TWM638572U - Feeder and automatic feeding device - Google Patents
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Abstract
一種給料機及自動投料裝置,該給料機包括:一底座;一動力單元,設於該底座上;一擺動機構,具有第一端及第二端,該擺動機構的第一端連接該動力單元,該擺動機構的第二端可在一收集位置及一熔爐的投入口之間擺動;一收集斗,設於該擺動機構的第二端,用於收集物料;藉此結構,可以自動進行投料作業,藉以提高安全性並節省成本。 A feeder and an automatic feeding device, the feeder includes: a base; a power unit arranged on the base; a swing mechanism with a first end and a second end, the first end of the swing mechanism is connected to the power unit , the second end of the swinging mechanism can swing between a collection position and the input port of a furnace; a collecting bucket is arranged at the second end of the swinging mechanism for collecting materials; with this structure, feeding can be carried out automatically operations, increasing safety and saving costs.
Description
本創作係關於一種給料機及自動投料裝置;特別關於一種設置於一熔爐的投入口之外,可以自動進行投料作業,藉以提高安全性並節省成本的給料機及自動投料裝置。 This creation relates to a feeder and an automatic feeding device; in particular, it relates to a feeder and an automatic feeding device that are installed outside the input port of a melting furnace and can automatically perform feeding operations, thereby improving safety and saving costs.
現今的工業用熔爐能夠提供大量的狀態穩定的例如鋁湯等金屬溶液,方便進行鑄造及壓鑄,經濟效益極高。習用的投料方式大多採用人工搬運投料,由作業員將物料搬運至熔爐的投入口處傾倒。然而,人工搬運投料的方式不但費時費力,而且還有鋁湯可能濺出而燙燒作業員的缺失。 Today's industrial furnaces can provide a large amount of molten metal such as aluminum soup in a stable state, which is convenient for casting and die-casting, and the economic benefits are extremely high. The conventional feeding method mostly adopts manual handling and feeding, and the operator will carry the material to the input port of the furnace and dump it. However, the method of manual handling and feeding is not only time-consuming and labor-intensive, but also lacks the possibility of aluminum soup splashing and scalding operators.
創作人有鑑於此,乃苦思細索,積極研究,加以多年從事相關產品研究之經驗,並經不斷試驗及改良,終於發展出本創作。 In view of this, the creator thought hard, actively researched, added years of experience in related product research, and after continuous testing and improvement, he finally developed this creation.
本創作的目的在於提供一種可以自動進行投料作業的給料機。 The purpose of this creation is to provide a feeder that can automatically perform feeding operations.
本創作達成上述目的之結構包括:一底座;一動力單元,設於該底座上;一擺動機構,具有第一端及第 二端,該擺動機構的第一端連接該動力單元,該擺動機構的第二端可在一收集位置及一熔爐的投入口之間擺動;一收集斗,設於該擺動機構的第二端,用於收集物料。 The structure of this creation to achieve the above-mentioned purpose includes: a base; a power unit, located on the base; a swing mechanism, with a first end and a second end Two ends, the first end of the swing mechanism is connected to the power unit, the second end of the swing mechanism can swing between a collection position and the input port of a melting furnace; a collection bucket is located at the second end of the swing mechanism , used to collect materials.
較佳者,該動力單元更包括有一動力軸及一動力齒盤;該擺動機構更包括:一雙出軸減速機,具有一輸入軸及二輸出軸,該輸入軸上設有一輸入齒盤,該輸入齒盤藉由一第一鍊條與該動力單元的動力齒盤連動;二小齒盤,分別設於該二輸出軸上,與該二輸出軸一起轉動;二第一軸承座,分別具有一第一軸承,設於該底座上;一第一從動軸,二端部分為圓形軸,中間部分為六角形軸,該第一從動軸的二圓形軸分別連接該二第一軸承以樞設於該二第一軸承座上;二大齒盤,分別設於該第一從動軸的六角形軸上,與該第一從動軸一起轉動;二第二鍊條,分別連接該二小齒盤及該二大齒盤;二第二軸承座,分別具有一第二軸承,設於該底座上,並與該二第一軸承座間隔預定距離;二第二從動軸,一端為圓形軸,另一端為六角形軸,該二第二從動軸的圓形軸分別連接該二第二軸承以樞設於該二第二軸承座上;二第一擺動臂,底端分別連接在該第一從動軸的六角形軸上,頂端分別樞設於該收集斗的二側;二第二擺動臂,與該第一擺動臂間隔預定距離,底端分別連接該二第二從動軸的六角形軸,頂端分別樞設於該收集斗的二側。 Preferably, the power unit further includes a power shaft and a power chainring; the oscillating mechanism further includes: a double output shaft reducer with an input shaft and two output shafts, and an input chainring is provided on the input shaft, The input chainring is interlocked with the power chainring of the power unit through a first chain; two small toothing plates are respectively arranged on the two output shafts and rotate together with the two output shafts; two first bearing seats respectively have A first bearing, located on the base; a first driven shaft, the two end parts are circular shafts, and the middle part is a hexagonal shaft, and the two circular shafts of the first driven shaft are respectively connected to the two first Bearings are pivotally arranged on the two first bearing seats; two large toothed discs are respectively arranged on the hexagonal shafts of the first driven shaft and rotate together with the first driven shaft; two second chains are respectively connected The two small toothed discs and the two large toothed discs; two second bearing housings, each having a second bearing, located on the base, and spaced a predetermined distance from the two first bearing housings; two second driven shafts, One end is a circular shaft, and the other end is a hexagonal shaft. The circular shafts of the two second driven shafts are respectively connected to the two second bearings to pivot on the two second bearing seats; the two first swing arms, the bottom The two ends are respectively connected to the hexagonal shaft of the first driven shaft, and the top ends are respectively pivotally arranged on the two sides of the collecting bucket; the two second swing arms are separated from the first swing arm by a predetermined distance, and the bottom ends are respectively connected to the two The top ends of the hexagonal shaft of the second driven shaft are respectively pivoted on two sides of the collecting bucket.
較佳者,該二第一擺動臂分別包括有一第一固定塊、一第三軸承座及一第一連接桿;該二第一擺動臂的 第一固定塊分別具有一內六角形軸孔,藉以套設在該第一從動軸的六角形軸上,與該第一從動軸一起轉動;該二第一擺動臂的第三軸承座分別具有一第三軸承,設於該收集斗的二側;該二第一擺動臂的第一連接桿分別具有第一端及第二端,該第一連接桿的第一端設於該第一固定塊上,該第一連接桿的第二端上設有一轉軸,該第一連接桿的轉軸連接該第三軸承以樞設於該第三軸承座上;該二第二擺動臂分別包括有一第二固定塊、一第四軸承座及一第二連接桿;該二第二擺動臂的第二固定塊分別具有一內六角形軸孔,藉以分別套設在該二第二從動軸的六角形軸上,與該二第二從動軸一起轉動;該二第二擺動臂的第四軸承座分別具有一第四軸承,設於該收集斗的二側;該二第二擺動臂的第二連接桿分別具有第一端及第二端,該第二連接桿的第一端設於該第二固定塊上,該第二連接桿的第二端上設有一轉軸,該第二連接桿的轉軸連接該第四軸承以樞設於該第四軸承座上;使得該第一從動軸轉動時帶動該第一連接桿擺動,再帶動該收集斗移動,再帶動第二連接桿擺動。 Preferably, the two first swing arms respectively include a first fixed block, a third bearing seat and a first connecting rod; the two first swing arms The first fixed block respectively has an inner hexagonal shaft hole, so as to be sleeved on the hexagonal shaft of the first driven shaft, and rotate together with the first driven shaft; the third bearing seat of the two first swing arms Respectively have a third bearing, located on the two sides of the collecting bucket; the first connecting rods of the two first swing arms respectively have a first end and a second end, and the first end of the first connecting rod is arranged on the first connecting rod On a fixed block, a rotating shaft is provided on the second end of the first connecting rod, and the rotating shaft of the first connecting rod is connected to the third bearing to pivot on the third bearing seat; the two second swing arms respectively include There is a second fixed block, a fourth bearing seat and a second connecting rod; the second fixed blocks of the two second swing arms respectively have an inner hexagonal shaft hole, so as to be respectively sleeved on the two second driven shafts On the hexagonal shaft of the two second driven shafts, it rotates together with the two second driven shafts; the fourth bearing blocks of the two second swing arms respectively have a fourth bearing, which is located on both sides of the collecting bucket; the two second swing arms The second connecting rod has a first end and a second end respectively, the first end of the second connecting rod is arranged on the second fixed block, a rotating shaft is arranged on the second end of the second connecting rod, the second The rotating shaft of the connecting rod is connected to the fourth bearing to be pivotally arranged on the fourth bearing seat; when the first driven shaft rotates, it drives the first connecting rod to swing, and then drives the collecting bucket to move, and then drives the second connecting rod swing.
較佳者,該收集斗更包括:一外斗,設於該擺動機構的第二端;一內斗,設於該外斗內,用於收集物料;一樞接部,將該外斗與內斗的前段樞接在一起;一桿體,設於該內斗的後段的一側面上,向上推動該桿體可使該內斗向前傾倒物料,可方便收集物料及進行投料作業。 Preferably, the collecting bucket further includes: an outer bucket, arranged at the second end of the swing mechanism; an inner bucket, arranged in the outer bucket, for collecting materials; a pivot joint, connecting the outer bucket with the The front section of the inner bucket is pivotally connected together; a rod body is arranged on the side surface of the rear section of the inner bucket, and the rod body is pushed upward to make the inner bucket dump materials forward, which is convenient for collecting materials and performing feeding operations.
本創作的另一目的在於提供一種可以自動進 行投料作業的自動投料裝置。 Another purpose of this creation is to provide an automatic Automatic feeding device for feeding operation.
本創作達成上述目的之結構包括:一給料機,設於該熔爐的投入口外側,其更包括:一底座;一動力單元,設於該底座上;一擺動機構,具有第一端及第二端,該擺動機構的第一端連接該動力單元,該擺動機構的第二端可在一收集位置及一熔爐的投入口之間擺動;一收集斗,設於該擺動機構的第二端,用於收集物料;一投料機構,設於該熔爐的投入口外側,在該收集斗位於該熔爐的投入口後,驅動將該收集斗中的物料倒入該熔爐的投入口內。 The structure of this creation to achieve the above-mentioned purpose includes: a feeder, which is located outside the input port of the furnace, and further includes: a base; a power unit, which is located on the base; a swing mechanism, which has a first end and a second end. end, the first end of the swing mechanism is connected to the power unit, the second end of the swing mechanism can swing between a collection position and a furnace input port; a collection bucket is located at the second end of the swing mechanism, Used to collect materials; a feeding mechanism is arranged outside the input port of the melting furnace, and drives the material in the collecting bucket to pour into the input port of the melting furnace after the collecting bucket is located at the input port of the melting furnace.
較佳者,該收集斗更包括:一外斗,設於該擺動機構的第二端;一內斗,設於該外斗內,用於收集物料;一樞接部,將該外斗與內斗的前段樞接在一起;一桿體,設於該內斗的後段的一側面上,向上推動該桿體可使該內斗向前傾倒物料;投料機構更包括:一支撐桿,設於地面上;一移動桿,可沿著該支撐桿上下移動的設於該支撐桿上;一推動單元,設於該移動桿頂部;一驅動電機,可驅動該移動桿沿著該支撐桿向上或向下移動;該移動桿向上移動時,該推動單元推動該內斗的桿體向上移動,使該內斗向前傾倒物料,可方便自動進行投料作業。 Preferably, the collecting bucket further includes: an outer bucket, arranged at the second end of the swing mechanism; an inner bucket, arranged in the outer bucket, for collecting materials; a pivot joint, connecting the outer bucket with the The front section of the inner bucket is pivotally connected together; a rod body is arranged on the side surface of the rear section of the inner bucket, and the rod body is pushed upward to make the inner bucket dump materials forward; the feeding mechanism further includes: a support rod, which is set On the ground; a moving rod, which can move up and down along the supporting rod, is arranged on the supporting rod; a pushing unit, which is arranged on the top of the moving rod; a driving motor, which can drive the moving rod to move upward along the supporting rod Or move downward; when the moving rod moves upward, the pushing unit pushes the rod body of the inner bucket to move upward, so that the inner bucket dumps materials forward, which can facilitate automatic feeding operations.
較佳者,其中更包括一平台,該平台設於該熔爐周圍,該平台上有一與該給料機相配合的開口;該給料機設於該平台下方,移動該收集斗時,該收集斗穿過該平台的開口後移動至該熔爐的投入口,可保護給料機。 Preferably, it further includes a platform, the platform is arranged around the melting furnace, and the platform has an opening matched with the feeder; the feeder is arranged under the platform, and when the collecting bucket is moved, the collecting bucket passes through After passing through the opening of the platform, it moves to the input port of the furnace, which can protect the feeder.
較佳者,該熔爐的投入口處設有一電控閘門,該自動投料裝置更包括一控制器,該控制器控制分別與該電控閘門、動力單元及投料機構的驅動電機電性連接,以分別驅動該電控閘門、搬運機構及該投料機構,可方便進行自動投料作業。 Preferably, an electric control gate is provided at the inlet of the melting furnace, and the automatic feeding device further includes a controller, which is electrically connected to the electric control gate, the power unit and the driving motor of the feeding mechanism respectively, so as to The electric control gate, the conveying mechanism and the feeding mechanism are respectively driven to facilitate the automatic feeding operation.
較佳者,其中更包括一重量感應單元,該重量感應單元與該控制器電性連接,並可感應該收集等的重量,在該收集斗的重量超過一預定值時,傳訊至該控制器,可節省人力。 Preferably, it further includes a weight sensing unit, the weight sensing unit is electrically connected to the controller, and can sense the weight of the collection bucket, and when the weight of the collection bucket exceeds a predetermined value, it will send a message to the controller , can save manpower.
較佳者,其中更包括一輸送帶,該輸送帶連接該收集斗的收集位置及一去渣裝置的出渣口,以將該去渣裝置產生的物料輸送到該收集斗內,可節省人力。 Preferably, it further includes a conveyor belt, which connects the collection position of the collection bucket and the slag outlet of a slag removal device, so as to transport the materials produced by the slag removal device into the collection bucket, which can save manpower .
本創作的再一目的在於提供一種可以自動進行投料作業的自動投料方法。 Another purpose of this creation is to provide an automatic feeding method that can automatically perform feeding operations.
本創作達成上述目的之方法包括下列步驟:a)打開一熔爐的投入口的電控閘門;b)將一收集斗從一收集位置搬運至該熔爐的投入口;c)以一投料機構將該收集斗中的物料倒入該熔爐的投入口內;d)控制該投料機構及該收集斗歸位;e)將該收集斗從該熔爐的投入口搬運至該收集位置,並關閉該電控閘門。 The method for this invention to achieve the above-mentioned purpose comprises the following steps: a) opening the electric control gate of the input port of a melting furnace; b) transporting a collecting bucket from a collecting position to the input port of the melting furnace; Pour the material in the collection hopper into the input port of the furnace; d) control the feeding mechanism and return the collection hopper; e) move the collection hopper from the input port of the furnace to the collection position, and turn off the electric control gate.
較佳者,其中在該收集斗的收集位置旁設有一輸送帶,該輸送帶連接該收集斗的收集位置及一去渣裝置的出渣口,以將該去渣裝置產生的物料輸送到該收集斗內;該自動投料方法更包括下列步驟:進行步驟a)前,先 進行步驟a1),步驟a1)為關閉輸送帶;進行步驟e)後,再進行步驟e1),步驟e1)為啟動輸送帶,可節省人力。 Preferably, a conveyer belt is provided beside the collecting position of the collecting hopper, and the conveying belt connects the collecting position of the collecting hopper and the slag outlet of a slag removing device, so as to transport the material produced by the slag removing device to the In the collection hopper; the automatic feeding method further comprises the following steps: before step a), first Perform step a1), step a1) is to close the conveyor belt; after performing step e), then proceed to step e1), step e1) is to start the conveyor belt, which can save manpower.
本創作為達到上述及其他目的,其所採取之技術手段、元件及其功效,茲採一較佳實施例配合圖示說明如下。 In order to achieve the above-mentioned and other purposes, the technical means, elements and effects thereof adopted by this work are illustrated as follows by adopting a preferred embodiment.
100:給料機 100: feeder
1:底座 1: Base
2:動力單元 2: Power unit
21:動力軸 21: power shaft
22:動力齒盤 22: Power chainring
3:擺動機構 3: Swing mechanism
31:第一端 31: first end
32:第二端 32: second end
33:雙出軸減速機 33: double output shaft reducer
331:輸入軸 331: input shaft
332:輸出軸 332: output shaft
333:輸入齒盤 333: input chainring
334:第一鍊條 334: first chain
335:小齒盤 335: small tooth plate
34:第一軸承座 34: The first bearing seat
341:第一軸承 341: The first bearing
35:第一從動軸 35: The first driven shaft
351:圓形軸 351: round shaft
352:六角形軸 352: hexagonal shaft
353:大齒盤 353: large chainring
354:第二鍊條 354: second chain
36:第二軸承座 36:Second bearing seat
361:第二軸承 361:Second bearing
37:第二從動軸 37: Second driven shaft
371:圓形軸 371: round shaft
372:六角形軸 372: hexagonal shaft
38:第一擺動臂 38: First swing arm
381:第一固定塊 381: The first fixed block
382:第三軸承座 382: The third bearing seat
3821:第三軸承 3821: The third bearing
383:第一連接桿 383: the first connecting rod
3831:轉軸 3831: Shaft
39:第二擺動臂 39: Second swing arm
391:第二固定塊 391: the second fixed block
392:第四軸承座 392: The fourth bearing seat
3921:第四軸承 3921: Fourth bearing
393:第二連接桿 393: the second connecting rod
3931:轉軸 3931: Shaft
4、4a:收集斗 4, 4a: collecting bucket
41:外斗 41: Outer fight
42、42a:內斗 42, 42a: Infighting
43:樞接部 43: pivot joint
44、44a:桿體 44, 44a: rod body
200:自動投料裝置 200: Automatic feeding device
5:投料機構 5: Feeding mechanism
51:支撐桿 51: support rod
52:移動桿 52:Move bar
53:推動單元 53: Push unit
54:驅動電機 54: Drive motor
6:平台 6: Platform
61:開口 61: opening
7:電控閘門 7: Electric control gate
8:控制器 8: Controller
81:重量感應單元 81: Weight sensing unit
9:輸送帶 9: Conveyor belt
101:熔爐 101: Furnace
102:投入口 102: input port
103:去渣裝置 103: Slag removal device
104:出渣口 104: Slag outlet
[圖1]為本創作第一實施例的立體圖。 [Fig. 1] is the perspective view of the first embodiment of the invention.
[圖2]為本創作圖1的A部分的放大圖。 [Fig. 2] is an enlarged view of part A of Fig. 1 of this creation.
[圖3]為本創作圖1的B部分的放大圖。 [Fig. 3] is an enlarged view of part B of Fig. 1 of this creation.
[圖4]為本創作第一實施例另一狀態的立體圖。 [Fig. 4] is a perspective view of another state of the first embodiment of the invention.
[圖5]為本創作第一實施例收集等遠離熔爐投入口的示意圖。 [Fig. 5] is a schematic diagram of the first embodiment of the present creation where the collection and others are away from the inlet of the furnace.
[圖6]為本創作第一實施例收集斗靠近熔爐投入口的示意圖。 [Fig. 6] is a schematic diagram of the collecting hopper in the first embodiment of the present invention near the inlet of the melting furnace.
[圖7]為本創作第一實施例收集斗傾倒物料前的示意圖。 [Fig. 7] is the schematic diagram before the material is dumped from the collecting bucket of the first embodiment of the invention.
[圖8]為本創作第一實施例收集斗傾倒物料後的示意圖。 [Fig. 8] is a schematic diagram of the first embodiment of the invention after the material is dumped from the collecting bucket.
[圖9]為本創作第二實施例的立體圖。 [Fig. 9] is a perspective view of the second embodiment of the invention.
[圖10]為本創作第二實施例配合控制器自動控制的示意圖。 [Fig. 10] is a schematic diagram of the second embodiment of the present creation with the automatic control of the controller.
[圖11]為本創作自動投料方法的流程圖。 [Fig. 11] The flowchart of the automatic feeding method for this creation.
[圖12]為本創作的收集斗的變化實施例的示意圖。 [Fig. 12] is the schematic diagram of the variation embodiment of the collecting bucket of this creation.
圖1~8為本創作的第一實施例。如圖1~8所示,
本創作給料機100包括:一底座1;一動力單元2,設於底座1上;一擺動機構3,具有第一端31及第二端32,擺動機構3的第一端31連接動力單元2,擺動機構3的第二端32可在一收集位置及一熔爐101的投入口102之間擺動;一收集斗4,設於擺動機構3的第二端32,用於收集物料;藉此結構,可以自動進行投料作業,藉以提高安全性並節省成本。下文將詳予說明。
Fig. 1~8 is the first embodiment of this creation. As shown in Figure 1~8,
The
動力單元2設於底座1上,可以是一齒輪減速電機,減速比1:80至1:100,亦可以是一馬達。
The
擺動機構3具有第一端31及第二端32,擺動機構3的第一端31連接動力單元2,擺動機構3的第二端32可在一收集位置及一熔爐101的投入口102之間擺動。
The
收集斗4設於擺動機構3的第二端32,用於收集物料。可以由作業員將物料放置在收集斗4內,亦可藉由例如輸送帶等結構將物料送至收集斗4內(如圖9所示)。
The collecting
藉由動力單元2驅動擺動機構3帶動收集斗4,可以自動進行投料作業,藉以提高安全性並節省成本,此外,在將收集斗4放置於收集位置時(如圖5所示),給料機100整體不會佔據熔爐101的投入口102,可方便進行例如人工投料或熔爐維修等其他作業。
With the
茲舉例說明動力單元2與擺動機構3的結構及兩者間的相互配合方式如下。動力單元2可更包括有一動力軸21及一動力齒盤22。擺動機構3可更包括:一雙出軸減速機33,減速比1:80至1:100,具有一輸入軸331及二輸出軸
332,輸入軸331上設有一輸入齒盤333,輸入齒盤333藉由一第一鍊條334與動力單元2的動力齒盤22連動,以帶動輸入軸331將動力經由雙出軸減速機33分別輸出至兩端之輸出軸332上;二小齒盤335,分別設於二輸出軸332上,可與二輸出軸332一起轉動;二第一軸承座34,分別具有一第一軸承341,設於底座1上;一第一從動軸35,二端部分為圓形軸351,中間部分為六角形軸352,第一從動軸35的二圓形軸351分別連接二第一軸承341以樞設於二第一軸承座34上;二大齒盤353之內六角形軸孔,分別卡設於第一從動軸35的六角形軸352上,可與第一從動軸35一起轉動;二第二鍊條354,分別連接二小齒盤335及二大齒盤353;二第二軸承座36,分別具有一第二軸承361,設於底座1上,並與二第一軸承座34間隔預定距離;二第二從動軸37,一端為圓形軸371,另一端為六角形軸372,二第二從動軸37的圓形軸371分別連接二第二軸承361以樞設於二第二軸承座36上;二第一擺動臂38,底端分別連接在第一固定塊381上,第一從動軸35的六角形軸352再穿過卡設於固定塊381之內六角形軸孔內,頂端分別樞設於收集斗4的二側;二第二擺動臂39,與第一擺動臂38間隔預定距離,底端分別連接在第二固定塊391上,二第二從動軸37的六角形軸372再穿過卡設於固定塊391之內六角形軸孔內,頂端分別樞設於收集斗4的二側。如圖1、6、7~9所示,藉由動力單元2正轉,帶動雙出軸減速機33的第一鍊條334,再帶動輸入齒盤333、輸入軸331轉動,再減速帶動二輸出軸332轉動,再藉
由二小齒盤335、二第二鍊條354、二大齒盤353帶動第一從動軸35轉動,再帶動二第一擺動臂38擺動,再帶動收集斗4移動,再帶動二第二擺動臂39擺動,可從兩側支撐收集斗4,進而帶動給料機100的收集斗4在投料至熔爐101的投入口102的位置,如圖4~5所示,再使用投料機構5推動收集斗4傾斜,以送料至熔爐101內。如圖4~5所示,當收集斗4給料完後,藉由動力單元2反轉,使得給料機100的收集斗4旋轉度成水平位於收料之位置。此外,使用動力單元2與雙出軸減速機33的大減速比之減速機及大齒盤353與小齒盤335之減速,可以增加扭距,並可提高收集斗的穩定性。
Hereby illustrate the structure of the
二第一擺動臂38可分別包括有一第一固定塊381、一第三軸承座382及一第一連接桿383;二第一擺動臂38的第一固定塊381分別具有一內六角形軸孔,藉以套設在第一從動軸35的六角形軸352上,可與第一從動軸35一起轉動;二第一擺動臂38的第三軸承座382分別具有一第三軸承3821,設於收集斗4的二側;二第一擺動臂38的第一連接桿383分別具有第一端及第二端,第一連接桿383的第一端設於第一固定塊上,第一連接桿383的第二端上設有一轉軸3831,轉軸3831連接第三軸承3821以樞設於第三軸承座382上,使得第一從動軸35轉動時可帶動第一連接桿383擺動,再帶動收集斗4移動。
The two
二第二擺動臂39可分別包括有一第二固定塊391、一第四軸承座392及一第二連接桿393;二第二擺動臂39的第二固定塊391分別具有一內六角形軸孔,藉以分別套
設在二第二從動軸37的六角形軸372上,可與二第二從動軸37一起轉動;二第二擺動臂39的第四軸承座392分別具有一第四軸承3921,設於收集斗4的二側;二第二擺動臂39的第二連接桿393分別具有第一端及第二端,第二連接桿393的第一端設於第二固定塊391上,第二連接桿393的第二端上設有一轉軸3931,轉軸3931連接第四軸承3921以樞設於第四軸承座392上,使得收集斗4移動時會帶動第二連接桿393擺動。
The two
收集斗4可更包括:一外斗41,設於擺動機構3的第二端32;一內斗42,設於外斗41內,用於收集物料;一樞接部43,將外斗41與內斗42的前段樞接在一起,該樞接部43為一轉軸,使得內斗42以樞接部43為支點運動;一桿體44,設於內斗42的後段的一側面上,向上推動桿體44可使內斗42向前傾倒物料(如圖1、3、7~9所示);藉此結構,不但可方便收集物料,還可方便進行投料作業。另外,如圖12所示,收集斗4a亦可具有二桿體44a,二桿體44a分別設於內斗42a的後段的二側,可以方便從不同位置推動內斗42a。收集斗4a亦可僅具有一桿體44a。
The
如圖1~8所示,本創作進一步提供一種使用了上述給料機100的自動投料裝置200,其中包括:一給料機100,設於熔爐101的投入口102外側,其更包括:一底座1;一動力單元2,設於底座1上;一擺動機構3,具有第一端31及第二端32,擺動機構3的第一端31連接動力單元2,擺動機構3的第二端32可在一收集位置及一熔爐101的投入口
102之間擺動;一收集斗4,設於擺動機構3的第二端32,用於收集物料;一投料機構5,設於熔爐101的投入口102外側,在收集斗4位於熔爐101的投入口102後,驅動將收集斗4中的物料倒入熔爐101的投入口102內;藉此結構,可方便自動進行投料作業,藉以提高安全性並節省成本。
As shown in Figures 1 to 8, the invention further provides an
投料機構5設於熔爐101的投入口102外側,在收集斗4位於熔爐101的投入口102後,將收集斗4中的物料倒入熔爐的投入口內。投料機構5可包括:一支撐桿51,設於地面上;一移動桿52,可沿著支撐桿51上下移動的設於支撐桿51上;一推動單元53,設於移動桿52頂部;一驅動電機54(如圖10所示),可驅動移動桿52沿著支撐桿51向上或向下移動。移動桿52向上移動時,推動單元53推動桿體44向上移動,使內斗42向前傾倒物料,可方便自動進行投料作業。當物料傾倒完畢後,移動桿向下移動。
The
圖9~10為本創作的第二實施例。如圖9~10所示,自動投料裝置200可進一步包括一平台6,平台6設於熔爐101周圍,平台6上有一與給料機100相配合的開口61;給料機100設於平台6下方,移動收集斗4時,收集斗4穿過平台6的開口61後移動至熔爐101的投入口102;並設置電控閘門7,藉此結構,當未送料時,可遮擋濺出的鋁湯,藉以保護給料機100,此外,平台6提供一架高平面,可在不使用給料機100時,方便進行例如人工投料或熔爐維修等其他作業。
Fig. 9~10 is the second embodiment of this creation. As shown in Figures 9 to 10, the
熔爐101的投入口102處可設有一電控閘門7,
而自動投料裝置200可進一步包括一控制器8,控制器8分別與電控閘門7、動力單元2及投料機構5的驅動電機54電性連接,以分別驅動電控閘門、動力單元2及投料機構5的驅動電機54。控制器8可以是可程式控制器(PLC)可以方便進行自動投料作業。
The
啟動控制器8進行自動投料作業的方式很多,例如可以設置一啟動開關(圖中未示)以方便作業員啟動控制器8,或是設置一重量感應單元81。重量感應單元81與控制器8電性連接,並可感應收集斗4的重量,在收集斗4的重量超過一預定值時,傳訊至控制器8,再由控制器8判斷是否進行投料作業,可節省人力。
There are many ways to start the
如圖11所示,本創作再提供一種自動投料方法,其中包括下列步驟:a)打開一熔爐的投入口的電控閘門;b)將一收集斗從一收集位置搬運至該熔爐的投入口;c)以一投料機構將收集斗中的物料倒入熔爐的投入口內;d)控制投料機構及收集斗歸位;e)將收集斗從熔爐的投入口回至收集位置,並關閉電控閘門;藉此方法,可方便自動進行投料作業,藉以提高安全性並節省成本。 As shown in Figure 11, the invention provides an automatic feeding method, which includes the following steps: a) opening the electric control gate of the input port of a melting furnace; b) transporting a collection bucket from a collecting position to the input port of the melting furnace ; c) use a feeding mechanism to pour the material in the collection bucket into the input port of the furnace; d) control the feeding mechanism and the collection bucket to return; e) return the collection bucket to the collection position from the input port of the furnace, and turn off the power Control the gate; by this method, it is convenient to automatically carry out the feeding operation, so as to improve safety and save costs.
在第一實施例中,可以採用例如人工的方式將物料集中在收集斗4中,當然亦可以採用其他方式集中物料。如圖9~11所示,自動投料裝置200可進一步包括一輸送帶9,輸送帶9連接收集斗4的收集位置及一去渣裝置103的出渣口104,以將去渣裝置103產生的物料輸送到收集斗4內,方便收集物料,可節省人力。另外,輸送帶9可與控
制器8電性連接,在此情況下,在前述的自動投料方法中,可進一步包括下列步驟:進行步驟a)前,先進行步驟a1),步驟a1)為關閉輸送帶9;進行步驟e)後,再進行步驟e1),步驟e1)為啟動輸送帶9。
In the first embodiment, the material can be concentrated in the collecting
以上為本創作所舉之實施例,僅為便於說明而設,當不能以此限制本創作之意義,即大凡依所列申請專利範圍所為之各種變換設計,均應包含在本創作之專利範圍中。 The above-mentioned examples of this creation are only for the convenience of explanation, and should not limit the meaning of this creation, that is, all the various transformation designs based on the scope of the listed patent application should be included in the scope of the patent of this creation middle.
100:給料機 100: feeder
1:底座 1: base
2:動力單元 2: Power unit
3:擺動機構 3: Swing mechanism
31:第一端 31: first end
32:第二端 32: second end
4:收集斗 4: Collecting bucket
Claims (10)
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TW111211044U TWM638572U (en) | 2022-10-07 | 2022-10-07 | Feeder and automatic feeding device |
CN202320171386.7U CN219674789U (en) | 2022-10-07 | 2023-02-09 | Automatic feeding device and feeder thereof |
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TW111211044U TWM638572U (en) | 2022-10-07 | 2022-10-07 | Feeder and automatic feeding device |
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