TWM644874U - Gate valve with improved actuation accuracy - Google Patents
Gate valve with improved actuation accuracy Download PDFInfo
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- TWM644874U TWM644874U TW112202357U TW112202357U TWM644874U TW M644874 U TWM644874 U TW M644874U TW 112202357 U TW112202357 U TW 112202357U TW 112202357 U TW112202357 U TW 112202357U TW M644874 U TWM644874 U TW M644874U
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- 230000002093 peripheral effect Effects 0.000 claims description 5
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Abstract
本創作之閘閥包含一閥座、一第一活塞單元、一第二活塞單元,以及一閥門。閥座具有一與閥門相配合之閥口,第一活塞單元設於閥座內並可受流體之驅動而帶動閥門在一開放閥口之第一位置和一遮蔽閥口之第二位置之間作動,第二活塞單元設於閥座內並可受流體之驅動而帶動閥門在第二位置和一密合閥口之第三位置之間作動,其中在閥座之內部設置至少一流道開關,當流道開關開啟時,流體才能允許通過而驅動第二活塞單元,使第二活塞單元能夠準確地帶動閥門和閥口相互密合,進而實現提升作動準確性及確保氣密效果的目的。The gate valve of this invention includes a valve seat, a first piston unit, a second piston unit, and a valve. The valve seat has a valve port that matches the valve. The first piston unit is located in the valve seat and can be driven by the fluid to drive the valve between a first position that opens the valve port and a second position that shields the valve port. Actuate, the second piston unit is located in the valve seat and can be driven by the fluid to drive the valve to act between the second position and a third position close to the valve port, wherein at least one channel switch is provided inside the valve seat, When the flow channel switch is opened, the fluid can be allowed to pass through and drive the second piston unit, so that the second piston unit can accurately drive the valve and the valve port to close to each other, thus achieving the purpose of improving actuation accuracy and ensuring the air-tight effect.
Description
本創作與閘閥有關,特別是指一種可提升作動準確度之閘閥。 This creation is related to gate valves, specifically a gate valve that can improve the accuracy of operation.
簡單來說,傳統真空閥主要是利用流體驅動閥桿沿二個自由度活動,使閥板受閥桿之驅動而沿著平行於閥口的方向移動至閥口處,接著再受閥桿之驅動而沿著垂直閥口的方向朝閥口移動至與閥口相互密合,藉以確保兩者之間的氣密效果。 To put it simply, traditional vacuum valves mainly use fluid to drive the valve stem to move along two degrees of freedom, so that the valve plate is driven by the valve stem to move to the valve port in a direction parallel to the valve port, and then is driven by the valve stem. It is driven to move toward the valve port in the direction vertical to the valve port until it is in close contact with the valve port to ensure the airtight effect between the two.
然而,傳統真空閥所提供的閥桿一方面受到流體的驅動,另一方面則是同時帶動閥板作動,一旦流體的壓力沒有控制好,閥板的作動準確度便會連帶受到影響,使閥板發生無法密合的缺陷,進而造成閥板與閥口之間的氣密度不足。因此,傳統真空閥在結構上尚有改善的空間。 However, the valve stem provided by the traditional vacuum valve is driven by the fluid on the one hand and the valve plate on the other hand. Once the pressure of the fluid is not controlled well, the accuracy of the valve plate's operation will be affected, causing the valve to The plate has defects that cannot be tightly sealed, resulting in insufficient air density between the valve plate and the valve port. Therefore, there is still room for improvement in the structure of traditional vacuum valves.
本創作之主要目的在於提供一種閘閥,其能提升作動準確度,以確保氣密效果。 The main purpose of this invention is to provide a gate valve that can improve the accuracy of operation to ensure the air-tight effect.
為了達成上述主要目的,本創作之閘閥包含有一閥座、一第一活塞單元、一第二活塞單元、一閥門單元,以及一流道開關。該閥座具有一閥口、一軸孔、一容槽、一第一活塞槽和一第二活塞槽,該軸孔之一軸向垂直該閥口之 一開口方向,該容槽位於該閥口與該軸孔之間,該第一活塞槽鄰接該軸孔,且該第一活塞槽之一軸向平行該軸孔之該軸向,該第二活塞槽鄰接該容槽,且該第二活塞槽之一軸向平行該閥口之該開口方向,此外,該閥座更具有一流體出入口、一流體入口、一流體出口、一連通該流體出入口之第一流道、一連通該第一流道之第二流道、一連通第一流道之第三流道、一連通該第三流道之第四流道、一連通該第四流道和該流體出口之第五流道、一連通該流體入口之第六流道,以及一連通該第六流道之第七流道,其中,該第一流道、該第二流道、該第三流道、該第四流道、該第五流道、該第六流道和該第七流道皆用以供一流體通過;該第一活塞單元具有一第一活塞、一第一活塞軸和一傳動座,該第一活塞可位移地設於該閥座之該第一活塞槽內,該第一活塞之一端和該第一軸孔之一端壁之間形成一連通該第二流道之第一腔室,使得該第一活塞可受進入該第一腔室內之該流體的驅動而沿著該第一活塞槽之該軸向朝該閥口的方向移動,該第一活塞之一外周面和該第一軸孔之一周壁之間形成一連通該第七流道之第二腔室,使得該第一活塞可受進入該第二腔室內之該流體的驅動而沿著該第一活塞槽之該軸向朝遠離該閥口的方向移動,該第一活塞軸局部突露於該閥座之該容槽且以其一端連接該第一活塞,使得該第一活塞軸能受該第一活塞之驅動而沿著該第一活塞槽之該軸向往復移動,該傳動座以可沿著該第一活塞槽之該軸向位移的方式設於該閥座之該容槽內並以可沿著該第二活塞槽之該軸向位移的方式連接該第一活塞軸,使得該傳動座能受該第一活塞軸之驅動而沿著該第一活塞槽之該軸向往復移動;該第二活塞單元具有一第二活塞軸與一第二活塞,該第二活塞軸嵌接於該傳動座並允許該傳動座能沿著該第一活塞槽之該軸向相對其移動,該第二活塞可位移地設於該閥座之該第二活塞槽內且連接該第二活塞軸,該第二活 塞之二相對端面和該第二活塞槽之二相對端壁之間分別形成一連通該第四流道之第三腔室和一連通該第六流道之第四腔室,使得該第二活塞一方面可受進入該第三腔室內之該流體的驅動而透過該第二活塞軸將該傳動座沿著該第二活塞槽之該軸向往遠離該第一活塞軸的方向推頂,另一方面可受進入該第四腔室內之該流體的驅動而透過該第二活塞軸將該傳動座沿著該第二活塞槽之該軸向往該第一活塞軸的方向拉動;該閥門單元具有一樞接座、一閥門驅動軸及一閥門,該樞接座可位移地設於該閥座之該軸孔內,該閥門驅動軸固定於該傳動座並以其一端穿設於該閥座之該軸孔內與該樞接座相互樞接,使得該閥門驅動軸能和該傳動座同步作動,該閥門連接該閥門驅動軸,使得該閥門可藉由該閥門驅動軸之軸向位移而在一開放該閥口之第一位置與一遮蔽該閥口之第二位置之間位移,並可藉由該閥門驅動軸之樞轉而在該第二位置與一密合該閥口之第三位置之間位移;該流道開關設於該第三流道和該第四流道之一連通處及該第六流道和該第七流道之一連通處的至少其中之一,當該流道開關開啟時即可允許該流體通過。 In order to achieve the above main purpose, the gate valve of the present invention includes a valve seat, a first piston unit, a second piston unit, a valve unit, and a first channel switch. The valve seat has a valve port, an axis hole, a receiving groove, a first piston groove and a second piston groove. The axis hole is axially perpendicular to the valve port. In an opening direction, the receiving groove is located between the valve port and the shaft hole, the first piston groove is adjacent to the shaft hole, and an axial direction of the first piston groove is parallel to the axial direction of the shaft hole, and the second The piston groove is adjacent to the receiving groove, and an axial direction of the second piston groove is parallel to the opening direction of the valve port. In addition, the valve seat has a fluid inlet and outlet, a fluid inlet, a fluid outlet, and a connecting fluid inlet and outlet. a first flow channel, a second flow channel connected to the first flow channel, a third flow channel connected to the first flow channel, a fourth flow channel connected to the third flow channel, and a fourth flow channel connected to the fourth flow channel and the A fifth flow channel of the fluid outlet, a sixth flow channel connected to the fluid inlet, and a seventh flow channel connected to the sixth flow channel, wherein the first flow channel, the second flow channel, the third flow channel The channel, the fourth flow channel, the fifth flow channel, the sixth flow channel and the seventh flow channel are all used for a fluid to pass; the first piston unit has a first piston, a first piston shaft and A transmission seat, the first piston is displaceably disposed in the first piston groove of the valve seat, and an end of the first piston and an end wall of the first shaft hole are formed to communicate with the second flow channel. the first chamber, so that the first piston can be driven by the fluid entering the first chamber to move along the axial direction of the first piston groove toward the direction of the valve port, and an outer periphery of the first piston A second chamber communicating with the seventh flow channel is formed between the surface and a peripheral wall of the first shaft hole, so that the first piston can be driven by the fluid entering the second chamber along the first The axial direction of the piston groove moves away from the valve port. The first piston shaft is partially exposed in the groove of the valve seat and is connected to the first piston at one end, so that the first piston shaft can be subjected to the The first piston is driven to reciprocate along the axial direction of the first piston groove, and the transmission seat is disposed in the groove of the valve seat in a manner that can be displaced along the axial direction of the first piston groove. The first piston shaft is connected in a manner that can be displaced along the axial direction of the second piston groove, so that the transmission seat can be driven by the first piston shaft to reciprocate along the axial direction of the first piston groove. ;The second piston unit has a second piston shaft and a second piston. The second piston shaft is embedded in the transmission seat and allows the transmission seat to move relative to it along the axial direction of the first piston groove, The second piston is movably disposed in the second piston groove of the valve seat and connected to the second piston shaft. A third chamber connected to the fourth flow channel and a fourth chamber connected to the sixth flow channel are respectively formed between the two opposite end surfaces of the plug and the two opposite end walls of the second piston groove, so that the second On the one hand, the piston can be driven by the fluid entering the third chamber to push the transmission seat along the axis of the second piston groove in a direction away from the first piston axis through the second piston axis, and on the other hand, the piston can be driven by the fluid entering the third chamber. On the one hand, it can be driven by the fluid entering the fourth chamber to pull the transmission seat along the axis of the second piston groove in the direction of the first piston axis through the second piston axis; the valve unit has A pivot seat, a valve drive shaft and a valve. The pivot seat is movably disposed in the axis hole of the valve seat. The valve drive shaft is fixed on the transmission seat and one end thereof is inserted into the valve seat. The shaft hole is pivotally connected to the pivot seat so that the valve drive shaft can move synchronously with the transmission seat. The valve is connected to the valve drive shaft so that the valve can be moved by the axial displacement of the valve drive shaft. Displaced between a first position that opens the valve port and a second position that covers the valve port, and can be connected to a third position that is close to the valve port by pivoting the valve drive shaft. Displacement between three positions; the flow channel switch is located at at least one of the connection between the third flow channel and the fourth flow channel and the connection between the sixth flow channel and the seventh flow channel. When When the flow channel switch is opened, the fluid can be allowed to pass.
由上述可知,當該流體沿著該第二流道進入該第一腔室後,該第一活塞單元會被該流體驅動而透過該傳動座和該閥門驅動軸帶動該閥門從該第一位置移動至該第二位置,接著該流體沿著該第三流道和該第四流道到達該第三腔室後,該第二活塞單元會被該流體所驅動而透過該傳動座和該閥門驅動軸帶動該閥門從該第二位置移動至該第三位置,使該閥門完成該閥口的密合,此時位於該第四流道內的該流體會沿著該第五流道從該流體出口排出該閥座外;相反地,當該流體沿著該第六流道進入該第四腔室後,該第二活塞單元會被該流體驅動而透過該傳動座和該閥門驅動軸帶動該閥門從該第三位置移動至該第二位 置,接著該流體沿著該第七流道到達該第二腔室後,該第一活塞單元會被該流體驅動而透過該傳動座和該閥門驅動軸帶動該閥門從該第二位置移動至該第一位置,使該閥門完成該閥口的開啟,此時位於該第一腔室內的該流體會沿著該第二流道流到該第一流道後而經由該流體出入口排出該閥座外。至於在該流體的流動過程中,藉由該流道開關來控制該流體是否能通過,在該流體尚未完全抵達前,該流道開關呈現關閉狀態,直到該流體完全抵達後,該流道開關才會開啟讓該流體通過,使該流體所提供的壓力確實地驅動該第一、第二活塞單元。藉此,該閥門可以準確地密合或開啟該閥口,進而實現提升作動準確性及確保氣密效果的目的。 From the above, it can be seen that when the fluid enters the first chamber along the second flow channel, the first piston unit will be driven by the fluid and drive the valve from the first position through the transmission seat and the valve driving shaft. After moving to the second position, and then the fluid reaches the third chamber along the third flow channel and the fourth flow channel, the second piston unit will be driven by the fluid and pass through the transmission seat and the valve. The driving shaft drives the valve to move from the second position to the third position, so that the valve completes the sealing of the valve port. At this time, the fluid located in the fourth flow channel will flow from the fifth flow channel along the fifth flow channel. The fluid outlet is discharged out of the valve seat; on the contrary, when the fluid enters the fourth chamber along the sixth flow channel, the second piston unit will be driven by the fluid through the transmission seat and the valve drive shaft. The valve moves from the third position to the second position position, and then after the fluid reaches the second chamber along the seventh flow channel, the first piston unit will be driven by the fluid to drive the valve to move from the second position to The first position allows the valve to complete the opening of the valve port. At this time, the fluid in the first chamber will flow along the second flow channel to the first flow channel and then be discharged out of the valve seat through the fluid inlet and outlet. . During the flow process of the fluid, the flow channel switch is used to control whether the fluid can pass through. Before the fluid completely arrives, the flow channel switch is in a closed state. Until the fluid completely arrives, the flow channel switch Only then will it be opened to allow the fluid to pass through, so that the pressure provided by the fluid can reliably drive the first and second piston units. In this way, the valve can accurately close or open the valve port, thereby improving the accuracy of the operation and ensuring the air-tight effect.
較佳地,該流體開關可以根據實際需要只設置在該第三流道和該第四流道之該連通處,或者只設置在該第六流道和該第七流道之該連通處,或者也可以同時設置在該第三流道和該第四流道之該連通處及該第六流道和該第七流道之該連通處。 Preferably, the fluid switch can be provided only at the connection between the third flow channel and the fourth flow channel, or only at the connection between the sixth flow channel and the seventh flow channel, according to actual needs, Or it may also be provided at the connection point between the third flow channel and the fourth flow channel and the connection point between the sixth flow channel and the seventh flow channel.
較佳地,在該流體開關設置於該第三流道和該第四流道之該連通處的狀況下,該流體開關具有一開關座、一閥桿、一套設於該閥桿之密封件,以及一彈性件,該開關座具有一連接該第三流道之流體輸入孔和一連接該第四流道之流體輸出孔,該閥桿設於該開關座內並可受該第一活塞軸之驅動而從一關閉位置移動至一開啟位置。藉此,當該閥桿受該彈性件的彈力作用而位於該關閉位置時,從該流體輸入孔進入該開關座內之該流體受該密封件之阻擋而無法流到該流體輸出孔,當該閥桿受該第一活塞軸之驅動而位於該開啟位置時,從該流體輸入孔進入該開關座內之該流體不會受該密封件之阻擋而可流到該流體輸出孔。 Preferably, when the fluid switch is disposed at the connection between the third flow channel and the fourth flow channel, the fluid switch has a switch seat, a valve stem, and a seal set on the valve stem. and an elastic member. The switch seat has a fluid input hole connected to the third flow channel and a fluid output hole connected to the fourth flow channel. The valve stem is located in the switch seat and can be received by the first The piston shaft is driven to move from a closed position to an open position. Thereby, when the valve stem is in the closed position under the elastic force of the elastic member, the fluid entering the switch seat from the fluid input hole is blocked by the seal and cannot flow to the fluid output hole. When the valve stem is driven by the first piston shaft and is in the open position, the fluid entering the switch seat from the fluid input hole will not be blocked by the seal and can flow to the fluid output hole.
較佳地,在該流體開關設置於該第六流道和該第七流道之該連通處的狀況下,該流道開關具有一開關座、一閥桿、一套設於該閥桿之密封件,以及一彈性件,該開關座具有一連接該第六流道之流體輸入孔和一連接該第七流道之流體輸出孔,該閥桿設於該開關座內並可受該第二活塞軸之驅動而從一關閉位置移動至一開啟位置。藉此,當該閥桿受該彈性件的作用而位於該關閉位置時,從該流體輸入孔進入該開關座內之該流體受該密封件之阻擋而無法流到該流體輸出孔,當該閥桿受該第二活塞軸之驅動而位於該開啟位置時,從該流體輸入孔進入該開關座內之該流體不會受該密封件之阻擋而可流到該流體輸出孔。 Preferably, when the fluid switch is disposed at the connection between the sixth flow channel and the seventh flow channel, the flow channel switch has a switch seat, a valve stem, and a valve stem that is sleeved on the valve stem. Seal, and an elastic member. The switch seat has a fluid input hole connected to the sixth flow channel and a fluid output hole connected to the seventh flow channel. The valve stem is located in the switch seat and can be received by the third flow channel. The two piston shafts are driven to move from a closed position to an open position. Thereby, when the valve stem is in the closed position under the action of the elastic member, the fluid entering the switch seat from the fluid input hole is blocked by the seal and cannot flow to the fluid output hole. When the valve stem is driven by the second piston shaft and is in the open position, the fluid entering the switch seat from the fluid input hole will not be blocked by the seal and can flow to the fluid output hole.
較佳地,該第五流道和該流體出口之一連通處可以再設置一該流道開關,該流道開關具有一閥桿、一套設於該閥桿之密封件和一彈性件,該閥桿設於該閥座之一流體輸出槽內並可受該第二活塞軸之驅動而從一關閉位置移動至一開啟位置。藉此,當該閥桿受該彈性件之彈力作用而位於該關閉位置時,從該第五流道進入該流體輸出槽內之該流體受該密封件的阻擋而無法流到該流體出口,當該閥桿受該第二活塞軸之驅動而位於該開啟位置時,從該第五流道進入該流體輸出槽內之該流體不會受該密封件之阻擋而可流到該流體出口。 Preferably, a flow channel switch can be provided at the communication point between the fifth flow channel and the fluid outlet. The flow channel switch has a valve stem, a seal set on the valve stem and an elastic member. The valve stem is disposed in a fluid output groove of the valve seat and can be driven by the second piston shaft to move from a closed position to an open position. Thereby, when the valve stem is in the closed position under the elastic force of the elastic member, the fluid entering the fluid output groove from the fifth flow channel is blocked by the seal and cannot flow to the fluid outlet. When the valve stem is driven by the second piston shaft and is in the open position, the fluid entering the fluid output groove from the fifth flow channel will not be blocked by the seal and can flow to the fluid outlet.
較佳地,該閥座更具有一緩衝通道,該緩衝通道連接在該第一流道與該第二流道之間,該緩衝通道內設置一塞頭及一彈性件,該塞頭位於該緩衝通道和該第一流道之間,該彈性件作用於該塞頭並提供彈力將該塞頭往該第一流道的方向推頂。藉此,當該流體施加於該塞頭的壓力大於該彈性件作用於該塞頭的壓力時,該流體即可從該第一流道經過該緩衝通道流至該第二流道,之後再從該第二流道到達該第一腔室內;反之,當該流體從該第一腔室流到該第二流道並到達該緩衝通道時,該流體會沿著該塞頭和該緩衝通道之間的間隙慢慢地流 到該第一流道,之後再從該第一流道排出該閥座外,如此可以緩衝該流體的排放壓力而避免該閥門的開啟速度過快。 Preferably, the valve seat further has a buffer channel connected between the first flow channel and the second flow channel. A plug and an elastic member are disposed in the buffer channel, and the plug is located on the buffer channel. Between the channel and the first flow channel, the elastic member acts on the plug head and provides elastic force to push the plug head toward the direction of the first flow channel. Thereby, when the pressure exerted by the fluid on the plug head is greater than the pressure exerted by the elastic member on the plug head, the fluid can flow from the first flow channel through the buffer channel to the second flow channel, and then from The second flow channel reaches the first chamber; conversely, when the fluid flows from the first chamber to the second flow channel and reaches the buffer channel, the fluid will flow along the gap between the plug and the buffer channel. The gap between slowly flows to the first flow channel, and then discharged from the first flow channel to the outside of the valve seat, thus buffering the discharge pressure of the fluid and preventing the valve from opening too quickly.
有關本創作所提供對於可提升作動準確度之閘閥的詳細構造、特點、組裝或使用方式,將於後續的實施方式詳細說明中予以描述。然而,在本創作領域中具有通常知識者應能瞭解,該等詳細說明以及實施本創作所列舉的特定實施例,僅係用於說明本創作,並非用以限制本創作之專利申請範圍。 The detailed structure, characteristics, assembly or usage of the gate valve provided by this invention that can improve the accuracy of operation will be described in the subsequent detailed description of the implementation. However, those with ordinary knowledge in the field of this invention should understand that these detailed descriptions and specific examples for implementing the invention are only used to illustrate the invention and are not intended to limit the scope of the patent application of the invention.
10:閘閥 10: Gate valve
12:第一接頭 12:First connector
14:第二接頭 14:Second connector
20:閥座 20: Valve seat
21:第一本體 21:First ontology
212:閥口 212: Valve port
22:第二本體 22:Second body
221:軸孔 221: Shaft hole
222:容槽 222:Tank
223:第一活塞槽 223: First piston groove
224:第二活塞槽 224: Second piston groove
225:蓋板 225:Cover
226:流體出入口 226: Fluid inlet and outlet
227:流體入口 227: Fluid inlet
228:流體出口 228: Fluid outlet
229:流體輸出槽 229: Fluid output tank
23:第一流道 23:First flow channel
24:第二流道 24:Second flow channel
242:第一直線段 242: First straight line segment
244:第二直線段 244: Second straight line segment
25:第三流道 25:Third channel
252:第三直線段 252: The third straight line segment
254:第一轉折段 254: The first turning point
256:第二轉折段 256: The second turning section
26:第四流道 26:Fourth channel
262:第三轉折段 262: The third turning section
264:第四轉折段 264: The fourth turning point
27:第五流道 27:Fifth flow channel
272:第四直線段 272: The fourth straight line segment
274:第五轉折段 274: The fifth turning point
28:第六流道 28:Sixth channel
282:第六轉折段 282: The sixth turning point
284:第五直線段 284: The fifth straight line segment
286:第六直線段 286: The sixth straight line segment
29:第七流道 29:Seventh Channel
292:第七轉折段 292: The seventh turning section
294:第七直線段 294:Seventh straight line segment
296:第八直線段 296: The eighth straight line segment
30:第一活塞單元 30: First piston unit
31:第一活塞 31:First piston
32:第一腔室 32:First chamber
33:第二腔室 33:Second chamber
34:第一活塞軸 34:First piston shaft
342:小徑部 342: Trail Department
344:大徑部 344:Large diameter part
346:徑向穿孔 346: Radial perforation
35:傳動座 35: Transmission seat
352:直條孔 352:Straight hole
354:沉頭孔 354: Countersunk hole
356:螺孔 356:Screw hole
358:弧形槽 358:Arc groove
36:螺栓 36:bolt
37:弧形襯墊 37: Curved pad
40:第二活塞單元 40: Second piston unit
41:第二活塞軸 41:Second piston shaft
412a:推頂部 412a: Push to the top
412b:推頂部 412b: Push to the top
42:第二活塞 42:Second piston
422:凸部 422:convex part
43:第三腔室 43:Third chamber
44:第四腔室 44:Fourth chamber
50:閥門單元 50:Valve unit
51:樞接座 51: Pivot base
52:閥門驅動軸 52:Valve drive shaft
53:閥門 53:Valve
P1:第一位置 P1: first position
P2:第二位置 P2: second position
P3:第三位置 P3: third position
60:第一流體開關 60: First fluid switch
61:開關座 61:Switch seat
612:流體輸入孔 612: Fluid input hole
614:流體輸出孔 614: Fluid output hole
616:端孔 616:Port hole
62:閥桿 62:Valve stem
622:頭部 622:Head
624:身部 624:Body
63:密封件 63:Seals
64:彈性件 64: Elastic parts
P4:關閉位置 P4: closed position
P5:開啟位置 P5: open position
70:第二流體開關 70: Second fluid switch
71:開關座 71:Switch seat
712:流體輸入孔 712: Fluid input hole
714:流體輸出孔 714: Fluid output hole
72:閥桿 72:Valve stem
722:頭部 722:Head
724:身部 724:Body
73:密封件 73:Seals
74:彈性件 74: Elastic parts
80:第三流體開關 80:Third fluid switch
81:閥桿 81:Valve stem
812:頭部 812:Head
814:身部 814:Body
82:密封件 82:Seals
83:彈性件 83: Elastic parts
84:槽蓋 84:Trough cover
90:緩衝通道 90: Buffer channel
91:塞頭 91: plug head
92:彈性件 92: Elastic parts
93:密封件 93:Seals
圖1為本創作之閘閥的立體圖,主要顯示第一流道、第二流道、第三流道、第四流道和第五流道的位置。 Figure 1 is a three-dimensional view of the gate valve of this invention, mainly showing the positions of the first flow channel, the second flow channel, the third flow channel, the fourth flow channel and the fifth flow channel.
圖2為本創作之閘閥的另一立體圖,主要顯示第六流道和第七流道的位置。 Figure 2 is another perspective view of the gate valve of this invention, mainly showing the positions of the sixth flow channel and the seventh flow channel.
圖3為本創作之閘閥的平面圖。 Figure 3 is a plan view of the gate valve of this creation.
圖4為圖3當中沿4-4剖線的剖視圖,主要顯示閥門位於第一位置。 Figure 4 is a cross-sectional view along line 4-4 in Figure 3, mainly showing that the valve is in the first position.
圖5為圖3當中沿5-5剖線的剖視圖,主要顯示流體從第一流道經由第二流道進入第一腔室。 FIG. 5 is a cross-sectional view along line 5-5 in FIG. 3 , mainly showing that fluid enters the first chamber from the first flow channel through the second flow channel.
圖6為圖4當中沿6-6剖線的剖視圖,主要顯示第一流體開關位於關閉位置。 Figure 6 is a cross-sectional view along line 6-6 in Figure 4, mainly showing that the first fluid switch is in a closed position.
圖7為圖3當中沿7-7剖線的剖視圖,主要顯示第二流體開關位於開啟位置。 Figure 7 is a cross-sectional view along line 7-7 in Figure 3, mainly showing that the second fluid switch is in the open position.
圖8為圖7當中沿8-8剖線的剖視圖,主要顯示第二流體開關位於開啟位置。 Figure 8 is a cross-sectional view along line 8-8 in Figure 7, mainly showing that the second fluid switch is in the open position.
圖9為圖3當中沿9-9剖線的剖視圖,主要顯示第二流體開關位於關閉位置。 Figure 9 is a cross-sectional view along line 9-9 in Figure 3, mainly showing that the second fluid switch is in a closed position.
圖10為圖3當中沿10-10剖線的剖視圖,主要顯示第二流體開關位於關閉位置。 Figure 10 is a cross-sectional view along line 10-10 in Figure 3, mainly showing that the second fluid switch is in a closed position.
圖11為圖3當中沿11-11剖線的剖視圖。 FIG. 11 is a cross-sectional view along line 11-11 in FIG. 3 .
圖12為圖3當中沿12-12剖線的剖視圖,主要顯示閥門位於第一位置。 Figure 12 is a cross-sectional view along line 12-12 in Figure 3, mainly showing that the valve is in the first position.
圖13類同圖4,主要顯示閥門位於第二位置。 Figure 13 is similar to Figure 4, mainly showing the valve in the second position.
圖14類同圖13,主要顯示閥門位於第三位置。 Figure 14 is similar to Figure 13, mainly showing the valve in the third position.
圖15類同圖6,主要顯示第一流體開關位於開啟位置。 Figure 15 is similar to Figure 6, mainly showing that the first fluid switch is in the open position.
圖16類同圖12,主要顯示閥門位於第二位置。 Figure 16 is similar to Figure 12, mainly showing the valve in the second position.
圖17類同圖16,主要顯示閥門位於第三位置。 Figure 17 is similar to Figure 16, mainly showing the valve in the third position.
圖18類同圖7,主要顯示第二流體開關位於關閉位置。 Figure 18 is similar to Figure 7, mainly showing that the second fluid switch is in the closed position.
圖19類同圖8,主要顯示第二流體開關位於關閉位置。 Figure 19 is similar to Figure 8, mainly showing that the second fluid switch is in the closed position.
圖20類同圖11,主要顯示第二活塞被流體往上推動。 Figure 20 is similar to Figure 11, mainly showing that the second piston is pushed upward by the fluid.
圖21類同圖10,主要顯示第二流體開關位於開啟位置。 Figure 21 is similar to Figure 10, mainly showing that the second fluid switch is in the open position.
圖22類同圖9,主要顯示第二流體開關位於開啟位置。 Figure 22 is similar to Figure 9, mainly showing that the second fluid switch is in the open position.
圖23類同圖5,主要顯示流體從第一腔室經由第二流道回到第一流道。 Figure 23 is similar to Figure 5, mainly showing that the fluid returns from the first chamber to the first flow channel through the second flow channel.
申請人首先在此說明,於整篇說明書中,包括以下介紹的實施例以及申請專利範圍的請求項中,有關方向性的名詞皆以圖式中的方向為基準。其次,在以下將要介紹之實施例以及圖式中,相同之元件標號,代表相同或近似之元件或其結構特徵。 The applicant would like to first explain that in the entire description, including the embodiments introduced below and the claims in the patent application scope, terms related to directionality are based on the direction in the drawings. Secondly, in the embodiments and drawings to be introduced below, the same component numbers represent the same or similar components or structural features.
請參閱圖1、圖2、圖4、圖7及圖12,本創作之閘閥10包含有一閥座20、二第一活塞單元30、二第二活塞單元40、一閥門單元50,以及三流道開關60,70,80。
Please refer to Figures 1, 2, 4, 7 and 12. The
閥座20具有一呈矩形之第一本體21和一呈矩形之第二本體22,第二本體22之其中一短側面以螺絲鎖固的方式連接於第一本體21之其中一長側面,使閥座20之構型以T形的態樣呈現。第一本體21具有一貫穿其頂底二面之閥口212,第二本體22的內部具有一軸孔221、一容槽222、二第一活塞槽223和二第二活塞槽224,其中,軸孔221之軸向垂直閥口212之開口方向(如圖12所示);容槽222位於閥口212與軸孔221之間並且和閥口212與軸孔221相互連通(如圖12所示);各第一活塞槽223鄰設於軸孔221,且各第一活塞槽223之軸向垂直閥口212之開口方向(如圖4及圖5所示);各第二活塞槽224鄰設於容槽222且被一蓋板225所蓋住,且第二活塞槽224之軸向平行閥口212之開口方向(如圖4所示)。
The
如圖1及圖2所示,第二本體22之一側面具有一流體出入口226和一位於流體出入口226下方之流體入口227,流體出入口226安裝有一第一接頭12,流體入口227安裝有一第二接頭14。再如圖7所示,第二本體22之底面具有一流體出口228,第二本體22還具有一連通流體出口228之流體輸出槽229。此外,如圖1及圖2所示,第二本體22的內部具有一第一流道23、一第二流道24、一第三流道25、一第四流道26、一第五流道27、一第六流道28,以及一第七流道29,第一至第七流道23,24,25,26,27,28,29皆用以供一流體(在此以高壓氣體為例,但不其為限)通過,其中,第一流道23之一端經由流體出入口226連接第一接頭12(如圖1及圖5所示);第二流道24具有一第一直線段242和二呈間隔設置之第二直線段244,如圖1及圖5所示,第一直線段242沿著第二本體22之寬度方向延伸,且第一直線段242之一端連接第一流道23,各第二直線段244之一端垂直連接第一直線段242;第三流道25具有一第三直線段252、一第一轉折段254和一第二轉折段256,如圖1及圖4所示,第三直線段252之一端垂直連接第一流道23,第一轉折段
254之一端垂直連接第三直線段252,第一轉折段254之另一端垂直連接第二轉折段256,第二轉折段256沿著第二本體22之長度方向往第一本體21的方向延伸;第四流道26具有一第三轉折段262和一第四轉折段264,如圖1、圖6和圖7所示,第三轉折段262沿著第二本體22之長度方向往遠離第一本體21的方向延伸,第四轉折段264沿著第二本體22之寬度方向延伸並以其一端垂直連接第三轉折段262;第五流道27具有一第四直線段272和一第五轉折段274,如圖1及圖18所示,第四直線段272之一端連接第四流道26之第四轉折段264,第五轉折段274之一端垂直連接第四直線段272,第五轉折段274之另一端連通流體輸出槽229;第六流道28具有一第六轉折段282、二呈間隔設置之第五直線段284和一第六直線段286,如圖2所示,第六轉折段282之一端經由流體入口227連接第二接頭14,各第五直線段284沿著第二本體22之長度方向延伸並以其一端垂直連接第六轉折段282,第六直線段286之一端垂直連接其中一第五直線段284;第七流道29具有一第七轉折段292、一第七直線段294和二呈間隔設置之第八直線段296,如圖2所示,第七轉折段292之一端垂直連接第七直線段294,第七直線段294沿著第二本體22之寬度方向延伸,各第八直線段296之一端垂直連接第七直線段294。
As shown in FIGS. 1 and 2 , one side of the
各第一活塞單元30具有一第一活塞31、一第一活塞軸34和一傳動座35。如圖4所示,第一活塞31可位移地設於閥座20之第一活塞槽223內,第一活塞31之一端和第一活塞槽223之端壁之間形成一第一腔室32(如圖13所示),第一腔室32連通第二流道24之第二直線段244(如圖5及圖13所示),使得第一活塞31可受進入第一腔室32內之流體的驅動而沿著第一活塞槽223之軸向朝閥口212的方向移動(如圖13所示),此外,第一活塞31之外周面和第一活塞槽223之周壁之間形成一第二腔室33(如圖13所示),第二腔室33連通第七流道29之第八直線段
296(如圖13所示),使得第一活塞31可受進入第二腔室33內之流體的驅動而沿著第一活塞槽223之軸向朝遠離閥口212的方向移動(如圖4所示);第一活塞軸34具有一小徑部342和一大徑部344,如圖4所示,小徑部342位於閥座20之容槽222內並具有一徑向穿孔346,大徑部344之一端穿入第一活塞槽223內並與第一活塞31連接,大徑部344之另一端突露於閥座20之容槽222且連接小徑部342,使得第一活塞軸34能受第一活塞31之驅動而沿著第一活塞槽223之軸向往復移動;傳動座35設於閥座20之容槽222內並以一直條孔352套設於各第一活塞軸34之小徑部342(如圖4及圖8所示),傳動座35還具有一連通直條孔352之沉頭孔354和一連通直條孔352之螺孔356,如圖4所示,藉由一螺栓36由下往上穿過沉頭孔354和徑向穿孔346並鎖設於螺孔356,使得傳動座35一方面能跟著第一活塞軸34沿著第一活塞槽223之軸向往復位移(如圖4及圖13所示),另一方面能沿著第二活塞槽224之軸向相對第一活塞單元30往復位移(如圖13及圖14所示)。此外,如圖8所示,傳動座35之二端分別具有一弧形槽358,弧形槽358內設置一弧形襯墊37。
Each
各第二活塞單元40具有一第二活塞軸41與一第二活塞42。第二活塞軸41透過弧形襯墊37嵌接於傳動座35(如圖8所示),使得第二活塞軸41一方面能允許傳動座35沿著第一活塞槽223之軸向相對其移動,另一方面能與傳動座35一起沿著第二活塞槽224之軸向往復位移,此外,如圖8及圖9所示,其中一第二活塞軸41之末端具有一推頂部412a,另外一第二活塞軸41之末端具有一推頂部412b;如圖7所示,第二活塞42可位移地設於閥座20之第二活塞槽224內且利用二穿過第二活塞槽224之凸部422以螺合方式連接第二活塞軸41,使得第二活塞42能與第二活塞軸41同步作動,此外,第二活塞42之頂面和蓋板225之間形成一第三腔室43,第三腔室43連通第四流道26之第四轉折段264,使得第二活塞42可受
進入第三腔室43內之流體的驅動而透過第二活塞軸41將傳動座35沿著第二活塞槽224之軸向往下推頂(如圖11及圖20所示),而第二活塞42之底面和第二活塞槽224之底壁之間形成一第四腔室44,第四腔室44連通第六流道28之第五直線段284,使得第二活塞42可受進入第四腔室44內之流體的驅動而透過第二活塞軸41將傳動座35沿著第二活塞槽224之軸向往上推頂(如圖11及圖20所示)。
Each
閥門單元50具有一樞接座51、一閥門驅動軸52及一閥門53,如圖12所示,樞接座51可位移地設於閥座20之軸孔221內;閥門驅動軸52固定於傳動座35並以其一端穿入閥座20之軸孔221內與樞接座51相互樞接,使得閥門驅動軸52一方面能和傳動座35同步沿著第一活塞槽223之軸向位移,另一方面能受傳動座35之帶動而樞轉;閥門53連接閥門驅動軸52,使得閥門53可藉由閥門驅動軸52之位移而在一開放閥口212之第一位置P1(如圖12所示)與一遮蔽閥口212之第二位置P2(如圖16所示)之間位移,並可藉由閥門驅動軸52之樞轉而在第二位置P2與一密合閥口212之第三位置P3(如圖17所示)之間位移。
The
流道開關60,70,80可以根據實際需要設置在第三流道25和第四流道26之連通處、第六流道28和第七流道29之連通處,或者第五流道27和流體出口228之連通處的至少其中之一,在本實施例中,流道開關60,70,80分別設置在第三流道25和第四流道26之連通處、第六流道28和第七流道29之連通處,以及第五流道27和流體出口228之連通處,亦即,流道開關60,70,80共有三個而分別為一第一流體開關60、一第二流體開關70,以及一第三流體開關80,其中:如圖1所示,第一流體開關60設於第三流道25和第四流道26之連通處。更進一步言之,如圖6所示,第一流道開關60具有一開關座61、一閥桿62、一密封件63,以及一彈性件64,其中,開關座61具有一流體輸入孔612和一流體
輸出孔614,流體輸入孔612連接第三流道25之第二轉折段256(如圖4所示),流體輸出孔614連接第四流道26之第三轉折段262(如圖6所示),此外,開關座61之一端具有一連通容槽222之端孔616;閥桿62設於開關座61內並具有一頭部622和一連接頭部622之身部624,身部624之末端突露於開關座61之端孔616內供第一活塞軸34之小徑部342推頂(如圖15所示);密封件63套設於閥桿62之身部624且位於流體輸入孔612和流體輸出孔614之間;彈性件64之一端頂抵於第一本體21,彈性件64之另一端頂抵於閥桿62之頭部622,用以對閥桿62提供彈性力量。藉此,當閥桿62受彈性件64之彈力作用而位於一關閉位置P4時,如圖6所示,從流體輸入孔612進入開關座61內之流體會受密封件63之阻擋而無法流到流體輸出孔614,當閥桿62受第一活塞軸34之小徑部342的推頂而位於一開啟位置P5時,如圖15所示,從流體輸入孔612進入開關座61內之流體不會受密封件63之阻擋而可流到流體輸出孔614。
The flow channel switches 60, 70, and 80 can be arranged at the connection between the
如圖2所示,第二流體開關70設於第六流道28和第七流道29之連通處。更進一步言之,如圖9及圖10所示,第二流道開關70具有一開關座71、一閥桿72、一密封件73,以及一彈性件74,其中,開關座71具有一流體輸入孔712和一流體輸出孔714,流體輸入孔712連接第六流道28之第六直線段286,流體輸出孔714連接第七流道29之第七轉折段292;閥桿72設於開關座71內並具有一頭部722和一連接頭部722之身部724,身部724之末端突露於開關座71外供第二活塞軸41之推頂部412a推頂;密封件73套設於閥桿72之身部724且位於流體輸入孔712和流體輸出孔714之間;彈性件74之一端頂抵於開關座71之頂部,彈性件74之另一端頂抵於閥桿72之頭部722,用以對閥桿72提供彈性力量。藉此,當閥桿72受彈性件74之彈力作用而位於一關閉位置P4時(如圖9及圖10所示),從流體輸入
孔712進入開關座71內之流體會受密封件73之阻擋而無法流到流體輸出孔714,當閥桿72受第二活塞軸41之推頂部412a的推頂而位於一開啟位置P5時(如圖21及圖22所示),從流體輸入孔712進入開關座71內之流體不會受密封件73之阻擋而可流到流體輸出孔714。
As shown in FIG. 2 , the
如圖1所示,第三流體開關80設於第五流道27和流體出口228之連通處。更進一步言之,如圖7及圖8所示,第三流道開關80具有一閥桿81、一密封件82和一彈性件83,其中,閥桿81設於流體輸出槽229內並具有一頭部812和一連接頭部812之身部814,身部814之末端穿過流體出口228並突露於容槽222內供第二活塞軸41之推頂部412b推頂;密封件82套設於閥桿81之身部82且緊鄰於流體出口228;彈性件83之一端頂抵於一蓋設於流體輸出槽229之槽蓋84,彈性件83之另一端頂抵於閥桿81之頭部812,用以對閥桿81提供彈性力量。藉此,當閥桿81受彈性件83之彈力作用而位於一關閉位置P4時(如圖18及圖19所示),從第五流道27之第五轉折段274進入流體輸出槽229內的流體受密封件82的阻擋而無法流到流體出口228,當閥桿81受第二活塞軸41之推頂部412b的推頂而位於一開啟位置P5時(如圖7及圖8所示),從第五流道27之第五轉折段274進入流體輸出槽229內的流體不會受密封件82之阻擋而可流到流體出口228。
As shown in FIG. 1 , the
由上述可知,當要關閉閥門53時,如圖1所示,將流體經由第一接頭12通入第一流道23內,一部分的流體會沿著第三流道25到達第一流體開關60等待第一流體開關60的開啟,另一部分的流體會沿著二條第二流道24之第二直線段244進入二個第一腔室32內(如圖5所示),使二個第一活塞單元30被進入二個第一腔室32內的流體往閥口212的方向推動(如圖13所示),此時的其中一第一活塞軸34一方面會開啟第一流體開關60允許流體通過而流到第四流道26(如圖15所
示),另一方面,二個第一活塞軸34則是透過傳動座35和閥門驅動軸52帶動閥門53從如圖12所示之第一位置P1移動至如圖13所示之第二位置P2。接下來通過第一流體開關60的流體有一部分會從第四流道26沿著第五流道27之第五轉折段274到達第三流體開關80,由於此時第三流體開關80位於如圖8所示之開啟位置P5,所以到達第三流體開關80的流體會從流體出口228排出閥座20外,以完成洩壓。至於另一部分的流體則是沿著第四流道26之第四轉折段264進入二個第三腔室43內(如圖7所示),使二個第二活塞42同時被進入二個第三腔室43內的流體往下推動,此時的二個第二活塞單元40會透過傳動座35和閥門驅動軸52帶動閥門53從如圖16所示之第二位置P2樞轉至如圖17所示之第三位置P3,使閥門53完成閥口212的密合。然而,在二個第二活塞單元40的移動過程中,第二活塞軸41之推頂部412b會釋放施加於第三流體開關80之閥桿81的推頂力量,使第三流體開關80之閥桿81受到彈性件83的作用而關閉(如圖18及圖19所示),以停止洩壓。
It can be seen from the above that when the
相反地,當要開啟閥門53時,如圖2所示,將流體經由第二接頭14通入第六流道28內,一部分的流體會沿著第六流道28之第六直線段286到達第二流體開關70等待第二流體開關70的開啟,另一部分的流體會沿著第六流道28之二個第五直線段284進入二個第四腔室44內,使二個第二活塞42同時被進入二個第四腔室44內的流體往上推動,此時的二個第二活塞軸41會透過傳動座35和閥門驅動軸52帶動閥門53從如圖17所示之第三位置P3回到如圖16所示之第二位置P2,使閥門53解除對閥口212的密合。在二個第二活塞單元40的移動過程中,其中一第二活塞軸41以推頂部412b推頂第三流體開關80之閥桿81,使第三流體開關80回到如圖8所示之開啟位置P5,另外一第二活塞軸41以推頂部412a推頂第二流體開關70之閥桿72(如圖21及圖22所示),使第二流體開關70開啟以允許流體通
過,接下來通過第二流體開關70的流體會沿著第七流道29之二個第八直線段296到達二個第二腔室33內(如圖13所示),使第一活塞單元30被進入第二腔室33內的流體往遠離閥口212的方向推動。在第一活塞單元30往遠離閥口212的方向移動的過程中,原本頂抵於第一流體開關60之閥桿62的第一活塞軸34會釋放推頂力量,使第一流體開關60回到如圖6所示之關閉位置P4。在同一時間內,二個第一活塞軸34會透過傳動座35和閥門驅動軸52帶動閥門53從如圖16所示之第二位置P2回到如圖12所示之第一位置P1,使閥門53完成開啟。此外,位於二個第一腔室32內的流體會被二個第一活塞31所推動而沿著第二流道24回到第一流道23,如圖23所示,再從第一接頭12排出閥座20外,以完成洩壓。
On the contrary, when the
在此需要補充說明的是,如圖5及圖23所示,閥座20更具有一緩衝通道90,緩衝通道90連接在第一流道23與第二流道24之間,並具有比第一流道23和第二流道24較大的外徑。緩衝通道90內設置一塞頭91、一彈性件92及一密封件93,塞頭91位於緩衝通道90和第一流道23之間且與緩衝通道90和第一流道23之間並未完全氣密,彈性件92之一端頂抵於緩衝通道90和第二流道24之交界處,彈性件92之另一端頂抵於塞頭91,用以提供彈力將塞頭91往第一流道23的方向推頂。藉此,當流體施加於塞頭91的壓力大於彈性件92作用於塞頭91的壓力時,流體即可從第一流道23經過緩衝通道90流至第二流道24,之後再從第二流道24到達第一腔室32內;反之,當流體從第一腔室32流到第二流道24並到達緩衝通道90時,流體會沿著塞頭91和緩衝通道90之間的間隙慢慢地流到第一流道23,之後再從第一流道23經由第一接頭12排出閥座20外,如此可以緩衝流體的排放壓力而避免閥門53的開啟速度過快。
What needs to be supplemented here is that, as shown in Figures 5 and 23, the
綜上所陳,本創作之閘閥10在閥座20內部的不同位置設置多個流道開關60,70,80來控制流體的流動,使流體所提供的壓力能確實地驅動第一活塞單元30和第二活塞單元40,進而準確地帶動閥門53密合或開啟閥口212,以實現提升作動準確性及確保氣密效果的目的。
To sum up, the
10:閘閥 10: Gate valve
12:第一接頭 12:First connector
20:閥座 20: Valve seat
21:第一本體 21:First ontology
212:閥口 212: Valve port
22:第二本體 22:Second body
226:流體出入口 226: Fluid inlet and outlet
23:第一流道 23:First flow channel
24:第二流道 24:Second flow channel
242:第一直線段 242: First straight line segment
244:第二直線段 244: Second straight line segment
25:第三流道 25:Third channel
252:第三直線段 252: The third straight line segment
254:第一轉折段 254: The first turning point
256:第二轉折段 256: The second turning section
26:第四流道 26:Fourth channel
262:第三轉折段 262: The third turning section
264:第四轉折段 264: The fourth turning point
27:第五流道 27:Fifth flow channel
272:第四直線段 272: The fourth straight line segment
274:第五轉折段 274: The fifth turning point
60:第一流體開關 60: First fluid switch
80:第三流體開關 80:Third fluid switch
Claims (10)
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