TWM638684U - Dual oil supercharger - Google Patents
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Abstract
一種雙油增壓器,包含:增壓缸;油桶,包括外管、上油蓋、與該外管及該上油蓋界定流體容置空間之下油蓋,及拉桿,該下油蓋設有內流道,及與該內流道及外界連通之容設空間;油杯,設於該流體容置空間,且包括上下兩端分別密封地設於該油桶之該上油蓋及該下油蓋之內管,以將該流體容置空間分隔為與該下油蓋之第一出口連通的油杯空間部,及與該下油蓋之第二出口連通的油桶空間部;及節流針,設於該容設空間,且可被操作來阻斷或不阻斷該下油蓋之該內流道。當該內流道不被阻斷時,該油杯空間部及該油桶空間部透過該內流道連通,使該油杯及該油桶中之液壓油之液位維持在平衡狀態。A dual-oil supercharger, comprising: a booster cylinder; an oil barrel, including an outer pipe, an upper oil cap, and a lower oil cap defining a fluid accommodation space with the outer pipe and the upper oil cap; and a pull rod, the lower oil cap An inner flow channel is provided, and an accommodating space communicated with the inner flow channel and the outside world; an oil cup is arranged in the fluid accommodating space, and includes the upper and lower oil caps and The inner tube of the lower oil cap is used to divide the fluid containing space into an oil cup space connected with the first outlet of the lower oil cap, and an oil drum space connected with the second outlet of the lower oil cap; and a throttling needle, which is located in the accommodating space, and can be operated to block or not block the inner flow passage of the lower oil cover. When the inner flow channel is not blocked, the oil cup space and the oil barrel space are communicated through the inner flow channel, so that the liquid levels of the hydraulic oil in the oil cup and the oil barrel are maintained in a balanced state.
Description
本新型是有關於一種增壓器,特別是指一種雙油增壓器。 The present invention relates to a supercharger, in particular to a dual-oil supercharger.
增壓缸的主要功能是以由氣壓源輸入的氣體推動內部的油體,經過截面積逐漸縮小的通路後產生增壓之效果,最後對外輸出推力以達到較高壓力致動之功能。增壓缸的用途廣泛,包括協助工具機更換刀具或輔助治具夾取工件等。然而,傳統的增壓式鬆刀設備有以下問題:(一)作動速度慢;(二)由於是採用油壓鬆刀,且是採用氣壓夾刀,故容易因氣體混入油液中而造成壓力下降,導致出力不穩定;(三)因氣壓氣體中常會含有水份,故會導致鬆刀缸工具等鏽蝕,造成整體使用成本提高。 The main function of the pressurized cylinder is to push the internal oil body with the gas input from the air pressure source, and produce a pressurized effect after passing through the passage with gradually reduced cross-sectional area, and finally output the thrust to achieve the function of higher pressure actuation. The pressurized cylinder has a wide range of uses, including assisting machine tools to change tools or assisting fixtures to clamp workpieces, etc. However, the traditional pressurized tool loosening equipment has the following problems: (1) the actuation speed is slow; (2) since the tool is released by hydraulic pressure and the tool is clamped by air pressure, it is easy to cause pressure due to gas mixed into the oil (3) Because the air pressure gas often contains moisture, it will cause corrosion of tools such as tool loosening cylinders, resulting in an increase in the overall cost of use.
因此,雙油增壓式打刀器(亦可簡稱雙油增壓器)即是為了要解決傳統增壓式鬆刀設備之上述問題。其中,習知雙油增壓器主要包含一增壓缸、一油桶,及一油杯等元件,其中,該增壓缸包括一缸體、一設置於該缸體底部的增壓蓋,及一連接於該增壓蓋底部的油腔體等元件。其中,該油腔體具有一圍繞出一容室之外殼, 該外殼開設有一由其外周面沿該外殼的徑向方向朝內延伸以連通該容室的通孔。其中,該通孔用來安裝一鬆刀油管。 Therefore, the double-oil supercharger type knife beating device (also can be referred to as the dual-oil supercharger) is exactly in order to solve the above-mentioned problems of the traditional supercharged type loosening knife equipment. Wherein, the conventional dual-oil supercharger mainly includes components such as a booster cylinder, an oil barrel, and an oil cup, wherein the booster cylinder includes a cylinder body, a booster cover arranged at the bottom of the cylinder body, And a component such as an oil chamber connected to the bottom of the booster cover. Wherein, the oil chamber has a shell surrounding a chamber, The shell defines a through hole extending inward from the outer peripheral surface along the radial direction of the shell to communicate with the chamber. Wherein, the through hole is used to install a loose cutter oil pipe.
其中,該油桶是做為一空油轉換器,且設置有一上方進氣口,及一用來安裝一夾刀油管的下方出油口。 Wherein, the oil barrel is used as an air-to-oil converter, and is provided with an upper air inlet and a lower oil outlet for installing a knife clamp oil pipe.
在該增壓缸、該油桶及該油杯協同配合運作以進行工具機主軸鬆刀缸之夾刀及鬆刀動作之過程中,當該增壓缸長時間動作後,若液壓油耗損或主軸的鬆刀油壓缸內漏,則液壓油從該油杯這端增壓進入到該油桶內。 During the cooperative operation of the pressurized cylinder, the oil barrel and the oil cup to carry out the clamping and releasing actions of the machine tool spindle tool release cylinder, after the pressurized cylinder has been operated for a long time, if the hydraulic oil is consumed or If there is internal leakage in the loose cutter hydraulic cylinder of the main shaft, the hydraulic oil is pressurized from the oil cup and enters the oil barrel.
參閱中華民國第M359688號新型公告專利案,當該油杯中的液位下降到一下液位線而開啟一下極限感測開關時,該下極限感測開關會傳送一下極限感測開關開啟訊號到工具機的控制器,以產生警示訊息通知人員前往處理。 Refer to the patent case No. M359688 of the Republic of China. When the liquid level in the oil cup drops to the lower level line and the lower limit sensing switch is turned on, the lower limit sensing switch will send the lower limit sensing switch open signal to The controller of the machine tool generates a warning message to notify personnel to proceed to process.
反之,當該增壓缸不增壓時,該油桶內的高壓力可能把液壓油回推進入該油杯中,使得該油杯內的液位上升到一上液位線而開啟一上極限感測開關時,此時該上極限感測開關會傳送一上極限感測開關開啟訊號到工具機的控制器,產生另一警示訊息通知人員前往處理。 Conversely, when the booster cylinder is not pressurized, the high pressure in the oil barrel may push the hydraulic oil back into the oil cup, making the liquid level in the oil cup rise to an upper liquid level line and open an upper When the limit sensing switch is activated, the upper limit sensing switch will send an upper limit sensing switch activation signal to the controller of the tool machine at this time, and another warning message will be generated to notify personnel to deal with it.
不過,雖然上述習知雙油增壓器可透過油位感測機制來自動提醒人員,以避免油位嚴重失衡問題,但由於該油杯是設置於該增壓缸旁邊,並且是與該油桶相間隔,因此為了要設置該油杯, 勢必需要額外的設置空間。 However, although the above-mentioned conventional dual-oil supercharger can automatically remind personnel through the oil level sensing mechanism to avoid serious oil level imbalance, since the oil cup is arranged next to the booster cylinder and is connected to the oil The barrels are spaced apart, so in order to set up the oil cup, Additional setup space is bound to be required.
因此,本新型的目的,即在提供一種雙油增壓器。 Therefore, the purpose of the present invention is to provide a dual-oil supercharger.
於是,本新型雙油增壓器,包含:一增壓缸;一油桶,與該增壓缸相間隔,且包括一上下延伸之外管、一蓋設於該外管上端之上油蓋、一蓋設於該外管下端並與該外管及該上油蓋共同界定一流體容置空間之下油蓋,及一設置於該流體容置空間且上下兩端分別設於該上油蓋及該下油蓋之拉桿,該下油蓋設有一具有一第一出口及一第二出口之內流道,及一與該內流道及外界連通之容設空間;一油杯,設置於該油桶之該流體容置空間中,且包括一上下延伸之內管,該內管是與該油桶之該外管及該拉桿大致同心相間隔地位於該外管及該拉桿間,且該內管之上下兩端分別密封地設於該油桶之該上油蓋及該下油蓋,以將該流體容置空間分隔為一被包圍在該內管內部且與該油桶之該下油蓋之該第一出口連通的油杯空間部,及一被包圍在該內管與該外管之間且與該下油蓋之該第二出口連通的油桶空間部;及一節流針,設置於該油桶之該下油蓋之該容設空間內,且可被操作來阻斷或者不阻斷該油桶之該下油蓋之該內流道,當該內流道不被該節流針阻斷時,該油杯空間部及該油桶空間部可透過該內流道相連通,使該油杯及該油桶中之液壓油之液位 高度能夠維持在相同高度。 Thus, the novel dual-oil supercharger comprises: a booster cylinder; an oil barrel spaced apart from the booster cylinder, and including an outer tube extending up and down, and an oil cap arranged on the upper end of the outer tube. . A cover is arranged at the lower end of the outer tube and jointly defines a fluid accommodating space with the outer tube and the upper oil cover; Cover and the pull rod of the lower oil cover, the lower oil cover is provided with an inner flow channel with a first outlet and a second outlet, and a space for accommodating the inner flow channel and the outside world; an oil cup, set In the fluid containing space of the oil barrel, and including an inner tube extending up and down, the inner tube is located between the outer tube and the tie rod substantially concentrically with the outer pipe and the tie rod of the oil barrel, And the upper and lower ends of the inner tube are hermetically arranged on the upper oil cap and the lower oil cap of the oil barrel respectively, so as to separate the fluid accommodating space into a space surrounded by the inner tube and separated from the oil barrel. An oil cup space part communicated with the first outlet of the lower oil cap, and an oil barrel space part enclosed between the inner pipe and the outer pipe and communicated with the second outlet of the lower oil cap; and a section The flow needle is arranged in the accommodating space of the lower oil cover of the oil drum, and can be operated to block or not block the inner flow channel of the lower oil cover of the oil drum, when the inner flow channel When not blocked by the throttling needle, the space of the oil cup and the space of the oil barrel can be connected through the inner flow channel, so that the liquid level of the hydraulic oil in the oil cup and the oil barrel The height can be maintained at the same height.
本新型的功效在於:(1)由於該內管是位於該外管之內部,故可大幅節省本新型雙油增壓器之設置空間,因而可降低成本;(2)人員可將該節流針鬆開,使該內流道不被該節流針阻斷,因而該油杯空間部及該油桶空間部可透過該內流道相連通,致使該油杯及該油桶中之液壓油之液位高度能夠維持在相同高度,亦即油位處於平衡狀態。 The effect of the new model is: (1) because the inner tube is located inside the outer tube, it can greatly save the installation space of the new dual-oil supercharger, thereby reducing costs; (2) personnel can throttle the The needle is loosened so that the inner flow channel is not blocked by the throttling needle, so the oil cup space and the oil barrel space can be connected through the inner flow channel, so that the hydraulic pressure in the oil cup and the oil barrel The liquid level of the oil can be maintained at the same height, that is, the oil level is in a balanced state.
1:油桶 1: oil barrel
10:外管 10: Outer tube
100:流體容置空間 100: Fluid accommodation space
101:油杯空間部 101: oil cup space department
102:油桶空間部 102: Drum space department
11:上油蓋 11: Oil cap
13:下油蓋 13: lower oil cap
130:內流道 130: Inner runner
131:第一出口 131: The first exit
132:第二出口 132: The second exit
134:容設空間 134: accommodate space
1340:開口 1340: opening
15:拉桿 15: pull rod
19:油桶視油管 19: Drum sight line
22:夾刀油管 22: Clamp oil pipe
23:鬆刀油管 23: Uncutter tubing
31:工具機主軸鬆刀缸 31: Machine Tool Spindle Release Cylinder
32:油壓缸 32: hydraulic cylinder
41:立式增壓缸 41: Vertical booster cylinder
413:油腔殼體 413: Oil chamber housing
431:通孔 431: Through hole
42:臥式增壓缸 42:Horizontal booster cylinder
5:壓縮空氣 5: compressed air
6:液壓油 6: hydraulic oil
7:電磁閥 7: Solenoid valve
8:膨脹針 8: Expansion needle
81:操作端 81: Operation terminal
82:迫緊端 82: tight end
83:密封環 83: sealing ring
9:油杯 9: oil cup
90:內管 90: inner tube
91:浮筒 91: buoy
92:磁環 92: magnetic ring
93:上極限感測開關 93: Upper limit sensing switch
94:下極限感測開關 94: Lower limit sensing switch
99:油杯視油管 99: oil cup sight tube
本新型的其他的特徵及功效,將於參照圖式的實施方式中清楚地呈現,其中:圖1是一示意圖,說明本新型雙油增壓器的第一實施例,適用於一工具機主軸鬆刀缸;圖2是一局部剖視側視圖,說明在該第一實施例中,該雙油增壓器包含一增壓缸、一油杯、一油桶及一節流針等元件,其中,人員是藉由將該節流針鬆開,使該油杯及該油桶之間流體連通,故兩者內的液壓油之液位高度能夠維持在相同高度,也就是油位處於平衡狀態;圖3是一局部放大剖視側視圖,說明在該第一實施例中,當需以該雙油增壓器來進行夾刀或鬆刀時,人員可將該節流針迫緊,以阻 斷該油杯及該油桶間的流體通道,以能夠順利進行鬆刀或夾刀;及圖4是一示意圖,說明本新型雙油增壓器的第二實施例。 Other features and functions of the present invention will be clearly presented in the embodiments referring to the drawings, wherein: Fig. 1 is a schematic diagram illustrating the first embodiment of the novel dual-oil supercharger, which is suitable for a machine tool spindle Cutter release cylinder; Fig. 2 is a partial cutaway side view, illustrating that in the first embodiment, the double oil supercharger includes components such as a booster cylinder, an oil cup, an oil barrel and a throttle needle, wherein , the personnel loosen the throttle needle to make fluid communication between the oil cup and the oil barrel, so the liquid level of the hydraulic oil in the two can be maintained at the same height, that is, the oil level is in a balanced state ; Fig. 3 is a partially enlarged sectional side view, illustrating that in the first embodiment, when the dual-oil supercharger is required to clamp or release the knife, the personnel can tighten the throttle needle to block Cut off the fluid channel between the oil cup and the oil barrel to smoothly loosen or clamp the knife; and Fig. 4 is a schematic diagram illustrating the second embodiment of the novel dual-oil supercharger.
參閱圖1至3,本新型雙油增壓器的第一實施例,適用於可對一工具機主軸鬆刀缸31夾刀或鬆刀,且包含一夾刀油管22、一鬆刀油管23、一連接至該鬆刀油管23之增壓缸、一油杯9、一連接至該夾刀油管22之油桶1、一電磁閥7及一節流針8等元件。如圖1所示,在本第一實施例中,該增壓缸為一立式增壓缸41。
Referring to Figures 1 to 3, the first embodiment of the novel dual-oil supercharger is suitable for clamping or unclamping the
在本第一實施例中,該立式增壓缸41包括一缸體411,及一連接於該缸體411底部之油腔殼體413。該缸體411之上方進氣口(圖未示)連接至該電磁閥7,而外部氣源(圖未示)則是先提供壓縮空氣5給該電磁閥7,再由該電磁閥7可電磁控制地將該壓縮空氣5經由該缸體411之該上方進氣口提供至該缸體411內部。而該油腔殼體413則開設有一由其外周面朝內延伸以連通至該油腔殼體413內部容室的通孔431,其中,該通孔431用來安裝該鬆刀油管23。
In the first embodiment, the
在本第一實施例中,該油桶1與該立式增壓缸41相間隔,且包括一上下延伸之外管10、一蓋設於該外管10上端之上油蓋11、一蓋設於該外管10下端並與該外管10及該上油蓋11共同界定一流體容置空間100之下油蓋13、一設置於該流體容置空間100
且上下兩端分別設於該上油蓋及該下油蓋之拉桿15,及一油桶視油管19。在本第一實施例中,該拉桿15是以不導磁材質(例如鋁等...)製成,而該油桶視油管19是由透明材質製成。
In this first embodiment, the
該下油蓋13設有一具有一第一出口131及一第二出口132之內流道130,以及一與該內流道130及外界連通之容設空間134。在本第一實施例中,該容設空間134設有一與外界連通之開口1340。
The
在本第一實施例中,該油杯9設置於該油桶1之該流體容置空間100中,且包括一上下延伸之內管90、一由透明材質製成之油杯視油管99、一浮筒91、一磁環92、一上極限感測開關93,及一下極限感測開關94。其中,該內管90是與該油桶1之該外管10及該拉桿15大致同心相間隔地位於該外管10及該拉桿15間,並且該內管90之上下兩端分別密封地設於該油桶1之該上油蓋11及該下油蓋13,以將該流體容置空間100分隔為一被包圍在該內管90內部且與該油桶1之該下油蓋13之該第一出口131連通的油杯空間部101,及一被包圍在該內管90與該外管10之間且與該下油蓋13之該第二出口132連通的油桶空間部102。
In the first embodiment, the
在本第一實施例中,該油杯視油管99設於該外管10外部並與該油杯空間部101流體連通,而該油桶視油管19設於該外管10外部並與該油桶空間部102流體連通,因此,人員可透過該油杯視
油管99來觀看該油杯9內液壓油6之油位高低,且可透過該油桶視油管19來觀看該油桶1內液壓油6之油位高低。
In this first embodiment, the
如圖2所示,該浮筒91是設置於該油杯空間部101內且可上下相對滑移地套設該拉桿15並可隨著該液壓油6之液位一起升降。而該磁環92則是設置於該浮筒91上。該上極限感測開關93是設置於該拉桿15內部且鄰近於該上油蓋11,而該下極限感測開關94是設置於該拉桿15內部且鄰近於該下油蓋13。因此,當該磁環92隨著該內管90的液位上升到接近該上極限感測開關93時,該磁環92能夠與該上極限感測開關93相互感應而開啟該上極限感測開關93以能夠通知人員前往處理。或者,當該磁環92隨著該內管90的液位下降到接近該下極限感測開關94時,該磁環92與該下極限感測開關94相互感應而開啟該下極限感測開關94以能夠通知人員前往處理。
As shown in FIG. 2 , the
如圖2、3所示,該節流針8設置於該油桶1之該下油蓋13之該容設空間134內,且可被操作來阻斷或者不阻斷該油桶1之該下油蓋13之該內流道130。
As shown in Figures 2 and 3, the throttling
在本第一實施例中,該節流針8具有一鄰近該下油蓋13之該容設空間134之該開口1340之操作端81,及一遠離該開口1340之迫緊端82。
In the first embodiment, the
當人員接獲該上極限感測開關93或該下極限感測開關
94被開啟的訊息時,便須令該工具機主軸鬆刀缸31停止動作,繼而經由該開口1340伸入一螺絲起子(圖未示)來操作該節流針8之該操作端81,使其鬆開如圖2所示之狀態,故該內流道130不再被該節流針8阻斷,因而該油杯空間部101及該油桶空間部102可透過該內流道130相連通,致使該油杯9及該油桶1中之液壓油6之液位高度能夠維持在相同高度,亦即油位處於平衡狀態。此外,藉由在該操作端81設置一密封環83,便可在該油杯空間部101及該油桶空間部102透過該內流道130相連通的狀態下,讓液壓油6不會經由該開口1340外漏。
When personnel receive the upper
反之,如圖3所示,當該工具機主軸鬆刀缸31需再度進行夾刀或鬆刀時,人員操作該節流針8之該操作端81以鎖入該節流針8,使該迫緊端82密封地迫緊於該內流道130與該容設空間134之相連接處,以阻斷該內流道130,因而能夠順利進行夾刀或鬆刀。
Conversely, as shown in Figure 3, when the machine tool spindle
參閱圖4,本新型雙油增壓器的第二實施例,與上述第一實施例之間的不同處僅在於,該第二實施例適用於一油壓缸32,且該增壓缸係為一體式地連接至該油壓缸32之臥式增壓缸42。
Referring to Fig. 4, the difference between the second embodiment of the novel double oil supercharger and the above-mentioned first embodiment is only that the second embodiment is applicable to an
綜上所述,本新型的優點及功效在於:(1)由於該內管90是位於該外管10之內部,故可大幅節省本新型雙油增壓器之設置空間,因而可降低成本;(2)人員可將該節流針8鬆開,使該內流道130不被該節流針8阻斷,因而該油杯空間部101及該油桶空間部102可
透過該內流道130相連通,致使該油杯9及該油桶1中之液壓油6之液位高度能夠維持在相同高度,亦即油位處於平衡狀態;(3)當人員操作該節流針8將該內流道130阻斷時,該油杯空間部101及該油桶空間部102彼此不流體連通,以能夠順利進行夾刀或鬆刀;故確實能達成本新型的目的。
To sum up, the advantages and effects of this new model are: (1) Since the
惟以上所述者,僅為本新型的實施例而已,當不能以此限定本新型實施的範圍,凡是依本新型申請專利範圍及專利說明書內容所作的簡單的等效變化與修飾,皆仍屬本新型專利涵蓋的範圍內。 But the above-mentioned person is only the embodiment of the present invention, and should not limit the scope of implementation of the present invention with this, and all simple equivalent changes and modifications made according to the patent scope of the present application and the content of the patent specification are still within the scope of the present invention. Within the scope covered by this patent.
1:油桶 1: oil barrel
11:上油蓋 11: Oil cap
13:下油蓋 13: lower oil cap
19:油桶視油管 19: Drum sight line
22:夾刀油管 22: Clamp oil pipe
23:鬆刀油管 23: Uncutter tubing
31:工具機主軸鬆刀缸 31: Machine Tool Spindle Release Cylinder
41:立式增壓缸 41: Vertical booster cylinder
413:油腔殼體 413: Oil chamber housing
431:通孔 431: Through hole
7:電磁閥 7: Solenoid valve
99:油杯視油管 99: oil cup sight tube
Claims (10)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI827362B (en) * | 2022-11-14 | 2023-12-21 | 中日流體傳動股份有限公司 | Dual oil supercharger |
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Cited By (1)
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TWI827362B (en) * | 2022-11-14 | 2023-12-21 | 中日流體傳動股份有限公司 | Dual oil supercharger |
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