TWM639232U - Wireless Monitoring System of Roller Bearing Running State - Google Patents

Wireless Monitoring System of Roller Bearing Running State Download PDF

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Publication number
TWM639232U
TWM639232U TW111211520U TW111211520U TWM639232U TW M639232 U TWM639232 U TW M639232U TW 111211520 U TW111211520 U TW 111211520U TW 111211520 U TW111211520 U TW 111211520U TW M639232 U TWM639232 U TW M639232U
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sensing
signal
unit
processing unit
real
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TW111211520U
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Chinese (zh)
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林書斌
林哲民
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中國鋼鐵股份有限公司
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Abstract

本新型係一種滾軸軸承運轉狀態的無線監控系統,用於感測一輪軸軸承所發出的一物理訊號,且包含有一感測單元,感測該輪軸軸承的該物理訊號以產生一感測訊號且將該感測訊號透過一無線訊號發出器發出至一訊號接收單元、一訊號處理單元,接收該感測訊號,根據該感測訊號產生一即時資訊和對應該即時資訊的一感測時間戳,並透過一顯示單元顯示該即時資訊及一感測歷史資料,且將該即時資訊和該感測時間戳作為該感測歷史資料存入一記憶體中;本新型係以無線方式感測該輪軸軸承,藉此避免電線干擾到輪軸軸承的運作,並呈現其即時和歷史之運作狀態。 The present invention is a wireless monitoring system for the running state of a roller bearing, which is used for sensing a physical signal sent by the wheel bearing, and includes a sensing unit, which senses the physical signal of the wheel bearing to generate a sensing signal And send the sensing signal to a signal receiving unit and a signal processing unit through a wireless signal transmitter, receive the sensing signal, generate a real-time information and a sensing time stamp corresponding to the real-time information according to the sensing signal , and display the real-time information and a sensing history data through a display unit, and store the real-time information and the sensing time stamp as the sensing history data in a memory; Wheel bearings, so as to avoid wires from interfering with the operation of wheel bearings, and present their real-time and historical operating status.

Description

滾軸軸承運轉狀態的無線監控系統 Wireless Monitoring System of Roller Bearing Running State

一種監控系統,尤指一種滾軸軸承運轉狀態的無線監控系統。 A monitoring system, especially a wireless monitoring system for the running state of a roller bearing.

工廠之作業環境規劃複雜,維護工廠機械正常運作和避免工安事故的發生為管理工廠運作的重要任務。在鋼鐵廠、礦場或是營造廠等廠域中,具有移動式輪軸、軸承和馬達等零組件的輸送機和移動式穿梭台車廣泛的受到使用。這一些機具的移動式輪軸、軸承和馬達等零組件經長時間的運行後都有可能因磨耗或是劣化以導致零組件之間的摩擦力道變大,進一步造成零組件溫度升高、震動加劇或是產生異音等現象,嚴重者則可能引發火災等工安危機。 The planning of the factory's operating environment is complex, and maintaining the normal operation of factory machinery and avoiding industrial safety accidents is an important task for managing factory operations. Conveyors and mobile shuttles with components such as mobile axles, bearings and motors are widely used in steel mills, mines or construction plants. The mobile axles, bearings, motors and other parts of these machines may be worn or deteriorated after a long period of operation, resulting in increased friction between the parts, which further causes the temperature of the parts to rise and the vibration to intensify Or produce abnormal sound and other phenomena, and serious cases may cause industrial safety crises such as fires.

然而工廠的人力資源有限,且工廠環境複雜,工作者可能無法及時的找出可能引法問題的零組件,以至於往往太慢發現零組件問題,當發現時已造成了一些負面的結果。 However, the factory's human resources are limited and the factory environment is complex. Workers may not be able to find out the components that may cause legal problems in time, so that component problems are often discovered too slowly, and some negative results have already been caused when they are discovered.

為了減少工業設備的突發故障或是損失,本新型提供一種滾軸軸承運轉狀態的無線監控系統,可以自動化的協助監控工廠中滾軸軸承之運轉狀態,以利及早察覺設備的耗損以及缺陷,並通知工作者對應做出維修處置。 In order to reduce the sudden failure or loss of industrial equipment, this new model provides a wireless monitoring system for the operation status of roller bearings, which can automatically assist in monitoring the operation status of roller bearings in factories, so as to detect the wear and tear and defects of equipment early. And notify the workers to make corresponding repairs.

本新型之該滾軸軸承運轉狀態的無線監控系統,用於感測一輪軸軸承所發出的一物理訊號,且包括:一感測單元,包括:一無線訊號發出器;一感測器,感測該輪軸軸承的該物理訊號以產生一感測訊號; 一感測處理器,電連接該感測器和該無線訊號發出器,透過該感測器接收該感測訊號,並將該感測訊號透過該無線訊號發出器發出;一訊號接收單元,通訊連接該感測單元,且包括:一無線訊號接收器,接收該無線訊號發出器所發出之該感測訊號;一顯示單元;一訊號處理單元,電連接該訊號接收單元和該顯示單元,且包括:一記憶體,存有一感測歷史資料;一中央處理器,透過該訊號接收單元接收該感測訊號,根據該感測訊號產生一即時資訊和對應該即時資訊的一感測時間戳,並透過該顯示單元顯示該即時資訊及該感測歷史資料,且將該即時資訊和該感測時間戳作為該感測歷史資料存入該記憶體中。 The wireless monitoring system for the running state of the roller bearing of the present invention is used to sense a physical signal sent by the roller bearing, and includes: a sensing unit, including: a wireless signal transmitter; a sensor, which senses measuring the physical signal of the axle bearing to generate a sensing signal; A sensing processor, electrically connecting the sensor and the wireless signal transmitter, receiving the sensing signal through the sensor, and sending the sensing signal through the wireless signal transmitter; a signal receiving unit, communicating The sensing unit is connected, and includes: a wireless signal receiver, receiving the sensing signal sent by the wireless signal transmitter; a display unit; a signal processing unit, electrically connecting the signal receiving unit and the display unit, and Including: a memory storing a sensing history data; a central processing unit receiving the sensing signal through the signal receiving unit, generating a real-time information and a sensing time stamp corresponding to the real-time information according to the sensing signal, and displaying the real-time information and the sensing history data through the display unit, and storing the real-time information and the sensing time stamp as the sensing history data in the memory.

該輪軸軸承所發出該物理訊號的變化,例如聲音、溫度、震動程度等的變化,都可做為該輪軸軸承發生運作異常前的警訊,而由本新型所該感測單元所產生的該感測訊號,可以將該物理訊號數位化的感測和蒐集。相較於先前技術,本新型之該滾軸軸承運轉狀態的無線監控系統,不但可以呈現該即時資訊以利本新型之一使用者透過該顯示單元監控該輪軸軸承的運作狀態,也可以一併呈現關於該輪軸軸承運作狀態的該感測歷史資料,以利該使用者洞悉該輪軸軸承運作狀態的變化歷史。並且,本新型之該滾軸軸承運轉狀態的無線監控系統也可透過無線之方式感測該輪軸軸承,以避免感測該輪軸軸承運作狀態的實體電線干擾到該輪軸軸承的運作。 The change of the physical signal sent by the wheel bearing, such as the change of sound, temperature, vibration, etc., can be used as a warning signal before the wheel bearing is abnormal, and the sensor produced by the sensing unit of the present invention The measurement signal can be sensed and collected by digitizing the physical signal. Compared with the prior art, the wireless monitoring system for the running state of the roller bearing of the present invention can not only present the real-time information so that a user of the present model can monitor the running state of the wheel bearing through the display unit, but also can The sensing history data about the operation state of the wheel bearing is presented, so that the user can gain insight into the change history of the operation state of the wheel bearing. Moreover, the wireless monitoring system for the running state of the roller bearing of the present invention can also sense the wheel bearing in a wireless manner, so as to prevent the physical wires for sensing the running state of the wheel bearing from interfering with the operation of the wheel bearing.

1:輪軸軸承 1: axle bearing

2:外接電源 2: External power supply

3:輸送帶 3: conveyor belt

10:訊號處理單元 10: Signal processing unit

11:中央處理器 11: CPU

12:記憶體 12: Memory

20:訊號接收單元 20: Signal receiving unit

21:無線訊號接收器 21: Wireless signal receiver

30:感測單元 30: Sensing unit

31:感測器 31: Sensor

32:感測處理器 32: Sensing processor

33:無線訊號發出器 33: Wireless signal transmitter

40:顯示單元 40: Display unit

50:人機互動單元 50:Human-computer interaction unit

60:第一感測單元 60: The first sensing unit

61:第一感測器 61: The first sensor

62:第一感測處理器 62: The first sensing processor

63:第一無線訊號發出器 63: The first wireless signal transmitter

64:內建電池 64: Built-in battery

70:第二感測單元 70: Second sensing unit

71:第二感測器 71:Second sensor

72:第二感測處理器 72: Second sensing processor

73:第二無線訊號發出器 73: The second wireless signal transmitter

74:電源埠口 74: Power port

B1:第一按鈕 B1: first button

B2:第二按鈕 B2: Second button

B3:第三按鈕 B3: The third button

B4:第四按鈕 B4: The fourth button

圖1為本新型一滾軸軸承運轉狀態的無線監控系統的系統方塊圖。 FIG. 1 is a system block diagram of a wireless monitoring system for the running state of a roller bearing of the present invention.

圖2為本新型該滾軸軸承運轉狀態的無線監控系統的另一系統方塊圖。 FIG. 2 is another system block diagram of the wireless monitoring system for the running state of the roller bearing of the present invention.

圖3為本新型該滾軸軸承運轉狀態的無線監控系統透過一顯示單元顯示一即時資訊的示意圖。 FIG. 3 is a schematic diagram showing real-time information displayed through a display unit by the wireless monitoring system for the running state of the roller bearing of the present invention.

圖4為本新型該滾軸軸承運轉狀態的無線監控系統透過該顯示單元顯示一運作模型的示意圖。 FIG. 4 is a schematic diagram showing an operation model displayed by the display unit of the wireless monitoring system for the operation state of the roller bearing of the present invention.

圖5為本新型該滾軸軸承運轉狀態的無線監控系統透過該顯示單元顯示一警報資訊的示意圖。 FIG. 5 is a schematic diagram of the wireless monitoring system for the running state of the roller bearing of the present invention displaying an alarm message through the display unit.

圖6為本新型該滾軸軸承運轉狀態的無線監控系統透過該顯示單元顯示一感測歷史資料的示意圖。 FIG. 6 is a schematic diagram of the wireless monitoring system for the running state of the roller bearing of the present invention displaying a sensing history data through the display unit.

請參閱圖1所示,本新型提供一滾軸軸承運轉狀態的無線監控系統,其用於感測一工廠內一輪軸軸承1所發出的一物理訊號。該工廠內的該輪軸軸承1,泛指任一機械之軸承,例如一輸送帶之軸承、一馬達皮帶之軸承、一移動式輪軸之軸承等。該輪軸軸承1所發出的該物理訊號,泛指該輪軸軸承1運行時所產生物理現象之訊號,例如一溫度訊號、一震動訊號、一聲音訊號等。通常來說,機械性的元件在耗損的過程中將會改變其該物理訊號的特性,舉例來說,當該輪軸軸承1受損時,該輪軸軸承1在運行中通常將產生機械系的摩擦而連帶產生異於往常運作狀態的震動、升溫、噪音等物理現象。反之,未受明顯耗損且正常運作的該輪軸軸承1,將會產生在一正常範圍內的震動、溫度、噪音等物理現象。 Please refer to FIG. 1 , the present invention provides a wireless monitoring system for the running state of a roller bearing, which is used to sense a physical signal sent by a wheel bearing 1 in a factory. The axle bearing 1 in the factory generally refers to any mechanical bearing, such as a conveyor belt bearing, a motor belt bearing, a mobile axle bearing, etc. The physical signal emitted by the wheel bearing 1 generally refers to a signal of a physical phenomenon generated when the wheel bearing 1 is running, such as a temperature signal, a vibration signal, a sound signal, and the like. Generally speaking, mechanical components will change their physical signal characteristics during wear and tear. For example, when the wheel axle bearing 1 is damaged, the wheel axle bearing 1 will usually produce mechanical system friction during operation. And there are physical phenomena such as vibration, temperature rise, and noise that are different from the usual operating state. On the contrary, the axle bearing 1 that is not obviously worn out and operates normally will produce physical phenomena such as vibration, temperature, and noise within a normal range.

為了減少工業設備中該輪軸軸承1的突發故障或是損失,本新型期望在該輪軸軸承1剛開始受損時即馬上感測該輪軸軸承1所發出異常的該物理 訊號,並自動化的協助監控和回報該滾軸軸承之運轉狀態給該使用者,以利該使用者及早察覺設備的耗損以及缺陷,並對應做出維修處置。 In order to reduce the sudden failure or loss of the wheel bearing 1 in industrial equipment, the new model expects to sense the abnormal physical signal emitted by the wheel bearing 1 immediately when the wheel bearing 1 starts to be damaged. Signal, and automatically assist in monitoring and reporting the running status of the roller bearing to the user, so that the user can detect the wear and tear of the equipment as early as possible, and make corresponding maintenance measures.

本新型之該滾軸軸承運轉狀態的無線監控系統,包括一訊號處理單元10、一訊號接收單元20、一感測單元30和一顯示單元40。該訊號處理單元10電連接該訊號接收單元20和該顯示單元40。 The wireless monitoring system for the rolling bearing running state of the present invention includes a signal processing unit 10 , a signal receiving unit 20 , a sensing unit 30 and a display unit 40 . The signal processing unit 10 is electrically connected to the signal receiving unit 20 and the display unit 40 .

該感測單元30進一步包括一感測器31、一感測處理器32和一無線訊號發出器33。該感測器31感測該輪軸軸承1的該物理訊號以產生一感測訊號。該感測處理器32透過該感測器31接收該感測訊號,並將該感測訊號透過該無線訊號發出器33發出至通訊連接該感測單元30的該訊號接收單元20。進一步來說,該感測單元30的該感測處理器32可協助將類比之該感測訊號轉換為數位之該感測訊號,以利透過該無線訊號發出器33發出數位之該感測訊號至通訊連接該感測單元30的該訊號接收單元20。 The sensing unit 30 further includes a sensor 31 , a sensing processor 32 and a wireless signal transmitter 33 . The sensor 31 senses the physical signal of the axle bearing 1 to generate a sensing signal. The sensing processor 32 receives the sensing signal through the sensor 31 , and sends the sensing signal to the signal receiving unit 20 communicatively connected to the sensing unit 30 through the wireless signal transmitter 33 . Further, the sensing processor 32 of the sensing unit 30 can assist in converting the analog sensing signal into a digital sensing signal, so as to send the digital sensing signal through the wireless signal transmitter 33 To the signal receiving unit 20 communicatively connected to the sensing unit 30 .

該訊號接收單元20進一步包括一無線訊號接收器21。該無線訊號接收器21接收該無線訊號發出器33所發出之該感測訊號,且將該感測訊號傳送至該訊號處理單元10。 The signal receiving unit 20 further includes a wireless signal receiver 21 . The wireless signal receiver 21 receives the sensing signal from the wireless signal transmitter 33 and transmits the sensing signal to the signal processing unit 10 .

該訊號處理單元10包括一中央處理器11和一記憶體12。該記憶體12存有一感測歷史資料。該中央處理器11透過該訊號接收單元20接收該感測訊號,根據該感測訊號產生一即時資訊和對應該即時資訊的一感測時間戳,並透過該顯示單元40顯示該即時資訊以及該感測歷史資料,且將該即時資訊和該感測時間戳作為該感測歷史資料存入該記憶體12中。 The signal processing unit 10 includes a CPU 11 and a memory 12 . The memory 12 stores a sensing history data. The central processing unit 11 receives the sensing signal through the signal receiving unit 20, generates real-time information and a sensing time stamp corresponding to the real-time information according to the sensing signal, and displays the real-time information and the real-time information through the display unit 40. Sensing historical data, and storing the real-time information and the sensing time stamp in the memory 12 as the sensing historical data.

該感測歷史資料包括複數感測值和對應各感測值的複數時間戳。當該中央處理器11將該即時資訊和該感測時間戳存入該記憶體12中作為該感測歷史資料時,該中央處理器11係將該即時資訊存為新的該感測值,並且該中央處理器11將該感測時間戳存為新的該時間戳於該記憶體12中。 The sensing history data includes a plurality of sensing values and a plurality of time stamps corresponding to each sensing value. When the central processing unit 11 stores the real-time information and the sensing time stamp in the memory 12 as the sensing history data, the central processing unit 11 stores the real-time information as a new sensing value, And the central processing unit 11 stores the sensing time stamp as a new time stamp in the memory 12 .

請參閱圖2所示,在本新型的一實施例中,該滾軸軸承運轉狀態的無線監控系統具有多個該感測單元30,用以感測該工廠內複數個該輪軸軸承1各所發出的該物理訊號。在本實施例中,該感測單元30係一第一感測單元60,並且本新型進一步包括規格如同該第一感測單元60的一第二感測單元70。換言之,該第一感測單元60具有對應該感測器31的一第一感測器61、對應該感測處理器32的一第一感測處理器62、和對應該無線訊號發出器33的一第一無線訊號發出器63。該第二感測單元70具有對應該感測器31的一第二感測器71、對應該感測處理器32的一第二感測處理器72、和對應該無線訊號發出器33的一第二無線訊號發出器73。該第一感測單元60和該第二感測單元70分別設置於該輪軸軸承1的相對兩側,以分別感測該輪軸軸承1相對兩側所發出的該物理訊號,並且該第一感測單元60傳送對應的一第一感測訊號至該訊號接收單元20,該第二感測單元70傳送對應的一第二感測訊號至該訊號接收單元20。 Please refer to Fig. 2, in an embodiment of the present invention, the wireless monitoring system for the running state of the roller bearing has a plurality of sensing units 30, which are used to sense the signals sent by each of the plurality of wheel bearings 1 in the factory. of the physical signal. In this embodiment, the sensing unit 30 is a first sensing unit 60 , and the present invention further includes a second sensing unit 70 having the same specifications as the first sensing unit 60 . In other words, the first sensing unit 60 has a first sensor 61 corresponding to the sensor 31, a first sensing processor 62 corresponding to the sensing processor 32, and a first sensing processor 62 corresponding to the wireless signal transmitter 33 A first wireless signal transmitter 63. The second sensing unit 70 has a second sensor 71 corresponding to the sensor 31, a second sensing processor 72 corresponding to the sensing processor 32, and a second sensing processor 72 corresponding to the wireless signal transmitter 33. The second wireless signal transmitter 73. The first sensing unit 60 and the second sensing unit 70 are respectively arranged on opposite sides of the wheel bearing 1 to sense the physical signals from the opposite sides of the wheel bearing 1 respectively, and the first sensing unit The detection unit 60 sends a corresponding first sensing signal to the signal receiving unit 20 , and the second sensing unit 70 sends a corresponding second sensing signal to the signal receiving unit 20 .

該訊號接收單元20分別接收該第一感測訊號和該第二感測訊號後,可透過該第一感測單元60和該第二感測單元70分別使用的不同的通訊識別碼以辨識該第一感測訊號來自位於該輪軸軸承1一端的該第一感測單元60、該第二感測訊號來自位於該輪軸軸承1另一端的於該第二感測單元70。 After the signal receiving unit 20 respectively receives the first sensing signal and the second sensing signal, it can identify the different communication identification codes used by the first sensing unit 60 and the second sensing unit 70 respectively. The first sensing signal comes from the first sensing unit 60 at one end of the wheel bearing 1 , and the second sensing signal comes from the second sensing unit 70 at the other end of the wheel bearing 1 .

進一步,該記憶體12存有之該感測歷史資料分別包括了對應該第一感測單元60和對應該第二感測單元70的感測歷史。該中央處理器11透過該訊號接收單元20接收該第一感測器61感測的該第一感測訊號和該第二感測器71感測的該第二感測訊號。該中央處理器11根據該第一感測訊號產生一第一即時資訊和對應該第一即時資訊的一第一感測時間戳,且該中央處理器11根據該第二感測訊號產生一第二即時資訊和對應該第二即時資訊的一第二感測時間戳。該中央處理器11並透過該顯示單元40分別顯示該第一即時資訊以及第一該感測歷史資料和該第二即時資訊以及第二該感測歷史資料,且分別將該第一即時資訊 和該第一感測時間戳以及該第二即時資訊和該第二感測時間戳作為該感測歷史資料存入該記憶體12中。 Further, the sensing history data stored in the memory 12 includes sensing history corresponding to the first sensing unit 60 and corresponding to the second sensing unit 70 . The CPU 11 receives the first sensing signal sensed by the first sensor 61 and the second sensing signal sensed by the second sensor 71 through the signal receiving unit 20 . The central processing unit 11 generates a first real-time information and a first sensing time stamp corresponding to the first real-time information according to the first sensing signal, and the central processing unit 11 generates a first sensing time stamp according to the second sensing signal Two real-time information and a second sensing time stamp corresponding to the second real-time information. The central processing unit 11 displays the first real-time information and the first sensing historical data and the second real-time information and the second sensing historical data respectively through the display unit 40, and the first real-time information and the first sensing time stamp, the second real-time information and the second sensing time stamp are stored in the memory 12 as the sensing history data.

在本實施例中,該感測器31感測的該感測訊號為一溫度訊號,即該第一感測器61感測的該第一感測訊號和該第二感測器71感測的該第二感測訊號各為溫度訊號。該中央處理器11分別根據該第一感測訊號產生的和該第二感測訊號產生的該即時資訊為一即時溫度,並且該記憶體12存有一第一溫度閾值和一第二溫度閾值,且該第二溫度閾值大於該第一溫度閾值。 In this embodiment, the sensing signal sensed by the sensor 31 is a temperature signal, that is, the first sensing signal sensed by the first sensor 61 and the temperature sensed by the second sensor 71 The second sensing signals are temperature signals. The real-time information generated by the central processing unit 11 according to the first sensing signal and the second sensing signal is a real-time temperature, and the memory 12 stores a first temperature threshold and a second temperature threshold, And the second temperature threshold is greater than the first temperature threshold.

該中央處理器11判斷該即時溫度是否大於該第一溫度閾值。當該中央處理器11判斷該即時溫度大於該第一溫度閾值時,該中央處理器11產生一警戒資訊和對應該警戒資訊的一警戒時間戳,並透過該顯示單元40顯示該警戒資訊,且將該警戒資訊和該警戒時間戳存入該記憶體12中以更新該記憶體12中存有的該感測歷史資料。當該中央處理器11判斷該即時溫度小於或是等於該第一溫度閾值時,該中央處理器11則未對應產生該警戒資訊和該警戒時間戳。 The CPU 11 judges whether the instant temperature is greater than the first temperature threshold. When the central processing unit 11 judges that the real-time temperature is greater than the first temperature threshold, the central processing unit 11 generates a warning message and a warning time stamp corresponding to the warning message, and displays the warning message through the display unit 40, and The alert information and the alert time stamp are stored in the memory 12 to update the sensing history data stored in the memory 12 . When the central processing unit 11 determines that the real-time temperature is less than or equal to the first temperature threshold, the central processing unit 11 does not correspondingly generate the warning information and the warning time stamp.

當該中央處理器11判斷該即時溫度大於該第一溫度閾值後,該中央處理器11進一步判斷該即時溫度是否大於該第二溫度閾值。當該中央處理器11判斷該即時溫度大於該第二溫度閾值時,該中央處理器11產生一警報資訊和對應該警報資訊的一警報時間戳,並透過該顯示單元40顯示該警報資訊,且將該警報資訊和該警報時間戳存入該記憶體12中以更新該記憶體12中存有的該感測歷史資料。當該中央處理器11判斷該即時溫度小於或是等於該第二溫度閾值時,該中央處理器11則未對應產生該警報資訊和該警報時間戳,而僅產生該警戒資訊和該警戒時間戳。 After the CPU 11 determines that the instant temperature is greater than the first temperature threshold, the CPU 11 further determines whether the instant temperature is greater than the second temperature threshold. When the central processing unit 11 determines that the real-time temperature is greater than the second temperature threshold, the central processing unit 11 generates an alarm message and an alarm time stamp corresponding to the alarm message, and displays the alarm message through the display unit 40, and The alarm information and the alarm time stamp are stored in the memory 12 to update the sensing history data stored in the memory 12 . When the central processing unit 11 judges that the real-time temperature is less than or equal to the second temperature threshold, the central processing unit 11 does not correspondingly generate the alarm information and the alarm time stamp, but only generates the warning information and the warning time stamp .

所謂更新該記憶體12中存有的該感測歷史資料,即將該記憶體12中存有該感測歷史資料中對應該筆資料之該即時溫度和該感測時間戳予以標 記,而所謂的標記就是如同上述,例如產生該警戒資訊和該警戒時間戳,或是產生該警報資訊和該警報時間戳。 The so-called updating the sensing history data stored in the memory 12 means to mark the instant temperature and the sensing time stamp corresponding to the data in the sensing history data stored in the memory 12. mark, and the so-called mark is as above, for example, generating the warning information and the warning time stamp, or generating the warning information and the warning time stamp.

在本新型另一實施例中,該感測器31感測的該感測訊號為一聲音訊號,即該第一感測器61感測的該第一感測訊號和該第二感測器71感測的該第二感測訊號各為聲音訊號。該中央處理器11分別根據該第一感測訊號產生的和該第二感測訊號產生的該即時資訊為一即時分貝值,並且該記憶體12存有一分貝閾值。 In another embodiment of the present invention, the sensing signal sensed by the sensor 31 is an audio signal, that is, the first sensing signal sensed by the first sensor 61 and the second sensor The second sensing signals sensed by 71 are sound signals. The real-time information generated by the CPU 11 according to the first sensing signal and the second sensing signal is a real-time decibel value, and the memory 12 stores a decibel threshold.

該中央處理器11判斷該即時分貝值是否大於該分貝閾值。當該中央處理器11判斷該即時分貝值大於該分貝閾值時,該中央處理器11產生該警報資訊和對應該警報資訊的該警報時間戳,並透過該顯示單元40顯示該警報資訊,且將該警報資訊和該警報時間戳存入該記憶體12中以更新該記憶體12中存有的該感測歷史資料。當該中央處理器11判斷該即時分貝值小於或是等於該分貝閾值時,該中央處理器11則未對應產生該警報資訊和該警報時間戳。 The central processing unit 11 judges whether the instant decibel value is greater than the decibel threshold. When the central processing unit 11 judges that the real-time decibel value is greater than the decibel threshold, the central processing unit 11 generates the alarm information and the alarm time stamp corresponding to the alarm information, and displays the alarm information through the display unit 40, and will The alarm information and the alarm time stamp are stored in the memory 12 to update the sensing history data stored in the memory 12 . When the central processing unit 11 judges that the real-time decibel value is less than or equal to the decibel threshold, the central processing unit 11 does not correspondingly generate the alarm information and the alarm time stamp.

在本新型另一實施例中,該第一感測單元60和該第二感測單元70係分別感測該輪軸軸承1所發出兩種不同物理性質的該物理訊號。舉例來說,該第一感測器61感測的該第一感測訊號為該溫度訊號,而該第二感測器71感測的該第二感測訊號為一震動訊號。該中央處理器11根據該第一感測訊號產生的該即時資訊為該即時溫度,該中央處理器11根據該第二感測訊號產生的該即時資訊為一即時震動量測值,並且該記憶體12存有該第一溫度閾值、該第二溫度閾值和一震動閾值。 In another embodiment of the present invention, the first sensing unit 60 and the second sensing unit 70 respectively sense the physical signals of two different physical properties emitted by the wheel bearing 1 . For example, the first sensing signal sensed by the first sensor 61 is the temperature signal, and the second sensing signal sensed by the second sensor 71 is a vibration signal. The real-time information generated by the central processing unit 11 according to the first sensing signal is the real-time temperature, the real-time information generated by the central processing unit 11 according to the second sensing signal is a real-time vibration measurement value, and the memory The body 12 stores the first temperature threshold, the second temperature threshold and a vibration threshold.

除了判斷該即時溫度是否大於該第一溫度閾值和該第二溫度閾值之外,該中央處理器11也一併判斷該即時震動量測值是否大於該震動閾值。當該中央處理器11判斷該即時震動量測值大於該震動閾值時,該中央處理器11產生該警報資訊和對應該警報資訊的該警報時間戳,並透過該顯示單元40顯示該 警報資訊,且將該警報資訊和該警報時間戳存入該記憶體12中以更新該記憶體12中存有的該感測歷史資料。當該中央處理器11判斷該即時震動量測值小於或是等於該震動閾值時,該中央處理器11則未對應產生該警報資訊和該警報時間戳。 In addition to determining whether the instant temperature is greater than the first temperature threshold and the second temperature threshold, the central processing unit 11 also determines whether the instant vibration measurement value is greater than the vibration threshold. When the central processing unit 11 judges that the real-time vibration measurement value is greater than the vibration threshold, the central processing unit 11 generates the alarm information and the alarm time stamp corresponding to the alarm information, and displays the alarm information through the display unit 40. alarm information, and store the alarm information and the alarm time stamp in the memory 12 to update the sensing history data stored in the memory 12. When the central processing unit 11 judges that the real-time vibration measurement value is less than or equal to the vibration threshold, the central processing unit 11 does not correspondingly generate the alarm information and the alarm time stamp.

另外,本新型進一步包括一人機互動單元50,且該人機互動單元50電連接該訊號處理單元10。在本實施例中,該人機互動單元50為一電腦之鍵盤和滑鼠,該顯示單元40為該電腦之螢幕,該訊號接收單元20為該電腦之通訊模組。在另一實施例中,該顯示單元40和該人機互動單元50為一平板電腦之觸控螢幕,該訊號接收單元20為該平板電腦之通訊模組。該使用者可透過該人機互動單元50根本新型產生互動。 In addition, the present invention further includes a human-computer interaction unit 50 , and the human-computer interaction unit 50 is electrically connected to the signal processing unit 10 . In this embodiment, the human-computer interaction unit 50 is a keyboard and mouse of a computer, the display unit 40 is a screen of the computer, and the signal receiving unit 20 is a communication module of the computer. In another embodiment, the display unit 40 and the human-computer interaction unit 50 are a touch screen of a tablet computer, and the signal receiving unit 20 is a communication module of the tablet computer. The user can interact with the human-computer interaction unit 50 fundamentally.

當該人機互動單元50產生一呈現感測歷史訊號至該訊號處理單元10時,該中央處理器11接收該呈現感測歷史訊號,並且才控制該顯示單元40顯示該感測歷史資料。當該人機互動單元50未產生該呈現感測歷史訊號至該訊號處理單元10時,該訊號處理單元10則尚未控制該顯示單元40顯示該感測歷史資料。另外,該中央處理器11進一步根據該記憶體12中存有的該感測歷史資料建立一運作模型。當該人機互動單元50產生一呈現模型訊號至該訊號處理單元10時,該中央處理器11接收該呈現模型訊號,並且控制該顯示單元40顯示該運作模型。該顯示單元40顯示的該運作模型為一趨勢圖,且該趨勢圖的縱軸和橫軸為該感測歷史資料中的該些感測值和該些時間戳的時間軸。 When the human-computer interaction unit 50 generates a presence sensing history signal to the signal processing unit 10, the central processing unit 11 receives the presence sensing history signal and controls the display unit 40 to display the sensing history data. When the human-computer interaction unit 50 does not generate the display sensing history signal to the signal processing unit 10, the signal processing unit 10 has not yet controlled the display unit 40 to display the sensing history data. In addition, the central processing unit 11 further establishes an operation model according to the sensing history data stored in the memory 12 . When the human-computer interaction unit 50 generates a presentation model signal to the signal processing unit 10, the CPU 11 receives the presentation model signal and controls the display unit 40 to display the operation model. The operation model displayed by the display unit 40 is a trend graph, and the vertical axis and horizontal axis of the trend graph are the time axes of the sensing values and the time stamps in the sensing history data.

另外,該第一感測單元60包括充有一電力的一內建電池64。該內建電池64電連接該第一感測處理器62,以提供該第一感測單元60運作的該電力。 In addition, the first sensing unit 60 includes a built-in battery 64 charged with a power. The built-in battery 64 is electrically connected to the first sensing processor 62 to provide the power for the operation of the first sensing unit 60 .

該第二感測單元70包括一電源埠口74。該電源埠口74電連接該第二感測處理器72。當該電源埠口74電連接一外接電源2時,該電源埠口74自該外 接電源2接收該電力,並且傳輸該電力供給該第二感測單元70,以利該第二感測單元70的運作。 The second sensing unit 70 includes a power port 74 . The power port 74 is electrically connected to the second sensing processor 72 . When the power port 74 was electrically connected to an external power supply 2, the power port 74 The power source 2 receives the power and transmits the power to the second sensing unit 70 to facilitate the operation of the second sensing unit 70 .

請參閱圖3所示,在本實施例中該顯示單元40示意顯示了該工廠中的其中一輸送帶3的運輸概況。該輸送帶3之皮帶順時針運行,且該輪軸軸承1順時針轉動,以協助該輸送帶3之皮帶運行。 Please refer to FIG. 3 . In this embodiment, the display unit 40 schematically shows the transportation profile of one of the conveyor belts 3 in the factory. The belt of the conveyor belt 3 runs clockwise, and the axle bearing 1 rotates clockwise to assist the belt of the conveyor belt 3 to run.

該輪軸軸承1的相對兩側分別為一驅動側和一負載側,且在本實施例中該驅動側和該負載側各設有測量溫度的該感測器31。換言之,該驅動側設有透過該第一感測器61感測溫度的該第一感測單元60,以及設有透過該第二感測器71感測震動的該第二感測單元70。該負載側設有透過一第三感測器感測溫度的一第三感測單元,以及設有透過一第四感測器感測震動的一第四感測單元。其中,該第三感測單元的規格和該第一感測單元60的規格相同,該第四感測單元的規格和該第二感測單元70的規格相同。該第三感測單元和該第四感測單元分別具有一第三感測處理器和一第四感測處理器,且分別透過一第三無線訊號發出器和一第四無線訊號發出器和該訊號接收單元20的該無線訊號接收器21通訊連接。 The two opposite sides of the axle bearing 1 are respectively a driving side and a load side, and in this embodiment, the driving side and the load side are each provided with the sensor 31 for measuring temperature. In other words, the driving side is provided with the first sensing unit 60 for sensing temperature through the first sensor 61 and the second sensing unit 70 for sensing vibration through the second sensor 71 . The load side is provided with a third sensing unit for sensing temperature through a third sensor, and a fourth sensing unit for sensing vibration through a fourth sensor. Wherein, the specification of the third sensing unit is the same as that of the first sensing unit 60 , and the specification of the fourth sensing unit is the same as that of the second sensing unit 70 . The third sensing unit and the fourth sensing unit respectively have a third sensing processor and a fourth sensing processor, and respectively pass a third wireless signal transmitter, a fourth wireless signal transmitter and The wireless signal receiver 21 of the signal receiving unit 20 is connected in communication.

如圖3所示,該顯示單元40顯示該中央處理器11根據該第一感測訊號產生的該即時資訊為30.7℃之該即時溫度,該中央處理器11根據源自該第三感測單元的一第三感測訊號所產生的該即時資訊為32.6℃之該即時溫度。對應此二即時資訊的感測時間戳為2022年8月24日上午08時20分之時間。 As shown in FIG. 3 , the display unit 40 shows that the real-time information generated by the central processing unit 11 according to the first sensing signal is the real-time temperature of 30.7° C., and the central processing unit 11 according to the third sensing unit The real-time information generated by a third sensing signal is the real-time temperature of 32.6°C. The sensing time stamp corresponding to the two real-time information is at 08:20 am on August 24, 2022.

該顯示單元40進一步顯示對應該第一感測單元60的一第一按鈕B1和對應該第三感測單元的一第三按鈕B3。當該使用者操作該人機互動單元50觸發該第一按鈕B1時,該人機互動單元50即產生該呈現模型訊號至該訊號處理單元10使該顯示單元40顯示對應該輪軸軸承1該驅動側之該第一感測單元60所感測溫度的該運作模型。而當該使用者操作該人機互動單元50觸發該第三按鈕 B3時,該人機互動單元50即產生該呈現模型訊號至該訊號處理單元10時使該顯示單元40顯示對應該輪軸軸承1該負載側之該第三感測單元所感測溫度的該運作模型。 The display unit 40 further displays a first button B1 corresponding to the first sensing unit 60 and a third button B3 corresponding to the third sensing unit. When the user operates the human-computer interaction unit 50 to trigger the first button B1, the human-computer interaction unit 50 generates the presenting model signal to the signal processing unit 10 so that the display unit 40 displays the drive corresponding to the axle bearing 1. The operation model of the temperature sensed by the first sensing unit 60 is described. And when the user operates the human-computer interaction unit 50 to trigger the third button At B3, the man-machine interaction unit 50 generates the presentation model signal to the signal processing unit 10 so that the display unit 40 displays the operation model corresponding to the temperature sensed by the third sensing unit on the load side of the axle bearing 1 .

請參閱圖4所示,對應該第一感測單元60所感測溫度的該運作模型由實線表示,對應該第三感測單元所感測溫度的該運作模型由虛線表示。兩個該運作模型的時間軸對齊,且都按時間順序排列該些時間戳。如圖4所示,該輪軸軸承1的該驅動側和該負載側在2021年5月30日上午14時至2021年6月24日上午14時之時間之間,受測之溫度都介於30℃至40℃。 Please refer to FIG. 4 , the operation model corresponding to the temperature sensed by the first sensing unit 60 is represented by a solid line, and the operation model corresponding to the temperature sensed by the third sensing unit is represented by a dotted line. The time axes of the two operating models are aligned, and the time stamps are arranged in chronological order. As shown in Figure 4, the measured temperatures of the drive side and the load side of the axle bearing 1 are between 14:00 on May 30, 2021 and 14:00 on June 24, 2021. 30°C to 40°C.

進一步,該記憶體12中存有的一人工智能模型。該訊號處理單元10係透過該記憶體12中存有的該人工智能模型產生該運作模型,以利根據現有之該感測歷史資料預測未來該即時資訊和該感測時間戳之走向,在本實施例中即預測未來受測溫度之走向。舉例來說,如果該輪軸軸承1兩側的溫度具有週期性,則該運作模型可以預測溫度於未來具有週期性之走向,預判溫度何時會達到峰值。舉例來說,如果該輪軸軸承1兩側的溫度以指數函數之方式增加,則該運作模型可以預測溫度於未來具有指數函數增加之走向,預判溫度何時會過高。 Further, an artificial intelligence model stored in the memory 12 . The signal processing unit 10 generates the operation model through the artificial intelligence model stored in the memory 12, so as to predict the future trend of the real-time information and the sensing time stamp according to the existing sensing history data. In the embodiment, the trend of the measured temperature in the future is predicted. For example, if the temperature on both sides of the wheel bearing 1 is cyclical, the operation model can predict the cyclical trend of the temperature in the future, and predict when the temperature will reach a peak value. For example, if the temperature on both sides of the wheel bearing 1 increases with an exponential function, the operation model can predict that the temperature will increase exponentially in the future, and predict when the temperature will be too high.

請參閱圖5所示,該顯示單元40進一步顯示一第二按鈕B2和一第四按鈕B4。當該使用者操作該人機互動單元50觸發該第二按鈕B2時,該人機互動單元50即產生一呈現即時超溫訊號至該訊號處理單元10,使該顯示單元40顯示受到該中央處理器11判斷超溫之所有的該感測訊號。更仔細來說,為了過濾眾多之即時資料,該訊號處理單元10將控制該顯示單元40只顯示具有該警戒資訊和該警戒時間戳的該感測訊號。進一步,該記憶體12存有對應各該感測單元30的感測位置和設備名稱。當該顯示單元40即時顯示超溫之該感測訊號時,各個對應的感測位置和設備名稱也一併顯示,以利該使用者快速的了解該工廠中各量測位置之即時超溫狀況。 Please refer to FIG. 5 , the display unit 40 further displays a second button B2 and a fourth button B4. When the user operates the human-computer interaction unit 50 to trigger the second button B2, the human-computer interaction unit 50 generates an instant over-temperature signal to the signal processing unit 10, so that the display unit 40 displays The device 11 judges all the sensing signals of overtemperature. More specifically, in order to filter a lot of real-time data, the signal processing unit 10 will control the display unit 40 to only display the sensing signal with the warning information and the warning time stamp. Further, the memory 12 stores the sensing location and device name corresponding to each sensing unit 30 . When the display unit 40 displays the over-temperature sensing signal in real time, the corresponding sensing locations and equipment names are also displayed together, so that the user can quickly understand the real-time over-temperature conditions of each measurement location in the factory .

在本實施例中,該記憶體12存有之該第一溫度閾值為60℃之溫度、該第二溫度閾值為80℃之溫度。在另一實施例中,該第一溫度閾值為40℃之溫度,而該第二溫度閾值為70℃之溫度。如圖5所示,本實施例中顯示三筆超溫之該感測訊號各分別超過了60℃之溫度。 In this embodiment, the first temperature threshold stored in the memory 12 is a temperature of 60°C, and the second temperature threshold is a temperature of 80°C. In another embodiment, the first temperature threshold is a temperature of 40°C and the second temperature threshold is a temperature of 70°C. As shown in FIG. 5 , in this embodiment, the sensing signals showing three over-temperatures respectively exceed the temperature of 60° C.

當該中央處理器11判斷該即時溫度大於該第二溫度閾值時,例如2022年8月24日上午08時12分07秒所測量的81.2℃溫度大於80℃溫度時,該中央處理器11即產生該警報資訊和該警報時間戳,並透過該顯示單元40顯示該警報資訊和該警報時間戳,即在圖5中顯示具有該警戒資訊的筆該感測值和具有該警戒時間戳的該時間戳字體調整加粗,以凸顯超溫警報之資料內容。 When the central processing unit 11 judges that the instant temperature is greater than the second temperature threshold, for example, when the temperature of 81.2°C measured at 08:12:07 am on August 24, 2022 is greater than the temperature of 80°C, the central processing unit 11 immediately Generate the alarm information and the alarm time stamp, and display the alarm information and the alarm time stamp through the display unit 40, that is, display the sensed value with the warning information and the alarm time stamp with the warning time stamp in FIG. The time stamp font is adjusted to be bold to highlight the data content of the over-temperature alarm.

所有觸發警戒的該警戒資訊和觸發警報的該警報資訊,都可進一步透過該使用者操作該人機互動單元50於該記憶體12中做出備註之動作,以簡述形容接近超溫或超溫之狀況。 All the warning information that triggers the warning and the alarm information that triggers the alarm can be further manipulated by the user to operate the man-machine interaction unit 50 to make a note in the memory 12, to briefly describe the approaching over-temperature or over-temperature warm state.

請參閱圖6所示,當該使用者操作該人機互動單元50觸發該第四按鈕B4時,該人機互動單元50即產生該呈現感測歷史訊號至該訊號處理單元10,使該顯示單元40顯示感測溫度之該感測歷史資料。更仔細來說,為了過濾巨量之歷史資料,該訊號處理單元10將控制該顯示單元40只顯示具有該警戒資訊和該警戒時間戳的該感測歷史資料。如圖6所示,該感測歷史資料中具有該警戒資訊的各筆該感測值和具有該警戒時間戳的各該時間戳可由該顯示單元40顯示出來。並且,該記憶體12存有對應各該感測單元30的感測位置和設備名稱。當該顯示單元40顯示感測溫度之該感測歷史資料時,對應各筆該感測值的感測位置和設備名稱也一併顯示,以利該使用者快速的了解該工廠中各量測位置之超溫狀況的歷史。另外,該使用者可操作該人機互動單元50訂出呈現歷史資料的時段,以利使該中央處理器11進一步過濾查詢之超溫歷史結果,再顯示結果於該顯示單元40中。 Please refer to FIG. 6, when the user operates the human-computer interaction unit 50 to trigger the fourth button B4, the human-computer interaction unit 50 generates the presence sensing history signal to the signal processing unit 10, so that the display Unit 40 displays the sensing history data of the sensed temperature. More specifically, in order to filter a huge amount of historical data, the signal processing unit 10 will control the display unit 40 to only display the sensing historical data with the warning information and the warning time stamp. As shown in FIG. 6 , each sensing value with the warning information and each time stamp with the warning time stamp in the sensing history data can be displayed by the display unit 40 . Moreover, the memory 12 stores the sensing locations and device names corresponding to the sensing units 30 . When the display unit 40 displays the sensing history data of the sensed temperature, the sensing position and equipment name corresponding to each sensed value are also displayed together, so that the user can quickly understand each measurement in the factory History of overtemperature conditions for the location. In addition, the user can operate the human-computer interaction unit 50 to set a time period for displaying historical data, so that the central processing unit 11 can further filter the query over-temperature historical results, and then display the results on the display unit 40 .

本新型所該感測單元30所產生的該感測訊號,可以將該輪軸軸承1所發出的該物理訊號數位化的感測和蒐集。相較於先前技術,本新型之該滾軸軸承運轉狀態的無線監控系統,不但可以呈現該即時資訊以利本新型之該使用者透過該顯示單元40監控該輪軸軸承1的運作狀態,也可以一併透過該顯示單元40呈現關於該輪軸軸承1運作狀態的該感測歷史資料,以利該使用者洞悉該輪軸軸承1運作狀態的變化歷史。並且,該中央處理器11所建立的該運作模型可協助本新型之該使用者預測未來該輪軸軸承運作之趨勢,以利該使用者制定檢修該輪軸軸承1之時程方針,使該輪軸軸承1更貼切的受到維護,降低該輪軸軸承1因受到忽視而隨著長時運轉而損壞的程度。 The sensing signal generated by the sensing unit 30 of the present invention can digitally sense and collect the physical signal sent by the wheel bearing 1 . Compared with the prior art, the wireless monitoring system of the running state of the roller bearing of the present invention can not only present the real-time information so that the user of the present model can monitor the running state of the wheel bearing 1 through the display unit 40, but also can The sensing history data about the operation state of the wheel bearing 1 is also displayed through the display unit 40 , so that the user can gain insight into the change history of the operation state of the wheel bearing 1 . Moreover, the operation model established by the central processing unit 11 can assist the user of the present invention to predict the trend of the operation of the wheel bearing in the future, so as to facilitate the user to formulate a schedule guideline for overhauling the wheel bearing 1, so that the wheel bearing 1 is more appropriately maintained, reducing the degree of damage to the axle bearing 1 due to neglect and long-term operation.

本新型之該滾軸軸承運轉狀態的無線監控系統也可以透過無線之方式感測該輪軸軸承1,以避免感測該輪軸軸承1運作狀態的實體電線干擾到該輪軸軸承1的運作,降低發生工安事故之風險。 The wireless monitoring system for the running state of the roller bearing of the present invention can also sense the wheel bearing 1 in a wireless manner, so as to prevent the physical wires that sense the running state of the wheel bearing 1 from interfering with the operation of the wheel bearing 1 and reduce the occurrence of The risk of industrial accidents.

1:輪軸軸承 1: axle bearing

10:訊號處理單元 10: Signal processing unit

11:中央處理器 11: CPU

12:記憶體 12: Memory

20:訊號接收單元 20: Signal receiving unit

21:無線訊號接收器 21: Wireless signal receiver

30:感測單元 30: Sensing unit

31:感測器 31: Sensor

32:感測處理器 32: Sensing processor

33:無線訊號發出器 33: Wireless signal transmitter

40:顯示單元 40: Display unit

Claims (12)

一種滾軸軸承運轉狀態的無線監控系統,係用於感測一輪軸軸承所發出的一物理訊號,且包括: 一感測單元,包括: 一無線訊號發出器; 一感測器,感測該輪軸軸承的該物理訊號以產生一感測訊號; 一感測處理器,電連接該感測器和該無線訊號發出器,透過該感測器接收該感測訊號,並將該感測訊號透過該無線訊號發出器發出; 一訊號接收單元,通訊連接該感測單元,且包括: 一無線訊號接收器,接收該無線訊號發出器所發出之該感測訊號; 一顯示單元; 一訊號處理單元,電連接該訊號接收單元和該顯示單元,且包括: 一記憶體,存有一感測歷史資料; 一中央處理器,透過該訊號接收單元接收該感測訊號,根據該感測訊號產生一即時資訊和對應該即時資訊的一感測時間戳,並透過該顯示單元顯示該即時資訊及該感測歷史資料,且將該即時資訊和該感測時間戳作為該感測歷史資料存入該記憶體中。 A wireless monitoring system for the running state of a roller bearing is used to sense a physical signal sent by the roller bearing, and includes: A sensing unit, comprising: a wireless signal transmitter; a sensor for sensing the physical signal of the axle bearing to generate a sensing signal; A sensing processor, electrically connected to the sensor and the wireless signal transmitter, receives the sensing signal through the sensor, and sends the sensing signal through the wireless signal transmitter; A signal receiving unit is communicatively connected to the sensing unit, and includes: a wireless signal receiver for receiving the sensing signal sent by the wireless signal transmitter; a display unit; A signal processing unit is electrically connected to the signal receiving unit and the display unit, and includes: a memory storing a sensing history data; A central processing unit receives the sensing signal through the signal receiving unit, generates real-time information and a sensing time stamp corresponding to the real-time information according to the sensing signal, and displays the real-time information and the sensing time stamp through the display unit historical data, and store the real-time information and the sensing time stamp as the sensing historical data in the memory. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,其中: 該感測訊號為一溫度訊號,且該即時資訊為一即時溫度; 該記憶體存有一第一溫度閾值; 該中央處理器判斷該即時溫度是否大於該第一溫度閾值; 當該中央處理器判斷該即時溫度大於該第一溫度閾值時,該中央處理器產生一警戒資訊和對應該警戒資訊的一警戒時間戳,並透過該顯示單元顯示該警戒資訊,且將該警戒資訊和該警戒時間戳存入該記憶體中以更新該記憶體中存有的該感測歷史資料。 The wireless monitoring system for the running state of the roller bearing as described in Claim 1, wherein: The sensing signal is a temperature signal, and the real-time information is a real-time temperature; The memory stores a first temperature threshold; The central processing unit judges whether the instant temperature is greater than the first temperature threshold; When the central processing unit judges that the real-time temperature is greater than the first temperature threshold, the central processing unit generates an alert information and an alert time stamp corresponding to the alert information, and displays the alert information through the display unit, and the alert The information and the alert time stamp are stored in the memory to update the sensing history data stored in the memory. 如請求項2所述之滾軸軸承運轉狀態的無線監控系統,其中: 該記憶體存有一第二溫度閾值;該第二溫度閾值大於該第一溫度閾值; 該中央處理器判斷該即時溫度是否大於該第二溫度閾值; 當該中央處理器判斷該即時溫度大於該第二溫度閾值時,該中央處理器產生一警報資訊和對應該警報資訊的一警報時間戳,並透過該顯示單元顯示該警報資訊,且將該警報資訊和該警報時間戳存入該記憶體中以更新該記憶體中存有的該感測歷史資料。 The wireless monitoring system for the running state of the roller bearing as described in claim 2, wherein: The memory stores a second temperature threshold; the second temperature threshold is greater than the first temperature threshold; The central processing unit judges whether the instant temperature is greater than the second temperature threshold; When the central processing unit judges that the real-time temperature is greater than the second temperature threshold, the central processing unit generates an alarm information and an alarm time stamp corresponding to the alarm information, and displays the alarm information through the display unit, and the alarm The information and the alarm time stamp are stored in the memory to update the sensing history data stored in the memory. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,其中: 該感測訊號為一震動訊號,且該即時資訊為一即時震動量測值; 該記憶體存有一震動閾值; 該中央處理器判斷該即時震動量測值是否大於該震動閾值; 當該中央處理器判斷該即時震動量測值大於該震動閾值時,該中央處理器產生一警報資訊和對應該警報資訊的一警報時間戳,並透過該顯示單元顯示該警報資訊,且將該警報資訊和該警報時間戳存入該記憶體中以更新該記憶體中存有的該感測歷史資料。 The wireless monitoring system for the running state of the roller bearing as described in Claim 1, wherein: The sensing signal is a vibration signal, and the real-time information is a real-time vibration measurement value; The memory stores a vibration threshold; The central processing unit judges whether the real-time vibration measurement value is greater than the vibration threshold; When the central processing unit judges that the real-time vibration measurement value is greater than the vibration threshold, the central processing unit generates an alarm information and an alarm time stamp corresponding to the alarm information, and displays the alarm information through the display unit, and the The alarm information and the alarm time stamp are stored in the memory to update the sensing history data stored in the memory. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,其中: 該感測訊號為一聲音訊號,且該即時資訊為一即時分貝值; 該記憶體存有一分貝閾值; 該中央處理器判斷該即時分貝值是否大於該分貝閾值; 當該中央處理器判斷該即時分貝值大於該分貝閾值時,該中央處理器產生一警報資訊和對應該警報資訊的一警報時間戳,並透過該顯示單元顯示該警報資訊,且將該警報資訊和該警報時間戳存入該記憶體中以更新該記憶體中存有的該感測歷史資料。 The wireless monitoring system for the running state of the roller bearing as described in Claim 1, wherein: The sensing signal is an audio signal, and the real-time information is a real-time decibel value; The memory stores a decibel threshold; The central processing unit judges whether the instant decibel value is greater than the decibel threshold; When the central processing unit judges that the real-time decibel value is greater than the decibel threshold, the central processing unit generates an alarm information and an alarm time stamp corresponding to the alarm information, and displays the alarm information through the display unit, and the alarm information and the alarm time stamp are stored in the memory to update the sensing history data stored in the memory. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,進一步包括: 一人機互動單元,電連接該訊號處理單元; 其中,該中央處理器根據該記憶體中存有的該感測歷史資料建立一運作模型; 其中,當該人機互動單元產生一呈現模型訊號至該訊號處理單元時,該中央處理器接收該呈現模型訊號,並且控制該顯示單元顯示該運作模型。 The wireless monitoring system for the running state of the roller bearing as described in claim 1, further comprising: A human-computer interaction unit electrically connected to the signal processing unit; Wherein, the central processing unit establishes an operation model according to the sensing history data stored in the memory; Wherein, when the human-computer interaction unit generates a presentation model signal to the signal processing unit, the central processing unit receives the presentation model signal and controls the display unit to display the operation model. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,該感測單元進一步包括: 一內建電池,電連接該感測處理器,以提供該感測單元一電力。 In the wireless monitoring system for the running state of the roller bearing according to claim 1, the sensing unit further includes: A built-in battery is electrically connected to the sensing processor to provide power to the sensing unit. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,該感測單元進一步包括: 一電源埠口,電連接該感測處理器; 其中,當該電源埠口電連接一外接電源時,該電源埠口自該外接電源接收一電力,並且傳輸該電力供給該感測單元。 In the wireless monitoring system for the running state of the roller bearing according to claim 1, the sensing unit further includes: a power port electrically connected to the sensing processor; Wherein, when the power port is electrically connected to an external power source, the power port receives power from the external power source, and transmits the power to the sensing unit. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,其中: 該感測歷史資料包括複數感測值和對應各感測值的複數時間戳; 當該中央處理器將該即時資訊和該感測時間戳作為該感測歷史資料存入該記憶體中時,該中央處理器將該即時資訊存為新的該感測值,該中央處理器將該感測時間戳存為新的該時間戳於該記憶體中; 該中央處理器根據該記憶體中存有的該感測歷史資料建立一運作模型;該運作模型為一趨勢圖,且該趨勢圖的縱軸和橫軸為該感測歷史資料中的該些感測值和時間。 The wireless monitoring system for the running state of the roller bearing as described in Claim 1, wherein: The sensing history data includes a plurality of sensing values and a plurality of time stamps corresponding to each sensing value; When the central processing unit stores the real-time information and the sensing time stamp as the sensing history data in the memory, the central processing unit stores the real-time information as a new sensing value, and the central processing unit storing the sensing time stamp as a new time stamp in the memory; The central processing unit establishes an operation model according to the sensing historical data stored in the memory; the operating model is a trend graph, and the vertical axis and horizontal axis of the trend graph represent the sensing historical data sensed value and time. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,其中: 該感測單元係一第一感測單元,並且如請求項1所述之滾軸軸承運轉狀態的無線監控系統進一步包括如同該第一感測單元的一第二感測單元; 該第一感測單元和該第二感測單元分別設置於該輪軸軸承的相對兩側,以分別感測該輪軸軸承兩側所發出的該物理訊號,並分別傳送對應的該感測訊號至該訊號接收單元。 The wireless monitoring system for the running state of the roller bearing as described in Claim 1, wherein: The sensing unit is a first sensing unit, and the wireless monitoring system for the running state of the rolling bearing as described in claim 1 further includes a second sensing unit like the first sensing unit; The first sensing unit and the second sensing unit are respectively arranged on opposite sides of the axle bearing to respectively sense the physical signals emitted from both sides of the axle bearing, and respectively transmit the corresponding sensing signals to The signal receiving unit. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,其中: 該感測單元係一第一感測單元,並且如請求項1所述之滾軸軸承運轉狀態的無線監控系統進一步包括如同該第一感測單元的一第二感測單元; 該第一感測單元和該第二感測單元係分別感測該輪軸軸承所發出兩種不同物理性質的該物理訊號。 The wireless monitoring system for the running state of the roller bearing as described in Claim 1, wherein: The sensing unit is a first sensing unit, and the wireless monitoring system for the running state of the rolling bearing as described in claim 1 further includes a second sensing unit like the first sensing unit; The first sensing unit and the second sensing unit respectively sense the physical signals of two different physical properties emitted by the axle bearing. 如請求項1所述之滾軸軸承運轉狀態的無線監控系統,其中: 該記憶體存有的一人工智能模型; 該中央處理器根據該記憶體中存有的該感測歷史資料建立一運作模型,且該訊號處理單元係透過該記憶體中存有的該人工智能模型產生該運作模型,以利根據該感測歷史資料預測未來該即時資訊和該感測時間戳之走向。 The wireless monitoring system for the running state of the roller bearing as described in Claim 1, wherein: an artificial intelligence model stored in the memory; The central processing unit establishes an operation model based on the sensing history data stored in the memory, and the signal processing unit generates the operation model through the artificial intelligence model stored in the memory, so as to facilitate The measured historical data predicts the future trend of the real-time information and the sensing time stamp.
TW111211520U 2022-10-21 2022-10-21 Wireless Monitoring System of Roller Bearing Running State TWM639232U (en)

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