TWM634337U - Shaping mechanism for reverse buckle in paper and plastic cup lid - Google Patents

Shaping mechanism for reverse buckle in paper and plastic cup lid Download PDF

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TWM634337U
TWM634337U TW111202887U TW111202887U TWM634337U TW M634337 U TWM634337 U TW M634337U TW 111202887 U TW111202887 U TW 111202887U TW 111202887 U TW111202887 U TW 111202887U TW M634337 U TWM634337 U TW M634337U
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Taiwan
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slurry
hot
mold
paper
pressing
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TW111202887U
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賴宗伸
饒日華
李真健
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大陸商佛山市美萬邦科技有限公司
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一種紙塑杯蓋內倒扣環之成型機構,係於製造紙塑杯蓋之過程中,當吸漿模將吸附的漿料層送入熱壓上模內合模擠壓以將漿料層擠壓塑型為一初胚品時,於該初胚品上同時擠壓塑型出一內倒扣環之部位,再經過後續熱壓定型作業後,該紙塑杯蓋之成品上本即存在有一內倒扣環之結構;相對於先前技術,本創作不須要再有第二次作業(加工),也不必再備具第二次作業(加工)用的模具,顯然得以減省製造成本及減省製造時間。A forming mechanism for the inner buckle ring of the paper-plastic cup lid. It is used in the process of manufacturing the paper-plastic cup lid. When extrusion molding is an initial product, the part of an inner buckle ring is extruded on the initial product at the same time, and after subsequent hot-pressing and shaping operations, the finished product of the paper-plastic cup lid is There is a structure of an inner buckle ring; compared with the prior art, this creation does not need a second operation (processing), nor does it need to be equipped with a mold for the second operation (processing), which obviously reduces the manufacturing cost and reduce manufacturing time.

Description

紙塑杯蓋內倒扣環之成型機構The forming mechanism of the inner buckle ring of the paper-plastic cup lid

本創作係關於一種紙塑杯蓋內倒扣環之成型機構,特別是指一種吸漿模將吸附的漿料層送入熱壓上模內進行合模擠壓時,該漿料層即被擠壓塑型為一初胚品,同時更於該初胚品上產生出一內倒扣環之成型機構。 This creation is about the forming mechanism of the inner buckle ring of a paper-plastic cup lid, especially when a slurry suction mold sends the absorbed slurry layer into the hot pressing upper mold for mold closing and extrusion, the slurry layer is immediately Extrusion molding is a preform, and at the same time, a forming mechanism for an inner reverse buckle is produced on the preform.

按,鑒於塑膠材料產品對環境的危害,目前已有發展以紙漿纖維材料及/或植物纖維材料混合打漿為漿質原料,再藉由一吸漿模進行吸漿附著漿料產生一"漿料層",然後將該"漿料層"先經過一擠壓塑型作業成為一"初胚品",再將該"初胚品"經過一熱壓定型作業而成為一"紙塑產品"。紙塑產品有容易回收再製造再利用之優勢,符合環保再利用及節能減碳之潮流,因此快速受到工商業界及普羅大眾所接受並樂於採用。目前因全球每天外帶飲料(例如熱咖啡、熱茶等)之杯數眾多,所以一次性的紙塑杯體及紙塑杯蓋更是受到重視。 According to, in view of the environmental hazards of plastic material products, there have been developments in which pulp fiber materials and/or plant fiber materials are mixed and beaten as slurry raw materials, and then the slurry is sucked and attached to the slurry by a suction mold to produce a "slurry". layer", and then the "slurry layer" first undergoes an extrusion molding operation to become a "primary product", and then the "primary product" undergoes a hot-pressing setting operation to become a "paper-plastic product". Paper and plastic products have the advantage of being easy to recycle, remanufacture and reuse, and conform to the trend of environmental protection and reuse, energy saving and carbon reduction, so they are quickly accepted and adopted by the industrial and commercial circles and the general public. At present, due to the large number of cups of take-away beverages (such as hot coffee, hot tea, etc.) in the world every day, disposable paper-plastic cup bodies and paper-plastic cup lids are paid more attention to.

一種習知紙塑杯蓋1,如圖1~3所示,構造上具有一蓋頂11之部位,該蓋頂11會開設有一飲口111,以方便飲用杯體內之飲料,該蓋頂11上可能會有各種不同結構,惟該蓋頂11上之各種結構因與本案所討論無涉,故不去詳載該頂面11上各種可能之結構;該蓋頂11之周緣以弧度下垂形成一上圍壁12之部位,該上圍壁12之底緣外擴復呈圓弧下垂並微向內凹以形成一外覆緣13之部位,該外覆緣13的底緣則呈內凹並隨即反向外擴形成一內凹弧14之部位,然後該內凹弧14之底緣向外偏出為一掀壁15之部位。 A conventional paper-plastic cup cover 1, as shown in Figures 1 to 3, has a top 11 in its structure, and the top 11 is provided with a drinking opening 111 to facilitate the drinking of beverages in the cup. There may be various structures on the roof, but the various structures on the roof 11 are not related to the discussion of this case, so the various possible structures on the roof 11 will not be described in detail; the periphery of the roof 11 is formed by drooping in a radian A part of the upper surrounding wall 12, the bottom edge of the upper surrounding wall 12 expands outwards, sags in a circular arc and slightly concaves inward to form a part of an outer covering edge 13, and the bottom edge of the outer covering edge 13 is concave inward And then reverse outward expansion forms the position of an inner concave arc 14, then the bottom edge of this inner concave arc 14 deviates outwards to be the position of a lifting wall 15.

使用時,該紙塑杯蓋1係被使用來蓋合於一相對應之杯體2的杯口上,其使用狀態如圖3所示,因為該杯體2的杯口外環呈一外凸緣21,因此受該外凸緣21所阻擋,起先當然無法完全蓋合,故必須先使該紙塑杯蓋1一側之外覆緣13包覆到該杯體2上對應部位之外凸緣21,然後進一步施力使其餘之外覆緣13採稍外擴旋即還原之強制性越過其餘相對應之外凸緣21,以由該外覆緣13整體將該杯體2的外凸緣21整環都緊密包覆住,同時該內凹弧14因即斜向抵托住該外凸緣21的外側底緣,所以可以令蓋合後之紙塑杯蓋1難以被往上掀開,進而加強該外覆緣13與該外凸緣21間之包覆穩固性。 When in use, the paper-plastic cup lid 1 is used to cover the mouth of a corresponding cup body 2, and its use state is shown in Figure 3, because the outer ring of the cup mouth of the cup body 2 is convex Therefore, it is blocked by the outer flange 21. Of course, it cannot be completely covered at first. Therefore, the outer covering edge 13 on one side of the paper-plastic cup lid 1 must be wrapped to the outer protrusion of the corresponding part of the cup body 2. edge 21, and then further apply force to make the rest of the outer covering edge 13 expand slightly and immediately restore to force it to cross the remaining corresponding outer flange 21, so that the outer flange of the cup body 2 is formed by the outer covering edge 13 as a whole The whole ring of 21 is tightly covered, and at the same time, because the inner concave arc 14 obliquely supports the outer bottom edge of the outer flange 21, it can make it difficult for the closed paper-plastic cup lid 1 to be lifted upwards , thereby enhancing the wrapping stability between the outer covering edge 13 and the outer flange 21 .

由圖3所示可知,習知該紙塑杯蓋1必須成型出該外覆緣13及該內凹弧14二部位,才能對該杯體2的杯口外凸緣21達成緊密包覆,惟目前所習知,該紙塑杯蓋1必須採二次作業方式才能完整成型出該外覆緣13及該內凹弧14二部位,第一次作業即經過吸漿、擠壓、熱壓程序後產生出一"紙塑杯蓋的先驅成品",該"紙塑杯蓋的先驅成品"如圖4所示,其中的頂面11、上圍壁12、外覆緣13的上部及掀壁15諸部位皆已完整成型,但是該外覆緣13的下部及該內凹弧14則尚未出現,因此必須再經過第二次作業(加工)後,才能如圖2及圖3所示成型出該外覆緣13的下部及該內凹弧14來。習知紙塑杯蓋1必須採二次作業方式才能完整成型出該外覆緣13的下部及該內凹弧14的原因,係因為吸漿模脫模時有方向的考量及限制,導致如同該外覆緣13的下部及該內凹弧14這種連續反向彎弧之部位無法同時出現,因此僅能選擇讓該外覆緣13的上部及該掀壁15先製得,然後再來經過第二次作業(加工)過程,使得該外覆緣13的下部及該內凹弧14完整成型。 As can be seen from FIG. 3 , it is known that the paper-plastic cup lid 1 must be formed with two parts, the outer covering edge 13 and the inner concave arc 14, in order to achieve tight covering on the outer flange 21 of the cup mouth of the cup body 2. As is known at present, the paper-plastic cup lid 1 must undergo two operations in order to completely form the two parts of the outer cover 13 and the inner concave arc 14. The first operation is to go through the processes of slurry suction, extrusion, and hot pressing. A "pioneer finished product of paper-plastic cup lid" is produced afterward, and this "pioneer finished product of paper-plastic cup lid" is shown in Figure 4, wherein the top surface 11, the upper surrounding wall 12, the top of the outer covering edge 13 and the lifting wall All parts of 15 have been completely formed, but the lower part of the outer covering edge 13 and the concave arc 14 have not yet appeared, so it must be processed for the second time before it can be formed as shown in Figure 2 and Figure 3 The lower part of the outer covering edge 13 and the inner concave arc 14 come from. It is known that the paper-plastic cup lid 1 must be operated twice to completely form the lower part of the outer covering edge 13 and the inner concave arc 14. It is because of the consideration and limitation of the direction when the suction mold is released, resulting in the same The bottom of the outer covering edge 13 and the position of the continuous reverse arc of the concave arc 14 cannot appear at the same time, so the upper part of the outer covering edge 13 and the lifting wall 15 can only be selected to be made first, and then come After the second operation (processing) process, the lower part of the outer covering edge 13 and the inner concave arc 14 are completely formed.

習知先經過第一次作業成型出該頂面、上圍壁、外覆緣的上部及掀壁諸部位,然後再經過第二次作業(加工)成型出該外覆緣的下部及該內凹弧二部 位來的專利,TWI430923及CNZL200910157668.6「植物纖維模塑杯蓋倒鉤槽之製造方法」即是,其係利用一組滑塊之成型條抵住紙塑杯蓋的表面,內部則由一內模上一環內凹之承接槽對應於預備成型出該外覆緣的下部及該內凹弧(該專利中名稱為「倒鉤槽」)之處,再推動該組滑塊由外向內前進,使紙塑杯蓋的表面隨著成型條之輪廓變形而縮入內模之承接槽內,因此而成型出一道環狀之"倒鉤槽"(等同該外覆緣的下部及該內凹弧之部位)。 It is known that the top surface, the upper surrounding wall, the upper part of the outer cladding and the parts of the wall are formed through the first operation, and then the lower part of the outer cladding and the inner concave arc are formed through the second operation (processing). Two Bit Lai's patent, TWI430923 and CNZL200910157668.6 "Manufacturing method of plant fiber molded cup lid barb groove" is that it uses a set of molding strips of sliders to touch the surface of the paper-plastic cup lid, and the inside is made of a The receiving groove of a ring on the inner mold corresponds to the lower part of the outer cladding and the inner concave arc (named "barb groove" in the patent), and then pushes the set of sliders to advance from the outside to the inside , so that the surface of the paper-plastic cup cover is retracted into the receiving groove of the inner mold with the deformation of the contour of the molding strip, thus forming a ring-shaped "barb groove" (equal to the lower part of the outer covering edge and the inner concave part of the arc).

除外,習知也有先經過第一次作業成型出該頂面、上圍壁、內凹弧及掀壁諸部位,然後再經過第二次作業(加工)成型出該外覆緣之部位來的專利,TWI542755及CNZL201410151021.3「模塑杯蓋外覆緣製造方法及成品」專利即是,其係利用外模上一組滑塊前進於預備成型出外覆緣之外側表面等待,再由一內模中間容設一可橫向移動之成型模,由該成型模前進去自內向外擠壓該紙塑杯蓋上預備成型出外覆緣處之內側表面,使變形出一道環狀之外覆緣。 In addition, it is known that the top surface, the upper wall, the inner concave arc and the lifting wall are formed through the first operation, and then the outer cladding is formed through the second operation (processing). Patents, TWI542755 and CNZL201410151021.3 "Molded Cup Lid Outer Covering Manufacturing Method and Finished Product" patents are that they use a set of sliders on the outer mold to advance to the outer surface of the outer cover for pre-molding, and then an inner There is a horizontally movable forming die in the middle of the mold, and the forming die is advanced to squeeze the inner surface of the paper-plastic cup lid to form the outer covering edge from the inside to the outside, so that a ring-shaped outer covering is deformed.

後來另有TW I730350及CN ZL201921023649.X專利,同樣是先經過第一次作業成型出該頂面、上圍壁、外覆緣的上部及掀壁諸部位,然後再經過第二次作業(加工)成型出該外覆緣的下部及該內凹弧二部位來,其於第二次作業(加工)時係利用一環之膠圈,該膠圈為具撓性之彈性體,將該膠圈容置於一上模部之底面內,藉由推壓該上模部使該膠圈抵於預定成型出內凹弧處外側,並即經由推壓產生出該內凹弧之部位來。 Later, there were TW I730350 and CN ZL201921023649.X patents, which also formed the top surface, the upper wall, the upper part of the outer cladding and the parts of the wall through the first operation, and then went through the second operation (processing) ) to form the lower part of the outer cladding edge and the two parts of the inner concave arc. During the second operation (processing), a ring rubber ring is used. The rubber ring is a flexible elastic body. Accommodated in the bottom surface of an upper mold part, by pushing the upper mold part, the apron is pressed against the outside of the place where the inner concave arc is predetermined to be formed, and the part where the inner concave arc is generated by pushing.

上述諸項習知專利於實施時,皆必須備具第二次作業(加工)用的模具,並經過第二次作業(加工)後,才能產生出完整的外覆緣及內凹弧,因此會有製造成本相對墊高及製造過程較為繁雜之缺失,實值改良。 Above-mentioned all known patents all must be equipped with the mold that the second operation (processing) is used when carrying out, and after the second operation (processing), just can produce complete outer cladding edge and inner concave arc, therefore There will be a relatively high manufacturing cost and a more complicated manufacturing process, and there will be real-value improvements.

針對上述需求,本創作人遂深入構思研發改良,所構思係期望提供一種紙塑杯蓋內倒扣環之成型機構,主要係於製造紙塑杯蓋之過程中,當吸漿模將吸附的漿料層送入熱壓上模內合模擠壓以將漿料層擠壓塑型為一初胚品時,可於該初胚品上同時塑型出一內倒扣環之部位,如此再經過後續熱壓定型作業後,該紙塑杯蓋之成品上即已存在有一內倒扣環之部位,如此即不須要再有第二次作業(加工),也不必再備具第二次作業(加工)用的模具,相對得以減省製造成本及減省製造時間。針對上述發想,本創作人經長時間努力後,遂有本創作產生。 In response to the above-mentioned needs, the creator of the present invention deeply conceived, developed and improved. The idea is to provide a forming mechanism for the inner buckle ring of the paper-plastic cup lid, which is mainly used in the process of manufacturing the paper-plastic cup lid. When the suction mold absorbs When the slurry layer is sent into the hot-pressing upper mold for clamping and extruding to extrude the slurry layer into an initial product, a part of an inner reverse buckle can be molded on the initial product at the same time, so that After the follow-up heat-pressing and setting operation, the finished product of the paper-plastic cup lid already has an inner buckle ring, so there is no need for a second operation (processing), and there is no need to have a second Molds for operation (processing) can relatively reduce manufacturing costs and reduce manufacturing time. Aiming at the above thoughts, after a long time of hard work, the author of this work has produced this creation.

緣是,本創作之主要目的,即在提供一種可以減省製造成本及減省製造時間之紙塑杯蓋內倒扣環之成型機構。 The reason is that the main purpose of this creation is to provide a molding mechanism for the inner reverse ring of the paper-plastic cup lid that can reduce manufacturing costs and reduce manufacturing time.

本創作之另一主要目的,在於提供一種製造紙塑杯蓋之過程中,當吸漿模將吸附的漿料層送入熱壓上模內合模擠壓以將漿料層擠壓塑型為一初胚品時,可於該初胚品上同時塑型出一內倒扣環部位之紙塑杯蓋內倒扣環之成型機構。 Another main purpose of this creation is to provide a process for making paper-plastic cup lids. When the slurry suction mold sends the absorbed slurry layer into the hot pressing upper mold, the mold is closed and squeezed to extrude the slurry layer. When it is an embryo product, a forming mechanism for the inner inverted ring of the paper-plastic cup lid at the inner inverted ring position can be molded on the embryo product at the same time.

為達成上述目的,本創作創設一種紙塑杯蓋內倒扣環之成型機構,紙塑杯蓋係經由一紙塑產品自動成型機所製造成型,該紙塑產品自動成型機具有一吸漿成形區及一熱壓定型區,該吸漿成形區在一作用空間內設置有一漿箱及一吸漿模,該漿箱內部容裝漿料,該吸漿模可於該作用空間內升降;該熱壓定型區在一作用空間內設置有一熱壓上模及一熱壓下模,該熱壓上模設置於該作用空間內部上方位置,並可受推動做橫向移動動作,該熱壓上模的模面朝下;該熱壓下模設置於該熱壓上模下方,並可受推動做上下移動動作,該熱壓下模的模面朝上;該吸漿模於該漿箱內吸漿形成一漿料層,再吸附住該漿料層 上升脫離該漿箱,同時該熱壓上模往中間移動並停於該吸漿模上方,然後該吸漿模上升與該熱壓上模合模擠壓該漿料層,使該漿料層塑形而轉變成為一初胚品;接著該吸漿模脫離該初胚品下降,該熱壓上模則吸附住該初胚品橫移回位;接著該熱壓下模上升與該熱壓上模合模對該初胚品進行熱壓定型作業,使該初胚品定型而轉變成為一紙塑杯蓋;其特徵在於:該熱壓上模的側面外緣上開設有一環之凹槽,當該吸漿模上升與該熱壓上模合模擠壓該漿料層時,因受擠壓,部分漿料即進入該凹槽內停留,使該漿料層一體產生出一環的內倒扣環,該內倒扣環即伴隨該漿料層共同受擠壓而轉變成為該初胚品的部分,並於經過熱壓定型後成為該紙塑杯蓋的部分。 In order to achieve the above purpose, this creation creates a forming mechanism for the inner buckle ring of the paper-plastic cup lid. The paper-plastic cup lid is manufactured and formed by a paper-plastic product automatic forming machine. The paper-plastic product automatic forming machine has a suction forming area and a hot-press setting area, the slurry suction forming area is provided with a slurry box and a slurry suction mold in an action space, the slurry box is filled with slurry, and the slurry suction mold can be lifted and lowered in the action space; The hot-press setting area is provided with a hot-press upper mold and a hot-press lower mold in an action space. The die face of the hot pressing die is facing downward; the hot pressing lower die is arranged under the hot pressing upper die, and can be pushed to move up and down, and the die face of the hot pressing lower die faces upward; the slurry suction die is sucked in the slurry box The slurry forms a slurry layer, and then adsorbs the slurry layer Rise up and leave the pulp box, and at the same time, the hot-press upper die moves to the middle and stops above the slurry-suction die, and then the slurry-suction die rises and presses the slurry layer with the hot-press upper die, so that the slurry layer Shaping and transforming into a blank; then the suction mold is separated from the blank and descends, and the hot-press upper mold absorbs the blank and moves back to its position; then the hot-press lower mold rises and the hot-press The upper mold closes the mold to carry out hot pressing and setting operation on the preliminary product, so that the preliminary product is shaped and transformed into a paper-plastic cup cover; the characteristic is that a ring groove is set on the outer edge of the side of the hot pressing upper mold When the slurry suction die rises and the hot-pressing upper die closes to squeeze the slurry layer, part of the slurry enters the groove and stays in the groove due to being squeezed, so that the slurry layer is integrally formed into a ring. The undercut ring, the inner undercut ring is transformed into a part of the blank with the co-extrusion of the slurry layer, and becomes a part of the paper-plastic cup cover after being heat-pressed and shaped.

根據上述結構,相對於先前技術,本創作不須要再有第二次作業(加工),也不必再備具第二次作業(加工)用的模具,顯然得以減省製造成本及減省製造時間。 According to the above structure, compared with the prior art, this invention does not need to have a second operation (processing), nor does it need to be equipped with a mold for the second operation (processing), which can obviously reduce manufacturing costs and reduce manufacturing time. .

1:紙塑杯蓋 1: paper plastic cup lid

11:蓋頂 11: Cover the top

111:飲口 111: drinking mouth

12:上圍壁 12: Upper wall

13:外覆緣 13: outer cladding edge

14:內凹弧 14: Inner concave arc

15:掀壁 15: Climbing the wall

2:杯體 2: cup body

21:外凸緣 21: Outer flange

3:紙塑產品自動成型機 3: Automatic forming machine for paper and plastic products

30:吸漿成形區 30: Slurry suction forming area

31:作用空間 31: Action space

32:漿箱 32: pulp box

33:吸漿模 33: suction mold

33A:模型 33A: Model

40:熱壓定型區 40:Hot pressing setting area

40L:左熱壓定型區 40L: left heat press setting area

40R:右熱壓定型區 40R: Right heat press setting area

41:作用空間 41: Action space

42:熱壓上模 42: hot pressing upper mold

42A:模型 42A: Model

42B:凹槽 42B: Groove

43:熱壓下模 43: hot pressing die

43A:模型 43A: Model

5A:漿料層 5A: slurry layer

5a:內倒扣環 5a: Inner buckle ring

5B:初胚品 5B: First embryo

5C:紙塑杯蓋 5C: paper plastic cup lid

圖1所示係習知紙塑杯蓋之立體圖。 Shown in Fig. 1 is the three-dimensional view of conventional paper-plastic cup lid.

圖2所示係習知紙塑杯蓋之側視圖。 Shown in Fig. 2 is the side view of conventional paper-plastic cup lid.

圖3所示係習知紙塑杯蓋蓋合杯體杯口之使用狀態剖視示意圖。 Figure 3 is a schematic cross-sectional view of a conventional paper-plastic cup lid in use when it is closed to the mouth of the cup body.

圖4所示係習知紙塑杯蓋未成型出內凹弧前之剖視示意圖。 Figure 4 is a schematic cross-sectional view of a conventional paper-plastic cup lid before forming a concave arc.

圖5所示係一種紙塑產品自動成型機之結構示意圖。 Figure 5 is a schematic structural view of an automatic molding machine for paper-plastic products.

圖6所示係本創作中之吸漿模吸附住漿料層之剖視示意圖。 Shown in Fig. 6 is the cross-sectional schematic diagram of the slurry layer absorbed by the slurry suction mold in this creation.

圖7所示係本創作中之熱壓上模之結構示意圖。 Shown in Fig. 7 is the structural representation of the hot pressing upper die in this creation.

圖8所示係本創作中之吸漿模與熱壓上模合模擠壓漿料層轉變成為初胚品並且擠壓產生出內倒扣環之剖視示意圖。 Figure 8 is a schematic cross-sectional view of the slurry suction mold and the hot-press upper mold clamping and extruding the slurry layer in this creation to transform into an embryo and extruding to produce an inner reverse buckle ring.

圖9所示係本創作中之熱壓上模吸附住初胚品及內倒扣環之剖視示意圖。 Fig. 9 shows the cross-sectional schematic view of the hot-pressing upper die absorbing the initial product and the inner inverted buckle ring in this creation.

圖10所示係本創作中之熱壓下模之結構示意圖。 Shown in Fig. 10 is the structural representation of the hot pressing die in this creation.

圖11所示係本創作中之熱壓下模與熱壓上模合模對初胚品進行熱壓定型使轉變成為紙塑杯蓋及內倒扣環之剖視示意圖。 Fig. 11 shows the cross-sectional schematic view of the hot-pressing lower mold and the hot-pressing upper mold clamping the initial product to make the transformation into a paper-plastic cup lid and an inner inverted buckle ring.

圖12所示係本創作中之熱壓下模吸附住紙塑杯蓋(含括內倒扣環)之剖視示意圖。 Fig. 12 shows the sectional schematic diagram of the heat-pressing lower mold in this creation absorbing the paper-plastic cup lid (including the inner buckle ring).

圖13所示係本創作之紙塑杯蓋(含括內倒扣環)蓋合杯體杯口之使用狀態剖視示意圖。 Figure 13 is a schematic cross-sectional view of the use state of the paper-plastic cup lid (including the inner inverted buckle) covering the mouth of the cup body.

為達成上述目的,本創作所採行之技術手段及可達致之實用性進步功效,茲舉以下較佳可行實施例配合附圖詳述於後,俾利完全瞭解。 In order to achieve the above-mentioned purpose, the technical means adopted in this creation and the practical and progressive effects that can be achieved are described in detail below with reference to the accompanying drawings for the benefit of a complete understanding.

為說明本創作紙塑杯蓋內倒扣環之成型機構的細部構造及作用經過,必須先說明一般紙塑產品自動成型機之大部結構及作用原理。 In order to explain the detailed structure and working process of the forming mechanism of the inverted buckle ring in the paper-plastic cup lid of this creation, it is necessary to explain most of the structure and working principle of the general automatic forming machine for paper-plastic products.

一種紙塑產品自動成型機3,如圖5所示,結構上分成位於中間的吸漿成形區30及分位於該吸漿成形區30左、右側的熱壓定型區40,為方便說明更區分成左熱壓定型區40L及右熱壓定型區40R之不同名稱。該吸漿成形區30在一作用空間31內設置有一漿箱32及一吸漿模33,其中,該漿箱32固定設置於該作用空間31的內部,該漿箱32的內部容裝漿料,頂面為開口狀;該吸漿模33沉浸於該漿箱32內部,起始(歸零)狀態時該吸漿模33的模面會低於該漿箱32的漿料面,該吸漿模33底部受一支撐件帶動而可做升降動作;任一熱壓定型區40(即 不論是40L或40R)形成一作用空間41,在該作用空間41內部設置有一熱壓上模42及一熱壓下模43,該熱壓上模42設置於該作用空間41內部靠上方位置,並掛設於一導軌上,藉以被推動做橫向移動動作,該熱壓上模42的模面朝下;該熱壓下模43位於該熱壓上模42下方,該熱壓下模43的模面朝上,該熱壓下模43底部受一動力缸體推動而可做升降動作。 A paper-plastic product automatic forming machine 3, as shown in Figure 5, is structurally divided into a slurry-absorbing forming area 30 located in the middle and a hot-press shaping area 40 located on the left and right sides of the slurry-absorbing forming area 30, for convenience of description. It is divided into different names of the left hot-press setting area 40L and the right hot-press setting area 40R. The slurry suction forming area 30 is provided with a slurry box 32 and a slurry suction mold 33 in an action space 31, wherein the slurry box 32 is fixedly arranged inside the action space 31, and the slurry box 32 is filled with slurry , the top surface is an open shape; the slurry suction mold 33 is immersed in the slurry box 32 inside, and the mold surface of the slurry suction mold 33 will be lower than the slurry surface of the slurry box 32 during the initial (return to zero) state, the suction slurry The bottom of the slurry mold 33 is driven by a support member and can be lifted; Regardless of whether it is 40L or 40R), an action space 41 is formed, and a hot-press upper mold 42 and a hot-press lower mold 43 are arranged inside the action space 41. The hot-press upper mold 42 is arranged at an upper position inside the action space 41, And hang on a guide rail, so as to be promoted to do lateral movement action, the mold face of this hot-pressing upper die 42 faces down; Die faces upwards, and the bottom of this hot pressing lower die 43 is promoted by a power cylinder and can do lifting action.

該吸漿模33的模面上會開發數量眾多之相同模型,藉以一次令多數的相同模型同時吸漿,達致加快作業流程的作用。該吸漿模33模面上的單一個模型33A如圖6所示,其係開發成對應紙塑杯蓋的造型,該吸漿模33的模面上會具有多數個成連續性排列的模型33A,當該吸漿模33開始吸漿動作時,每個模型33A的頂面上即吸附一層漿料層5A(圖6所示),因為此時尚處於高濕度,所以該漿料層5A明顯為厚度相對較大者。 A large number of identical models will be developed on the die surface of the slurry suction mold 33, so that a plurality of identical models can simultaneously suck slurry at one time, so as to speed up the operation process. The single model 33A on the mold surface of the slurry suction mold 33 is as shown in Figure 6, and it is developed into the molding corresponding to the paper-plastic cup lid, and the mold surface of the slurry suction mold 33 will have a plurality of models arranged continuously 33A, when the slurry suction mold 33 started the slurry suction action, the top surface of each model 33A promptly adsorbed a layer of slurry layer 5A (shown in Figure 6), because it was in high humidity at this time, so the slurry layer 5A was obviously The one with the relatively large thickness.

完成吸漿動作後,該吸漿模33即吸附住全部漿料層5A上升脫離該漿箱32,過程中該吸漿模33所連設的抽送裝置(未示於圖)啟動抽吸作用,使該漿料層5A逐漸降濕,過程之同時,該熱壓上模42被推動往中間移動並停於該吸漿模33上方位置,然後該吸漿模33上升即與該熱壓上模42合模擠壓該漿料層5A。 After the slurry suction action is completed, the slurry suction mold 33 absorbs all the slurry layer 5A and rises away from the pulp box 32. During the process, the pumping device (not shown in the figure) connected to the slurry suction mold 33 starts the suction action, The slurry layer 5A is gradually dehumidified. During the process, the hot-press upper mold 42 is pushed to move to the middle and stops at the position above the slurry-suction mold 33, and then the slurry-suction mold 33 rises to match the hot-press upper mold. 42 Close the mold and extrude the slurry layer 5A.

該熱壓上模42的模面上會開發數量及造型與該吸漿模33上的模型33A相對應的多數相同模型42A,以承接每一模型33A的合模擠壓。該熱壓上模42模面上的單一個模型42A如圖7所示,該模型42A的造型與該吸漿模33上的模型33A大體上幾乎相對應,但尚有一特別的結構處與該模型33A非為相對應而能具備特殊性,該特別的結構即該模型42A在側面外緣上開設有一環之凹槽42B。因此當該吸漿模33上升與該熱壓上模42合模擠壓該漿料層5A時,如 圖8所示,該漿料層5A因被擠壓會縮小厚度,同時有些漿料即進入該凹槽42B內停留,因此該漿料層5A上會一體產生出一環的內倒扣環5a,在擠壓動作過程中,該漿料層5A(含括該內倒扣環5a)因受擠壓而大幅降濕(與剛離開漿箱32時比較),所以相對更形結實並即塑形而轉變成為一初胚品5B(含括該內倒扣環5a)。 Many identical models 42A corresponding to the model 33A on the slurry suction die 33 in number and shape can be developed on the die surface of the hot pressing upper die 42, so as to undertake the clamping extrusion of each model 33A. The single model 42A on the die surface of the hot-pressing upper die 42 is shown in Figure 7, and the molding of the model 42A is substantially corresponding to the model 33A on the slurry-suction die 33, but there is still a special structure with the model 33A. The model 33A is not for correspondence but can have particularity. The special structure is that the model 42A has a ring groove 42B on the outer edge of the side. Therefore when this slurry suction mold 33 rises and this hot-pressing upper mold 42 close molds when extruding this slurry layer 5A, as As shown in Fig. 8, the thickness of the slurry layer 5A will be reduced due to being squeezed, and at the same time, some slurry will enter the groove 42B to stay, so a ring of inner reverse buckle 5a will be integrally produced on the slurry layer 5A. During the extruding action, the slurry layer 5A (including the inner buckle ring 5a) is greatly dehumidified due to being extruded (compared with when it just left the slurry box 32), so it is relatively stronger and shaped And change into a first embryonic product 5B (comprising this inside buckle ring 5a).

完成擠壓動作時,該吸漿模33所連設的抽送裝置轉換為吹送作用,以與該初胚品5B(含括該內倒扣環5a)脫離,並即下降去進行下一個循環之吸漿動作,同時該熱壓上模42所連設的抽送裝置(未示於圖)啟動抽吸作用,以吸附住該初胚品5B(含括該內倒扣環5a),如圖9所示,接著即由該該熱壓上模42吸附住該初胚品5B(含括該內倒扣環5a)往原來的側邊位置移動回位。 When the extruding action is completed, the pumping device connected to the slurry suction mold 33 is converted into a blowing action to separate from the blank product 5B (including the inner buckle ring 5a), and immediately descends to carry out the next cycle. Slurry suction action, and simultaneously the pumping device (not shown in the figure) that this hot-pressing upper die 42 is connected starts the suction action, to adsorb the initial product 5B (including the inner inverted buckle ring 5a), as shown in Figure 9 As shown, then the hot pressing upper mold 42 absorbs the blank product 5B (including the inner reverse buckle ring 5a) and moves back to the original side position.

接下來,該熱壓下模43上升與該熱壓上模42合模對該初胚品5B(含括該內倒扣環5a)進行熱壓定型作業,該熱壓下模43的模面上會開發數量及造型與該熱壓上模42上的模型42A相對應的多數相同模型43A,以利與每一模型42A合模進行熱壓。該熱壓下模43模面上的單一個模型43A如圖10所示,該模型43A的造型與該熱壓上模42上的模型42A大體上幾乎相對應,但無對應該凹槽42B之結構。 Next, the hot-pressing lower die 43 rises and closes with the hot-pressing upper die 42 to carry out hot-pressing and setting operations on the initial product 5B (including the inner reverse buckle ring 5a), and the die surface of the hot-pressing lower die 43 Most identical models 43A corresponding to the model 42A on the hot-pressing upper die 42 in number and shape will be developed on the upper part, so as to facilitate hot pressing with each model 42A. The single model 43A on the die surface of the hot-pressing lower die 43 is shown in Figure 10. The shape of the model 43A is substantially corresponding to the model 42A on the hot-pressing upper die 42, but there is no corresponding groove 42B. structure.

當該熱壓下模43上升與該熱壓上模42合模對該初胚品5B(含括該內倒扣環5a)進行熱壓定型作業時,如圖11所示,該初胚品5B(含括該內倒扣環5a)因受熱並被壓制所以會更縮小厚度,同時該內倒扣環5a因受熱並被壓制所以與該初胚品5B本體間連接更形穩固(實際上已係一體塑型及定型),完成熱壓定型作業後,原先的初胚品5B(含括該內倒扣環5a)在狀態上已經因為乾燥定型而轉變成為一紙塑杯蓋5C(含括該內倒扣環5a)。 When the hot-pressing lower die 43 rises and the hot-pressing upper die 42 closes the mold to carry out the hot-pressing setting operation to the initial product 5B (comprising the inner reverse buckle ring 5a), as shown in Figure 11, the initial product 5B (including the inner undercut ring 5a) will shrink in thickness because of being heated and pressed, and the inner undercut ring 5a is more firmly connected with the body of the embryonic product 5B because of being heated and pressed (actually It has been integrally molded and shaped), after completing the hot-press setting operation, the original embryo product 5B (including the inner reverse buckle 5a) has been transformed into a paper-plastic cup lid 5C (including the inner buckle ring 5a) due to drying and setting including the inner undercut ring 5a).

完成熱壓定型作業後,該熱壓上模42所連設的抽送裝置轉換為吹送作用,以與該紙塑杯蓋5C(含括該內倒扣環5a)脫離,同時如圖12所示,該熱壓下模43所連設的抽送裝置(未示於圖)啟動抽吸作用,以吸附住該紙塑杯蓋5C(含括該內倒扣環5a)下降回位,再等待另外設置的取料裝置(未示於圖)將該紙塑杯蓋5C(含括該內倒扣環5a)取離收集。 After finishing the heat-press setting operation, the pumping device attached to the heat-press upper mold 42 is converted into a blowing function, so as to separate from the paper-plastic cup lid 5C (including the inner buckle ring 5a), as shown in FIG. 12 , the pumping device (not shown in the figure) connected to the hot-pressing lower die 43 activates the suction action to absorb the paper-plastic cup lid 5C (including the inner inverted buckle ring 5a) and drop back to its position, and then wait for another The set pick-up device (not shown in the figure) removes and collects the paper-plastic cup lid 5C (including the inner buckle ring 5a).

剛通過熱壓定型完成之紙塑杯蓋5C(含括該內倒扣環5a),實際上係對應該熱壓下模43的多數量模型43A而呈現連續性排列,因此取料裝置自該熱壓下模43上將紙塑杯蓋5C(含括該內倒扣環5a)取離後必須通過切割作業,使得原本連續性排列之紙塑杯蓋5C(含括該內倒扣環5a)個別分開,此即如圖13所示,單一個紙塑杯蓋5C(含括該內倒扣環5a)用來蓋合於一相對應之杯體2的杯口上時,該內倒扣環5a恰可卡住該杯體2之外凸緣21,助使蓋合後之紙塑杯蓋5C難以被往上掀開,藉以達致防止該杯體2內液體(尤其是熱液)外溢之作用功效。 The paper-plastic cup lid 5C (including the inner inverted buckle 5a) that has just been finished by hot pressing is actually arranged in a continuous manner corresponding to the multi-quantity model 43A of the hot pressing lower die 43, so the material taking device is from this After the paper-plastic cup lid 5C (including the inner buckle ring 5a) is removed from the hot-pressing lower die 43, cutting operation must be performed, so that the paper-plastic cup lid 5C (including the inner buckle ring 5a) arranged continuously ) separately, that is, as shown in Figure 13, when a single paper-plastic cup lid 5C (including the inner buckle ring 5a) is used to cover the mouth of a corresponding cup body 2, the inner buckle The ring 5a can just clamp the outer flange 21 of the cup body 2, and help make the closed paper-plastic cup lid 5C difficult to be lifted upwards, so as to prevent liquid (especially hot liquid) in the cup body 2 The effect of spillover.

由以上各部結構之說明可知,該紙塑杯蓋5C(含括該內倒扣環5a)的製造成型過程經過如下步驟: From the description of the structures of the above parts, it can be seen that the manufacturing and molding process of the paper-plastic cup lid 5C (including the inner inverted ring 5a) goes through the following steps:

一、該吸漿模33於該漿箱32內進行吸漿動作,使每個模型33A的頂面上吸附一層漿料層5A。 1. The slurry suction mold 33 performs a slurry suction action in the slurry box 32, so that a layer of slurry layer 5A is adsorbed on the top surface of each mold 33A.

二、該熱壓上模42往中間移動,同時該吸漿模33吸附住全部漿料層5A上升與該熱壓上模42合模擠壓,使該漿料層5A上一體產生出一環的內倒扣環5a,同時該漿料層5A(含括該內倒扣環5a)受擠壓大幅降濕,相對更形結實並即塑形轉變成為一初胚品5B(含括該內倒扣環5a)。 2. The hot-pressing upper die 42 moves toward the middle, and at the same time, the slurry suction die 33 absorbs all the slurry layer 5A and rises to press together with the hot-pressing upper die 42 to form a ring on the slurry layer 5A. Inner buckle ring 5a, while this slurry layer 5A (comprising this inner buckle ring 5a) is extruded and dehumidified greatly, is relatively more shaped and firm and promptly molds and transforms into an embryonic product 5B (comprising this inner buckle ring 5B) Buckle 5a).

三、該吸漿模33脫離該初胚品5B(含括該內倒扣環5a)下降回位,同時該熱壓上模42吸附該初胚品5B(含括該內倒扣環5a)往側邊移動回位。 3. The slurry suction mold 33 is detached from the primary product 5B (including the inner buckle ring 5a) and lowered back to its position, and at the same time, the hot pressing upper mold 42 absorbs the preliminary product 5B (including the inner reverse buckle ring 5a) Move sideways back into position.

四、該熱壓下模43上升與該熱壓上模42合模對該初胚品5B(含括該內倒扣環5a)進行熱壓定型作業,使該初胚品5B(含括該內倒扣環5a)因受乾燥定型而轉變成為一紙塑杯蓋5C(含括該內倒扣環5a)。 4. The hot pressing lower mold 43 rises and the hot pressing upper mold 42 closes the mold to carry out the hot pressing and setting operation on the initial product 5B (including the inner reverse buckle ring 5a), so that the initial product 5B (including the inner buckle ring 5a) The inner undercut ring 5a) is transformed into a paper-plastic cup lid 5C (including the inner underturn ring 5a) due to being dried and shaped.

綜合上述各部結構及製造成型過程可知,該內倒扣環5a的產生係在該吸漿模33吸附住漿料層5A上升與該熱壓上模42合模擠壓之過程中,因漿料層5A受到擠壓而部分進入該熱壓上模42側面外緣上所開設之凹槽42B內,因此即產生出該內倒扣環5a來;同時在該漿料層5A受擠壓塑形而轉變成為該初胚品5B之過程中,該內倒扣環5a伴隨該漿料層5A同受擠壓降濕而更形結實,使得該內倒扣環5a成為該初胚品5B上不可脫離的一部位;最後將該初胚品5B(含括該內倒扣環5a)送經熱壓定型為紙塑杯蓋5C後,該紙塑杯蓋5C上即已具有該內倒扣環5a之部位。由此可知,該內倒扣環5a係在該吸漿模33與該熱壓上模42進行合模擠壓的過程中即已產生並存在。 Based on the structures of the above-mentioned parts and the manufacturing process, it can be seen that the generation of the inner inverted buckle ring 5a is in the process of the slurry suction mold 33 absorbing the slurry layer 5A rising and the hot pressing upper mold 42 being closed and extruded. Layer 5A is extruded and partly enters the groove 42B provided on the outer edge of the side surface of the hot pressing upper die 42, so that the inner reverse buckle ring 5a is produced; at the same time, the slurry layer 5A is extruded and shaped In the process of changing into the initial product 5B, the inner inverted buckle 5a becomes firmer along with the slurry layer 5A being extruded and dehumidified, so that the inner inverted buckle 5a becomes impossible on the initial product 5B. A part that is detached; finally, after sending the embryonic product 5B (including the inner inverted buckle 5a) through hot pressing and shaping it into a paper-plastic cup lid 5C, the inner inverted buckle ring is already present on the paper-plastic cup lid 5C Part 5a. It can be seen from this that the inner undercut ring 5a has already been produced and exists during the die-closing extrusion process between the slurry suction die 33 and the hot pressing upper die 42 .

由以上說明可知,本創作係於製造紙塑杯蓋之過程中,當吸漿模將吸附的漿料層送入熱壓上模內合模擠壓以將漿料層擠壓塑型為一初胚品時,即於該初胚品上同時擠壓塑型出一內倒扣環之部位,因此再經過後續熱壓定型作業後,該紙塑杯蓋之成品上本即存在有一內倒扣環之結構。因此本創作相對於先前技術中的習知例而言,本創作不須要再有第二次作業(加工),也不必再備具第二次作業(加工)用的模具,相對確實得以減省製造成本及減省製造時間。 As can be seen from the above description, this creation is based on the process of manufacturing paper-plastic cup lids. When the slurry suction mold sends the absorbed slurry layer into the hot pressing upper mold, the mold is closed and extruded to shape the slurry layer into a When the initial product is produced, an inner buckle ring is extruded and molded on the initial product at the same time. Therefore, after the subsequent heat-pressing and shaping operation, the finished product of the paper-plastic cup lid already has an inner inverted ring. The structure of the buckle. Therefore this creation is relative to the conventional example in the prior art, and this creation does not need to have the second operation (processing) again, also needn't be provided with the mold that the second operation (processing) is used again, relatively really can save Manufacturing cost and reduced manufacturing time.

綜上所述,本創作所揭露之紙塑杯蓋內倒扣環之成型機構不曾見諸習知同類產品,而能具備絕對新穎性;同時本創作在使用上確實達成所預期之創作目的,當已具備實用進步性,因此完全符合各項專利要件,爰此提出專 利申請,謹請核予專利。 To sum up, the molding mechanism of the inner inverted buckle of the paper-plastic cup lid disclosed in this creation has never been seen in similar products, and it can be absolutely novel; at the same time, this creation has indeed achieved the expected creative purpose in use. When it already possesses practical and progressive nature, so it fully meets the requirements of various patents, it is hereby proposed to patent Please apply for a patent.

42:熱壓上模 42: hot pressing upper mold

42A:模型 42A: Model

42B:凹槽 42B: Groove

Claims (1)

一種紙塑杯蓋內倒扣環之成型機構,紙塑杯蓋係經由一紙塑產品自動成型機所製造成型,該紙塑產品自動成型機具有一吸漿成形區及一熱壓定型區,該吸漿成形區在一作用空間內設置有一漿箱及一吸漿模,該漿箱內部容裝漿料,該吸漿模可於該作用空間內升降;該熱壓定型區在一作用空間內設置有一熱壓上模及一熱壓下模,該熱壓上模設置於該作用空間內部上方位置,並可受推動做橫向移動動作,該熱壓上模的模面朝下;該熱壓下模設置於該熱壓上模下方,並可受推動做上下移動動作,該熱壓下模的模面朝上;該吸漿模於該漿箱內吸漿形成一漿料層,再吸附住該漿料層上升脫離該漿箱,同時該熱壓上模往中間移動並停於該吸漿模上方,然後該吸漿模上升與該熱壓上模合模擠壓該漿料層,使該漿料層塑形而轉變成為一初胚品;接著該吸漿模脫離該初胚品下降,該熱壓上模則吸附住該初胚品橫移回位;接著該熱壓下模上升與該熱壓上模合模對該初胚品進行熱壓定型作業,使該初胚品定型而轉變成為一紙塑杯蓋;其特徵在於:該熱壓上模的側面外緣上開設有一環之凹槽,當該吸漿模上升與該熱壓上模合模擠壓該漿料層時,因受擠壓,部分漿料即進入該凹槽內停留,使該漿料層一體產生出一環的內倒扣環,該內倒扣環即伴隨該漿料層共同受擠壓而轉變成為該初胚品的部分,並於經過熱壓定型後成為該紙塑杯蓋的部分。A forming mechanism for the inner buckle ring of the paper-plastic cup lid. The paper-plastic cup lid is manufactured by a paper-plastic product automatic forming machine. The paper-plastic product automatic forming machine has a suction forming area and a heat-pressing setting area. The slurry suction forming area is provided with a slurry box and a slurry suction mold in an action space, the slurry box is filled with slurry, and the slurry suction mold can be lifted up and down in the action space; the hot press setting area is in an action space There is a hot-pressing upper mold and a hot-pressing lower mold inside, the hot-pressing upper mold is set at the upper position inside the working space, and can be pushed to move laterally, the mold face of the hot-pressing upper mold faces downward; The pressing die is set under the hot pressing upper die and can be pushed to move up and down. The die face of the hot pressing lower die faces upward; the slurry suction die forms a slurry layer in the pulp box, and then Absorb the slurry layer and rise away from the slurry box, and at the same time, the hot-press upper die moves to the middle and stops above the slurry-suction die, and then the slurry-suction die rises and closes with the hot-press upper die to squeeze the slurry layer , so that the slurry layer is shaped and transformed into a preform; then the slurry suction mold is detached from the preform and descends, and the hot-press upper mold absorbs the preform and moves back to its position; then the hot-pressing The mold rises and the hot-pressing upper mold closes the mold to carry out hot-pressing and setting operations on the preliminary product, so that the preliminary product is shaped and transformed into a paper-plastic cup lid; There is a ring groove. When the slurry suction die rises and presses the slurry layer with the hot pressing upper mold, part of the slurry will enter the groove and stay in the slurry layer due to extrusion. A ring of inner undercut ring is integrally produced, and the inner undercut ring is transformed into a part of the embryonic product by being extruded together with the slurry layer, and becomes a part of the paper-plastic cup cover after being hot-pressed and shaped .
TW111202887U 2022-03-23 2022-03-23 Shaping mechanism for reverse buckle in paper and plastic cup lid TWM634337U (en)

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