TWM636441U - Cutting fluid filtering system - Google Patents
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- TWM636441U TWM636441U TW111209215U TW111209215U TWM636441U TW M636441 U TWM636441 U TW M636441U TW 111209215 U TW111209215 U TW 111209215U TW 111209215 U TW111209215 U TW 111209215U TW M636441 U TWM636441 U TW M636441U
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Abstract
一種切削液過濾系統,其包含有一水箱、一沖屑裝置、一離心過濾器、一離心泵浦,及一淤泥槽,該沖屑裝置具有伸入該水箱中的一噴水管,該噴水管具有至少一個噴水口;該離心過濾器具有一第一入水接頭、一第一出水接頭,及一排淤接頭,該離心泵浦連結於該水箱與該第一入水接頭之間,並帶動該水箱內的切削液由該第一入水接頭進入該離心過濾器;該第一出水接頭與該水箱相連通,其用以輸出經該離心過濾器過濾後的切削液,並讓過濾後潔淨度較高的切削液回到該水箱,該排淤接頭與該淤泥槽相連通,用以輸出經該離心過濾器分離出的雜質。A cutting fluid filtration system, which includes a water tank, a chip flushing device, a centrifugal filter, a centrifugal pump, and a sludge tank, the chip flushing device has a water spray pipe extending into the water tank, the water spray pipe has At least one water spray port; the centrifugal filter has a first water inlet connector, a first water outlet connector, and a silt discharge connector, the centrifugal pump is connected between the water tank and the first water inlet connector, and drives the water in the water tank The cutting fluid enters the centrifugal filter from the first water inlet joint; the first water outlet joint communicates with the water tank, which is used to output the cutting fluid filtered by the centrifugal filter, and let the filtered cutting fluid with higher cleanliness The liquid returns to the water tank, and the silt discharge joint communicates with the silt tank to output the impurities separated by the centrifugal filter.
Description
本新型關於一種工具機的切削液過濾系統,特別關於一種可以有效的過濾粉塵型態的切屑的切削液過濾系統。The present invention relates to a cutting fluid filtering system of a machine tool, in particular to a cutting fluid filtering system capable of effectively filtering dust-type chips.
工具機進行加工時,通常會使用切削液來冷卻及潤滑刀具及工件;使用後的切削液會收集至一水箱中進行過濾,水箱內裝設有濾網或濾箱,而利用濾網或濾箱,攔截冷卻液中夾帶的切屑,濾除切削液中夾帶的切屑後,再讓過濾後的切削液回到工具機的切削液系統中循環使用。When the machine tool is processing, cutting fluid is usually used to cool and lubricate the tool and the workpiece; the used cutting fluid will be collected into a water tank for filtration, and a filter screen or filter box is installed in the water tank, and the filter screen or filter box is used to The tank intercepts the chips entrained in the coolant, filters out the chips entrained in the cutting fluid, and then returns the filtered cutting fluid to the cutting fluid system of the machine tool for recycling.
加工時所產生的微小粉塵型態的切屑,也會隨著切削液進入水箱,然而,粉塵型態的切屑進入到水箱中,容易沉積在水箱的底部,難以清除,容易產生厭氧菌,而使水箱中的切削液發臭,縮短切削液的使用壽命,而有待改善。The chips in the form of tiny dust generated during processing will also enter the water tank along with the cutting fluid. However, the chips in the form of dust enter the water tank and are easy to deposit at the bottom of the water tank. It is difficult to remove and easy to produce anaerobic bacteria. Make the cutting fluid in the water tank stink, shorten the service life of the cutting fluid, and need to be improved.
由於粉塵型態的切屑容易沉積在過濾水箱的底部,難以清除,並且縮短切削液的使用壽命,本新型的主要目的在於提供一種切削液過濾系統,其可以避免粉塵型態的切屑沉積在過濾水箱底部,並且可以有效地將粉塵型態的切屑與切削液分離。Since the chips in the form of dust are easy to deposit at the bottom of the filter water tank, it is difficult to remove, and the service life of the cutting fluid is shortened. bottom, and can effectively separate dust-like chips from cutting fluid.
為了達到上述的目的,本新型所提供的切削液過濾系統,其包含有一水箱、一沖屑裝置、一離心過濾器、一離心泵浦,及一淤泥槽;其中 該沖屑裝置具有一噴水管,該噴水管伸入該水箱中,該噴水管具有至少一個噴水口; 該離心過濾器具有一第一入水接頭、一第一出水接頭,及一排淤接頭,該第一入水接頭與該水箱相連通,該離心泵浦連結於該水箱與該第一入水接頭之間,並帶動該水箱內的切削液由該第一入水接頭進入該離心過濾器;該第一出水接頭與該水箱相連通,該第一出水接頭用以輸出經該離心過濾器過濾後的切削液,該排淤接頭形成於該離心過濾器的底部,並且與該淤泥槽相連通,該排淤接頭用以輸出經該離心過濾器分離出的雜質。 In order to achieve the above-mentioned purpose, the cutting fluid filtration system provided by the present invention includes a water tank, a chip flushing device, a centrifugal filter, a centrifugal pump, and a sludge tank; The chip flushing device has a water spray pipe, the water spray pipe extends into the water tank, and the water spray pipe has at least one water spray port; The centrifugal filter has a first water inlet connector, a first water outlet connector, and a silt discharge connector, the first water inlet connector communicates with the water tank, the centrifugal pump is connected between the water tank and the first water inlet connector, And drive the cutting fluid in the water tank to enter the centrifugal filter from the first water inlet joint; the first water outlet joint communicates with the water tank, and the first water outlet joint is used to output the cutting fluid filtered by the centrifugal filter, The silt discharge joint is formed at the bottom of the centrifugal filter and communicated with the sludge tank, and the silt discharge joint is used for outputting the impurities separated by the centrifugal filter.
利用上述的技術特徵,本新型的切削液過濾系統,可以利用該沖屑裝置的噴水管不停地於該水箱中噴出水流,擾動該水箱內的切削液,避免粉塵型態的切屑沉積在該水箱的底部,使粉塵型態的切屑可以隨著切削液流動,並且利用該離心過濾器分離切削液及粉塵型態的切屑,分離後的粉塵型態的切屑可以經由該排淤接頭排入該淤泥槽,分離後的潔淨度較高的切削液可以經由該第一出水接頭回流至該水箱內,提升切削液的使用壽命,減少該水箱的清潔的時間,需要清理該淤泥槽時,可以先關閉該離心過濾器的排淤接頭,而不需要停止工具機的運轉。Utilizing the above-mentioned technical features, the cutting fluid filtration system of the present invention can use the water spray pipe of the chip flushing device to continuously spray water flow in the water tank, disturb the cutting fluid in the water tank, and avoid the deposition of dust-like chips in the water tank. The bottom of the water tank allows the chips in the form of dust to flow with the cutting fluid, and the centrifugal filter is used to separate the chips in the form of cutting fluid and the form of dust. After separation, the chips in the form of dust can be discharged into the In the sludge tank, the separated cutting fluid with high cleanliness can flow back into the water tank through the first water outlet joint, so as to improve the service life of the cutting fluid and reduce the cleaning time of the water tank. When it is necessary to clean the sludge tank, you can first Close the sludge discharge connection of the centrifugal filter without stopping the operation of the machine tool.
請參考圖1至圖5,本新型的切削液過濾系統,其包含有一水箱10、一沖屑裝置20、一離心過濾器30、一離心泵浦15、一淤泥槽40。Please refer to FIG. 1 to FIG. 5 , the cutting fluid filtration system of the present invention includes a
該水箱10主要設於工具機的底部,工具機加工時所使用後的切削液會被引導流入該水箱10中,該水箱10主要包含有一流入區及一流出區,在該流入區與該流出區之間可以設有濾網或濾箱攔截夾帶於該切削液中的切屑。The
請參考圖3,該沖屑裝置20裝設於該水箱10,並且鄰近該流入區,該沖屑裝置20包含有一噴水管21,該噴水管21伸入該水箱10中,並且位於該水箱10的底部,該噴水管21具有至少一噴水口212,而可以讓流入該噴水管21中的液體由該至少一噴水口212噴出,並且擾動該水箱10內的切削液,避免粉塵型態的切屑沉積在水箱10的底部,而讓粉塵型態的切屑可以隨著切削液往該水箱10的流出區流動,該噴水管21可以設有複數個沿著該噴水管21長度方向間隔排列的噴水口212。Please refer to FIG. 3, the
請參考圖1至圖3,該沖屑裝置20還包含有一沖屑泵浦23,該沖屑泵浦23與該水箱10及該噴水管21連接,該沖屑泵浦23抽取該水箱10中的切削液,並且輸送至該噴水管21,進入該噴水管21的切削液再由該噴水管21的噴水口212噴出,擾動該水箱10內的切削液,並且回到該水箱10中。Please refer to FIG. 1 to FIG. 3 , the
請參考圖2、圖4,與圖5,該離心過濾器30具有一第一入水接頭31、一第一出水接頭32,及一排淤接頭33,該第一入水接頭31與該水箱10相連通,該離心泵浦15連結於該水箱10與該第一入水接頭31之間,並且帶動該水箱10內的切削液由該第一入水接頭31進入該離心過濾器30內進行過濾,該離心泵浦15可以設在靠近該水箱10的流出區靠近流入區的位置,而讓進入該水箱10的切削液進入流出區就能先被該離心泵浦15抽離;該第一出水接頭32形成於該離心過濾器30的頂端,並且與該水箱10相連通,該第一出水接頭32用以輸出經該離心過濾器30過濾後的切削液,該排淤接頭33形成於該離心過濾器30的底端,並且與該淤泥槽40相連通,該排淤接頭33用於輸出經該離心過濾器30分離出的雜質。Please refer to Fig. 2, Fig. 4, and Fig. 5, the
該離心過濾器30主要是利用離心力帶動切削液及粉塵型態的切屑分離,而使分離後較乾淨的切削液由該第一出水接頭32排出,並且回流到該水箱10中的流出區,分離後的雜質則由該排淤接頭33排出,並且進入該淤泥槽40;該離心過濾器30可以是現有的離心過濾器,在此不詳述其結構。The
請參考圖2、圖4,與圖5,較佳的是,該切削液過濾系統進一步包含有一過濾裝置50,該過濾裝置50具有一第二入水接頭51及一第二出水接頭52,該第二入水接頭51與該第一出水接頭32相連通,該第二出水接頭52與該水箱10相連通,而讓經過該離心過濾器30過濾後的切削液,進入該過濾裝置50進行進一步的過濾,過濾切削液中的雜質,提升切削液的清潔程度,該過濾裝置50包含有兩過濾桶53及一水槽55,該第二入水接頭51以一分流管與該兩過濾桶53連接,該兩過濾桶53與該水槽55相連通,該第二出水接頭52設於該水槽55;流入該第二入水接頭51的切削液可以經由分接頭分流至該兩過濾桶53進行過濾後,再流入該水槽55中存放,再由該第二出水接頭52回流至該水箱10的流出區,流出區中過濾後比較乾淨的切削液,再被抽取至工具機的切削液系統中使用。Please refer to Fig. 2, Fig. 4, and Fig. 5, preferably, the cutting fluid filtering system further includes a
請參考圖2、圖3,及與圖5,該淤泥槽40包含有一槽本體41及一溢流管43,該槽本體41用於收集由該排淤接頭33排出的泥水,該溢流管43的一端連接於該槽本體41,並且鄰近該槽本體41的頂部,該溢流管43的另一端與該水箱10相連通,該槽本體41內所收集的泥水主要是混合了粉塵型態的切屑的切削液,當該槽本體41內的水位達到該溢流管43的高度時,該槽本體41內的切削液可以經由該溢流管43流回該水箱10中,避免該槽本體41中的泥水滿出來;回到該水箱10中的切削液可以再度被輸送到該離心過濾器30中進行過濾。Please refer to Fig. 2, Fig. 3, and Fig. 5, the
請參考圖5,該淤泥槽40還包含有一過濾箱42,該過濾箱42放置於該槽本體41內,並且與該槽本體41相連通,一排淤管45的一端連結於該離心過濾器30的排淤接頭33,另一端伸入該過濾箱42,而讓由該排淤接頭33排出的泥水可以直接由該排淤管45進入該過濾箱42內,並且經過該過濾箱42的過濾後,再流入該槽本體41,而讓大部分的淤泥被攔截在該過濾箱42內,使用者可以直接取出該過濾箱42進行清理。該槽本體41的底部可以裝設有複數個腳輪415,而方便使用者移動該槽本體41,該槽本體41的頂部設有可開啟的上蓋413,避免外界的粉塵進入該槽本體41內,並且方便使用者打開上蓋413取出該過濾箱42。Please refer to Fig. 5, this
請參考圖4和圖5,較佳的是,該離心過濾器30固定於一架體60,該架體60固定於該過濾裝置50的水槽55的前側,該離心過濾器30設有一排淤閥35,該排淤閥35與該排淤接頭33連結,而可以開啟或關閉該排淤接頭33,該架體60設有一擋桿63,該擋桿63止擋該排淤閥35而使該排淤閥35無法關閉,而可以避免操作人員關閉該排淤閥35,而使該離心過濾器30過濾後的泥水無法排出。Please refer to Fig. 4 and Fig. 5, preferably, this
本新型的切削液過濾系統,可以利用該沖屑裝置20的噴水管21不停地於該水箱10中噴出水流,擾動該水箱10內的切削液,避免粉塵型態的切屑沉積在該水箱10的底部,使粉塵型態的切屑可以隨著切削液流動,並且利用該離心過濾器30分離切削液及粉塵型態的切屑,分離後的粉塵型態的切屑可以經由該排淤接頭33排入該淤泥槽40,分離後的潔淨度較高的切削液可以經由該第一出水接頭32回流至該水箱10內,提升切削液的使用壽命,減少該水箱的清潔的時間,需要清理該淤泥槽40時,可以先關閉該離心過濾器30的排淤接頭33,而不需要停止工具機的運轉。The cutting fluid filtering system of the present invention can use the
10:水箱 15:離心泵浦 20:沖屑裝置 21:噴水管 212:噴水口 23:沖屑泵浦 30:離心過濾器 31:第一入水接頭 32:第一出水接頭 33:排淤接頭 35:排淤閥 40:淤泥槽 41:槽本體 413:上蓋 415:腳輪 42:過濾箱 43:溢流管 45:排淤管 50:過濾裝置 51:第二入水接頭 52:第二出水接頭 53:過濾桶 55:水槽 60:架體 63:擋桿10: water tank 15:Centrifugal pump 20: chip flushing device 21: sprinkler pipe 212: Spout 23: chip flushing pump 30: centrifugal filter 31: The first water inlet joint 32: The first water outlet connector 33: Silt discharge joint 35: Silting valve 40: Silt Trough 41: Tank body 413: top cover 415: casters 42: Filter box 43: overflow pipe 45: Silt discharge pipe 50: Filtration device 51: Second water inlet joint 52: Second water outlet connector 53: filter barrel 55: Sink 60: frame body 63: Barrier
圖1為本新型較佳實施例的立體外觀圖。 圖2為本新型較佳實施例的另一立體外觀圖。 圖3為本新型較佳實施例的水箱的局部放大俯視圖。 圖4為本新型較佳實施例的局部放大前視圖。 圖5為本新型較佳實施例的局部放大立體外觀圖。 Fig. 1 is a three-dimensional appearance view of a preferred embodiment of the present invention. Fig. 2 is another perspective view of a preferred embodiment of the present invention. Fig. 3 is a partially enlarged top view of a water tank in a preferred embodiment of the present invention. Fig. 4 is a partially enlarged front view of a preferred embodiment of the present invention. Fig. 5 is a partially enlarged three-dimensional appearance view of a preferred embodiment of the present invention.
10:水箱 10: water tank
15:離心泵浦 15:Centrifugal pump
20:沖屑裝置 20: chip flushing device
23:沖屑泵浦 23: chip flushing pump
30:離心過濾器 30: centrifugal filter
40:淤泥槽 40: Silt Trough
50:過濾裝置 50: Filtration device
52:第二出水接頭 52: Second water outlet connector
Claims (8)
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TW111209215U TWM636441U (en) | 2022-08-24 | 2022-08-24 | Cutting fluid filtering system |
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TW111209215U TWM636441U (en) | 2022-08-24 | 2022-08-24 | Cutting fluid filtering system |
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