TWM631466U - Bidirectional fan blade structure - Google Patents
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Description
本案係關於一種雙轉向扇葉結構,尤指一種可增加軸向出風之雙轉向扇葉結構。 This case is about a double-steering fan blade structure, especially a double-steering fan blade structure that can increase the axial air outlet.
請參閱第1A-1B圖,第1A圖顯示馬達驅動一體機及設置於其一端之習知風扇的示意圖,以及第1B圖顯示第1A圖中該習知風扇的示意圖。如第1A-1B圖所示,由馬達11及驅動器12組成的馬達驅動一體機1之一側設有複數個散熱鰭片121及裝設於轉軸14上的風扇13,當該馬達驅動一體機1運作時,風扇13可因轉軸14轉動而帶動產生氣流,以藉此提升散熱鰭片121的散熱效果。然,根據風扇13的結構,氣流在進入風扇13後多數係順著葉片131的結構而朝離心方向排出(如圖中箭頭所示)並累積在風扇13徑向的側緣,不易抵達風扇13後方軸向連接的散熱鰭片121,導致散熱效果不彰;另,由於風扇13包覆於馬達驅動一體機1的風罩15內,進入風罩15內的氣流容易在與風罩15接觸處(如圖中圓圈虛線所示)產生迴流,影響風扇13的運作效率,也同樣影響散熱效果。
Please refer to FIGS. 1A-1B. FIG. 1A shows a schematic diagram of a motor-driven integrated machine and a conventional fan disposed at one end thereof, and FIG. 1B shows a schematic diagram of the conventional fan in FIG. 1A. As shown in Figs. 1A-1B, a plurality of
因此,實有必要開發一種新型的雙轉向扇葉結構,以解決上述習知技術中的問題。 Therefore, it is necessary to develop a new type of double-steering fan blade structure to solve the above-mentioned problems in the prior art.
本案之目的在於提供一種雙轉向扇葉結構,其透過結構設計而達到增加軸向出風及提升散熱能力的效果。 The purpose of this case is to provide a double-steering fan blade structure, which can achieve the effect of increasing the axial air outlet and improving the heat dissipation capacity through the structural design.
本案之另一目的在於提供一種雙轉向扇葉結構,其透過葉片形狀之設計及設置前導流板與後導流板而達成最佳化氣流流向及提升扇葉結構運作效率的效果。 Another object of the present application is to provide a double-steering fan blade structure, which can optimize the airflow direction and improve the operation efficiency of the fan blade structure through the design of the blade shape and the arrangement of the front deflector and the rear deflector.
為達上述目的,本案提供一種雙轉向扇葉結構,包括一輪轂、對稱環繞該輪轂設置的複數個葉片、一前導流板、及一後導流板。該輪轂與一外部的轉軸連接,且該轉軸定義一軸向;每一葉片係於軸向延伸並包括一入風端以及一出風端;該入風端朝向導入氣流的一前端突出,並包括一第一突出緣,連接於該輪轂,且與該輪轂上垂直該軸向的一徑向平面之間具有一入風端夾角,以及一第二突出緣,連接該葉片之一外緣與該第一突出緣;該出風端朝向導出氣流的一後端突出,並包括一第三突出緣連接於該輪轂,以及一第四突出緣,連接該外緣與該第三突出緣,且與該第三突出緣之間具有一出風端夾角。該前導流板設置並連接於該複數個第二突出緣,且每一該第二突出緣與對應的該第一突出緣之間具有一前導流板夾角,以及該後導流板設置並連接於該複數個第三突出緣,且每一該第三突出緣與該徑向平面之間具有一後導流板夾角,其中該複數個第四突出緣與該後導流板之一外緣之交接處定義一後導流板外緣直徑,該複數個第一突出緣與該前導流板之一內緣之交接處定義一前導流板內緣直徑,該後導流板外緣直徑係小於該前導流板內緣直徑。 In order to achieve the above purpose, the present application provides a double-steering fan blade structure, which includes a hub, a plurality of blades symmetrically arranged around the hub, a front deflector, and a rear deflector. The hub is connected with an external rotating shaft, and the rotating shaft defines an axial direction; each blade is extended in the axial direction and includes an air inlet end and an air outlet end; the air inlet end protrudes toward a front end of the incoming airflow, and It includes a first protruding edge, which is connected to the hub and has an included angle of the air inlet end with a radial plane on the hub that is perpendicular to the axial direction, and a second protruding edge, which connects an outer edge of the blade with the the first protruding edge; the air outlet end protrudes toward a rear end of the outflow airflow, and includes a third protruding edge connected to the hub, and a fourth protruding edge connecting the outer edge and the third protruding edge, and There is an included angle between the air outlet end and the third protruding edge. The front deflector is disposed and connected to the plurality of second protruding edges, and there is a front deflector included angle between each of the second protruding edges and the corresponding first protruding edge, and the rear deflector is disposed and connected to the plurality of third protruding edges, and there is a rear deflector included angle between each of the third protruding edges and the radial plane, wherein the plurality of fourth protruding edges and one of the rear deflectors The intersection of the outer edges defines a diameter of the outer edge of the rear deflector, the intersection of the plurality of first protruding edges and an inner edge of the front deflector defines an inner edge diameter of the front deflector, and the rear deflector The outer diameter is smaller than the inner diameter of the front deflector.
在一實施例中,該第一突出緣係一端連接於該輪轂,另一端往朝向該前端且軸向及徑向遠離該輪轂的方向延伸,以與該輪轂定義該入風端夾角。 In one embodiment, one end of the first protruding edge is connected to the hub, and the other end extends toward the front end and is axially and radially away from the hub, so as to define the included angle of the air inlet end with the hub.
在一實施例中,該第三突出緣係一端連接於該輪轂,另一端往朝向該後端且軸向及徑向遠離該輪轂的方向延伸,以與該輪轂定義該後導流板夾角。 In one embodiment, one end of the third protruding edge is connected to the wheel hub, and the other end extends toward the rear end and is axially and radially away from the wheel hub to define an included angle of the rear deflector with the wheel hub.
在一實施例中,該前導流板為一中空環形盤狀結構。 In one embodiment, the front deflector is a hollow annular disk-shaped structure.
在一實施例中,該後導流板為一中空環形盤狀結構。 In one embodiment, the rear deflector is a hollow annular disk-shaped structure.
在一實施例中,該複數個葉片、該前導流板、及該後導流板為一體成形。 In one embodiment, the plurality of vanes, the front deflector, and the rear deflector are integrally formed.
在一實施例中,該入風端夾角的角度範圍為100-150度。 In one embodiment, the angle range of the included angle of the air inlet end is 100-150 degrees.
在一實施例中,該前導流板夾角的角度範圍為70-120度。 In one embodiment, the angle range of the included angle of the front deflector is 70-120 degrees.
在一實施例中,該後導流板夾角的角度範圍為100-150度。 In one embodiment, the angle range of the included angle of the rear deflector is 100-150 degrees.
在一實施例中,該出風端夾角的角度範圍為70-120度。 In one embodiment, the angle range of the included angle of the air outlet end is 70-120 degrees.
1:馬達驅動一體機 1: Motor drive all-in-one machine
11:馬達 11: Motor
12:驅動器 12: Drive
121:散熱鰭片 121: cooling fins
13:風扇 13: Fan
131:葉片 131: Blade
14:轉軸 14: Spindle
15:風罩 15: Windshield
2:雙轉向扇葉結構 2: Double steering fan blade structure
21:輪轂 21: Wheels
211:前側 211: Front side
212:後側 212: rear side
22:葉片 22: Blades
221:入風端 221: Inlet end
2211:第一突出緣 2211: First protruding edge
2212:第二突出緣 2212: Second protruding edge
222:出風端 222: Air outlet
2221:第三突出緣 2221: Third protruding edge
2222:第四突出緣 2222: Fourth protruding edge
223:外緣 223: Outer Rim
23:前導流板 23: Front spoiler
231:內緣 231: inner edge
232:交接處 232: Junction
24:後導流板 24: Rear spoiler
241:外緣 241: Outer Rim
242:交接處 242: Junction
A:入風端夾角 A: The included angle of the air inlet
B:前導流板夾角 B: Angle of front deflector
C:後導流板夾角 C: The included angle of the rear deflector
D:出風端夾角 D: the angle of the air outlet
d1:後導流板外緣直徑 d1: diameter of the outer edge of the rear deflector
d2:前導流板內緣直徑 d2: Diameter of inner edge of front deflector
△d:距離差 △d: distance difference
T:方框 T: box
A-A’:剖面線 A-A’: hatch line
第1A圖顯示馬達驅動一體機及設置於其一端之習知風扇的示意圖。 FIG. 1A shows a schematic diagram of a motor-driven integrated machine and a conventional fan disposed at one end thereof.
第1B圖顯示第1A圖中該習知風扇的示意圖。 FIG. 1B shows a schematic diagram of the conventional fan in FIG. 1A.
第2A圖顯示本案實施例之雙轉向扇葉結構的示意圖。 FIG. 2A shows a schematic diagram of the structure of the double-steering fan blades of the embodiment of the present application.
第2B圖顯示第2A圖中A-A’平面的剖面圖。 Fig. 2B shows a cross-sectional view of the plane A-A' in Fig. 2A.
第2C圖顯示第2B圖中方框T所標示之輪轂與葉片的結構示意圖。 Fig. 2C shows a schematic diagram of the structure of the hub and the blade as indicated by the box T in Fig. 2B.
第3A圖顯示本案實施例之雙轉向扇葉結構自入風方向的俯視圖。 FIG. 3A shows a top view of the double-steering fan blade structure of the embodiment of the present case from the direction of air intake.
第3B圖顯示本案實施例之雙轉向扇葉結構的側視圖。 Figure 3B shows a side view of the double-steering fan blade structure of the embodiment of the present invention.
第4圖顯示本案實施例之雙轉向扇葉結構運作時之氣流方向的示意圖。 FIG. 4 shows a schematic diagram of the airflow direction when the double-steering fan blade structure of the embodiment of the present invention operates.
體現本案特徵與優點的一些典型實施例將在後段的說明中詳細敘述。應理解的是本創作能夠在不同的態樣上具有各種的變化,然其皆不脫離本創作的範圍,且其中的說明及圖示在本質上係當作說明之用,而非用以限制本創作。 Some typical embodiments embodying the features and advantages of the present case will be described in detail in the description of the latter paragraph. It should be understood that this creation can have various changes in different aspects, but none of them depart from the scope of this creation, and the descriptions and illustrations therein are essentially used for illustration rather than limitation. This creation.
請參閱第2A-2C圖、第3A-3B圖、及第4圖,第2A圖顯示本案實施例之雙轉向扇葉結構的示意圖,第2B圖顯示第2A圖中A-A’平面的剖面圖,第2C圖顯示第2B圖中方框T所標示之輪轂與葉片的詳細結構示意圖,第3A圖顯示本案實施例之雙轉向扇葉結構自入風方向的俯視圖,第3B圖顯示本案實施例之雙轉向扇葉結構的側視圖,以及第4圖顯示本案實施例之雙轉向扇葉結構運作時之氣流方向的示意圖。本案雙轉向扇葉結構2包括一輪轂21、複數個葉片22、一前導流板23、以及一後導流板24,其中該輪轂21與一外部的轉軸(未繪示)連接,例如,如第1A圖所示之馬達驅動一體機1的轉軸14,並由該轉軸提供旋轉之動力,故本案雙轉向扇葉結構2係具有一旋轉中心軸(亦即該轉軸),另,該複數個葉片22對稱地環繞於該輪轂21的外周緣而設置(請同時參考第3A圖),亦即,該複數個葉片22係以該旋轉中心軸為中心而對稱配置,因而使得該雙轉向扇葉結構2無旋轉方向限制,可因應該轉軸而改變旋轉方向,且不論正轉或反轉皆能帶動氣流,維持相同的風扇性能。
Please refer to Fig. 2A-2C, Fig. 3A-3B, and Fig. 4, Fig. 2A shows a schematic diagram of the double-steering fan blade structure of the embodiment of this case, and Fig. 2B shows a cross-section of the AA' plane in Fig. 2A Fig. 2C shows a schematic diagram of the detailed structure of the hub and the blade indicated by the box T in Fig. 2B, Fig. 3A shows the top view of the double-steering fan blade structure of the embodiment of the present case from the air inlet direction, and Fig. 3B shows the embodiment of the present case. Figure 4 is a side view of the double-steering fan blade structure, and Figure 4 shows a schematic diagram of the airflow direction when the double-steering fan blade structure of the embodiment of the present case is operating. The dual-steering
在本案中,實質上平行於該雙轉向扇葉結構2之該旋轉中心軸的方向係定義為軸向方向,另,垂直於該軸向方向並通過該旋轉中心軸的各方向係定義為徑向方向,且與該旋轉中心軸垂直的平面係定義為徑向平面,亦即,該徑向平面與該軸向垂直,或者該徑向平面的法線平行該軸向。需說明的是,沿該軸向可以取多個徑向平面,使該些徑向平面與輪轂21、葉片22、前導流板23、後導流板24相交而定義多個夾角,於稍後描述。
In this case, the direction substantially parallel to the central axis of rotation of the dual-
如第4圖中箭頭所示,該雙轉向扇葉結構2在旋轉時,氣流是由圖中右側被導入該雙轉向扇葉結構2,再朝向圖中左側被導出,因此在本案中進一步定義如第4圖所示之右側(入風側)為該雙轉向扇葉結構2的前端,以及如第4圖所示之左側(出風側)為該雙轉向扇葉結構2的後端,換言之,該雙轉向扇葉結構2的該前端即為氣流被導入的一端,以及該雙轉向扇葉結構2的該後端即為氣流被導出的一端。據此,該輪轂21朝向該前端的一側係定義為前側211,以及朝向該後端的一側係定義為後側212(如第2B圖中所示)。
As shown by the arrow in Fig. 4, when the double-steering
接著,請續參閱第2A-2C圖及第3A-3B圖。該複數個葉片22除了對稱地沿著該輪轂21的徑向方向設置外,每一葉片22同時亦沿著該輪轂21的軸向方向延伸,並具有形狀變化,其中該每一葉片22包括一入風端221以及一出風端222,該入風端221朝向該雙轉向扇葉結構2氣流導入的前端突出,以及該出風端222朝向該雙轉向扇葉結構2氣流導出的後端突出,亦即,該入風端221與該出風端222的突出方向相反。
Next, please continue to refer to Figures 2A-2C and Figures 3A-3B. In addition to being symmetrically arranged along the radial direction of the
該入風端221包括一第一突出緣2211以及一第二突出緣2212。該第一突出緣2211一端連接於該輪轂21,並以另一端自該輪轂21的該前側211朝向該雙轉向扇葉結構2之前端、且軸向及徑向均遠離該輪轂21的方向延伸,且
其延伸方向與該輪轂21的該前側211間具有一夾角A,換言之,該第一突出緣2211係與該輪轂21上垂直於軸向的一徑向平面間具有夾角A,且由於此夾角A為該葉片22於該入風端221所具有的夾角,故定義為入風端夾角A。
The
另,該第二突出緣2212係自該第一突出緣2211的延伸末端以徑向遠離該輪轂21、且軸向朝向該雙轉向扇葉結構2之後端的方向延伸,並與該葉片22於徑向上的一外緣223相交,以連接該第一突出緣2211及該外緣223,是以,該第一突出緣2211與該第二突出緣2212間係具有一夾角B,其中,前述該外緣223係指該葉片22於該徑向上最外側的邊緣。而如第2A、2B圖所示,該前導流板23係設置並連接於該複數個葉片22的該複數個第二突出緣2212上,是以,該前導流板23與每一該第一突出緣2211間同樣具有該夾角B,故該夾角B定義為前導流板夾角B。
In addition, the second protruding
相較於第1B圖所示習知風扇13之葉片131,本案之每一葉片22於朝向該雙轉向扇葉結構2之前端(亦即入風側)的部分增設了突出的該入風端221,並因此與該輪轂21之該前側211間形成該入風端夾角A,而該入風端221以及該入風端夾角A的形成除了可增加入風面積、風量等之外,亦有助於控制流入該雙轉向扇葉結構2的氣流方向;另,相較於習知的風扇13,本案的該雙轉向扇葉結構2進一步增設了該前導流板23,並形成該前導流板夾角B,據此,進入該馬達驅動一體機1之風罩中的氣流,將可因該前導流板23之引導而有效減少於入口處產生迴流的現象。
Compared with the
再者,該出風端222包括一第三突出緣2221以及一第四突出緣2222。該第三突出緣2221一端連接於該輪轂21,並以另一端自該輪轂21的該後側212朝向該雙轉向扇葉結構2之後端、且軸向及徑向均遠離該輪轂21的方向延
伸,且其延伸方向與該輪轂21的該後側212間具有一夾角C,換言之,該第三突出緣2221係與該輪轂21垂直於軸向的一徑向平面間具有夾角C;而如第2A、2B圖所示,該後導流板24係設置並連接於該複數個葉片22的該複數個第三突出緣2221上,是以,該後導流板24與該輪轂21的該後側212間同樣具有該夾角C,故該夾角C定義為後導流板夾角C。
Furthermore, the
另,該第四突出緣2222係自該第三突出緣2221的延伸末端以徑向遠離該輪轂21、且軸向朝向該雙轉向扇葉結構2之前端的方向延伸,並與該葉片22的該外緣223相交,以連接該第三突出緣2221及該外緣223,因此,該第三突出緣2221與該第四突出緣2222間係具有一夾角D,且由於此夾角D為該葉片22於該出風端222所具有的夾角,故該夾角D定義為出風端夾角D。
In addition, the fourth protruding
相較於第1B圖所示習知風扇13之葉片131,本案之每一葉片22更進一步於朝向該雙轉向扇葉結構2之後端(亦即出風側)的部分增設了該第四突出緣2222,並因此形成該出風端夾角D,而透過所形成的該出風端夾角D配合該後導流板24及其所具有之該後導流板夾角C,即可控制自該雙轉向扇葉結構2排出的氣流方向,以使更大比例的氣流沿軸向吹入設置於其後端的散熱鰭片,更少比例的氣流沿徑向流動,使得連接於該雙轉向扇葉結構2的該後端的散熱鰭片或馬達裝置(未繪示)獲得更佳的散熱效果,並同時進一步防止可能出現的出風迴流現象,另亦使整體氣流流動可更為順暢,且風扇的運作更具效率。
Compared with the
再者,為了進一步增加吹入設置於該雙轉向扇葉結構2之後端的散熱鰭片的氣流量,亦即,增加軸向的出風,如第3A-3B圖所示,該複數個葉片22之該複數個第四突出緣2222與該後導流板24之一外緣241的交接處242所
定義之一後導流板外緣直徑d1,係小於該複數個葉片22之該複數個第一突出緣2211與該前導流板23之一內緣231的交接處232所定義之一前導流板內緣直徑d2,更具體而言,該後導流板24之該外緣241在垂直該軸向的一徑向平面上的投影直徑為d1,以及該前導流板23之該內緣231在垂直該軸向的一徑向平面上的投影直徑為d2,其中d1小於d2,且d1與d2間具有2個距離差△d。而透過此等距離差,當氣流自該雙轉向扇葉結構2之前端進入後,受到該複數個葉片22的入風端221及該前導流板23的引導並朝向該雙轉向扇葉結構2之後端排出時,就能有效地增加被導向軸向方向的氣流,進而增加到達散熱鰭片的風量;換言之,在該後導流板24具有該後導流板夾角C的情形下,再配合該後導流板外緣直徑d1小於該前導流板內緣直徑d2的設計,進入該雙轉向扇葉結構2的氣流可有更多軸向出風,有效提升散熱效果。
Furthermore, in order to further increase the air flow rate blown into the heat dissipation fins disposed at the rear end of the double-turning
在具體實施該雙轉向扇葉結構2時,上述的各個夾角可根據實際需求而改變,例如,可因應改變入風量、入風角度、出風量、出風角度、軸向出風量等之需求而進行調整。舉例而言,該入風端夾角A的可實施角度範圍為100-150度,該前導流板夾角B可實施的角度範圍為70-120度,該後導流板夾角C的可實施角度範圍為100-150度,以及該出風端夾角D的可實施角度範圍為70-120度。據此,可透過各角度間相互的配合而獲得最適合實際使用目的的結果,例如,較大的入風量、較多的軸向出風量、較佳的散熱效果等,具可靈活變化的優勢。
When implementing the double-steering
此外,該前導流板23係設置於該複數個葉片22的該複數個第二突出緣2212上,故較佳地是該前導流板23形成為一中空環形盤狀結構,並與該複數個葉片22為一體成形;另同樣較佳地,設置於該複數個葉片22之該複數個第
三突出緣2221上的該後導流板24可形成為一中空環形盤狀結構,並與該複數個葉片22為一體成形;又進一步,該複數個葉片22、該前導流板23、及該後導流板24可為一體成形,故可依實際生產製程而採用最適合的方式而不受限。又,該葉片22的數量亦可依實際使用需求而變化,只需在設置時達成以該輪轂21為中心的對稱,並確保雙轉向運作即可,同樣沒有限制。
In addition, the
綜上所述,本案之雙轉向扇葉結構透過於葉片上設置入風端及出風端,並形成入風端夾角及出風端夾角,再配合設置前導流板及後導流板,並形成前導流板夾角及後導流板夾角,可綜合地藉由各夾角間角度的配合而獲得增加軸向出風及抑制入口處與出口處迴流等多種效果,進而達成對馬達驅動一體機之最佳化散熱設計。 To sum up, the double-steering fan blade structure in this case is by setting the air inlet end and the air outlet end on the blade, forming the included angle of the air inlet end and the air outlet end, and then setting the front deflector and the rear deflector together. And form the included angle of the front deflector and the included angle of the rear deflector, which can comprehensively obtain various effects such as increasing the axial air outlet and suppressing the backflow at the inlet and outlet through the cooperation of the angles between the angles, thereby achieving the integration of the motor drive. The optimized heat dissipation design of the machine.
須注意,上述僅是為說明本案而提出之較佳實施例,本案不限於所述之實施例,本案之範圍由如附專利申請範圍決定。且本案得由熟習此技術之人士任施匠思而為諸般修飾,然皆不脫如附專利申請範圍所欲保護者。 It should be noted that the above-mentioned preferred embodiments are only proposed to illustrate the present case, and the present case is not limited to the described embodiments, and the scope of the present case is determined by the scope of the appended patent application. And this case can be modified by Shi Jiangsi, a person who is familiar with this technology, but none of them can be protected as attached to the scope of the patent application.
2:雙轉向扇葉結構 2: Double steering fan blade structure
21:輪轂 21: Wheels
22:葉片 22: Blades
23:前導流板 23: Front spoiler
231:內緣 231: inner edge
232:交接處 232: Junction
24:後導流板 24: Rear spoiler
241:外緣 241: Outer Rim
242:交接處 242: Junction
A-A’:剖面線 A-A’: hatch line
Claims (10)
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