TWM650429U - Three-ply yarn forming system and twister - Google Patents

Three-ply yarn forming system and twister Download PDF

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TWM650429U
TWM650429U TW112208456U TW112208456U TWM650429U TW M650429 U TWM650429 U TW M650429U TW 112208456 U TW112208456 U TW 112208456U TW 112208456 U TW112208456 U TW 112208456U TW M650429 U TWM650429 U TW M650429U
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yarn
tension
twisting
machine
ply
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TW112208456U
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黃國昌
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黃張秋香
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三股紗線形成系統及撚紗機Three-ply yarn forming system and twisting machine

本新型是有關一種紗線系統及撚紗機,且尤其是有關一種用於形成三股紗線的三股紗線形成系統及撚紗機。The present invention relates to a yarn system and a twisting machine, and in particular to a three-ply yarn forming system and a twisting machine for forming three-ply yarns.

在紡織的產業中,為增加布料的韌性,進而避免布料因長期使用而導致的斷裂或起毛球等問題,並且增添布料的觸感,相關業者在將紗線紡織成布料之前,會將紗線經由併紗及撚紗的處理步驟,以形成雙股紗、三股紗等多股合併的紗線,以提升紗線的撚度及韌性。隨著紡織技術的突破,新的材料例如是和紙、麻紙等紙紗纖維可作為紗線並且紡織成布料,但紙紗纖維製成的紗線因張力與習知紗線的張力不同,若經過習知撚紗的程序形成三股紗,將因張力問題導致紗線無法順利加撚或者有斷裂的可能。In the textile industry, in order to increase the toughness of the fabric, thereby avoiding problems such as breakage or pilling caused by long-term use of the fabric, and to increase the feel of the fabric, relevant operators will spin the yarn before weaving it into fabric. Through the processing steps of yarn doubling and twisting, multi-ply yarns such as double-ply yarn and triple-ply yarn are formed to improve the twist and toughness of the yarn. With the breakthrough of textile technology, new materials such as Japanese paper, hemp paper and other paper yarn fibers can be used as yarn and woven into cloth. However, the tension of the yarn made of paper yarn fiber is different from that of conventional yarn. If it is It is known that the yarn twisting process forms three strands of yarn, but due to tension problems, the yarn cannot be twisted smoothly or may break.

有鑑於此,一種能調整紗線張力以形成三股紗線的三股紗線形成系統及撚紗機仍是目前相關業者共同努力的目標。In view of this, a three-ply yarn forming system and twisting machine that can adjust the yarn tension to form three-ply yarn are still the goals of the current joint efforts of relevant industry players.

本新型之目的在於提供一種三股紗線形成系統及撚紗機,其透過在併紗機及整經機組設置張力調整組件以調整三股紗線的張力,可維持三股紗線的張力並降低斷裂的可能。The purpose of this new model is to provide a three-ply yarn forming system and a twisting machine, which can maintain the tension of the three-ply yarn and reduce the risk of breakage by setting a tension adjustment component on the doubling machine and the warping unit to adjust the tension of the three-ply yarn. possible.

依據本新型一實施方式提供一種三股紗線形成系統,其用以將三紗線形成成一三股紗線,其中各紗線以一和紙紗材料製成,三股紗線形成系統包含一併紗機、一撚紗機以及一整經機組。併紗機包含三線筒、一併紗機構及三第一張力調整組件。三線筒分別用以供三紗線纏繞。併紗機構用以將前述三紗線併紗形成三股紗線。各第一張力調整組件設置於各線筒與併紗機構之間,各第一張力調整組件用以調整各紗線的張力。撚紗機包含一旋轉軸件、一撚紗主機及一變頻驅動馬達。旋轉軸件用以供三股紗線設置並繞一軸線旋轉。撚紗主機用以加撚三股紗線。變頻驅動馬達電性連接撚紗主機,並用以驅動撚紗主機以一轉速加撚三股紗線。整經機組包含一線筒架、一第二張力調整組件、一整經機及一紗線盤。線筒架用以供三股紗線設置。第二張力調整組件設置於線筒架,且用以調整三股紗線的張力。紗線盤可分離地設置於整經機,其中整經機用以帶動紗線盤旋轉,使得三股紗線經第二張力調整組件後纏繞於紗線盤。According to an embodiment of the present invention, a three-ply yarn forming system is provided, which is used to form three yarns into a three-ply yarn, wherein each yarn is made of a Japanese paper yarn material. The three-ply yarn forming system includes a doubling machine, A twisting machine and a warping unit. The doubling machine includes three bobbins, a doubling mechanism and three first tension adjustment components. The three bobbins are used for winding three yarns respectively. The doubling mechanism is used for doubling the aforementioned three yarns to form three-ply yarns. Each first tension adjustment component is disposed between each bobbin and the yarn doubling mechanism, and each first tension adjustment component is used to adjust the tension of each yarn. The twisting machine includes a rotating shaft, a twisting main machine and a variable frequency drive motor. The rotating shaft is used for three strands of yarn to be arranged and rotate around an axis. The twisting machine is used to twist three-ply yarn. The variable frequency drive motor is electrically connected to the twisting main machine, and is used to drive the twisting main machine to twist three strands of yarn at one rotation speed. The warping unit includes a bobbin frame, a second tension adjustment component, a warping machine and a yarn reel. The bobbin holder is used for setting three strands of yarn. The second tension adjustment component is arranged on the bobbin frame and is used to adjust the tension of the three yarns. The yarn disk is detachably arranged on the warping machine, wherein the warping machine is used to drive the yarn disk to rotate, so that the three strands of yarn are wound around the yarn disk after passing through the second tension adjustment component.

依據前段所述實施方式的三股紗線形成系統,其中各第一張力調整組件可包含一第一底座、一第一延伸桿及複數第一負重元件。第一延伸桿的一端連接於第一底座。第一負重元件可移動地設置於第一底座上,其中各第一負重元件具有一第一穿孔。其中,第一延伸桿穿設於各第一負重元件的第一穿孔,各第一負重元件沿第一延伸桿移動以靠近或遠離第一延伸桿的前述一端,且第一負重元件的至少一者用以壓合前述一紗線於第一底座上,以調整前述一紗線的張力。According to the three-ply yarn forming system of the embodiment described in the previous paragraph, each first tension adjustment component may include a first base, a first extension rod and a plurality of first load-bearing elements. One end of the first extension rod is connected to the first base. The first load-bearing elements are movably disposed on the first base, wherein each first load-bearing element has a first through hole. Wherein, the first extension rod is inserted through the first through hole of each first load-bearing element, each first load-bearing element moves along the first extension rod to be close to or away from the aforementioned end of the first extension rod, and at least one of the first load-bearing elements The one is used to press the aforementioned yarn on the first base to adjust the tension of the aforementioned yarn.

依據前段所述實施方式的三股紗線形成系統,其中各第一張力調整組件可更包含一第一彎折桿及一止擋部。第一彎折桿的一端一體連接於第一延伸桿的另一端,第一彎折桿與第一延伸桿形成一U型管結構,第一負重元件沿U型管結構移動,止擋部連接於第一彎折桿的另一端並用以防止第一負重元件自第一彎折桿脫離。According to the three-ply yarn forming system of the embodiment described in the previous paragraph, each first tension adjustment component may further include a first bending rod and a stopper. One end of the first bending rod is integrally connected to the other end of the first extension rod. The first bending rod and the first extension rod form a U-shaped tube structure. The first load-bearing element moves along the U-shaped tube structure, and the stop portion is connected at the other end of the first bending rod and used to prevent the first load-bearing element from being detached from the first bending rod.

依據前段所述實施方式的三股紗線形成系統,其中併紗機可更包含一張力偵測元件,其設置於各第一張力調整組件與併紗機構之間,張力偵測元件用以偵測前述三紗線的張力。According to the three-ply yarn forming system of the embodiment described in the previous paragraph, the doubling machine may further include a tension detection element, which is disposed between each first tension adjustment component and the doubling mechanism. The tension detection element is used to detect The tension of the three aforementioned yarns.

依據前段所述實施方式的三股紗線形成系統,其中併紗機可更包含一清紗器,其設置於各第一張力調整組件與併紗機構之間,清紗器用以監控前述三紗線的瑕疵。According to the three-ply yarn forming system of the embodiment described in the previous paragraph, the yarn doubling machine may further include a yarn clearer, which is disposed between each first tension adjustment component and the yarn doubling mechanism. The yarn clearer is used to monitor the aforementioned three yarns. of flaws.

依據前段所述實施方式的三股紗線形成系統,其中撚紗機可更包含一紗線偵測元件,其訊號連接變頻驅動馬達,紗線偵測元件用以偵測三股紗線的張力或斷線,並傳輸一控制訊號至變頻驅動馬達,以改變變頻驅動馬達驅動撚紗主機的轉速或停止變頻驅動馬達。According to the three-ply yarn forming system of the embodiment described in the previous paragraph, the twisting machine may further include a yarn detection element, the signal of which is connected to the variable frequency drive motor. The yarn detection element is used to detect the tension or breakage of the three-ply yarn. line, and transmits a control signal to the variable frequency drive motor to change the rotation speed of the twisting main machine driven by the variable frequency drive motor or to stop the variable frequency drive motor.

依據前段所述實施方式的三股紗線形成系統,其中第二張力調整組件可包含二張力輪,二張力輪間隔排列,三股紗線接觸二張力輪的不同側,以使二張力輪調整三股紗線的張力。According to the three-ply yarn forming system of the embodiment described in the previous paragraph, the second tension adjustment component may include two tension wheels, the two tension wheels are arranged at intervals, and the three ply yarns contact different sides of the two tension wheels, so that the two tension wheels adjust the three ply yarns. Thread tension.

依據本新型一實施方式提供一種撚紗機,其用以加撚一三股紗線,撚紗機包含一旋轉軸件、一撚紗主機及一變頻驅動馬達。旋轉軸件用以供三股紗線纏繞並繞一軸線旋轉。撚紗主機用以加撚三股紗線。變頻驅動馬達電性連接撚紗主機,並用以驅動撚紗主機以一轉速加撚三股紗線。According to an embodiment of the present invention, a twisting machine is provided, which is used for twisting a three-ply yarn. The twisting machine includes a rotating shaft, a twisting main machine and a variable frequency drive motor. The rotating shaft is used for three yarns to be wound and rotated around an axis. The twisting machine is used to twist three-ply yarn. The variable frequency drive motor is electrically connected to the twisting main machine and is used to drive the twisting main machine to twist three strands of yarn at one rotation speed.

依據前段所述實施方式的撚紗機,可更包含一紗線偵測元件,其訊號連接變頻驅動馬達,紗線偵測元件用以偵測三股紗線的張力或斷線,並傳輸一控制訊號至變頻驅動馬達,以改變變頻驅動馬達驅動撚紗主機的轉速或停止變頻驅動馬達。The twisting machine according to the embodiment described in the previous paragraph may further include a yarn detection element whose signal is connected to the variable frequency drive motor. The yarn detection element is used to detect the tension or breakage of the three yarns and transmit a control The signal is sent to the variable frequency drive motor to change the speed of the twisting main machine driven by the variable frequency drive motor or to stop the variable frequency drive motor.

依據前段所述實施方式的撚紗機,其中旋轉軸件可包含一旋轉臂,其沿垂直於軸線的方向延伸且用以連接三股紗線。According to the twisting machine of the embodiment described in the previous paragraph, the rotating shaft member may include a rotating arm that extends in a direction perpendicular to the axis and is used to connect three strands of yarn.

請參照第1圖至第5圖,其中第1圖繪示依照本新型一實施例的一三股紗線形成系統100的方塊示意圖,第2圖繪示依照第1圖實施例的併紗機1000併紗形成三股紗線L2的示意圖,第3圖繪示依照第2圖實施例的第一張力調整組件1200的示意圖,第4圖繪示依照第1圖實施例的撚紗機2000的示意圖,第5圖繪示依照第1圖實施例的整經機組3000的示意圖。如第1圖至第3圖所示,三股紗線形成系統100用以將三紗線L1形成一三股紗線L2,其中各紗線L1以一和紙紗材料製成,且三股紗線形成系統100包含一併紗機1000、一撚紗機2000以及一整經機組3000。併紗機1000包含一基座(圖未繪示)、三線筒1100、一集線部1300、三第一張力調整組件1200、一併紗機構1500及一併紗線筒1600。線筒1100設置於基座上,且三線筒1100分別用以供三紗線L1纏繞。併紗機構1500設置於基座上,且用以將三紗線L1併紗形成三股紗線L2。集線部1300設置於基座上。各第一張力調整組件1200設置於各線筒1100與併紗機構1500之間(進一步來說,第一張力調整組件1200設置於線筒1100與集線部1300之間)。各第一張力調整組件1200用以調整各紗線L1的張力。各第一張力調整組件1200可包含一第一底座1210、一第一延伸桿1220及複數第一負重元件1230。第一底座1210設置於基座上。第一延伸桿1220的一端連接於第一底座1210。第一負重元件1230可移動地設置於第一底座1210上,其中各第一負重元件1230具有一第一穿孔。第一延伸桿1220穿設於各第一負重元件1230的第一穿孔,各第一負重元件1230沿第一延伸桿1220移動以靠近或遠離第一延伸桿1220的前述一端,且第一負重元件1230的至少一者用以壓合前述一紗線L1於第一底座1210上,以調整前述一紗線L1的張力。併紗線筒1600可分離地設置於併紗機構1500。當三紗線L1分別自三線筒1100延伸至三第一張力調整組件1200,各第一張力調整組件1200的第一負重元件1230的至少一者壓合各紗線L1於各第一張力調整組件1200的第一底座1210上,三紗線L1匯集於集線部1300後沿一併紗方向X1往併紗線筒1600延伸,併紗機構1500帶動併紗線筒1600旋轉,將三紗線L1併紗形成的三股紗線L2纏繞於併紗線筒1600上。Please refer to Figures 1 to 5. Figure 1 illustrates a block diagram of a three-ply yarn forming system 100 according to an embodiment of the present invention, and Figure 2 illustrates a doubling machine according to the embodiment of Figure 1. A schematic diagram of 1000 parallel yarns forming a three-ply yarn L2. Figure 3 shows a schematic diagram of the first tension adjustment component 1200 according to the embodiment of Figure 2. Figure 4 shows a schematic diagram of the twisting machine 2000 according to the embodiment of Figure 1. , Figure 5 shows a schematic diagram of the warping unit 3000 according to the embodiment of Figure 1 . As shown in Figures 1 to 3, the three-ply yarn forming system 100 is used to form three yarns L1 into a three-ply yarn L2, wherein each yarn L1 is made of a Japanese paper yarn material, and the three-ply yarns form The system 100 includes a doubling machine 1000, a twisting machine 2000 and a warping unit 3000. The yarn doubling machine 1000 includes a base (not shown), three yarn bobbins 1100, a yarn collection part 1300, three first tension adjustment components 1200, a doubling yarn mechanism 1500 and a doubling yarn bobbin 1600. The bobbin 1100 is disposed on the base, and the three bobbins 1100 are respectively used for winding the three yarns L1. The doubling mechanism 1500 is disposed on the base and is used for doubling the three yarns L1 to form the three-ply yarn L2. The line gathering part 1300 is provided on the base. Each first tension adjustment component 1200 is disposed between each bobbin 1100 and the yarn doubling mechanism 1500 (furthermore, the first tension adjustment component 1200 is disposed between the bobbin 1100 and the thread collection part 1300). Each first tension adjustment component 1200 is used to adjust the tension of each yarn L1. Each first tension adjustment component 1200 may include a first base 1210, a first extension rod 1220 and a plurality of first load-bearing elements 1230. The first base 1210 is provided on the base. One end of the first extension rod 1220 is connected to the first base 1210 . The first load-bearing elements 1230 are movably disposed on the first base 1210, wherein each first load-bearing element 1230 has a first through hole. The first extension rod 1220 is inserted through the first through hole of each first load-bearing element 1230. Each first load-bearing element 1230 moves along the first extension rod 1220 to be closer to or away from the aforementioned end of the first extension rod 1220, and the first load-bearing element 1230 At least one of 1230 is used to press the aforementioned yarn L1 on the first base 1210 to adjust the tension of the aforementioned yarn L1. The doubling bobbin 1600 is detachably provided in the doubling mechanism 1500. When the three yarns L1 extend from the three bobbins 1100 to the three first tension adjustment components 1200, at least one of the first load-bearing elements 1230 of each first tension adjustment component 1200 presses each yarn L1 to each first tension adjustment component. On the first base 1210 of 1200, the three yarns L1 are gathered at the yarn gathering part 1300 and then extend toward the doubling yarn bobbin 1600 along the doubling yarn direction The three-ply yarn L2 formed by the yarn is wound around the combined yarn bobbin 1600 .

併紗機1000的併紗機構1500的數量可為複數,且併紗線筒1600、集線部1300的數量對應併紗機構1500的數量,並且單一集線部1300對應三個線筒1100及三個第一張力調整組件1200。藉此,併紗機1000可同時形成複數個三股紗線L2,第2圖實施例中,僅繪示併紗機1000形成單一三股紗線L2所需的結構,但本新型不以此為限。如第2圖所示,併紗機1000可更包含一清紗器1400及一張力偵測元件1700。清紗器1400設置於集線部1300與併紗機構1500之間,清紗器1400用以監控三紗線L1的瑕疵。具體來說,清紗器1400可檢測紗線L1上是否有雜質,例如是灰塵或纖維碎片等,並清除紗線L1上的雜質。張力偵測元件1700可以透過複數滾輪供紗線L1穿設的數位式張力計或是透過紅外線的光學式偵測器,但本新型不以此為限。The number of doubling mechanisms 1500 of the doubling machine 1000 may be plural, and the number of doubling bobbins 1600 and line collecting parts 1300 corresponds to the number of doubling yarn mechanisms 1500, and a single line collecting part 1300 corresponds to three bobbins 1100 and three third bobbins 1100. A force adjustment assembly 1200. Thereby, the doubling machine 1000 can form a plurality of three-ply yarns L2 at the same time. In the embodiment in Figure 2, only the structure required for the doubling machine 1000 to form a single three-ply yarn L2 is shown, but the present invention is not limited to this. . As shown in Figure 2, the doubling machine 1000 may further include a yarn clearer 1400 and a tension detection element 1700. The yarn clearer 1400 is disposed between the yarn collecting part 1300 and the yarn doubling mechanism 1500. The yarn clearer 1400 is used to monitor the defects of the three yarns L1. Specifically, the yarn clearer 1400 can detect whether there are impurities on the yarn L1, such as dust or fiber fragments, and remove the impurities on the yarn L1. The tension detection element 1700 can be a digital tension meter that passes the yarn L1 through a plurality of rollers or an optical detector that passes infrared rays, but the present invention is not limited to this.

併紗機構1500可包含一槽筒1510,其中槽筒1510具有一導引槽1511。導引槽1511的形狀以Z字形沿槽筒1510的一長邊方向延伸,當紗線L1匯集於集線部1300後沿併紗方向X1往併紗線筒1600延伸以受導引槽1511導引;當槽筒1510與併紗線筒1600接觸並旋轉,三紗線L1沿導引槽1511纏繞併紗線筒1600,使得三紗線L1併紗形成三股紗線L2纏繞於併紗線筒1600。詳細來說,併紗機構1500分別驅動槽筒1510與併紗線筒1600以相反的方向旋轉,藉以加速三股紗線L2纏繞於併紗線筒1600的速度,但本新型不以此為限。The doubling mechanism 1500 may include a groove barrel 1510, wherein the groove barrel 1510 has a guide groove 1511. The shape of the guide groove 1511 extends in a Z-shape along one long side direction of the groove barrel 1510. When the yarn L1 is gathered at the yarn collection part 1300, it extends toward the doubling yarn barrel 1600 along the yarn doubling direction X1 to be guided by the guide groove 1511. ; When the grooved drum 1510 contacts and rotates with the parallel yarn drum 1600, the three yarns L1 are wound around the parallel yarn drum 1600 along the guide groove 1511, so that the three yarns L1 are paralleled to form a three-ply yarn L2 that is wound around the parallel yarn drum 1600. . Specifically, the yarn doubling mechanism 1500 drives the grooved drum 1510 and the doubled yarn drum 1600 to rotate in opposite directions, thereby accelerating the speed at which the three yarns L2 are wound around the doubled yarn drum 1600, but the invention is not limited to this.

如第3圖所示,各第一張力調整組件1200可更包含一第一彎折桿1240及一止擋部1250,第一彎折桿1240的一端一體連接於第一延伸桿1220的另一端,第一彎折桿1240與第一延伸桿1220形成一U型管結構,各第一負重元件1230沿U型管結構移動,止擋部1250連接於第一彎折桿1240的另一端並用以防止第一負重元件1230自第一彎折桿1240脫離。當紗線L1的張力過大,使用者可將第一負重元件1230的部分沿U型管結構移動並放置於止擋部1250上;或者,當紗線L1的張力不足,可將放置於止擋部1250上的第一負重元件1230移動並疊在第一底座1210上以增加張力。藉此,使用者可依據使用需求調整紗線L1的張力。As shown in Figure 3, each first tension adjustment component 1200 may further include a first bending rod 1240 and a stopper 1250. One end of the first bending rod 1240 is integrally connected to the other end of the first extension rod 1220. , the first bending rod 1240 and the first extension rod 1220 form a U-shaped tube structure, each first load-bearing element 1230 moves along the U-shaped tube structure, and the stopper 1250 is connected to the other end of the first bending rod 1240 and used to The first load-bearing element 1230 is prevented from being detached from the first bending rod 1240 . When the tension of yarn L1 is too large, the user can move part of the first load-bearing element 1230 along the U-shaped tube structure and place it on the stopper 1250; or, when the tension of yarn L1 is insufficient, the user can move the part of the first load-bearing element 1230 on the stopper 1250. The first load-bearing element 1230 on the portion 1250 moves and stacks on the first base 1210 to increase tension. In this way, the user can adjust the tension of the yarn L1 according to the usage requirements.

如第4圖所示,撚紗機2000包含一旋轉軸件2100、一變頻驅動馬達2200、一撚紗主機2300、一撚紗線筒2400、一導引件2700及一超喂羅拉2800。旋轉軸件2100用以供三股紗線L2設置並繞一軸線旋轉。具體來說,纏繞三股紗線L2的併紗線筒1600套設於旋轉軸件2100。變頻驅動馬達2200電性連接撚紗主機2300,並用以驅動撚紗主機2300以一轉速加撚三股紗線L2。導引件2700設置於旋轉軸件2100與超喂羅拉2800之間,用以導引三股紗線L2的一撚紗方向,超喂羅拉2800用以加快撚紗主機2300撚紗的速度。撚紗主機2300、導引件2700及超喂羅拉2800的結構為習知技術且非本新型之技術重點,在此不詳述其細節。撚紗線筒2400可分離地設置於撚紗主機2300。當纏繞三股紗線L2的併紗線筒1600自併紗機構1500分離並套設於旋轉軸件2100,三股紗線L2的一端連接於撚紗線筒2400,變頻驅動馬達2200驅動撚紗主機2300捲繞三股紗線L2於撚紗線筒2400,並帶動旋轉軸件2100旋轉,進而加撚三股紗線L2,且加撚後的三股紗線L2纏繞於撚紗線筒2400。As shown in Figure 4, the twisting machine 2000 includes a rotating shaft 2100, a variable frequency drive motor 2200, a twisting main machine 2300, a twisting bobbin 2400, a guide 2700 and an overfeed roller 2800. The rotating shaft 2100 is used for the three yarns L2 to be arranged and rotate around an axis. Specifically, the parallel yarn bobbin 1600 wound with the three-ply yarn L2 is sleeved on the rotating shaft member 2100 . The variable frequency drive motor 2200 is electrically connected to the twisting host 2300, and is used to drive the twisting host 2300 to twist the three-ply yarn L2 at a rotational speed. The guide 2700 is disposed between the rotating shaft 2100 and the overfeed roller 2800 to guide the twisting direction of the three-ply yarn L2. The overfeed roller 2800 is used to speed up the twisting speed of the twisting main machine 2300. The structures of the twisting main machine 2300, the guide 2700 and the overfeed roller 2800 are conventional technologies and are not the technical focus of the present invention, and their details will not be described in detail here. The twisted yarn bobbin 2400 is detachably provided on the twisted yarn main machine 2300. When the doubling yarn bobbin 1600 wound with the three-ply yarn L2 is separated from the doubling yarn mechanism 1500 and set on the rotating shaft 2100, one end of the three-ply yarn L2 is connected to the twisting yarn bobbin 2400, and the variable frequency drive motor 2200 drives the twisting yarn host 2300 The three-ply yarn L2 is wound around the twisted yarn bobbin 2400, and the rotating shaft 2100 is driven to rotate, thereby twisting the three-ply yarn L2, and the twisted three-ply yarn L2 is wound around the twisted yarn bobbin 2400.

旋轉軸件2100的數量可為複數,且撚紗線筒2400的數量對應旋轉軸件2100,第4圖實施例中,僅繪示撚紗機2000加撚單一三股紗線L2時所需的結構,但本新型不以此為限。旋轉軸件2100可包含一軸管2110及二旋轉臂2120。軸管2110沿軸線延伸,旋轉臂2120連接於軸管2110且用以連接三股紗線L2。進一步來說,三股紗線L2由併紗線筒1600勾在一旋轉臂2120上,並沿軸線由軸管2110的頂端穿入,經由導引件2700及超喂羅拉2800後,再連接於撚紗線筒2400上。當撚紗主機2300受驅動並轉動撚紗線筒2400,連接於撚紗線筒2400的三股紗線L2受力捲繞於撚紗線筒2400,進一步增加三股紗線L2的撚度。The number of rotating shafts 2100 can be plural, and the number of twisting yarn bobbins 2400 corresponds to the rotating shafts 2100. In the embodiment of Figure 4, only the structure required when the twisting machine 2000 twists a single three-ply yarn L2 is shown. , but the present invention is not limited to this. The rotating shaft 2100 may include a shaft tube 2110 and two rotating arms 2120. The shaft tube 2110 extends along the axis, and the rotating arm 2120 is connected to the shaft tube 2110 and used to connect the three yarns L2. Furthermore, the three-ply yarn L2 is hooked on a rotating arm 2120 by the doubling yarn drum 1600, and penetrates along the axis from the top of the shaft tube 2110. After passing through the guide 2700 and the overfeed roller 2800, it is connected to the twisting arm 2120. Yarn bobbin 2400 on. When the twisting yarn main machine 2300 is driven and rotates the twisting yarn bobbin 2400, the three-ply yarn L2 connected to the twisting yarn bobbin 2400 is wound around the twisting yarn bobbin 2400, further increasing the twist of the three-ply yarn L2.

變頻驅動馬達2200可依據三股紗線L2製成材料所需的張力調整驅動撚紗主機2300帶動旋轉軸件2100的轉速,藉以調整三股紗線L2的撚度,維持三股紗線L2的張力,進而避免三股紗線L2斷裂。藉此,撚紗機2000可應用於不同材料製成的紗線材料。The variable frequency drive motor 2200 can adjust and drive the twisting main machine 2300 to drive the rotational speed of the rotating shaft 2100 according to the tension required for the material made of the three-ply yarn L2, thereby adjusting the twist of the three-ply yarn L2 and maintaining the tension of the three-ply yarn L2, thus preventing Three strands of yarn L2 are broken. Thereby, the twisting machine 2000 can be applied to yarn materials made of different materials.

撚紗機2000可更包含一紗線偵測元件2600。紗線偵測元件2600訊號連接變頻驅動馬達2200,紗線偵測元件2600用以偵測三股紗線L2的張力或斷線,並傳輸一控制訊號至變頻驅動馬達2200,以改變變頻驅動馬達2200驅動撚紗主機2300的轉速或停止變頻驅動馬達2200。當三股紗線L2在加撚過程中,紗線偵測元件2600可即時偵測三股紗線L2是否有過度緊繃或鬆弛(張力超過最大閾值或低於最小閾值)的狀況,進而調整撚紗主機2300的轉速,藉以避免三股紗線L2斷裂且維持三股紗線L2的品質。並且當紗線偵測元件2600偵測三股紗線L2斷線時,可即時停止變頻驅動馬達2200,藉以方便使用者進行更換作業。紗線偵測元件2600可以是一光學式偵測元件或是透過轉輪偵測張力的機械式偵測元件,但本新型不以此為限。The twisting machine 2000 may further include a yarn detection component 2600. The yarn detection element 2600 is connected to the variable frequency drive motor 2200 with a signal. The yarn detection element 2600 is used to detect the tension or breakage of the three-ply yarn L2, and transmit a control signal to the variable frequency drive motor 2200 to change the variable frequency drive motor 2200. Drive the rotation speed of the yarn twisting host 2300 or stop the variable frequency drive motor 2200. When the three-ply yarn L2 is being twisted, the yarn detection element 2600 can instantly detect whether the three-ply yarn L2 is excessively tight or relaxed (the tension exceeds the maximum threshold or is below the minimum threshold), and then adjusts the twisting of the yarn. The rotation speed of the main machine 2300 is used to prevent the three-ply yarn L2 from breaking and maintain the quality of the three-ply yarn L2. Moreover, when the yarn detection element 2600 detects that the three-ply yarn L2 is broken, it can immediately stop the variable frequency drive motor 2200 to facilitate the user's replacement operation. The yarn detection element 2600 can be an optical detection element or a mechanical detection element that detects tension through a runner, but the invention is not limited to this.

如第5圖所示,整經機組3000包含一線筒架3100、一第二張力調整組件3200、一整經機3300及一紗線盤3400。線筒架3100用以供三股紗線L2設置。具體來說,纏繞三股紗線L2的撚紗線筒2400設置於線筒架3100上。第二張力調整組件3200設置於線筒架3100,且第二張力調整組件3200用以調整三股紗線L2的張力。紗線盤3400可分離地設置於整經機3300,其中整經機3300用以帶動紗線盤3400旋轉,使得三股紗線L2經第二張力調整組件3200後纏繞於紗線盤3400。As shown in Figure 5, the warping unit 3000 includes a bobbin frame 3100, a second tension adjustment component 3200, a warping machine 3300 and a yarn reel 3400. The bobbin frame 3100 is used for setting the three-ply yarn L2. Specifically, the twisted yarn bobbin 2400 around which the three-ply yarn L2 is wound is provided on the bobbin frame 3100. The second tension adjustment component 3200 is disposed on the bobbin frame 3100, and the second tension adjustment component 3200 is used to adjust the tension of the three-ply yarn L2. The yarn disk 3400 is detachably arranged on the warping machine 3300, where the warping machine 3300 is used to drive the yarn disk 3400 to rotate, so that the three yarns L2 are wound around the yarn disk 3400 after passing through the second tension adjustment component 3200.

請配合參照第6圖,第6圖繪示依照第5圖實施例的第二張力調整組件3200接觸三股紗線L2的示意圖。如第5圖及第6圖所示,複數個纏繞三股紗線L2的撚紗線筒2400放置於線筒架3100,且第二張力調整組件3200的數量為複數,各第二張力調整組件3200設置於線筒架3100的各撚紗線筒2400旁。第二張力調整組件3200可包含二張力輪3210及一旋轉底座3220。整經機3300及紗線盤3400的結構為習知之技術,且非本新型的技術重點,在此不詳述。二張力輪3210間隔排列於旋轉底座3220上,且三股紗線L2接觸二張力輪3210的不同側,以使二張力輪3210用以調整三股紗線L2的張力。使用者可在三股紗線L2經過整經機3300,並將各三股紗線L2的一端連接至紗線盤3400的相同一點後,將三股紗線L2穿過二張力輪3210之間,並且轉動旋轉底座3220,藉以移動張力輪3210的位置,進而調整三股紗線L2的張力。其他實施例中,各張力輪可分別沿一軸線旋轉,藉以拉動三股紗線,進而調整三股紗線的張力;或者,第二張力調整組件的結構可以如第一張力調整組件的結構,並且將三股紗線壓合在負重元件與底座之間,並透過調整負重元件疊放在底座上的數量以調整三股紗線的張力,本新型不以此為限。Please refer to Figure 6 , which illustrates a schematic diagram of the second tension adjustment component 3200 contacting the three-ply yarn L2 according to the embodiment of Figure 5 . As shown in Figures 5 and 6, a plurality of twisted yarn bobbins 2400 wound with the three-ply yarn L2 are placed on the bobbin frame 3100, and the number of the second tension adjustment components 3200 is a plurality, and each second tension adjustment component 3200 It is installed next to each twisted yarn bobbin 2400 of the bobbin rack 3100. The second tension adjustment component 3200 may include two tension wheels 3210 and a rotating base 3220. The structures of the warping machine 3300 and the yarn disc 3400 are conventional technologies and are not the technical focus of the present invention, so they will not be described in detail here. The two tension wheels 3210 are arranged at intervals on the rotating base 3220, and the three yarns L2 contact different sides of the two tension wheels 3210, so that the two tension wheels 3210 are used to adjust the tension of the three yarns L2. The user can pass the three-ply yarn L2 through the warper 3300 and connect one end of each three-ply yarn L2 to the same point on the yarn disc 3400, and then pass the three-ply yarn L2 between the two tension wheels 3210 and rotate it. Rotate the base 3220 to move the position of the tension wheel 3210, thereby adjusting the tension of the three yarns L2. In other embodiments, each tension wheel can rotate along an axis to pull three strands of yarn, thereby adjusting the tension of the three strands of yarn; or, the structure of the second tension adjustment component can be the same as that of the first tension adjustment component, and the The three yarns are pressed between the load-bearing element and the base, and the tension of the three yarns is adjusted by adjusting the number of load-bearing elements stacked on the base. The invention is not limited to this.

本新型透過分別在併紗機1000及整經機組3000設置張力調整組件,並且以變頻驅動馬達2200調整撚紗主機2300加撚三股紗線L2的轉速,可維持三股紗線L2的張力避免三股紗線L2在捲繞或加撚的過程斷裂,藉此解決習知的三股紗線容易在捲繞或加撚的過程中斷裂的問題,增加形成三股紗線L2的良率並增進紡織的效率。By setting tension adjustment components on the doubling machine 1000 and the warping unit 3000 respectively, and using the variable frequency drive motor 2200 to adjust the rotating speed of the twisting main machine 2300 to twist the three-ply yarn L2, the new model can maintain the tension of the three-ply yarn L2 and avoid the three-ply yarn L2. The thread L2 is broken during the winding or twisting process, thereby solving the conventional problem that the three-ply yarn is easily broken during the winding or twisting process, increasing the yield of forming the three-ply yarn L2 and improving the efficiency of spinning.

雖然本新型已以實施例揭露如上,然其並非用以限定本新型,任何熟習此技藝者,在不脫離本新型之精神和範圍內,當可作各種之更動與潤飾,因此本新型之保護範圍當視後附之申請專利範圍所界定者為準。Although the present invention has been disclosed above through embodiments, they are not intended to limit the present invention. Anyone familiar with this art can make various modifications and modifications without departing from the spirit and scope of the present invention. Therefore, the protection of the present invention is The scope shall be determined by the appended patent application scope.

100:三股紗線形成系統 1000:併紗機 1100:線筒 1200:第一張力調整組件 1210:第一底座 1220:第一延伸桿 1230:第一負重元件 1240:第一彎折桿 1250:止擋部 1300:集線部 1400:清紗器 1500:併紗機構 1510:槽筒 1511:導引槽 1600:併紗線筒 1700:張力偵測元件 2000:撚紗機 2100:旋轉軸件 2110:軸管 2120:旋轉臂 2200:變頻驅動馬達 2300:撚紗主機 2400:撚紗線筒 2600:紗線偵測元件 2700:導引件 2800:超喂羅拉 3000:整經機組 3100:線筒架 3200:第二張力調整組件 3210:張力輪 3220:旋轉底座 3300:整經機 3400:紗線盤 L1:紗線 L2:三股紗線 X1:併紗方向 100: Three-ply yarn forming system 1000:Double yarn machine 1100: thread bobbin 1200: First tension adjustment component 1210:First base 1220: First extension rod 1230: First load-bearing element 1240: First bending rod 1250: Stopper 1300: Central Department 1400: Yarn clearer 1500: Yarn doubling mechanism 1510:Trough barrel 1511:Guide slot 1600:Double yarn bobbin 1700: Tension detection element 2000:Twisting machine 2100: Rotating shaft parts 2110:Axle tube 2120:Swivel arm 2200: Variable frequency drive motor 2300:Twisting yarn host 2400:Twisted yarn bobbin 2600: Yarn detection element 2700: Guide parts 2800:Superfeed Laura 3000: Warping unit 3100: Thread holder 3200: Second tension adjustment component 3210: Tension wheel 3220: Rotating base 3300:Warping machine 3400:Yarn reel L1: yarn L2: three strands of yarn X1: Yarn paralleling direction

第1圖繪示依照本新型一實施例的一三股紗線形成系統的方塊示意圖; 第2圖繪示依照第1圖實施例的併紗機併紗形成三股紗線的示意圖; 第3圖繪示依照第2圖實施例的第一張力調整組件的示意圖; 第4圖繪示依照第1圖實施例的撚紗機的示意圖; 第5圖繪示依照第1圖實施例的整經機組的示意圖;以及 第6圖繪示依照第5圖實施例的第二張力調整組件接觸三股紗線的示意圖。 Figure 1 shows a block diagram of a three-ply yarn forming system according to an embodiment of the present invention; Figure 2 shows a schematic diagram of the doubling machine according to the embodiment of Figure 1 to form three-ply yarn; Figure 3 shows a schematic diagram of the first tension adjustment component according to the embodiment of Figure 2; Figure 4 shows a schematic diagram of a twisting machine according to the embodiment of Figure 1; Figure 5 shows a schematic diagram of the warping unit according to the embodiment of Figure 1; and Figure 6 shows a schematic diagram of the second tension adjustment component contacting three yarns according to the embodiment of Figure 5 .

1600:併紗線筒 1600:Double yarn bobbin

2000:撚紗機 2000:Twisting machine

2100:旋轉軸件 2100: Rotating shaft parts

2110:軸管 2110:Axle tube

2120:旋轉臂 2120:Swivel arm

2200:變頻驅動馬達 2200: Variable frequency drive motor

2300:撚紗主機 2300:Twisting yarn host

2400:撚紗線筒 2400:Twisted yarn bobbin

2600:紗線偵測元件 2600: Yarn detection element

2700:導引件 2700: Guide parts

2800:超喂羅拉 2800:Superfeed Laura

L2:三股紗線 L2: three strands of yarn

Claims (10)

一種三股紗線形成系統,用以將三紗線形成成一三股紗線,其中各該紗線以一和紙紗材料製成,該三股紗線形成系統包含:一併紗機,包含:三線筒,分別用以供三該紗線纏繞;一併紗機構,用以將三該紗線併紗形成該三股紗線;及三第一張力調整組件,各該第一張力調整組件設置於各該線筒與該併紗機構之間,各該第一張力調整組件用以調整各該紗線的張力;一撚紗機,接續在該併紗機後且包含:一旋轉軸件,用以供該三股紗線設置並繞一軸線旋轉;一撚紗主機,沿該三股紗線的一撚紗方向接續在該旋轉軸件後且用以加撚該三股紗線;及一變頻驅動馬達,電性連接該撚紗主機,並用以驅動該撚紗主機以一轉速加撚該三股紗線;以及一整經機組,接續在該撚紗機後且包含:一線筒架,用以供該三股紗線設置;一第二張力調整組件,設置於該線筒架,且用以調整該三股紗線的張力;一整經機;及一紗線盤,可分離地設置於該整經機,其中該整經機 用以帶動該紗線盤旋轉,使得該三股紗線經該第二張力調整組件後纏繞於該紗線盤。 A three-ply yarn forming system is used to form three yarns into a three-ply yarn, wherein each yarn is made of a Japanese paper yarn material. The three-ply yarn forming system includes: a doubling yarn machine, including: a three-thread bobbin, They are used for winding three yarns respectively; a yarn combining mechanism is used to combine the three yarns to form the three-ply yarn; and three first tension adjustment components, each of the first tension adjustment components is arranged on each of the yarns. Between the drum and the doubling mechanism, each first tension adjustment component is used to adjust the tension of each yarn; a twisting machine is connected after the doubling machine and includes: a rotating shaft member for the Three strands of yarn are arranged and rotate around an axis; a twisting main machine is connected behind the rotating shaft member along a twisting direction of the three strands of yarn and is used to twist the three strands of yarn; and a variable frequency drive motor, electrically Connected to the twisting main machine and used to drive the twisting main machine to twist the three yarns at a rotating speed; and a warping unit, which is connected after the twisting machine and includes: a bobbin frame for supplying the three yarns Provided; a second tension adjustment component provided on the bobbin frame and used to adjust the tension of the three yarns; a warping machine; and a yarn disk detachably provided on the warping machine, wherein the warping machine It is used to drive the yarn disk to rotate, so that the three strands of yarn are wound around the yarn disk after passing through the second tension adjustment component. 如請求項1所述之三股紗線形成系統,其中各該第一張力調整組件包含:一第一底座;一第一延伸桿,一端連接於該第一底座;及複數第一負重元件,可移動地設置於該第一底座上,其中各該第一負重元件具有一第一穿孔;其中,該第一延伸桿穿設於各該第一負重元件的該第一穿孔,各該第一負重元件沿該第一延伸桿移動以靠近或遠離該第一延伸桿的該一端,且該些第一負重元件的至少一者用以壓合一該紗線於該第一底座上,以調整該一紗線的張力。 The three-ply yarn forming system as claimed in claim 1, wherein each first tension adjustment component includes: a first base; a first extension rod with one end connected to the first base; and a plurality of first load-bearing elements. Movably disposed on the first base, wherein each first load-bearing element has a first through hole; wherein the first extension rod passes through the first through hole of each first load-bearing element, and each first load-bearing element The element moves along the first extension rod to be close to or away from the one end of the first extension rod, and at least one of the first load-bearing elements is used to press the yarn on the first base to adjust the The tension of a yarn. 如請求項2所述之三股紗線形成系統,其中各該第一張力調整組件更包含一第一彎折桿及一止擋部,該第一彎折桿的一端一體連接於該第一延伸桿的另一端,該第一彎折桿與該第一延伸桿形成一U型管結構,各該第一負重元件沿該U型管結構移動,該止擋部連接於該第一彎折桿的另一端並用以防止該些第一負重元件自該第一彎折桿脫離。 The three-ply yarn forming system of claim 2, wherein each first tension adjustment component further includes a first bending rod and a stopper, one end of the first bending rod is integrally connected to the first extension At the other end of the rod, the first bending rod and the first extension rod form a U-shaped tube structure. Each first load-bearing element moves along the U-shaped tube structure, and the stopper is connected to the first bending rod. The other end is used to prevent the first load-bearing elements from being separated from the first bending rod. 如請求項1所述之三股紗線形成系統,其中 該併紗機更包含一張力偵測元件,其設置於各該第一張力調整組件與該併紗機構之間,該張力偵測元件用以偵測三該紗線的張力。 A three-ply yarn forming system as claimed in claim 1, wherein The doubling machine further includes a tension detection element, which is disposed between each first tension adjustment component and the doubling mechanism. The tension detection element is used to detect the tension of the three yarns. 如請求項1所述之三股紗線形成系統,其中該併紗機更包含一清紗器,其設置於各該第一張力調整組件與該併紗機構之間,該清紗器用以監控三該紗線的瑕疵。 The three-ply yarn forming system as claimed in claim 1, wherein the doubling machine further includes a yarn clearer, which is disposed between each first tension adjustment component and the doubling mechanism, and the yarn clearer is used to monitor the three-ply yarn forming system. Imperfections in the yarn. 如請求項1所述之三股紗線形成系統,其中該撚紗機更包含一紗線偵測元件,其訊號連接該變頻驅動馬達,該紗線偵測元件用以偵測該三股紗線的張力或斷線,並傳輸一控制訊號至該變頻驅動馬達,以改變該變頻驅動馬達驅動該撚紗主機的該轉速或停止該變頻驅動馬達。 The three-ply yarn forming system of claim 1, wherein the twisting machine further includes a yarn detection element, the signal of which is connected to the variable frequency drive motor, and the yarn detection element is used to detect the three-ply yarn. The tension or thread is broken, and a control signal is transmitted to the variable frequency drive motor to change the rotation speed of the variable frequency drive motor driving the twisting main machine or to stop the variable frequency drive motor. 如請求項1所述之三股紗線形成系統,其中該第二張力調整組件包含二張力輪,二該張力輪間隔排列,且該三股紗線接觸二該張力輪的不同側,以使二該張力輪調整該三股紗線的張力。 The three-ply yarn forming system of claim 1, wherein the second tension adjustment component includes two tension wheels, the two tension wheels are arranged at intervals, and the three ply yarns contact different sides of the two tension wheels, so that the two tension wheels The tension wheel adjusts the tension of the three strands of yarn. 一種撚紗機,用以加撚一三股紗線,該撚紗機包含:一旋轉軸件,用以供該三股紗線纏繞並繞一軸線旋轉;一撚紗主機,沿該三股紗線的一撚紗方向接續在該旋轉 軸件後且用以加撚該三股紗線;以及一變頻驅動馬達,電性連接該撚紗主機,並用以驅動該撚紗主機以一轉速加撚該三股紗線。 A twisting machine for twisting one or three strands of yarn. The twisting machine includes: a rotating shaft for winding and rotating the three strands of yarn around an axis; and a twisting main machine that rotates along the three strands of yarn. The direction of one twist of the yarn continues in that rotation The shaft is behind and used to twist the three yarns; and a variable frequency drive motor is electrically connected to the twisting host and used to drive the twisting host to twist the three yarns at a rotational speed. 如請求項8所述之撚紗機,更包含一紗線偵測元件,其訊號連接該變頻驅動馬達,該紗線偵測元件用以偵測該三股紗線的張力或斷線,並傳輸一控制訊號至該變頻驅動馬達,以改變該變頻驅動馬達驅動該撚紗主機的該轉速或停止該變頻驅動馬達。 The twisting machine of claim 8 further includes a yarn detection element, the signal of which is connected to the variable frequency drive motor. The yarn detection element is used to detect the tension or breakage of the three-ply yarn and transmit it. A control signal is sent to the variable frequency drive motor to change the rotation speed of the variable frequency drive motor driving the twisting main machine or to stop the variable frequency drive motor. 如請求項8所述之撚紗機,其中該旋轉軸件包含一旋轉臂,其沿垂直於該軸線的方向延伸且用以連接該三股紗線。 The twisting machine of claim 8, wherein the rotating shaft member includes a rotating arm extending in a direction perpendicular to the axis and used to connect the three yarns.
TW112208456U 2023-08-10 2023-08-10 Three-ply yarn forming system and twister TWM650429U (en)

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