TWM638444U - Rotary connector set and electronic equipment detection line - Google Patents
Rotary connector set and electronic equipment detection line Download PDFInfo
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Abstract
本新型涉及電子設備檢測技術領域,特別是涉及一種旋轉式接頭組及 電子設備檢測線,包括插座部,該插座部上設置有用於連接零線的第一導電區和用於連接火線的第二導電區;插頭部,該插頭部上設置有第一插腳和第二插腳;該插頭部繞該旋轉式接頭組的第一軸線旋轉,可在兩種插接狀態間切換。通過兩種插接狀態的切換,能夠在保持通電的情況下調節自身插接狀態,有效避免電線打結、插頭脫落等問題,有效改善了現有技術中通電檢測需要將接頭從電軌上人工取放的缺點,提高連接的便利性以及可靠性,提高電子設備的檢測效率,降低了電子設備檢測的人工成本。 The new model relates to the technical field of electronic equipment detection, in particular to a rotary joint group and The electronic device detection line includes a socket part, on which a first conductive area for connecting a neutral wire and a second conductive area for connecting a live wire are arranged; a plug part, on which a first pin and a second pin; the plug portion rotates around the first axis of the rotary joint set, and can be switched between two insertion states. By switching between the two plugging states, it is possible to adjust its own plugging state while keeping the power on, effectively avoiding problems such as wire knotting and plug falling off, and effectively improving the power-on detection in the prior art that requires manual removal of the connector from the power rail. It can improve the convenience and reliability of connection, improve the detection efficiency of electronic equipment, and reduce the labor cost of electronic equipment detection.
Description
本新型涉及電子設備檢測技術領域,特別是涉及一種旋轉式接頭組及電子設備檢測線。 The invention relates to the technical field of electronic equipment detection, in particular to a rotary joint group and an electronic equipment detection line.
電子設備在出廠前需要通電檢測,也即把裝配完成的待出廠電子設備通電,並依次檢測通電後的電子設備的各項待檢功能是否能夠正常實現,以確保電子設備的電路連接品質及電子零部件裝配品質滿足出廠要求。 Electronic equipment needs to be energized and tested before leaving the factory, that is, to energize the assembled electronic equipment to be shipped, and to check in turn whether the various functions of the electronic equipment after power-on can be realized normally, so as to ensure the circuit connection quality of the electronic equipment and the electronic quality of the electronic equipment. The assembly quality of components meets the factory requirements.
在現有技術中,為滿足大批量電子產品的檢測需求,最普遍的檢測方式為:設置用於運送電子設備載具的流水線以及用於供電的交流電軌,通過人工將載具放入流水線上,將接頭放上電軌,通過電線連接載具與接頭以使載具通電,從而對安裝在載具上的電子設備進行檢測,在此過程中,載具拉動接頭在電軌上移動,到達流水線和電軌的末端時,再通過人工將載具和接頭取下並回收。 In the existing technology, in order to meet the testing requirements of large quantities of electronic products, the most common testing method is: setting up an assembly line for transporting electronic equipment carriers and an AC rail for power supply, and manually placing the carrier on the assembly line, Put the connector on the electric rail, connect the carrier and the connector through the wire to energize the carrier, so as to detect the electronic equipment installed on the carrier. During this process, the carrier pulls the connector to move on the electric rail and reaches the assembly line And the end of the electric rail, and then manually remove the carrier and the connector and recover.
在實現本申請的過程中,新型人意識到現有技術中至少存在如下問題:載具通過普通插頭如雙相插頭或三相插頭等與接頭連接,並由載具拉動接頭使接頭在電軌上移動,在此過程中易發生電線打結、插頭脫落等情況,需要人工進行維護,且由於接頭和載具均為單向移動,需要通過人工完成上線、 下線和回收,操作繁瑣,進而導致產線擁擠,嚴重影響檢測效率,極大地增加了人工成本。 In the process of realizing the present application, the novelist realized that there are at least the following problems in the prior art: the carrier is connected to the connector through a common plug such as a two-phase plug or a three-phase plug, and the connector is pulled by the carrier to make the connector on the power rail During this process, wires are prone to knotting and plugs fall off, which requires manual maintenance, and because the joints and carriers move in one direction, it is necessary to manually complete the on-line, The off-line and recycling operations are cumbersome, which leads to crowded production lines, seriously affects the detection efficiency, and greatly increases labor costs.
鑒於以上所述現有技術的缺點,本新型的目的在於提供一種旋轉式接頭組及電子設備檢測線,以解決現有技術中電子設備在通電檢測的過程中,易發生電線打結、插頭脫落等情況,需要人工維護,以及需要通過人工完成上線、下線和回收,操作繁瑣,進而導致產線擁擠,嚴重影響檢測效率,極大地增加了人工成本的問題。 In view of the above-mentioned shortcomings of the prior art, the purpose of this new model is to provide a rotary joint set and an electronic equipment detection line to solve the problems that the electronic equipment in the prior art is prone to knotted wires and plugs falling off during the power-on detection process. , requires manual maintenance, and needs to be manually completed on-line, off-line, and recycling. The operation is cumbersome, which leads to crowded production lines, seriously affects the detection efficiency, and greatly increases the problem of labor costs.
為實現上述目的及其他相關目的,第一方面,本申請提供一種旋轉式接頭組,包括:插座部,該插座部上設置導電區,該導電區包括用於連接零線的第一導電區和用於連接火線的第二導電區;插頭部,該插頭部上設置有第一插腳和第二插腳;該插頭部繞該旋轉式接頭組的第一軸線旋轉,可在兩種插接狀態間切換:在第一插接狀態中,該第一插腳與該第一導電區接觸,該第二插腳與該第二導電區接觸;在第二插接狀態中,該第一插腳與該第二導電區接觸,該第二插腳與該第一導電區接觸。 In order to achieve the above purpose and other related purposes, in the first aspect, the present application provides a rotary joint set, including: a socket part, a conductive area is arranged on the socket part, and the conductive area includes a first conductive area for connecting a neutral line and a The second conductive area for connecting live wires; the plug part, the plug part is provided with the first pin and the second pin; the plug part rotates around the first axis of the rotary joint group, and can be between two plugged states Switching: In the first plug state, the first pin is in contact with the first conductive area, and the second pin is in contact with the second conductive area; in the second plug state, the first pin is in contact with the second The conductive area is in contact, and the second pin is in contact with the first conductive area.
採用此結構,在插座部上設置第一導電區和第二導電區,使插頭部在相對插座部旋轉時存在相互切換的兩種插接狀態,通過在兩種插接狀態間切換,實現兩種插接狀態的切換,能夠在保持通電的情況下調節自身插接狀 態,有效避免連接時出現電線打結、插頭脫落等問題,減少人工維護需求,大大提高連接的便利性以及可靠性。 With this structure, the first conductive area and the second conductive area are set on the socket part, so that when the plug part rotates relative to the socket part, there are two plugging states that can be switched mutually. By switching between the two plugging states, two plugging states can be realized. The switch of the plugging state can adjust its own plugging state while keeping the power on. It can effectively avoid problems such as wire knotting and plug falling off during connection, reduce the need for manual maintenance, and greatly improve the convenience and reliability of connection.
進一步地,該導電區還包括接地區,該插頭部上還設置有用於與該接地區接觸的第三插腳,該接地區和該第三插腳位於該第一軸線上,設置第三插腳和接地區,有利於提高旋轉式接頭組的安全性,避免因電路不穩定、漏電等意外情況引起的安全事故。 Further, the conductive area also includes a grounding area, and a third pin for contacting the grounding area is arranged on the plug part, the grounding area and the third pin are located on the first axis, and the third pin and the grounding area are arranged It is beneficial to improve the safety of the rotary joint group and avoid safety accidents caused by circuit instability, leakage and other accidents.
進一步地,該第一導電區和該第二導電區之間設置有間隔區,當該第一插腳和/或該第二插腳越過該間隔區,該插接狀態完成切換。 Further, a spacer is provided between the first conductive region and the second conductive region, and when the first pin and/or the second pin crosses the spacer, the plugging state is switched.
進一步地,該第一插腳和該第二插腳通過彈性元件與該插頭部連接,常態時,該第一插腳和該第二插腳在該彈性元件的作用下與該導電區保持接觸,該插接狀態切換時,該彈性元件壓縮,以使該第一插腳和該第二插腳越過該間隔區,採用此結構,一方面,能夠使第一插腳和第二插腳在插接狀態切換時輕鬆地越過間隔區,另一方面,第一插腳和第二插腳受彈性元件壓緊,有利於保持與第一導電區和第二導電區的貼合品質。 Further, the first pin and the second pin are connected to the plug part through an elastic element. Under normal conditions, the first pin and the second pin keep in contact with the conductive area under the action of the elastic element. When the state is switched, the elastic element is compressed so that the first prong and the second prong pass over the spacer. With this structure, on the one hand, the first prong and the second prong can easily pass over when the plugging state is switched. In the spacer area, on the other hand, the first prongs and the second prongs are pressed by the elastic element, which is beneficial to maintain the bonding quality with the first conductive area and the second conductive area.
進一步地,該第一導電區和該第二導電區為沿圓弧分佈的凹槽,該第一插腳和該第二插腳配置為與該凹槽配合的導電球體,該彈性元件為彈簧。 Further, the first conductive area and the second conductive area are grooves distributed along a circular arc, the first prongs and the second prongs are configured as conductive spheres matched with the grooves, and the elastic element is a spring.
進一步地,該凹槽和該間隔區之間設置有過渡面,用於在該第一插腳和該第二插腳越過該間隔區時,對該第一插腳和該第二插腳導向,此結構有利於提高插接狀態切換的流暢性,避免卡死,減少磨損。 Further, a transition surface is provided between the groove and the spacer for guiding the first pin and the second pin when the first pin and the second pin pass over the spacer. This structure is beneficial In order to improve the smoothness of switching between plugged states, avoid stuck, and reduce wear and tear.
進一步地,該第一插腳和該第二插腳設置在該插頭部的端面,該導電區,與該插頭部上的該第一插腳和該第二插腳相對地設置。 Further, the first pin and the second pin are arranged on the end surface of the plug part, and the conductive area is arranged opposite to the first pin and the second pin on the plug part.
進一步地,該旋轉式接頭組上還設置有限位鎖緊結構,用於限制該插頭部在該第一軸線方向的移動。 Further, the rotary joint set is also provided with a limiting locking structure, which is used to limit the movement of the plug part in the direction of the first axis.
第二方面,本申請提供一種電軌接頭,包括上述一種旋轉式接頭組,以及位於該插座部上的移動連接元件,該移動連接元件包括與該電軌配合的滾輪。 In a second aspect, the present application provides an electric rail joint, including the above-mentioned rotary joint group, and a moving connection element located on the socket part, and the moving connection element includes rollers matched with the electric rail.
採用此結構,在電軌接頭沿電軌移動時,能夠在保持通電的情況下調節自身插接狀態,有效避免連接時出現電線打結、插頭脫落等問題,減少人工維護需求,大大提高連接的便利性以及可靠性。 With this structure, when the electric rail connector moves along the electric rail, it can adjust its own plugging state while keeping the power on, effectively avoiding problems such as wire knotting and plug falling off during connection, reducing the need for manual maintenance, and greatly improving the reliability of the connection. Convenience and reliability.
第三方面,本申請提供一種檢測線,包括電軌,以及靠近該電軌並用於輸送載具的輸送線,該電軌呈環形,該電軌上設置有至少一組上述一種旋轉式接頭組,該旋轉式接頭組沿該電軌迴圈運動。 In a third aspect, the present application provides a detection line, including an electric rail, and a transmission line close to the electric rail and used to transport the carrier. The electric rail is in the shape of a ring, and at least one set of the above-mentioned rotary joint group is arranged on the electric rail. , the rotary joint group moves circularly along the electric track.
採用此結構,通過設置環形的電軌,並在電軌上設置旋轉式接頭組,使旋轉式接頭組在電軌上迴圈運動,無需重新取放、插接,即可使旋轉式接頭組保持通電狀態,有效改善了現有技術中需要將接頭從電軌上人工取放的缺點,極大地提高了檢測線上電子設備的檢測效率,降低了電子設備檢測的人工成本。 With this structure, by setting a ring-shaped electric rail and setting a rotary joint group on the electric rail, the rotary joint group can move circularly on the electric rail, and the rotary joint group can Maintaining the power-on state effectively improves the shortcomings of the prior art that the connector needs to be manually taken and placed from the power rail, greatly improves the detection efficiency of electronic equipment on the detection line, and reduces the labor cost of electronic equipment detection.
進一步地,該檢測線還包括靠近電軌並用於回流該載具的回流線,該載具從該輸送線到該回流線的過程中,與該旋轉式接頭組保持連接狀態。 Further, the detection line also includes a return line close to the electric rail and used for returning the carrier, and the carrier remains connected to the rotary joint group during the process from the conveying line to the return line.
進一步地,該檢測線還包括設置於輸送線和回流線兩端的升降裝置,該回流線和該輸送線通過該升降裝置構成迴圈路徑,該載具在該迴圈路徑中隨該旋轉式接頭組迴圈運動。 Further, the detection line also includes a lifting device arranged at both ends of the conveying line and the return line, the return line and the conveying line form a loop path through the lifting device, and the carrier follows the rotary joint in the loop path Group circling exercise.
第四方面,本申請提供一種電子設備檢測方法,適用於上述方案中一種電子設備檢測線,包括:將載具放入輸送線的入口端,並拖動電軌接頭在電軌上沿該輸送線移動; 該載具在該輸送線上移動時,將電子設備在該載具上裝卸以進行檢測;當該載具移動至該輸送線的出口端時,經該升降裝置進入該回流線的入口端,此過程中該載具的移動方向改變180°,該電軌接頭完成一次該插接狀態的切換;當該載具移動至該回流線的出口端時,經該升降裝置進入該輸送線的入口端,此過程中該載具的移動方向改變180°,該電軌接頭完成一次該插接狀態的切換。 In the fourth aspect, the present application provides an electronic equipment detection method, which is suitable for an electronic equipment detection line in the above solution, including: putting the carrier into the entrance end of the conveying line, and dragging the electric rail joint along the electric rail along the conveying line line movement; When the carrier moves on the conveying line, the electronic equipment is loaded and unloaded on the carrier for detection; when the carrier moves to the outlet end of the conveying line, it enters the inlet end of the return line through the lifting device, thus During the process, the moving direction of the carrier changes by 180°, and the electric rail connector completes the switching of the plug-in state; when the carrier moves to the outlet end of the return line, it enters the inlet end of the conveying line through the lifting device , during this process, the moving direction of the carrier is changed by 180°, and the electric rail joint completes a switching of the plugged state.
如上所述,一種旋轉式接頭組及電子設備檢測線,至少具有如下有益效果:1、通過在插座部上設置第一導電區和第二導電區,使插頭部在相對插座部旋轉時存在相互切換的兩種插接狀態,插頭部相對插座部旋轉,實現兩種插接狀態的切換,能夠在保持通電的情況下調節自身插接狀態,有效避免電線打結、插頭脫落等問題,減少人工維護需求,大大提高連接的便利性以及可靠性;2、通過設置環形的電軌,並在電軌上設置旋轉式接頭組,使旋轉式接頭組在電軌上迴圈運動,無需重新取放、插接,即可使旋轉式接頭組保持通電狀態,有效改善了現有技術中需要將接頭從電軌上人工取放的缺點,極大地提高了檢測線上電子設備的檢測效率,降低了電子設備檢測的人工成本。 As mentioned above, a rotary joint set and an electronic equipment detection line have at least the following beneficial effects: 1. By setting the first conductive area and the second conductive area on the socket part, there is mutual existence between the plug part and the socket part when it rotates relative to the socket part. Switching between two plugging states, the plug part rotates relative to the socket part to achieve switching between the two plugging states, and can adjust its own plugging state while keeping the power on, effectively avoiding problems such as wire knotting and plug falling off, and reducing labor Maintenance requirements greatly improve the convenience and reliability of connection; 2. By setting a circular electric rail and setting a rotary joint group on the electric rail, the rotary joint group can move in circles on the electric rail without re-taking and placing , plugged in, the rotary joint group can be kept in the energized state, which effectively improves the shortcomings of the prior art that the joints need to be manually taken and placed from the electric rail, greatly improves the detection efficiency of electronic equipment on the detection line, and reduces the cost of electronic equipment. Labor costs for testing.
1:電軌接頭 1: Rail connector
11:插座部 11:Socket part
1101:第一滾輪座 1101: The first roller seat
11011:第一滾輪 11011: The first roller
1102:第二滾輪 1102: Second roller
1103:螺紋孔 1103: threaded hole
11031:限位螺釘 11031: limit screw
111:第一導電區 111: the first conductive area
1111:圓角 1111: Fillet
112:第二導電區 112: the second conductive area
113:接地區 113: grounding area
114:間隔區 114: spacer
12:插頭部 12: Plug part
1201:線束孔 1201: Harness hole
121:第一插腳 121: first pin
1211:彈簧 1211: spring
122:第二插腳 122: Second pin
123:第三插腳 123: The third pin
124:限位槽 124: limit slot
2:電軌 2: Electric rail
21:軌道 21: track
3:輸送線 3: Conveyor line
4:回流線 4: return line
5:升降裝置 5: Lifting device
L1:第一軸線 L1: first axis
圖1為本申請一示例性實施例中一種應用旋轉式接頭組的電軌接頭的結構示意圖。 Fig. 1 is a schematic structural diagram of a power rail joint using a rotary joint group in an exemplary embodiment of the present application.
圖2為本申請一示例性實施例中一種電軌接頭的安裝示意圖。 Fig. 2 is a schematic diagram of installation of a power rail connector in an exemplary embodiment of the present application.
圖3為本申請一示例性實施例中一種旋轉式接頭組的插座部結構示意圖。 Fig. 3 is a schematic structural diagram of a socket part of a rotary joint set in an exemplary embodiment of the present application.
圖4為本申請一示例性實施例中一種旋轉式接頭組的插頭部結構示意圖。 Fig. 4 is a schematic structural diagram of a plug part of a rotary joint set in an exemplary embodiment of the present application.
圖5為本申請另一示例性實施例中一種旋轉式接頭組的插座部的局部結構示意圖。 Fig. 5 is a schematic diagram of a partial structure of a socket part of a rotary joint set in another exemplary embodiment of the present application.
圖6為本申請一示例性實施例中一種應用旋轉式接頭組的檢測線的結構原理示意圖。 Fig. 6 is a schematic diagram of the structure and principle of a detection line using a rotary joint set in an exemplary embodiment of the present application.
以下由特定的具體實施例說明本新型的實施方式,熟悉此技術的人士可由本說明書所揭露的內容輕易地瞭解本新型的其他優點及功效。 The following specific examples illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.
須知,本說明書所附圖式所繪示的結構、比例、大小等,均僅用以配合說明書所揭示的內容,以供熟悉此技術的人士瞭解與閱讀,並非用以限定本新型可實施的限定條件,故不具技術上的實質意義,任何結構的修飾、比例關係的改變或大小的調整,在不影響本新型所能產生的功效及所能達成的目的下,均應仍落在本新型所揭示的技術內容得能涵蓋的範圍內。同時,本說明書中所引用的如“上”、“下”、“前”、“後”及“第一”、“第二”等的用語,亦僅為便於敘述的明瞭,而非用 以限定本新型可實施的範圍,其相對關係的改變或調整,在無實質變更技術內容下,當亦視為本新型可實施的範疇。 It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached to this specification are only used to match the content disclosed in the specification, for those who are familiar with this technology to understand and read, and are not used to limit the implementability of the new model. There are limited conditions, so it has no technical substantive significance. Any structural modification, change in proportional relationship or size adjustment should still fall within the scope of the present invention without affecting the functions and goals of the present invention. The disclosed technical content must be within the scope covered. At the same time, terms such as "upper", "lower", "front", "rear" and "first", "second" quoted in this specification are only for the convenience of description, not for the sake of clarity. In order to limit the scope of implementation of the present invention, the change or adjustment of its relative relationship shall also be regarded as the scope of implementation of the present invention without substantive changes in the technical content.
本申請提供的一種旋轉式接頭組,可以應用在各種場景下的交流電路連接過程中,包括但不限於用於例如電子設備的通電檢測中,其具體實施方式可以包括但不限於是電軌接頭1、電器接頭、插座等。 A rotary joint set provided by this application can be applied in the process of connecting AC circuits in various scenarios, including but not limited to, for example, in the power detection of electronic equipment, and its specific implementation can include but not limited to electric rail joints 1. Electrical connectors, sockets, etc.
在一實施例中,請參閱圖1-圖4,本申請提供了一種電軌接頭1的具體應用方案,即一種應用旋轉式接頭組的電軌接頭1,包括插座部11和插頭部12,插座部11用於直接裝設在電軌2上以通電,插頭部12用於插接在插座部11上,並通過包括但不限於導線連接等方式與待檢測的電子設備連通,以向電子設備提供電壓,需要理解的是,此處的電軌2一般指的是工業生產領域及相關領域中用於對電子設備臨時提供交流電壓以用於實現通電檢測的裝置,或者具有類似功能的裝置或設備,電軌2包括分別與高壓電的零線和火線相連接的軌道21,通過將插座部11裝設在電軌2上,並與連接有零線或火線的軌道21相連接,即可實現對插座部11通電;此處的電子設備包括但不限於電腦、平板電腦、顯示幕等可以連接電源進行使用和檢測的設備。
In one embodiment, please refer to FIG. 1-FIG. 4, the present application provides a specific application scheme of a
插座部11上設置有用於連接零線的第一導電區111和用於連接火線的第二導電區112,可以理解的是,此處的連接包括但不限於將第一導電區111和第二導電區112作為插座部11與電軌2的接觸部分的直接連接方式,或者通過在插座部11內部設置導線進而與電軌連通的間接連接方式,由於插座部11的與電軌2的軌道21的連接結構和連接方式屬於本領域常見且普遍的電氣技術範疇,並非本申請實現所需要的必要技術特徵,故本申請中不將其作為實現本申請方案的限定條件,僅通過示例性描述進行說明以便於理解,例如,在一實施例中,如圖2所示,圖2為本申請一示例
性實施例中一種旋轉式接頭組的一種應用結構示意圖,插座部11的上端設置有與電軌2的軌道21接觸的第一滾輪座1101,第一滾輪座1101上設置有滾輪槽,滾輪槽內裝設有第一滾輪11011,第一滾輪11011可通過包括但不限於設置於插座部11內部的導線等與第一導電區111和第二導電區112連接,從而使第一導電區111和第二導電區112通電,在其他一些實施方式中,根據電軌2及電軌2的軌道21結構與佈置方式不同,以及實際需求的不同,選擇不同的插座部11與電軌2的連接結構和連接方式。
The
值得說明的是,第一導電區111和第二導電區112的具體結構形式包括但不限於是平面區域、凸起結構或凹陷結構等,且其與插座部11的連接關係包括但不限於是作為單獨零件嵌入、作為部分結構一體成型等。
It is worth noting that the specific structural form of the first
該插頭部12上設置有第一插腳121和第二插腳122,該插頭部12插接在該插座部11上時可繞第一軸線L1旋轉,且在旋轉的過程中,可在兩種插接狀態之間進行切換:在第一插接狀態中,第一插腳121與第一導電區111接觸,第二插腳122與第二導電區112接觸,此時,第一插腳121與零線連通,第二插腳122與火線連通,第一插腳121和第二插腳122之間形成電壓差;在第二插接狀態中,第一插腳121與第二導電區112接觸,第二插腳122與第一導電區111接觸,此時,第一插腳121與火線連通,第二插腳122與零線連通,第一插腳121和第二插腳122之間形成電壓差。
The
此處的第一軸線L1指的是插頭部12插接到插座部11上之後,通過相對插座部11轉動以實現兩種插接狀態切換的轉動軸,在一實施例中,如圖2所示,圖2為本申請一示例性實施例中一種電軌接頭的安裝示意圖,插頭部12外形結構例如為圓柱體,插座部11與插頭部12插接的結構
輪廓也為圓形,第一軸線為中軸線,插接後,插頭部12以中軸線即第一軸線L1為中心軸相對插座部11轉動。在其他實施方式中,根據實際需求,可調整插座部11與插頭部12的結構外形,並對應確定第一軸線L1。
Here, the first axis L1 refers to the rotation axis that switches between two plugged states by rotating relative to the
需要理解的是,在上述方案中,第一導電區111、第二導電區112、第一插腳121和第二插腳122中的“第一”和“第二”僅為便於理解區分而採用的描述,並非用於對數量的限定,在一實施例中,如圖2-圖4所示,第一導電區111、第二導電區112、第一插腳121和第二插腳122四個結構,每個結構設置有一個,插頭部12的角度每轉過180度,進行一次插接狀態切換,在其他一些實施方式中,可根據實際需求,對第一導電區111、第二導電區112、第一插腳121和第二插腳122的數量進行調整,例如在其他實施方式中,設置第一導電區111、第二導電區112、第一插腳121和第二插腳122四個結構,每個結構均中心對稱地設置為兩個,插頭部12的角度每轉過90度,進行一次插接狀態切換。由於第一導電區111、第二導電區112、第一插腳121和第二插腳122的數量並非實現本申請方案的必要技術特徵,故不再重複列舉,凡基於上述精神內核對本申請方案作出的結構變更,均應屬於本申請方案的實施範疇。
It should be understood that, in the above-mentioned solution, “first” and “second” in the first
在一些實施方式中,插座部11上還設置有移動連接元件,插座部11通過移動連接元件與電軌2連接,以便沿電軌2移動,移動連接元件可以包括但不限於是滾輪、滑塊等,對應地,沿電軌2移動的方式可以包括但不限於是滾動、滑動等。
In some embodiments, the
在一實施例中,移動連接元件包括與電軌配合的滾輪,具體如圖2所示,圖2為本申請一示例性實施例中一種電軌接頭的安裝示意圖,移動連接元件配置為設置在插座部11兩側的第二滾輪1102,第二滾輪
1102搭接在電軌2上,通過第二滾輪1102滾動,可實現插座部11沿電軌2移動。
In one embodiment, the mobile connection element includes rollers that cooperate with the electric rail, as shown in FIG. 2 . FIG. 2 is a schematic diagram of the installation of an electric rail joint in an exemplary embodiment of the present application. The mobile connection element is configured to be set on The
在一些實施方式中,如圖2-圖4所示,插座部11上還設置有接地區113,用於連接地線,插頭部12上設置有用於與接地區113接觸的第三插腳123,接地區113和第三插腳123位於第一軸線L1上,當插頭部12繞第一軸線L1轉動時,第三插腳123與接地區113保持接觸,採用此結構,有利於提高旋轉式接頭組的安全性,避免因電路不穩定、漏電等意外情況引起的安全事故。
In some embodiments, as shown in FIGS. 2-4 , the
在一些實施方式中,第一導電區111和第二導電區112之間設置有間隔區114,當插頭部12繞自身軸轉動實現插接狀態切換的過程中,間隔區114對第一插腳121和第二插腳122起到限位作用,以避免插頭部12受環境因素例如振動等影響,在無需切換插接狀態時反復切換插接狀態,導致第一插腳121和第二插腳122的通電狀態不穩定。
In some embodiments, a
在一些實施方式中,第一插腳121和第二插腳122通過彈性元件與插頭部12連接,常態時,第一插腳121和第二插腳122在彈性元件的作用下與導電區保持接觸,當插接狀態切換時,彈性元件被壓縮,以便使第一插腳121和第二插腳122越過間隔區114。
In some embodiments, the
在一實施例中,本申請具體地提供了一種旋轉式接頭組的結構方案,如圖2-圖4所示,第一導電區111和第二導電區112均呈凹槽,凹槽交界處形成間隔區114,第一插腳121和第二插腳122為與第一導電區111和第二導電區112的凹槽配合的導電球體,並通過彈簧1211與插頭部12連接,當插座部11和插頭部12正常插接通電時,第一插腳121和第二插腳122在彈簧1211的彈性作用下,被壓緊在第一導電區111和第二導電區112的凹槽中,當切換插接狀態時,第一插腳121和第二插腳122的球面受到間
隔區114的擠壓,使彈簧1211被壓縮使第一插腳121和第二插腳122遠離當前狀態下所在的凹槽,並越過間隔區114,越過間隔區114後,第一插腳121和第二插腳122不再受擠壓,彈簧1211復位,將第一插腳121和第二插腳122再次壓緊在凹槽內。
In one embodiment, the present application specifically provides a structural solution for a rotary joint group. As shown in FIGS. A
值得說明的是,在上述實施方式中,在插頭部12的第一插腳121和第二插腳122通電後,可以通過包括但不限於外接導線等方式,與待檢測的電子設備進行連接,由於插頭部12與電子設備的連接方式屬於本領域常見且普遍的電氣技術範疇,並非本申請實現所需要的必要技術特徵,故本申請中不將其作為實現本申請方案的限定條件,僅通過示例性描述進行說明以便於理解,例如,在一實施例中,如圖1、圖2或圖4所示,插頭部12在於第一插腳121、第二插腳122和第三插腳123對應的位置設置有線束孔1201,線束孔1201為通孔,外接的導線穿過線束孔1201分別與第一插腳121、第二插腳122和第三插腳123連接,並向插頭部12外側引出,從而與電子設備連接,在其他事實方式中,可根據實際需求對插頭部12與電子設備的連接方式進行調整,為避免冗餘,不再重複列舉,凡基於上述精神內核對本申請方案作出的結構變更,均應屬於本申請方案的實施範疇。
It is worth noting that, in the above embodiment, after the
在一些實施方式中,凹槽和間隔區114之間設置有過渡面,用於在第一插腳121和第二插腳122越過間隔區114時,對第一插腳121和第二插腳122導向,此結構有利於提高插接狀態切換的流暢性,避免卡死,減少磨損,具體地,在一實施例中,如圖5所示,過渡面可以例如是在第一導電區111和第二導電區112的凹槽邊緣設置圓角1111,由於圓角1111的存在,第一插腳121和第一插腳122在於間隔區114接觸時,會受到圓角
1111形成的弧面的導向作用,平滑流暢地越過間隔區114,在其他實施方式中,可根據實際需求,調整過渡面的結構。
In some embodiments, a transition surface is provided between the groove and the
在一實施例中,第一插腳121和第二插腳122設置在插頭部12的端面,導電區與插頭部12上的第一插腳121和第二插腳122相對地設置,插接時,第一插腳121和第二插腳122朝向插座部11地進行插接,插接方便,不易產生磨損,插接後密閉性好。在其他一些實施方式中,可根據實際結構需求,調整第一插腳121和第二插腳122在插頭部12上的位置,以及導電區在插座部11上的位置,例如在一些實施方式中,第一插腳121和第二插腳122沿周向設置在插頭部12的外側壁上,導電區沿周向設置在插座部11的內側壁上,插頭部12與插座部11插接時,插頭部12外側壁與插座部11內側壁貼合,以使第一插腳121與第二插腳122接觸導電區。
In one embodiment, the
在一些實施方式中,旋轉式接頭組上還設置有限位鎖緊結構,用以實現對插頭部12的限位和導向,限制插頭部12在第一軸線L1方向的移動,防止在插頭部12從插座部11脫出。
In some embodiments, the rotary joint group is also provided with a limit locking structure, which is used to limit and guide the
在一實施例中,本申請具體地提供一種限位鎖緊結構的方案,如圖2-圖4所示,限位槽124設置於插頭部12外側壁上,具體位於插頭部12外側壁與插座部11內側壁接合的位置,並繞插頭部12的外側壁形成環形的槽,限位件配置為限位螺釘11031,限位螺釘11031的數量例如可以是三個,當插頭部12未插接時,限位螺釘11031可在螺紋孔1103內自由擰入或擰出,當插頭部12插接在插座部11上之後,限位螺釘11031通過開設在插座部11上的螺紋孔1103擰入,並插入到限位槽124內,使插頭部12的轉動始終保持在三個限位螺釘11031所在的平面上,實現導向,同時限位螺釘11031與限位槽124之間的卡合關係,也防止插頭部12在轉動過程中從插座部11鬆動和脫出。
In one embodiment, the present application specifically provides a solution for a position-limiting locking structure. As shown in FIGS. The position where the inner side wall of the
可見,在上述方案的一種旋轉式接頭組中,通過在插座部11上設置第一導電區111和第二導電區112,使插頭部12在相對插座部11旋轉時存在相互切換的兩種插接狀態,插頭部12相對插座部11旋轉,實現兩種插接狀態的切換,能夠在保持通電的情況下調節自身插接狀態,有效避免電線打結、插頭脫落等問題,減少人工維護需求,大大提高連接的便利性以及可靠性。
It can be seen that in a rotary joint group of the above scheme, by setting the first
在一實施例中,本申請提供了一種採用電軌接頭1的檢測線,包括電軌2和用於輸送載具301的輸送線3,電軌2呈環形,需要理解的是,此處的環形可以是包括但不限於矩形環、橢圓環等規則或不規則的環形,具體外形結構視實際情況不同可以有差異,此描述的目的並非對電軌2的具體外形作限定,而是對其發揮的功能作出的限定,在電軌2上設置有至少一組電軌接頭1,選裝式接頭組1在環形的電軌2上能夠迴圈運動,本申請具體地提供了一種採用電軌接頭1的檢測線的方案,如圖6所示,電軌2通過上端和下端的平直段以及左端和右端的弧段組成環形,輸送線3靠近電軌2上端的平直段且水準地設置,在本實施例中,待檢測的電子設備可以例如是電腦302,將電腦302放在載具301上,輸送線3上的載具301通過導線與電軌接頭1的插頭部12連接通電,進而使電腦302通過與載具上的電氣介面連接通電,在輸送過程中,載具301通過導線拉動電軌接頭1在電軌2上移動,以保持載具301和電腦302的通電狀態。
In one embodiment, the present application provides a detection line using a
在一些實施方式中,一種電子設備檢測線,還包括用於回流載具301的回流線4,回流線4用於對載具301進行回流,此處的回流指的是相對輸送線3,以相反的方向對載具301進行運輸,在本實施例中,如圖6所示,回流線4靠近電軌2下端的平直段且水準地設置,當載具301被輸送線3輸送至輸送線3的左端,取下載具301並放入回流線4的左端進行回流,
此過程中電軌接頭1與載具301通過導線保持連接,在回流過程中,載具301通過導線拉動電軌接頭1在電軌2上移動,直至載具301回流至回流線4的右端,取下載具301並放入輸送線3的右端,此過程中電軌接頭1與載具301通過導線保持連接,通過上述方式,電軌接頭1始終在電軌2上迴圈移動,無需取下,且由於電軌接頭1的插頭部12可轉動,在迴圈過程中,用於連接電軌接頭1和載具301的導線能夠通過插頭部12的旋轉對自身的扭轉進行調節,不會出現導線打結等情況。
In some embodiments, an electronic device detection line further includes a reflow line 4 for reflowing the
在一些實施方式中,回流線4可以僅用於回收載具301,靠近回流線4的電軌2不通電,便於對回流線4上的載具301進行檢查和維護,在另一些實施方式中,回流線4可以與輸送線3同時用於電子設備的檢測,以實現在利用同一電軌2,從兩個方向對電子設備進行檢測,上述方案可通過電軌2的結構以及實際需求進行調節,在此不作額外限定。
In some embodiments, the return line 4 can only be used to recover the
在一些實施方式中,一種電子設備檢測線,還包括設置於輸送線3和回流線4兩端的升降裝置5,回流線4和輸送線3通過升降裝置5構成迴圈路徑,使載具301在迴圈路徑中隨電軌接頭1迴圈運動,可以理解的是,升降裝置5是具有升降功能,並能將載具301在輸送線3和回流線4之間進行運輸的裝置,其具體結構可以是升降機、由氣缸或電缸驅動的托架等,載具301進入或離開升降裝置5的過程可通過包括但不限於人工作業、或者在升降裝置5與載具301接觸的位置設置電機驅動的轉送帶或者滾動件等方式實現,其實現方式屬於對電氣控制技術的應用範疇,而非作為實現本申請的必要技術特徵,故僅簡單列舉,不作具體限制。在本實施例中,如圖6所示,輸送線3和回流線4的左端和右端設置有升降裝置5,升降裝置5例如是升降機,載具301拖動電軌接頭1移動至輸送線3左端,電腦302完成檢測後從載具301上取下,載具301進入左側的升降裝置5,升降裝置5帶
動載具301並向下移動後,再從左端將其送入回流線4,在此過程中,載具301與電軌接頭1始終通過導線連接;進入回流線4後,載具301通過導線拖動電軌接頭1移動至回流線右端,進入右側的升降裝置5,升降裝置5帶動載具301向上移動後,再從右端將其送入輸送線3,在此過程中,載具301與電軌接頭1仍始終通過導線連接,進入輸送線3後,載具301通過導線繼續拖動電軌接頭1向左移動,此時可將電腦302放上載具,進行通電檢測,在上述實施方式中,載具301通過導線拖動電軌接頭1,不斷迴圈,期間由於載具301僅水準移動,電軌接頭1隨電軌2轉動,因此在每一次迴圈過程中,電軌接頭1的插頭部12會轉動360度,即插接狀態會進行兩次切換,此過程有效避免了導線打結等問題。
In some embodiments, an electronic equipment detection line further includes a
可見,在上述方案的一種電子設備檢測線中,通過設置環形的電軌,並在電軌上設置旋轉式接頭組,使旋轉式接頭組在電軌上迴圈運動,無需重新取放、插接,即可使旋轉式接頭組保持通電狀態,有效改善了現有技術中需要將接頭從電軌上人工取放的缺點,極大地提高了檢測線上電子設備的檢測效率,降低了電子設備檢測的人工成本。 It can be seen that, in the electronic equipment detection line of the above scheme, by setting a circular electric rail and setting a rotary joint group on the electric rail, the rotary joint group moves in a circle on the electric rail without re-taking, placing, inserting, etc. It can keep the rotary joint group in the energized state, which effectively improves the shortcomings of the prior art that the joints need to be manually taken and placed from the electric rail, greatly improves the detection efficiency of electronic equipment on the detection line, and reduces the cost of electronic equipment detection. Labor cost.
在一實施例中,本申請提供一種電子設備檢測線適用的檢測方法,適用於上述實施方式中的一種電子設備檢測線,包括:將載具301放入輸送線3的入口端,並拖動電軌接頭1在電軌2上沿該輸送線3移動;該載具301在該輸送線3上移動時,將電子設備在該載具301上裝卸以進行檢測;當該載具301移動至該輸送線3的出口端時,經升降裝置5進入該回流線4的入口端,此過程中該載具301的移動方向改變180°,該電軌接頭1完成一次該插接狀態的切換;
當該載具301移動至該回流線4的出口端時,經該升降裝置5進入該輸送線3的入口端,此過程中該載具301的移動方向改變180°,該電軌接頭1完成一次該插接狀態的切換。
In an embodiment, the present application provides a detection method suitable for an electronic equipment detection line, which is suitable for an electronic equipment detection line in the above embodiment, including: putting the
具體地,在本實施例中,如圖6所示,輸送線3和回流線4的左端和右端設置有升降裝置5,升降裝置5例如是升降機,載具301拖動電軌接頭1移動至輸送線3左端,電腦302完成檢測後從載具301上取下,載具301進入左側的升降裝置5,升降裝置5帶動載具301並向下移動後,再從左端將其送入回流線4,在此過程中,載具301與電軌接頭1始終通過導線連接,載具301的移動方向改變180°,由向右移動改變為向左移動,電軌接頭1完成一次該插接狀態的切換;進入回流線4後,載具301通過導線拖動電軌接頭1移動至回流線右端,進入右側的升降裝置5,升降裝置5帶動載具301向上移動後,再從右端將其送入輸送線3,在此過程中,載具301與電軌接頭1仍始終通過導線連接,載具301的移動方向改變180°,由向左移動改變為向右移動,電軌接頭1完成一次該插接狀態的切換;進入輸送線3後,載具301通過導線繼續拖動電軌接頭1向左移動,此時可將電腦302放上載具,進行通電檢測,在上述實施方式中,載具301通過導線拖動電軌接頭1,不斷迴圈,期間由於載具301僅水準移動,電軌接頭1隨電軌2轉動。
Specifically, in this embodiment, as shown in Figure 6, the left and right ends of the conveying
在上述方案的一種電子設備檢測線適用的檢測方法中,通過設置環形的電軌,並在電軌上設置旋轉式接頭組,使旋轉式接頭組在電軌上迴圈運動,無需重新取放、插接,即可使旋轉式接頭組保持通電狀態,有效改善了現有技術中需要將接頭從電軌上人工取放的缺點,極大地提高了檢測線上電子設備的檢測效率,降低了電子設備檢測的人工成本。 In the detection method applicable to the detection line of electronic equipment in the above solution, by setting a ring-shaped electric rail and setting a rotary joint group on the electric rail, the rotary joint group moves in circles on the electric rail without re-taking and placing , plugged in, the rotary joint group can be kept in the energized state, which effectively improves the shortcomings of the prior art that the joints need to be manually taken and placed from the electric rail, greatly improves the detection efficiency of electronic equipment on the detection line, and reduces the cost of electronic equipment. Labor costs for testing.
上述實施例僅例示性說明本新型的原理及其功效,而非用於限制本新型。任何熟悉此技術的人士皆可在不違背本新型的精神及範疇下,對上述實施例進行修飾或改變。因此,舉凡所屬技術領域中具有通常知識者在未脫離本新型所揭示的精神與技術思想下所完成的一切等效修飾或改變,仍應由本新型的權利要求所涵蓋。 The above-mentioned embodiments only illustrate the principles and effects of the present invention, but are not intended to limit the present invention. Anyone familiar with the technology can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes made by persons with ordinary knowledge in the technical field without departing from the spirit and technical ideas disclosed in the present invention should still be covered by the claims of the present invention.
1:電軌接頭 1: Rail connector
11:插座部 11:Socket part
1101:第一滾輪座 1101: The first roller seat
11011:第一滾輪 11011: The first roller
1102:第二滾輪 1102: Second roller
11031:限位螺釘 11031: limit screw
12:插頭部 12: Plug part
1201:線束孔 1201: Harness hole
Claims (10)
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Publication number | Priority date | Publication date | Assignee | Title |
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CN117031093A (en) * | 2023-10-08 | 2023-11-10 | 宁德时代新能源科技股份有限公司 | Opposite inserting mechanism, testing device, testing method and battery production line |
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CN117031093A (en) * | 2023-10-08 | 2023-11-10 | 宁德时代新能源科技股份有限公司 | Opposite inserting mechanism, testing device, testing method and battery production line |
CN117031093B (en) * | 2023-10-08 | 2024-03-29 | 宁德时代新能源科技股份有限公司 | Opposite inserting mechanism, testing device, testing method and battery production line |
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