TWM643779U - Linear guide braking apparatus - Google Patents
Linear guide braking apparatus Download PDFInfo
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- TWM643779U TWM643779U TW112202294U TW112202294U TWM643779U TW M643779 U TWM643779 U TW M643779U TW 112202294 U TW112202294 U TW 112202294U TW 112202294 U TW112202294 U TW 112202294U TW M643779 U TWM643779 U TW M643779U
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Abstract
Description
本新型係關於一種線性滑軌的煞車裝置,且特別是一種透過內部煞車機構之卡榫功能達成煞車功效的線性滑軌煞車裝置。 The present invention relates to a brake device of a linear slide rail, and in particular to a brake device of a linear slide rail which achieves the braking effect through the tenon function of an internal brake mechanism.
本新型創作人於新型專利公告號M626883中提及「轉速偵測裝置」,當時本創作人的新型創作係透過於從動輪(或稱惰輪)上設置轉速偵測單元,以偵測從動輪的運轉速度,並將從動輪的運轉速度與驅動輪的運轉速度進行比較,當轉速偵測裝置判斷兩者不一致,即推測皮帶傳動裝置的皮帶有磨損。 The creator of this new model mentioned "speed detection device" in the new patent announcement number M626883. At that time, the creator's new creation was to detect the running speed of the driven wheel by setting a speed detecting unit on the driven wheel (or idler wheel), and compare the running speed of the driven wheel with the running speed of the driving wheel. When the speed detecting device judges that the two are inconsistent, it is inferred that the belt of the belt transmission device is worn.
為了避免已磨損的皮帶繼續運作而造成皮帶斷裂,更進而產生設備損傷的風險,本新型創作人不斷地精益求精,除了使馬達停止運作,以停機檢測或更換皮帶外,與本案中更提供一種線性滑軌煞車裝置,使皮帶傳動裝置的內部也會啟動煞車機構,進而使得滑台停位,無法繼續移動。 In order to avoid the risk of belt breakage caused by the continued operation of the worn belt, and thus the risk of equipment damage, the creators of this new model are constantly striving for perfection. In addition to stopping the motor to detect or replace the belt, a linear slide rail braking device is also provided in this case, so that the inside of the belt transmission device will also activate the braking mechanism, so that the slide table stops and cannot continue to move.
為了使皮帶傳動裝置除了可以透過馬達的停止進行煞車之外,更能透過皮帶傳動裝置內部機構進行煞車,本新型實施例提供一種線性滑軌煞車裝置,其適配於對皮帶傳動裝置的線性滑軌進行煞車,所述線性滑軌包括一滑 台機構,且滑台機構包括一滑台及二固定裝置,二固定裝置分別設置於滑台的二端,所述線性滑軌煞車裝置包括軌道、複數個螺絲、嵌槽、煞車桿。所述軌道具有複數個螺絲孔。所述螺絲分別適配於軌道的螺絲孔中,以將軌道固定於所述皮帶傳動裝置上。所述嵌槽呈ㄇ字型或倒U字型,且具有磁吸性,設置於滑台與二固定裝置的其中一者之間,且與軌道平行。所述煞車桿為一磁吸件,且適配於嵌槽內。其中,當線性滑軌進行煞車時,嵌槽消磁,使煞車桿與嵌槽分離,並插入螺絲孔的其中一者。 In order to enable the belt drive to brake not only through the stop of the motor, but also through the internal mechanism of the belt drive, the embodiment of the present invention provides a linear slide brake device, which is adapted to brake the linear slide of the belt drive, and the linear slide includes a slide The sliding platform mechanism includes a sliding platform and two fixing devices, and the two fixing devices are respectively arranged at two ends of the sliding platform. The linear sliding rail braking device includes a track, a plurality of screws, a slot, and a brake lever. The track has a plurality of screw holes. The screws are adapted respectively to the screw holes of the track to fix the track to the belt transmission device. The embedding groove is ㄇ-shaped or inverted U-shaped, and has magnetic attraction, and is arranged between the slide table and one of the two fixing devices, and is parallel to the track. The brake lever is a magnetic attraction and fits in the slot. Wherein, when the linear slide rail brakes, the slot is demagnetized, so that the brake lever is separated from the slot and inserted into one of the screw holes.
本新型的另一目的在於提供一種線性滑軌煞車裝置,適配於對一皮帶傳動裝置的一線性滑軌進行煞車,所述線性滑軌包括一滑台機構,且滑台機構包括一滑台及二固定裝置,二固定裝置分別設置於滑台的二端,所述線性滑軌煞車裝置包括轉速偵測裝置、軌道、複數個螺絲、嵌槽及煞車桿。所述轉速偵測裝置包括一轉速偵測單元、一轉速比較器及一控制單元。所述轉速偵測單元設置於線性滑軌裝置的一惰輪上,用以感測惰輪的運轉速度。所述轉速比較器訊號連接轉速偵測單元,用於比對惰輪的運轉速度與設定速度值,並產生差異值,其中設定速度值為線性滑軌裝置的驅動輪的轉速值。所述控制單元訊號連接轉速比較器,當差異值大於設定差異值時,產生一警告訊號,以通知皮帶已受磨損。所述軌道具有複數個螺絲孔。所述螺絲分別適配於螺絲孔中,以將軌道固定於所述皮帶傳動裝置上。所述嵌槽呈ㄇ字型或倒U字型,具有磁吸性,設置於滑台與二固定裝置的其中一者之間,且與軌道平行。所述煞車桿為一磁吸件,且適配於嵌槽內。其中,當線性滑軌進裝置行煞車時,使嵌槽消磁,以使得煞車桿與嵌槽分離,並且煞車桿插入螺絲孔的其中一者中。 Another object of the present invention is to provide a braking device for a linear slide rail, which is adapted to brake a linear slide rail of a belt transmission device. The linear slide rail includes a sliding table mechanism, and the sliding table mechanism includes a sliding table and two fixing devices. The rotational speed detection device includes a rotational speed detection unit, a rotational speed comparator and a control unit. The rotational speed detection unit is arranged on an idler wheel of the linear slide rail device, and is used for sensing the running speed of the idler wheel. The rotational speed comparator is connected to the rotational speed detection unit for comparing the running speed of the idler wheel with a set speed value to generate a difference value, wherein the set speed value is the rotational speed value of the driving wheel of the linear slide rail device. The signal of the control unit is connected to the speed comparator, and when the difference value is greater than the set difference value, a warning signal is generated to notify that the belt has been worn. The track has a plurality of screw holes. The screws are adapted respectively in the screw holes to fix the track on the belt transmission device. The embedding groove is ㄇ-shaped or inverted U-shaped, has magnetic attraction, is arranged between the slide table and one of the two fixing devices, and is parallel to the track. The brake lever is a magnetic attraction and fits in the slot. Wherein, when the linear slide rail is braked, the slot is demagnetized so that the brake lever is separated from the slot, and the brake lever is inserted into one of the screw holes.
簡言之,本新型實施例提供的線性滑軌煞車裝置設置於皮帶傳動裝置的內部,並且搭配轉速偵測裝置的使用,當偵測訊號正常時,皮帶傳動裝置馬達運轉時,煞車桿為內縮狀態,如此一來,滑台可以順利在軌道的軌道上正常地滑動,而當轉速偵測裝置偵測到訊號異常時,除了能夠馬達啟動煞車功能外,原本內縮的煞車桿會快速地彈出,並深入螺絲孔內,導致滑台無法移動,而強迫滑台停止滑動,進而避免皮帶傳動裝置損壞斷裂,或者避免設備因地心引力及懸掛重物影響而繼續下移,而壓損下方的設備。 In short, the linear sliding rail brake device provided by the embodiment of the present invention is installed inside the belt transmission device, and is used together with the speed detection device. When the detection signal is normal, the brake lever is retracted when the belt transmission motor is running. In this way, the slide table can smoothly slide on the track. When the speed detection device detects that the signal is abnormal, in addition to enabling the motor to start the brake function, the originally retracted brake lever will pop out quickly and penetrate into the screw hole, resulting in the slide table cannot move. Force the sliding table to stop sliding, so as to avoid the damage and breakage of the belt transmission device, or prevent the equipment from continuing to move down due to the influence of gravity and hanging heavy objects, which will cause pressure damage to the equipment below.
為讓本新型實施例之上述和其他目的、特徵及優點能更明顯易懂,配合所附圖示,做詳細說明如下。 In order to make the above and other objectives, features and advantages of the new embodiment of the present invention more comprehensible, a detailed description is given below with reference to the accompanying drawings.
100、200、300:線性滑軌煞車裝置 100, 200, 300: linear slide brake device
110:滑台機構 110: slide mechanism
AA’:剖面線 AA': hatching
112:滑台 112: sliding table
114A、114B:嵌槽 114A, 114B: embedded groove
116A、116B:煞車桿 116A, 116B: brake lever
117A、117B:彈簧 117A, 117B: spring
118A、118B:固定裝置 118A, 118B: Fixtures
120、220:電磁鐵煞車機構 120, 220: electromagnet brake mechanism
121:軌道 121: track
122:螺絲孔 122: screw hole
124:螺絲 124: screw
125:空間 125: space
132:惰輪 132: idler
134:驅動輪 134: drive wheel
140:皮帶 140: belt
150、250、350:皮帶傳動裝置 150, 250, 350: belt drive
510:轉速偵測裝置 510: Speed detection device
512:轉速偵測單元 512: Speed detection unit
514:轉速比較器 514: Speed comparator
516:控制單元 516: control unit
518:控制伺服器 518:Control server
520:馬達 520: motor
提供的附圖用以使本新型所屬技術領域具有通常知識者可以進一步理解本新型,並且被併入與構成本新型之說明書的一部分。附圖示出了本新型的示範實施例,並且用以與本新型之說明書一起用於解釋本新型的原理。 The accompanying drawings are provided to enable those having ordinary knowledge in the technical field of the present invention to further understand the present invention, and are incorporated and constitute a part of the description of the present invention. The drawings illustrate exemplary embodiments of the invention and, together with the description of the invention, serve to explain the principle of the invention.
圖1A係本新型的一實施例的一種線性滑軌煞車裝置之皮帶傳動裝置的立體示意圖;圖1B係以圖1A中以AA’剖面線擷取後的剖面示意圖;圖2A係根據本新型的第一實施例的一種線性滑軌煞車裝置之煞車前的剖面示意圖;圖2B係根據本新型的第一實施例的一種線性滑軌煞車裝置之煞車時的剖面示意圖; 圖3為係根據本新型的第一實施例的一種線性滑軌煞車裝置之螺絲適配於螺絲孔中的剖面示意圖;圖4A係根據本新型的第二實施例的一種線性滑軌煞車裝置之煞車前的剖面示意圖;圖4B係根據本新型的第二實施例的一種線性滑軌煞車裝置之煞車時的剖面示意圖;圖5A係根據本新型的第三實施例的一種線性滑軌煞車裝置之煞車前的剖面示意圖;圖5B係根據本新型的第三實施例的一種線性滑軌煞車裝置之煞車時的剖面示意圖;以及圖6係根據本新型的第三實施例的一種轉速偵測裝置應用於皮帶傳動裝置的功能方塊示意圖。 Fig. 1A is a three-dimensional schematic diagram of a belt transmission device of a linear slide brake device according to an embodiment of the present invention; Fig. 1B is a schematic cross-sectional view taken with the AA' section line in Fig. 1A; Fig. 2A is a schematic cross-sectional view of a linear slide brake device according to the first embodiment of the present invention before braking; Fig. 2B is a schematic cross-sectional view of a linear slide brake device according to the first embodiment of the present invention during braking; 3 is a schematic cross-sectional view of a linear slide brake device according to the first embodiment of the present invention where the screw fits in the screw hole; FIG. 4A is a schematic cross-sectional view of a linear slide brake device according to the second embodiment of the present invention before braking; FIG. 4B is a schematic cross-sectional view of a linear slide brake device according to the second embodiment of the present invention during braking; FIG. A schematic cross-sectional view of a linear sliding rail brake device according to the third embodiment of the new model during braking; and FIG. 6 is a functional block diagram of a rotational speed detection device applied to a belt transmission according to the third embodiment of the new model.
為使所屬技術領域之通常知識者進一步了解本新型創作的技術特徵、內容與優點及其所能達成之功效,以下茲以適當實施例配合圖式之表達形式詳細說明本新型的內容,實施例僅為示意及輔助說明本新型創作之用,非侷限本新型創作於實際實施例上的權利範圍。 In order to enable those skilled in the art to further understand the technical features, content and advantages of the invention and the effects it can achieve, the content of the invention will be described in detail below in the form of appropriate embodiments in conjunction with drawings. The embodiments are only for illustration and assistance in explaining the invention of the invention, and do not limit the scope of rights of the invention in actual embodiments.
為了避免皮帶傳動裝置中,已磨損的皮帶繼續運作而造成皮帶斷裂,更進而造成設備損傷,本新型提供一種線性滑軌煞車裝置,透過線性滑軌 煞車裝置使皮帶傳動裝置的內部也會啟動煞車機構,進而使得滑台停位,無法繼續移動。 In order to prevent the worn belt from continuing to run in the belt transmission device and cause the belt to break and further cause damage to the equipment, this new model provides a linear slide rail brake device, through which the linear slide rail The brake device makes the inside of the belt drive device also activate the brake mechanism, thereby making the sliding table stop and cannot continue to move.
首先,先說明線性滑軌煞車裝置的作動機構。請參閱同時圖1A及圖1B,圖1A係本新型的一實施例的一種線性滑軌煞車裝置之皮帶傳動裝置的立體示意圖,圖1B係以圖1A中以AA’剖面線擷取後的剖面示意圖。 First, the actuating mechanism of the linear slide brake device will be described. Please refer to FIG. 1A and FIG. 1B at the same time. FIG. 1A is a three-dimensional schematic diagram of a belt drive device of a linear slide rail braking device according to an embodiment of the present invention.
本新型的線性滑軌煞車裝置100係適配於皮帶傳動裝置150的線性滑軌上,以對線性滑軌進行煞車。所述線性滑軌包括一滑台機構110,且滑台機構110包括一滑台112及二固定裝置118A、118B,而二固定裝置118A、118B分別設置於所述滑台112的二端,並且,所述線性滑軌煞車裝置100包括一軌道121、複數個螺絲(圖2A,124)、一嵌槽114A及一煞車桿116A,並且,所述軌道121具有複數個螺絲孔122。其中,需特別說明的是,於圖1B中,滑台機構110以虛線之方形框示,軌道121提供給滑台機構110進行滑動運行,以一點鏈線之方形框示。 The novel linear slide rail braking device 100 is adapted to the linear slide rail of the belt transmission device 150 to brake the linear slide rail. The linear slide rail includes a sliding table mechanism 110, and the sliding table mechanism 110 includes a sliding table 112 and two fixing devices 118A, 118B, and the two fixing devices 118A, 118B are respectively arranged at two ends of the sliding table 112, and the linear sliding rail brake device 100 includes a track 121, a plurality of screws (Fig. 2A, 124), a slot 114A and a brake lever 116A, and 121 has a plurality of screw holes 122 . Wherein, it should be particularly noted that, in FIG. 1B , the sliding table mechanism 110 is shown as a dotted square frame, and the track 121 provided for the sliding table mechanism 110 to perform sliding operation is shown as a dotted line square frame.
值得說明的是,所述固定裝置118A、118B例如可為皮帶夾持裝置,或例如可為皮帶夾持裝置搭配端蓋,以實現對皮帶傳動裝置150之皮帶140的牽引。 It is worth noting that the fixing devices 118A, 118B can be, for example, belt clamping devices, or can be equipped with end covers, for example, so as to realize the traction of the belt 140 of the belt transmission device 150 .
接著,進一步地說明本新型的第一實施例,請同時參閱圖2A及圖2B,圖2A係根據本新型的第一實施例的一種線性滑軌煞車裝置之煞車前的剖面示意圖,圖2B係根據本新型的第一實施例的一種線性滑軌煞車裝置之煞車時的剖面示意圖。 Next, to further describe the first embodiment of the present invention, please refer to FIG. 2A and FIG. 2B at the same time. FIG. 2A is a schematic cross-sectional view of a linear slide rail braking device according to the first embodiment of the present invention before braking, and FIG. 2B is a schematic cross-sectional view of a linear slide rail braking device according to the first embodiment of the present invention during braking.
所述線性滑軌煞車裝置100之軌道121的螺絲孔122適配有複數個螺絲124,以將軌道121固定於皮帶傳動裝置150上。其中,需特別說明的是,於圖2A及圖2B中,為避免太多方框及指示元件符號的線條而造成混淆,因此,未框示軌道121,且未特別指出螺絲孔122,且於後述的內容中,若有省略部分內容,也是基於此原因,並非用於限制本新型的實施方式。 The screw hole 122 of the track 121 of the linear slide brake device 100 is fitted with a plurality of screws 124 to fix the track 121 on the belt transmission device 150 . Wherein, it should be noted that in FIG. 2A and FIG. 2B , in order to avoid confusion caused by too many square boxes and lines indicating component symbols, therefore, the track 121 is not framed, and the screw hole 122 is not specifically indicated, and in the content described later, if some content is omitted, it is also based on this reason, and is not used to limit the implementation of the present invention.
進一步地介紹所述線性滑軌煞車裝置100的電磁鐵煞車機構120。另外,線性滑軌煞車裝置100可以是一組或二組,即電磁鐵煞車機構120可以是一個或二個,雖圖2A及圖2B皆是繪製電磁鐵煞車機構120,但僅為示意,本新型並不以此為限制。 The electromagnet brake mechanism 120 of the linear slide brake device 100 is further introduced. In addition, there can be one or two sets of linear slide brake devices 100, that is, there can be one or two electromagnet brake mechanisms 120. Although Fig. 2A and Fig. 2B both show electromagnet brake mechanisms 120, they are only for illustration, and the present invention is not limited thereto.
由於,皮帶傳動裝置150之皮帶140的運轉方向可以從圖2A的左邊往右邊移轉,或者由右邊往左邊運轉,本新型並未限定皮帶傳動裝置150之皮帶運轉的方向。當線性滑軌煞車裝置100的電磁鐵煞車機構120只有一組的情況下,當皮帶傳動裝置150之皮帶140的運轉方向可以從圖2A的左邊往右邊運轉,如線性滑軌煞車裝置100的電磁鐵煞車機構120設置僅如圖2A及圖2B的左半部所示。而當皮帶傳動裝置150之皮帶140的運轉方向可以從圖2A的右邊往左邊運轉,則僅如圖2A及圖2B的右半部所示。 Because the running direction of the belt 140 of the belt drive 150 can be shifted from the left to the right in Fig. 2A, or run from the right to the left, the present invention does not limit the direction of the belt running of the belt drive 150. When the electromagnet braking mechanism 120 of the linear slide rail braking device 100 has only one set, the running direction of the belt 140 of the belt transmission device 150 can run from the left to the right in FIG. And when the running direction of the belt 140 of the belt transmission device 150 can run from the right to the left in FIG. 2A, it is only shown in the right half of FIG. 2A and FIG. 2B.
於本實施例中,係以當皮帶傳動裝置150之皮帶140從圖2A的左邊往右邊運轉為例,因此,請參閱圖2A及圖2B的左半部。所述嵌槽114A呈ㄇ字型或倒U字型,該嵌槽114A的形狀可能與煞車桿116A的形狀有關。並且,所述嵌槽114A具有磁吸性,所述嵌槽114A設置於滑台112與固定裝置118A 之間,且與軌道121平行。並且,所述煞車桿116A為一磁吸件,且適配於嵌槽114A內。 In this embodiment, it is taken as an example that the belt 140 of the belt transmission device 150 runs from left to right in FIG. 2A . Therefore, please refer to the left half of FIG. 2A and FIG. 2B . The embedding groove 114A is U-shaped or inverted U-shaped, and the shape of the embedding groove 114A may be related to the shape of the brake rod 116A. Moreover, the embedding groove 114A has magnetic attraction, and the embedding groove 114A is disposed on the sliding platform 112 and the fixing device 118A. between and parallel to the track 121. In addition, the brake rod 116A is a magnetic element, and fits in the slot 114A.
於本實施例中,線性滑軌的安裝方式係水平的。當皮帶傳動裝置150的線性滑軌以透過電磁鐵煞車機構120進行煞車時,所述嵌槽114A的磁吸性消失(消磁),使煞車桿116A與嵌槽114A分離,並且,由於重力,煞車桿116A自嵌槽114A分離後,會掉入所述螺絲孔122的其中一者中,如圖2B的左半部所示。而且,由於設立了多個螺絲孔122,即使煞車桿116A因為慣性而無法立即插入位於煞車桿116A下方之向前滑行,煞車桿116A也會插入下一個螺絲孔122中,而進行煞車。 In this embodiment, the linear slide rail is installed horizontally. When the linear slide rail of the belt drive 150 brakes through the electromagnet braking mechanism 120, the magnetic attraction of the slot 114A disappears (degaussing), so that the brake lever 116A is separated from the slot 114A, and due to gravity, the brake lever 116A will fall into one of the screw holes 122 after being separated from the slot 114A, as shown in the left half of FIG. 2B. Moreover, since a plurality of screw holes 122 are set up, even if the brake lever 116A cannot be inserted immediately under the brake lever 116A to slide forward due to inertia, the brake lever 116A will be inserted into the next screw hole 122 to perform braking.
另外,如圖3所示,圖3為係根據本新型的第一實施例的一種線性滑軌煞車裝置之螺絲適配於螺絲孔中的剖面示意圖。值得注意的是,所述螺絲124係為低頭螺絲,以於線性滑軌煞車時,在螺絲孔122的上半部提供一個適宜的空間125給煞車桿116A插入。上述適宜的空間125係指當煞車桿116A掉入該空間125時,整個煞車桿116A會恰好佔據該空間125,或者煞車桿116A的下部會佔據空間125,以使所述的皮帶傳動裝置150的皮帶140即使受到慣性影響仍向前移動時,線性滑軌仍能因煞車桿116A佔據空間125而停止。其中,於前述的圖2B、後述的圖4B及圖4B雖是以煞車桿116A掉入該空間125後,煞車桿116A的下部佔據空間125為示例,但本新型並不以此為限。 In addition, as shown in FIG. 3 , FIG. 3 is a schematic cross-sectional view of a linear slide rail braking device according to the first embodiment of the present invention, in which the screws fit into the screw holes. It is worth noting that the screw 124 is a low-head screw, so as to provide a suitable space 125 in the upper half of the screw hole 122 for the brake rod 116A to insert when the linear slide rail brakes. The above-mentioned suitable space 125 means that when the brake lever 116A falls into the space 125, the entire brake lever 116A will just occupy the space 125, or the lower part of the brake lever 116A will occupy the space 125, so that when the belt 140 of the belt drive 150 is still moving forward even under the influence of inertia, the linear slide rail can still stop due to the space 125 occupied by the brake lever 116A. Wherein, in the aforementioned FIG. 2B , the later-described FIG. 4B and FIG. 4B , the lower part of the brake lever 116A occupies the space 125 after the brake lever 116A falls into the space 125 as an example, but the present invention is not limited thereto.
根據本新型之第一實施例的另一實施方式,當電磁鐵煞車機構120為二個時,線性滑軌煞車裝置100還包括另一嵌槽114B及另一煞車桿116B。所述嵌槽114B呈ㄇ字型或倒U字型,且具有磁吸性,嵌槽114B設置於滑台112 與固定裝置118B之間,且與軌道121平行。所述煞車桿116B亦為磁吸件,且適配於嵌槽114B內。 According to another implementation of the first embodiment of the present invention, when there are two electromagnet brake mechanisms 120 , the linear slide brake device 100 further includes another slot 114B and another brake lever 116B. The embedding groove 114B is ㄇ-shaped or inverted U-shaped, and has magnetic attraction, and the embedding groove 114B is arranged on the slide table 112 between the fixing device 118B and parallel to the track 121 . The brake lever 116B is also a magnetic component, and fits in the slot 114B.
類似地,當皮帶傳動裝置150的線性滑軌透過電磁鐵煞車機構120進行煞車時,所述嵌槽114B的磁吸性消失(消磁),使煞車桿116B與嵌槽114B分離,並且,由於重力,煞車桿116B自嵌槽114B分離後,會掉入所述螺絲孔122的其中一者中,如圖2B的右半部所示。 Similarly, when the linear slide rail of the belt drive 150 brakes through the electromagnet brake mechanism 120, the magnetic attraction of the slot 114B disappears (demagnetizes), so that the brake lever 116B is separated from the slot 114B, and, due to gravity, after the brake lever 116B is separated from the slot 114B, it will fall into one of the screw holes 122, as shown in the right half of FIG. 2B.
此外,進一步地說明本新型的第二實施例,請參閱圖4A及4B,圖4A係根據本新型的第二實施例的一種線性滑軌煞車裝置之煞車前的剖面示意圖,圖4B係根據本新型的第二實施例的一種線性滑軌煞車裝置之煞車時的剖面示意圖。 In addition, to further describe the second embodiment of the present invention, please refer to FIGS. 4A and 4B . FIG. 4A is a schematic cross-sectional view of a linear slide brake device according to the second embodiment of the present invention before braking, and FIG. 4B is a schematic cross-sectional view of a linear slide brake device according to the second embodiment of the present invention during braking.
另外,設有彈簧117A和/或117B的線性滑軌煞車裝置200可以是一組或二組,即電磁鐵煞車機構220可以是一個或二個,雖圖4A及圖4B皆是繪製兩個電磁鐵煞車機構220,但僅為示意,本新型並不以此為限制。 In addition, the linear slide brake device 200 provided with springs 117A and/or 117B can be one group or two groups, that is, there can be one or two electromagnet brake mechanisms 220, although Fig. 4A and Fig. 4B all draw two electromagnet brake mechanisms 220, but only for illustration, and the present invention is not limited thereto.
由於,皮帶傳動裝置250之皮帶140的運轉方向可以從圖4A的左邊往右邊移轉,或者由右邊往左邊運轉,本新型並未限定皮帶傳動裝置250之皮帶的方向。但當線性滑軌煞車裝置100的電磁鐵煞車機構220只有一組的情況下,皮帶傳動裝置250之皮帶140的運轉方向可以從圖4A的左邊往右邊運轉,當線性滑軌煞車裝置100的電磁鐵煞車機構220設置僅如圖4A及圖4B的左半部所示。而當皮帶傳動裝置250之皮帶140的運轉方向係從圖4A的右邊往左邊運轉時,則僅如圖4A及圖4B的右半部所示。 Because the running direction of the belt 140 of the belt drive 250 can be shifted from the left to the right in FIG. 4A , or run from the right to the left, the present invention does not limit the direction of the belt of the belt drive 250. But when the electromagnet braking mechanism 220 of the linear slide rail braking device 100 has only one set, the running direction of the belt 140 of the belt transmission device 250 can run from the left to the right in FIG. And when the running direction of the belt 140 of the belt drive 250 runs from the right to the left in FIG. 4A, it is only shown in the right half of FIGS. 4A and 4B.
於本實施例中,線性滑軌的安裝方式係水平或垂直的。且本實施例係以當皮帶傳動裝置250之皮帶140從圖4A的左邊往右邊運轉為例。因此,請參閱如圖4A的左半部,線性滑軌煞車裝置200的嵌槽114A中設置有一彈簧117A,且所述彈簧117A係設置於嵌槽114A的底部與煞車桿116A之間。 In this embodiment, the linear slide rail is installed horizontally or vertically. And this embodiment is an example when the belt 140 of the belt transmission device 250 runs from the left to the right in FIG. 4A . Therefore, please refer to the left half of FIG. 4A , a spring 117A is disposed in the slot 114A of the linear slide brake device 200 , and the spring 117A is disposed between the bottom of the slot 114A and the brake lever 116A.
當皮帶傳動裝置250的線性滑軌以透過電磁鐵煞車機構220進行煞車時,所述嵌槽114A的磁吸性消失(消磁),且釋放所述彈簧117A,使得彈簧117A的彈力位能轉換成動能,以推動煞車桿116A,如此一來,當煞車桿116A自嵌槽114A分離後,會插入或掉落至所述螺絲孔122的其中一者中,如圖4B左半部所示。 When the linear slide rail of the belt transmission device 250 brakes through the electromagnet braking mechanism 220, the magnetic attraction of the slot 114A disappears (demagnetizes), and the spring 117A is released, so that the elastic potential energy of the spring 117A is converted into kinetic energy to push the brake lever 116A. In this way, when the brake lever 116A is separated from the slot 114A, it will be inserted into or dropped into one of the screw holes 122, as shown in FIG. 4B left half shown.
根據本新型之第二實施例的再一實施方式,當電磁鐵煞車機構220為二個時,線性滑軌煞車裝置200包括另一嵌槽114B、另一煞車桿116B及另一彈簧117B。所述嵌槽114B呈ㄇ字型或倒U字型,且具有磁吸性,嵌槽114B設置於滑台112與固定裝置118B之間,且與軌道121平行。所述煞車桿116B亦為磁吸件,且適配於嵌槽114B內。並且,所述彈簧117B設置於嵌槽114B的底部與煞車桿116B之間。 According to yet another implementation of the second embodiment of the present invention, when there are two electromagnet brake mechanisms 220 , the linear slide brake device 200 includes another slot 114B, another brake lever 116B and another spring 117B. The embedding groove 114B is U-shaped or inverted U-shaped, and has magnetic properties. The embedding groove 114B is disposed between the sliding table 112 and the fixing device 118B, and is parallel to the track 121 . The brake lever 116B is also a magnetic component, and fits in the slot 114B. Moreover, the spring 117B is disposed between the bottom of the slot 114B and the brake lever 116B.
類似地,當線性滑軌煞車裝置200的線性滑軌進行煞車時,所述嵌槽114B的磁吸性消失(消磁),且釋放所述彈簧117B,使得彈簧117B的彈力位能轉換成動能,以推動煞車桿116B,如此一來,當煞車桿116B自嵌槽114B分離後,會插入或掉落至所述螺絲孔122的其中一者中,如圖4B右半部所示。 Similarly, when the linear slide rail of the linear slide rail braking device 200 brakes, the magnetic attraction of the slot 114B disappears (demagnetizes), and the spring 117B is released, so that the elastic potential energy of the spring 117B is converted into kinetic energy to push the brake lever 116B. In this way, when the brake lever 116B is separated from the slot 114B, it will be inserted or dropped into one of the screw holes 122, as shown in the right half of FIG. 4B .
根據本新型的另一目的在於提供一種線性滑軌煞車裝置300,請參閱同時圖5A、圖5B及圖6,圖5A係根據本新型的第三實施例的一種線性滑軌 煞車裝置之煞車前的剖面示意圖,圖5B係根據本新型的第三實施例的一種線性滑軌煞車裝置之煞車時的剖面示意圖,圖6係根據本新型的第三實施例的一種轉速偵測裝置應用於皮帶傳動裝置的功能方塊示意圖。 Another object of the present invention is to provide a linear slide brake device 300, please refer to FIG. 5A, FIG. 5B and FIG. 6 at the same time. FIG. 5A is a linear slide according to the third embodiment of the present invention 5B is a schematic cross-sectional view of a linear slide rail braking device according to the third embodiment of the present invention during braking. FIG. 6 is a functional block diagram of a rotational speed detection device applied to a belt transmission according to the third embodiment of the present invention.
如圖5A及圖5B所示,所述線性滑軌煞車裝置300適配於對皮帶傳動裝置350的線性滑軌以透過電磁鐵煞車機構120進行煞車,其中,所述皮帶傳動裝置350包括一滑台機構110。 As shown in FIG. 5A and FIG. 5B , the linear slide rail brake device 300 is adapted to brake the linear slide rail of the belt transmission device 350 through the electromagnet brake mechanism 120 , wherein the belt transmission device 350 includes a sliding table mechanism 110 .
當設置在皮帶傳動裝置350的惰輪132上的轉速偵測單元512偵測到惰輪132的運轉速度與驅動輪134的運轉速度不同時,一方面會透過使馬達520停止運轉使皮帶傳動裝置350的皮帶140停止,另外一方面會透過所述線性滑軌煞車裝置300之電磁鐵煞車機構120使線性滑軌進行煞車。電磁鐵煞車機構120的作動之詳細描述如下。 When the rotating speed detection unit 512 arranged on the idler 132 of the belt drive 350 detects that the running speed of the idler 132 is different from that of the driving wheel 134, the belt 140 of the belt drive 350 will be stopped by stopping the motor 520 on the one hand, and the linear slide will be braked through the electromagnet braking mechanism 120 of the linear slide brake device 300 on the other hand. The detailed description of the operation of the electromagnet braking mechanism 120 is as follows.
如圖5A及圖5B所示,所述線性滑軌煞車裝置300包括一轉速偵測裝置510、一軌道121、一嵌槽114A及一煞車桿116B。其中,轉速偵測裝置510用於偵測皮帶傳動裝置350的皮帶140之磨損情形,所述的轉速偵測裝置包含轉速偵測單元512、轉速比較器514以及控制單元516。 As shown in FIG. 5A and FIG. 5B , the linear slide brake device 300 includes a rotational speed detection device 510 , a track 121 , a slot 114A and a brake rod 116B. Wherein, the rotational speed detection device 510 is used for detecting the wear condition of the belt 140 of the belt transmission device 350 , and the rotational speed detection device includes a rotational speed detection unit 512 , a rotational speed comparator 514 and a control unit 516 .
進一步地說明,如圖6,所述轉速偵測裝置510設置於皮帶傳動裝置350的惰輪132上,且透過轉速偵測單元512用以感測惰輪132的運轉速度,其中,所述的運轉速度係指一單位時間內馬達520或惰輪132旋轉的圈數,或者,係指一單位時間內皮帶140的直線移動距離。轉速比較器514訊號連接轉速偵測單元512,用於比對惰輪132的運轉速度與設定速度值,並產生差異值,其中所述設定速度值為皮帶傳動裝置350的驅動輪134的轉速值。接著,前述的控 制單元516訊號連接轉速比較器514,當前述差異值大於設定差異值時,產生警告訊號,表示皮帶傳動裝置350的皮帶140已受磨損。 To further illustrate, as shown in FIG. 6 , the rotation speed detection device 510 is arranged on the idler pulley 132 of the belt transmission device 350, and is used to sense the running speed of the idler pulley 132 through the rotation speed detection unit 512, wherein the running speed refers to the number of revolutions of the motor 520 or the idler pulley 132 in a unit time, or refers to the linear movement distance of the belt 140 in a unit time. The rotational speed comparator 514 is connected to the rotational speed detection unit 512 for comparing the running speed of the idler pulley 132 with a set speed value, wherein the set speed value is the rotational speed value of the driving wheel 134 of the belt transmission device 350 , and generates a difference. Next, the aforementioned control The signal of the control unit 516 is connected to the rotational speed comparator 514. When the above-mentioned difference value is greater than the set difference value, a warning signal is generated, indicating that the belt 140 of the belt drive 350 has been worn.
此外,所述的轉速偵測裝置510更包含控制伺服器518,控制伺服器518訊號連接轉速比較器514與控制單元516,用於接收到警告訊號。當控制伺服器518收到表示皮帶傳動裝置350的皮帶140已受磨損之警告訊號時,會使皮帶傳動裝置350的馬達520停止運轉。其中所述馬達520為帶煞車的伺服馬達或是帶煞車的步進馬達。 In addition, the rotational speed detection device 510 further includes a control server 518, and the control server 518 is connected to the rotational speed comparator 514 and the control unit 516 for receiving a warning signal. When the control server 518 receives a warning signal indicating that the belt 140 of the belt drive 350 has been worn, it will stop the motor 520 of the belt drive 350 . The motor 520 is a servo motor with a brake or a stepper motor with a brake.
線性滑軌煞車裝置300的電磁鐵煞車機構120與馬達520的停止運轉可以同時地或先後地啟動,且線性滑軌煞車裝置300與控制伺服器518訊號連接,而所述電磁鐵煞車機構120已於前述內容中說明,於此僅簡單說明。 The electromagnet braking mechanism 120 of the linear slide rail braking device 300 and the stop operation of the motor 520 can be started simultaneously or sequentially, and the linear slide rail braking device 300 is connected to the control server 518 with a signal, and the electromagnet braking mechanism 120 has been described in the foregoing content, and only a brief description is given here.
根據本新型的第三實施例,當所述電磁鐵煞車機構120為一個時,即如圖5B的左半邊所示,當控制伺服器518請求線性滑軌煞車裝置300的電磁鐵煞車機構120啟動時,嵌槽114A消磁,使得原本磁吸於嵌槽114A內的煞車桿116A因重力或是彈簧彈力而掉入螺絲孔122與低頭螺絲所形成的空間125中。 According to the third embodiment of the present invention, when there is only one electromagnet braking mechanism 120, as shown in the left half of FIG. 5B, when the control server 518 requests the activation of the electromagnet braking mechanism 120 of the linear slide brake device 300, the slot 114A is demagnetized, so that the brake rod 116A, which is magnetically attracted in the slot 114A, falls into the space 125 formed by the screw hole 122 and the lower head screw due to gravity or spring force.
其中,皮帶傳動裝置350的皮帶140仍可能因為慣性的力量向前滑動,但因煞車桿116A會卡在螺絲孔122與低頭螺絲所形成的空間125與嵌槽114A之間,如此一來,皮帶傳動裝置350的皮帶140向前滑動一小段距離後(最長距離為兩個螺絲孔122之間的距離),便會因煞車桿116A形成的阻力而停止。 Wherein, the belt 140 of the belt transmission device 350 may still slide forward due to the force of inertia, but the brake lever 116A will be stuck between the space 125 formed by the screw hole 122 and the lower head screw and the slot 114A.
另外,如前述內容,設置於皮帶傳動裝置350中的線性滑軌煞車裝置300可以是一組或二組,即透過一個或二個電磁鐵煞車機構120或220來實現。 In addition, as mentioned above, the linear sliding rail braking device 300 disposed in the belt transmission device 350 may be one or two groups, that is, realized by one or two electromagnet braking mechanisms 120 or 220 .
可以理解的是,雖然圖5A及圖5B的電磁鐵煞車機構120係以電磁鐵煞車機構120為示例,但本實施例也可以透過電磁鐵煞車機構220來實現,如前述之第一實施例的另一實施方式及第二實施例的再一實施方式所述,因此,在此不在贅述。 It can be understood that, although the electromagnet braking mechanism 120 in FIG. 5A and FIG. 5B is an example, the present embodiment can also be realized through the electromagnet braking mechanism 220, as described in another implementation manner of the first embodiment and another implementation manner of the second embodiment described above, so details are not repeated here.
綜合以上所述,本新型的線性滑軌煞車裝置設置於皮帶傳動裝置的內部,並且搭配轉速偵測裝置的使用,當偵測訊號正常時,皮帶傳動裝置馬達運轉時,煞車桿為內縮狀態,如此一來,滑台可以順利在軌道的軌道上正常地滑動,而當轉速偵測裝置偵測到訊號異常時,除了能夠馬達啟動煞車功能外,原本內縮的煞車桿會快速地彈出,並深入螺絲孔內,導致滑台無法移動,而強迫滑台停止滑動,進而避免皮帶傳動裝置損壞斷裂,或者避免設備因地心引力及懸掛重物影響而繼續下移,而壓損下方的設備。 To sum up the above, this new type of linear slide rail braking device is installed inside the belt transmission device, and is used with the speed detection device. When the detection signal is normal, the brake lever is retracted when the belt transmission motor is running. In this way, the slide table can slide normally on the track. When the speed detection device detects an abnormal signal, in addition to enabling the motor to start the brake function, the originally retracted brake lever will pop out quickly and penetrate into the screw hole, causing the slide table to fail to move and forcing the slide table Stop sliding to prevent the belt drive from being damaged and broken, or to prevent the equipment from continuing to move down due to the influence of gravity and hanging heavy objects, which will cause pressure damage to the equipment below.
除此之外,為實現本新型的線性滑軌煞車裝置,更透過低頭螺絲設置於螺絲孔中,以為煞車桿製造一個適宜的大小空間,使電磁鐵煞車機構的煞車桿及低頭螺絲的配置更為巧妙,達到使滑台無法移動以強迫滑台停止滑動的技術功效。 In addition, in order to realize the new type of linear slide rail brake device, the lower head screw is set in the screw hole to create a suitable size space for the brake rod, so that the brake rod and lower head screw of the electromagnet brake mechanism are arranged more cleverly, so as to achieve the technical effect of making the slide table unable to move and forcing the slide table to stop sliding.
本新型在上文中已以較佳實施例揭露,然熟習本項技術者應理解的是,上述實施例僅用於描繪本新型,而不應解讀為限制本新型之範圍。應注意的是,舉凡與前述實施例等效之變化與置換,均應設為涵蓋於本新型之範疇內。因此,本新型之保護範圍當已申請專利範圍所界定者為準。 The present invention has been disclosed above with preferred embodiments, but those skilled in the art should understand that the above embodiments are only used to describe the present invention, and should not be construed as limiting the scope of the present invention. It should be noted that all changes and replacements equivalent to those of the foregoing embodiments should be included in the scope of the present invention. Therefore, the scope of protection of the present invention shall prevail as defined by the scope of the patent applied for.
100:線性滑軌煞車裝置 100: Linear slide brake device
110:滑台機構 110: slide mechanism
112:滑台 112: sliding table
114A、114B:嵌槽 114A, 114B: embedded groove
116A、116B:煞車桿 116A, 116B: brake lever
118A、118B:固定裝置 118A, 118B: Fixtures
121:軌道 121: track
122:螺絲孔 122: screw hole
132:惰輪 132: idler
134:驅動輪 134: drive wheel
140:皮帶 140: belt
150:皮帶傳動裝置 150: Belt drive
AA’:剖面線 AA': hatching
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW112202294U TWM643779U (en) | 2023-03-15 | 2023-03-15 | Linear guide braking apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW112202294U TWM643779U (en) | 2023-03-15 | 2023-03-15 | Linear guide braking apparatus |
Publications (1)
Publication Number | Publication Date |
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TWM643779U true TWM643779U (en) | 2023-07-11 |
Family
ID=88148380
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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TW112202294U TWM643779U (en) | 2023-03-15 | 2023-03-15 | Linear guide braking apparatus |
Country Status (1)
Country | Link |
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TW (1) | TWM643779U (en) |
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2023
- 2023-03-15 TW TW112202294U patent/TWM643779U/en unknown
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