TWM650148U - Magnesium alloy object with high-gloss structure - Google Patents
Magnesium alloy object with high-gloss structure Download PDFInfo
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- TWM650148U TWM650148U TW112209647U TW112209647U TWM650148U TW M650148 U TWM650148 U TW M650148U TW 112209647 U TW112209647 U TW 112209647U TW 112209647 U TW112209647 U TW 112209647U TW M650148 U TWM650148 U TW M650148U
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- magnesium alloy
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- alloy object
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Abstract
本創作提供一種鎂合金物件高光結構,包括:一鎂合金物件;該鎂合金物件表面設置有一氧化膜,在具有該氧化膜的該鎂合金物件上設置一第一漆層,於該鎂合金物件切削去除局部導電漆層與該第一漆層,露出該鎂合金物件之金屬本體,構成一切削部;及於該切削部外設置一第二漆層包覆該切削部達到抗腐蝕功能。This invention provides a high-gloss structure of a magnesium alloy object, including: a magnesium alloy object; an oxide film is provided on the surface of the magnesium alloy object; a first paint layer is provided on the magnesium alloy object with the oxide film; The partial conductive paint layer and the first paint layer are removed by cutting to expose the metal body of the magnesium alloy object to form a cutting part; and a second paint layer is provided outside the cutting part to cover the cutting part to achieve anti-corrosion function.
Description
本創作係關於一種電子設備殼體的鎂合金物件高光結構。This creation is about a high-gloss structure of a magnesium alloy object for an electronic device casing.
電子設備的殼體/外殼可以包括多個結構體元件。例如筆記型電腦可包括顯示器、本體等,顯示器又包括上蓋體與顯示器本體,而本體可包括鍵盤蓋體與底部結構體。前述本體或蓋體可包括各種適合的材料。A housing/casing of an electronic device may include a plurality of structural elements. For example, a notebook computer may include a display, a body, etc. The display may include a top cover and a display body, and the body may include a keyboard cover and a bottom structure. The aforementioned body or cover may include various suitable materials.
電子設備的殼體/外殼,例如可擕式電子設備的殼體,非常大的機會且頻繁地與其他物件(例如桌面、手、地、鎂合金物件等)接觸而導致的殼體/外殼形變。由於殼體/外殼因碰撞或磨擦導致殼體/外殼磨損或掉漆或保護層破壞,從而使殼體/外殼的本體的金屬物件產生鏽蝕無法保護,在視覺上喪失吸引消費者美觀的效果。The casing/casing of electronic equipment, such as the casing of portable electronic equipment, has a very high chance of and frequent contact with other objects (such as desktops, hands, floors, magnesium alloy objects, etc.), resulting in deformation of the casing/casing . As the casing/casing wears or paints off or the protective layer is damaged due to collision or friction, the metal objects of the casing/casing body are rusted and cannot be protected, and the visual effect of attracting consumers is lost.
本創作之目的係鎂合金物件高光處理後可抗腐蝕功能。The purpose of this creation is that magnesium alloy objects can resist corrosion after high-gloss treatment.
本創作提供第一實施例為鎂合金物件高光結構,包括鎂合金物件表面設置有氧化膜,提升與增加抗腐蝕能力。在具有氧化膜的鎂合金物件上佈上第一漆層,在一實施例中,氧化的第一表面之上設置功能性塗層(第一漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,除表現外觀質感,並可保護鎂合金物件表面。於鎂合金物件切削去除局部第一漆層/氧化層(鈍化層),露出金屬本體,形成切削部,並呈現高光澤亮面。於切削部外設置第二漆層,在一實施例中,氧化的第一表面之上設置功能性塗層(第二漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,包覆/覆蓋鎂合金物件之金屬本體與氧化膜,達到抗腐蝕功能。The first embodiment of this invention provides a high-gloss structure of a magnesium alloy object, including an oxide film being provided on the surface of the magnesium alloy object to enhance and increase corrosion resistance. A first paint layer is spread on the magnesium alloy object with an oxide film. In one embodiment, a functional coating (first paint layer) is provided on the oxidized first surface, and the functional coating includes at least one Polymer, said at least one polymer being selected from the group consisting of: polystyrene, polyimide, polypropylene ether, polyurethane, methyl sesquioxane, polyethylene, polystyrene silicone , butyl rubber, polyamide, polycarbonate, styrene-butadiene rubber, polyacrylate, epoxy resin or fluoropolymer, etc., in addition to expressing the appearance and texture, it can also protect the surface of magnesium alloy objects. Cutting removes part of the first paint layer/oxide layer (passivation layer) from the magnesium alloy object, exposing the metal body, forming a cutting part, and presenting a high-gloss bright surface. A second paint layer is provided outside the cutting part. In one embodiment, a functional coating (second paint layer) is provided on the oxidized first surface. The functional coating includes at least one polymer, and the at least one A polymer selected from the group consisting of: polystyrene, polyimide, polypropylene ether, polyurethane, methyl sesquioxane, polyethylene, polystyrene silicone, butyl rubber, polyethylene Amide, polycarbonate, styrene-butadiene rubber, polyacrylate, epoxy resin or fluoropolymer, etc., are used to coat/cover the metal body and oxide film of magnesium alloy objects to achieve corrosion resistance.
本創作提供第二實施例為鎂合金物件高光結構,包括鎂合金物件表面設置有氧化膜,增加抗腐蝕能力。移除鎂合金物件表面的保護層(氧化膜),露出金屬表面。金屬表面設置導電漆層。於氧化膜與導電漆層表面設置第三漆層並保護鎂合金物件。切削去除局部導電漆層與第三漆層,露出金屬本體,形成切削部,並呈現高光澤亮面。鎂合金物件表面上形成第四漆層包覆/覆蓋鎂合金物件之金屬本體與導電漆層、第四漆層,在一實施例中,氧化的第一表面之上設置功能性塗層(第四漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,不以此為限,達到抗腐蝕功能。The second embodiment of the invention provides a high-gloss structure of a magnesium alloy object, including an oxide film being provided on the surface of the magnesium alloy object to increase corrosion resistance. Remove the protective layer (oxide film) on the surface of magnesium alloy objects to expose the metal surface. A conductive paint layer is provided on the metal surface. A third paint layer is provided on the surface of the oxide film and the conductive paint layer to protect the magnesium alloy object. Cutting removes part of the conductive paint layer and the third paint layer, exposing the metal body, forming a cutting part, and presenting a high-gloss surface. A fourth paint layer is formed on the surface of the magnesium alloy object to coat/cover the metal body of the magnesium alloy object and the conductive paint layer, and the fourth paint layer. In one embodiment, a functional coating is provided on the oxidized first surface (No. Four paint layers), the functional coating includes at least one polymer selected from a composition consisting of: polystyrene, polyimide, polypropylene ether, polyurethane, methyl Sesesquioxane, polyethylene, polystyrene silicone, butyl rubber, polyamide, polycarbonate, styrene-butadiene rubber, polyacrylate, epoxy resin or fluoropolymer, etc., are not allowed This is the limit to achieve the anti-corrosion function.
本創作提供第三實施例為鎂合金物件高光結構,包括鎂合金物件 表面設置有氧化膜,增加抗腐蝕能力。在設置有氧化膜的鎂合金物件上佈上第五漆層,除表現外觀質感,並可保護鎂合金物件表面。於鎂合金物件切削去除局部第五漆層/氧化層(鈍化層),露出金屬本體,形成切削部,並呈現高光澤亮面。於切削部外設置第六漆層包覆/覆蓋鎂合金物件之金屬本體與氧化膜、漆層,不以此為限,達到抗腐蝕功能。 The third embodiment of this invention provides a high-gloss structure of a magnesium alloy object, including a magnesium alloy object There is an oxide film on the surface to increase corrosion resistance. Applying the fifth paint layer on the magnesium alloy object with the oxide film not only expresses the appearance texture, but also protects the surface of the magnesium alloy object. Cutting removes part of the fifth paint layer/oxide layer (passivation layer) from the magnesium alloy object to expose the metal body, forming a cutting part, and presenting a high-gloss bright surface. A sixth paint layer is provided outside the cutting part to coat/cover the metal body, oxide film, and paint layer of the magnesium alloy object. This is not limited to this to achieve the anti-corrosion function.
本創作提供第四實施例為鎂合金物件高光結構,包括鎂合金物件表面設置有氧化膜,增加抗腐蝕能力。在設置有氧化膜的鎂合金物件上設置導電漆層。導電漆層表面形成第七漆層,呈現除表現外觀質感。切削去除局部第七漆層/導電漆層/鈍化層(氧化膜),形成切削部,露出金屬本體形成高光平面,並呈現高光澤亮面,使高光平面上有導電材質具導電特性。使用ED形成第八漆層,在一實施例中,氧化的第一表面之上設置功能性塗層(第八漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等保護高光面,於切削部外設置第八漆層包覆/覆蓋鎂合金物件之金屬本體與氧化膜、導電漆層,不以此為限,達到抗腐蝕功能。The fourth embodiment of this invention provides a high-gloss structure of a magnesium alloy object, including an oxide film being provided on the surface of the magnesium alloy object to increase corrosion resistance. A conductive paint layer is provided on the magnesium alloy object provided with an oxide film. A seventh paint layer is formed on the surface of the conductive paint layer, presenting an expressive appearance and texture. Cutting removes part of the seventh paint layer/conductive paint layer/passivation layer (oxide film) to form a cutting part, exposing the metal body to form a high-gloss plane, and presenting a high-gloss bright surface, so that the conductive material on the high-gloss plane has conductive properties. ED is used to form an eighth paint layer. In one embodiment, a functional coating (eighth paint layer) is provided on the oxidized first surface. The functional coating includes at least one polymer. The at least one polymer Material selected from the group consisting of: polystyrene, polyimide, polypropylene ether, polyurethane, methyl sesquioxane, polyethylene, polystyrene silicone, butyl rubber, polyamide , polycarbonate, styrene-butadiene rubber, polyacrylate, epoxy resin or fluoropolymer to protect the high-gloss surface, and set an eighth paint layer outside the cutting part to coat/cover the metal body and the magnesium alloy object Oxide film and conductive paint layer are not limited to this to achieve anti-corrosion function.
本創作之優點經MAO或化成處理,再進行噴塗導電漆後,經CNC高光處理並塗佈保護漆,可達到抗腐蝕的效果。再者,鎂金屬物件於高光面上進行金屬鈍化保護,且鈍化保護仍維持原本金屬光澤。另,鎂金屬物件增加導電層,以增加ED覆蓋面積,增加抗腐蝕能力。The advantage of this creation is that it is processed by MAO or chemical formation, and then sprayed with conductive paint, then CNC high-gloss treated and coated with protective paint to achieve anti-corrosion effects. Furthermore, magnesium metal objects are protected by metal passivation on the high-gloss surface, and the passivation protection still maintains the original metallic luster. In addition, a conductive layer is added to the magnesium metal object to increase the ED coverage area and increase corrosion resistance.
以下藉由特定的具體實施形態說明本創作之實施方式,熟悉此技術之人士可由本說明書所揭示之內容輕易地了解本創作之其他優點與功效,亦可藉由其他不同的具體實施形態加以施行或應用。The implementation of this invention is described below through specific implementation forms. Those familiar with this technology can easily understand other advantages and effects of this invention from the content disclosed in this specification, and can also be implemented through other different specific implementation forms. or application.
本創作提供第一實施例為鎂合金物件高光製造方法,係包括:提供一鎂合金物件;鎂合金物件進行微弧氧化(MAO)或化成處理,鎂合金物件表面生成氧化膜,增加抗腐蝕能力;微弧氧化或化成處理後表面,進行噴漆呈現外觀質感,並保護鎂合金物件;CNC高光處理,切削去除局部噴漆/鈍化層,露出金屬本體,並呈現高光澤亮面;以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性;及將前二步驟所加工出的鎂合金物件表面,進行ED/UV噴漆保護,達到抗腐蝕功能。The first embodiment of this invention provides a high-gloss manufacturing method for magnesium alloy objects, which includes: providing a magnesium alloy object; the magnesium alloy object is subjected to micro-arc oxidation (MAO) or chemical formation treatment, and an oxide film is formed on the surface of the magnesium alloy object to increase the corrosion resistance ; After micro-arc oxidation or chemical conversion treatment, the surface is spray-painted to present the appearance and texture and protect the magnesium alloy objects; CNC high-gloss treatment is used to remove local spray-paint/passivation layer by cutting to expose the metal body and present a high-gloss bright surface; it is specially formed into potions to For example, a mixed solution of phosphoric acid, zirconate phosphorus, and organic/inorganic siloxane can passivate the activity of magnesium alloy objects and maintain high brightness characteristics; and perform ED/UV spray paint protection on the surface of magnesium alloy objects processed in the first two steps. Achieve anti-corrosion function.
鎂合金物件,例如是鎂合金基板。Magnesium alloy objects, such as magnesium alloy substrates.
本創作提供第二實施例為鎂合金物件高光製造方法,係包括:提供一鎂合金物件;鎂合金物件進行微弧氧化或化成處理,鎂合金物件表面生成氧化膜,增加抗腐蝕能力;使用雷射技術移除鎂合金物件表面的微弧氧化/化成保護層,露出金屬表面;雷射後的金屬表面進行化成處理,鈍化鎂合金物件;雷射、鈍化處理後表面噴塗導電漆;鎂合金物件表面進行噴漆呈現外觀質感,並保護鎂合金物件;切削去除局部鎂合金物件,露出金屬本體,並呈現高光澤亮面;以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性;及將前二步驟所加工出的鎂合金物件表面,進行ED/UV噴漆保護,達到抗腐蝕功能。The second embodiment of this invention provides a high-gloss manufacturing method for magnesium alloy objects, which includes: providing a magnesium alloy object; subjecting the magnesium alloy object to micro-arc oxidation or chemical formation treatment to generate an oxide film on the surface of the magnesium alloy object to increase corrosion resistance; using laser Laser technology removes the micro-arc oxidation/formation protective layer on the surface of magnesium alloy objects to expose the metal surface; the metal surface after laser is subjected to chemical formation treatment to passivate magnesium alloy objects; the surface after laser and passivation treatment is sprayed with conductive paint; magnesium alloy objects The surface is spray-painted to present the appearance texture and protect the magnesium alloy objects; part of the magnesium alloy objects are removed by cutting to expose the metal body and present a high-gloss surface; special potions are made, such as phosphoric acid phosphate, zirconate phosphorus, organic/inorganic siloxane Mix the solution to passivate the magnesium alloy object and maintain its high brightness; and apply ED/UV spray paint protection on the surface of the magnesium alloy object processed in the first two steps to achieve anti-corrosion function.
本創作提供第三實施例為鎂合金物件高光製造方法,係包括:提供一鎂合金物件;鎂合金物件進行微弧氧化或化成處理,鎂合金物件表面生成氧化膜,增加抗腐蝕能力;微弧氧化或化成處理後表面,進行噴漆呈現外觀質感,並保護鎂合金物件;CNC高光處理,切削去除局部噴漆/鈍化層,露出金屬本體,並呈現高光澤亮面;以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性;及將鎂合金物件表面,全部UV噴漆保護,達到抗腐蝕功能。The third embodiment of this invention provides a high-gloss manufacturing method for magnesium alloy objects, which includes: providing a magnesium alloy object; the magnesium alloy object is subjected to micro-arc oxidation or chemical formation treatment, and an oxide film is formed on the surface of the magnesium alloy object to increase the corrosion resistance; micro-arc After oxidation or chemical conversion treatment, the surface is spray-painted to present the appearance texture and protect the magnesium alloy objects; CNC high-gloss treatment is used to remove local spray-paint/passivation layer by cutting to expose the metal body and present a high-gloss bright surface; special chemicals are used to form potions, such as phosphoric acid chloride , a mixed solution of zirconate and organic/inorganic siloxane to passivate the activity of magnesium alloy objects and maintain high brightness characteristics; and the entire surface of magnesium alloy objects is protected by UV spray paint to achieve anti-corrosion function.
本創作提供第四實施例為鎂合金物件高光製造方法,係包括:提供一鎂合金物件;鎂合金物件進行微弧氧化或化成處理,鎂合金物件表面生成氧化膜,增加抗腐蝕能力;微弧氧化或化成處理後表面,噴塗導電漆;噴塗導電漆後表面,再進行噴漆呈現鎂合金物件外觀質感;CNC高光處理,切削去除局部噴漆/鈍化層,露出金屬本體形成高光平面,並呈現高光澤亮面,使高光平面上有導電材質具導電特性;以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性;及使用ED保護高光面,達到抗腐蝕功能。The fourth embodiment of this invention provides a high-gloss manufacturing method for magnesium alloy objects, which includes: providing a magnesium alloy object; the magnesium alloy object is subjected to micro-arc oxidation or chemical formation treatment, and an oxide film is formed on the surface of the magnesium alloy object to increase the corrosion resistance; micro-arc After oxidation or chemical conversion treatment, the surface is sprayed with conductive paint; after spraying with conductive paint, the surface is then spray-painted to present the appearance and texture of the magnesium alloy object; CNC high-gloss treatment is performed by cutting and removing the local spray paint/passivation layer, exposing the metal body to form a high-gloss plane and showing high gloss Bright surface, so that there is a conductive material on the high-gloss surface with conductive properties; use special chemicals, such as phosphoric acid phosphate, zirconate phosphorus, organic/inorganic siloxane mixed solution, to passivate the activity of magnesium alloy objects and maintain high brightness properties; and use ED protects the high-gloss surface and achieves anti-corrosion function.
本創作之優點鎂合金物件經MAO或化成處理,再進行噴塗導電漆後,經CNC高光處理並塗佈保護漆,可達到抗腐蝕的效果。The advantage of this creation is that magnesium alloy objects are treated with MAO or chemical formation, and then sprayed with conductive paint, then CNC high-gloss treated and coated with protective paint to achieve anti-corrosion effects.
微弧氧化(MAO): 微弧氧化(MAO)又稱為等離子體電解氧化。MAO可在例如金屬材料的傳導性材料上生成氧化物塗覆層。“金屬材料”意指純金屬、金屬合金、金屬間化合物(intermetallic)或含金屬的複合物等等。金屬材料可以包括鋁、鎂、鈦等。MAO採用高電動勢從而可以發生放電並且所得等離子體可以使得氧化物層的結構改性。 Micro arc oxidation (MAO): Micro-arc oxidation (MAO) is also called plasma electrolytic oxidation. MAO can create an oxide coating on conductive materials such as metallic materials. "Metallic material" means pure metal, metal alloy, intermetallic compound (intermetallic) or metal-containing composite, etc. Metal materials may include aluminum, magnesium, titanium, etc. MAO uses a high electromotive force so that a discharge can occur and the resulting plasma can cause structural modification of the oxide layer.
MAO可在浸沒於電解液中的金屬材料表面上創建微量放電。MAO處理可用來形成相對厚並且多數結晶的氧化物塗層。塗層的厚度例如可以是數十或者數百微米,但不限於任何特定值。例如,配合應用與工藝的需求,可以產生具有較大或較小厚度的MAO塗層。所得微弧氧化物塗層可以是緻密和/或延展的並且可以具有相對高的硬度,尤其是與陽極氧化形成的氧化物層相反。MAO creates tiny discharges on the surface of metallic materials immersed in electrolyte. MAO treatment can be used to form relatively thick and mostly crystalline oxide coatings. The thickness of the coating may be, for example, tens or hundreds of microns, but is not limited to any specific value. For example, MAO coatings can be produced with larger or smaller thicknesses depending on the application and process requirements. The resulting micro-arc oxide coating may be dense and/or ductile and may have a relatively high hardness, particularly as opposed to an oxide layer formed by anodization.
與沉積處理相反,MAO是化學轉化技術。作為MAO的結果形成的氧化物層是下層金屬材料物件氧化的結果,而非被沉積在物件上的氧化物層。與基於沉積處理(例如噴塗處理)相比,MAO塗層可以具有對下層金屬材料物件更高的附著性。In contrast to deposition processes, MAO is a chemical conversion technology. The oxide layer formed as a result of MAO is the result of oxidation of the underlying metallic material object, rather than an oxide layer being deposited on the object. Compared with deposition-based processes (such as spraying processes), MAO coatings can have higher adhesion to underlying metal material objects.
化成處理: 化成處理是用化學或電化學處理金屬表面得到金屬化合物的塗覆層(coating),其具有改進耐蝕性(corrosion protection),塗裝附著性(paint bonding),金屬著色(metal coloring),及化學研磨(chemical polishing)等作用。化成處理的種類繁多,例如鉻酸鹽處理、磷酸鹽處理、非鉻系處理、金屬著色、化學研磨等等。化成處理具有耐蝕性佳、吸附性佳、電絕緣性佳、不粘附熔融金屬等特性。常用於鋼鐵、鋁、鋅、不銹鋼、銅、鎂等化成處理劑。 Formation treatment: Chemical conversion treatment is to chemically or electrochemically treat the metal surface to obtain a coating of metal compounds, which has improved corrosion resistance, paint bonding, metal coloring, and chemical Grinding (chemical polishing) and other functions. There are many types of chemical treatment, such as chromate treatment, phosphate treatment, non-chromium treatment, metal coloring, chemical grinding, etc. Chemical formation treatment has the characteristics of good corrosion resistance, good adsorption, good electrical insulation, and non-adhesion of molten metal. Commonly used as chemical treatment agents for steel, aluminum, zinc, stainless steel, copper, magnesium, etc.
CNC高光處理: 電腦數值控制(Computer Numerical Control;CNC)利用NC程式指令輸入數控系統之記憶體後,經由電腦編譯計算,透過位移控制系統,將資訊傳至驅動器以驅動馬達之過程,來切削加工所設計之零件。通常,利用電腦控制的工作母機(工具機),就通稱為CNC。例如金鋼石刀具加工,其利用鋒利的天然金剛石刀具加工鋁合金、銅合金等軟金屬而獲得光學鏡面的超精車削技術。用金剛石刀具加工光學金屬鏡可以獲得較高的反射率,在加上近年來計算機數控(CNC)超精車床的出現,非球面鏡的輪廓加工得到較好的解決。另,刀具在金屬表面切削後,達到高光澤度效果,呈現金屬質感。 CNC highlight processing: Computer Numerical Control (CNC) uses NC program instructions to be input into the memory of the CNC system, then compiled and calculated by the computer, and the information is transmitted to the driver through the displacement control system to drive the motor to cut the designed parts. . Usually, a work machine (machine tool) controlled by a computer is commonly called CNC. For example, diamond tool processing is a super-precision turning technology that uses sharp natural diamond tools to process soft metals such as aluminum alloys and copper alloys to obtain optical mirror surfaces. Using diamond tools to process optical metal mirrors can achieve higher reflectivity. Coupled with the emergence of computer numerical control (CNC) super-precision lathes in recent years, the contour processing of aspheric mirrors has been better solved. In addition, after the tool cuts the metal surface, it achieves a high gloss effect and presents a metallic texture.
隨著高性能、高精度CNC工具機和性能優異的金剛石刀具的發展,CNC高光加工工藝已有了很大的突破,以銑(車)代磨已經可進行成熟的應用。CNC高光加工的原理就是在精密CNC加工設備上,採用金剛石高光刀具,配合科學合理的切削參數、工藝來實現閃閃發光的加工表面效果。CNC高光加工材質可為壓克力、有機玻璃、銅合金、銅件、鋁合金、鋁材、銅件、鎂合金、鋅合金等等。With the development of high-performance, high-precision CNC machine tools and excellent-performance diamond tools, CNC high-gloss processing technology has made great breakthroughs, and milling (turning) instead of grinding has become a mature application. The principle of CNC high-gloss processing is to use diamond high-gloss tools on precision CNC machining equipment, combined with scientific and reasonable cutting parameters and processes, to achieve a sparkling processing surface effect. CNC high-gloss processing materials can be acrylic, plexiglass, copper alloy, copper parts, aluminum alloys, aluminum materials, copper parts, magnesium alloys, zinc alloys, etc.
電泳塗裝(electro-coating;ED): 電泳塗裝(electro-coating)是利用外加電場使懸浮於電泳液中的顏料沉積於鎂合金物件表面的塗裝方法。電泳塗裝具有水溶性、無毒、易於自動化控製等特點,迅速在汽車、建材、五金、家電等行業得到廣泛的套用。電泳塗裝的原理是陰極電泳塗料所含的樹脂帶有鹼性基團,經酸中和後成鹽而溶於水。通直流電後,酸根負離子向陽極移動,樹脂離子及其包裹的顏料粒子帶正電荷向陰極移動,並沉積在陰極上,這就是電泳塗裝的基本原理(俗稱鍍漆)。電泳塗裝是一個很複雜的電化學反應,一般認為至少有電泳、電沉積、電解、電滲這四種作用同時發生。 Electrophoretic coating (electro-coating; ED): Electrophoretic coating (electro-coating) is a coating method that uses an external electric field to deposit pigments suspended in an electrophoretic fluid on the surface of magnesium alloy objects. Electrophoretic coating is water-soluble, non-toxic, and easy to control automatically. It has been widely used in automobiles, building materials, hardware, home appliances and other industries. The principle of electrophoretic coating is that the resin contained in the cathodic electrophoretic coating has a basic group, which becomes a salt after being neutralized by acid and is soluble in water. After direct current is passed, the acid anions move toward the anode, and the resin ions and the pigment particles wrapped in them move toward the cathode with positive charges and are deposited on the cathode. This is the basic principle of electrophoretic coating (commonly known as plating). Electrophoretic coating is a very complex electrochemical reaction. It is generally believed that at least four effects, namely electrophoresis, electrodeposition, electrolysis and electroosmosis, occur simultaneously.
電泳表面處理技術的特點:電泳漆膜具有塗層豐滿、均勻、平整、光滑的優點,電泳漆膜的硬度、附著力、耐腐、衝擊性能、滲透性能明顯優於其它塗裝工藝。Characteristics of electrophoretic surface treatment technology: Electrophoretic paint film has the advantages of full, uniform, flat and smooth coating. The hardness, adhesion, corrosion resistance, impact performance and penetration performance of electrophoretic paint film are significantly better than other coating processes.
UV(ultraviolet)漆: UV漆為紫外線光固化油漆。UV漆一般指光固化塗料(光敏塗料),是以紫外光為塗料固化能源,又稱紫外光固化塗料。不需加熱,可在紙張、塑膠、皮革和木材等易燃底材上迅速固化成膜。主要由光敏樹脂、光敏劑(光引發劑)和稀釋劑組成,同時加入一些添加劑,如熱穩定劑,製備色漆時加入顏料和填料。光敏樹脂一般是帶有不飽和鍵的低分子量樹脂,如不飽和聚酯、丙烯酸系低聚物;光敏劑為易吸收紫外光產生活性自由基的化合物,如二苯甲酮、安息香烷基醚類;稀釋劑的主要作用是降低塗料粘度,同時也參加固化成膜,即為活性稀釋劑,如苯乙烯、丙烯酸酯等。光固化塗料優點是固化時間短(幾分之一秒到幾分鐘)、固化溫度低、揮發分低,為省能源、省資源、無公害、高效率的塗料新品種。 UV (ultraviolet) paint: UV paint is ultraviolet light curing paint. UV paint generally refers to light-curing paint (photosensitive paint), which uses ultraviolet light as the energy source for curing paint, also known as UV-cured paint. No heating is required and it can be quickly cured to form a film on flammable substrates such as paper, plastic, leather and wood. It is mainly composed of photosensitive resin, photosensitizer (photoinitiator) and diluent. At the same time, some additives are added, such as heat stabilizer, and pigments and fillers are added when preparing colored paint. Photosensitive resins are generally low molecular weight resins with unsaturated bonds, such as unsaturated polyesters and acrylic oligomers; photosensitizers are compounds that easily absorb ultraviolet light and generate active free radicals, such as benzophenone and benzoin alkyl ethers. Class; the main function of the diluent is to reduce the viscosity of the paint, and also participates in the curing film formation, that is, the reactive diluent, such as styrene, acrylate, etc. The advantages of light-curing coatings are short curing time (a fraction of a second to a few minutes), low curing temperature, and low volatile content. It is a new type of coating that saves energy, saves resources, is pollution-free, and is highly efficient.
製造方法 在此描述的殼體結構或其一部分可以通過涉及任意適當數量工藝的方法來製造或處理。圖1示出這樣的方法的一個示例中所涉及的工藝。如圖1所示的製造方法可以包括使用MAO處理包括金屬材料的物件的第一表面(S101)。氧化工藝可以涉及任何適當的(多種)工藝。取決於所涉及的材料和技術,可以採用任何適當的氧化參數。除非在此明確陳述,否則術語“第一”、“第二”、“第三”等在此僅僅採用來示出這些術語所描述的各物件為獨立的實體而並不意欲暗示編排順序的意味。 Manufacturing method The housing structures described herein, or portions thereof, may be manufactured or processed by methods involving any suitable number of processes. Figure 1 illustrates the process involved in one example of such a method. The manufacturing method as shown in FIG. 1 may include using MAO to process a first surface of an object including a metal material (S101). The oxidation process may involve any suitable process(es). Depending on the materials and techniques involved, any appropriate oxidation parameters may be employed. Unless expressly stated herein, the terms "first," "second," "third," etc., are used herein merely to indicate that each item described by these terms is an independent entity and are not intended to imply an ordering. .
請參閱圖1所示,本創作提供第一實施例為鎂合金物件高光製造方法,係包括:提供一鎂合金物件S102;鎂合金物件進行微弧氧化(MAO)或化成處理,鎂合金物件表面生成氧化膜,增加抗腐蝕能力S104;微弧氧化或化成處理後表面,進行噴漆呈現外觀質感,並保護鎂合金物件S106;CNC高光處理,切削去除局部噴漆形成第一漆層/鈍化層,露出金屬本體,並呈現高光澤亮面S108;以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性S110;及將前二步驟所加工出的鎂合金物件表面,進行ED/UV噴漆保護,達到抗腐蝕功能S112。其中CNC高光處理係刀具在金屬表面切削後,達到高光澤度效果,呈現金屬質感。電泳塗裝(ED)係外加電場使懸浮於電泳液中的顏料沉積於鎂合金物件表面的塗裝方法。UV漆係以紫外線光固化油漆。以下不再重複贅述。Please refer to Figure 1. The first embodiment of this invention provides a high-gloss manufacturing method for a magnesium alloy object, which includes: providing a magnesium alloy object S102; the magnesium alloy object is subjected to micro-arc oxidation (MAO) or chemical conversion treatment, and the surface of the magnesium alloy object is Generate an oxide film to increase corrosion resistance S104; After micro-arc oxidation or chemical conversion treatment, the surface is spray-painted to present the appearance and texture, and protect the magnesium alloy object S106; CNC high-gloss treatment, cutting and removal of local spray paint to form the first paint layer/passivation layer, exposing Metal body, and presents a high-gloss surface S108; use special chemicals, such as phosphoric acid phosphate, zirconate phosphorus, organic/inorganic siloxane mixed solution, to passivate the activity of magnesium alloy objects and maintain high gloss characteristics S110; and combine the first two The surface of the magnesium alloy object processed in this step is protected by ED/UV spray painting to achieve anti-corrosion function S112. Among them, CNC high-gloss processing tools achieve a high-gloss effect and present a metallic texture after cutting on the metal surface. Electrophoretic coating (ED) is a coating method in which an external electric field is applied to deposit pigments suspended in electrophoretic fluid on the surface of magnesium alloy objects. UV paint uses ultraviolet light to cure paint. The details will not be repeated below.
其中,電腦數值控制(CNC)之具體操作條件為開粗的轉速16000rpm,進給 500mm/min,高光處理的轉速12000rpm,進給 500mm/min。特殊化成藥水之具體成份為KOH≤10%,有機矽酸鹽與金屬混成的鈍化液≤18%、純水≤25%,亦即有機矽酸鹽與金屬混成的鈍化液是指有機矽氧烷與金屬鈦之混成的鈍化液,其中金屬鈦也可為其他金屬。Among them, the specific operating conditions of computer numerical control (CNC) are the roughing speed of 16000rpm and the feed of 500mm/min, and the highlight processing speed of 12000rpm and the feed of 500mm/min. The specific ingredients of the special chemical potion are KOH ≤ 10%, passivation liquid mixed with organic silicate and metal ≤ 18%, pure water ≤ 25%, that is, passivation liquid mixed with organic silicate and metal refers to organosiloxane A passivation liquid mixed with titanium metal, in which the metal titanium can also be other metals.
請參閱圖2所示,本創作提供第二實施例為鎂合金物件高光製造方 法,係包括:提供一鎂合金物件S202;鎂合金物件進行微弧氧化或化成處理,鎂合金物件表面生成氧化膜,增加抗腐蝕能力S204;使用雷射技術移除鎂合金物件表面的微弧氧化/化成處理之保護層,露出金屬表面S206;雷射後的金屬表面進行化成處理,鈍化鎂合金物件S208;雷射、鈍化處理後金屬表面噴塗導電漆S210;鎂合金物件表面進行噴漆形成第二漆層呈現外觀質感,並保護鎂合金物件S212;切削去除局部鎂合金物件,露出金屬本體,並呈現高光澤亮面S214;以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性S216;及將前二步驟所加工出的鎂合金物件表面,進行ED/UV噴漆保護,達到抗腐蝕功能S218。 Please refer to Figure 2. This invention provides a second embodiment of a high-gloss manufacturing method for magnesium alloy objects. The method includes: providing a magnesium alloy object S202; subjecting the magnesium alloy object to micro-arc oxidation or chemical formation treatment to generate an oxide film on the surface of the magnesium alloy object to increase corrosion resistance S204; using laser technology to remove micro-arc oxidation on the surface of the magnesium alloy object The protective layer of the oxidation/formation treatment exposes the metal surface S206; the metal surface after laser treatment is chemically treated to passivate the magnesium alloy object S208; the metal surface after laser and passivation treatment is sprayed with conductive paint S210; the surface of the magnesium alloy object is spray-painted to form the first The second paint layer presents the appearance texture and protects the magnesium alloy objects S212; cutting removes part of the magnesium alloy objects to expose the metal body and presents a high-gloss surface S214; specially formulated potions, such as phosphoric acid phosphate, zirconate phosphorus, organic/inorganic silicon Oxane is mixed into a solution to passivate the magnesium alloy object and maintain high brightness characteristics S216; and the surface of the magnesium alloy object processed in the first two steps is protected by ED/UV spray painting to achieve anti-corrosion function S218.
其中,電腦數值控制(CNC)之具體操作條件為開粗的轉速16000rpm,進給 500mm/min,高光處理的轉速12000rpm,進給 500mm/min。特殊化成藥水之具體成份為KOH≤10%,有機矽酸鹽與金屬混成的鈍化液≤18%、純水≤25%,亦即有機矽酸鹽與金屬混成的鈍化液是指有機矽氧烷與金屬鈦之混成的鈍化液,其中金屬鈦也可為其他金屬。Among them, the specific operating conditions of computer numerical control (CNC) are the roughing speed of 16000rpm and the feed of 500mm/min, and the highlight processing speed of 12000rpm and the feed of 500mm/min. The specific ingredients of the special chemical potion are KOH ≤ 10%, passivation liquid mixed with organic silicate and metal ≤ 18%, pure water ≤ 25%, that is, passivation liquid mixed with organic silicate and metal refers to organosiloxane A passivation liquid mixed with titanium metal, in which the metal titanium can also be other metals.
請參閱圖3所示,本創作提供第三實施例為鎂合金物件高光製造方法,係包括:提供一鎂合金物件S302;鎂合金物件進行微弧氧化或化成處理,鎂合金物件表面生成氧化膜,增加抗腐蝕能力S304;微弧氧化或化成處理後表面,進行噴漆形成第三漆層呈現外觀質感,並保護鎂合金物件S306;CNC高光處理,切削去除局部噴漆/鈍化層,露出金屬本體,並呈現高光澤亮面S308;以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性S310;及將鎂合金物件表面,全部UV噴漆保護,達到抗腐蝕功能S312。第三實施例與第一實施例差別在於鎂合金物件表面全部 以UV噴漆保護,達到抗腐蝕功能。 Please refer to Figure 3. The third embodiment of the invention provides a high-gloss manufacturing method for a magnesium alloy object, which includes: providing a magnesium alloy object S302; the magnesium alloy object is subjected to micro-arc oxidation or chemical formation treatment, and an oxide film is formed on the surface of the magnesium alloy object. , increase the corrosion resistance S304; after micro-arc oxidation or chemical conversion treatment, the surface is spray-painted to form a third paint layer to present the appearance and texture, and protect the magnesium alloy object S306; CNC high-gloss treatment, cutting to remove the local spray-paint/passivation layer, exposing the metal body, And present a high-gloss surface S308; use special chemicals, such as phosphoric acid phosphate, zirconate phosphorus, organic/inorganic siloxane mixed solution, to passivate the activity of magnesium alloy objects and maintain high gloss characteristics S310; and make the surface of magnesium alloy objects, All UV spray paint protection to achieve anti-corrosion function S312. The difference between the third embodiment and the first embodiment is that the entire surface of the magnesium alloy object Protected by UV spray paint to achieve anti-corrosion function.
其中,電腦數值控制(CNC)之具體操作條件為開粗的轉速16000rpm,進給 500mm/min,高光處理的轉速12000rpm,進給 500mm/min。特殊化成藥水之具體成份為KOH≤10%,有機矽酸鹽與金屬混成的鈍化液≤18%、純水≤25%,亦即有機矽酸鹽與金屬混成的鈍化液是指有機矽氧烷與金屬鈦之混成的鈍化液,其中金屬鈦也可為其他金屬。Among them, the specific operating conditions of computer numerical control (CNC) are the roughing speed of 16000rpm and the feed of 500mm/min, and the highlight processing speed of 12000rpm and the feed of 500mm/min. The specific ingredients of the special chemical potion are KOH ≤ 10%, passivation liquid mixed with organic silicate and metal ≤ 18%, pure water ≤ 25%, that is, passivation liquid mixed with organic silicate and metal refers to organosiloxane A passivation liquid mixed with titanium metal, in which the metal titanium can also be other metals.
請參閱圖4所示,本創作提供第四實施例為鎂合金物件高光製造方法,係包括:提供一鎂合金物件S402;鎂合金物件進行微弧氧化或化成處理,鎂合金物件表面生成氧化膜,增加抗腐蝕能力S404;微弧氧化或化成處理後表面,噴塗導電漆S406;噴塗導電漆後表面,再進行噴漆形成第四漆層呈現鎂合金物件外觀質感S408;CNC高光處理,切削去除局部噴漆形成第五漆層/鈍化層,露出金屬本體形成高光平面,並呈現高光澤亮面,使高光平面上有導電材質具導電特性S410;以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性S412;及使用ED保護高光面,達到抗腐蝕功能S414。Please refer to Figure 4. The fourth embodiment of the present invention provides a high-gloss manufacturing method for a magnesium alloy object, which includes: providing a magnesium alloy object S402; the magnesium alloy object is subjected to micro-arc oxidation or chemical formation treatment, and an oxide film is formed on the surface of the magnesium alloy object. , increase the corrosion resistance S404; after micro-arc oxidation or chemical formation treatment, the surface is sprayed with conductive paint S406; after the surface is sprayed with conductive paint, it is then spray-painted to form a fourth paint layer to present the appearance and texture of magnesium alloy objects S408; CNC high-gloss treatment, cutting and removal of parts Spray paint to form the fifth paint layer/passivation layer, expose the metal body to form a high-gloss plane, and present a high-gloss surface, so that there is a conductive material on the high-gloss plane with conductive properties S410; special chemicals are used to form potions, such as phosphate, zirconate, and organic / Inorganic siloxane mixed solution to passivate the activity of magnesium alloy objects and maintain high gloss properties S412; and use ED to protect the high gloss surface to achieve anti-corrosion function S414.
其中,電腦數值控制(CNC)之具體操作條件為開粗的轉速16000rpm,進給 500mm/min,高光處理的轉速12000rpm,進給 500mm/min。特殊化成藥水之具體成份為KOH≤10%,有機矽酸鹽與金屬混成的鈍化液≤18%、純水≤25%,亦即有機矽酸鹽與金屬混成的鈍化液是指有機矽氧烷與金屬鈦之混成的鈍化液,其中金屬鈦也可為其他金屬。Among them, the specific operating conditions of computer numerical control (CNC) are the roughing speed of 16000rpm and the feed of 500mm/min, and the highlight processing speed of 12000rpm and the feed of 500mm/min. The specific ingredients of the special chemical potion are KOH ≤ 10%, passivation liquid mixed with organic silicate and metal ≤ 18%, pure water ≤ 25%, that is, passivation liquid mixed with organic silicate and metal refers to organosiloxane A passivation liquid mixed with titanium metal, in which the metal titanium can also be other metals.
本創作之優點經MAO或化成處理,再進行噴塗導電漆後,經CNC高光處理並塗佈保護漆,可達到抗腐蝕的效果。再者,鎂金屬物件於高光面上進行金屬鈍化保護,且鈍化保護仍維持原本金屬光澤。另,鎂金屬物件增加導電層,以增加ED覆蓋面積,增加抗腐蝕能力。The advantage of this creation is that it is processed by MAO or chemical formation, and then sprayed with conductive paint, then CNC high-gloss treated and coated with protective paint to achieve anti-corrosion effects. Furthermore, magnesium metal objects are protected by metal passivation on the high-gloss surface, and the passivation protection still maintains the original metallic luster. In addition, a conductive layer is added to the magnesium metal object to increase the ED coverage area and increase corrosion resistance.
請參閱圖5A至5E所示,對應圖1,本創作為第一實施例對應之鎂合金物件高光結構,係於鎂合金物件102上進行微弧氧化(MAO)或化成處理,並於鎂合金物件102表面生成氧化膜104,可提升與增加抗腐蝕能力。在微弧氧化或化成處理後之鎂合金物件102表面上進行噴漆形成第一漆層106,在一實施例中,氧化的第一表面之上設置功能性塗層(第一漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,以便呈現外觀質感,並保護鎂合金物件102表面。接著,進行CNC高光處理,將鎂合金物件102切削去除局部第一漆層106/鈍化層(氧化層)104,露出金屬本體,並呈現高光澤亮面。以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件102活性,並維持高光亮特性。將前二步驟所加工出的鎂合金物件102表面,進行ED/UV噴漆形成第二漆層110保護,達到抗腐蝕功能。Please refer to FIGS. 5A to 5E , corresponding to FIG. 1 , the present invention is a high-gloss structure of a magnesium alloy object corresponding to the first embodiment. Micro-arc oxidation (MAO) or chemical conversion treatment is performed on the
鎂合金物件102表面設置有氧化膜104,提升與增加抗腐蝕能力。在具有氧化膜104的鎂合金物件102上佈上第一漆層106,在一實施例中,氧化的第一表面之上設置功能性塗層(第一漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,除表現外觀質感,並可保護鎂合金物件102表面。於鎂合金物件102切削去除局部第一漆層106/氧化層(鈍化層)104,露出金屬本體112,形成切削部108,並呈現高光澤亮面。於切削部108外設置第二漆層110,在一實施例中,氧化的第一表面之上設置功能性塗層(第二漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,包覆/覆蓋鎂合金物件102之金屬本體112與氧化膜104,達到抗腐蝕功能。An
請參閱圖6A至6G所示,對應圖2,本創作為第二實施例對應之鎂合金物件高光結構,係於鎂合金物件202進行微弧氧化或化成處理,鎂合金物件202表面生成氧化膜204,增加抗腐蝕能力。使用雷射技術移除部分鎂合金物件202表面的微弧氧化/化成處理之保護層(氧化膜204),露出金屬表面206。雷射後的金屬表面206進行化成處理,鈍化鎂合金物件202。雷射、鈍化處理後之金屬表面噴塗導電漆層208。於氧化膜204與導電漆層208表面進行噴漆呈現外觀質感,形成第三漆層210,在一實施例中,氧化的第一表面之上設置功能性塗層(第三漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,並保護鎂合金物件202。切削去除局部導電漆層208與第三漆層210,露出金屬本體212,形成切削部214,並呈現高光澤亮面。以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件活性,並維持高光亮特性。將前二步驟所加工出的鎂合金
物件202表面,進行ED/UV噴漆保護,形成第四漆層216,達到抗腐蝕功能。
Please refer to FIGS. 6A to 6G , corresponding to FIG. 2 , the present invention is a high-gloss structure of a magnesium alloy object corresponding to the second embodiment. The
鎂合金物件202表面設置有氧化膜204,增加抗腐蝕能力。移除鎂合金物件202表面的保護層(氧化膜204),露出金屬表面206。金屬表面206設置導電漆層208。於氧化膜204與導電漆層208表面設置第三漆層210並保護鎂合金物件202。切削去除局部導電漆層208與第三漆層210,露出金屬本體212,形成切削部214,並呈現高光澤亮面。鎂合金物件202表面上形成第四漆層216包覆/覆蓋鎂合金物件202之金屬本體212與導電漆層208、第四漆層216,在一實施例中,氧化的第一表面之上設置功能性塗層(第四漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,不以此為限,達到抗腐蝕功能。An
請參閱圖7A至7E所示,對應圖3,本創作為第三實施例對應之鎂合金物件高光結構,鎂合金物件302進行微弧氧化或化成處理,鎂合金物件302表面生成氧化膜304,增加抗腐蝕能力。微弧氧化或化成處理後表面進行噴漆形成第五漆層306,在一實施例中,氧化的第一表面之上設置功能性塗層(第五漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,呈現外觀質感,並保護鎂合金物件。CNC高光處理,切削去除局部第五漆層306/鈍化層(氧化膜304),露出金屬本體308,並呈現高光澤亮面。以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件302活性,並維持高光亮特性。將鎂合金物件302表面全部UV噴漆形成第六漆層310,在一實施例中,氧化的第一表面之上設置功能性塗層(第六漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等保護,不以此為限,達到抗腐蝕功能。Please refer to FIGS. 7A to 7E , corresponding to FIG. 3 , the present invention is a high-gloss structure of a magnesium alloy object corresponding to the third embodiment. The
鎂合金物件302表面設置有氧化膜304,增加抗腐蝕能力。在設置有氧化膜304的鎂合金物件302上佈上第五漆層306,除表現外觀質感,並可保護鎂合金物件302表面。於鎂合金物件302切削去除局部第五漆層306/氧化層(鈍化層)304,露出金屬本體308,形成切削部312,並呈現高光澤亮面。於切削部312外設置第六漆層310包覆/覆蓋鎂合金物件302之金屬本體308與氧化膜304、漆層306,不以此為限,達到抗腐蝕功能。An
請參閱圖8A至8E所示,對應圖4,本創作為第四實施例對應之鎂合金物件高光結構,鎂合金物件402進行微弧氧化或化成處理,鎂合金物件402表面生成氧化膜404,增加抗腐蝕能力。微弧氧化或化成處理後表面,噴塗導電漆形成導電漆層406。噴塗導電漆層406後表面再進行噴漆形成第七漆層408,在一實施例中,氧化的第一表面之上設置功能性塗層(第七漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等,呈現鎂合金物件外觀質感。CNC高光處理,切削去除局部第七漆層408/導電漆層406/鈍化層(氧化膜)404,形成切削部414,露出金屬本體410形成高光平面,並呈現高光澤亮面,使高光平面上有導電材質具導電特性。以特殊化成藥水,例如磷酸塩、鋯酸塩、有機/無機矽氧烷混成溶液,鈍化鎂合金物件402活性,並維持高光亮特性。使用ED形成第八漆層412保護高光面,達到抗腐蝕功能。Please refer to Figures 8A to 8E. Corresponding to Figure 4, this creation is a high-gloss structure of a magnesium alloy object corresponding to the fourth embodiment. The
鎂合金物件402表面設置有氧化膜404,增加抗腐蝕能力。在設置有氧化膜404的鎂合金物件402上設置導電漆層406。導電漆層406表面形成第七漆層408,呈現除表現外觀質感。切削去除局部第七漆層408/導電漆層406/鈍化層(氧化膜)404,形成切削部414,露出金屬本體410形成高光平面,並呈現高光澤亮面,使高光平面上有導電材質具導電特性。使用ED形成第八漆層412,在一實施例中,氧化的第一表面之上設置功能性塗層(第八漆層),所述功能性塗層包括至少一種聚合物,所述至少一種聚合物選自於由以下構成的組合物:聚苯乙烯、聚醯亞胺、聚丙烯醚、聚氨酯、甲基倍半矽氧烷、聚乙烯、聚苯乙烯矽酮、丁基橡膠、聚醯胺、聚碳酸酯、苯乙烯-丁二烯橡膠、聚丙烯酸酯、環氧樹脂或含氟聚合物等保護高光面,於切削部414外設置第八漆層412包覆/覆蓋鎂合金物件402之金屬本體410與氧化膜404、導電漆層406,不以此為限,達到抗腐蝕功能。An
本創作之優點經MAO或化成處理,再進行噴塗導電漆後,經CNC高光處理並塗佈保護漆,可達到抗腐蝕的效果。再者,鎂金屬物件於高光面上進行金屬鈍化保護,且鈍化保護仍維持原本金屬光澤。另,鎂金屬物件增加導電層,以增加ED覆蓋面積,增加抗腐蝕能力。The advantage of this creation is that it is processed by MAO or chemical formation, and then sprayed with conductive paint, then CNC high-gloss treated and coated with protective paint to achieve anti-corrosion effects. Furthermore, magnesium metal objects are protected by metal passivation on the high-gloss surface, and the passivation protection still maintains the original metallic luster. In addition, a conductive layer is added to the magnesium metal object to increase the ED coverage area and increase corrosion resistance.
102:鎂合金物件 104:氧化膜 106:第一漆層 108:切削部 110:第二漆層 112:金屬本體 202:鎂合金物件 204:氧化膜 206:金屬表面 208:導電漆層 210:第三漆層 212:金屬本體 214:切削部 216:第四漆層 302:鎂合金物件 304:氧化膜 306:第五漆層 308:金屬本體 310:第六漆層 312:切削部 402:鎂合金物件 404:氧化膜 406:導電漆層 408:第七漆層 410:金屬本體 412:第八漆層 414:切削部102:Magnesium alloy objects 104:Oxide film 106: First paint layer 108:Cutting Department 110: Second paint layer 112:Metal body 202:Magnesium alloy objects 204:Oxide film 206:Metal surface 208:Conductive paint layer 210:Third paint layer 212:Metal body 214:Cutting Department 216:Fourth paint layer 302:Magnesium alloy objects 304:Oxide film 306:Fifth paint layer 308:Metal body 310:Sixth paint layer 312:Cutting Department 402: Magnesium alloy objects 404:Oxide film 406: Conductive paint layer 408:Seventh paint layer 410:Metal body 412:The eighth paint layer 414:Cutting Department
[圖1]為本創作第一實施例的製造流程圖。 [圖2]為本創作第二實施例的製造流程圖。 [圖3]為本創作第三實施例的製造流程圖。 [圖4]為本創作第四實施例的製造流程圖。 [圖5A]至[圖5E]為本創作第一實施例的結構示意圖。 [圖6A]至[圖6G]為本創作第二實施例的結構示意圖。 [圖7A]至[圖7E]為本創作第三實施例的結構示意圖。 [圖8A]至[圖8E]為本創作第四實施例的結構示意圖。 [Fig. 1] is a manufacturing flow chart of the first embodiment of this invention. [Figure 2] is a manufacturing flow chart of the second embodiment of this invention. [Figure 3] is a manufacturing flow chart of the third embodiment of this invention. [Figure 4] is a manufacturing flow chart of the fourth embodiment of this invention. [Figure 5A] to [Figure 5E] are schematic structural diagrams of the first embodiment of this invention. [Figure 6A] to [Figure 6G] are schematic structural diagrams of the second embodiment of this invention. [Fig. 7A] to [Fig. 7E] are structural schematic diagrams of the third embodiment of this invention. [Fig. 8A] to [Fig. 8E] are structural schematic diagrams of the fourth embodiment of this invention.
102:鎂合金物件 102:Magnesium alloy objects
104:氧化膜 104:Oxide film
106:第一漆層 106: First paint layer
108:切削部 108:Cutting Department
110:第二漆層 110: Second paint layer
112:金屬本體 112:Metal body
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