TWM636979U - Fan oil supplement structure - Google Patents
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- TWM636979U TWM636979U TW111211087U TW111211087U TWM636979U TW M636979 U TWM636979 U TW M636979U TW 111211087 U TW111211087 U TW 111211087U TW 111211087 U TW111211087 U TW 111211087U TW M636979 U TWM636979 U TW M636979U
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Abstract
本創作提供一種風扇補油結構,包括一軸座及至少一儲油部件,該軸座中間處凸伸有一中空之軸筒,該軸筒內設有一軸承孔及至少一側壁凹槽,且該軸承孔內設置有一含油軸承,該含油軸承係與一扇輪之軸心相樞設,該儲油部件設在該軸筒的該側壁凹槽內,藉由該儲油部件吸附該含油軸承甩出回流的一潤滑油來保持含油儲置量,並適當釋出潤滑油到該含油軸承達到補油功效以延長使用壽命。The invention provides a fan oil replenishing structure, including a shaft seat and at least one oil storage part, a hollow shaft tube protrudes from the middle of the shaft seat, a bearing hole and at least one side wall groove are arranged in the shaft tube, and the bearing An oil bearing is arranged in the hole, and the oil bearing is pivoted with the shaft center of a fan wheel. The oil storage part is arranged in the side wall groove of the shaft cylinder, and the oil storage part absorbs the oil bearing and throws it out. Return lubricating oil to maintain the oil storage capacity, and properly release the lubricating oil to the oil bearing to achieve the oil replenishment effect to prolong the service life.
Description
本創作有關於一種風扇,尤指一種風扇補油結構。This creation relates to a fan, especially a fan oil supply structure.
風扇係散熱系統之一關鍵組成部件,提高風扇之運行壽命、可靠性對保障系統之穩定運行至關重要。而風扇之軸承的潤滑設計效果對風扇之使用壽命的長短和運行時噪音的大小更具有重要的影響:因為風扇的軸承潤滑效果不好將造成軸承的磨損,從而降低風扇的使用壽命和加大風扇運行時的噪音。 由於一般軸承主要係作為與風扇的一轉軸樞設並減少轉軸與其他零件直接轉動配合造成轉軸或對應樞設之零件之磨損,且一般較常見的軸承為含油軸承(即套筒軸承)具有低成本及運行初期低噪音之特性,故風扇(如軸流式風扇或離心式風扇)廣泛採用含油軸承。並含油軸承係一種於自身孔隙中含浸潤滑油而實現自潤滑之軸承,一般由金屬或合金經燒結形成儲存潤滑油之多孔結構,含油軸承之孔隙率決定含油軸承中所保有潤滑油之含量,然其孔隙率受限於其製造工藝,是故潤滑油之含量有限。當風扇在運行一段時間後,含油軸承的潤滑油會因隨著轉軸旋轉受到離心力作用向外甩出,並待至含油軸承內潤滑油的含油量下降至一定程度後,使含油軸承與轉軸之間的金屬接觸更多而導致彼此間磨耗急劇增加,如此造成縮短含油軸承之性能及其使用壽命,嚴重者還會因所有潤滑油皆被甩出殆盡流失令軸承與轉軸之間缺少潤滑油,造成含油軸承與轉軸之間卡死而使整個風扇損壞的問題。 按,目前業者為了解決上述含油軸承潤滑油因物理特性甩出的問題,係在該軸筒的內側壁或內側底部分別設有多個間隔設置的凹槽,藉由該等凹槽增加含油量。雖這樣習知做法看似可延長含油軸承的使用壽命,但是能無法有效解決風扇高速運轉時含油軸承的潤滑油向外甩出而漸漸缺少潤滑油的問題。 另外,在組裝或搬運移動風扇中,令該等凹槽內的潤滑油會受移動如翻轉或傾斜或晃動而洩漏到該軸筒外部,導致原先凹槽內增加的潤滑油漏光而造成無多餘潤滑油回油給含油軸承,進而造成降低風扇及含油軸承使用壽命降低的問題。 是故,如何維持含油軸承之潤滑油含油量及延長使用壽命一直是含油軸承設計領域之重點課題。 The fan is one of the key components of the heat dissipation system. Improving the operating life and reliability of the fan is very important to ensure the stable operation of the system. The lubricating design effect of the bearing of the fan has a more important influence on the service life of the fan and the noise level during operation: because the bearing lubrication effect of the fan is not good, it will cause the wear of the bearing, thereby reducing the service life of the fan and increasing The noise of the fan when it is running. Since the general bearing is mainly used as a shaft pivoting with the fan to reduce the wear of the shaft or the corresponding pivoting parts caused by the direct rotation of the shaft and other parts, and the more common bearings are generally oil-impregnated bearings (sleeve bearings) with low Low cost and low noise at the beginning of operation, so fans (such as axial flow fans or centrifugal fans) widely use oil-impregnated bearings. And the oil-impregnated bearing is a kind of self-lubricating bearing impregnated with lubricating oil in its own pores. Generally, metal or alloy is sintered to form a porous structure for storing lubricating oil. The porosity of the oil-impregnated bearing determines the content of lubricating oil retained in the oil-impregnated bearing. However, its porosity is limited by its manufacturing process, so the content of lubricating oil is limited. When the fan has been running for a period of time, the lubricating oil in the oil bearing will be thrown out due to the centrifugal force as the rotating shaft rotates, and when the oil content of the lubricating oil in the oil bearing drops to a certain level, the oil bearing and the rotating shaft There is more metal contact between them, which leads to a sharp increase in the wear and tear between them, which shortens the performance and service life of the oil-impregnated bearing. In severe cases, all the lubricating oil is thrown out and lost, resulting in a lack of lubricating oil between the bearing and the shaft. , resulting in the problem that the oil bearing and the shaft are stuck and the entire fan is damaged. According to, in order to solve the above-mentioned problem of throwing out the lubricating oil of the oil bearing due to the physical characteristics, the industry is equipped with a plurality of grooves arranged at intervals on the inner wall or inner bottom of the shaft cylinder, and the oil content is increased by these grooves . Although such a conventional method seems to prolong the service life of the oil-impregnated bearing, it cannot effectively solve the problem that the lubricating oil of the oil-impregnated bearing is thrown out and gradually lacks lubricating oil when the fan is running at high speed. In addition, when assembling or transporting the mobile fan, the lubricating oil in the grooves will leak to the outside of the shaft tube due to movement such as turning over, tilting or shaking, resulting in the leakage of the lubricating oil increased in the original grooves, resulting in no redundant The lubricating oil returns to the oil-impregnated bearing, which in turn causes the problem of reducing the service life of the fan and the oil-impregnated bearing. Therefore, how to maintain the oil content of lubricating oil of oil-impregnated bearings and prolong the service life has always been a key issue in the field of oil-impregnated bearing design.
為改善上述之問題,本創作之一目的在提供一種可提供保持含油及持續補油維持含油軸承的含油量,以延長含油軸承使用壽命的風扇補油結構。 本創作之另一目的在提供一種可延長風扇使用壽命的風扇補油結構。 為達上述目的,本創作係提供一種風扇補油結構,包括:一軸座,其中間處凸伸有一中空之軸筒,該軸筒內設有一軸承孔及至少一側壁凹槽,並該軸承孔內設置有一含油軸承,該含油軸承係與一扇輪具有一軸心相樞設;至少一儲油部件設在該軸筒的該側壁凹槽內,該儲油部件係為多孔隙或海綿體或泡棉或發泡結構,可用於吸附及或保存儲藏潤滑油。 藉由本創作該儲油部件之設置,除可儲藏並存放一定量的潤滑油外,又可吸附該含油軸承甩出回流的潤滑油,並在適當時釋出該潤滑油至含油軸承達到補油功效,藉以延長使用壽命者。 In order to improve the above problems, one purpose of this invention is to provide a fan oil supply structure that can maintain oil content and continue to replenish oil to maintain the oil content of the oil bearing, so as to prolong the service life of the oil bearing. Another purpose of the invention is to provide a fan oil supply structure that can prolong the service life of the fan. In order to achieve the above purpose, the invention provides a fan oil supply structure, including: a shaft seat, a hollow shaft tube protrudes from the middle of the shaft tube, a bearing hole and at least one side wall groove are arranged in the shaft tube, and the bearing hole An oil bearing is arranged inside, and the oil bearing is pivoted with a fan wheel with an axis; at least one oil storage part is arranged in the side wall groove of the shaft cylinder, and the oil storage part is porous or sponge Or foam or foam structure, which can be used to absorb and store lubricating oil. With the arrangement of the oil storage part in this invention, in addition to storing and storing a certain amount of lubricating oil, it can also absorb the lubricating oil thrown back by the oil bearing, and release the lubricating oil to the oil bearing to replenish oil when appropriate Efficacy, so as to prolong the service life.
本創作之上述目的及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。
本創作提供一種風扇補油結構。請參閱第1、2A圖,該風扇補油結構包括一軸座11及至少一儲油部件21,在本實施例該軸座11為風扇1(如軸流風扇、離心風扇)包含一框體10內設置的軸座11說明,且該軸座11係與容設在該框體10內的一由複數葉片121構成的扇輪12相樞設。但不侷限於此,於具體實施時,該軸座11也可適用為離心式風扇1的軸座11或無框風扇1的軸座11。
該軸座11的中間處凸伸有一中空之軸筒111,該軸筒111內具有一軸承孔114,該軸承孔114內設置有一含油軸承14(多孔質軸承),該含油軸承14係與該扇輪12具有一軸心122相樞設,且在該含油軸承14與該軸心122彼此之間具有一潤滑間隙16,用以潤滑隔開該含油軸承14與軸心122之間的金屬接觸摩擦。並在該軸筒111的外側套設有一定子15,該扇輪12罩設在該軸筒111的定子15外圍,且其內側設有一磁性件13(如磁鐵)係與該定子15相感應激磁。
復參閱第1、2A圖,在該軸筒111之內表面上分別設有至少一底壁凹槽1121及至少一側壁凹槽1131,在本實施例該側壁凹槽1131及底壁凹槽1121為複數個間隔設置在該軸承孔114的內側壁與內側底部,亦即該等呈長形的側壁凹槽1131彼此係軸向(即與該軸心122相平行方向)間隔設置在該軸承孔114的內側壁,且位在相鄰或接觸 該含油軸承14的外側,該每一側壁凹槽1131具有一上開口1132及一下開口1133分別設在該側壁凹槽1131的上、下兩端。該等底壁凹槽1121係徑向間隔設在該軸承孔114的內側底部,且位在相鄰該含油軸承14的底面下方。在另外一實施例,所述底壁凹槽1121也可省略不設置。
續參閱第1、2A圖,該儲油部件21設在該軸筒111的側壁凹槽1131內,且為吸附油材質,該吸附材質為多孔隙結構或海棉體結構或泡棉體結構或發泡體結構,可用以吸附或保存儲藏潤滑油。且在本實施例該儲油部件21為複數個,並配合對應該等側壁凹槽1131的數量及形狀,即該等呈長條狀的儲油部件21係嵌(插)設在該等側壁凹槽1131內,每一儲油部件21的上側及下側分別位在每一側壁凹槽1131的上開口1132及下開口1133內,且該儲油部件21的外表面係平齊或略高於該側壁凹槽1131。另外,本創作在實際組裝前該儲油部件21本身上已浸含有潤滑油可適時適量補充給該含油軸承14使用。再者,因為該儲油部件21設在對應的側壁凹槽1131中做為備用儲油使用來達到增加儲油量。並另外,在組裝或搬運移動風扇過程中,藉由該儲油部件21吸附並保存(含住)洩(溢)漏的潤滑油以防止軸筒111內的潤滑油洩漏至軸筒111外部,如此設置可避免風扇1移動(如翻轉或搖晃)中潤滑油洩漏的問題。
此外,一般而言,扇輪12的軸心122在高速運轉中會產生高溫,使該潤滑間隙16內的潤滑油會受到高溫影響而損壞減少。然而本案透過儲油部件21能適時補充含油軸承14所損耗的潤滑油,讓含油軸承14內具有充夠的潤滑油維持與軸心122之間運轉。
當風扇1的扇輪12進行運轉時,該含油軸承14內的潤滑油會溢出在該軸心122與該含油軸承14之間的潤滑間隙16,從對該扇輪12的軸心122與含油軸承14之間起到潤滑作用,而多餘潤滑油會受到該扇輪12的軸心122轉動產生的離心力甩出,使被甩出的潤滑油會沿該潤滑間隙16向上溢出至該含油軸承14的頂面,然後再被該等儲油部件21所吸附儲藏起來,接著該等儲油部件21所吸附回流的潤滑油會因本身重力及/或含油量到最到值適時及/或運轉時震動向下適當釋出經該等底壁凹槽1121或直接補油至給該含油軸承14中來達到補油的功效,如此不斷回收漏(溢)油及補油,以保證軸心122與含油軸承14之間得時時刻刻具有潤滑油進行潤滑,藉以提高含油軸承14的使用壽命,減少噪音的產生。
雖上述本案該等側壁凹槽1131及該等儲油部件21呈長條狀。但不侷限於此,在另外一實施例,該側壁凹槽1131及該等儲油部件21也可呈多邊形狀或不規則形狀。
在一替代實施例,參閱第2B圖,該軸筒111之內表面設有一側壁圓形槽1134係沿該軸筒111內周緣凹設在該軸承孔114的內側壁,該側壁圓形槽1134位在該等側壁凹槽1131的上開口1132與該軸筒111的頂端之間,且與相對該側壁凹槽1131的上開口1132彼此相接連通。且該側壁圓形槽1134內設有一圓形儲油部件22,該圓形儲油部件22的下側係與容設在該等側壁凹槽1131內的該等儲油部件21的上側相接觸連接,如此透過該圓形儲油部件22及該等儲油部件21可獲得更多儲藏量的潤滑油外,並能適時提供甩出回流的潤滑油給含油軸承14,以更延長含油軸承14的使用壽命。
雖上述替代實施例,該圓形儲油部件22與該等儲油部件21為分離獨立構件相連接為一體設置。但不侷限於此,在其他替代實施例,該圓形儲油部件22與該等儲油部件21也可為一體成型的單一構件設置。
因此,藉由本創作風扇補油結構的設計,利用該儲油部件21為多孔隙結構或海棉體結構或泡棉體結構或發泡體結構之特性可保存或儲存(keep)相當量的儲油(潤滑油)防止風扇結構因轉動之物理特性將由甩出洩漏外,更可吸附該含油軸承14被軸心122甩出的潤滑油再回收並適當釋出至該含油軸承,讓該含油軸承得於長時間運轉下與該軸心122彼此之間被潤滑油的油膜隔開潤滑,以減少軸心122與含油軸承14的金屬接觸摩擦(磨損)的機會,藉以有效達到增加使用壽命及減少噪音的效果。
The above-mentioned purpose of this creation and its structural and functional characteristics will be described according to the preferred embodiments of the accompanying drawings.
The invention provides a fan oil replenishment structure. Please refer to Figures 1 and 2A. The fan oil supply structure includes a
1:風扇 10:框體 11:軸座 111:軸筒 1121:底壁凹槽 1131:側壁凹槽 1132:上開口 1133:下開口 1134:側壁圓形槽 114:軸承孔 12:扇輪 121:葉片 122:軸心 13:磁性件 14:含油軸承 15:定子 16:潤滑間隙 21:儲油部件 22:圓形儲油部件 1: fan 10: frame 11: shaft seat 111: Shaft barrel 1121: Bottom wall groove 1131: side wall groove 1132: Upper opening 1133: Lower opening 1134: side wall circular groove 114: bearing hole 12: fan wheel 121: blade 122: axis 13: Magnetic parts 14: Oil bearing 15: Stator 16: Lubrication gap 21:Oil storage parts 22: Round oil storage part
第1圖為本創作之風扇組合剖面及局部放大之示意圖。 第2A圖為本創作之風扇補油結構之立體分解之示意圖。 第2B圖為本創作之替代實施例之風扇補油結構之立體分解之示意圖。 Figure 1 is a cross-section and partially enlarged schematic diagram of the fan assembly of this creation. Fig. 2A is a schematic diagram of three-dimensional decomposition of the fan oil supply structure of this creation. Figure 2B is a three-dimensional exploded schematic view of the fan oil supply structure of an alternative embodiment of the present invention.
1:風扇 1: fan
10:框體 10: frame
11:軸座 11: shaft seat
111:軸筒 111: Shaft barrel
1121:底壁凹槽 1121: Bottom wall groove
1131:側壁凹槽 1131: side wall groove
12:扇輪 12: fan wheel
121:葉片 121: blade
122:軸心 122: axis
13:磁性件 13: Magnetic parts
14:含油軸承 14: Oil bearing
15:定子 15: Stator
16:潤滑間隙 16: Lubrication gap
21:儲油部件 21:Oil storage parts
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI829387B (en) * | 2022-10-11 | 2024-01-11 | 奇鋐科技股份有限公司 | Bearing oil replenishing structure for fan |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI829387B (en) * | 2022-10-11 | 2024-01-11 | 奇鋐科技股份有限公司 | Bearing oil replenishing structure for fan |
US12018694B1 (en) | 2022-10-11 | 2024-06-25 | Asia Vital Components Co., Ltd | Bearing oil replenishing structure for fan |
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