗,能防止該掘齒10的刃口部11磨損,藉此增進該掘齒10的使用壽命。而且當發生衝擊力過大時,可從金屬強化板20與該掘齒10的焊接部位分離,起到保護掘齒10與抓斗400的功效,並可在現場重新快速焊接修復,避免造成工程延宕。As shown in FIG9 , when the reinforced digging teeth of the excavator grab bucket of the present invention are used for excavation, the
綜上所述,本創作一種掘削機抓斗之強化掘齒,已確具實用性與創作性,其技術手段之運用亦出於新穎無疑,且功效與設計目的誠然符合,已稱合理進步至明。為此,依法提出新型專利申請,惟懇請 鈞局惠予詳審,並賜准專利為禱,至感德便。In summary, this invention, a reinforced digging tooth for the grab bucket of an excavator, is indeed practical and creative. The application of its technical means is undoubtedly novel, and its effect is indeed consistent with the design purpose, which is a reasonable progress. For this reason, a new patent application is filed in accordance with the law. I sincerely request the Jun Bureau to give a detailed review and grant the patent. I am very grateful.
100:掘削機 200:鋼索系統 300:起重機 301:懸臂 400:抓斗 401:掘齒 10:掘齒 11:刃口部 12:內面 20:金屬強化板 21:窄邊底面 22:後端 23:前端 231:前端面 24:突出板 25:窄邊頂面 26:直角部 W1、W2:寬度 C:中心線 30:插銷 100: Excavator 200: Cable system 300: Crane 301: Boom 400: Grab 401: Digging teeth 10: Digging teeth 11: Cutting edge 12: Inner surface 20: Metal reinforcement plate 21: Narrow side bottom surface 22: Rear end 23: Front end 231: Front end surface 24: Protruding plate 25: Narrow side top surface 26: Right angle part W1, W2: Width C: Center line 30: Latch
圖1為習知掘削機安裝於起重機及其施工狀態之示意圖。 圖2為本創作掘削機單邊抓斗及其掘齒之側視示意圖。 圖3為本創作掘齒及四邊形金屬強化板之立體示意圖。 圖4為本創作掘齒及四邊形金屬強化板之側視示意圖。 圖5為本創作掘齒及四邊形金屬強化板之前視示意圖。 圖6為本創作掘齒及三邊形金屬強化板之立體示意圖。 圖7為本創作掘齒及三邊形金屬強化板之側視示意圖。 圖8為本創作掘齒及三邊形金屬強化板之前視示意圖。 圖9為本發明掘削機抓斗之強化掘齒之挖掘動作示意圖。 Figure 1 is a schematic diagram of a conventional excavator installed on a crane and its construction status. Figure 2 is a schematic diagram of a side view of a single-sided grab bucket and its excavating teeth of the excavator of the present invention. Figure 3 is a schematic diagram of a three-dimensional excavating tooth and a quadrilateral metal reinforcing plate of the present invention. Figure 4 is a schematic diagram of a side view of the excavating tooth and a quadrilateral metal reinforcing plate of the present invention. Figure 5 is a schematic diagram of a front view of the excavating tooth and a quadrilateral metal reinforcing plate of the present invention. Figure 6 is a schematic diagram of a three-dimensional excavating tooth and a triangular metal reinforcing plate of the present invention. Figure 7 is a schematic diagram of a side view of the excavating tooth and a triangular metal reinforcing plate of the present invention. Figure 8 is a schematic diagram of a front view of the excavating tooth and a triangular metal reinforcing plate of the present invention. Figure 9 is a schematic diagram of the excavation action of the reinforced excavating tooth of the excavator grab bucket of the present invention.
10:掘齒 10: Digging teeth
11:刃口部 11: Cutting edge
12:內面 12: Inside
20:金屬強化板 20: Metal reinforcement plate
21:窄邊底面 21: Narrow side bottom
22:後端 22: Backend
23:前端 23: Front-end
231:前端面 231: Front face
24:突出板 24: Protruding plate
25:窄邊頂面 25: Narrow edge top
26:直角部 26:Right angle part
30:插銷 30: Latch
Claims (6)
Publications (1)
Publication Number | Publication Date |
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TWM656211U true TWM656211U (en) | 2024-06-01 |
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