TWM652173U - On-line detection device for surface convexity of textile fabrics - Google Patents
On-line detection device for surface convexity of textile fabrics Download PDFInfo
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- TWM652173U TWM652173U TW112209608U TW112209608U TWM652173U TW M652173 U TWM652173 U TW M652173U TW 112209608 U TW112209608 U TW 112209608U TW 112209608 U TW112209608 U TW 112209608U TW M652173 U TWM652173 U TW M652173U
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- 239000004753 textile Substances 0.000 title claims abstract description 63
- 238000001514 detection method Methods 0.000 title claims abstract description 58
- 239000004744 fabric Substances 0.000 title claims abstract description 55
- 239000013307 optical fiber Substances 0.000 claims abstract description 18
- 230000009471 action Effects 0.000 claims description 8
- 230000004044 response Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 3
- 230000000875 corresponding effect Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
Abstract
本新型公開了一種紡織布表面凸起線上檢測裝置,包括收料架以及設於所述收料架上的至少一個用於傳輸紡織布的第一滾輪,第一滾輪的一側設有凸起檢測元件,該凸起檢測元件包括與第一滾輪平行間隔設置的第一固定軸和第二固定軸,一組對射光纖,以及多個依次並列設置的檢測塊。該紡織布表面凸起線上檢測裝置通過設置在紡織布收料架上,在收料之前對紡織布表面通過杠杠結構設置的檢測塊放大凸起感應高度,以對紡織布表面進行全方位的線上檢測,可檢測出紡織布表面0.3毫米以上的凸起物或緯結,以便將檢測出的凸起或緯結及時進行相應的處理,為後續產品的品質提供了保證,具有結構簡單,成本低,使用方便,檢測精度高等優點。 The new model discloses an online detection device for bulges on the surface of textile fabrics, which includes a collection frame and at least one first roller provided on the collection frame for transporting textile fabrics. One side of the first roller is provided with a bulge. The protruding detection element includes a first fixed shaft and a second fixed shaft arranged in parallel and spaced apart from the first roller, a set of opposing optical fibers, and a plurality of detection blocks arranged in parallel in sequence. The device for online detection of bulges on the surface of textile cloth is installed on the textile cloth collecting frame. Before collecting the material, the detection block set by the lever structure on the surface of the textile cloth amplifies the convex sensing height, so as to carry out all-round online detection of the surface of the textile cloth. Detection can detect protrusions or weft knots of more than 0.3 mm on the surface of textile fabrics, so that the detected protrusions or weft knots can be processed accordingly in a timely manner, which ensures the quality of subsequent products. It has a simple structure and low cost. , easy to use, high detection accuracy and other advantages.
Description
本新型屬於線上檢測設備技術領域,具體的說是涉及一種紡織布表面凸起線上檢測裝置。 The invention belongs to the technical field of online detection equipment, and specifically relates to an online detection device for surface convexity of textile fabrics.
紡織布一般是由相互垂直的經紗和緯紗以90度角做經緯交織而成織物,縱向的紗線叫作經紗,橫向的紗線叫作緯紗。在紡織布生產過程中,緯紗撞擊到經紗,會產生凸點,進而影響紡織布的生產品質,因此在紡織布生產過程,通常需要對這些凸起物進行檢測,以便對出現凸點進行及時處理掉。鑒於此,特提出一種紡織布表面凸起線上檢測裝置。 Textile fabrics are generally made of warp and weft yarns that are perpendicular to each other and interwoven at a 90-degree angle. The longitudinal yarns are called warp yarns, and the transverse yarns are called weft yarns. In the production process of textile fabrics, the weft yarn hits the warp yarn, which will produce bumps, which will affect the production quality of textile fabrics. Therefore, during the production process of textile fabrics, it is usually necessary to detect these bumps so that the bumps can be dealt with promptly. Lose. In view of this, an online detection device for convexities on the surface of textile fabrics is proposed.
為了克服上述缺陷,本新型提供了一種紡織布表面凸起線上檢測裝置,即時檢測紡織布表面的凸起,以便及時對檢測到的凸起進行相應的處理,從而確保紡織布的後續加工品質,提升產品品質。本新型為瞭解決其技術問題所採用的技術方案是:作為本新型的進一步改進,暫略! In order to overcome the above defects, the present invention provides an online detection device for bulges on the surface of textile cloth, which can instantly detect bulges on the surface of textile cloth so that the detected bulges can be processed accordingly in a timely manner, thereby ensuring the subsequent processing quality of the textile cloth. Improve product quality. The technical solution adopted by this new model in order to solve its technical problems is: as a further improvement of this new model, it will be omitted for the time being!
本新型的有益效果是:該紡織布表面凸起線上檢測裝置通過設置在紡織布收料架上,在收料之前對紡織布表面通過杠杠結構設置的檢測塊放大凸起感應高度,以對紡織布表面進行全方位的線上檢測,可檢測出紡織布表面0.3毫米以上的凸起物或緯結,以便將檢測出的凸起或緯結及 時進行相應的處理,為後續產品的品質提供了保證,具有結構簡單,成本低,使用方便,檢測精度高等優點。 The beneficial effects of this new model are: the convex line detection device on the surface of the textile cloth is arranged on the textile cloth collecting frame, and before collecting the material, the detection block set by the lever structure on the surface of the textile cloth amplifies the convex sensing height, so as to detect the textile cloth surface. Comprehensive online inspection of the cloth surface can detect protrusions or weft knots above 0.3 mm on the surface of the textile fabric, so that the detected protrusions or weft knots can be Corresponding processing is carried out at the same time, which provides guarantee for the quality of subsequent products. It has the advantages of simple structure, low cost, easy use and high detection accuracy.
1:收料架 1: Collecting rack
2:紡織布 2:Textile cloth
3:第一滾輪 3: First roller
4:第一固定軸 4: First fixed axis
5:第二固定軸 5:Second fixed axis
6:檢測塊 6: Detection block
61:凸起部 61:Protruding part
62:安裝孔 62:Mounting hole
7:結構固定塊 7: Structural fixed block
71:下固定塊 71: Lower fixed block
72:固定塊本體 72: Fixed block body
73:上固定塊 73: Upper fixed block
8:第二滾輪 8:Second roller
9:對射光纖 9: Through-beam optical fiber
101:底座 101:Base
102:左側板 102:Left side panel
103:右側板 103:Right side panel
104:第一固定杆 104:First fixed rod
105:第二固定杆 105:Second fixed rod
106:支撐杆 106:Support rod
〔圖1〕為本新型結構示意圖;〔圖2〕為圖1中的A部放大結構示意圖;〔圖3〕為本新型使用狀態示意圖;〔圖4〕為圖3中的B部放大結構示意圖;〔圖5〕為本新型所述凸起檢測元件部分的結構示意圖;〔圖6〕為本新型單個所述檢測塊結構示意圖。 [Fig. 1] is a schematic structural diagram of the new model; [Fig. 2] is an enlarged structural schematic diagram of part A in Fig. 1; [Fig. 3] is a schematic diagram of the use state of the new model; [Fig. 4] is an enlarged structural schematic diagram of part B in Fig. 3 ; [Fig. 5] is a schematic structural diagram of the protruding detection component part of the present invention; [Fig. 6] is a schematic structural diagram of a single detection block of the present invention.
參閱附圖1-6,為本新型所述的一種紡織布表面凸起線上檢測裝置,包括收料架1以及設於收料架1上的至少一個用於傳輸紡織布2的第一滾輪3。其中第一滾輪3的一側設有凸起檢測元件,該凸起檢測元件包括與第一滾輪3平行間隔設置的第一固定軸4和第二固定軸5,一組對射光纖9,以及多個依次並列設置的檢測塊6。其中,第一固定軸4位於第一滾輪3與第二固定軸5之間,每個檢測塊的一端活動套設在第一固定軸4上,且中部置於第二固定軸5的上方,以及另一端位於一組對射光纖9的下方;每個檢測塊6的一端下方設有凸起部61,置於第一滾輪上被傳輸的紡織布在經過第一固定軸4下方時,紡織布上若有一定大小的凸起則會碰撞對應位置的檢測塊 6的凸起部61,使檢測塊6的另一端相對其一端翹起,一對對射光纖9檢測到被碰撞翹起的檢測塊6後傳信給紡織機控制器,紡織機控制器接受到該信號後作出對應的應對動作。 Referring to the accompanying drawings 1-6, a device for detecting bulges on the surface of textile fabrics according to the present invention is shown, which includes a collection frame 1 and at least one first roller 3 provided on the collection frame 1 for transporting textile cloth 2. . One side of the first roller 3 is provided with a protruding detection element. The protruding detection element includes a first fixed shaft 4 and a second fixed shaft 5 arranged in parallel and spaced apart from the first roller 3, a set of through-beaming optical fibers 9, and A plurality of detection blocks 6 arranged in parallel. Among them, the first fixed shaft 4 is located between the first roller 3 and the second fixed shaft 5. One end of each detection block is movably sleeved on the first fixed shaft 4, and the middle part is placed above the second fixed shaft 5. And the other end is located below a set of counter-beaming optical fibers 9; a protrusion 61 is provided below one end of each detection block 6, and when the textile cloth being transported on the first roller passes below the first fixed shaft 4, the If there are bumps of a certain size on the cloth, they will collide with the detection blocks at the corresponding positions. The convex portion 61 of 6 causes the other end of the detection block 6 to tilt relative to one end of the detection block 6. A pair of through-beam optical fibers 9 detects the collision and tilting detection block 6 and sends a message to the textile machine controller. The textile machine controller accepts Take corresponding action after receiving this signal.
其中,檢測塊6一端設有安裝孔62,用於活動套設在第一固定軸4上,檢測塊數量在120-150塊,以次排布,並佈滿整個紡織布2的表面,並能夠檢測紡織布2表面有0.3毫米以上的凸起物或緯結。 Among them, one end of the detection block 6 is provided with a mounting hole 62 for movable sleeve on the first fixed shaft 4. The number of detection blocks is 120-150, arranged in order, and covered with the entire surface of the textile cloth 2, and It can detect protrusions or weft knots of more than 0.3 mm on the surface of textile fabrics.
作為本新型的優選實施例,所述收料架1包括底座101以及固定於該底座上的左側板102和右側板103,所述左側板102和右側板103之間設有第一固定杆104,所述第一滾輪3套設在第一固定杆104上。 As a preferred embodiment of the present invention, the storage rack 1 includes a base 101 and a left side plate 102 and a right side plate 103 fixed on the base. A first fixing rod 104 is provided between the left side plate 102 and the right side plate 103 , the first roller 3 is sleeved on the first fixed rod 104.
進一步的,所述第一固定杆104位於第一滾輪3的兩外端上分別設有結構固定塊7,一對對射光纖9分別固定於兩個結構固定塊7上,第一固定軸4和第二固定軸5的兩端也分別固定在兩個結構固定塊7上。 Furthermore, the first fixing rod 104 is respectively provided with structural fixing blocks 7 on both outer ends of the first roller 3. A pair of through-beam optical fibers 9 are respectively fixed on the two structural fixing blocks 7. The first fixing shaft 4 The two ends of the second fixed shaft 5 are also fixed on the two structural fixed blocks 7 respectively.
進一步的,所述結構固定塊包括固定塊本體72、設於該結構塊本體下方的下固定塊71及固定於所述結構塊本體一側的上固定塊73,所述下固定塊與所述固定塊本體之間設於一對螺栓用於二者之間的可拆卸連接,且二者相對的一側面上分別設有用於卡置在所述第一固定杆104的外側面上的半圓弧形槽;一對對射光纖9分別固定於兩個結構固定塊7的上固定塊73上,所述第一固定軸4和第二固定軸5的兩端分別固定在兩個結構固定塊7的固定塊本體72上。 Further, the structural fixed block includes a fixed block body 72, a lower fixed block 71 provided below the structural block body, and an upper fixed block 73 fixed to one side of the structural block body. The lower fixed block and the A pair of bolts are provided between the fixed block bodies for detachable connection between the two, and the opposite side surfaces of the two are respectively provided with semi-circular arcs for clamping on the outer surface of the first fixed rod 104 shaped groove; a pair of through-beaming optical fibers 9 are respectively fixed on the upper fixed blocks 73 of the two structural fixed blocks 7, and the two ends of the first fixed shaft 4 and the second fixed shaft 5 are respectively fixed on the two structural fixed blocks 7 on the fixed block body 72.
進一步的,所述左側板102和右側板103之間還固定有至少一個第二固定杆105和至少一個支撐杆106,第二固定杆105上設有第二滾輪8,紡織布在傳輸時分別通過第一滾輪和第二滾輪傳輸。 Furthermore, at least one second fixed rod 105 and at least one support rod 106 are fixed between the left side plate 102 and the right side plate 103. The second fixed rod 105 is provided with a second roller 8, and the textile cloth is transported respectively. Transmission via first roller and second roller.
進一步的,一對對射光纖9和紡織機控制器之間還設有延時繼電器,一對對射光纖9檢測到被碰撞翹起的檢測塊6的信號後先將該信號傳輸給延時繼電器延時設置的對應時間後再傳信給紡織機控制器。 Furthermore, a delay relay is provided between a pair of through-beaming optical fibers 9 and the textile machine controller. After a pair of through-beaming optical fibers 9 detects the signal of the detection block 6 that is lifted by the collision, it first transmits the signal to the delay relay for delay. The message is sent to the textile machine controller after the set corresponding time.
進一步的,所述應對動作包括停止所述第一滾輪轉動的動作和通過報警裝置發出報警的動作。 Further, the response action includes an action of stopping the rotation of the first roller and an action of issuing an alarm through an alarm device.
進一步的,所述檢測塊上的凸起部61為圓弧形。 Furthermore, the protruding portion 61 on the detection block is arc-shaped.
本新型的工作原理如下:紡織布2紡織完成進行收料時,紡織布2通過收料機1上設置的第一滾輪3和至少一個第二滾輪8傳輸進行收料,當紡織布2經過第一滾輪3時,設置在第一滾輪3外側的凸起檢測元件對經過的紡織布2的表面的凸起和緯結進行檢測。 The working principle of this new model is as follows: when the textile cloth 2 is collected after the weaving is completed, the textile cloth 2 is transported by the first roller 3 and at least one second roller 8 provided on the collecting machine 1 for collection. When the first roller 3 is used, the protrusion detection element provided on the outside of the first roller 3 detects the protrusions and weft knots on the surface of the passing textile cloth 2 .
若紡織布2任意表面有0.3毫米以上的凸起物或緯結,則對將對應位置的凸起檢測元件中的檢測塊6頂起,即紡織布2在前進過程中,其上的凸起物或緯結會碰撞對應位置的檢測塊6的凸起部61,使檢測塊6的另一端相對其一端翹起,即被頂起3.6毫米以上,被頂起的檢測塊被兩側的對射光纖9偵測到,對射光纖9將檢測到的信號傳輸給延時繼電器,延時繼電器設置對應的時間後將信號傳輸給紡織機的控制器,紡織機控制器則作出對應的報警動作,以便後續對紡織布2表面檢測到的凸起和緯結進行處理。 If there are protrusions or weft knots of more than 0.3 mm on any surface of the textile cloth 2, push up the detection block 6 in the protrusion detection element at the corresponding position. That is, during the advancement of the textile cloth 2, the protrusions on it will Objects or weft knots will collide with the protrusions 61 of the detection block 6 at the corresponding position, causing the other end of the detection block 6 to tilt relative to one end, that is, it will be lifted up by more than 3.6 mm. The lifted detection block will be pushed up by the opposing sides on both sides. Detected by the emitting optical fiber 9, the counter-emitting optical fiber 9 transmits the detected signal to the delay relay. After the delay relay sets the corresponding time, it transmits the signal to the controller of the textile machine, and the controller of the textile machine makes corresponding alarm actions so that Subsequently, the bulges and weft knots detected on the surface of the textile cloth 2 are processed.
由此可見,該紡織布表面凸起線上檢測裝置通過設置在紡織布收料架上,在收料之前對紡織布表面通過杠杠結構設置的檢測塊放大凸起感應高度,以對紡織布表面進行全方位的線上檢測,可檢測出紡織布表面0.3毫米以上的凸起物或緯結,以便將檢測出的凸起或緯結及時進行相應 的處理,為後續產品的品質提供了保證,具有結構簡單,成本低,使用方便,檢測精度高等優點。 It can be seen that the convex line detection device on the surface of the textile cloth is installed on the textile cloth receiving frame, and the detection block set by the lever structure on the surface of the textile cloth amplifies the convex sensing height before collecting the material, so as to conduct the detection on the surface of the textile cloth. Comprehensive online detection can detect protrusions or weft knots above 0.3 mm on the surface of textile fabrics, so that the detected protrusions or weft knots can be responded to in a timely manner The processing provides guarantee for the quality of subsequent products, and has the advantages of simple structure, low cost, easy use, and high detection accuracy.
在以上的描述中闡述了很多具體細節以便於充分理解本發明。但是以上描述僅是本發明的較佳實施例而已,本發明能夠以很多不同於在此描述的其它方式來實施,因此本發明不受上面公開的具體實施的限制。同時任何熟悉本領域技術人員在不脫離本發明技術方案範圍情況下,都可利用上述揭示的方法和技術內容對本發明技術方案做出許多可能的變動和修飾,或修改為等同變化的等效實施例。凡是未脫離本發明技術方案的內容,依據本發明的技術實質對以上實施例所做的任何簡單修改、等同變化及修飾,均仍屬於本發明技術方案保護的範圍內。 In the foregoing description, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, the above description is only a preferred embodiment of the present invention. The present invention can be implemented in many other ways different from those described here, so the present invention is not limited to the specific implementation disclosed above. At the same time, any person skilled in the art can make many possible changes and modifications to the technical solution of the present invention using the methods and technical content disclosed above without departing from the scope of the technical solution of the present invention, or modify it into equivalent implementations with equivalent changes. example. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the protection scope of the technical solution of the present invention.
1:收料架 1: Collecting rack
3:第一滾輪 3: First roller
6:檢測塊 6: Detection block
8:第二滾輪 8:Second roller
101:底座 101:Base
102:左側板 102:Left side panel
103:右側板 103:Right side panel
105:第二固定杆 105:Second fixed rod
106:支撐 106:Support
Claims (9)
Publications (1)
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TWM652173U true TWM652173U (en) | 2024-03-01 |
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