TWM649883U - Centrifugal dumping machine - Google Patents
Centrifugal dumping machine Download PDFInfo
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- TWM649883U TWM649883U TW112210572U TW112210572U TWM649883U TW M649883 U TWM649883 U TW M649883U TW 112210572 U TW112210572 U TW 112210572U TW 112210572 U TW112210572 U TW 112210572U TW M649883 U TWM649883 U TW M649883U
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- 238000004519 manufacturing process Methods 0.000 description 12
- 239000003973 paint Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000003618 dip coating Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 2
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
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Abstract
一種離心傾倒機,至少包含一機台、一傾倒機構及一離心裝置。前述傾倒機構係設置於前述機台上方,前述傾倒機構係設置一底座,該底座係連接前述機台,該底座之一側係向上延伸設置一支撐架,並於該支撐架上方樞接一旋轉座;前述旋轉座係設置一底板,該底板之兩側係設置有旋轉支架,前述旋轉支架之上端係樞接前述支撐架,使前述旋轉座得以在前述支撐架上旋轉擺動;前述旋轉支架與前述底座之間係樞設有對稱之油壓頂桿,該油壓頂桿可驅動前述旋轉座在前述支撐架上旋轉擺動小於180度的旋轉角度,以避免前述旋轉座過度的旋轉。前述離心裝置係設置在前述傾倒機構之旋轉座之底板上方。A centrifugal dumping machine includes at least a machine platform, a dumping mechanism and a centrifugal device. The foregoing dumping mechanism is arranged above the foregoing machine platform. The foregoing dumping mechanism is provided with a base, which is connected to the foregoing machine platform. One side of the base is extended upward to provide a support frame, and a rotating pivot is connected above the support frame. The aforementioned rotating base is provided with a bottom plate, and rotating brackets are provided on both sides of the bottom plate. The upper end of the aforementioned rotating bracket is pivotally connected to the aforementioned supporting frame, so that the aforementioned rotating base can rotate and swing on the aforementioned supporting frame; the aforementioned rotating bracket and A symmetrical hydraulic ejector pin is pivoted between the aforementioned bases, and the hydraulic ejector pin can drive the aforementioned rotating base to rotate and swing on the aforementioned support frame at a rotation angle of less than 180 degrees to avoid excessive rotation of the aforementioned rotating base. The centrifugal device is arranged above the bottom plate of the rotating seat of the dumping mechanism.
Description
本創作係為一種離心傾倒機,尤指一種將螺絲及工件進行二次離心甩漆之輔助機構。This invention is a centrifugal dumping machine, especially an auxiliary mechanism for centrifugally dumping paint on screws and workpieces for a second time.
目前市面上所使用的離心傾倒機,主要皆應用於食品加工或螺絲工件加工使用,例如新型專利第M304394號「螺絲自動旋浸機」,該離心裝置具有一底座,於底座上設一框架,該框架上設置一固定架,該固定架上設置一馬達,並且在框架上樞設一桶體,該桶體中設置一內槽,桶體底端設置一底架,底架上設置另一馬達,該馬達心軸上設置一主動輪,並以一皮帶繞設該主動輪,以及在內槽底端設置一心軸樞設在桶體底端且向下穿出,於內槽的心軸上設置一從動輪,使皮帶能繞設從動輪,而當馬達啟動時,可帶動內槽旋轉,使進入倒入其中且表面附著防銹漆料的螺絲,能在內槽中進行防銹漆料的旋轉甩脫作業。上述固定架上的馬達心軸與樞設的桶體軸桿連接一起,而可以帶動桶體旋轉一角度,使桶體可以翻轉傾倒。The centrifugal dumping machines currently used on the market are mainly used in food processing or screw workpiece processing. For example, the new patent No. M304394 "Automatic Screw Dipping Machine" has a base and a frame on the base. A fixed frame is provided on the frame, a motor is provided on the fixed frame, and a barrel is pivoted on the frame. An inner groove is provided in the barrel. A bottom frame is provided at the bottom of the barrel. A bottom frame is provided on the bottom frame. Motor, the motor spindle is provided with a driving wheel, and a belt is wound around the driving wheel, and a mandrel is provided at the bottom of the inner tank, which is pivoted at the bottom of the barrel and penetrates downward, and the mandrel in the inner tank A driven wheel is provided on the top so that the belt can be wound around the driven wheel. When the motor is started, the inner groove can be driven to rotate, so that the screws poured into it and with anti-rust paint attached to the surface can be painted with anti-rust paint in the inner groove. Rotating and throwing off of materials. The motor spindle on the above-mentioned fixed frame is connected with the pivoted barrel shaft, and can drive the barrel to rotate at an angle, so that the barrel can be turned over and dumped.
又如發明專利第I776780 號「表面處理設備」,其離心倒料機包括一基座、一翻轉座、一離心裝置與一翻轉驅動裝置,該翻轉座能翻轉地裝設於該基座,該離心裝置設於該翻轉座且包含一離心桶與連接該離心桶的一離心驅動裝置,該離心桶能承接該倒料裝置倒出的該多個工件,該離心驅動裝置能驅動盛裝該多個工件的該離心桶旋轉甩漆,該翻轉驅動裝置設於該基座且連接該翻轉座,並能驅動該翻轉座翻轉,使該離心桶盛裝之該多個工件傾倒在該乾燥裝置之工件輸送路徑之入料位置;該翻轉驅動裝置包含一驅動壓缸、一排齒,與一齒輪,該驅動壓缸裝設於該基座,該排齒連結於該驅動壓缸,該齒輪連結於該翻轉軸並且與該排齒嚙合連接,該驅動壓缸帶動該排齒相對於該齒輪移動,進而帶動該齒輪轉動,並帶動該翻轉軸轉動,而帶動該翻轉座相對於該基座翻轉。Another example is Invention Patent No. I776780 "Surface Treatment Equipment". The centrifugal dumper includes a base, a turning base, a centrifugal device and a turning driving device. The turning base can be installed on the base in a reversible manner. The centrifugal device is provided on the flip seat and includes a centrifugal bucket and a centrifugal driving device connected to the centrifugal bucket. The centrifugal bucket can accept the multiple workpieces poured out by the pouring device, and the centrifugal driving device can drive and contain the multiple workpieces. The centrifugal bucket of the workpiece rotates to throw away the paint. The flip driving device is located on the base and connected to the flip seat, and can drive the flip seat to flip, so that the plurality of workpieces contained in the centrifuge bucket are dumped into the workpiece transport of the drying device. The feeding position of the path; the flip driving device includes a driving cylinder, a row of teeth, and a gear. The driving cylinder is installed on the base, the row of teeth is connected to the driving cylinder, and the gear is connected to the driving cylinder. The flip shaft is meshed with the row of teeth, and the driving cylinder drives the row of teeth to move relative to the gear, thereby driving the gear to rotate, driving the flip shaft to rotate, and driving the flip base to flip relative to the base.
然而,該種離心傾倒機皆是透過馬達直接或間接驅動離心桶進行傾倒,由於離心甩漆的環境較多漆料的污染,且環境也較為髒亂,故馬達動力設備的損壞率較高,需要較高的維護成本,實用性較差。However, this type of centrifugal dumping machine uses a motor to directly or indirectly drive a centrifugal bucket for dumping. Since the environment of centrifugal paint dumping is more polluted by paint and the environment is relatively messy, the damage rate of the motor-powered equipment is relatively high. It requires higher maintenance costs and is less practical.
再者,習知的離心傾倒機與前端的送料設備及後端的烘乾設備皆必須以高低差的設計來完成傾倒螺絲或工件之操作,如此將使得整套生產線變得更高,在整體運作及維護上非常不方便,且增加的成本也愈高,不具經濟效益。Furthermore, the conventional centrifugal dumping machine, the front-end feeding equipment, and the rear-end drying equipment all must be designed with height differences to complete the operation of dumping screws or workpieces. This will make the entire production line higher, which will affect the overall operation and Maintenance is very inconvenient, and the increased cost is also higher, which is not economical.
為此,本案創作人積多年相關設備之製造與研發經驗,及整合客戶的使用經驗及建議,特針對前述問題加以研究,而創作本案。To this end, the creator of this project has accumulated many years of experience in the manufacturing and research and development of related equipment, and integrated customers' experience and suggestions, specifically researching the aforementioned issues to create this project.
本創作之目的,係提供一種以油壓頂桿機構來驅動離心裝置傾斜一角度或傾倒螺絲、工件之創新離心傾倒機,其得透過升降機構來解決傾倒高低差的問題,使原生產線設備可在不更改結構的情況下使用該離心傾倒機,讓螺絲及工件可直接進行二次離心甩漆之操作,以提升浸甩塗覆生產線的品質、效率及良率。The purpose of this creation is to provide an innovative centrifugal dumping machine that uses a hydraulic ejector mechanism to drive the centrifugal device to tilt at an angle or dump screws or workpieces. It can solve the problem of dumping height difference through a lifting mechanism, so that the original production line equipment can By using this centrifugal dumping machine without changing the structure, screws and workpieces can be directly centrifuged for a second time to dump paint, thereby improving the quality, efficiency and yield of the dip-spray coating production line.
為達前述之目的,本創作之離心傾倒機,至少包含一機台、一傾倒機構及一離心裝置。前述傾倒機構係設置於前述機台上方,前述傾倒機構係設置一底座,該底座係連接前述機台,該底座之一側係向上延伸設置一支撐架,並於該支撐架上方樞接一旋轉座;前述旋轉座係設置一底板,該底板之兩側係設置有旋轉支架,前述旋轉支架之上端係樞接前述支撐架,使前述旋轉座得以在前述支撐架上旋轉擺動;前述旋轉支架與前述底座之間係樞設有對稱之油壓頂桿,該油壓頂桿可驅動前述旋轉座在前述支撐架上旋轉擺動小於180度的旋轉角度,以避免前述旋轉座過度的旋轉。前述離心裝置係設置在前述傾倒機構之旋轉座之底板上方。In order to achieve the aforementioned purpose, the centrifugal dumping machine of this invention at least includes a machine platform, a dumping mechanism and a centrifugal device. The foregoing dumping mechanism is arranged above the foregoing machine platform. The foregoing dumping mechanism is provided with a base, which is connected to the foregoing machine platform. One side of the base is extended upward to provide a support frame, and a rotating pivot is connected above the support frame. The aforementioned rotating base is provided with a bottom plate, and rotating brackets are provided on both sides of the bottom plate. The upper end of the aforementioned rotating bracket is pivotally connected to the aforementioned supporting frame, so that the aforementioned rotating base can rotate and swing on the aforementioned supporting frame; the aforementioned rotating bracket and A symmetrical hydraulic ejector pin is pivoted between the aforementioned bases, and the hydraulic ejector pin can drive the aforementioned rotating base to rotate and swing on the aforementioned support frame at a rotation angle of less than 180 degrees to avoid excessive rotation of the aforementioned rotating base. The centrifugal device is arranged above the bottom plate of the rotating seat of the dumping mechanism.
本創作之離心傾倒機,其中前述機台得為一升降機台,該機台係設置一基座,並於該基座上方樞設有複數組交叉起重支架,並於每組交叉起重支架設置有動力機構,如此即可透過該動力機構來驅動前述交叉起重支架上升及下降。In the centrifugal dumping machine of this invention, the aforementioned machine platform can be an elevator platform. The machine platform is provided with a base, and a plurality of sets of cross lifting brackets are pivoted above the base, and each set of cross lifting brackets is A power mechanism is provided, so that the aforementioned cross lifting bracket can be driven up and down through the power mechanism.
本創作之離心傾倒機,其中前述機台得為一支撐架,以配合浸甩塗覆生產線設備的高度設置。In the centrifugal dumping machine of this invention, the aforementioned machine platform can be a support frame to match the height setting of the dip coating production line equipment.
為了更進一步了解本創作,該離心傾倒機之最佳實施方式如圖1至圖10所示,至少包含一機台1、一傾倒機構2及一離心裝置3:In order to further understand this invention, the best implementation mode of the centrifugal pouring machine is shown in Figures 1 to 10, which at least includes a
如圖1、3至8所示,前述機台得為一升降機台,該機台1係設置一基座10,並於該基座10上方樞設有複數組交叉起重支架11,並於每組交叉起重支架11設置有動力機構12,如此即可透過該動力機構12來驅動前述交叉起重支架11上升及下降;前述動力機構12得為油壓缸、氣壓缸或電動馬達推桿,該動力機構12亦得為自動加壓機構或腳踩加壓機構,端視使用需求而定,均無不可。當然,前述升降機台亦得為其它類型之升降機台結構,端視使用需求而定,均無不可。或如圖9所示,前述機台得為一支撐架,以配合浸甩塗覆生產線設備的高度設置。As shown in Figures 1, 3 to 8, the aforementioned machine platform may be a lift platform. The
前述傾倒機構2係設置於前述機台1上方,前述傾倒機構2係設置一底座20,該底座20係連接前述機台1,該底座20之一側係向上延伸設置一支撐架21,並於該支撐架21上方樞接一旋轉座22。前述旋轉座22係設置一底板220,該底板220之兩側係設置有旋轉支架221,前述旋轉支架221之上端係樞接前述支撐架21,使前述旋轉座22得以在前述支撐架21上旋轉擺動。前述旋轉支架221與前述底座20之間係樞設有對稱之油壓頂桿23,該油壓頂桿23可驅動前述旋轉座22在前述支撐架21上旋轉擺動小於180度的旋轉角度,以產生一保護機制,避免前述旋轉座22過度的旋轉而有安全上的疑慮,且可穩固的完成傾倒操作,對動力機構的損耗較少,以提升設備運作的穩定度。The
前述離心裝置3係設置在前述傾倒機構2之旋轉座22之底板220上方,該離心裝置3得為各種型式的離心裝置,端視使用需求而定,均無不可。The
如圖4至10所示,本創作之離心傾倒機可配合各種型式或各種規格之浸甩塗覆生產線運作,由於其為獨立運作之設備,故可配合各種廠房的直線式生產線、直角式生產線或平行生產線進行擺放位置的調整。且為了解決生線設備高度差的問題,本創作之離心傾倒機可透過升降機台來配合各設備的運作高度以進行不同高度位置的接料及倒料操作,具有最佳的實用性及穩定性,為本案之組成。As shown in Figures 4 to 10, the centrifugal dumping machine of this invention can be operated with various types or specifications of dip-and-spray coating production lines. Since it is an independently operated device, it can be used with linear production lines and right-angle production lines of various factories. Or adjust the placement position in parallel to the production line. In order to solve the problem of height difference between production line equipment, the centrifugal dumping machine of this invention can use a lift platform to match the operating height of each equipment to carry out material receiving and material dumping operations at different height positions. It has the best practicality and stability. It is the composition of this case.
前述之實施例或圖式並非限定本創作之態樣或使用方式,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本創作之專利範疇。The foregoing embodiments or drawings do not limit the form or usage of this invention, and any appropriate changes or modifications made by those with ordinary knowledge in the technical field shall be regarded as not departing from the patent scope of this invention.
1:機台 10:基座 11:交叉起重支架 12:動力機構 2:傾倒機構 20:底座 21:支撐架 22:旋轉座 220:底板 221:旋轉支架 23:油壓頂桿 3:離心裝置1:Machine 10: base 11: Cross lifting bracket 12: Power mechanism 2: Dumping mechanism 20: base 21: Support frame 22: Rotating seat 220: Base plate 221: Rotating bracket 23:Hydraulic ejector 3: Centrifugal device
圖1是本創作之離心傾倒機之第一實施例之立體圖。 圖2是圖1之俯視圖。 圖3是圖1之側視圖。 圖4是圖1之前視圖。 圖5是本創作之升降機台之上升動作之示意圖。 圖6是本創作之傾倒機構之傾倒動作之示意圖。 圖7是圖6之側視圖。 圖8是圖6之立體視圖。 圖9是本創作之離心傾倒機之第二實施例之前視圖。 圖10是本創作之離心傾倒機設置於浸甩塗覆生產線之示意圖。 Figure 1 is a perspective view of the first embodiment of the centrifugal dumping machine of the present invention. FIG. 2 is a top view of FIG. 1 . FIG. 3 is a side view of FIG. 1 . FIG. 4 is a front view of FIG. 1 . Figure 5 is a schematic diagram of the rising action of the elevator platform of this invention. Figure 6 is a schematic diagram of the pouring action of the pouring mechanism of this invention. FIG. 7 is a side view of FIG. 6 . FIG. 8 is a perspective view of FIG. 6 . Figure 9 is a front view of the second embodiment of the centrifugal dumping machine of the present invention. Figure 10 is a schematic diagram of the centrifugal pouring machine of this invention installed in a dip coating production line.
1:機台 1:Machine
10:基座 10: base
11:交叉起重支架 11: Cross lifting bracket
12:動力機構 12: Power mechanism
2:傾倒機構 2: Dumping mechanism
20:底座 20: base
21:支撐架 21: Support frame
22:旋轉座 22: Rotating seat
220:底板 220: Base plate
221:旋轉支架 221: Rotating bracket
23:油壓頂桿 23:Hydraulic ejector
3:離心裝置 3: Centrifugal device
Claims (6)
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TW112210572U TWM649883U (en) | 2023-09-28 | 2023-09-28 | Centrifugal dumping machine |
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TW112210572U TWM649883U (en) | 2023-09-28 | 2023-09-28 | Centrifugal dumping machine |
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