TWM637971U - Light-transmitting decorated molding article - Google Patents

Light-transmitting decorated molding article Download PDF

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TWM637971U
TWM637971U TW111210878U TW111210878U TWM637971U TW M637971 U TWM637971 U TW M637971U TW 111210878 U TW111210878 U TW 111210878U TW 111210878 U TW111210878 U TW 111210878U TW M637971 U TWM637971 U TW M637971U
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layer
decoration
substrate
decorative
workpiece
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余澤民
應國良
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金亞典科技有限公司
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Abstract

A decorated molding article includes: forming an all-in-one coating on a substrate and performing a curing step, thereby forming a composite layer structure with a protective effect, a color effect, and a bonding effect. Compared with the printing layer in the conventional In Mold Label (IML) and InSert molding (INS) that is made by a plurality of anti-impact and bonding processes, the composite layer structure of the embodiment can form a molded film with better physical properties (e. g., higher hardness, better protection effect, etc.) after the blister molding process. Therefore, the molded film of the embodiment can be applied to a laser engraving process to form a variety of light-transmitting decorative molded products. Further, the present disclosure further forms a protective layer locally in the grooves formed after the laser engraving process, so as to protect the texture after the laser engraving process from damage.

Description

透光加飾成型品Light-transmitting decorative molded products

本新型創作是有關於一種透光加飾成型品。 The novel creation relates to a light-transmitting decorative molded product.

一般而言,形成在物體外殼表面上的圖案或文字等裝飾主要是透過噴塗(spraying)或印刷(printing)製程來形成,以便呈現出特定的視覺效果,而增添物體外觀的變化性。傳統的形成方法是在相關產品的外殼完成後,利用噴塗的方式將硬化層塗在外殼表面,這種方法製程繁瑣、良率較差並且會造成有機溶劑氣體的汙染,因此導致許多汙染問題。另一方面,由於噴塗製程具有耗費時間、過程複雜、厚度均勻性低等缺點,所以整體的生產良率及成本都亟待改善。為了解決前述問題,多種使用裝飾薄膜的特定裝飾製程被提出,例如模內裝飾技術(In-Mold Decoration,IMD)或是膜外裝飾技術(Out Mold Decoration,OMD)已然成為形成物體表面圖文的另一種選擇。 Generally speaking, decorations such as patterns or characters formed on the surface of the object shell are mainly formed through spraying or printing processes, so as to present specific visual effects and increase the variability of the appearance of the object. The traditional forming method is to apply a hardened layer on the surface of the shell by spraying after the shell of the related product is completed. This method is cumbersome, has poor yield and will cause pollution of organic solvent gas, thus causing many pollution problems. On the other hand, due to the time-consuming, complicated process, and low thickness uniformity of the spraying process, the overall production yield and cost need to be improved urgently. In order to solve the aforementioned problems, a variety of specific decoration processes using decorative films have been proposed, such as in-mold decoration (In-Mold Decoration, IMD) or out-mold decoration (Out Mold Decoration, OMD). Another option.

目前模內裝飾技術中常用的高分子基材的材料包括聚碳酸酯(Polycarbonate,PC)、聚甲基丙烯酸甲酯,又稱聚壓克力 (Poly(methyl methacrylate),PMMA)、聚己烯對苯二甲酸酯(PET,Polyethylene Terephthalate)以及丙烯腈-丁二烯-苯乙烯共聚物(Acrylonitrile Butadiene Styrene,ABS)。然而,由PC與ABS所構成的基材的硬度較低,使得基材的表面容易出現損傷,因此大多以塗佈保護層的方式來增加基材表面的硬度與耐刮性。另一方面,由PMMA所構成的基材的硬度較高,但在成形時容易龜裂,因而不易進行熱壓製程。 At present, the commonly used polymer substrate materials in in-mold decoration technology include polycarbonate (Polycarbonate, PC), polymethyl methacrylate, also known as polyacrylic. (Poly(methyl methacrylate), PMMA), polyhexene terephthalate (PET, Polyethylene Terephthalate) and acrylonitrile-butadiene-styrene copolymer (Acrylonitrile Butadiene Styrene, ABS). However, the hardness of the base material composed of PC and ABS is relatively low, which makes the surface of the base material prone to damage. Therefore, the hardness and scratch resistance of the base material surface are usually increased by coating a protective layer. On the other hand, the base material made of PMMA has high hardness, but it is easy to crack during molding, so it is not easy to carry out the hot pressing process.

為了解決前述問題,多種使用裝飾薄膜的特定裝飾製程被提出,例如模內裝飾技術(In-Mold Decoration,IMD)或是膜外裝飾技術(Out Mold Decoration,OMD)而成為形成物體表面圖文的另一種選擇。 In order to solve the aforementioned problems, a variety of specific decoration processes using decorative films have been proposed, such as in-mold decoration technology (In-Mold Decoration, IMD) or film out-of-film decoration technology (Out Mold Decoration, OMD). Another option.

具體來說,模內裝飾技術(IMD)可包括:模內貼標(In Mold Labeling,IML)、模內薄膜(In Mold Film,IMF或INS)以及模內轉印(In Mold Roller,IMR),如下表1所示。模內貼標(IML)工藝的特點是表面為一層硬化的透明薄膜,中間是印刷圖案層,背面是塑膠層。由於油墨夾在硬化的透明薄膜與塑膠層之間,可使產品防止表面被刮花,耐磨擦,並可長期保持顏色的鮮明不易退色。而IML工藝流程如下: Specifically, in-mold decoration technology (IMD) may include: In Mold Labeling (IML), In Mold Film (In Mold Film, IMF or INS) and In Mold Roller (IMR) , as shown in Table 1 below. The in-mold labeling (IML) process is characterized by a hardened transparent film on the surface, a printed pattern layer in the middle, and a plastic layer on the back. Because the ink is sandwiched between the hardened transparent film and the plastic layer, the product can prevent the surface from being scratched, wear-resistant, and can keep the color bright and not easy to fade for a long time. The IML process flow is as follows:

(1).裁切:取捲狀的薄膜基材(一般為PMMA/PC或已上保護材料(Hard coating)之PET或PC基材),裁切成已設計好之尺寸大小以供印刷及吸塑成型使用。 (1). Cutting: Take the roll-shaped film substrate (usually PMMA/PC or PET or PC substrate with hard coating), cut it into the designed size for printing and Blister molding use.

(2).平面印刷:通常為網印(絲印)、噴印製程,提供圖示、文字 效果及最後防沖接著材料,而一般依據產品設計圖式效果來設計印刷道次,特別是防沖接著材料由於需搭配高溫高壓成型注塑塑膠料(一般射出成型溫度約200度以上),通常需要印刷多道堆疊,導致成本上升、膠膜使用效率及整體良率下降。 (2).Plane printing: usually screen printing (screen printing), spray printing process, providing icons and text The effect and the final anti-shock bonding material, and generally design the printing pass according to the effect of the product design diagram, especially the anti-shock bonding material needs to be matched with high-temperature and high-pressure injection molding plastic materials (generally, the injection molding temperature is about 200 degrees or more), usually requires Printing multi-pass stacking will lead to increased cost, lower film usage efficiency and lower overall yield.

(3).油墨乾燥:印刷後的油墨經高溫烘烤乾燥後以確保油墨物性。 (3). Ink drying: The printed ink is baked and dried at high temperature to ensure the physical properties of the ink.

(4).貼保護膜:避免後段沖定位孔破壞已印刷好之薄膜表面,須貼附保護膜來保護表面。 (4).Pasting protective film: To prevent the post-punching positioning hole from damaging the surface of the printed film, a protective film must be attached to protect the surface.

(5).沖定位孔:由於薄膜在成型加熱過程會有收縮狀況,因此需沖定位孔之設計,此為確保印刷薄膜及搭配產品定位的精密度。 (5). Punching positioning holes: Since the film will shrink during the forming and heating process, it is necessary to punch positioning holes to ensure the precision of the positioning of the printed film and matching products.

(6).高溫高壓成型:印刷後之薄膜經高溫高熱後,使用成型機在預熱狀況下進行吸塑。 (6). High-temperature and high-pressure forming: After the printed film is subjected to high temperature and high heat, the forming machine is used for plastic absorption under preheating conditions.

(7).裁切形狀:將吸塑後之立體薄膜用裁切或雷射切割將廢料裁切掉。 (7). Cutting shape: Use cutting or laser cutting to cut off the waste after blistering.

(8).注塑成型:最後將已完成裁切之立體薄膜放置注塑成型機進行射出成型以形成部件成品及相關出貨之物性檢驗。 (8).Injection molding: Finally, place the cut three-dimensional film on the injection molding machine for injection molding to form finished parts and physical inspection of related shipments.

模內轉印(IMR)工藝是將圖案印刷在薄膜上,通過送膜機將膜片與塑模型腔貼合並進行注塑,注塑後將具有圖案的油墨層與薄膜分離,並將油墨層留在塑件上而得到表面具有裝飾圖案的塑件。因此,模內轉印的最終產品的表面是沒有一層透明的保護膜,膜片只是生產過程中的一個載體。也就是說,模內貼標(IML)與模內轉印(IMR)的最大區別就是產品表面是否有一層透明的保護薄膜。另外,模內薄膜(IMF),則與模內貼標(IML)雷同。 The in-mold transfer (IMR) process is to print the pattern on the film, and then use the film feeder to attach the film to the mold cavity and perform injection molding. After injection, the ink layer with the pattern is separated from the film, and the ink layer is left in the film. A plastic part with a decorative pattern on the surface is obtained on the plastic part. Therefore, the surface of the final product of in-mold transfer does not have a layer of transparent protective film, and the film is only a carrier in the production process. In other words, the biggest difference between in-mold labeling (IML) and in-mold transfer (IMR) is whether there is a transparent protective film on the surface of the product. In addition, in-mold film (IMF) is the same as in-mold labeling (IML).

Figure 111210878-A0305-02-0007-1
Figure 111210878-A0305-02-0007-1

膜外裝飾技術(OMD),也稱高壓轉印。將圖紋印刷於透明薄膜後,採用高/中/低壓加上真空轉印直接將轉印於塑膠外殼,主要特色為具有觸感的產品並應用於3C、家電及汽車中。 Out-of-film decoration technology (OMD), also known as high-pressure transfer printing. After printing the pattern on the transparent film, use high/medium/low pressure plus vacuum transfer printing to directly transfer the printing on the plastic casing. The main feature is the product with tactile sensation and it is used in 3C, home appliances and automobiles.

但不論IMD或OMD膠膜,如要製作透光裝飾產品則會以印刷堆疊的方式來製作,而客戶端經由吸塑、裁切及注塑工藝後將導致對位不易、材料損耗過大導致成本上升等缺點,再者後段雷雕製程不易也導致無法製造透光式樣等產品。 But regardless of IMD or OMD film, if you want to make light-transmitting decorative products, you will make them by printing and stacking. After the client goes through the processes of blistering, cutting and injection molding, it will lead to difficult alignment and excessive material loss, which will lead to increased costs. And other shortcomings, and the difficulty of the laser engraving process in the later stage also makes it impossible to manufacture products such as transparent patterns.

下表2示出各種習知裝飾技術的特點與缺點。 Table 2 below shows the characteristics and disadvantages of various known decoration techniques.

表2

Figure 111210878-A0305-02-0008-3
Table 2
Figure 111210878-A0305-02-0008-3

本新型創作提供一種加飾成型品,包括:工件以及貼附於工件的外表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面;第一裝飾層,配置在基材的第一表面上;第二裝飾層,配置在第一裝飾層上;光學硬化層,配置在第二裝飾層上,其中第一裝飾層、第二裝飾層以及光學硬化層各自包括保護材料、油墨材料以及貼合材料;以及保護層,從光學硬化層的頂面向下延伸至第二裝飾層中。 The new creation provides a decorative molded product, including: a workpiece and a molded film attached to the outer surface of the workpiece. The above forming film comprises: a base material having opposite first surface and second surface; a first decoration layer configured on the first surface of the base material; a second decoration layer configured on the first decoration layer; optical hardening layer, configured on the second decoration layer, wherein the first decoration layer, the second decoration layer and the optical hardening layer each include a protective material, an ink material and a bonding material; and a protective layer extending downward from the top surface of the optical hardening layer to in the second decorative layer.

在本新型創作的一實施例中,上述的保護層更延伸覆蓋光學硬化層的頂面。 In an embodiment of the present invention, the protective layer further extends to cover the top surface of the optical hardening layer.

本新型創作提供一種加飾成型品,包括:工件以及貼附於工件的外表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面;光學硬化層,配置在基材的第一 表面上;多個裝飾層,配置在基材的第二表面上;防沖接著層,配置在多個裝飾層與工件的外表面之間;以及保護層,配置在防沖接著層中並延伸至多個裝飾層中。 The new creation provides a decorative molded product, including: a workpiece and a molded film attached to the outer surface of the workpiece. The above forming film comprises: a base material having opposite first and second surfaces; an optical hardening layer disposed on the first surface of the base material; on the surface; a plurality of decorative layers disposed on the second surface of the substrate; an impact-resistant adhesive layer disposed between the plurality of decorative layers and the outer surface of the workpiece; and a protective layer disposed in and extending from the impact-resistant adhesive layer into multiple decorative layers.

本新型創作提供一種加飾成型品,包括:工件以及貼附於工件的外表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面;第一複合層結構,配置在基材的第一表面上,其中第一複合層結構包括透光層與光學硬化層;第二複合層結構,配置在基材的第二表面上,其中第二複合層結構包括裝飾層與防沖接著層,且防沖接著層接觸工件的外表面;以及保護層,從光學硬化層的頂面向下延伸至透光層中。 The new creation provides a decorative molded product, including: a workpiece and a molded film attached to the outer surface of the workpiece. The above-mentioned forming film comprises: a substrate having opposite first and second surfaces; a first composite layer structure disposed on the first surface of the substrate, wherein the first composite layer structure includes a light-transmitting layer and an optical hardening layer a second composite layer structure configured on the second surface of the base material, wherein the second composite layer structure includes a decorative layer and an impact-resistant adhesive layer, and the impact-resistant adhesive layer contacts the outer surface of the workpiece; and the protective layer is optically hardened from The top surface of the layer extends downward into the light transmissive layer.

本新型創作提供一種加飾成型品,包括:工件以及貼附於工件的外表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面;裝飾層,配置在基材的第一表面上;光學硬化層,配置在裝飾層上,其中基材的第二表面接觸工件的外表面;以及保護層,從光學硬化層的頂面向下延伸至裝飾層中。 The new creation provides a decorative molded product, including: a workpiece and a molded film attached to the outer surface of the workpiece. The above-mentioned formed film comprises: a base material having opposite first and second surfaces; a decorative layer disposed on the first surface of the base material; an optical hardening layer disposed on the decorative layer, wherein the second surface of the base material an outer surface in contact with the workpiece; and a protective layer extending downwardly from the top surface of the optically hardened layer into the decorative layer.

本新型創作提供一種加飾成型品,包括:工件以及貼附於工件的外表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面;第一裝飾層,配置在基材的第一表面上;第二裝飾層,配置在第一裝飾層與基材的第一表面之間;光學硬化層,配置在第一裝飾層上;防沖接著層,配置在基材的第二表面上,且與工件的外表面接觸;第一保護層,從光學硬化 層的頂面向下延伸至第一裝飾層中;以及第二保護層,配置在防沖接著層中。 The new creation provides a decorative molded product, including: a workpiece and a molded film attached to the outer surface of the workpiece. The above-mentioned forming film comprises: a base material having a first surface opposite to a second surface; a first decoration layer disposed on the first surface of the base material; a second decoration layer disposed between the first decoration layer and the base material Between the first surfaces; the optical hardening layer is configured on the first decorative layer; the anti-shock adhesive layer is configured on the second surface of the base material and is in contact with the outer surface of the workpiece; the first protective layer is optically hardened from The top surface of the layer extends downwards into the first decoration layer; and the second protective layer is configured in the impact-proof adhesive layer.

本新型創作提供一種加飾成型品,包括:工件以及貼附於工件的內表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面;第一裝飾層,配置在基材的第一表面上;第二裝飾層,配置在第一裝飾層上;防沖接著層,配置在第二裝飾層上,其中第一裝飾層、第二裝飾層以及防沖接著層各自包括保護材料、油墨材料以及貼合材料;以及保護層,從防沖接著層的頂面向下延伸至第二裝飾層中。 The new creation provides a decorative molded product, including: a workpiece and a molded film attached to the inner surface of the workpiece. The above forming film comprises: a base material having opposite first and second surfaces; a first decorative layer configured on the first surface of the base material; a second decorative layer configured on the first decorative layer; an anti-shock Then the layer is configured on the second decorative layer, wherein the first decorative layer, the second decorative layer and the anti-impact adhesive layer each include a protective material, an ink material, and a bonding material; and a protective layer, from the top surface of the anti-impact adhesive layer extending down into the second decorative layer.

本新型創作提供一種加飾成型品,包括:工件以及貼附於工件的內表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面,基材的第一表面接觸工件的內表面;第一裝飾層,配置在基材的第二表面上;第二裝飾層,配置在第一裝飾層與基材之間;以及保護層,配置在第一裝飾層中。 The new creation provides a decorative molded product, including: a workpiece and a molded film attached to the inner surface of the workpiece. The above forming film comprises: a base material having opposite first surface and second surface, the first surface of the base material contacts the inner surface of the workpiece; the first decoration layer is arranged on the second surface of the base material; the second decoration layer a layer disposed between the first decoration layer and the substrate; and a protective layer disposed in the first decoration layer.

本新型創作提供一種加飾成型品,包括:工件以及貼附於工件的內表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面;第一裝飾層,配置在基材的第一表面上;第二裝飾層,配置在第一裝飾層與基材的第一表面之間;防沖接著層,配置在第一裝飾層上,以使防沖接著層的頂面接觸工件的內表面;第一保護層,配置在防沖接著層與第一裝飾層中;以及第二保護層,配置在基材中。 The new creation provides a decorative molded product, including: a workpiece and a molded film attached to the inner surface of the workpiece. The above-mentioned forming film comprises: a base material having a first surface opposite to a second surface; a first decoration layer disposed on the first surface of the base material; a second decoration layer disposed between the first decoration layer and the base material Between the first surfaces; anti-shock adhesive layer, configured on the first decorative layer, so that the top surface of the anti-shock adhesive layer contacts the inner surface of the workpiece; the first protective layer, configured between the anti-shock adhesive layer and the first decorative layer in; and the second protection layer is configured in the base material.

本新型創作提供一種加飾成型品,包括:工件以及貼附 於工件的外表面上的成型薄膜。上述的成型薄膜包括:基材,具有相對的第一表面與第二表面;第一裝飾層,配置在基材的第一表面上;第二裝飾層,配置在第一裝飾層上;光學硬化層,配置在第二裝飾層上;凹槽,從光學硬化層的頂面向下延伸至第二裝飾層中;鍍覆層,填入凹槽中且與第一裝飾層接觸;以及保護層,填入凹槽中且配置在鍍覆層上。 This new creation provides a decorative molded product, including: a workpiece and an attached A formed film on the outer surface of a workpiece. The above forming film comprises: a base material having opposite first surface and second surface; a first decoration layer configured on the first surface of the base material; a second decoration layer configured on the first decoration layer; optical hardening a layer configured on the second decorative layer; a groove extending downward from the top surface of the optical hardening layer into the second decorative layer; a plating layer filled in the groove and in contact with the first decorative layer; and a protective layer, Fill in the groove and arrange on the plating layer.

基於上述,本新型創作將多合一塗料形成在基材上並進行固化步驟,從而形成具有保護效果、色彩效果以及貼合效果的複合層結構。此複合層結構在經過吸塑成型製程之後可形成物性較佳(例如硬度較高、保護效果較好等)的成型薄膜。因此,本實施例之成型薄膜可適用於進行雷射雕刻製程,進而形成各式各樣透光式的加飾成型品。另外,本新型創作進一步地將保護層局部形成在凹槽中,以保護雷雕後的紋理免受損壞,進而提升複合層結構的保護效果並增加使用壽命。此外,本新型創作是在吸塑成型製程之前後進行雷射雕刻製程,因此,本新型創作可解決習知技術的對位問題,進而提升良率並降低製造成本。 Based on the above, the new creation forms an all-in-one coating on the substrate and performs a curing step, thereby forming a composite layer structure with protective effect, color effect and bonding effect. The composite layer structure can form a molded film with better physical properties (such as higher hardness, better protection effect, etc.) after undergoing a blister molding process. Therefore, the molded film of this embodiment is suitable for laser engraving process, and then forms various light-transmitting decorative moldings. In addition, the new creation further partially forms the protective layer in the groove to protect the laser-engraved texture from damage, thereby improving the protective effect of the composite layer structure and increasing the service life. In addition, the new creation is to carry out the laser engraving process before and after the blister forming process. Therefore, the new creation can solve the alignment problem of the conventional technology, thereby improving the yield rate and reducing the manufacturing cost.

另一方面,相較於習知INS中的油墨層或印刷層需搭配貼合基材製程,本實施例的多個堆疊的裝飾層不僅提供多種色彩效果,還兼具有保護效果以及貼合效果,而不需要進行額外的貼合製程。此外,相較於習知的IML技術需額外形成3~10層的接著層才能夠貼附在工件上,本實施例不需要形成額外的接著層。也就是說,本新型創作可有效簡化複合層結構的製造步驟,並提供 保護效果與貼合效果更好的複合層結構。更進一步地說,相較於習知噴塗技術、INS技術或是IML技術,本新型創作的加飾成型品的製造步驟更為簡化,亦可有效降低製造成本。 On the other hand, compared with the ink layer or printing layer in the conventional INS, which needs to be matched with the substrate bonding process, the multiple stacked decorative layers in this embodiment not only provide a variety of color effects, but also have protective effects and bonding effect without the need for an additional bonding process. In addition, compared with the conventional IML technology, which needs to form 3-10 additional layers of adhesive layer before it can be attached to the workpiece, this embodiment does not need to form an additional adhesive layer. That is to say, the novel creation can effectively simplify the manufacturing steps of the composite layer structure, and provide Composite layer structure with better protection effect and fit effect. Furthermore, compared with the conventional spraying technology, INS technology or IML technology, the manufacturing steps of the decorative molded product created by the present invention are more simplified, and the manufacturing cost can also be effectively reduced.

10、20、30、40、50、60、70、80、90:加飾成型品 10, 20, 30, 40, 50, 60, 70, 80, 90: decorative molded products

100A、100B、100C、100D、100E、100F、100G、100H、100I: 成型薄膜 100A, 100B, 100C, 100D, 100E, 100F, 100G, 100H, 100I: Formed film

110、120、130、140、150、160、170、180、190:複合層結構 110, 120, 130, 140, 150, 160, 170, 180, 190: composite layer structure

102:基材 102: Substrate

102a:第一表面 102a: first surface

102b:第二表面 102b: second surface

104:第一裝飾層 104: The first decorative layer

105、105a、105b、905:凹槽 105, 105a, 105b, 905: groove

105bt、106b、108b、130b、140b、160b、905bt:底面 105bt, 106b, 108b, 130b, 140b, 160b, 905bt: Bottom

106:第二裝飾層 106: Second decorative layer

108:光學硬化層 108: optical hardening layer

104t、106t、108a、110a、118a、120a:頂面 104t, 106t, 108a, 110a, 118a, 120a: top surface

112A、112B、212、312、412、512、612、712A、712B、812A、812B、912:保護層 112A, 112B, 212, 312, 412, 512, 612, 712A, 712B, 812A, 812B, 912: protective layer

118:防沖接著層 118: Anti-shock bonding layer

142:緩衝層(裝飾層) 142: buffer layer (decorative layer)

144:第三裝飾層 144: The third decorative layer

146:第四裝飾層 146: The fourth decorative layer

154:透光層 154: transparent layer

200:工件 200: workpiece

200a:外表面 200a: outer surface

200b:內表面 200b: inner surface

300:光源 300: light source

902:罩幕層 902: mask layer

904:鍍覆層 904: Plating layer

905sw:側壁 905sw: side wall

S10、S20、S30、S40:製造方法 S10, S20, S30, S40: manufacturing method

S100、S101、S102、S103、S104、S106、S107、S108、S120、S130、S140、S142、S150、S152、S154、S160、S170、S202、S204、S206、S208、S210、S302、S304、S306、S308:步驟 S100, S101, S102, S103, S104, S106, S107, S108, S120, S130, S140, S142, S150, S152, S154, S160, S170, S202, S204, S206, S208, S210, S302, S304, S306, S308: step

S200、S300:步驟流程 S200, S300: step process

圖1是本新型創作第一實施例的加飾成型品的製造方法的流程示意圖。 FIG. 1 is a schematic flowchart of a method for manufacturing a decorated molded product according to the first embodiment of the new creation.

圖2A是本新型創作第一實施例的加飾成型品的剖面示意圖。 FIG. 2A is a schematic cross-sectional view of a decorated molded product according to the first embodiment of the new creation.

圖2B是本新型創作第一實施例的另一加飾成型品的剖面示意圖。 FIG. 2B is a schematic cross-sectional view of another decorative molded product of the first embodiment of the new creation.

圖3是本新型創作第二實施例的加飾成型品的製造方法的流程示意圖。 FIG. 3 is a schematic flowchart of a method for manufacturing a decorated molded article according to a second embodiment of the new creation.

圖4是本新型創作第二實施例的加飾成型品的剖面示意圖。 Fig. 4 is a schematic cross-sectional view of a decorated molded product according to the second embodiment of the new creation.

圖5是本新型創作第三實施例的加飾成型品的製造方法的流程示意圖。 FIG. 5 is a schematic flowchart of a method for manufacturing a decorated molded article according to a third embodiment of the new creation.

圖6是本新型創作第三實施例的加飾成型品的剖面示意圖。 Fig. 6 is a schematic cross-sectional view of a decorated molded product according to a third embodiment of the new creation.

圖7是本新型創作第四實施例的加飾成型品的剖面示意圖。 FIG. 7 is a schematic cross-sectional view of a decorated molded product according to a fourth embodiment of the new creation.

圖8是本新型創作第五實施例的加飾成型品的剖面示意圖。 Fig. 8 is a schematic cross-sectional view of a decorated molded product according to a fifth embodiment of the new creation.

圖9是本新型創作一實施例的模內裝飾技術的流程示意圖。 Fig. 9 is a schematic flow chart of the in-mold decoration technology of an embodiment of the present invention.

圖10是本新型創作一實施例的模外裝飾技術的流程示意圖。 Fig. 10 is a schematic flow chart of the out-of-mold decoration technology of an embodiment of the present invention.

圖11是本新型創作第六實施例的加飾成型品的剖面示意圖。 Fig. 11 is a schematic cross-sectional view of a decorated molded product according to the sixth embodiment of the new creation.

圖12A是本新型創作第七實施例的加飾成型品的剖面示意圖。 Fig. 12A is a schematic cross-sectional view of a decorated molded product according to the seventh embodiment of the new creation.

圖12B與圖12C分別繪示為對圖12A的結構不開啟光源與開啟光源的上視示意圖。 FIG. 12B and FIG. 12C are schematic top views of the structure in FIG. 12A with the light source turned off and the light source turned on, respectively.

圖13A是本新型創作第八實施例的加飾成型品的剖面示意圖。 FIG. 13A is a schematic cross-sectional view of a decorated molded product according to the eighth embodiment of the new creation.

圖13B與圖13C分別繪示為對圖13A的結構不開啟光源與開啟光源的上視示意圖。 FIG. 13B and FIG. 13C are schematic top views of the structure in FIG. 13A with the light source turned off and the light source turned on, respectively.

圖14是本新型創作第九實施例的加飾成型品的製造方法的流程示意圖。 FIG. 14 is a schematic flowchart of a method for manufacturing a decorated molded product according to the ninth embodiment of the new creation.

圖15A至圖15E是本新型創作第九實施例的加飾成型品的製造流程的剖面示意圖。 15A to 15E are schematic cross-sectional views of the manufacturing process of the decorative molded article according to the ninth embodiment of the new creation.

下文中參照隨附圖式來更充分地描述本新型創作。然而,本新型創作可以多種不同的形式來實踐,並不限於文中所述之實施例。以下實施例中所提到的方向用語,例如「上」、「下」等,僅是參考附加圖式的方向,因此使用的方向用語是用來詳細說明,而非用來限制本新型創作。此外,圖式中的層與區域的厚度會為了清楚起見而放大。相同或相似之元件標號表示相同或相似之元件,以下段落將不再一一贅述。 The novel creation is described more fully hereinafter with reference to the accompanying drawings. However, the novel invention may be practiced in many different forms and is not limited to the embodiments described herein. The directional terms mentioned in the following embodiments, such as "upper" and "lower", are only referring to the directions of the attached drawings, so the directional terms used are for detailed description rather than for limiting the present invention. In addition, the thicknesses of layers and regions in the drawings may be exaggerated for clarity. The same or similar component numbers represent the same or similar components, and the following paragraphs will not repeat them one by one.

圖1是本新型創作第一實施例的加飾成型品的製造方法 的流程示意圖。圖2A是本新型創作第一實施例的加飾成型品的剖面示意圖。 Fig. 1 is the manufacturing method of the decorative molded product of the first embodiment of the new creation schematic diagram of the process. FIG. 2A is a schematic cross-sectional view of a decorated molded product according to the first embodiment of the new creation.

請參照圖1與圖2A,本新型創作第一實施例提供一種加飾成型品10的製造方法S10如下。進行步驟S100,形成複合層結構110(如圖2A所示)。具體來說,形成複合層結構110包括:進行步驟S102,利用塗布法或是印刷法將第一塗料形成在基材102(如圖2A所示)上。在一實施例中,基材102的材料包括丙烯腈-丁二烯-苯乙烯共聚物(ABS)、聚碳酸酯(PC)、聚甲基丙烯酸甲酯(PMMA)或其組合,其形成方法包括押出成型法等。舉例來說,可利用押出成型法將ABS固體塑料加熱融化、擠壓並冷卻定型為ABS基材102。另外,亦可先將ABS固體塑料與色母、顏料、珍珠粉及相關添加助劑先進行混鍊,以形成混合物。接著,利用押出成型法將所述混合物押出形成另一種ABS基材,使得該ABS基材具有顏色、珠光、亮面、鏡面、消光霧面等的視覺效果。在替代實施例中,基材102的材料亦可為木皮、鋁片、鋼板等材料或其組合。 Please refer to FIG. 1 and FIG. 2A , the first embodiment of the new creation provides a manufacturing method S10 of a decorated molded product 10 as follows. Step S100 is performed to form a composite layer structure 110 (as shown in FIG. 2A ). Specifically, forming the composite layer structure 110 includes: performing step S102 , forming a first paint on the substrate 102 (as shown in FIG. 2A ) by using a coating method or a printing method. In one embodiment, the material of the substrate 102 includes acrylonitrile-butadiene-styrene copolymer (ABS), polycarbonate (PC), polymethyl methacrylate (PMMA) or a combination thereof, and the forming method thereof Including extrusion molding method, etc. For example, ABS solid plastic can be heated and melted, extruded and cooled to form the ABS substrate 102 by extrusion molding. In addition, it is also possible to firstly mix ABS solid plastic with color masterbatch, pigment, pearl powder and related additives to form a mixture. Next, the mixture is extruded by extrusion molding to form another ABS substrate, so that the ABS substrate has visual effects such as color, pearlescent, bright surface, mirror surface, and matte surface. In an alternative embodiment, the material of the base material 102 may also be wood veneer, aluminum sheet, steel plate, etc. or a combination thereof.

具體來說,所述塗布法是將所述塗料分配在塗布設備中,並通過所述塗布設備的塗布頭將所述塗料均勻塗布在基材102上。在一實施例中,所述塗布頭的開口部可以是平面,以使塗布在基材102上的塗料具有亮面效果。在另一實施例中,所述塗布頭的開口部可具有多個微結構(例如微凹痕),以使塗布在基材102上的塗料具有消光效果。在替代實施例中,所述塗布頭的開口部 可具有多個凹凸結構,以使塗布在基材102上的塗料具有髮絲紋效果。另一方面,所述印刷法可包括凹版印刷(gravure printing)法、絲網印刷(screen printing)法、平板印刷(offset printing)法、背面印刷(reverse printing)法、轉寫印刷法或是噴墨印刷法等合適的印刷方法。相較於塗布法,所述印刷法可形成較薄的膜層。 Specifically, the coating method is to distribute the paint in a coating device, and uniformly coat the paint on the substrate 102 through a coating head of the coating device. In one embodiment, the opening of the coating head may be flat, so that the coating coated on the substrate 102 has a glossy effect. In another embodiment, the opening of the coating head may have a plurality of microstructures (such as micro-dents), so that the coating coated on the substrate 102 has a matting effect. In an alternative embodiment, the opening of the coating head There may be multiple concavo-convex structures, so that the paint coated on the substrate 102 has a hairline effect. On the other hand, the printing method may include gravure printing, screen printing, offset printing, reverse printing, transfer printing or spray printing. Suitable printing method such as ink printing method. Compared with the coating method, the printing method can form a thinner film layer.

在一實施例中,所述第一塗料至少包括:保護材料、油墨材料以及貼合材料均勻混合在一起。所述保護材料可包括聚甲基丙烯酸甲酯(PMMA)、脂肪族聚氨酯丙烯酸酯(Aliphatic Urethane Diacrylate)、環氧丙烯酸酯(epoxy acrylate,EA)、聚酯多元醇(polyester polyol)或其組合;所述油墨材料可包括聚氨酯(PU)等類似材料;且所述貼合材料可包括熱塑性聚氨酯(TPU)、芳香族聚氨酯丙烯酸酯(Aromatic Urethane Diacrylate)或其組合。另外,所述第一塗料更包括:耐熱材料、溶劑以及硬化劑。在一實施例中,所述耐熱材料可包括聚碳酸酯(PC)等類似材料;所述溶劑可包括乙酸乙酯、丁酮、甲苯、二甲苯或其組合;且所述硬化劑可包括聚異氰酸酯(Aromatic Urethane Diacrylate)等類似材料。但本新型創作不以此為限,在其他實施例中,所述第一塗料還可包括其他助劑,例如消光粉、珍珠粉等,以使後續形成的第一裝飾層104(如圖2A所示)具有消光、珠光等不同視覺效果。 In one embodiment, the first coating at least includes: a protective material, an ink material, and a bonding material mixed uniformly together. The protective material may include polymethyl methacrylate (PMMA), aliphatic urethane acrylate (Aliphatic Urethane Diacrylate), epoxy acrylate (epoxy acrylate, EA), polyester polyol (polyester polyol) or a combination thereof; The ink material may include polyurethane (PU) and the like; and the bonding material may include thermoplastic polyurethane (TPU), aromatic urethane diacrylate (Aromatic Urethane Diacrylate) or a combination thereof. In addition, the first coating further includes: a heat-resistant material, a solvent, and a hardener. In one embodiment, the heat-resistant material may include polycarbonate (PC) and the like; the solvent may include ethyl acetate, methyl ethyl ketone, toluene, xylene, or a combination thereof; and the hardener may include polycarbonate (PC). Isocyanate (Aromatic Urethane Diacrylate) and similar materials. But the new creation is not limited thereto. In other embodiments, the first paint can also include other additives, such as matting powder, pearl powder, etc., so that the first decorative layer 104 formed subsequently (as shown in FIG. 2A Shown) has different visual effects such as matting and pearlescent.

接著,進行步驟S104,利用塗布法或是印刷法將第二塗料形成在第一塗料上。在一實施例中,所述第二塗料至少包括: 保護材料、油墨材料以及貼合材料均勻混合在一起。另外,塗布法、印刷法、保護材料、油墨材料以及貼合材料已於上述段落詳述過,於此便不再贅述。值得注意的是,第一塗料是用以形成第一裝飾層104,而第二塗料是用以形成第二裝飾層106,如圖2A所示。在本實施例中,第一塗料與第二塗料具有不同組成以達到不同視覺效果。在另一實施例中,第一裝飾層104或第二裝飾層106也可使用蒸鍍或濺鍍方式來達到金屬化的裝飾效果。舉例來說,由第一塗料所形成的第一裝飾層104可以是木紋層,而由第二塗料所形成的第二裝飾層106可具有消光銀色,進而使得複合層結構110呈現出消光銀色的木紋圖案。 Next, proceed to step S104 , forming the second paint on the first paint by coating method or printing method. In one embodiment, the second coating includes at least: The protective material, ink material and bonding material are evenly mixed together. In addition, the coating method, printing method, protective material, ink material and laminating material have been described in detail in the above paragraphs, and will not be repeated here. It should be noted that the first paint is used to form the first decoration layer 104 , and the second paint is used to form the second decoration layer 106 , as shown in FIG. 2A . In this embodiment, the first paint and the second paint have different compositions to achieve different visual effects. In another embodiment, the first decoration layer 104 or the second decoration layer 106 can also use evaporation or sputtering to achieve a metallized decoration effect. For example, the first decorative layer 104 formed by the first paint can be a wood grain layer, and the second decorative layer 106 formed by the second paint can have a matte silver color, so that the composite layer structure 110 presents a matte silver color wood grain pattern.

然後,進行步驟S106,利用塗布法或是印刷法將第三塗料形成在第二塗料上。在一實施例中,所述第三塗料至少包括:保護材料、油墨材料以及貼合材料均勻混合在一起。另外,塗布法、印刷法、保護材料、油墨材料以及貼合材料已於上述段落詳述過,於此便不再贅述。值得注意的是,第三塗料是用以形成光學硬化層108。在本實施例中,第三塗料中的保護材料的含量可高於第一塗料或是第二塗料中的保護材料的含量。 Then, proceed to step S106 , forming a third coating on the second coating by using a coating method or a printing method. In one embodiment, the third coating at least includes: a protective material, an ink material, and a bonding material mixed uniformly together. In addition, the coating method, printing method, protective material, ink material and laminating material have been described in detail in the above paragraphs, and will not be repeated here. It should be noted that the third coating is used to form the optical hardening layer 108 . In this embodiment, the content of the protective material in the third paint may be higher than the content of the protective material in the first paint or the second paint.

之後,進行步驟S108,進行第一固化步驟,以形成複合層結構110。如圖2A所示,複合層結構110包括第一裝飾層104、第二裝飾層106以及光學硬化層108。第一裝飾層104可配置在基材102的第一表面102a上。第二裝飾層106可配置在第一裝飾層104上。光學硬化層108可配置在第二裝飾層106上,以使第二裝 飾層106配置在基材102的第一表面102a與光學硬化層108之間。雖然圖2A中僅繪示出兩層的第一裝飾層104、第二裝飾層106,但本新型創作不以此為限,在其他實施例中,複合層結構110亦可具有多層(例如三層、四層或更多層)堆疊的裝飾層。另外,除了塗布法以外,光學硬化層108亦可使用淋膜法、壓印法、3D打印法或是噴印法形成在第二裝飾層106上。在替代實施例中,光學硬化層108材料亦可以是UV材料或是熱固化材料。 Afterwards, step S108 is performed to perform a first curing step to form the composite layer structure 110 . As shown in FIG. 2A , the composite layer structure 110 includes a first decoration layer 104 , a second decoration layer 106 and an optical hardening layer 108 . The first decoration layer 104 can be disposed on the first surface 102 a of the substrate 102 . The second decoration layer 106 can be disposed on the first decoration layer 104 . The optical hardening layer 108 can be disposed on the second decoration layer 106, so that the second device The decorative layer 106 is disposed between the first surface 102 a of the substrate 102 and the optical hardening layer 108 . Although only two layers of the first decorative layer 104 and the second decorative layer 106 are shown in FIG. 2A, the present invention is not limited thereto. In other embodiments, the composite layer structure 110 can also have multiple layers (for example, three layer, four or more layers) stacked decorative layers. In addition, in addition to the coating method, the optical hardening layer 108 can also be formed on the second decoration layer 106 by a coating method, an embossing method, a 3D printing method or a jet printing method. In alternative embodiments, the material of the optical hardening layer 108 can also be a UV material or a thermal curing material.

在一實施例中,所述第一固化步驟可包括熱固化步驟、紫外線(UV)固化步驟、其組合或其他合適的固化步驟。此第一固化步驟可使貼合材料進行交聯反應並貼合在基材102上。在本實施例中,所述塗料可視為多合一(all-in-one)塗料,其可讓固化後的複合層結構110同時具有保護效果、色彩效果以及貼合效果。在此情況下,複合層結構110亦可稱為多合一複合層結構。相較於習知技術中需購置保護層且經印刷及貼合製程來形成膠膜結構的步驟,本新型創作可有效地簡化製造步驟、降低製造成本並防止膠膜所產生的汙染問題。 In an embodiment, the first curing step may include a thermal curing step, an ultraviolet (UV) curing step, a combination thereof, or other suitable curing steps. The first curing step enables the bonding material to undergo a cross-linking reaction and bonded to the substrate 102 . In this embodiment, the coating can be regarded as an all-in-one coating, which can make the cured composite layer structure 110 have protection effect, color effect and bonding effect at the same time. In this case, the composite layer structure 110 can also be called an all-in-one composite layer structure. Compared with the step of purchasing a protective layer and forming the film structure through printing and bonding processes in the conventional technology, the new creation can effectively simplify the manufacturing steps, reduce the manufacturing cost and prevent the pollution problem caused by the film.

相較於習知INS中的油墨層或印刷層需搭配貼合基材製程,本實施例的多個堆疊的裝飾層不僅提供多種色彩效果,還兼具有保護效果以及貼合效果,而不需要進行額外的貼合製程。也就是說,本新型創作可有效簡化複合層結構的製造步驟,並提供保護效果與貼合效果更好的複合層結構。更進一步地說,相較於習知噴塗技術或是INS技術,本新型創作的複合層結構的製造步 驟更為簡化,亦可有效降低製造成本。 Compared with the ink layer or printing layer in the conventional INS, which needs to be matched with the substrate bonding process, the multiple stacked decorative layers in this embodiment not only provide a variety of color effects, but also have both protective and bonding effects, without An additional bonding process is required. That is to say, the novel creation can effectively simplify the manufacturing steps of the composite layer structure, and provide a composite layer structure with better protection effect and bonding effect. Furthermore, compared with the conventional spraying technology or INS technology, the manufacturing steps of the composite layer structure created by the present invention The steps are simplified and the manufacturing cost can be effectively reduced.

在形成複合層結構110之後,進行步驟S120,進行吸塑成型製程,以形成成型薄膜100A。在一實施例中,吸塑成型製程包括:加熱複合層結構110與基材102,以使複合層結構110與基材102軟化;將經軟化的複合層結構110與基材102放入模具中並加壓,以使經軟化的複合層結構110與基材102成型出所需的形狀;進行冷卻步驟;以及裁切多餘的部分以形成成型薄膜100A。 After the composite layer structure 110 is formed, step S120 is performed to perform a blister forming process to form a molded film 100A. In one embodiment, the blister molding process includes: heating the composite layer structure 110 and the substrate 102 to soften the composite layer structure 110 and the substrate 102; putting the softened composite layer structure 110 and the substrate 102 into a mold And pressurize, so that the softened composite layer structure 110 and the substrate 102 are molded into a desired shape; a cooling step is performed; and excess parts are cut to form a molded film 100A.

接著,進行步驟S130,進行模內裝飾技術或模外裝飾技術,使得成型薄膜100A貼附於工件200的外表面200a上,以形成加飾成型品10,如圖2A所示。在一實施例中,基材102具有相對的第一表面102a以及第二表面102b。如圖2A所示,基材102的第二表面102b接觸工件200的外表面200a,基材102的第一表面102a接觸第一裝飾層104,而複合層結構110的頂面110a朝上暴露出來。在本實施例中,複合層結構110的頂面110a可以是視覺面,以使消費者可從複合層結構110的頂面110a往下看到成型薄膜100A的視覺效果。 Next, proceed to step S130, performing in-mold decoration technology or out-of-mold decoration technology, so that the forming film 100A is attached to the outer surface 200a of the workpiece 200 to form a decorated molded product 10, as shown in FIG. 2A. In one embodiment, the substrate 102 has a first surface 102 a and a second surface 102 b opposite to each other. As shown in FIG. 2A, the second surface 102b of the substrate 102 contacts the outer surface 200a of the workpiece 200, the first surface 102a of the substrate 102 contacts the first decoration layer 104, and the top surface 110a of the composite layer structure 110 is exposed upward. . In this embodiment, the top surface 110 a of the composite layer structure 110 may be a visual surface, so that consumers can see the visual effect of the formed film 100A from the top surface 110 a of the composite layer structure 110 .

圖9是本新型創作一實施例的模內裝飾技術的流程示意圖。圖10是本新型創作一實施例的模外裝飾技術的流程示意圖。 Fig. 9 is a schematic flow chart of the in-mold decoration technology of an embodiment of the present invention. Fig. 10 is a schematic flow chart of the out-of-mold decoration technology of an embodiment of the present invention.

請參照圖9,模內裝飾技術的步驟流程S200如下所示。首先,進行步驟S202,提供成型薄膜。此成型薄膜可例如是成型薄膜100A。成型薄膜100A的組成已於上述段落說明過,於此便不再贅述。 Please refer to FIG. 9 , the step flow S200 of the in-mold decoration technology is as follows. Firstly, step S202 is performed to provide a molded film. The formed film can be, for example, formed film 100A. The composition of the formed film 100A has been described in the above paragraphs, and will not be repeated here.

接著,進行步驟S204,將成型薄膜100A配置在模內裝飾模具中。詳細地說,模內裝飾模具包括中空的模穴。此模穴具有一表面。之後,將成型薄膜100A貼附於模穴的表面上,使得成型薄膜100A至少覆蓋模穴的表面的一部分。在替代實施例中,在進行步驟S206之前,可選擇性地進行加熱預成型並利用刀模切割、雷射切割或水刀切割的方式移除多餘的薄膜。 Next, step S204 is performed, disposing the molded film 100A in the in-mold decoration mold. In detail, the in-mold decoration mold includes a hollow mold cavity. The cavity has a surface. Thereafter, the forming film 100A is attached to the surface of the mold cavity such that the forming film 100A covers at least a part of the surface of the mold cavity. In an alternative embodiment, before performing step S206 , preforming may be optionally performed by heating and excess film may be removed by die cutting, laser cutting or water jet cutting.

然後,進行步驟S206,將成型材料灌入所述模內裝飾模具的模穴中,使得成型材料與成型薄膜100A相互結合。在一實施例中,成型材料可例如是塑膠材料、樹脂材料、金屬材料、碳纖維材料、玻璃等合適的成型材料。 Then, proceed to step S206 , pour the molding material into the mold cavity of the in-mold decoration mold, so that the molding material and the molding film 100A are combined with each other. In an embodiment, the molding material may be, for example, plastic material, resin material, metal material, carbon fiber material, glass and other suitable molding materials.

之後,進行步驟S208,冷卻成型材料,以形成工件200。工件200是取決於本新型創作之加飾成型品的應用,其可以是電子裝置外殼或組件、交通工具的外殼或組件或其組合。舉例來說,工件200可例如是手機、數位相機、個人數位助理(personal digital assistant,PDA)、筆記型電腦、桌上型電腦、觸控面板、電視、衛星定位系統(globe position system,GPS)裝置、汽車監視器、導航、顯示器、數位相框、DVD播放器、汽車內裝飾板(例如是把手、飾條、觸控前擋等)、汽車外裝飾板(例如是外飾把手、背門裝飾條、迎賓踏板等)、汽車儀表板、汽車標誌、智慧型鑰匙(intelligent key,I-key)、引擎啟動按鈕、時鐘、收音機、玩具、手錶或其他需要電力之電子產品所使用的外殼或組件。但本新型創作不限定工件200的形狀與結構,只要是可藉由模內裝飾技術 來完成的工件200的形狀與結構皆為本新型創作的範疇。 Afterwards, step S208 is performed to cool the molding material to form the workpiece 200 . The workpiece 200 is dependent on the application of the decorative molded article of the present invention, which may be an electronic device housing or component, a vehicle housing or component, or a combination thereof. For example, the workpiece 200 may be, for example, a mobile phone, a digital camera, a personal digital assistant (PDA), a notebook computer, a desktop computer, a touch panel, a television, a satellite positioning system (globe position system, GPS) Devices, car monitors, navigation, displays, digital photo frames, DVD players, car interior trim panels (such as handles, trim strips, touch screens, etc.), car exterior trim panels (such as exterior handles, back door trim Bars, welcome pedals, etc.), car dashboards, car logos, smart keys (intelligent key, I-key), engine start buttons, clocks, radios, toys, watches or other housings or components used in electronic products that require power . But this new creation does not limit the shape and structure of the workpiece 200, as long as it can be made by in-mold decoration technology The shape and structure of the completed workpiece 200 are all within the scope of the invention.

接著,進行步驟S210,將加飾成型品10自模內裝飾模具中取出。所得的加飾成型品10,已於上述圖2A詳細說明過,於此便不再贅述。 Next, proceed to step S210, taking out the decorated molded product 10 from the in-mold decoration mold. The obtained decorative molded product 10 has been described in detail in the above-mentioned FIG. 2A , and will not be repeated here.

另一方面,加飾成型品10亦可藉由模外裝飾技術來製造。請參照圖10,模外裝飾技術的步驟流程S200如下。首先,進行步驟S302,提供工件200。在一實施例中,工件200是取決於本新型創作之加飾成型品的應用,其可以是電子裝置外殼或組件、交通工具的外殼或組件或其組合。在替代實施例中,工件200的外表面200a的材料可以是塑膠、樹脂、金屬、碳纖維、玻璃或其他已成形之各種機殼材料,且例如是經過適當的前處理製程以製作具有所需特性的工件。舉例而言,當工件的材質為塑膠時,可經由射出成型之模具經射出成型製程後得到塑膠工件(如塑膠機殼等);或者,當工件的材質為金屬時,則可先對金屬進行表面處理而得到金屬工件(如金屬機殼等)。 On the other hand, the decorated molded product 10 can also be manufactured by out-of-mold decoration technology. Please refer to FIG. 10 , the step flow S200 of the out-of-mold decoration technology is as follows. First, step S302 is performed to provide a workpiece 200 . In one embodiment, the workpiece 200 is based on the application of the decorative molded article of the present invention, which may be an electronic device casing or component, a vehicle casing or component, or a combination thereof. In an alternative embodiment, the material of the outer surface 200a of the workpiece 200 can be plastic, resin, metal, carbon fiber, glass or other formed various casing materials, and for example, it can be produced with the desired characteristics through appropriate pre-treatment processes. artifacts. For example, when the material of the workpiece is plastic, the plastic workpiece (such as a plastic casing, etc.) can be obtained after the injection molding process through the injection mold; or, when the material of the workpiece is metal, the metal can be processed first. Surface treatment to obtain metal workpieces (such as metal casings, etc.).

接著,進行步驟S304,提供成型薄膜。此成型薄膜可例如是上述圖2A所示之成型薄膜100A。成型薄膜100A的組成已於上述段落說明過,於此便不再贅述。 Next, step S304 is performed to provide a molded film. The formed film can be, for example, the formed film 100A shown in FIG. 2A above. The composition of the formed film 100A has been described in the above paragraphs, and will not be repeated here.

之後,進行步驟S306,將工件200與成型薄膜100A放置於治具中。在此說明的是,在進行步驟S306之前,可選擇性地依照最終產品的需求而設計治具並進行治具的製備。 Afterwards, step S306 is performed to place the workpiece 200 and the molded film 100A in the jig. It is noted here that, before performing step S306 , the jig may optionally be designed and prepared according to the requirements of the final product.

然後,進行步驟S308,進行高壓裝飾成型製程,以使成 型薄膜100A貼附於工件200的外表面200a上。詳細地說,高壓裝飾成型製程例如是先對成型薄膜100A進行加熱軟化步驟。在一實施例中,所述加熱軟化步驟的溫度可介於80℃至150℃之間;加熱軟化步驟的時間可介於30秒至180秒之間。接著,使成型薄膜100A與工件200接觸,並進行加壓步驟。之後,再對成型薄膜100A進行高壓真空成型步驟,以使成型薄膜100A貼附至工件200上。最後,可選擇性地利用刀模切割、雷射切割或水刀切割的方式移除剩餘的複合層結構。簡而言之,本實施例可藉由模外裝飾技術將成型薄膜100A緊密黏合於工件200的部分外表面200a上。 Then, proceed to step S308, and perform a high-pressure decorative molding process, so that the finished Type film 100A is attached on the outer surface 200a of workpiece 200 . In detail, the high-pressure decoration molding process is, for example, firstly performing a heating and softening step on the molding film 100A. In one embodiment, the temperature of the heating and softening step can be between 80° C. and 150° C.; the time of the heating and softening step can be between 30 seconds and 180 seconds. Next, the molded film 100A is brought into contact with the workpiece 200, and a pressing step is performed. Afterwards, a high-pressure vacuum forming step is performed on the formed film 100A, so that the formed film 100A is attached to the workpiece 200 . Finally, the remaining composite layer structure can be optionally removed by die cutting, laser cutting or water jet cutting. In short, in this embodiment, the molded film 100A can be closely adhered to the part of the outer surface 200a of the workpiece 200 by the out-of-mold decoration technology.

回頭參照圖1,在形成加飾成型品10之後,進行步驟S140,進行第二固化步驟,以增加複合層結構110的硬度。在一實施例中,所述第二固化步驟可包括熱固化步驟、紫外線(UV)固化步驟、其組合或其他合適的固化步驟。在本實施例中,第一固化步驟不同於第二固化步驟。舉例來說,第一固化步驟可以是熱固化步驟,而第二固化步驟可以是UV固化步驟;反之亦成立。在替代實施例中,當第一固化步驟與第二固化步驟皆為熱固化步驟時,第二固化步驟的固化溫度可高於第一固化步驟的固化溫度。值得注意的是,此第二固化步驟可使保護材料進行交聯反應,以增加光學硬化層108的頂面108a的硬度,進而提升保護效果。也就是說,在進行模內裝飾技術或是模外裝飾技術(亦即步驟S130)時,光學硬化層108仍未完全固化而具有延展性,進而完全貼附於工件200的外表面200a上。在進行第二固化步驟(亦即 步驟S140)之後,此光學硬化層108才完全固化而具有完整保護效果。在本實施例中,光學硬化層108的硬度可具有梯度變化。具體來說,光學硬化層108的硬度可自底面108b朝著頂面108a的方向增加。也就是說,光學硬化層108的頂面108a的硬度可大於光學硬化層108的底面108b的硬度。另外,第二固化步驟也可增加第一裝飾層104與第二裝飾層106的硬度,以利於進行後續雷射雕刻製程(亦即步驟S150)。 Referring back to FIG. 1 , after the decorative molding 10 is formed, step S140 is performed to perform a second curing step to increase the hardness of the composite layer structure 110 . In one embodiment, the second curing step may include a thermal curing step, an ultraviolet (UV) curing step, a combination thereof, or other suitable curing steps. In this embodiment, the first curing step is different from the second curing step. For example, the first curing step can be a thermal curing step and the second curing step can be a UV curing step; vice versa. In an alternative embodiment, when both the first curing step and the second curing step are thermal curing steps, the curing temperature of the second curing step may be higher than that of the first curing step. It is worth noting that the second curing step can make the protective material carry out a cross-linking reaction, so as to increase the hardness of the top surface 108 a of the optical hardening layer 108 , thereby improving the protective effect. That is to say, when the in-mold decoration technique or the out-of-mold decoration technique (ie, step S130 ) is performed, the optical hardening layer 108 is not fully cured yet has ductility, and is then completely attached to the outer surface 200 a of the workpiece 200 . During the second curing step (i.e. After step S140), the optical hardening layer 108 is completely cured and has a complete protective effect. In this embodiment, the hardness of the optical hardening layer 108 may have a gradient change. Specifically, the hardness of the optical hardening layer 108 may increase from the bottom surface 108b toward the top surface 108a. That is, the hardness of the top surface 108 a of the optical hardening layer 108 may be greater than the hardness of the bottom surface 108 b of the optical hardening layer 108 . In addition, the second curing step can also increase the hardness of the first decoration layer 104 and the second decoration layer 106 to facilitate the subsequent laser engraving process (that is, step S150 ).

然後,進行步驟S150,進行雷射雕刻製程,以在複合層結構110中形成凹槽105。如圖2A所示,凹槽105可從複合層結構110的頂面110a向下延伸直到暴露出第一裝飾層104的頂面104t。但本新型創作不以此為限,在其他實施例中,凹槽105亦可具有不同深度。也就是說,凹槽105的底面105bt可高於或低於第一裝飾層104的頂面104t,又或者是凹槽105的底面105bt可高於、等於或低於第二裝飾層106的頂面106t。此外,雖然圖2A僅繪示出單一個凹槽105,但本新型創作不以此為限,在替代實施例中,加飾成型品10可具有多個凹槽以形成各種雷射雕刻圖案,進而增加消費者的視覺感受。 Then, step S150 is performed to perform a laser engraving process to form the groove 105 in the composite layer structure 110 . As shown in FIG. 2A , the groove 105 may extend downward from the top surface 110 a of the composite layer structure 110 until the top surface 104 t of the first decoration layer 104 is exposed. But the present invention is not limited thereto, and in other embodiments, the grooves 105 may also have different depths. That is to say, the bottom surface 105bt of the groove 105 can be higher than or lower than the top surface 104t of the first decoration layer 104, or the bottom surface 105bt of the groove 105 can be higher than, equal to or lower than the top of the second decoration layer 106. Surface 106t. In addition, although FIG. 2A only depicts a single groove 105, the present invention is not limited thereto. In an alternative embodiment, the decorative molded article 10 may have multiple grooves to form various laser engraving patterns. Thereby increasing the visual experience of consumers.

之後,進行步驟S160,在凹槽105中形成保護層112A。具體來說,保護層112A可利用三維(three-dimensional,3D)打印技術來形成。在一實施例中,所述3D打印技術包括氣溶膠噴塗打印製程(Aerosol Jet Printing process)。氣溶膠噴塗打印製程是使用氣溶噴嘴沉積頭(aerosol jet deposition head),以形成由外部 的鞘流(outer sheath flow)和內部的充滿氣溶的載體流(inner aerosol-laden carrier flow)構成的環狀傳播噴嘴。在環狀氣溶噴射製程中,將欲沉積的材料的氣溶流(aerosol stream)集中且沉積在欲形成的表面上。上述步驟可稱為無罩幕中尺度材料沉積(Maskless Mesoscale Material Deposition,M3D),也就是說,其可在不使用罩幕的情況下進行沉積。在替代實施例中,保護層112A亦可利用噴印式打印(Ink Jet Printing)技術來形成。 Afterwards, step S160 is performed to form a protective layer 112A in the groove 105 . Specifically, the protection layer 112A can be formed by using a three-dimensional (3D) printing technique. In one embodiment, the 3D printing technology includes an aerosol jet printing process. The aerosol spray printing process uses an aerosol jet deposition head to form an external An annular propagating nozzle composed of an outer sheath flow and an inner aerosol-laden carrier flow. In the annular aerosol spraying process, an aerosol stream of the material to be deposited is focused and deposited on the surface to be formed. The above steps can be called maskless mesoscale material deposition (M3D), that is, it can be deposited without using a mask. In an alternative embodiment, the protective layer 112A can also be formed by using ink jet printing technology.

在本實施例中,如圖2A所示,通過3D打印裝置的噴頭將填充墨水填入凹槽105中。在一實施例中,填充墨水可類似於上述的第三塗料,其至少包括均勻混合的保護材料、油墨材料以及貼合材料,且填充墨水中的保護材料的含量可高於第一塗料或是第二塗料中的保護材料的含量。另外,在將填充墨水填入凹槽105中之后,可進行額外的固化步驟,以使填充墨水中的保護材料進行交聯反應,進而增加保護層112A的硬度。在此情況下,保護層112A可局部保護雷雕後的紋理,亦即使外露於凹槽105的第一裝飾層104與第二裝飾層106免受損壞,以進一步提升複合層結構110的保護效果並增加使用壽命。 In this embodiment, as shown in FIG. 2A , the filling ink is filled into the groove 105 through the nozzle of the 3D printing device. In one embodiment, the filling ink can be similar to the above-mentioned third paint, which at least includes a uniformly mixed protective material, ink material and bonding material, and the content of the protective material in the filling ink can be higher than that of the first paint or The content of the protective material in the second paint. In addition, after the filling ink is filled into the groove 105 , an additional curing step may be performed, so that the protective material in the filling ink undergoes a cross-linking reaction, thereby increasing the hardness of the protective layer 112A. In this case, the protection layer 112A can partially protect the laser-engraved texture, that is, the first decoration layer 104 and the second decoration layer 106 exposed in the groove 105 from being damaged, so as to further enhance the protection effect of the composite layer structure 110 And increase the service life.

值得注意的是,本實施例的3D打印技術所使用的噴頭夠小,因此可精準地將填充墨水填充在凹槽中,以在局部形成保護層,進而保護雷雕後的紋理。相較於一般噴塗技術將塗料大量揮發至空氣中的狀況,本實施例使用3D打印技術可有效減少材料耗損並降低製造成本。另外,一般噴塗技術的噴頭較大,其使得噴 塗層呈點狀且不連續分布,進而導致噴塗效果粗糙且凹凸不平。反觀,本實施例的3D打印技術的噴頭夠小,其可將填充墨水完全填滿狹小的凹槽中並連續分布在物體表面上,以使保護層更為平整且美觀。此外,本實施例的3D打印技術還可進行局部調色。也就是說,本實施例可依照客戶需求在不同凹槽位置填入不同顏色的保護層,以增加觀賞者的視覺感受。 It is worth noting that the nozzle used in the 3D printing technology of this embodiment is small enough, so the filling ink can be accurately filled in the groove to form a protective layer locally, thereby protecting the texture after laser engraving. Compared with the general spraying technology that volatilizes a large amount of paint into the air, the use of 3D printing technology in this embodiment can effectively reduce material consumption and reduce manufacturing costs. In addition, the spray head of the general spraying technology is relatively large, which makes the spraying The coating is spotty and discontinuous, resulting in a rough and uneven finish. On the other hand, the 3D printing technology nozzle of this embodiment is small enough, it can completely fill the filling ink in the narrow groove and distribute it continuously on the surface of the object, so that the protective layer is more smooth and beautiful. In addition, the 3D printing technology of this embodiment can also perform partial color adjustment. That is to say, in this embodiment, protective layers of different colors can be filled in different groove positions according to customer requirements, so as to increase the visual experience of viewers.

此外,雖然圖2A所繪示的保護層112A僅位於凹槽105中,亦即保護層112A的頂面與光學硬化層108的頂面108a共平面,但本新型創作不以此為限。在其他實施例中,如圖2B所示,保護層112B亦可從凹槽105延伸且覆蓋光學硬化層108的頂面108a。保護層112B可依設計需求來調整延伸部分的範圍或面積。 In addition, although the protective layer 112A shown in FIG. 2A is only located in the groove 105 , that is, the top surface of the protective layer 112A is coplanar with the top surface 108 a of the optical hardening layer 108 , but the present invention is not limited thereto. In other embodiments, as shown in FIG. 2B , the protection layer 112B may also extend from the groove 105 and cover the top surface 108 a of the optical hardening layer 108 . The protection layer 112B can adjust the range or area of the extension part according to design requirements.

回頭參照圖2A,此加飾成型品10可配置在光源300上,以透過凹槽105中的保護層112A發出各種不同顏色的光線。舉例來說,光源300可以是藍光,保護層112A是白色透光材質,而第二裝飾層106可以是木紋層。在不開啟光源300時,消費者可從視覺面或頂面110a看到以木紋層為底且具有白色透光的雷射雕刻圖案。另一方面,在開啟光源300時,消費者可從視覺面或頂面110a透過凹槽105中的保護層112A看到具有藍光效果的雷射雕刻圖案。在一實施例中,光源300可包括LED點光源、LED燈條、迷你LED等。另外,保護層112A亦可具有各種不同顏色,以與光源300結合而產生不同混色效果。舉例來說,當光源300是藍光且保護層112A是紅色透光材質,在開啟光源300時,消費者可 從視覺面或頂面110a透過凹槽105中的保護層112A看到具有紫光效果的雷射雕刻圖案。在替代實施例中,保護層112A亦可以是半透光材質或是不透光材質。 Referring back to FIG. 2A , the decorative molded article 10 can be disposed on the light source 300 to emit light of various colors through the protective layer 112A in the groove 105 . For example, the light source 300 may be a blue light, the protective layer 112A may be a white transparent material, and the second decoration layer 106 may be a wood grain layer. When the light source 300 is not turned on, the consumer can see the white transparent laser engraved pattern with the wood grain layer as the bottom from the viewing surface or the top surface 110a. On the other hand, when the light source 300 is turned on, the consumer can see the laser engraved pattern with blue light effect from the viewing surface or the top surface 110 a through the protective layer 112A in the groove 105 . In an embodiment, the light source 300 may include an LED point light source, an LED light bar, a mini LED, and the like. In addition, the protection layer 112A can also have various colors to combine with the light source 300 to produce different color mixing effects. For example, when the light source 300 is blue light and the protective layer 112A is a red light-transmitting material, when the light source 300 is turned on, consumers can The laser engraving pattern with purple light effect can be seen through the protective layer 112A in the groove 105 from the viewing surface or the top surface 110a. In an alternative embodiment, the protection layer 112A can also be made of a semi-transparent material or an opaque material.

在習知噴塗技術中,需要進行多道噴塗步驟與多道雷射雕刻步驟才能形成多色薄膜。此技術的缺點在於:製程繁瑣、不易加工、成本高且環境汙染程度高。另外,在習知裝飾製程(例如IMD或是OMD)中,通常以鏤空印刷法來形成多色薄膜。然而,此技術在客戶端經過吸塑成型、裁切以及注塑等製程後,會導致對位不易、良率低、材料耗損過大以及成本高等缺點。此外,由於IMD薄膜或是OMD薄膜因厚度較薄,所以也不利於雷射雕刻製程。也就是說,即使進行雷雕後加工處理,經雷雕後的薄膜也會因表面物性不佳而剝落或損壞,因此還需要額外形成保護塗層來保護薄膜,進而導致成本增加。 In the conventional spraying technology, multiple spraying steps and multiple laser engraving steps are required to form a multi-color film. The disadvantages of this technology are: cumbersome manufacturing process, difficult processing, high cost and high degree of environmental pollution. In addition, in conventional decoration processes (such as IMD or OMD), multi-color thin films are usually formed by stencil printing. However, this technology will lead to disadvantages such as difficult alignment, low yield, excessive material consumption, and high cost after the client goes through processes such as blister forming, cutting, and injection molding. In addition, since the IMD film or the OMD film is relatively thin, it is not conducive to the laser engraving process. That is to say, even after laser engraving, the film after laser engraving will peel off or be damaged due to poor surface properties. Therefore, an additional protective coating needs to be formed to protect the film, which will increase the cost.

為了解決上述問題,本新型創作實施例將多合一塗料形成在基材上並進行固化步驟,從而形成具有保護效果、色彩效果以及貼合效果的複合層結構。此複合層結構在經過吸塑成型製程之後可形成物性較佳(例如硬度較高、保護效果較好等)的成型薄膜。此外,相較於習知噴塗技術或是INS技術,本新型創作的複合層結構的製造步驟更為簡化,亦可有效降低製造成本。因此,本實施例之成型薄膜可適用於進行雷射雕刻製程,進而形成各式各樣透光式的加飾成型品。此外,本新型創作更進一步地將保護層112A或112B局部形成在凹槽105中,以保護雷雕後的紋理免 受損壞,進而提升複合層結構110的保護效果並增加使用壽命。 In order to solve the above problems, the inventive embodiment of the present invention forms an all-in-one coating on the base material and performs a curing step, thereby forming a composite layer structure with protection effect, color effect and bonding effect. The composite layer structure can form a molded film with better physical properties (such as higher hardness, better protection effect, etc.) after undergoing a blister molding process. In addition, compared with the conventional spraying technology or INS technology, the manufacturing steps of the composite layer structure created by the present invention are more simplified, and the manufacturing cost can also be effectively reduced. Therefore, the molded film of this embodiment is suitable for laser engraving process, and then forms various light-transmitting decorative moldings. In addition, this new creation further partially forms the protective layer 112A or 112B in the groove 105 to protect the laser-engraved texture from damaged, thereby improving the protection effect of the composite layer structure 110 and increasing the service life.

另外,傳統的模內貼標(IML)技術是在基材(例如PC、PMMA、ABS等基材)的背面進行網版印刷來形成3~5層的裝飾層,接著再形成3~10層的接著層才能夠貼附在工件上。相較於習知的IML技術,本實施例的基材102在注塑過程中會因高溫高壓而融化,進而可直接黏合於工件200的部分外表面200a上。也就是說,相較於習知的IML技術,本新型創作不需要形成額外的接著層,而使得加飾成型品的製造步驟更為簡化並降低製造成本。 In addition, the traditional in-mold labeling (IML) technology is to perform screen printing on the back of the substrate (such as PC, PMMA, ABS, etc.) to form a 3-5-layer decorative layer, and then form 3-10 layers The adhesive layer can be attached to the workpiece. Compared with the conventional IML technology, the base material 102 of this embodiment will be melted due to high temperature and high pressure during the injection molding process, and then can be directly bonded to the part of the outer surface 200 a of the workpiece 200 . That is to say, compared with the conventional IML technology, the new creation does not need to form an additional bonding layer, which simplifies the manufacturing steps of the decorated molded product and reduces the manufacturing cost.

圖3是本新型創作第二實施例的加飾成型品的製造方法的流程示意圖。圖4是本新型創作第二實施例的加飾成型品的剖面示意圖。 FIG. 3 is a schematic flowchart of a method for manufacturing a decorated molded article according to a second embodiment of the new creation. Fig. 4 is a schematic cross-sectional view of a decorated molded product according to the second embodiment of the new creation.

請參照圖3與圖4,本新型創作第二實施例提供一種加飾成型品20的製造方法S20如下。進行步驟S100,形成複合層結構120(如圖4所示)。具體來說,形成複合層結構120包括:進行步驟S102,利用塗布法或是印刷法將第一塗料形成在基材102(如圖4所示)上。接著,進行步驟S104,利用塗布法、印刷法或3D打印方式將第二塗料形成在第一塗料上。然後,進行步驟S107,利用塗布法、印刷法或3D打印方式將第四塗料形成在第二塗料上。在一實施例中,所述第四塗料至少包括:保護材料、油墨材料以及貼合材料均勻混合在一起。另外,塗布法、印刷法、保護材料、油墨材料以及貼合材料已於上述段落詳述過,於此便不再贅述。值得注意的是,第四塗料是用以形成防沖接著層118 (如圖4所示)。在本實施例中,第四塗料中的貼合材料的含量可高於第一塗料或是第二塗料中的貼合材料的含量,以增加複合層結構120與後續形成的工件200的黏著性。如圖4所示,複合層結構120包括第一裝飾層104、第二裝飾層106以及防沖接著層118。第一裝飾層104可配置在基材102的第一表面102a上。第二裝飾層106可配置在第一裝飾層104上。防沖接著層118可配置在第二裝飾層106上,以使第二裝飾層106配置在基材102的第一表面102a與防沖接著層118之間。另外,除了塗布法以外,防沖接著層118亦可使用淋膜法、壓印法、3D打印法或是噴印法形成在第二裝飾層106上。相較於習知INS中的油墨層或印刷層需搭配貼合基材製程以及習知IML技術需要形成3~10層的接著層才能夠貼附在工件上,本實施例的防沖接著層118不僅提供色彩效果,還兼具有耐高溫、保護效果以及貼合效果,而不需要形成額外的接著層。也就是說,本新型創作可有效簡化複合層結構120的製造步驟,並提供耐高溫、保護效果以及貼合效果更好的複合層結構120。進一步地說,相較於習知噴塗技術、INS或是IML技術,本新型創作的複合層結構的製造步驟更為簡化,亦可有效降低製造成本。 Please refer to FIG. 3 and FIG. 4 , the second embodiment of the new creation provides a manufacturing method S20 of a decorated molded product 20 as follows. Step S100 is performed to form a composite layer structure 120 (as shown in FIG. 4 ). Specifically, forming the composite layer structure 120 includes: performing step S102 , forming a first paint on the substrate 102 (as shown in FIG. 4 ) by using a coating method or a printing method. Next, step S104 is performed, forming the second paint on the first paint by coating, printing or 3D printing. Then, proceed to step S107, forming a fourth coating on the second coating by using a coating method, a printing method or a 3D printing method. In one embodiment, the fourth paint at least includes: a protective material, an ink material, and a bonding material mixed uniformly together. In addition, the coating method, printing method, protective material, ink material and laminating material have been described in detail in the above paragraphs, and will not be repeated here. It should be noted that the fourth paint is used to form the anti-shock adhesive layer 118 (As shown in Figure 4). In this embodiment, the content of the bonding material in the fourth paint can be higher than that of the bonding material in the first paint or the second paint, so as to increase the adhesion between the composite layer structure 120 and the subsequently formed workpiece 200 . As shown in FIG. 4 , the composite layer structure 120 includes a first decoration layer 104 , a second decoration layer 106 and an impact-proof adhesive layer 118 . The first decoration layer 104 can be disposed on the first surface 102 a of the substrate 102 . The second decoration layer 106 can be disposed on the first decoration layer 104 . The impact-proof adhesive layer 118 can be disposed on the second decoration layer 106 such that the second decoration layer 106 is disposed between the first surface 102 a of the substrate 102 and the impact-proof adhesive layer 118 . In addition, in addition to the coating method, the anti-impact adhesive layer 118 can also be formed on the second decoration layer 106 by a coating method, an embossing method, a 3D printing method or a jet printing method. Compared with the ink layer or printing layer in the conventional INS, which needs to be matched with the bonding substrate process, and the conventional IML technology needs to form 3~10 layers of adhesive layers before it can be attached to the workpiece, the anti-impact adhesive layer of this embodiment 118 not only provides color effect, but also has high temperature resistance, protective effect and laminating effect, without the need to form an additional adhesive layer. That is to say, the novel creation can effectively simplify the manufacturing steps of the composite layer structure 120 , and provide the composite layer structure 120 with better high temperature resistance, better protection and bonding effects. Furthermore, compared with the conventional spraying technology, INS or IML technology, the manufacturing steps of the composite layer structure created by the present invention are more simplified, and the manufacturing cost can also be effectively reduced.

在形成複合層結構120之後,進行步驟S120,進行吸塑成型製程,以形成成型薄膜100B。 After the composite layer structure 120 is formed, step S120 is performed to perform a blister forming process to form the molded film 100B.

然後,進行步驟S150,進行雷射雕刻製程,以在複合層結構120中形成凹槽105。如圖4所示,凹槽105可從複合層結構 120的頂面120a向下延伸直到暴露出第一裝飾層104的頂面104t。但本新型創作不以此為限,在其他實施例中,凹槽105亦可具有不同深度。 Then, step S150 is performed to perform a laser engraving process to form the groove 105 in the composite layer structure 120 . As shown in Figure 4, the groove 105 can be formed from the composite layer structure The top surface 120 a of 120 extends downward until the top surface 104 t of the first decoration layer 104 is exposed. But the present invention is not limited thereto, and in other embodiments, the grooves 105 may also have different depths.

接著,進行步驟S160,在凹槽105中形成保護層212。在一實施例中,保護層212可利用3D打印技術來形成。具體來說,通過3D打印裝置的噴頭將填充墨水填入凹槽105中。在一實施例中,所述填充墨水可類似於上述的第四塗料,其至少包括均勻混合的保護材料、油墨材料以及貼合材料,且填充墨水中的貼合材料的含量可高於第一塗料或是第二塗料中的貼合材料的含量。另外,在將填充墨水填入凹槽105中之后,可進行額外的固化步驟,以增加複合層結構120與後續形成的工件200之間的黏著性。在此情況下,保護層212可局部保護雷雕後的紋理,亦即使外露於凹槽105的第一裝飾層104與第二裝飾層106免受損壞,以進一步提升複合層結構120的保護效果並增加使用壽命。在替代實施例中,保護層212亦可利用噴印式打印技術來形成。 Next, step S160 is performed to form a protection layer 212 in the groove 105 . In one embodiment, the protective layer 212 can be formed by 3D printing technology. Specifically, the filling ink is filled into the groove 105 through the nozzle of the 3D printing device. In one embodiment, the filling ink may be similar to the above-mentioned fourth paint, which at least includes a uniformly mixed protective material, ink material, and bonding material, and the content of the bonding material in the filling ink may be higher than that of the first coating. The content of the bonding material in the paint or the second paint. In addition, after filling the filling ink into the groove 105 , an additional curing step may be performed to increase the adhesion between the composite layer structure 120 and the subsequently formed workpiece 200 . In this case, the protective layer 212 can partially protect the laser-engraved texture, that is, the first decorative layer 104 and the second decorative layer 106 exposed in the groove 105 from being damaged, so as to further enhance the protective effect of the composite layer structure 120 And increase the service life. In an alternative embodiment, the protection layer 212 can also be formed by jet printing technology.

在替代實施例中,可利用3D打印技術將保護層回填至雷雕透光區(例如凹槽105)中,同時3D打印技術亦可在非雷雕透光區做出不同效果,例如形成標誌(logo)或漸層等類似不透光膠膜效果。之後,視情況而定選擇性地使用淋膜法、壓印法、3D打印法或是噴印法來形成額外的光學硬化層。 In an alternative embodiment, 3D printing technology can be used to backfill the protective layer into the laser-engraved light-transmitting area (such as the groove 105), and 3D printing technology can also make different effects in the non-laser-engraved light-transmitting area, such as forming a logo (logo) or gradient and other similar opaque film effects. Afterwards, an additional optically hardened layer is selectively formed by lamination, embossing, 3D printing or jet printing as appropriate.

之後,進行步驟S170,進行模內裝飾技術或模外裝飾技術,使得成型薄膜100B貼附於工件200的內表面200b上,以形 成加飾成型品20,如圖4所示。具體來說,工件200的內表面200b可接觸複合層結構120的頂面120a與保護層212的頂面。在本實施例中,工件200的外表面200a可以是視覺面,以使消費者可從工件200的外表面200a往下看到成型薄膜100B的視覺效果並具有深層類似水晶的厚度質感。另外,模內裝飾技術與模外裝飾技術已於上述段落詳述過,於此便不再贅述。 Afterwards, step S170 is performed to perform in-mold decoration technology or out-of-mold decoration technology, so that the forming film 100B is attached to the inner surface 200b of the workpiece 200 to form a A decorative molded product 20 is formed, as shown in FIG. 4 . Specifically, the inner surface 200 b of the workpiece 200 can contact the top surface 120 a of the composite layer structure 120 and the top surface of the protection layer 212 . In this embodiment, the outer surface 200a of the workpiece 200 can be a visual surface, so that consumers can look down from the outer surface 200a of the workpiece 200 to see the visual effect of the formed film 100B and have a deep crystal-like thickness texture. In addition, the in-mold decoration technology and the out-of-mold decoration technology have been described in detail in the above paragraphs, and will not be repeated here.

圖5是本新型創作第三實施例的加飾成型品的製造方法的流程示意圖。圖6是本新型創作第三實施例的加飾成型品的剖而示意圖。 FIG. 5 is a schematic flowchart of a method for manufacturing a decorated molded article according to a third embodiment of the new creation. Fig. 6 is a cross-sectional schematic view of a decorative molded product according to a third embodiment of the new creation.

請參照圖5與圖6,本新型創作第三實施例提供一種加飾成型品30的製造方法S30如下。進行步驟S100,形成複合層結構130(如圖6所示)。具體來說,形成複合層結構130包括:進行步驟S101,利用塗布法或是印刷法將第二塗料塗布在基材(如圖6所示)上。接著,進行步驟S103,利用塗布法或是印刷法將第一塗料塗布在第二塗料上。在一實施例中,第一塗料是用以形成第一裝飾層104,而第二塗料是用以形成第二裝飾層106,如圖6所示。在本實施例中,第一塗料與第二塗料不需要額外的固化步驟(即,在室溫下)便可形成第一裝飾層104與第二裝飾層106,進而形成複合層結構130。如圖6所示,複合層結構130包括第一裝飾層104與第二裝飾層106。第二裝飾層106可配置在基材102的第二表面102b上。第一裝飾層104可配置在第二裝飾層106的下方,以使第二裝飾層106夾置在基材102的第二表面102b與第 一裝飾層104之間。 Please refer to FIG. 5 and FIG. 6 , the third embodiment of the new creation provides a manufacturing method S30 of a decorated molded product 30 as follows. Step S100 is performed to form a composite layer structure 130 (as shown in FIG. 6 ). Specifically, forming the composite layer structure 130 includes: performing step S101 , coating the second paint on the substrate (as shown in FIG. 6 ) by using a coating method or a printing method. Next, proceed to step S103, using a coating method or a printing method to coat the first paint on the second paint. In one embodiment, the first paint is used to form the first decoration layer 104 , and the second paint is used to form the second decoration layer 106 , as shown in FIG. 6 . In this embodiment, the first paint and the second paint can form the first decoration layer 104 and the second decoration layer 106 without additional curing steps (ie, at room temperature), thereby forming the composite layer structure 130 . As shown in FIG. 6 , the composite layer structure 130 includes the first decoration layer 104 and the second decoration layer 106 . The second decoration layer 106 can be disposed on the second surface 102 b of the substrate 102 . The first decoration layer 104 can be arranged under the second decoration layer 106, so that the second decoration layer 106 is sandwiched between the second surface 102b of the substrate 102 and the second decoration layer 106. between a decoration layer 104 .

在形成複合層結構130之後,進行步驟S120,進行吸塑成型製程,以形成成型薄膜100C。 After the composite layer structure 130 is formed, step S120 is performed to perform a blister forming process to form a molded film 100C.

然後,進行步驟S150,進行雷射雕刻製程,以在複合層結構130中形成凹槽105。如圖6所示,凹槽105可從複合層結構130的底面130b向上延伸直到暴露出第二裝飾層106的底面106b。但本新型創作不以此為限,在其他實施例中,凹槽105亦可具有不同深度。 Then, step S150 is performed to perform a laser engraving process to form the groove 105 in the composite layer structure 130 . As shown in FIG. 6 , the groove 105 may extend upward from the bottom surface 130 b of the composite layer structure 130 until the bottom surface 106 b of the second decoration layer 106 is exposed. But the present invention is not limited thereto, and in other embodiments, the grooves 105 may also have different depths.

接著,進行步驟S160,在凹槽105中形成保護層312。在一實施例中,保護層312可利用3D打印技術來形成。具體來說,通過3D打印裝置的噴頭將填充墨水填入凹槽105中。在一實施例中,所述填充墨水可類似於上述的第四塗料,其至少包括均勻混合的保護材料、油墨材料以及貼合材料,且填充墨水中的貼合材料的含量可高於第一塗料或是第二塗料中的貼合材料的含量。另外,在將填充墨水填入凹槽105中之后,可進行額外的固化步驟,以增加複合層結構130與光源300之間的黏著性。在此情況下,保護層312可局部保護雷雕後的紋理,亦即使外露於凹槽105的第一裝飾層104與第二裝飾層106免受損壞,以進一步提升複合層結構130的保護效果並增加使用壽命。在替代實施例中,保護層312亦可利用噴印式打印技術來形成。 Next, step S160 is performed to form a protection layer 312 in the groove 105 . In one embodiment, the protection layer 312 can be formed by 3D printing technology. Specifically, the filling ink is filled into the groove 105 through the nozzle of the 3D printing device. In one embodiment, the filling ink may be similar to the above-mentioned fourth paint, which at least includes a uniformly mixed protective material, ink material, and bonding material, and the content of the bonding material in the filling ink may be higher than that of the first coating. The content of the bonding material in the paint or the second paint. In addition, after filling the filling ink into the groove 105 , an additional curing step may be performed to increase the adhesion between the composite layer structure 130 and the light source 300 . In this case, the protection layer 312 can partially protect the laser-engraved texture, that is, the first decoration layer 104 and the second decoration layer 106 exposed in the groove 105 from being damaged, so as to further enhance the protection effect of the composite layer structure 130 And increase the service life. In an alternative embodiment, the protection layer 312 can also be formed by jet printing technology.

之後,進行步驟S160,進行模內裝飾技術或模外裝飾技術,使得成型薄膜100C貼附於工件200的內表面200b上,以形 成加飾成型品30,如圖6所示。具體來說,工件200的內表面200b與基材102的第一表面102a接觸。光源300可接觸複合層結構130的底面130b與保護層312的底面。在本實施例中,工件200的外表面200a可以是視覺面,以使消費者可從工件200的外表面200a往下看到成型薄膜100C的視覺效果。另外,模內裝飾技術與模外裝飾技術已於上述段落詳述過,於此便不再贅述。 Afterwards, step S160 is performed to perform in-mold decoration technology or out-of-mold decoration technology, so that the formed film 100C is attached to the inner surface 200b of the workpiece 200 to form a A decorative molded product 30 is formed, as shown in FIG. 6 . Specifically, the inner surface 200b of the workpiece 200 is in contact with the first surface 102a of the substrate 102 . The light source 300 can contact the bottom surface 130 b of the composite layer structure 130 and the bottom surface of the protective layer 312 . In this embodiment, the outer surface 200a of the workpiece 200 may be a visual surface, so that consumers can see the visual effect of the formed film 100C from the outer surface 200a of the workpiece 200 . In addition, the in-mold decoration technology and the out-of-mold decoration technology have been described in detail in the above paragraphs, and will not be repeated here.

在本實施例中,如圖6所示,加飾成型品30可透過凹槽105中的保護層312發出各種不同顏色的光線。舉例來說,光源300可以是藍光,保護層312是白色透光材質,而第二裝飾層106可以是幾何圖案層。在不開啟光源300時,消費者可從視覺面200a看到整片的幾何圖案。另一方面,在開啟光源300時,消費者可透過凹槽105中的保護層312從視覺面200a看到具有藍光幾何圖案效果的雷射雕刻圖案。另外,保護層312亦可具有各種不同顏色,以與光源300結合而產生不同混色效果。 In this embodiment, as shown in FIG. 6 , the decorative molded product 30 can emit light of various colors through the protective layer 312 in the groove 105 . For example, the light source 300 may be a blue light, the protective layer 312 may be a white transparent material, and the second decoration layer 106 may be a geometric pattern layer. When the light source 300 is not turned on, consumers can see the entire geometric pattern from the viewing surface 200a. On the other hand, when the light source 300 is turned on, the consumer can see the laser engraved pattern with blue light geometric pattern effect from the viewing surface 200 a through the protective layer 312 in the groove 105 . In addition, the protective layer 312 can also have various colors to combine with the light source 300 to produce different color mixing effects.

圖7是本新型創作第四實施例的加飾成型品的剖面示意圖。 FIG. 7 is a schematic cross-sectional view of a decorated molded product according to a fourth embodiment of the new creation.

請參照圖7,第四實施例的加飾成型品40可包括:工件200與成型薄膜100D。成型薄膜100D可配置在工件200的外表面200a上,而光源300可配置在工件200的內表面200b上。具體來說,成型薄膜100D可包括基材102、光學硬化層108以及複合層結構140。基材102具有相對的第一表面102a與第二表面102b。光學硬化層108可配置在基材102的第一表面102a上。在 本實施例中,光學硬化層108可由上述第三塗料所形成,其保護材料的含量可高於上述第一塗料或是上述第二塗料中的保護材料的含量。在此實施例中,光學硬化層108亦可稱為多合一硬塗層。在本實施例中,光學硬化層108的頂面108a可以是視覺面,以使消費者可從光學硬化層108的頂面108a往下看到成型薄膜100D的視覺效果。另外,除了塗布法以外,光學硬化層108亦可使用淋膜法、壓印法、3D打印法或是噴印法形成在基材102的第一表面102a上。 Please refer to FIG. 7 , the decorated molded product 40 of the fourth embodiment may include: a workpiece 200 and a molded film 100D. The forming film 100D may be disposed on the outer surface 200 a of the workpiece 200 , and the light source 300 may be disposed on the inner surface 200 b of the workpiece 200 . Specifically, the formed film 100D may include a substrate 102 , an optically hardened layer 108 , and a composite layer structure 140 . The substrate 102 has a first surface 102a and a second surface 102b opposite to each other. The optical hardening layer 108 can be disposed on the first surface 102 a of the substrate 102 . exist In this embodiment, the optical hardening layer 108 can be formed by the third coating, and the content of the protective material can be higher than that of the first coating or the second coating. In this embodiment, the optical hardening layer 108 can also be called an all-in-one hard coating. In this embodiment, the top surface 108 a of the optical hardening layer 108 may be a viewing surface, so that consumers can see the visual effect of the formed film 100D from the top surface 108 a of the optical hardening layer 108 . In addition, in addition to the coating method, the optical hardening layer 108 can also be formed on the first surface 102 a of the substrate 102 by a coating method, an embossing method, a 3D printing method or a jet printing method.

另外,複合層結構140可配置在基材102的第二表面102b上。具體來說,複合層結構140由下而上可依序包括防沖接著層118、緩衝層(或稱裝飾層)142、第三裝飾層144以及第四裝飾層146。在本實施例中,防沖接著層118可由上述第四塗料所形成,其貼合材料的含量可高於上述第一塗料或是上述第二塗料中的貼合材料的含量。另外,除了塗布法以外,防沖接著層118亦可使用淋膜法、壓印法、3D打印法或是噴印法來形成。在一實施例中,緩衝層142的材料包括聚氨酯(PU)及聚甲基丙烯酸甲酯(PMMA),其功效為防止衝墨並提高雷雕解析度。在一實施例中,第三裝飾層144可由上述第一塗料所形成,其可通過單次或多次印刷,以呈現出木紋、幾何圖案等不同裝飾圖案。在一實施例中,第四裝飾層146可由上述第二塗料所形成,其可通過物理氣相沉積法(例如蒸鍍法、濺鍍法等)、電鍍法等形成在基材102的第二表面102b上。舉例來說,第三裝飾層144可以是木紋層, 而第四裝飾層146可具有透明度50%的蒸鍍金屬層,進而使得複合層結構140呈現出具有透明度50%的金屬色的木紋圖案。此外,雖然圖7僅兩個的第三裝飾層144、第四裝飾層146,但本新型創作不以此為限,在其他實施例中,可依不同效果的需求來形成交替堆疊的多個裝飾層。 In addition, the composite layer structure 140 can be disposed on the second surface 102 b of the substrate 102 . Specifically, the composite layer structure 140 may sequentially include an impact-proof adhesive layer 118 , a buffer layer (or decoration layer) 142 , a third decoration layer 144 and a fourth decoration layer 146 from bottom to top. In this embodiment, the anti-shock adhesive layer 118 may be formed by the fourth paint, and the content of the bonding material thereof may be higher than that of the bonding material in the first paint or the second paint. In addition, in addition to the coating method, the anti-impact adhesive layer 118 can also be formed by a coating method, an embossing method, a 3D printing method or a jet printing method. In one embodiment, the material of the buffer layer 142 includes polyurethane (PU) and polymethyl methacrylate (PMMA), which function to prevent ink washout and improve laser engraving resolution. In one embodiment, the third decoration layer 144 can be formed by the above-mentioned first paint, which can be printed once or multiple times to present different decorative patterns such as wood grain and geometric patterns. In one embodiment, the fourth decoration layer 146 can be formed by the above-mentioned second paint, which can be formed on the second surface of the substrate 102 by physical vapor deposition (such as vapor deposition, sputtering, etc.), electroplating, etc. surface 102b. For example, the third decorative layer 144 can be a wood grain layer, The fourth decoration layer 146 may have a vapor-deposited metal layer with a transparency of 50%, so that the composite layer structure 140 presents a metal-colored wood grain pattern with a transparency of 50%. In addition, although there are only two third decorative layers 144 and fourth decorative layers 146 in FIG. decorative layer.

值得注意的是,加飾成型品40更包括凹槽105形成在防沖接著層118與緩衝層142中,且可利用3D打印技術或噴印式打印技術以在凹槽105中填入保護層412。保護層412的材料與形成方法與上述保護層212、312相同,於此便不再贅述。在其他實施例中,保護層412亦可具有不同深度。也就是說,保護層412亦可向上延伸至第三裝飾層144以及/或第四裝飾層146中。工件200的外表面200a可接觸複合層結構140的底面140b與保護層412的底面。 It is worth noting that the decorative molded product 40 further includes a groove 105 formed in the anti-shock adhesive layer 118 and the buffer layer 142, and 3D printing technology or jet printing technology can be used to fill the groove 105 with a protective layer. 412. The material and formation method of the protective layer 412 are the same as those of the protective layers 212 and 312 described above, and will not be repeated here. In other embodiments, the protection layer 412 may also have different depths. That is to say, the protection layer 412 can also extend upwards into the third decoration layer 144 and/or the fourth decoration layer 146 . The outer surface 200 a of the workpiece 200 may contact the bottom surface 140 b of the composite layer structure 140 and the bottom surface of the protective layer 412 .

在本實施例中,如圖7所示,加飾成型品40可透過凹槽105中的保護層412發出各種不同顏色的光線。舉例來說,光源300可以是藍光,保護層412是白色透光材質,而第四裝飾層146可以是具有透明度50%的蒸鍍金屬層。在不開啟光源300時,消費者可從視覺面或頂面108a看到整片的蒸鍍金屬層。另一方面,在開啟光源300時,消費者可透過凹槽105中的保護層412從視覺面或頂面108a看到具有藍光金屬效果的雷射雕刻圖案。另外,保護層412亦可具有各種不同顏色,以與光源300結合而產生不同混色效果。 In this embodiment, as shown in FIG. 7 , the decorative molded product 40 can emit light of various colors through the protective layer 412 in the groove 105 . For example, the light source 300 can be a blue light, the protective layer 412 can be a white transparent material, and the fourth decoration layer 146 can be an evaporated metal layer with a transparency of 50%. When the light source 300 is not turned on, consumers can see the entire vapor-deposited metal layer from the viewing surface or the top surface 108a. On the other hand, when the light source 300 is turned on, consumers can see the laser-engraved pattern with a blue metallic effect from the viewing surface or the top surface 108 a through the protective layer 412 in the groove 105 . In addition, the protective layer 412 can also have various colors to combine with the light source 300 to produce different color mixing effects.

圖8是本新型創作第五實施例的加飾成型品的剖面示意圖。 Fig. 8 is a schematic cross-sectional view of a decorated molded product according to a fifth embodiment of the new creation.

請參照圖8,第五實施例的加飾成型品50可包括:工件200與成型薄膜100E。成型薄膜100E可配置在工件200的外表面200a上,而光源300可配置在工件200的內表面200b上。具體來說,成型薄膜100E可包括基材102、第一複合層結構150以及第二複合層結構160。基材102具有相對的第一表面102a與第二表面102b。第一複合層結構150可配置在基材102的第一表面102a上。第一複合層結構150可包括光學硬化層108與透光層154。透光層154的材料包括聚甲基丙烯酸樹酯,其具耐化學特性的裝飾層效果。透光層154可接觸基材102的第一表面102a,而光學硬化層108則配置在透光層154上。在本實施例中,光學硬化層108的頂面108a可以是視覺面,以使消費者可從光學硬化層108的頂面108a往下看到成型薄膜100E的視覺效果。另外,除了塗布法以外,光學硬化層108亦可使用淋膜法、壓印法、3D打印法或是噴印法來形成。 Referring to FIG. 8 , the decorated molded product 50 of the fifth embodiment may include: a workpiece 200 and a molded film 100E. The forming film 100E may be disposed on the outer surface 200 a of the workpiece 200 , and the light source 300 may be disposed on the inner surface 200 b of the workpiece 200 . Specifically, the formed film 100E may include a substrate 102 , a first composite layer structure 150 , and a second composite layer structure 160 . The substrate 102 has a first surface 102a and a second surface 102b opposite to each other. The first composite layer structure 150 can be disposed on the first surface 102 a of the substrate 102 . The first composite layer structure 150 may include the optical hardening layer 108 and the light-transmitting layer 154 . The material of the light-transmitting layer 154 includes polymethacrylic resin, which has a chemical-resistant decorative layer effect. The transparent layer 154 can contact the first surface 102 a of the substrate 102 , and the optical hardening layer 108 is disposed on the transparent layer 154 . In this embodiment, the top surface 108 a of the optical hardening layer 108 may be a viewing surface, so that consumers can see the visual effect of the formed film 100E from the top surface 108 a of the optical hardening layer 108 . In addition, in addition to the coating method, the optical hardening layer 108 can also be formed by a coating method, an embossing method, a 3D printing method or a jet printing method.

另外,第二複合層結構160可配置在基材102的第二表面102b上。具體來說,第二複合層結構160可包括防沖接著層118與第四裝飾層146。第四裝飾層146可接觸基材102的第二表面102b,而防沖接著層118可配置在第四裝飾層146的下方,以使第四裝飾層146夾置在基材102的第二表面102b與防沖接著層118之間。在本實施例中,第四裝飾層146可由上述第二塗料所形成, 其可通過物理氣相沉積法(例如蒸鍍法、濺鍍法等)、電鍍法等形成在基材102的第二表面102b上。舉例來說,透光層154可以是半透黑層,而第四裝飾層146可具有透明度25%的蒸鍍金屬層,進而使得成型薄膜100E呈現出具有透明度25%的黑色金屬色。另外,除了塗布法以外,防沖接著層118亦可使用淋膜法、壓印法、3D打印法或是噴印法來形成。 In addition, the second composite layer structure 160 can be disposed on the second surface 102 b of the substrate 102 . Specifically, the second composite layer structure 160 may include the impact-proof adhesive layer 118 and the fourth decoration layer 146 . The fourth decoration layer 146 can be in contact with the second surface 102b of the base material 102, and the anti-shock adhesive layer 118 can be disposed under the fourth decoration layer 146, so that the fourth decoration layer 146 is sandwiched on the second surface of the base material 102. 102b and the anti-shock adhesive layer 118. In this embodiment, the fourth decoration layer 146 can be formed by the above-mentioned second paint, It can be formed on the second surface 102b of the substrate 102 by physical vapor deposition (such as vapor deposition, sputtering, etc.), electroplating, and the like. For example, the light-transmitting layer 154 may be a semi-transparent black layer, and the fourth decoration layer 146 may have an evaporated metal layer with a transparency of 25%, so that the molded film 100E presents a black metallic color with a transparency of 25%. In addition, in addition to the coating method, the anti-impact adhesive layer 118 can also be formed by a coating method, an embossing method, a 3D printing method or a jet printing method.

值得注意的是,加飾成型品50更包括凹槽105形成在第一複合層結構150中,且可利用3D打印技術或噴印式打印技術以在凹槽105中填入保護層512。保護層512的材料與形成方法與上述保護層112A、112B相同,於此便不再贅述。在本實施例中,保護層512可從光學硬化層108的頂面108a向下延伸至透光層154中。第二複合層結構160的底面160b可接觸工件200的外表面200a,以通過防沖接著層118貼合在工件200的外表面200a上。 It is worth noting that the decorative molding 50 further includes a groove 105 formed in the first composite layer structure 150 , and the protective layer 512 can be filled in the groove 105 by using 3D printing technology or jet printing technology. The material and formation method of the protection layer 512 are the same as those of the above protection layers 112A and 112B, and will not be repeated here. In this embodiment, the protection layer 512 can extend downward from the top surface 108 a of the optical hardening layer 108 into the light-transmitting layer 154 . The bottom surface 160b of the second composite layer structure 160 can contact the outer surface 200a of the workpiece 200 so as to be adhered to the outer surface 200a of the workpiece 200 through the anti-shock adhesive layer 118 .

圖11是本新型創作第六實施例的加飾成型品的剖面示意圖。 Fig. 11 is a schematic cross-sectional view of a decorated molded product according to the sixth embodiment of the new creation.

請參照圖11,第六實施例的加飾成型品60可包括:工件200與成型薄膜100F。成型薄膜100F可配置在工件200的外表面200a上,而光源300可配置在工件200的內表面200b上。具體來說,成型薄膜100F可包括基材102與複合層結構170。基材102具有相對的第一表面102a與第二表面102b。複合層結構170可配置在基材102的第一表面102a上。複合層結構170可包括第四裝飾層146與光學硬化層108。第四裝飾層146可接觸基材102的第 一表面102a,而光學硬化層108則配置在第四裝飾層146上。在本實施例中,光學硬化層108的頂面108a可以是視覺面,以使消費者可從光學硬化層108的頂面108a往下看到成型薄膜100F的視覺效果。在本實施例中,第四裝飾層146可由上述第二塗料所形成,其可通過物理氣相沉積法(例如蒸鍍法、濺鍍法等)、電鍍法等形成在基材102的第一表面102a上。光學硬化層108可具有保護功效,以避免第四裝飾層146被刮花或是損壞。另外,除了塗布法以外,光學硬化層108亦可使用淋膜法、壓印法、3D打印法或是噴印法來形成。 Please refer to FIG. 11 , the decorative molded product 60 of the sixth embodiment may include: a workpiece 200 and a molded film 100F. The forming film 100F may be disposed on the outer surface 200 a of the workpiece 200 , and the light source 300 may be disposed on the inner surface 200 b of the workpiece 200 . Specifically, the formed film 100F may include a substrate 102 and a composite layer structure 170 . The substrate 102 has a first surface 102a and a second surface 102b opposite to each other. The composite layer structure 170 can be disposed on the first surface 102 a of the substrate 102 . The composite layer structure 170 may include the fourth decoration layer 146 and the optical hardening layer 108 . The fourth decoration layer 146 can contact the first a surface 102 a , and the optical hardening layer 108 is disposed on the fourth decoration layer 146 . In this embodiment, the top surface 108 a of the optical hardening layer 108 may be a visual surface, so that consumers can see the visual effect of the formed film 100F from the top surface 108 a of the optical hardening layer 108 . In this embodiment, the fourth decorative layer 146 can be formed by the above-mentioned second paint, which can be formed on the first surface of the substrate 102 by physical vapor deposition (such as vapor deposition, sputtering, etc.), electroplating, etc. surface 102a. The optical hardening layer 108 can have a protective function to prevent the fourth decoration layer 146 from being scratched or damaged. In addition, in addition to the coating method, the optical hardening layer 108 can also be formed by a coating method, an embossing method, a 3D printing method or a jet printing method.

值得注意的是,加飾成型品60更包括凹槽105形成在複合層結構170中,且可利用3D打印技術或噴印式打印技術以在凹槽105中填入保護層612。保護層612的材料與形成方法與上述保護層112A、112B相同,於此便不再贅述。在本實施例中,保護層612可從光學硬化層108的頂面108a向下延伸至第四裝飾層146中。 It is worth noting that the decorative molded product 60 further includes the groove 105 formed in the composite layer structure 170 , and the protective layer 612 can be filled in the groove 105 by using 3D printing technology or jet printing technology. The material and formation method of the protection layer 612 are the same as those of the above protection layers 112A and 112B, and will not be repeated here. In this embodiment, the protection layer 612 may extend downward from the top surface 108 a of the optical hardening layer 108 into the fourth decoration layer 146 .

圖12A是本新型創作第七實施例的加飾成型品的剖面示意圖。圖12B與圖12C分別繪示為對圖12A的結構不開啟光源與開啟光源的上視示意圖。 Fig. 12A is a schematic cross-sectional view of a decorated molded product according to the seventh embodiment of the new creation. FIG. 12B and FIG. 12C are schematic top views of the structure in FIG. 12A with the light source turned off and the light source turned on, respectively.

請參照圖12A,第七實施例的加飾成型品70可包括:工件200與成型薄膜100G。成型薄膜100G可配置在工件200的外表面200a上,而光源300可配置在工件200的內表面200b上。具體來說,成型薄膜100G可包括基材102、複合層結構180以及 防沖接著層118。基材102具有相對的第一表面102a與第二表面102b。複合層結構180可配置在基材102的第一表面102a上。複合層結構180可包括第三裝飾層144、第四裝飾層146以及光學硬化層108。第四裝飾層146可接觸基材102的第一表面102a。光學硬化層108可配置在第四裝飾層146上。第三裝飾層144可配置在第四裝飾層146與光學硬化層108之間。在本實施例中,光學硬化層108的頂面108a可以是視覺面,以使消費者可從光學硬化層108的頂面108a往下看到成型薄膜100G的視覺效果。在本實施例中,第三裝飾層144可由上述第一塗料所形成,其可通過單次或多次印刷,以呈現出木紋、幾何圖案等不同裝飾圖案。第四裝飾層146可由上述第二塗料所形成,其可通過物理氣相沉積法(例如蒸鍍法、濺鍍法等)、電鍍法等形成在基材102的第一表面102a上。光學硬化層108可具有保護功效,以避免第三裝飾層144被刮花或是損壞。另一方面,防沖接著層118可配置在基材102的第二表面102b上且與基材102的第二表面102b接觸。在本實施例中,成型薄膜100G可通過防沖接著層118貼合在工件200的外表面200a上。另外,除了塗布法以外,光學硬化層108與防沖接著層118亦可使用淋膜法、壓印法、3D打印法或是噴印法來形成。 Please refer to FIG. 12A , the decorative molded product 70 of the seventh embodiment may include: a workpiece 200 and a molded film 100G. The forming film 100G may be disposed on the outer surface 200 a of the workpiece 200 , and the light source 300 may be disposed on the inner surface 200 b of the workpiece 200 . Specifically, the formed film 100G may include a substrate 102, a composite layer structure 180, and Anti-shock adhesive layer 118 . The substrate 102 has a first surface 102a and a second surface 102b opposite to each other. The composite layer structure 180 can be disposed on the first surface 102 a of the substrate 102 . The composite layer structure 180 may include the third decorative layer 144 , the fourth decorative layer 146 and the optical hardening layer 108 . The fourth decoration layer 146 can contact the first surface 102 a of the substrate 102 . The optical hardening layer 108 can be disposed on the fourth decoration layer 146 . The third decoration layer 144 can be disposed between the fourth decoration layer 146 and the optical hardening layer 108 . In this embodiment, the top surface 108 a of the optical hardening layer 108 may be a visual surface, so that consumers can see the visual effect of the molded film 100G from the top surface 108 a of the optical hardening layer 108 . In this embodiment, the third decoration layer 144 can be formed by the above-mentioned first paint, which can be printed once or multiple times to present different decorative patterns such as wood grain and geometric patterns. The fourth decoration layer 146 can be formed by the above-mentioned second paint, which can be formed on the first surface 102 a of the substrate 102 by physical vapor deposition (such as vapor deposition, sputtering, etc.), electroplating, and the like. The optical hardening layer 108 can have a protective function to prevent the third decoration layer 144 from being scratched or damaged. On the other hand, the impact-proof adhesive layer 118 can be disposed on the second surface 102 b of the substrate 102 and be in contact with the second surface 102 b of the substrate 102 . In this embodiment, the forming film 100G can be adhered to the outer surface 200 a of the workpiece 200 through the anti-shock adhesive layer 118 . In addition, in addition to the coating method, the optical hardening layer 108 and the impact-proof adhesive layer 118 can also be formed by a coating method, an embossing method, a 3D printing method or a jet printing method.

值得注意的是,加飾成型品70更包括第一凹槽105a與第二凹槽105b,且可利用3D打印技術或噴印式打印技術以在第一凹槽105a中填入第一保護層712A並在第二凹槽105b中填入第 二保護層712B。在一實施例中,第一保護層712A與第二保護層712B具有不同材料組成。具體來說,第一保護層712A的材料可類似於上述的第三塗料,而第二保護層712B可類似於上述的第四塗料。第一保護層712A中的保護材料的含量可高於第二保護層712B中的保護材料的含量,且第二保護層712B中的貼合材料的含量可高於第一保護層712A中的貼合材料的含量。從圖12A可知,第一保護層712A形成在複合層結構180中。也就是說,第一保護層712A從光學硬化層108的頂面108a向下延伸至第三裝飾層144中。第二保護層712B則是形成在防沖接著層118中。也就是說,本實施例之加飾成型品70可在相對兩側(即,上側與下側)上分別形成第一保護層712A與第二保護層712B,以增加不同透光區域,進而提升消費者的視覺感受。 It is worth noting that the decorative molded product 70 further includes a first groove 105a and a second groove 105b, and 3D printing technology or jet printing technology can be used to fill the first protective layer in the first groove 105a 712A and fill the second groove 105b The second protection layer 712B. In one embodiment, the first passivation layer 712A and the second passivation layer 712B have different material compositions. Specifically, the material of the first protective layer 712A may be similar to the above-mentioned third paint, and the second protective layer 712B may be similar to the above-mentioned fourth paint. The content of the protective material in the first protective layer 712A may be higher than that of the protective material in the second protective layer 712B, and the content of the bonding material in the second protective layer 712B may be higher than that of the bonding material in the first protective layer 712A. content of composite materials. It can be seen from FIG. 12A that the first protection layer 712A is formed in the composite layer structure 180 . That is, the first protection layer 712A extends downward from the top surface 108 a of the optical hardening layer 108 into the third decoration layer 144 . The second protective layer 712B is formed in the anti-shock adhesive layer 118 . That is to say, the decorative molded article 70 of this embodiment can form the first protective layer 712A and the second protective layer 712B on the opposite sides (ie, the upper side and the lower side) respectively, so as to increase different light-transmitting areas, thereby improving consumer perception.

在本實施例中,如圖12B與圖12C所示,加飾成型品70可透過凹槽105a、105b中的第一保護層712A與第二保護層712B發出各種不同顏色的光線。舉例來說,光源300可以是藍光,保護層712A、712B可以是白色透光材質,第三裝飾層144可以是木紋層,而第四裝飾層146可以是具有透明度50%的蒸鍍金屬層。在不開啟光源300時,消費者可透過第一凹槽105a中的第一保護層712A從視覺面或頂面108a看到具有金屬邊條的木紋層,如圖12B所示。另一方面,在開啟光源300時,消費者可透過第一凹槽105a中的第一保護層712A與第二凹槽105b中的第二保護層712B從視覺面或頂面108a看到具有金屬邊條與藍光字樣的木紋 層。另外,保護層712A、712B亦可具有各種不同顏色,以與光源300結合而產生不同混色效果。 In this embodiment, as shown in FIG. 12B and FIG. 12C , the decorated molded product 70 can emit light of various colors through the first protective layer 712A and the second protective layer 712B in the grooves 105 a and 105 b. For example, the light source 300 can be a blue light, the protective layers 712A and 712B can be made of a white light-transmitting material, the third decorative layer 144 can be a wood grain layer, and the fourth decorative layer 146 can be an evaporated metal layer with a transparency of 50%. . When the light source 300 is not turned on, the consumer can see the wood grain layer with metal edge strips from the viewing surface or the top surface 108a through the first protective layer 712A in the first groove 105a, as shown in FIG. 12B . On the other hand, when the light source 300 is turned on, consumers can see through the first protective layer 712A in the first groove 105a and the second protective layer 712B in the second groove 105b from the visual surface or the top surface 108a to see the Wood grain with side strips and Blu-ray lettering layer. In addition, the protective layers 712A and 712B can also have various colors, so as to combine with the light source 300 to produce different color mixing effects.

圖13A是本新型創作第八實施例的加飾成型品的剖面示意圖。圖13B與圖13C分別繪示為對圖13A的結構不開啟光源與開啟光源的上視示意圖。 FIG. 13A is a schematic cross-sectional view of a decorated molded product according to the eighth embodiment of the new creation. FIG. 13B and FIG. 13C are schematic top views of the structure in FIG. 13A with the light source turned off and the light source turned on, respectively.

請參照圖13A,第八實施例的加飾成型品80可包括:工件200與成型薄膜100H。成型薄膜100H可配置在工件200的內表面200b上,而光源300可配置在成型薄膜100H的下方,已使成型薄膜100H夾置在工件200與成型薄膜100H之間。具體來說,成型薄膜100H可包括基材102以及複合層結構190。基材102具有相對的第一表面102a與第二表面102b。複合層結構190可配置在基材102的第一表面102a上。複合層結構190可包括第三裝飾層144、第四裝飾層146以及防沖接著層118。第四裝飾層146可接觸基材102的第一表面102a。防沖接著層118可配置在第四裝飾層146上。第三裝飾層144可配置在第四裝飾層146與防沖接著層118之間。在本實施例中,工件200的外表面200a可以是視覺面,以使消費者可從工件200的外表面200a往下看到成型薄膜100H的視覺效果。在本實施例中,第三裝飾層144可由上述第一塗料所形成,其可通過單次或多次印刷,以呈現出木紋、幾何圖案等不同裝飾圖案。第四裝飾層146可由上述第二塗料所形成,其可通過物理氣相沉積法(例如蒸鍍法、濺鍍法等)、電鍍法等形成在基材102的第一表面102a上。防沖接著層118可具有黏著功 能,以使成型薄膜100H可通過防沖接著層118貼合在工件200的內表面200b上。另外,除了塗布法以外,防沖接著層118亦可使用淋膜法、壓印法、3D打印法或是噴印法來形成。 Please refer to FIG. 13A , the decorative molded product 80 of the eighth embodiment may include: a workpiece 200 and a molded film 100H. The forming film 100H may be disposed on the inner surface 200b of the workpiece 200, and the light source 300 may be disposed below the forming film 100H such that the forming film 100H is sandwiched between the workpiece 200 and the forming film 100H. Specifically, formed film 100H may include substrate 102 and composite layer structure 190 . The substrate 102 has a first surface 102a and a second surface 102b opposite to each other. The composite layer structure 190 can be disposed on the first surface 102 a of the substrate 102 . The composite layer structure 190 may include the third decoration layer 144 , the fourth decoration layer 146 and the impact-proof adhesive layer 118 . The fourth decoration layer 146 can contact the first surface 102 a of the substrate 102 . The impact-proof adhesive layer 118 can be disposed on the fourth decoration layer 146 . The third decoration layer 144 can be disposed between the fourth decoration layer 146 and the impact-proof adhesive layer 118 . In this embodiment, the outer surface 200 a of the workpiece 200 may be a visual surface, so that consumers can see the visual effect of the formed film 100H from the outer surface 200 a of the workpiece 200 . In this embodiment, the third decoration layer 144 can be formed by the above-mentioned first paint, which can be printed once or multiple times to present different decorative patterns such as wood grain and geometric patterns. The fourth decoration layer 146 can be formed by the above-mentioned second paint, which can be formed on the first surface 102 a of the substrate 102 by physical vapor deposition (such as vapor deposition, sputtering, etc.), electroplating, and the like. The impact-resistant adhesive layer 118 may have a work of adhesion Therefore, the formed film 100H can be bonded to the inner surface 200b of the workpiece 200 through the anti-shock adhesive layer 118 . In addition, in addition to the coating method, the anti-impact adhesive layer 118 can also be formed by a coating method, an embossing method, a 3D printing method or a jet printing method.

值得注意的是,加飾成型品80更包括第一凹槽105a與第二凹槽105b,且可利用3D打印技術或噴印式打印技術以在第一凹槽105a中填入第一保護層812A並在第二凹槽105b中填入第二保護層812B。在一實施例中,第一保護層812A與第二保護層812B具有相同材料組成。具體來說,第一保護層812A與第二保護層812B的材料可類似於用以形成防沖接著層的第四塗料,於此便不再贅述。從圖13A可知,第一保護層812A形成在複合層結構190中。也就是說,第一保護層812A從防沖接著層118的頂面118a向下延伸至第三裝飾層144中。第二保護層812B則是形成在基材102中,以從第一表面102a延伸至第二表面102b。也就是說,本實施例之加飾成型品80可在相對兩側(即,上側與下側)上分別形成凹槽,以增加不同透光區域,進而提升消費者的視覺感受。 It is worth noting that the decorative molded product 80 further includes a first groove 105a and a second groove 105b, and 3D printing technology or jet printing technology can be used to fill the first protective layer in the first groove 105a 812A and fill the second protective layer 812B in the second groove 105b. In one embodiment, the first passivation layer 812A and the second passivation layer 812B have the same material composition. Specifically, the materials of the first protective layer 812A and the second protective layer 812B may be similar to the fourth paint used to form the anti-shock adhesive layer, which will not be repeated here. It can be seen from FIG. 13A that the first protection layer 812A is formed in the composite layer structure 190 . That is to say, the first protection layer 812A extends downward from the top surface 118 a of the impact-proof adhesive layer 118 into the third decoration layer 144 . The second protection layer 812B is formed in the substrate 102 to extend from the first surface 102a to the second surface 102b. That is to say, the decorative molded article 80 of this embodiment can form grooves on opposite sides (ie, the upper side and the lower side) respectively, so as to increase different light-transmitting areas, thereby enhancing consumers' visual experience.

在本實施例中,如圖13B與圖13C所示,加飾成型品80可透過凹槽105a、105b中的第一保護層812A與第二保護層812B發出各種不同顏色的光線。舉例來說,光源300可以是藍光,保護層812A、812B可以是白色透光材質,第三裝飾層144可以是木紋層,而第四裝飾層146可以是具有透明度50%的蒸鍍金屬層。在不開啟光源300時,消費者可透過第一凹槽105a中的第一保護層812A從視覺面200a看到具有金屬邊條的木紋層,如圖13B所 示。另一方面,在開啟光源300時,消費者可透過第一凹槽105a中的第一保護層812A與第二凹槽105b中的第二保護層812B從視覺面200a看到具有金屬邊條與藍光字樣的木紋層。另外,保護層812A、812B亦可具有各種不同顏色,以與光源300結合而產生不同混色效果。 In this embodiment, as shown in FIG. 13B and FIG. 13C , the decorated molded product 80 can emit light of various colors through the first protective layer 812A and the second protective layer 812B in the grooves 105 a and 105 b. For example, the light source 300 can be blue light, the protective layers 812A, 812B can be white light-transmitting materials, the third decorative layer 144 can be a wood grain layer, and the fourth decorative layer 146 can be an evaporated metal layer with a transparency of 50%. . When the light source 300 is not turned on, consumers can see the wood grain layer with metal edge strips from the visual surface 200a through the first protective layer 812A in the first groove 105a, as shown in FIG. 13B Show. On the other hand, when the light source 300 is turned on, consumers can see through the first protective layer 812A in the first groove 105a and the second protective layer 812B in the second groove 105b from the viewing surface 200a that there are metal side strips and Wood grain layer for blu typeface. In addition, the protective layers 812A, 812B can also have various colors, so as to combine with the light source 300 to produce different color mixing effects.

圖14是本新型創作第九實施例的加飾成型品的製造方法的流程示意圖。圖15A至圖15E是本新型創作第九實施例的加飾成型品的製造流程的剖面示意圖。 FIG. 14 is a schematic flowchart of a method for manufacturing a decorated molded product according to the ninth embodiment of the new creation. 15A to 15E are schematic cross-sectional views of the manufacturing process of the decorative molded article according to the ninth embodiment of the new creation.

請參照圖14與圖15A,本新型創作第九實施例提供一種加飾成型品90的製造方法S40如下。首先,進行步驟S100,形成複合層結構110(如圖15A所示)。步驟S100已於上述段落詳述過,於此便不再贅述。在形成複合層結構110之後,進行步驟S120,進行吸塑成型製程,以形成成型薄膜100I。 Please refer to FIG. 14 and FIG. 15A , the ninth embodiment of the new creation provides a manufacturing method S40 of a decorated molded product 90 as follows. First, step S100 is performed to form a composite layer structure 110 (as shown in FIG. 15A ). Step S100 has been described in detail in the above paragraphs, and will not be repeated here. After the composite layer structure 110 is formed, step S120 is performed to perform a blister forming process to form a molded film 100I.

然後,進行步驟S130,進行模內裝飾技術或模外裝飾技術,使得成型薄膜100I貼附於工件200的外表面200a上,以形成加飾成型品90,如圖15A所示。模內裝飾技術與模外裝飾技術已於上述段落詳述過,於此便不再贅述。 Then, proceed to step S130, performing in-mold decoration technology or out-of-mold decoration technology, so that the forming film 100I is attached to the outer surface 200a of the workpiece 200 to form a decorated molded product 90, as shown in FIG. 15A. The in-mold decoration technology and the out-of-mold decoration technology have been described in detail in the above paragraphs, and will not be repeated here.

回頭參照圖14,在形成加飾成型品10之後,進行步驟S140,進行第二固化步驟,以增加複合層結構110的硬度。 Referring back to FIG. 14 , after the decorative molding 10 is formed, step S140 is performed to perform a second curing step to increase the hardness of the composite layer structure 110 .

接著,進行步驟S142,在複合層結構110上形成罩幕層902。在一實施例中,如圖15A所示,罩幕層902覆蓋複合層結構110的頂面110a。 Next, step S142 is performed to form a mask layer 902 on the composite layer structure 110 . In one embodiment, as shown in FIG. 15A , the mask layer 902 covers the top surface 110 a of the composite layer structure 110 .

然後,進行步驟S150,進行雷射雕刻製程,以在罩幕層902與複合層結構110中形成凹槽905。如圖15B所示,凹槽905可穿過罩幕層902,且從複合層結構110的頂面110a向下延伸直到暴露出第一裝飾層104的頂面104t。但本新型創作不以此為限,在其他實施例中,凹槽905亦可具有不同深度。也就是說,凹槽905的底面905bt可高於或低於第一裝飾層104的頂面104t,又或者是凹槽905的底面905bt可高於、等於或低於第二裝飾層106的頂面106t。此外,雖然圖15B僅繪示出單一個凹槽905,但本新型創作不以此為限,在替代實施例中,加飾成型品90可具有多個凹槽以形成各種雷射雕刻圖案,進而增加消費者的視覺感受。 Then, step S150 is performed to perform a laser engraving process to form grooves 905 in the mask layer 902 and the composite layer structure 110 . As shown in FIG. 15B , the groove 905 can pass through the mask layer 902 and extend downward from the top surface 110 a of the composite layer structure 110 until exposing the top surface 104 t of the first decoration layer 104 . But the present invention is not limited thereto, and in other embodiments, the grooves 905 may also have different depths. That is to say, the bottom surface 905bt of the groove 905 can be higher than or lower than the top surface 104t of the first decoration layer 104, or the bottom surface 905bt of the groove 905 can be higher than, equal to or lower than the top surface of the second decoration layer 106. Surface 106t. In addition, although FIG. 15B only depicts a single groove 905, the present invention is not limited thereto. In an alternative embodiment, the decorative molded article 90 may have multiple grooves to form various laser engraving patterns. And then increase the visual experience of consumers.

之後,進行步驟S152,利用蒸鍍法或濺鍍法形成鍍覆層904。具體來說,鍍覆層904可填入凹槽905中,且覆蓋罩幕層902的頂面。值得注意的是,鍍覆層904並未填滿凹槽905。也就是說,鍍覆層904上覆凹槽905的底面905bt,但外露出凹槽905的部分側壁905sw,如圖15C所示。在一實施例中,鍍覆層904的材料包括金屬材料。在本實施例中,鍍覆層904可以是濺鍍金屬層。 Afterwards, step S152 is performed, and the plating layer 904 is formed by vapor deposition or sputtering. Specifically, the plating layer 904 can be filled into the groove 905 and cover the top surface of the mask layer 902 . It should be noted that the plating layer 904 does not fill the groove 905 . That is to say, the plating layer 904 covers the bottom surface 905bt of the groove 905 , but exposes part of the sidewall 905sw of the groove 905 , as shown in FIG. 15C . In one embodiment, the material of the plating layer 904 includes a metal material. In this embodiment, the plating layer 904 may be a sputtered metal layer.

然後,進行步驟S154,移除罩幕層902。具體來說,在移除罩幕層902的同時,亦可移除罩幕層902上方的鍍覆層904。也就是說,在移除罩幕層902之後,剩餘的鍍覆層904僅配置在凹槽905中,如圖15D所示。 Then, step S154 is performed to remove the mask layer 902 . Specifically, when the mask layer 902 is removed, the plating layer 904 above the mask layer 902 can also be removed. That is, after removing the mask layer 902, the remaining plating layer 904 is only disposed in the groove 905, as shown in FIG. 15D.

之後,進行步驟S160,在凹槽905中形成保護層912,使得保護層912覆蓋且密封鍍覆層904。具體來說,保護層912 可利用3D打印技術或噴印式打印技術來形成。保護層912的材料與形成方法與上述保護層112A、112B相同,於此便不再贅述。值得注意的是,在本實施例中,保護層912可局部保護雷雕後的紋理,亦即使外露於凹槽905的鍍覆層904與第二裝飾層106免受損壞,以進一步提升複合層結構110的保護效果並增加使用壽命。 Afterwards, step S160 is performed to form a protection layer 912 in the groove 905 such that the protection layer 912 covers and seals the plating layer 904 . Specifically, the protective layer 912 It can be formed by using 3D printing technology or jet printing technology. The material and formation method of the protection layer 912 are the same as those of the above protection layers 112A and 112B, and will not be repeated here. It is worth noting that in this embodiment, the protective layer 912 can partially protect the laser-engraved texture, that is, the plating layer 904 exposed in the groove 905 and the second decorative layer 106 from being damaged, so as to further enhance the composite layer The protective effect of the structure 110 and increase the service life.

此外,雖然圖15E所繪示的保護層912僅位於凹槽905中,但本新型創作不以此為限。在其他實施例中,保護層(未繪示)亦可從凹槽905延伸且覆蓋光學硬化層108的頂面108a。保護層可依設計需求來調整延伸部分的範圍或面積。 In addition, although the protection layer 912 shown in FIG. 15E is only located in the groove 905, the present invention is not limited thereto. In other embodiments, a protection layer (not shown) may also extend from the groove 905 and cover the top surface 108 a of the optical hardening layer 108 . The protection layer can adjust the range or area of the extension part according to design requirements.

回頭參照圖15E,此加飾成型品90可配置在光源300上,以透過凹槽905中的保護層912發出各種不同顏色的光線。舉例來說,光源300可以是藍光,鍍覆層904是透明度50%的濺鍍銀層,保護層912是白色透光材質,而第二裝飾層106可以是木紋層。在不開啟光源300時,消費者可從視覺面或頂面110a看到以木紋層為底且具有金屬銀色的雷射雕刻圖案。另一方面,在開啟光源300時,消費者可從視覺面或頂面110a透過凹槽905中的保護層912看到具有銀藍色金屬效果的雷射雕刻圖案。 Referring back to FIG. 15E , the decorative molded product 90 can be disposed on the light source 300 to emit light of various colors through the protective layer 912 in the groove 905 . For example, the light source 300 can be blue light, the plating layer 904 is a sputtered silver layer with a transparency of 50%, the protective layer 912 is a white transparent material, and the second decoration layer 106 can be a wood grain layer. When the light source 300 is not turned on, the consumer can see the metal silver laser engraved pattern with the wood grain layer as the bottom from the viewing surface or the top surface 110a. On the other hand, when the light source 300 is turned on, consumers can see the laser-engraved pattern with silver-blue metallic effect through the protective layer 912 in the groove 905 from the viewing surface or the top surface 110a.

上述進行步驟S142至步驟S160以局部在凹槽中形成鍍覆層與保護層的製程亦可應用在上述加飾成型品20、30、40、50、60、70、80中的任一者上。舉例來說,進行步驟S142至步驟S160以在凹槽中形成鍍覆層與保護層之後,進行步驟S170,亦即進行模內裝飾技術或模外裝飾技術,使得成型薄膜貼附於工件的內表 面上。在此實施例中,由於保護層會貼附在工件的內表面上,因此所述保護層的材料類似於用以形成防沖接著層的第四塗料。也就是說,局部在凹槽中形成鍍覆層與保護層的製程可依照產品需求來應用在各種不同加飾成型品的結構上。 The process of performing steps S142 to S160 to partially form the plating layer and the protective layer in the groove can also be applied to any of the above-mentioned decorative molded products 20, 30, 40, 50, 60, 70, and 80. . For example, after step S142 to step S160 are performed to form the coating layer and the protective layer in the groove, step S170 is performed, that is, the in-mold decoration technology or the out-of-mold decoration technology is performed, so that the molded film is attached to the inner surface of the workpiece. surface face. In this embodiment, since the protective layer will be attached to the inner surface of the workpiece, the material of the protective layer is similar to the fourth paint used to form the anti-scourrence bonding layer. That is to say, the process of partially forming the plating layer and the protective layer in the groove can be applied to the structures of various decorative moldings according to product requirements.

此外,上述加飾成型品10、20、30、40、50、60、70、80、90中的任一者皆可應用在車燈上。也就是說,加飾成型品10、20、30、40、50、60、70、80、90中的任一者可貼附在車燈的塑料外殼上,以透過雷射雕刻花紋(例如凹槽105)來呈現各種不同顏色效果。舉例來說,本新型創作可將多個凹槽105對應在不同顏色的燈體上,以使煞車燈透過第一凹槽呈現出紅光,左轉燈透過第二凹槽呈現出黃光,而大燈透過第三凹槽呈現白光等。 In addition, any one of the above-mentioned decorative molded products 10, 20, 30, 40, 50, 60, 70, 80, and 90 can be applied to a vehicle lamp. That is to say, any one of the decorative moldings 10, 20, 30, 40, 50, 60, 70, 80, 90 can be attached to the plastic shell of the car lamp to engrave patterns (such as concave holes) through the laser. Groove 105) to present a variety of different color effects. For example, the new creation can match multiple grooves 105 to different colored lamp bodies, so that the brake light shows red light through the first groove, and the left turn light shows yellow light through the second groove. And the headlight presents white light etc. through the third groove.

儘管本文中將圖14的製造方法S40示出及闡述為一系列動作或事件,然而應理解,這些動作或事件的示出次序不應被解釋為具有限制性意義。也就是說,某些動作可以不同的次序發生,及/或可與除本文中所示及/或所闡述的動作或事件之外的其他動作或事件同時發生。舉例來說,罩幕層的形成、雷射雕刻製程以及3D打印步驟不論製程順序皆為本新型創作所保護的範疇。另外,在實施本文說明的一個或多個方面或實施例時可能並非需要全部所示動作。此外,本文中所繪示的動作中的一個或多個動作可在一個或多個單獨的動作及/或階段中施行。 Although the manufacturing method S40 of FIG. 14 is shown and described herein as a series of actions or events, it should be understood that the illustrated order of these actions or events should not be construed as limiting. That is, certain acts may occur in different orders and/or concurrently with other acts or events than those shown and/or described herein. For example, the formation of the mask layer, the laser engraving process and the 3D printing steps, regardless of the process order, are all protected by the present invention. In addition, not all illustrated acts may be required to implement one or more aspects or embodiments described herein. Furthermore, one or more of the acts depicted herein may be performed in one or more separate acts and/or stages.

綜上所述,本新型創作將多合一塗料形成在基材上並進行固化步驟,從而形成具有保護效果、色彩效果以及貼合效果的 複合層結構。此複合層結構在經過吸塑成型製程之後可形成物性較佳(例如硬度較高、保護效果較好等)的成型薄膜。因此,本實施例之成型薄膜可適用於進行雷射雕刻製程,進而形成各式各樣透光式的加飾成型品。另外,本新型創作進一步地將保護層局部形成在凹槽中,以保護雷雕後的紋理免受損壞,進而提升複合層結構的保護效果並增加使用壽命。此外,本新型創作是在吸塑成型製程之後進行雷射雕刻製程,因此,本新型創作可解決習知技術的對位問題,進而提升良率並降低製造成本。 To sum up, this novel creation forms an all-in-one coating on a substrate and undergoes a curing step to form a protective, color and bonding effect Composite layer structure. The composite layer structure can form a molded film with better physical properties (such as higher hardness, better protection effect, etc.) after undergoing a blister molding process. Therefore, the molded film of this embodiment is suitable for laser engraving process, and then forms various light-transmitting decorative moldings. In addition, the new creation further partially forms the protective layer in the groove to protect the laser-engraved texture from damage, thereby improving the protective effect of the composite layer structure and increasing the service life. In addition, the new creation is to carry out the laser engraving process after the plastic forming process. Therefore, the new creation can solve the alignment problem of the conventional technology, thereby improving the yield rate and reducing the manufacturing cost.

另一方面,相較於習知INS中的油墨層或印刷層需搭配貼合基材製程,本實施例的多個堆疊的裝飾層不僅提供多種色彩效果,還兼具有保護效果以及貼合效果,而不需要進行額外的貼合製程。此外,相較於習知的IML技術需額外形成3~10層的接著層才能夠貼附在工件上,本實施例不需要形成額外的接著層。也就是說,本新型創作可有效簡化複合層結構的製造步驟,並提供保護效果與貼合效果更好的複合層結構。更進一步地說,相較於習知噴塗技術、INS技術或是IML技術,本新型創作的加飾成型品的製造步驟更為簡化,亦可有效降低製造成本。 On the other hand, compared with the ink layer or printing layer in the conventional INS, which needs to be matched with the substrate bonding process, the multiple stacked decorative layers in this embodiment not only provide a variety of color effects, but also have protective effects and bonding effect without the need for an additional bonding process. In addition, compared with the conventional IML technology, which needs to form 3-10 additional layers of adhesive layer before it can be attached to the workpiece, this embodiment does not need to form an additional adhesive layer. That is to say, the novel creation can effectively simplify the manufacturing steps of the composite layer structure, and provide a composite layer structure with better protection effect and bonding effect. Furthermore, compared with the conventional spraying technology, INS technology or IML technology, the manufacturing steps of the decorative molded product created by the present invention are more simplified, and the manufacturing cost can also be effectively reduced.

90:加飾成型品 90: Decorative molded products

100I:成型薄膜 100I: Formed film

102:基材 102: Substrate

102a:第一表面 102a: first surface

102b:第二表面 102b: second surface

104:第一裝飾層 104: The first decorative layer

104t、106t、108a、110a:頂面 104t, 106t, 108a, 110a: top surface

106:第二裝飾層 106: Second decorative layer

108b:底面 108b: bottom surface

108:光學硬化層 108: optical hardening layer

110:複合層結構 110: Composite layer structure

200:工件 200: workpiece

200a:外表面 200a: outer surface

300:光源 300: light source

904:鍍覆層 904: Plating layer

905:凹槽 905: Groove

912:保護層 912: protective layer

Claims (10)

一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的外表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面; 第一裝飾層,配置在所述基材的所述第一表面上; 第二裝飾層,配置在所述第一裝飾層上; 光學硬化層,配置在所述第二裝飾層上,其中所述第一裝飾層、所述第二裝飾層以及所述光學硬化層各自包括保護材料、油墨材料以及貼合材料;以及 保護層,從所述光學硬化層的頂面向下延伸至所述第二裝飾層中。 A decorative molding, comprising: artifacts; and a formed film attached to the outer surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces; a first decoration layer configured on the first surface of the substrate; a second decoration layer configured on the first decoration layer; an optical hardening layer disposed on the second decorative layer, wherein the first decorative layer, the second decorative layer, and the optical hardening layer each include a protective material, an ink material, and a bonding material; and The protection layer extends downward from the top surface of the optical hardening layer into the second decoration layer. 如請求項1所述的加飾成型品,其中所述保護層更延伸覆蓋所述光學硬化層的所述頂面。The decorated molded article according to claim 1, wherein the protective layer further extends to cover the top surface of the optical hardening layer. 一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的外表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面; 光學硬化層,配置在所述基材的所述第一表面上; 多個裝飾層,配置在所述基材的所述第二表面上; 防沖接著層,配置在所述多個裝飾層與所述工件的所述外表面之間;以及 保護層,配置在所述防沖接著層中並延伸至所述多個裝飾層中。 A decorative molding, comprising: artifacts; and a formed film attached to the outer surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces; an optical hardening layer disposed on the first surface of the substrate; a plurality of decorative layers configured on the second surface of the substrate; a washout adhesive layer disposed between the plurality of decorative layers and the outer surface of the workpiece; and The protective layer is configured in the anti-shock adhesive layer and extends into the plurality of decorative layers. 一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的外表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面; 第一複合層結構,配置在所述基材的所述第一表面上,其中所述第一複合層結構包括透光層與光學硬化層; 第二複合層結構,配置在所述基材的所述第二表面上,其中所述第二複合層結構包括裝飾層與防沖接著層,且所述防沖接著層接觸所述工件的所述外表面;以及 保護層,從所述光學硬化層的頂面向下延伸至所述透光層中。 A decorative molding, comprising: artifacts; and a formed film attached to the outer surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces; A first composite layer structure configured on the first surface of the substrate, wherein the first composite layer structure includes a light-transmitting layer and an optical hardening layer; A second composite layer structure configured on the second surface of the base material, wherein the second composite layer structure includes a decorative layer and an impact-proof adhesive layer, and the impact-resistant adhesive layer contacts all parts of the workpiece. the outer surface; and The protective layer extends downward from the top surface of the optical hardening layer into the light-transmitting layer. 一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的外表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面; 裝飾層,配置在所述基材的所述第一表面上; 光學硬化層,配置在所述裝飾層上,其中所述基材的所述第二表面接觸所述工件的所述外表面;以及 保護層,從所述光學硬化層的頂面向下延伸至所述裝飾層中。 A decorative molding, comprising: artifacts; and a formed film attached to the outer surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces; a decorative layer configured on the first surface of the substrate; an optically hardened layer disposed on the decorative layer, wherein the second surface of the substrate contacts the outer surface of the workpiece; and The protection layer extends downward from the top surface of the optical hardening layer into the decoration layer. 一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的外表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面; 第一裝飾層,配置在所述基材的所述第一表面上; 第二裝飾層,配置在所述第一裝飾層與所述基材的所述第一表面之間; 光學硬化層,配置在所述第一裝飾層上; 防沖接著層,配置在所述基材的所述第二表面上,且與所述工件的所述外表面接觸; 第一保護層,從所述光學硬化層的頂面向下延伸至所述第一裝飾層中;以及 第二保護層,配置在所述防沖接著層中。 A decorative molding, comprising: artifacts; and a formed film attached to the outer surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces; a first decoration layer configured on the first surface of the substrate; a second decoration layer disposed between the first decoration layer and the first surface of the substrate; an optical hardening layer configured on the first decoration layer; an anti-shock adhesive layer disposed on the second surface of the substrate and in contact with the outer surface of the workpiece; a first protection layer extending downward from the top surface of the optical hardening layer into the first decoration layer; and The second protective layer is configured in the impact-proof adhesive layer. 一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的內表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面; 第一裝飾層,配置在所述基材的所述第一表面上; 第二裝飾層,配置在所述第一裝飾層上; 防沖接著層,配置在所述第二裝飾層上,其中所述第一裝飾層、所述第二裝飾層以及所述防沖接著層各自包括保護材料、油墨材料以及貼合材料;以及 保護層,從所述防沖接著層的頂面向下延伸至所述第二裝飾層中。 A decorative molding, comprising: artifacts; and a formed film attached to the inner surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces; a first decoration layer configured on the first surface of the substrate; a second decoration layer configured on the first decoration layer; An anti-impact adhesive layer configured on the second decorative layer, wherein the first decorative layer, the second decorative layer and the anti-impact adhesive layer each include a protective material, an ink material, and an adhesive material; and The protection layer extends downward from the top surface of the impact-proof adhesive layer into the second decoration layer. 一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的內表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面,所述基材的所述第一表面接觸所述工件的所述內表面; 第一裝飾層,配置在所述基材的所述第二表面上; 第二裝飾層,配置在所述第一裝飾層與所述基材之間;以及 保護層,配置在所述第一裝飾層中。 A decorative molding, comprising: artifacts; and a formed film attached to the inner surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces, the first surface of the substrate contacting the inner surface of the workpiece; a first decoration layer configured on the second surface of the substrate; a second decoration layer disposed between the first decoration layer and the substrate; and The protection layer is configured in the first decoration layer. 一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的內表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面; 第一裝飾層,配置在所述基材的所述第一表面上; 第二裝飾層,配置在所述第一裝飾層與所述基材的所述第一表面之間; 防沖接著層,配置在所述第一裝飾層上,以使所述防沖接著層的頂面接觸所述工件的所述內表面; 第一保護層,配置在所述防沖接著層與所述第一裝飾層中;以及 第二保護層,配置在所述基材中。 A decorative molding, comprising: artifacts; and a formed film attached to the inner surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces; a first decoration layer configured on the first surface of the substrate; a second decoration layer disposed between the first decoration layer and the first surface of the substrate; an anti-shock adhesive layer disposed on the first decorative layer such that the top surface of the anti-shock adhesive layer contacts the inner surface of the workpiece; a first protective layer configured in the impact-proof adhesive layer and the first decorative layer; and The second protection layer is configured in the base material. 一種加飾成型品,包括: 工件;以及 成型薄膜,貼附於所述工件的外表面上,其中所述成型薄膜包括: 基材,具有相對的第一表面與第二表面; 第一裝飾層,配置在所述基材的所述第一表面上; 第二裝飾層,配置在所述第一裝飾層上; 光學硬化層,配置在所述第二裝飾層上; 凹槽,從所述光學硬化層的頂面向下延伸至所述第二裝飾層中; 鍍覆層,填入所述凹槽中且與所述第一裝飾層接觸;以及 保護層,填入所述凹槽中且配置在所述鍍覆層上。 A decorative molding, comprising: artifacts; and a formed film attached to the outer surface of the workpiece, wherein the formed film comprises: a substrate having opposing first and second surfaces; a first decoration layer configured on the first surface of the substrate; a second decoration layer configured on the first decoration layer; an optical hardening layer configured on the second decorative layer; a groove extending downward from the top surface of the optical hardening layer into the second decorative layer; a plating layer filled in the groove and in contact with the first decoration layer; and The protection layer is filled in the groove and arranged on the plating layer.
TW111210878U 2022-08-30 2022-10-05 Light-transmitting decorated molding article TWM637971U (en)

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