TWM630496U - Plug structure having overload protection - Google Patents

Plug structure having overload protection Download PDF

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Publication number
TWM630496U
TWM630496U TW111204692U TW111204692U TWM630496U TW M630496 U TWM630496 U TW M630496U TW 111204692 U TW111204692 U TW 111204692U TW 111204692 U TW111204692 U TW 111204692U TW M630496 U TWM630496 U TW M630496U
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Taiwan
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overload
overload protector
protector
reset switch
power terminal
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TW111204692U
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Chinese (zh)
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謝文順
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成電企業有限公司
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Priority to TW111204692U priority Critical patent/TWM630496U/en
Publication of TWM630496U publication Critical patent/TWM630496U/en

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Abstract

本創作係有關於一種具過載保護之插頭結構,其主要係令固定座結合固定於過載保護器外以形成一模組化之結構設計,於過載保護器一側電性連接有兩相對應的電源端子,且於電源端子延伸設有接線部供連接導線,另設有復歸開關供將呈斷路狀態之過載保護器重新復歸至導通狀態,再令外殼將固定座連同過載保護器一併包覆固定,而過載保護器之電源端子及復歸開關則凸出外露於外殼外;藉此,令固定座結合過載保護器以形成一模組化之結構設計,使得不僅能增加製作效能,且亦能利用自動化作業進行導線壓接結合,相對可降低製作成本,並令整體體積較小,更方便使用,而在其整體施行使用上更增實用功效特性者。This creation relates to a plug structure with overload protection. The main purpose is to combine and fix the fixed seat outside the overload protector to form a modular structure design. Two corresponding plugs are electrically connected on one side of the overload protector. The power terminal is provided with a wiring part extending from the power terminal for connecting wires, and a reset switch is provided to restore the overload protector in the open state to the on state, and then make the housing cover the fixed seat together with the overload protector. fixed, and the power terminal of the overload protector and the reset switch are protruding and exposed outside the casing; thereby, the fixed seat is combined with the overload protector to form a modular structure design, which not only increases the production efficiency, but also can The use of automatic operation for wire crimping can relatively reduce the production cost, and make the overall volume smaller, more convenient to use, and more practical in its overall implementation and use.

Description

具過載保護之插頭結構Plug structure with overload protection

本創作係有關於一種具過載保護之插頭結構,尤其是指一種利用模組化之結構設計,使得不僅能增加製作效能,且亦能利用自動化作業進行導線壓接結合,相對可降低製作成本,並令整體體積較小,更方便使用,而在其整體施行使用上更增實用功效特性的具過載保護之插頭結構創新設計者。This creation is about a plug structure with overload protection, especially a modular structure design, which can not only increase the production efficiency, but also use automated operations for wire crimping and bonding, which can relatively reduce the production cost. And make the overall volume smaller, more convenient to use, and in the overall implementation and use of the plug structure innovation designer with overload protection with more practical features.

按,電力的使用與現代人生活密不可分,於人們日常生活周遭存在有各式各樣的電力設備,其能帶給人們生活上極大的便利性,而驅動各類電力設備之所需能量來源即係由電力公司利用電纜線傳輸供給至各地的電能,且一般為讓人們方便取得電能使用,皆會將電能連接傳導至插座處,再令各類電器用品經由電線利用電源插頭與市電插座插設連結,以由電線傳輸電力提供電器用品作動。According to the press, the use of electricity is inseparable from the life of modern people. There are all kinds of electrical equipment around people's daily life, which can bring great convenience to people's life, and the energy source required to drive all kinds of electrical equipment That is to say, the power company uses cables to transmit and supply the electric energy to various places, and generally, in order to make it convenient for people to obtain electric energy for use, the electric energy is connected to the socket, and then various electrical appliances are connected to the mains socket through the electric wire using the power plug. Set up links to provide electrical appliances with electrical power transmitted by wires.

而一般電線、插頭、插座等皆有其額定電壓及電流容量,於當所輸送電壓與電流超過其額定負載時,該電線、插頭、插座等之金屬部分即會開始發熱,進而產生燒毀造成危險意外情事發生,而對人們生命財產安全造成潛在威脅;也因此,即有業者於插頭內設置有過載保護線路,以能在該過載保護線路感測到流經該插頭之電流過載時,令該過載保護線路對該插頭形成斷電狀態,讓電流無法再通過該插頭,而可防止線路或電力設備因為過載發熱產生燒毀之情況,增加電力設備使用上之安全性。Generally, wires, plugs, sockets, etc. all have their rated voltage and current capacity. When the transmitted voltage and current exceed their rated load, the metal parts of the wire, plug, socket, etc. will start to heat up, resulting in danger of burning. Accidents occur, which pose a potential threat to the safety of people's lives and property; therefore, the operator has set up an overload protection circuit in the plug, so that when the overload protection circuit senses that the current flowing through the plug is overloaded, the The overload protection circuit forms a power-off state for the plug, so that the current can no longer pass through the plug, which can prevent the circuit or power equipment from being burnt due to overload and heat, and increase the safety of the use of power equipment.

然而,上述過載保護線路雖可設置於插頭內,達到在產生過載時予以進行斷路形成斷電狀態之預期功效,但也在其實際操作施行使用上發現,該結構於製作過程中,由於需令該過載保護線路與插頭本身線路及電源端子進行連線接,造成不僅需以人工方式進行接線,無法自動化作業,且會增加該插頭整體之體積,或者會導致需要另外開設模具,相對令其製作成本增加,而令該插頭整體製作上顯得較為繁雜不具便利性,致令其在整體結構設計上仍存在有改進之空間。However, although the above overload protection circuit can be installed in the plug to achieve the expected effect of breaking the circuit to form a power-off state when overload occurs, it is also found in its actual operation and use. The overload protection circuit is connected with the circuit of the plug itself and the power terminal, which not only requires manual wiring, but cannot be automated, but also increases the overall volume of the plug, or requires additional molds, which are relatively difficult to make. The cost increases, and the overall manufacture of the plug is complicated and inconvenient, so that there is still room for improvement in the overall structural design.

今,創作人秉持多年該相關行業之豐富設計開發及實際製作經驗,針對現有之技術手段再予以研究改良,提供一種具過載保護之插頭結構,以期達到更佳實用價值性之目的者。Today, the creators uphold the rich experience in design, development and actual production in the related industry for many years, and then research and improve the existing technical means to provide a plug structure with overload protection, in order to achieve the purpose of better practical value.

本創作之主要目的在於提供一種具過載保護之插頭結構,其主要係利用固定座結合過載保護器以形成一模組化之結構設計,使得不僅能增加製作效能,且亦能利用自動化作業進行導線壓接結合,相對可降低製作成本,並令整體體積較小,更方便使用,而在其整體施行使用上更增實用功效特性者。The main purpose of this creation is to provide a plug structure with overload protection, which mainly uses a fixed seat combined with an overload protector to form a modular structure design, which can not only increase the production efficiency, but also use automated operations to conduct wire The crimping combination can relatively reduce the manufacturing cost, and make the overall volume smaller, more convenient to use, and more practical in its overall implementation and use.

本創作具過載保護之插頭結構之主要目的與功效,係由以下具體技術手段所達成:The main purpose and effect of this plug structure with overload protection are achieved by the following specific technical means:

其主要係包括有過載保護器、固定座及外殼;其中:Its main system includes overload protector, fixed seat and shell; among which:

該過載保護器,其一側電性連接有兩相對應的電源端子,且於該電源端子延伸設有接線部供連接導線,另於該過載保護器設有復歸開關,該復歸開關供將呈斷路狀態之該過載保護器重新復歸至導通狀態;One side of the overload protector is electrically connected with two corresponding power terminals, and the power terminals are extended with a wiring portion for connecting wires, and the overload protector is provided with a reset switch, the reset switch is used for The overload protector in the open-circuit state returns to the on-state;

該固定座,其係結合固定於該過載保護器外,且於該固定座對應該過載保護器之該電源端子開設有透槽孔,以令該電源端子能由該透槽孔穿設出,另於該固定座對應該過載保護器之該復歸開關亦形成有開孔,而讓該復歸開關由該開孔處呈外露狀態;The fixing seat is combined and fixed outside the overload protector, and a through-slot hole is formed in the fixing seat corresponding to the power terminal of the overload protector, so that the power terminal can be penetrated through the through-slot hole, In addition, an opening is also formed on the fixing base corresponding to the reset switch of the overload protector, so that the reset switch is exposed from the opening;

該外殼,其係將該固定座連同該過載保護器一併包覆固定,而該過載保護器之該電源端子及該復歸開關則凸出外露於該外殼外。The casing is covered and fixed with the fixing base and the overload protector, and the power terminal and the reset switch of the overload protector are protruded and exposed outside the casing.

本創作具過載保護之插頭結構的較佳實施例,其中,該過載保護器係為無熔絲過載自動斷電過載保護器。The present invention is a preferred embodiment of a plug structure with overload protection, wherein the overload protector is an automatic power-off overload protector without fuse overload.

本創作具過載保護之插頭結構的較佳實施例,其中,該固定座係由兩相對應之座體所組成。The present invention is a preferred embodiment of the plug structure with overload protection, wherein the fixed seat is composed of two corresponding seat bodies.

本創作具過載保護之插頭結構的較佳實施例,其中,該外殼係以射出包覆方式固定於該固定座外。The present invention is a preferred embodiment of the plug structure with overload protection, wherein the shell is fixed outside the fixed seat by means of injection coating.

為令本創作所運用之技術內容、創作目的及其達成之功效有更完整且清楚的揭露,茲於下詳細說明之,並請一併參閱所揭之圖式及圖號:In order to make the technical content used in this creation, the purpose of creation and the effect achieved in this creation more completely and clearly disclosed, it is explained in detail below, and please refer to the disclosed drawings and drawing numbers together:

首先,請參閱第一圖本創作之局部立體分解結構示意圖、第二圖本創作之局部立體組合結構示意圖及第三圖本創作之整體立體結構示意圖所示,本創作主要係包括有過載保護器(1)、固定座(2)及外殼(3);其中:First of all, please refer to the schematic diagram of the partial three-dimensional decomposition structure of the creation in the first picture, the schematic diagram of the partial three-dimensional combined structure of the creation in the second picture, and the schematic diagram of the overall three-dimensional structure of the creation in the third picture. This creation mainly includes an overload protector. (1), the fixed seat (2) and the shell (3); of which:

該過載保護器(1),其係為一無熔絲過載自動斷電過載保護器,於該過載保護器(1)一側電性連接有兩相對應的電源端子(11),且於該電源端子(11)延伸設有接線部(111)供連接導線,另於該過載保護器(1)設有復歸開關(12),該復歸開關(12)供將呈斷路狀態之該過載保護器(1)重新復歸至導通狀態。The overload protector (1) is a non-fuse overload automatic power-off overload protector, and two corresponding power terminals (11) are electrically connected to one side of the overload protector (1), and are connected to the overload protector (1). The power terminal (11) is extended with a wiring portion (111) for connecting wires, and the overload protector (1) is provided with a reset switch (12), the reset switch (12) is used for the overload protector in an open circuit state (1) Return to the ON state again.

該固定座(2),其係由兩相對應之座體(21)所組成,令兩該座體(21)結合固定於該過載保護器(1)外以形成一模組化之結構設計,且於該固定座(2)對應該過載保護器(1)之該電源端子(11)開設有透槽孔(22),以令該電源端子(11)能由該透槽孔(22)穿設出,另於該固定座(2)對應該過載保護器(1)之該復歸開關(12)亦形成有開孔(23),而讓該復歸開關(12)由該開孔(23)處呈外露狀態。The fixing seat (2) is composed of two corresponding seat bodies (21), so that the two seat bodies (21) are combined and fixed outside the overload protector (1) to form a modular structure design , and a through-slotted hole (22) is formed in the fixing base (2) corresponding to the power supply terminal (11) of the overload protector (1), so that the power supply terminal (11) can pass through the through-slotted hole (22) A hole (23) is also formed in the fixing base (2) corresponding to the reset switch (12) of the overload protector (1), and the reset switch (12) is passed through the hole (23). ) is exposed.

該外殼(3),其係以射出包覆方式固定於該固定座(2)外,而利用該外殼(3)將該固定座(2)連同該過載保護器(1)一併包覆固定,而該過載保護器(1)之該電源端子(11)及該復歸開關(12)則亦凸出外露於該外殼(3)外。The casing (3) is fixed on the outside of the fixing seat (2) by injection coating, and the fixing seat (2) and the overload protector (1) are covered and fixed by the casing (3). , and the power terminal (11) and the reset switch (12) of the overload protector (1) also protrude out of the casing (3).

如此一來,使得其於使用上,即可將該過載保護器(1)之該電源端子(11)與市電插座插接結合獲得電能供應,在電流通過過程中,若所連接之電力設備發生異常狀況,令通過的電流超過該過載保護器(1)之額定數值,該過載保護器(1)即會形成斷路,讓電流無法再行通過,即可防止所連接之該電力設備燒毀損壞的情況發生,而於異常狀況排除後,則能按下該過載保護器(1)之該復歸開關(12),令該過載保護器(1)重新復歸至導通狀態,而即能讓電流重新通過供給至所連接之該電力設備。In this way, in use, the power supply terminal (11) of the overload protector (1) can be plugged and combined with the mains socket to obtain power supply. Under abnormal conditions, if the passing current exceeds the rated value of the overload protector (1), the overload protector (1) will form an open circuit, so that the current can no longer pass through, which can prevent the connected electrical equipment from being burned and damaged. The situation occurs, and after the abnormal situation is eliminated, the reset switch (12) of the overload protector (1) can be pressed to make the overload protector (1) return to the conducting state again, so that the current can pass through again. supplied to the connected electrical equipment.

藉由以上所述,本創作之使用實施說明可知,本創作與現有技術手段相較之下,本創作主要係具有下列優點:From the above, it can be seen from the description of the use and implementation of this creation that compared with the existing technical means, this creation mainly has the following advantages:

1.本創作係利用固定座結合過載保護器以形成一模組化之結構設計,再予以包覆外殼,使得其不需再另行開發特製之過載保護插頭模具,能降低製作成本,且整體體積小,更方便使用。1. This creation uses a fixed seat combined with an overload protector to form a modular structure design, and then wraps the shell, so that it does not need to develop a special overload protection plug mold, which can reduce the production cost and the overall volume. Small and more convenient to use.

2.本創作係利用模組化之設計結構,使得能利用自動化作業進行導線壓接結合,以增加其製作效率,降低製作成本。2. This creation uses a modular design structure, which enables the use of automated operations for wire crimping and bonding, so as to increase its production efficiency and reduce production costs.

3.本創作於過載保護器設有復歸開關,使得於發生過載令過載保護器呈斷路狀態時,僅需將故障排除後,即可按下該復歸開關,令過載保護器重新復歸至導通狀態。3. This creation is equipped with a reset switch on the overload protector, so that when an overload occurs and the overload protector is in an open circuit state, only after the fault is eliminated, the reset switch can be pressed to make the overload protector return to the on state again. .

前述之實施例或圖式並非限定本創作之結構樣態,任何所屬技術領域中具有通常知識者之適當變化或修飾,皆應視為不脫離本創作之專利範疇。The foregoing embodiments or drawings do not limit the structure of the present creation, and any appropriate changes or modifications made by those with ordinary knowledge in the technical field should be regarded as not departing from the patent scope of the present creation.

綜上所述,本創作實施例確能達到所預期之使用功效,又其所揭露之具體構造,不僅未曾見於同類產品中,亦未曾公開於申請前,誠已完全符合專利法之規定與要求,爰依法提出新型專利之申請,懇請惠予審查,並賜准專利,則實感德便。To sum up, this creative embodiment can indeed achieve the expected use effect, and the specific structure disclosed is not only not seen in similar products, but also not disclosed before the application, which fully complies with the provisions and requirements of the patent law. , to file an application for a new type of patent in accordance with the law, and I urge you to review it and grant the patent.

1:過載保護器1: Overload protector

11:電源端子11: Power terminal

111:接線部111: Wiring Department

12:復歸開關12: Reset switch

2:固定座2: Fixed seat

21:座體21: seat body

22:透槽孔22: Through slotted hole

23:開孔23: Opening

3:外殼3: Shell

第一圖:本創作之局部立體分解結構示意圖The first picture: a schematic diagram of the partial three-dimensional decomposition structure of this creation

第二圖:本創作之局部立體組合結構示意圖Figure 2: Schematic diagram of the partial three-dimensional combined structure of this creation

第三圖:本創作之整體立體結構示意圖Figure 3: Schematic diagram of the overall three-dimensional structure of this creation

1:過載保護器 1: Overload protector

11:電源端子 11: Power terminal

111:接線部 111: Wiring Department

12:復歸開關 12: Reset switch

2:固定座 2: Fixed seat

21:座體 21: seat body

22:透槽孔 22: Through slotted hole

23:開孔 23: Opening

Claims (4)

一種具過載保護之插頭結構,其主要係包括有過載保護器、固定座及外殼;其中: 該過載保護器,其一側電性連接有兩相對應的電源端子,且於該電源端子延伸設有接線部供連接導線,另於該過載保護器設有復歸開關,該復歸開關供將呈斷路狀態之該過載保護器重新復歸至導通狀態; 該固定座,其係結合固定於該過載保護器外,且於該固定座對應該過載保護器之該電源端子開設有透槽孔,以令該電源端子能由該透槽孔穿設出,另於該固定座對應該過載保護器之該復歸開關亦形成有開孔,而讓該復歸開關由該開孔處呈外露狀態; 該外殼,其係將該固定座連同該過載保護器一併包覆固定,而該過載保護器之該電源端子及該復歸開關則凸出外露於該外殼外。 A plug structure with overload protection mainly includes an overload protector, a fixed seat and a shell; wherein: One side of the overload protector is electrically connected with two corresponding power terminals, and the power terminals are extended with a wiring portion for connecting wires, and the overload protector is provided with a reset switch, the reset switch is used to The overload protector in the open-circuit state returns to the on-state; The fixing seat is combined and fixed outside the overload protector, and a through-slot hole is formed in the fixing seat corresponding to the power terminal of the overload protector, so that the power terminal can be pierced through the through-slot hole, In addition, an opening is also formed on the fixing base corresponding to the reset switch of the overload protector, so that the reset switch is exposed from the opening; The casing is covered and fixed together with the fixing base and the overload protector, and the power terminal and the reset switch of the overload protector are protruded and exposed outside the casing. 如請求項1所述具過載保護之插頭結構,其中,該過載過載保護器係為無熔絲過載自動斷電過載保護器。The plug structure with overload protection according to claim 1, wherein the overload overload protector is an automatic power-off overload protector without fuse overload. 如請求項1所述具過載保護之插頭結構,其中,該固定座係由兩相對應之座體所組成。The plug structure with overload protection according to claim 1, wherein the fixed seat is composed of two corresponding seat bodies. 如請求項1所述具過載保護之插頭結構,其中,該外殼係以射出包覆方式固定於該固定座外。The plug structure with overload protection according to claim 1, wherein the outer shell is fixed outside the fixed seat by means of injection coating.
TW111204692U 2022-05-06 2022-05-06 Plug structure having overload protection TWM630496U (en)

Priority Applications (1)

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TW111204692U TWM630496U (en) 2022-05-06 2022-05-06 Plug structure having overload protection

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TW111204692U TWM630496U (en) 2022-05-06 2022-05-06 Plug structure having overload protection

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TWM630496U true TWM630496U (en) 2022-08-01

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